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Operation & Service Manual

1. penis 10S DER BAWA BHD 1300 et Z 9082 pent 8002 5NiHdS Se992 N fe INAS 10002 Y Des Zsosz ANN f wae see Y Poni 0 z cioees meer Li EIE Kart NN TR RE MESES i ES E RECI Lama did uh CISOOW ONIAVHO A IHW35SV 50798 QG ceg G CAH JYJ Dee be NOLS DCH EISEIERCRREENO EE TRONAIR APPENDIX III MSDS Hydraulic Fluid MIL PRF 5606 Product Name MOBIL AERO HFA Revision Date 114912007 Exon Mobil MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name MOBIL AERO HFA Product Description Base Oil and Additives Product Code 490110 00 970584 Intended Use Aviation hydraulic oil COMPANY IDENTIFICATION Sup plier EXXON MOBIL CORPORATION 3225 GALLOWS RD FAIRFAX VA 22037 USA 24 Hour Health Emergency 609 737 4411 Transportation Emergency Phone 800 424 9300 ExxonMobil Transportation No 281 834 3296 MSDS Requests 713 613 3661 Product Technical Information 800 662 4525 800 947 9147 MSDS Internet Address http jveww exxon com http Avaw mobil com SECTION 2 COMPOSITION INFORMATION ON INGREDIENTS Reportable Hazardous Subs
2. AIR INLET Va NPT 110 SN i 975 ALL BUT M 9 50 ma 5 25 MS ONLY 5 16 MOUNTING SLOTS 4 PLCS 29723 21 29723 36 29723 71 29723 110 MDSTV 5 approx weight 6 5 Ibs 3 kg Approx weight 15 1 2 Ibs 7 kg 75 hp 56 kW Pump Models MOUNTING AIR DRIVE 7 18 HOLES INLET 3 8 DIA PORT 4 PLCS 12 NPT LIQUID OUTLET PORT 1 2 NPT 1 5 8 6 316 5 032 4 188 41 b 157 Dag 122 141 3 932 78 2 76 Model 4B 14 4B 21 4B 25 na 4B 30 and 4B 37 LIQUID INLET PORT 3 4 NPT MOUNTING AIR DRIVE HOLES INLET 3 8 DIA PORT LIQUID OUTLET 4 PLCS 4 2 NPT PORT 1 4 NPT MUFFLER 5 132 413 16 id 5141139 m278 122 aus ar 1216 24156 Y 23 4 70 ame Model 4B 55 through 162 4B 150 LIQUID INLET PORT 1 2 NPT Tiss Ni uovo ouner Vas Np A UT Ms uovo oner TZ NPT ns ont OPTIONAL 1 8 NPT EXTERNAL PILOT OPTIONAL 1 8 NPT EXTERNAL PILOT CONNECTION REF PIN 56594 www haskel com 19 hp 2 amp 2 2 hp 1 1 64 kW Pump Models 797 MOUNTING HOLE 1505 San bag eea DSFD B60 ina Netweight 10 ka Boxed weight 11 kg Box cim 97 37 x8 am Air Drive Air 289 mm Exhaust Drive Inlet 11387 14 NPT Liquid Outlet 188 mm 174 222 mm 8547 1 NPT Liquid Inlet 1 5 and 2 hp low ratio pumps B10 and B15 ratios Netweight 14 kg Boxed weight 15 kg Box size 5
3. 900 pei G62 bar B euin 38 ml 1500 psi 103 ban 36 cu in 53 mI M M9 M MS 297291 2600 psi 173 bad 2 cu in 3 3 mp 4500 psi 310 ban 12 cu in 20 m 8800 psi 607 ban OG cu in 10 m 13800 psi 331 bari 033 cu in 05 ml 15000 psi 1034 bar 023 eu in 4 ml e E Key Features MS zn 25000 psi 1723 bar 021 cu in 34 m Choice of 5 models 9 ratios Pressures to 25000 psi 9313 27 possible combinations 1724 bar x Bann ERE ER etre id Uc 10000 psig ES0bar Flows to 2 gpm 7 5 l min All Hydraulic fluids water Choice of wetted materials plain or DI solvents mild z cenae hei chemicals liquefied gases for service codes see page 17 Ingle air he For weights and dimensions see page 18 Drive pressure 25to 125 psi 1 8to 8 bar Optionai Modifications Number Description Number Deseription ieee A al HP Hand pump att chment with handle Provides manualoperatonof pump for map Normallyopen airoperated rekase with r lietva e Provides highestrelezsellore precision pressure contoloruse without air power capac n Will hol full pump psi piloted from drive air Vents are notthreaded Ref ao Hame only drawing 88543 fortanktop mounting parts enz Wit handle iin d PRI A oaie ege Ven 58543 fortanktop mounting parte Not available in 188 1 rato D Manual release with reliefvabve For M and MS pumpsonky Provides high pressure v dens edd dea nebula sida dicite 51810
4. Nota See 29075 interconnecting tubing optional page 15 29079 shown Single Inlet port JIG male flare connection single outlet port H P ports Bu Tech Individual Pump ports Liquid inlets 2 ea Y NPT ports 2 ea 36 HP ports Brech H NPT b NPT W NPT WA NPT 34 MPP 20K coned and threaded connection ye NPT www haskel com 2 CELEBRATING OVER 60 YEARS OF HYDRAULIC AND PNEUMATIC ENGINEERING EXPERIENCE IN THE DESIGN Tel 618 843 4000 Fax 818 555 2549 or 818 841 4291 www haskel corn fU Haskel International Inc N A 100 East Graham Place V M Burbank California 91802 USA Haskel Europe Ltd AND MANUFACTURING asas North Hylton Road OF HIGH PRESSURE Sunderland SRS 3JD England UK Tel 44 191 548 1212 Fax 44 191 549 0911 GENERATING EQUIPMENT EVER reet AND CONTROLS A Haskel Middle East Hamilton Sundstrand Industrial ME FZE P O Box 262354 Jebel Ali Dubai United Arab Emirates Tel 971 4986 2686 Fax 971 4886 2687 Email sales haskel ae Haskel Asia Hamilton Sundstrand Singapore Industrial Pte Ltd 23 Tagore Lane 403 06 Tagore 23 Warehouse Complex Singapore 747601 Tel 65 6455 7559 Fax 65 64 55 2841 www haskelcom sg For further intormation on Haskel products please visit us online at www haskel com LP GL 10 09 Printed in USA EET Tal ee i ossez O0vi8 i3 MIN JION ou33s BAKO S1v3S OMWNAQ OL hl 5aH Sd LAYING JO SNLYOO
5. Not Regulated for Land Transport SEA IMDG Not Regulated for Sea Transport according to IMDG Code AIR IATA Not Regulated for Air Transport SECTION 15 REGULATORY INFORMATION OSHA HAZARD COMMUNICATION STANDARD When used for its intended purpose this materialis classified as hazardous in accordance with OSHA 28CFR 1910 1200 NATIONAL CHEMICAL INVENTORY LISTING AICS IECSC DSL EINECS ENCS KECI PICCS TSCA EPCRA This material contains no extremely hazardous substances SARA 311 312 REPORTABLE HAZARD CATEGORIES Fire Delayed Health SARA 313 TOXIC RELEASE INVENTORY This material contains no chemicals subject to the supplier notification requirements of the SARA 313 Toxic Release Program The Following Ingredients are Cited on the Lists Below Chemical Name CAS Number HYDROTREATED LIGHT HYDROTREATED LIGHT 64742 53 1 4 13 17 18 PETROLEUM HYDROTREATED LIGHT 64742 55 8 1 17 18 PARAFFINIC DISTILLATES PETROLEUM REGULAT OR Y LISTS SEARCHED 1 ACGIH ALL B TSCAS5a2 112 CA P65 REPRO 182 MN RTK 2 ACGIH Al 7 TSCASe 12 CARTK 17 NJ RTK 3 ACGIH 42 8 TSCAB 13 ILRTK 18 PARTK 4 OSHAZ 9 TSCA12b 14 LARTK 19 RIRTK 5 TSCA4 10 CAP65 CARC 15 MI 293 Code key CARC Carcinogen REPRO Reproductive Product Name MOBIL AERO HFA 1 D j Revision Data 11Apr2007 Exon Mobil SECTION 16 OTHER INFORMATION N D Not determined N A Not applicable THIS SAFETY DATA SHEET CONTAINS THE FO
6. egen rele valve Relefis upstream ofoutkt check Venthole I6 NPT M orMS checks Tankretum Eh NPT in pump body series 21 through 188 zum best Manabe X MT pate 51811 External air pit Provides X NPT port or extemal airt pibt orremote start op S290 Solid aireap mam Bectrie swoke counter provision Miere swkch BZE5 2RQ mourtedon upper cap 260643 Combination air regulatorfliterwiith gauge NPT port 28653 Speed control vale NPT port Ae CULA ale aaz Cair contrk installedon pump Yi NPT port T 2904 3 50304 High pressureo vtlet port Fits O D high pressure threaded and conedtube 28200 Manifold mountinlet port Provides O fing boss n aluminum bbekto enable mounting i f nar onsideoftankbebwoil level Modification applies M 21 though MS ont at CERA aseene re wii 1980 Fan orfoot timttop buen drive Spr loaded etit eme Low temperature drive Enables op erationdown to 5 F Somesaerilice ofseal life at 29 04 AiroPrebase vae to maltemperature M or MS series 2905 Remotestart op control Povides K NPT bleed signal port forsingle line mum Stoke adjustertineludes 2389 above Useful for metering applications Knurled remote control kob with verticalsealeon pump cap zm viton airdrive 57905 No retum spring Provides improved tillon suctionstroke pumping liquefied gases gt a utilizing the inlet Only avaihbleon M and MS series mam Single stroke from remote sir pulse Useful for metering applications Onestoke p
7. 151 225 300 and 450 ratios double acting high output Pump Models HYD INLET PORT VE NPT ASFD 15 ASFD 25 ASFD 35 ASFD 60 E ASFD 1001 med ASFD 150 J pressure T VE wer www haskel com a 6 hp 4 47 kW Pump Models 2 75 mm_75 mmL_ Siss ji s 3 4 NPT 1914 Air Drive Not weight 31 Ibs 14 kg Boxed wsight35 ls 18kg Box size 52x 30x 39 om Inlet All models have 2of1 E NPT air exhaust ports a and off NPT air drive Air Exhaust O inlet ports Ports 5 86 mm 202 mm IW NPT 334 ae Doug e 232 mm 244 mm ors Port 947 O e Models GW GSF nominal ratio 35 60 100 1 Net weight 47 lbs 185 kg Boxed waipht48 22 ka Box size 86x41x49 om 19 NPT Liquid Outlet Port H Distance Piece Vent 232mm 422 mm NPT Liquid Inlet 94 16557 E Models DGF DGSF DGSTV nominal ratio 35 60 100 1 End dimensions as GW GSF Net weight 57 los 26 kg 600 mm Q3 Boxed waight 61 27 kol Box sire 66 x x m If interconnecting piping for the two inlets and two outets is required specity modification 29077 with your order 34 NPT Liquid Outlet 2 off Ports 244 mm 178 mm 7 8 Dei 1 14 NPT Liquid Inlet 2 off Ports Typical Interconnecting Piping Models GWD GSFD nominal ratio 12 1 End dimensions as GW GSF Net weight 66 lbs 20 kg Boxed waight 75 Ibs 34 tal Box size 91 x 51 x 390
8. Lo ABZ Extreme service cycling modification for hp thru 10 hp pumps 595 Echaustipilbtvent combiner 55330 Interconnecting tubing SD SFD 100 bwe pressure inlet 5530 1 Interconnecting tubing SDSFD 100 high pressure inlet 55365 Interconnecting tubing SDSFD 225 57002 Wionseak airdrive only B hp 5194 Vionseals airdrive on 8h E Cycle timer installed 2500 ATEX modili cation available for6 hp only not available on hp or 14 hp drive noron GUY GSF D GSE GSFD or DGSFD models 96391 Extend ed life airdrire war bazkel com 15 Power System Specialists World safety standards and quality demands are rising Component manufacturers are required to provide test Haskel meets the requirements of international certification and product quality assurance which can only be quality assurance ISO 9001 Build quality is determined using the types of systems which Haskel can provide matched by an innovative design and problem Typically we have built system s for production and field testing solving ability which stems from years of years of experience the proof leak and burst aspects of hoses cylinders and valves Our representatives around the world are carefully chosen and These systems can be portable mobile or static test rigs We also trained to help you arrive at a correct product choice and to offer offer a range of standard pressure packs used for power jacking 9 Maintenance and parts service that is second to none cla
9. Use water spray to cool fire exposed surfaces and to protect personnel Unusual Fire Hazards Combustible Pressurized mists may form a flammable mixture Hazardous Combustion Products Smoke Fume Sulfur oxides Aldehydes Incomplete combustion products Oxides of carbon Phosphorus oxides FLAMMABILITY PROPERTIES Flash Point Method 82C 180F ASTM D 93 Flammable Limits Approximate volume in air LEL 0 7 UEL 7 0 Autoignition Temperature gt 225 437F Product Name MOBIL AERO HFA 1 D i EE 11Apr2007 Exon Mobil SECTION 6 ACCIDENTAL RELEASE MEASURES NOTIFICATION PROCEDURES In the event of a spill or accidental release notify relevant authorities in accordance with all applicable regulations U S regulations require reporting releases of this material to the environment which exceed the reportable quantity or oil spills which could reach any waterway including intermittent dry creeks The National Response Center can be reached at 800 424 8802 PROTECTIVE MEASURES Avoid contact with spilled material Warn or evacuate occupants in surrounding and downwind areas if required due to toxicity or flammability of the material See Section 5 for fire fighting information See Section 3 for Significant Hazards See Section 4 for First Aid Advice See Section 8 for Personal Protective Equipment SPILL MANAGEMENT Land Spill Eliminate all ignition sources no smoking flares sparks or flames in immediate area Stop leak if
10. AHNT AHJA Ate LX SWAS ung av 91111 NI G300 NI Suv Siem 393Hi Io 0v38 NOILI3S INNVUTAH XX SLIL NI Q30012N Sen S1uvd 253H1 INNS 1300 oniavaa J18N3SSV CET 100292 OL SNIA SOHO 88l W ONY OI W 1Z IN SATVA OJHO LIMNI NU igogz ieoaz E ied82 Iv3s d 4 9 Lang GAH aen OL OREN 32 AVW 1601 EES i fgoGz I reoszii t Ogz 5 WT U N EE Vue 8085 A Ze cooaz 220002 XNYHS 0552 s3932 s9992 ONIHdS lg EES NOLYINBVi BATA See T SNIA 0 WAH LIINI 3394 i3W ena E ential Di GAH dY3 EE SG N agave st gt ase j CRECER SES 4 toau D LAN eu ED a i ie2uz i3 OvH8B zeg f P b HIHSYAAIOT Leen j ama SNINU 99082 TL DRE S E ao ds NSE avo Lsnvexaor cen Zi ae EEN LAN er H EE WLIO IMYA aan LINO 33S eis Y hen SE W GNY IZA SATA SOSHO i3 INI eg BEE EE SE Nunia ONRIES zeit Poe FY 100 OS Or SHIT SHOOT s amis 1384 V8 dOL NO 31v200 H in le iY3s Dies aou ai A oe SC 0901 rosie i Af ieu ES Er re a We onto oz ona o zer osos E TERTA S yee ASSY NOLS iesea N7Y7oNIu 0 2 10995 7 See devis ed pulses uec Vien ana 0 io E ny YYA
11. Head Grade 5 3 8 16 x 1 long 2 20 TF 1047 01 05 5 Hose Push on 1 K 1685 Kit Repair Fluid Seal Reference Haskel Literature K 1686 Kit Repair Air Seal Reference Haskel Literature 01 2007 Rev 05 Page 8 TRONAIR When ordering replacement parts kits please specify model serial number and color of your unit Parts List Sy VS e 5 AN LG Models 02 1040 0111 02A1040 0111 10 Ton Single Stage Jack Item Part Number Description Qty 16 N 2789 01 S B Connector Straight Male 1 4 Hose x SAE 4 2 17 N 2740 04 S B Tee Male Branch SAE 4 1 18 G 1100 105006 Bolt Hex Head Grade 5 4 20 x long 3 19 G 1250 1050N Flatwasher 1 4 Narrow 3 20 TF 1047 01 05 5 Hose Push on 1 21 H 1045 Breather 1 22 HC 2329 Reservoir Translucent 1 01 2007 Rev 05 Page 9 TRONAIR Parts List Models 02 1040 0111 02A1040 0111 10 Ton Single Stage Jack When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty Z 3840 Assembly Air Pump consists of 19 G 1250 1050N Flatwasher 1 4 Narrow 8 23 TF 1043 03 23 0 Assembly Hose 23 long 1 24 G 1202 1055 Stopnut 1 4 28 Elastic 4 25 G 1202 1065 Stopnut 5 16 24 Elastic 2 26 G 1250 1060N Flatwasher 5 16 Narrow 4 27 TF 1047 01 10 0 Hose 1 4 Push on
12. a 52 Similarly a triple air head pump is identified with a last digit 3 Thus a 900 ratio pump with three air heads is described as a 903 Single Drive Head Pump 25 9 sq in 1187 sq cm 0 65 sq in 4 sq cm Therefore actual ratio 40 1 Nominal Ratio 35 1 Double Air Head Pump Area 25 9 sq in 167 sq cm Area 25 2 sq in 163 sq cm Area 65 sq in 4 sq cm Therefore actual ratio 73 1 Nominal Ratio 72 1 Triple Air Head Pump Area 25 9 sq in 167 sq cm Area 25 2 sq in 163 sq cm Area 25 2 sq in 163 sq cm Area 65 sq in 4 sq cm Therefore actual ratio 118 1 Nominal Ratio 103 1 Nominal Ratio 2 Indicates Double Drive Piston 3 Indicates Triple Drive Piston www haskel c om 3 1 Drive Section 2 Hydraulic Check Valves 3 Drive Cycling Valve 4 Hydraulic Seal Check Valve 4 www haskel com Anatomy of a Pneumatic Driven Pump 1 Drive Section The piston complete with 0 ring seal operates in an epoxy filled fiberglass wound barrel the diameter of which is constant throughout a given series of pumps Drive media forces the piston down on the compression stroke and raises it on the suction stroke M series have a spring return The piston is pre lubricated during assembly and therefore no airline lubricator is necessary 2 Hydraulic Section Check Vaives This is directly linked to the drive piston by the hydraulic piston the bottom portion of which is in t
13. attempt to refill or clean containers without proper instructions Empty drums should be completely drained and safely stored until appropriately reconditioned or disposed Empty containers should be taken for recycling recovery or disposal through suitably qualified or licensed contractor and in accordance with governmental regulations DO NOT PRESSURISE CUT WELD BRAZE SOLDER DRILL GRIND OR EXPOSE SUCH CONTAINERS TO HEAT FLAME SPARKS STATIC ELECTRICITY OR OTHER SOURCES OF IGNITION THEY MAY EXPLODE AND CAUSE INJURY OR DEATH SECTION 14 TRANSPORT INFORMATION LAND DOT Not Regulated for Land Transport LAND TDG Not Regulated for Land Transport SEA IMDG Not Regulated for Sea Transport according to IMDG Code Product Name MOBIL AERO HFA Revision Date 11Apr2007 Exon Mobil SECTION 14 TRANSPORT INFORMATION LAND DOT Proper Shipping Name COMBUSTIBLE LIQUID NOS Distillates Petroleum Hydrotreated Light Hazard Class amp Division COMBUSTIBLE LIQUID ID Number NA1993 Packing Group III ERG Number 128 Label s NONE Trans port Document Name NA1993 COMBUSTIBLE LIQUID N O S Distillates Petroleum Hydrotreated Light COMBUSTIBLE LIQUID PG III Footnote This material is not regulated under 49 CFR in a container of 119 gallon capacity or less when transported solely by land as long asthe material is not a hazardous waste a marine pollutant or specifically listed as a hazardous substance LAND TDG
14. contact is likely chemical resistant gloves are recommended If contact with forearms is likely wear gauntlet style gloves Product Name MOBIL AERO HFA i i Revision Date 114pr2007 Exon Mobil Eye Protection If contact is likely safety glasses with side shields are recommended Skin and Body Protection Any specific clothing information provided is based on published literature or manufacturer data The types of clothing to be considered for this material include If prolonged or repeated contact is likely chemical and oil resistant clothing is recommended Specific Hygiene Measures Always observe good personal hygiene measures such as washing after handling the material and before eating drinking and or smoking Routinely wash work clothing and protective equipment to remove contaminants Discard contaminated clothing and footwear that cannot be cleaned Practice good housekeeping ENVIRONMENTAL CONTROLS See Sections B 7 12 13 SECTION S PHYSICAL AND CHEMICAL PROPERTIES Typical physical and chemical properties are given below Consult the Supplier in Section 1 for additional data GENERAL INFORMATION Physical State Liquid Color Red Odor Characteristic Odor Threshold N D IMPORTANT HEALTH SAFETY AND ENVIRONMENTAL INFORMATION Relative Density at 15 C 0 88 Flash Point Method 82C 180F ASTM D 93 Flammable Limits Approximate volume in air LEL 0 7 UEL 7 0 Autoignition Temperature g
15. expected to migrate from water to the land Expected to partition to sediment and wastewater solids PERSISTENCE AND DEGRADABILITY Biodegradation Base oil component Expected to be inherently biodegradable BIO ACCUMULATION POTENTIAL Base oil component Has the potential to bioaccumulate however metabolism or physical properties may reduce the bioconcentration or limit bioavailability SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied Disposal must be in accordance with current applicable laws and regulations and material characteristics at time of disposal DISPOSAL RECOMMENDATIONS Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products REGULATORY DISPOSAL INFORMATION RCRA Information The unused product in our opinion is not specifically listed by the EPA as a hazardous waste 40 CFR Part 261D nor is it formulated to contain materials which are listed as hazardous wastes It does not exhibit the hazardous characteristics of ignitability corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure TCLP However used product may be regulated Empty Container Warning Empty Container Warning where applicable Empty containers may contain residue and canbe dangerous Do not
16. respiratory irritation dizziness nausea or unconsciousness occurs seek immediate medical assistance If breathing has stopped assist ventilation with a mechanical device or use mouth to mouth resuscitation SKIN CONTACT Wash contact areas with soap and water If productis injected into or under the skin or into any part of the body regardless of the appearance of the wound or its size the individual should be evaluated immediately by a physician as a surgical emergency Even though initial symptoms from high pressure injection may be minimal or absent early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury EYE CONTACT Flush thoroughly with water If irritation occurs get medical assistance INGESTION Seek immediate medical attention Do not induce vomiting NOTE TO PHYSICIAN If ingested material may be aspirated into the lungs and cause chemical pneumonitis Treat appropriately SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA Appropriate Extinguishing Media Use water fog foam dry chemical or carbon dioxide CO2 to extinguish flames Inappropriate Extinguishing Media Straight Streams of Water FIRE FIGHTING Fire Fighting Instructions Evacuate area Prevent runoff from fire control or dilution from entering streams sewers or drinking water supply Firefighters should use standard protective equipment and in enclosed spaces self contained breathing apparatus SCBA
17. suppliers distributors employees or financial institutions from any liability from consequences that may occur Only Tronair OEM replacement parts shall be used 1 0 DESCRIPTION The Tronair 10 Ton Single Stage jack incorporates the following quality features e Steel Construction e Mechanical ram lock nut that prevents lowering of jack under load Quick action mechanical extension e Single speed manually operated pump with pressure relief e Uses standard MIL PRF 5606 hydraulic fluid e Pneumatic pump with a inch NPT air drive inlet 2 0 USAGE The purpose of the jack is to lift the aircraft for maintenance See specifications for capacity of the jack 3 0 SPECIFICATIONS e Rated Capacity 20 000 Ibs e Minimum Closed Height 38 inches e Mechanical Extension 14 inches e Hydraulic Extension 24 inches e Maximum Height Obtainable 78 inches e Weight 220 Ibs e Pressure Relief Setting 2500 250 0 psig e BUNA N Seals 4 0 ASSEMBLY INSTRUCTIONS 4 1 GENERAL INSTRUCTION This product should be assembled and or repaired using good workmanship practices and proper tools Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade 5 bolts All replacement parts must be the same as or equal to the original parts supplied 4 2 PRE USE CHECKS Refer to the Parts List and Illustrations to identify and ensure that all parts are present e Generally check over unit to assure th
18. x 10 long 1 28 J 3415 01 Bracket Air Pump 1 29 N 2410 01 Elbow 90 Male 1 30 G 1100 106512 Bolt Hex Head Grade 5 5 16 24 x 1 long 2 31 N 2210 04 S Reducer 1 32 H 1173 Valve Plug L 33 H 1174 Pump Air 1 34 N 2005 08 S Elbow 90 Male 1 35 G 1100 105510 Bolt Hex Head Grade 5 1 4 28 x 1 long 4 36 H 1536 19 Caplug Tapered 1 01 2007 Rev 05 Page 10 TRON IR Models 02 1040 0111 02A1040 0111 10 Ton Single Stage Jack Parts List When ordering replacement parts kits please specify model serial number and color of your unit s A v N Fo 2 4 i 7 SS _ E INN Tees II A pos E i El i E i n 1 i E 2 d I T E E ET EI E EF jT SEE VIEW B T4 AL 9 L H Item Part Number Description Qty 37 HJ 553 Ring Ram Protection 1 38 H 2331 Stopnut Ram 1 39 G 1151 107206 Screw Hex Socket Head Cap 3 8 16 x 3 4 long 4 40 TR 1756 Plate Mounting 1 42 HJ 586 03 Assembly Ram 1 43 TR 1505 Stop Jack 1 44 HJ 557 Pad Jack 1 45 G 1300 25200 Pin 1 4 x 2 Roll 1 46 HJ 225 04 Shaft Extension 1 47 G 1318 1033 Pin 5 8 x 3 3 Model D 1 K 1050 Kit Ram Seal Replacement consists of 41 HJ 554 Ring Guide 1 48 HC 2020 336 Ring Backup 1 49 HC 2000 336 O ring 1 0
19. 1 2007 Rev 05 Page 11 TRONAIR APPENDIX I HC 1752 2 500 psi Hand Pump Parts List TRONAIR Model HC 1752 2 500 psi Hand Pump kkk Illustrated Parts List 08 2001 Rev OR 1740 Eber Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 SA Email sales tronair com Fax 419 867 0634 HC 1752 TRON f IR 2 500 Psi Hand Pump Parts List This pump is compatible with MIL PRF 5606 MIL PRF 83282 Hydraulic Fluids only Reference Parts List Illustration on Page 3 PART NUMBER DESCRIPTION 5M1 000 001 Body Pump 506 000 Half Flange 518 000 Screw Socket Head Cap T aal Ku WEE Handle EE K 1001 Kit Seal Replacement consists of O ring Release Screw O ring Outlet Check O ring Valve Body Wiper Rod Ring Backup O ring Piston O ring Tube Seal O ring Inlet Check O ring Guide Shoe Shoe Piston Guide Not Shown Not Shown A eee ae er Cer K 1068 nnm Assembly Clevis Pin Bracket Pump Handle K 1069 Kit Internal Parts Replacement consists of Ball Release Spring Inlet Check Spring Outlet Check Outlet Check Inlet Check K 1778 Kit Piston Cylinder Replacement consists of Piston 16 Tube 20 Retainer Wiper 24 Assembly Valve Body Includes Items 7 10 24 26 K 1906 Ki
20. 2 74040 cm 352 mm as _ Yo NPT 52 72 22 Liquid 1 NPT Outlet Liquid Inlet 188 mm 747 234 mm Ja HP port 202 302 Gu 1 5 and 2 hp medium ratio pumps 52 72 122 202 and 302 ratios 20 wwwi haskel com 10 12 87 T Ma EI LL Net weight 12 kg Boxed weight 20 kg Box size 68x4Zx 20 om 552 mm S 21 Air EIES Drive Inlet Liquid Outlet 1 NPT wie Liquid Port Inlet _ _ zem 236 mm 9 un NOTE 1 Kilogram kg 221b 254mm 1 inch 15 and 2 hp high ratio pumps and 903 ratios 2 amp 2 2 hp 1 49 amp 1 64 kW Pump Models Net weight 18kg Boxed weight 18 kg Net weight 10 kg Box size 45x 37x 44 cm Boxed weight 11 kg Box size 45x 37x44 cm Air Drive 371 mm Exhaust 145 7 Liquid Inlet 1 NPT 035 i 238 mm y Liquid u ar C E s Vi 834 Liquid Inlet Port ii VNPT Liquid Outlet 1 NPT 306 mm Ve NI DSTV 1 5 pump single ATV 4 pumps double acting high output acting high output Note For model DTV 4 add distance piece dimension trom page 11 Interconnecting inlet and outlet port tubing shown Net weight 25 kg Boxed weight 10kg Box size 25x 26x 22 cm 232 mm 94 e w NPT tray Liquid Outlet 234 mm ei 947 x 14 NPT Liquid Inlet VN 15and 2 hp medium and high ratios 25 AFD or ASFD B60 B100 pumps through 150
21. 2007 Rev 05 Page 6 TRONAIR Models 02 1040 0111 02A1040 0111 Parts List 10 Ton Single Stage Jack When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 2 H 1009 01 Handle Hydraulic Pump 5 H 1128 02 Spring 3 K 2800 Kit Caster Replacement consists of 3 G 1203 1105 Jamnut 5 8 18 Elastic 4 G 1250 1100N Flatwasher 5 8 Narrow 6 G 1250 1110W Flatwasher 3 4 Wide 7 U 1053 Caster Swivel K 3465 Kit Jack Weldment Replacement consists of 1 Z 5118 01 Weldment Jack includes Labels 01 2007 Rev 05 Page 7 TRONAIR Models 02 1040 0111 02A1040 0111 Parts List 10 Ton Single Stage Jack When ordering replacement parts kits please specify model serial number and color of your unit p Item Part Number Description Qty 9 TF 1043 06 18 0 Assembly Hose 1 14 N 2016 05 S Tee Swivel Nut Run 1 15 N 2004 15 S Elbow Extra Long 90 Male 1 Not Shown 50866 Lubricant Haskel Seal Reference Haskel Literature Not Shown H 1516 08 Clamp 2 Ear Hose 2 K 1987 Kit Pump Replacement consists of 8 N 2410 11 Elbow 90 Male 1 10 N 2001 08 S B Elbow 90 Male 1 11 HC 1752 Pump Hydraulic Hand 1 12 G 1251 1070R Lockwasher 3 8 Regular 2 13 G 1100 107010 Bolt Hex
22. 40 F Exhaust adapter With back pressure balance piston Eleetricalstmke counter provision Includes BZEb 2RQ miemowitch Mechanical stroke counter Installed 6 digit Interoonnecting inlet outlet tubing Y female for 4 1 ratio series pumps ATV 4 orDTW 4 Threaded vent orpurge ports on standard distance piece Except 15 1 ratio and Shp pump Test port Provides access port in punp s body between inlet and outletcheck valves for1 5 hp and 2 hp pumps 10 ratio or higher single acting Air pit modilication E NPT Allows remote start stop of pump Three way cycling spool For 15 hp and 2 hp single acting pumps Single stroke modification Exeept3 hp pump Double distance piece For 15 hp and 2hp pumps only except 15 1 ratio Number mees 51050 51056 51291 5135 52 8 5395 548385 55191 55192 55193 5505 55516 55630 5953 59968 82460 82500 86331 Description Extrem e serice cycling modification Not recommended for long stall periods Echaustpibt vent combiner EPR Etlylene propylene static seals in wetted section Applies to distance piece pumpsonly Sourgasdrive provision o NA C E specilications 15 hp 6 22hp distance piece pumpsonb single airhead and double air head Viton seals Air drive only 1 5 hp 22hp puripsonly Severe Arctic lowe temperature service 25 35 60 100 180 151 225 300 480 ratios exoept3 hp pump Rotite pump body 90 from standard Except hp pump SS
23. DSHF zm a oopsi 2551 bag 18 cu in 20 ml 50000 psi 3448 ban 20 HF 40 5m psi 3103 ban 5 HO 9 These series are Lim pumps and maximum outiet pressures ait chive x pump ratio vinietpressue 14 eu in 23 ml Far service codes see page 17 For weights and dimensions see page 20 Number Description So 206 Double distance piece For15hp and 2 hp pumpsonky except 15 1 ratio 51050 Extreme service cycling modification Not recommended forlong stall periods 51056 Echaustipibtventcombimtion 51331 EPR Etiylene propylene static seals in wetted section Applies to distance piece pumpsonky 5145 Sourgasdrive provision NAC E specilications 15 hp 622hp distance piece pumpson y single airhead and double air head 5288 Viton seab airdrive 5395 Severe Arctic lw temperature service 25 35 60 100 190 151 225 300 48 ntos 5485 Rotate pump body 30 from standard 5405 sstrin br 5Bairdrive 5805 Tube ports SAE inlet and outlet Fort Shp to 2 hp pumps 15 pump minimum 55516 Polyurethane W seal ForForTY series pumps excepthigh output model 5530 Stainlesssteel AISI 216 distance piece For1 5 hp to 2hp pumps 5953 Noise reduction kitiitted Not available on AFD DFD ASFD or DSFD 8060 HNBRseals in air drive section 82800 ATEX modification not available on AW or DSXHW pumps 2958 o High pressure outlet converts medium ratio 10 1220utlet amp portto high pr
24. GW GSF 35 4315 psi 302 ban 50 eu in 6 m Ls 7500 psi 517 bad 3 5 eu in 57m SCC 100 10000 psit ban 2A cu h nt 9 Double acing Urt Pumps Far service codes see page 17 For weights and dimensions see page 22 Incorporating 10 models this heavy duty range of double acting pumps provide pressures up to 10000 psi 690 bar and flow rates up to 4 gpm 15 l min Designed to operate with air drive pressures between 40 and 125 psi 2 8 and 9 bar For drive pressures 3to 40 psi 2 to 2 8 bar order 51875 1 mod Nominal Displacement Model Ratio Maximum Working Pressure per Cycle qum SSFD n 4000 psi2 ban 14 eu in 223 m 8DFD 8DSFD 8D5TYD zm a SSFD 40 6000 psi 408 bar 9 cu in 1453 mI Sin 45 10000 psif680 bar 54 ou in i82 ml 100 10000 psi 630 ban 3 5 cu in 575 ml 8HSFD 328 22500 psi 130 ban 16 cu in 25 5 m0 9 Doutie Actng Urt Rips For service codes see page 17 For weights and dimensions see page 23 10 hp 7 46 k Key Features Choice of 4 models d ratios 4 possible combinations Pressures to 36000 psi 2500 bar Flow rates to 3 gpm 11 l min Drive pressure 3 to 125 psi 2to 9bar All hydraulic fluids water plain or DI solvents liquefied gases Choice of wetted materials Optional Modifications for 6 hp 8 bp and 10 bp pump Number Description Air contro 17350 Electrical stroke counter provision inc des BZES 2RQ micro switch 25021 Mechanical stke counter i
25. If ingested material may be aspirated inta the Treat appropriately If product is injected inta or under the skin or inta any part of the body regardless of the appearance of the wound ar its size the individual should be evaluated immediately by a physician as a surgica emergency Even though initial symptoms from high pressure injection may be minimal ar absent early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury FIRE FIGHTING MED Use water fog foam SPILL LEAK Land Spill can do it without risk Eliminate all ignition sources na smoking flares sparks or flames in immediate area lA ry chemical ar carbon dioxide CO2 to extinguish flames Stop leak if you Prevent entry inta waterways sewer basements or confined areas Avapor suppressing foam may be used to reduce vapors Absorb or cover with dry earth sand or other non combustible material and transfer to containers Recover by pumping or with suitable absorbent Water Spil Stop leak if you can do it without risk Confine the spill immediately with booms Warn other shipping Remove fram the surface by skimming or with suitable absorbents Seek the advice of a specialist before using dispersants Use Not intended or suitab e for use in or around a household or dwelling The information and recommendations contained herein are ta the best of ExxonMobil s knowledge and belief accurate and reli
26. LLOWING REVISIONS Revision Changes Section 05 Fire Fighting Measures Unusual Fire Hazards was modified Section 10 Conditions to Avoid was modified Section 07 Handling and Storage Handling was modified Section 07 Handling and Storage Storage Phrases was modified Section 03 HMIS Flammability was modified Section 03 NF PA Flammability was modified Section 06 Accidental Release Spill Management Land was modified Section 09 Flash Point C F was modified Section 08 Exposure Control was modified Section 15 SARA 311 312 REPORTABLE HAZARD CATEGORIES was modified Section 16 Land Spill was modified Section 14 DOT Technical Name All was added Section 03 Physical Chemical Hazard was added Section 14 Proper Shipping Name Header was added Section 14 Proper Shipping Name was added Section 14 Hazard Class amp Division Header was added Section 14 Hazard Class was added Section 14 UN Number Header was added Section 14 UN Number was added Section 14 Packing Group Header was added Section 14 Packing Group was added Section 14 Label s Header was added Section 14 Label s was added Section 14 ERG Number Header was added Section 14 ERG Number was added Section 14 Transport Document Name Header was added Section 14 Transport Document Name was added Section 14 DOT Technical Name Open parenthesis was added Section 14 DOT Technical Name Close parenthesis wa
27. TRONAIR Operation amp Service Manual Models 02 1040 0111 02A1040 01 11 10 Ton Single Stage Jack 01 2007 Rev 05 Includes Illustrated Parts Lists 1740 Eber Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 REVISION DATE CHANGE MADE 03 12 2003 pg 6 Modified Parts List 04 11 2004 pg 2 5 1 added warning and illustrations 05 01 2007 Modified Parts List 10 Ton Single Stage Jack TRON A IR Models 02 1040 0111 02A1040 0111 TABLE OF CONTENTS v gt D m 1 0 DESCRIPTION PE 2 0 USAGE 1 3 0 SPECIFIC 1 4 0 ASSEMBLY INSTRUCTIONS 1 4 1 GENERAL INSTRUCTION 1 4 2 PRE USE CHECKS 1 5 0 OPERATING INSTRUCTIONS 1 54 JACK INSTRUCTIONS 2 6 0 MAINTENANCE 4 6 1 GENERAL 4 6 2 SERVICING JACK 4 6 3 REMOVING AND SERVICING PUMP 5 6 4 JACK FUNCTION LOAD TEST 5 6 5 PNEUMATIC PUMP 5 7 0 TROUBLE SHOOTING wd APPENDIX HC 1752 Hand 2500 psi Pump Parts List APPENDIX II Haskel MLP 20 46D Technical Specifications amp Performance Date amp 28550 Drawings APPENDIX III MSDS Hydraulic Fluid MIL PRF 5606 01 2007 Rev 05 10 Ton Single Stage Jack TRON A IR Models 02 1040 0111 02A1040 0111 This product can not be modified without the written approval of Tronair Inc Any modifications done without written approval voids all warranties and releases Tronair Inc it
28. WD GSFD DGFD DGSFD DGSTVD GW DGF GSF DGSF DGSTV 8SFD 8DSFD 8DSTVD 8SFD 8DSFD 9HSFD D14STD D14SFD 1500 2600 4500 8800 13500 15000 20000 3575 6000 10000 10000 22500 16000 36000 Maimimum Rated Output Pressure Displacement Cycle 221 3200 22 405 66 4 EA 4800 BI 230 443 315 000 552 1 62 266 758 11000 T 116 19 0 1034 19000 1310 067 11 0 2068 33000 25 041 67 2069 50000 EL 027 45 2069 70000 4827 018 30 2069 T5000 sin 014 23 2 T5000 5n Du 23 2069 100000 6805 0 086 14 me 6500 me 154 22 10000 10000 22500 1108 16000 1108 8 80 14 2482 36000 2482 350 524 1215 704 290 Maximum Flow 199 133 3 11 5 46 pical Performance Based on 100 psi 7 bar Pressure and Drive Flow Data on Page 5 Guidelines for Continuous Duty Applications for Maximizing Seal Life Performance Pump Series Maximum Cycles per Minute 02hp 225 opm O25 hp 225 epm 15 20 and22hp 90 pm Single and Double Drive Pre 2000 re 1420 ma 4000 25 200 am SEET Rim 300 m 90 14 emm am 310 508 30hp D cpm am 35 555 au 10000 mm 163 257 6Ohp YT 10000 mu mo 44 20000 pa 144 235 DI opm EE E E 30 12000 SS 195 32 18000 1008 E 38 ano E ma 13 MA Mim weeew haskel com 7 33 hp 25 kW Series Pump Models Nominal Displacement Model Roto Maximum Working Pressure per Cycle M Ei 525 pei 43 ban 83 cu in 136 ml MOSTY 7 12
29. able as of the date issued available from ExxonMobil It is the user s responsibility to satisfy itself that the product is suitable for the intended use examinatian You can contact ExxonMabil to insure that this document is the mast current The information and recommendations are offered for the user s consideration and If buyer repackages this product it is the user s responsibility to insure proper health safety and other necessary information is included with and or an the container Alteration of this dacument is strictly prohibited handlers and users Appropriate warnings and safe handling procedures should be provided to Except to the extent required by law re publication or retransmission of this document in whole or in part is not permitted The term ExxonMobil is used for convenience and may include any one or more of ExxonMobil Chemical Company Exxon Mobil Corporation or any affiliates in which they directly or indirectly hold any interest Inte mal Use Only MHC 24 0 0 0 0 1 DGN 2005454xU5 PPEC C 552975 Copyright 2002 Exxon Mobil Corporation All rights reserved
30. al Extension use only one pin Results Of Locking Pin In Incorrect Location Missing Locking Pin Ke x Deformation Ram Protection Ring No Deformation Damage and Deformation Acceptable Condition Unacceptable Condition 01 2007 Rev 05 Page 3 10 Ton Single Stage Jack TRON IR Models 02 1040 0111 02A1040 0111 5 1 JACK INSTRUCTIONS continued 3 Close pump release valve and operate pump NOTE Turning the pump relief valve counter clockwise lowers the jack Turning the pump release valve clockwise stops the jack s descent and allows it to be raised 4 If air pump is to be used be sure shop air needle valve is closed and attach shop air 125 PSI Maximum to needle valve Slowly open needle valve Close needle valve when ram reaches required height 5 Lower ram locknuts as aircraft is raised WARNING The ram locknuts are user operated safety devices Failure to utilize these locknuts may result in personal injury or death To Lower Aircraft 1 Lower all jacks simultaneously 2 If ram locking nut s is tight raise jack slightly to release nut s 3 Loosen pump release valve slightly to slowly lower aircraft Raise locking nut s as jack ram s lower NOTE When using the jack during a washing or cleaning operation the jack should be completely covered to protect it from cleaning solution dirt and or foreign material which might get on or between the ram and cylinder causing damage to th
31. ally Toxic Based on test data for structurally similar materials Trritation Rabbit Data available Negligible irritation to skin at ambient temperatures Based on assessment of the components E 5 EA d 8 S EA S Irritation Rabbit Data available May cause mild short lasting discomfort to eyes Based on assessment of the components CHRONIC OTHER EFFECTS For the product itself Repeated and or prolonged exposure may cause irritation to the skin eyes or respiratory tract Small amounts of liquid aspirated into the lungs during ingestion or from vomiting may cause chemical pneumonitis or pulmonary edema Contains Base oil severely refined Not carcinogenic in animal studies Representative material passes IP 346 Modified Ames test and or other screening tests Dermal and inhalation studies showed minimal effects lung non specific infiltration of immune cells oil deposition and minimal granuloma formation Not sensitizing in test animals Additional information is available by request The following ingredients are cited on the lists below None REGULATORY LISTS SEARCHED 1 NTPCARC 3 IARC 1 5 IARC 2B 2 NTPSUS 4 ARC2A 6 OSHA CARC ExxonMobil Product Name MOBIL DTE 11M Revision Date 01 Sep 2009 Page of 10 Material Expected to be harmfulto aquatic organisms May cause long term adverse effects in the aquatic environment MOBILITY Base oil component Low solubility and floats and is
32. and will not harm BUNA N O rings 6 2 SERVICING JACK To Disassemble Jack 1 Remove mounting plate Item 40 by unscrewing four 4 socket head cap screws Item 39 2 Raise ram assembly Item 42 to the point where it can be lifted from the jack cylinder To Re assemble Jack 1 Re assemble in reverse order of above NOTE Torque four 4 socket head cap screws Item 39 to 44 ft Ibs 2 Spray inside diameter of cylinder and outside diameter of ram Items 1 amp 42 with DoALL RPM LPS or equivalent water repellent that will not harm the BUNA N O rings to protect surfaces from rusting when not in use NOTE To minimize air entrapment under the ram raise the oil level in the cylinder to chamfer of the cylinder prior to ram insertion 6 0 Maintenance continued on following page 01 2007 Rev 05 Page 4 10 Ton Single Stage Jack TRON A IR Models 02 1040 0111 02A1040 0111 6 0 MAINTENANCE continued 6 3 REMOVING AND SERVICING PUMP NOTE If pump is found faulty call the factory for replacement or replace seals as follows Review Appendix HC 1752 Hand Pump Parts List during the following procedure Clamp suction push on hose and remove hose from pump Uncouple fitting of hydraulic hose from pump Remove pump from jack Remove cotter pin Item 18 from clevis pin Remove four 4 socket head cap screws Remove flanges 10 Remove tube assembly Item 16 11 Replace O rings and backup ring See Appendi
33. ar 44 cu in 23 mf OSXHW BB 100000 psi 6895 bari DS cu n 14 mo For service cades see page 17 For weights and dimensions see page 20 Nominal Model Ratio Maximum Working Pressure AFD DSFD pm 6500 psi 448 bar 13 ou in 22 m DFD ASFD Displacement per Cycle ASFD 10 1600 psit 110 bar 81euin 1328 ml 15 2800 psi hang 54 cuin 886 ml 25 4000 psi 216 bar 33 cun 532 m 35 5700 psi 358 bar 23 cuin 38 ml 5 Seno psi 676 bari 13euin 22 mb 100 16500 psi 1120 bar Bouin 134 m 1 20000 psi 1278 ba Bevin Gm am 33000 psi 2215 bar Beuin 134 ml Continuous Anfemittent For service codes see page 17 For weights and dimensions see page 21 Optionai Modifications for 2 hp 22 hp and 3 hp pump models Number 16831 158 17950 2501 21904 2808 28881 235 awm 29806 Description Air controls filter regulator gauge shut off NPT ir controls with precision regulator NPT Air controls with recycle buton NPT Air controls with precision regulator and recyele buton NPT Bottom Inlet designate E before ratio dash number BR on B10 B15 B22 and B22 1 5 hp and 2 hp pumps not applicable high output chemical 2 2 hp OrAWD series pumps low airpressure control feature Foroperating atair pressures as bwas 3to 4 psif2to 2 bag Low temperature modification For specialsealing in air drive foroperating temperatures from as low as F up nomal
34. bracket 16821 low air pressure control feature Foroperating atairpressures as hw as 310 4 psi 21o 3 ban Includes 28881 modification 16831 Low temperature modilication For special sealing in air drive foroperating temperatures from as bwas 20 F up normal d E 46804 Exhaust adapter With back pressure balance piston 17860 Eleotricalstrmke counter provision Includes BZES 2RQ microswitch 2501 Mechanical stroke counter installed 6 digit NEA Intereonnecting intetoutlet tubing V female for 4 1 ratio series pumps ATV 4 or DTW 2900 Threaded vent orpurge portson standard distance piece Except 15 1 ratio oun Testport Provides access port in pump s body between inlet and outletcheck valves for1 5 hp and2 hp pumps 10 ratio or higher single acting 28990 Air pilot modification J NPT Allows remote start stop of pump 283 Three way cycling spool Fort hp and 2 hp single acting pumps foruse with CO EL Single stroke modification vw haskel com Nominal Model Ratio Displacement Maximum Working Pressure per Cycle 180 psi 1t bar 318cuin 5130 mp 1200 psi 3 ba 200 cuin 3280 mp 1600 psi 110 ban 4 eu in 66 4 mf 2400 psi 165 bar 2 7 od in 443 m 4000 psi 215 bar 15 cu n 256 ml SWO psi bad 12cu in t mh 9800 psi 6 ban 7 eu in 11 m AW ASF 10 16500 psi 1138 bar 4 eu in 6 m ch 4m 20000 psi 1375 ban 28 cu in 4 5 m0 HF HSF 451 25000 psi 1124 bar 28 cu in 45 ml
35. d heated vapor Use proper bonding and or grounding procedures Prevent small spills and leakage to avoid slip hazard Static Accumulator This material is a static accumulator STORAGE Keep container closed Handle containers with care Open slowly in order to control possible pressure release Store in a cool well ventilated area Storage containers should be grounded and bonded Drums must be grounded and bonded and equipped with self closing valves pressure vacuum bungs and flame arresters Product Name MOBIL AERO HFA i D i Revision Date 114pr2007 Exon Mobil SECTION 8 EXPOSURE CONTROLS PERSONAL PROTECTION EXPOSURE LIMIT VALUES Exposure limits standards Note Exposure limits are not additive Source Limit Standard HYDROTREATED LIGHT NAPHTHENIC DISTILLATE HYDROTREATED LIGHT NAPHTHENIC DISTILLATE HYDROTREATED LIGHT NAPHTHENIC DISTILLATE HYDROTREATED LIGHT PARAFFINIC DISTILLATES PETROLEUM HYDROTREATED LIGHT PARAFFINIC DISTILLATES PETROLEUM Exposure limits standards for materials that can be formed when handling this product When mists aerosols can occur the following are recommended 5 mgim ACGIH TLV 10 mg m ACGIH STEL 5 mg m OSHA PEL NOTE Limits standards shown for guidance only Follow applicable regulations ENGINEERING CONTROLS The level of protection and types of controls necessary will vary depending upon potential exposure conditions Control measures to cons
36. d in the model coding and approximates to the maximum working pressure The actual ratio is about 15 above nominal so that the pump continues to cycle when drive pressure equals nominal ratio Initially the pump will cycle at maximum speed acting as a transfer pump to pressurize downstream It will cycle at a slower rate as the fluid meets resistance until it stalls at maximum output pressure When a pressure drop downstream occurs it will recycle as necessary in an effort to maintain maximum pressure Stall pressure is achieved when the outlet pressure rises and offers more resistance to the reciprocating differential piston assembly The piston assembly then stalls when the forces balance e g when drive pressure x drive piston area equals outlet stall pressure x driven hydraulic plunger area The pump design is sensitive to very small pressure drops due to the low frictional resistance of the large diameter drive piston and hydraulic piston seals Double and Triple Air Head Pumps Performance can be extended by stacking air pistons without changing the hydraulic piston Haskel multi head pumps consume less air than competitive single head pumps of the same area as only one head is pressurized on the return stroke e g on a 1 5 hp pump additional heads can raise performance to 2 hp Double air head pumps are identified by the last digit 2 in the pump model number Thus a nominal 50 1 ratio pump with two air heads is described as
37. e seals and O rings CAUTION e DONOT place hands on top of jack near ram locknuts while lowering jack Pinch points exist between top of jack and threads on ram e ALWAYS wear safety glasses while operating this equipment 6 0 MAINTENANCE 6 1 GENERAL e All maintenance and or repair work should be done using good workmanship practices and proper tools e The work area should be clean and free of dirt e When O rings and backup rings are removed every effort should be made to avoid the contact of tools with the critical surfaces of parts Surface deformities could cause degradation of seals and failure e Itis good practice to replace both O rings and back up rings once removed Cut and damaged O rings normally result in fluid leakage e If cylinder bore is found to be rusty it may be honed to a maximum diameter of 3 257 inches and a surface finish of 16 micro inches If pitting in the bore cannot be removed by this process the jack cylinder must be replaced before the jack can be returned to service e Atthis time flush old hydraulic fluid and dirt from overall system and replenish with new clean hydraulic fluid 90 Day Routine Maintenance If jack is not being used on a regular basis every 90 days the jack should be fully extended and retracted to exercise the seals and to prevent rust build up on the cylinder inside diameter While ram is extended clean the threads and spray with DoALL RPM LPS or equivalent that is water repellent
38. e tightness of all nuts bolts and fittings e With rams completely collapsed check hydraulic fluid level 1 5 inches below vent Replenish with MIL PRF 5606 fluid as required 5 0 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION AN 1 NEVER put hands between the aircraft and the jack pad as after aircraft has been lowered struts may have hung up 2 NEVER align jack under aircraft by pounding on jack legs Dented legs may lead to jack collapse 3 ALWAYS lower ram locking nut s after jack is under load Be sure ram nut s is seated fully after jacking 4 ALWAYS raise and lower jacks simultaneously so that aircraft remains level 5 ALWAYS use a tail or nose stand as applicable for additional stability 01 2007 Rev 05 Page 1 TRON IR Models 02 1040 0111 02A1040 0111 10 Ton Single Stage Jack 5 1 JACK INSTRUCTIONS To Raise Aircraft 1 Place jack on a hard level surface 2 Raise mechanical extension as close to aircraft jack pad as possible WARNING AN The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical extension The locking pin washer and ball lock MUST be placed outside the ram protection ring Visually inspect the jack prior to every use Jacking Point Do not place extra locking pins in any other hole on D ss the mechanical extension e Insure mating surfaces to jack point are free o
39. epower Reduced air drive flow or pressure will result in a corresponding reduction in output horsepower This chart can be used to select pump series and model ratio for each series The model ratios are circled rampe Pressure psi The pressure required is 2175 psi 150 bar The flow 01K L 2 100K required is 215 cubic inches 100 00 6000 3 52 liters per minute The black dot plots position Only models on diagonalsto the 49 17 3000 right of the dot will meet the demand e g the 35 ratio 1 5 hp pump assuming a 16 39 1000 supply at 100 psi 7 bar and 70 scfm 119m hr can be met if not a 32 or 52 2 hp 820 500 pump would be needed 32 zo ZS 8 ES 2 8 1 64 100 Voc Ka 082 50 033 20 Note For specific performance curves refer to Liquid Pump Rapid Reference Guide 0 16 10 0 08 5 63 138 4 69 138 345 690 1379 3448 6900 www haskel com 5 Pressure bar 6 Performance and Specification Overview Max Drive Drive Head 125 psi 8 6 bar Single 0 33 hp 100 psi bar Single 0 75 hp Single 15 hp 5 EI Ej a e 2 2 E EN S s E S E x MS es w n s E 3 E s A S 2 2 E E E a 2 c 5 E um E a a a 2 a mm 2 wwwi haskel com Pump Model Code MMS M MS 29723 MMS MS AW ASF DF DSF DSTV HF HSF DHF DSHF AW ASE DF DSF DSTV HE HSF DHF DSHF DXHF DSXHF DXHF DSXHF DSXHW AFD DFD ASFD DSFD G
40. er GE air pulse signal efminates automatic od NPT signal port mes L ck timer installed suot EPRsealsforliquid section for237230 rato pumps mu Noice reduction kitiitted nz Piped exhaust standard Provides connection ports fordrive and pikt exhaust mag SAE outletfor M pumps H SAE 6800 psi 48 had max Enables undertanktop mounting andibr natural gas drive nm Fiped exhaust sour gas With hand pump HP 515942 Piped exhaust sour gas Without hand pump HP 51304 Mufller for use wth piped exhaust modilic ations belowd Y NPT male port 81498 EPR Seals for M and MS series for quid Section 82367 SS trim for V hp drive 62500 ATEX Modilie ation Available on MS amp 23123 but not M series 85630 Conversion kit new style exhaust mufiler 96331 Extended life airdrire 8 www haskel corn 56 kW Pump Models Nominal Displacement Model Ratio Maximum Working Pressure per Cycle 4B 1500 psi t03 bar 3 cu in 148 ml 2390 psili ban 5 cu in 38 ml 230 psili ban 5 cu in 82 ml 3200 psitZ21 ba 43 ou in 2 1 mV 380 psi 282 bad 35 cu in 52 ml 5000 piltit bag 22eu in GB mid 7800 psi bar Acu in 28 mp 10600 psi 1831 bari 18cu n 21 md 15000 psi 1004 bari 088 cu n 14 mi For service codes see page 17 For weights and dimensions see page 19 Key Features One model available Choice of wetted materials in Sratios Single air head Output pressures to Drive pressure 3 psi to 15000 p
41. essure port 867 Extended life airdrive 1 5 hp 1 12 kW High Output Flow Pumps Available in a choice of 3 models these high output low ratio pumps are capable of pressures to 1200 psi 82 bar and flow rates of up to 22 gpm 83 l min These are lift pumps whereby the outlet pressure equals the air drive x the pum p ratio plus the inlet pressure Model DSTV 1 5 has a maximum air drive of 150 psi 10 bar and is capable of pressures up to 160 psi 11 bar The model ATV and DTV 4 work on a maximum air drive of 150 psi 10 bar and have a maximum pressure rating of 1200 psi 83 bar A noise reduction modification is available for applications where noise level is an issue Distance Piece Separation Pumps with prefix D in the model number have aluminum distance piece between the air drive and pump section except DSTV 1 5 Vent holes can be threaded 12 NPT female at extra cost Specify modification number 28000 Horizontal m ounting is recomm ended for non exchange of contaminants Mounting Brackets All series mounting brackets have 7 16 holes slots for 3 8 bolts Upper mounting brackets are not furnished as standard on single air head non distance piece units Dimensional Data Mounting Brackets Optional Pump Inlets for Tank Mounting To specify ratios 410 15 ier 42 add BE beween the model number and the ratio e 4 To specify ratios 25thmugh 302 add B beween the model number and the
42. f debris and damage e Under no conditions should the locking pin washer or washer groove be inside the ram protection ring 4 Jack Pad groove 8 Mechanical Under no conditions should the locking pin s ball Extension lock be inside the ram protection ring groove Locking Pin Washer e Never use the jack if the ram protection ring is not and Washer Groove installed Baii tock i in wi i i all Loc e Mever use the locking pin without a locking pin Locking Pin e Never use a locking pin that has been damaged e Never use a ram protection ring that has been damaged or deformed e Replace ram protection ring if it does not have a radius groove for the locking pin e Load test jacks annually e Only order replacement parts from Tronair Failure to comply could result in premature failure below certified weight and could cause serious injury including death Ram Protection a Ring Groove Ram Correct Pin Placement Mechanical Extension E Locking Pin Washer and Washer Groove l 5 Pin Ball Lock Ram Protection Ring 5 1 Jack instructions continued on following page 01 2007 Rev 05 Page 2 TRON IR Models 02 1040 0111 02A1040 0111 10 Ton Single Stage Jack 5 1 JACK INSTRUCTIONS continuea Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring and top Locking Pin in Mechanic
43. he hydraulic body Qutlet flow and pressure are determined by the area of the hydraulic piston head its nominal ratio with the drive piston head and drive pressure On the down stroke liquid in the hydraulic section is forced under compression through the outlet check valve Fresh liquid is induced via the inlet check valve on the return stroke These check valves control the flow of liquid through the hydraulic section They are spring loaded and have a very low cracking pressure allowing maximum opening on the induction stroke The pressure of hydraulic fluid on the down stroke closes the inlet check valve and acts against the spring to open the outlet check valve 3 Drive Cycling Valve This is a pilot operated unbalanced lightweight spool which directs drive pressure first to the top of the drive piston and then to the underside to reciprocate the piston cycle It actuates via pilot valves at the top and the bottom of the stroke which causes the unbalanced spool to shift and reciprocate the piston 4 Hydraulic Seal Check Valves This is one of the few wear parts Its function is to allow the hydraulic piston to reciprocate without passing fluid into the drive section The liquid its pressure and its temperature determine seal specification A distance piece can be incorporated between drive and hydraulic sections for complete contamination free operation on most Haskel pumps Pump Selection Information All Haskel pumps a
44. ider Use explosion proof ventilation equipment to stay below exposure limits PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as applications handling practices concentration and ventilation Information on the selection of protective equipment for use with this material as provided below is based upon intended normal usage Respiratory Protection f engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health an approved respirator may be appropriate Respirator selection use and maintenance must be in accordance with regulatory requirements if applicable Types of respirators to be considered for this material include No special requirements under ordinary conditions of use and with adequate ventilation For high airborne concentrations use an approved supplied air respirator operated in positive pressure mode Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate gas vapor warning properties are poor or if air purifying filter capacity rating may be exceeded Hand Protection Any specific glove information provided is based on published literature and glove manufacturer data Work conditions can greatly effect glove durability inspect and replace worn or damaged gloves The types of gloves to be considered for this material include If prolonged or repeated
45. luble oil 2 Plain water diesel fuel 3 Most phosphate ester based fire resistant hydraulic fluids e g Pydraul Lindol Cellulube Fyrquel and Houghtosafe 1120 and petroleum based solvents compatible with UHMWPE Ultra high Molecular Weight Polyethylene dynamic seals and Viton static seals 4 Petroleum based solvents e g boron fuels aromatic hydrocarbons benzene toluene xylene hylene etc chlorinated solvents trichlorethylene carbon tetrachloride chlorobenzine etc mercaptans Dowtherm A fluoronated solvents fluorobenzene fluorochlorethylene etc Dowtherm E plus all of Group 3 and some mildly corrosive acids compatible with wetted materials See note 5A for service with methyl ethyl ketone methyl acetone diacetone alcohol and freon 22 5 Skydrol and Aerosafe hydraulic fluid acetone and some alcohols ethyl methyl and isopropyl 5A Also suitable for these fluids if Viton static seals are replaced with EPR specify modification number 51331 no extra charge e g 51331 MDTV 5 Most phosphate ester based fluids solidify at approximately 30000 psi 6 Deionized water demineralized water Note Dynamic seal life with non lubricating fluids will understandably be less than with lubricating types Operating Temperatures Drive Section 4 25 F to 65 C 150 F low temperature seals are available for Arctic operation Liquid Section For reasonable seal life high temperature should be limited
46. m If interconnecting piping for the two inlets and two outlets is required specify modificadon 28078 with your order a NPT Vent Port 2 Places ay NPT Liquid Outlet 2 otf Ports 297 mm ren 244 mm 297 mm iqui d len E mmo Y NPT Liquid 954 iu Inlet 2 off Ports 37 Models DGFD DGSFD DGSTVD nominal ratio 12 1 Ke wwwi haskel com 8 hp 5 97 kW Pump Models Length 2534 6445 mm 3137 883 mm 2674 683 mm 264 689 mm 283 721 4134 1060 mm O hp 7 46 kW Pump Models END ELEVATION 34 NPT Air Drive inlet Port Width 94 241 mm 914 041 mm 94 241 mm 94 041 mm 94 241 mm 35 241 mm 1 Height 11 279 mm 11 079mm 11 273mm 11 279mm 11 079 mm Tr 273 mm 1a NPT Drive Exhaust Ports Weight Liquid Outlet 80 Ibs 36 kg 94 Ibs 43 kg 64 Ibs 29 kg 63 Ibs 28 5 kg 71 Ibs 82 kg 92 Ibs 42 kg Air Drive Liquid Inlet x 1 NPT 14 NPT D T NPT e T NPT 34 MP 20K coned w and throadod connection EN e NPT PLAN Approx net weight 320 Ibs 145 kg Tubing and mutters are optional NAAR Tanner T mmm iunt utn 02 4 Dia Mounting Hole Typical 4 places More detailed dimensional drawings available on request
47. mping and other applications where reliable power is needed Quality and After Sale Service Selecting Your Accessories Haskel can either provide accessories separately or supply them fitted to form a complete package suited to your application Additionally Haskel can fit customer nominated accessories Our accessories catalog is available and our technical support team is always ready to advise you on the most suitable choice of accessories for your application Air pilot switches High pressure valves fittings and Stainless steel check valves Air pilot valves tubing Intensifiers with integral checks for Regulating relief valves Plenum chambers cycling Directional control and release valves Port adapters Capillary type gauge snubbers Hydraulic accumulators gas receivers Pressure regulators Please ask for your copy of our latest and storage cylinders Gauge snubbers accessories brochure Filters Liquids Compatible with Haskel Pumps To assist in easier pump selection we have classified various popular liquids in groups and assigned to each group a service code These service code numbers are featured in the chart to the right and are designated for each pump series Seals and other wetted materials can be supplied to suit your preferred liquid For advice please contact our technical services personnel at 818 843 4000 Services Service Codes 1 Petroleum based oils kerosene water with 596 so
48. nsta led 6 digit 22077 Intervonne ctingtubing 6 hp and hp pumps double ended 2077 1 Intereonnecting tubing 6 hp and8 hp pumps double ended low ratio pumps 2308 Same a5 29077 2907 1 double ended widistance piece 2901 1 Same as 29077 29077 1 double end ed witistance piece bwratio pumps ms Intereonnecting tubing 10 hp pumps Extemalpibtmodilie ation for6 hp thru 10 hp pumps Low air pressure contro for6 hp thru 10 hp pumps E Sourgas airdrive provision to NACE spec 6 hp distance piece pumps only Nominal Displacement Model Ratio Maximum Working Pressure per Cycle DW STD 129 16000 psi 1103 ban 88 cu in 144 2 m 31 36000 psi 492 ban 35 ou in 574 ml DW SFO 1291 16000 psi 1103 bar 88 oy in 144 2 ml aw 36000 psi 2482 bag 35 cu in 574 mg 9 Double acing Urt Pumps For service codes see page Y7 For weights and dimensions see page 23 Incorporating two basic models this heavy duty range of double acting pumps provide pressures up to 36000 psi 2482 bar and output flowrate up to 3 gpm 11 l min Operating from a maximum air drive pressure of 125psi 9 bar these pumps are designed for medium to high pressure service with minimum maintenance These large slow speed pumps approach a seal life as high as 5 times that of many smaller pumps and this advantage becomes ever greater in heavy duty service involving water or other liquids with negligible lubricity Number Description
49. nt In addition to offering a comprehensive range of pneumatic driven liquid pumps air amplifiers pneumatic and hydraulic driven gas boosters high pressure valves fittings and accessories we custom design and build power pacs and test rigs Our continued investment in technology ensures that Haskel will stay at the leading edge of high pressure technology This brochure introduces our pneumatic driven liquid pump range Technical details and advice on any of the products shown is available on request We are here to solve your problems Just give us a call at 818 843 4000 or visit our website at wwwchaskel com for more information or to locate a distributor Why Use Haskel Pneumatic Driven Pumps Our pumps offer many advantages over electrically driven pumps Safe pneumatic operation no heat flame or spark risk No need for air line lubrication saves costs and Upto 100000 psi 7000 bar capability prevents contamination Infinitely variable cycling speed Robust reliable compact and easy to maintain proven design Stall feature at pre determined pressure to holdthatpressure Unbalanced cycling spool provides immediate response to without consuming power pressure changes 7 Problem free stop start applications i di ee standard or custom built power pac P Easily automated many modification and control options THES N p Suitable for most liquids and liquefied gases Excellent worldwide service f
50. or spares and repairs Alternative gas drive options sour gas natural gas Can be manufactured to meet API 675 ATEX CE and NACE boil off gases nitrogen f Applications include Pressure testing Work holding power clamping Jacking lifting Valve actuator control Hydraulic cylinder actuation Press safety overload devices Roller tensioning Metering Precision lubrication and spraying Liquified gas transfer www haskel com Pressure and Flow on Demand his guide will help you to pre selectthe pump ideally suited for your application If you have specific questions however we urge you to provide us with details ofthe duties you require rom the pump available air gas drive pressure and pressure ow requirements and we will recommend a model and any corresponding accessories Output Horsepower Ratings he pumps are categorized on their horsepower ratings see pages 6 7 These are approximate and peak at 100 psi 7 bar assuming adequate drive air pressure and volume Peak horsepower is at about 75 nominal ratio x air drive pressure i e 00 1 pump 100 psi air drive peaks at 100 x 100 10000 x 0 75 psi 7500 psi 517 bar hydraulic pressure Operation The pumps automatically reciprocate on a differential piston principle A large piston driven by relatively low pressure drive acts directly upon a smaller hydraulic piston The nominal ratio between piston sizes is indicate
51. r wear or replace valve after manual or pneumatic Leaking pressure check valve p y P body and check balls pump up Remove release valve inspect ball and ball seat in pump block Replace effective part s Leaking pressure relief valve R i d fall with Release valve open Fully tighten release valve Fame tone Sunk war Inlet check valve not seated or sticking Pump rapidly to dislodge or replace valve body PR Pressure check valve not seated or sticking Pump rapidly to dislodge or replace valve body Ram locknut not loosened Raise jack 1 4 inch and release locknut Jack fails to lower Ventisorew closed Open vent screw Replace o ring and back up ring clean up O Ring pinched or rolled cylinder wall of debris 01 2007 Rev 05 Page 5 TRON A IR Models 02 1040 0111 02A1040 0111 10 Ton Single Stage Jack Parts List When ordering replacement parts kits please specify model serial number and color of your unit Ca E m ees ZS AD Item Part Number Description Qty K 1061 02 Kit Reservoir Replacement consists of 1 N 2653 01 S B Elbow 90 Male 1 4 Hose x SAE 4 i 2 G 1100 105006 Bolt Hex Head Grade 5 4 20 x long 3 3 G 1250 1050N Flatwasher 1 4 Narrow 3 4 TF 1047 01 05 5 Hose Push on 1 5 H 1045 Breather 1 6 HC 2329 Reservoir Translucent includes labels 1 Not Shown H 1516 08 Clamp 2 Ear Hose 1 01
52. ratio e AW BR10 AW B25 Inletextemally Inleton the botom threaded 1 and externally NPT male e e threaded Intemally threaded e T NPT male T NPT female Intemally threaded Y NPT female Drive inlet and exhaustare H NPT female Drive inletalso includes a H NPTmale NPSM nale stiaightpipe tires el adapter connec Ing m de ripple should include 30 inside bevel fcr proper 1 amp 2 2 hp 1 49 amp 1 64 kW Pump Models Key features Dhoice of 16 models Choice of wetted materials 13 ratios 46 possible Double and triple air heads combinations Output pressures to 100000 psi 7000 bar Flows to 5 gpm 15 l min Drive pressure3ta 100 psi 2to7 bar Pump Models Key Features One model available Single air head in ratios Drive pressure 3to 150 psi 2 Output pressures to to 10 bar 33000 psi 2275 bar Flow rates to 8 gpm 30 l min 12 vw haskel com Nominal Model Ratio Maximum Working Pressure BA 3a psit bah Displacement per Cycle 4 cu in amp 54 m B32 4900 psi 331 bar 2 7 cu in 443 m E 9000 psi 552 ban 16 cu in 266 m m 11000 psi 158 ban V2 60 in I8 m AR 19000 psi 1310 bar 2 cu infit m HF HSF xm 3300 psi 2275 ban 4 ou inf ml DHEDSHF am 50000 psi 9448 bar 28 cu n 45 m DXHF 4m 0000 psie21 ban 18 eu in Bom DSXHF ae 75000 psi 5171 bar 14 cu in 23 m OXHF e 70000 psie ban 18 cu in BO ml DSXHF am 75000 psi S171 b
53. re identified by letters coding the type of ofthe drive area to the hydraulic plunger area These letters are pump followed by a number indicating the practical working ratio explained in the chart below Pump Model Letter Coding M 815 stroke 33 hp miniature pump series XH 2 stroke 1 5 2 hp Extreme High Pressure pump series S Stainless steel hydraulic piston and body G 45 stroke 6hp pump series 29723 33 hp Chemical Pump 8 45 stroke 8hp pump or booster series D Prefix Pump incorporates a Distance Piece 14 4 stroke 10 hp pump series D Suffix Double Acting pump W Polyurethane U cup dynamic seal 4B 1 stroke 75 hp pump series bottom inlet only E UHMWPE Ultra high Molecular Weight Polyethylene Dynamic Seal A 2 stroke 1 5 2hp pump series B Raintorced teflon dynamic seal H 2 stroke 1 5 2hp High Pressure pump series V Viton o ring static seal Alter regulator with gauge and shut off speed control valve B Bottom inlet CP Chemical Pump Quick Model The diagonal horsepower lines in the chart below are based on 100 psi 7 bar drive pressure Comparison Drive flow requirement is different for each series as follows Chart 33 hp I5scim 25 mifhr 3hp 8 sefm 144 mehr The chart to the right shows Bhp 15 scm 76m fhr D 175 setm 297 mhr the pressure flow capability 15 hp J scim 119 mhr Shp 225 setm 382 mehr of each pump in the range The diagonal lines show 2hp 85 scfm 144 m hr 10 hp 210 scfm 469 m hr constant output hors
54. s added Section 03 Physical Chemical Hazard was added Section 03 Physical Chemical Hazards Header was added Section 14 DOT Footnote was added Section 16 Physical Hazards was added Section 16 Physical Hazards Header was added Section 16 Precautions was added Section 16 Precautions Header was added Section 10 Conditions to Avoid was deleted Section 14 LAND DOT Default was deleted PRECAUTIONARY LABEL TEXT Contains DISTILLATES PETROLEUM HYDROTREATED LIGHT CAUTION HEALTH HAZARDS Repeated exposure may cause skin dryness or cracking If swallowed may be aspirated and cause lung damage Target Organs Skin PHYSICAL HAZARDS Combustible Product Name M Revision Date Page 10 0f10 PRECAUTIONS TiAprz n7 OBIL AERO HFA Use proper bonding and or grounding pracedures FIRST AID Inhalation Use adequate respiratory protection immediate medical assistance Remove from further exposure Far those providing assistance avoid exposure to yourself or others If respiratory irritation dizziness nausea or unconsciousness occurs seek If breathing has stopped assist ventilation with a mechanical device nr use mouth to mouth resuscitation Eye Oral lungs and cause chemical pneumonitis Skin Flush thoroughly with water Seek immediate medical attention Wash contact areas with soap and water If irritation occurs get medical assistance Do not induce vomiting
55. si 1034 bar 100 psi 2 to 7 bar Flows to 1 5 gpm 57 l min Optionai Modifications Number Description Number Description een C irdrive controls Sagen Oyek timer installed 6564 Extreme cycling service Not recommended for long stall periods 80637 SAE o vtletiitting tor ratio 3715100 SAE 5500 psi 448 bar max em Exterualairpilot port NPT Allows remote startisop of pump 2104 Vionairdrive za lowdriveairpressure Allows userto regulatedrive arto as bwas 3 psi 2 bar 200 ATEX modification 5730 Single actingdrive Used for pumping liquetied gases under pressure 856301 Extended life airdrive mm Ie NPTportondrve forrecycle vale connection men eise reduction Vigel 10 Key features Choice of 11 models 13 ratios 48 possible combinations Dutput pressures to 50000 psi 3448 bar Choice of wetted materials Single air head Drive pressure 3to 150 psi 2 to 10 bar Flows to 22 gpm 83 0 l min Optional Modifications Number Description E Air contm iker regulator gauge shut off V NPT E Air controls with precision regulator Ye NPT co Air controls with recycle button NW NPT CPO Air controle with precision regulator and recycle buton W NPT B Bottom Inlet designate E before ratio dash number BR on B10 B15 B22 and E32 15 hp and 2 hp pumps not applicable high output chemical 22 hp OrAWD series pumps a Additional upper foot
56. t Piston Seal Replacement consists of Pis Ring Backup O ring Piston K 2783 Kit Release Screw Replacement consists of Screw Release Retainer Screw Although this item is listed in its particular kit it is not used on HC 1752 pump These items may be discarded NOTE Entire pump assembly can be purchased as a kit See Hydraulic Jack Parts list 08 2001 Rev OR Page 1 HC 1752 2 500 Psi Hand Pump CIO i eee eeeege NA Zi Ars gi gp WAR 7 tes i7 MT DCH E K J EEU HUE os an AT Y WE Parts List Illustration c MM pM NAIR ISS O OQ T CO 2 269 4 ODO embly ot disassemble this valve p t relief val e Do n ailable as a preset relief valve ass WARNING Item 2 is a preset relief valv Replacement parts are av AS Page 2 08 2001 Rev OR TRONAIR APPENDIX II Haskel MLP 20 46D Technical Specifications amp Performance Data amp Drawings 28550 PNEUMATIC DRIVEN LIQUID PUMPS OQNYIIHOdJtuWad ALINYNO 32 ALINIGAYINSY Welcome to Haskel Haskel is an international organization offering a worldwide service through the Haskel group of companies and factory trained distributors The Haskel group is headquartered in Burbank California with facilities throughout the world We have built an enviable reputation for quality based on high pressure fluid and gas handling equipme
57. t 225 437F Boiling Point Range N D Vapor Density Air 1 N D Vapor Pressure N D at20 Evaporation Rate n butyl acetate 1 N D pH N A Log Pow n OctanolAWater Partition Coefficient N D Solubility in Water Negligible Viscosity 13 8 cSt 13 8 mm2 sec at A0 C 5 1 cSt 5 1 mm2 sec at 100C Oxidizing Properties See Sections 3 15 16 OTHER INFORMATION Freezing Point N D Melting Point N A Pour Point 60T 76F DMSO Extract mineral oil only IP 346 3 wt Product Name MOBIL AERO HFA n Revision Date 114pr2007 Exon Mobil SECTION 10 STABILITY AND REACTIVITY STABILITY Material is stable under normal conditions CONDITIONS TO AVOID Open flames and high energy ignition sources MATERIALS TO AVOID Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS Material does not decompose at ambient temperatures HAZARDOUS POLYMERIZATION Will not occur SECTION 11 TOXICOLOGICAL INFORMATION ACUTE TOXICITY Route of Exposure Conclusion Remarks Toxicity Rat LC50 gt 5000 mgim3 Minimally Toxic Based on assessment of the components Irritation No end point data Elevated temperatures or mechanical action may form vapors mist or fumes which may be irritating to the eyes nose throat or Based on assessment of the co ngestion Toxicity Rat LD50 gt 2000 mg kg Minimal Toxic Based on test data for structurally similar materials Toxicity Rabbit LD50 gt 2000 mg kg Minim
58. tance s or Complex Substance s Nane a i CASH PETROLEUM HYDROTREATED LIGHT PARAFFINIC DISTILLATES 54742 55 8 10 3096 PETROLEUM All concentrations are percent by weight unless material is a gas Gas concentrations are in percent by volume SECTION 3 HAZARDS IDENTIFICATION This material is considered to be hazardous according to regulatory guidelines see M SDS Section 15 POTENTIAL PHYSICAL CHEMICAL EFFECTS Combustible Material can release vapors that readily form flammable mixtures Vapor accumulation could flash and or explode if ignited POTENTIAL HEALTH EFFECTS If swallowed may be aspirated and cause lung damage Frequent or prolonged contact may defat and dry the skin leading to discomfort and dermatitis May be irritating to the eyes nose throat and lungs High pressure injection under skin may cause serious damage Target Organs Skin NFPA Hazard ID Health 0 Flammability 2 Reactivity 0 HMIS Hazard ID Health O Flammability 2 Reactivity 0 NOTE This material should not be used for any other purpose than the intended use in Section 1 without expert advice Health studies have shown that chemical exposure may cause potential human health risks which may vary from person to person Product Name MOBIL AERO HFA A e i eiS Bate 11Apr2007 Exon Mobil INHALATION Remove from further exposure For those providing assistance avoid exposure to yourself or others Use adequate respiratory protection If
59. to 54 C 130 F for F and W seal models 135 C 275 F for T and TV models with distance piece e hy 33 5 15 2 10 29723 Sa 4B 14to 37 4B 55to 150 AW ASF OF DSF HF HSF 8SFD 8DFD BDSFD BDSTVD BHSFD DI4STD 125 DI4STD 315 D14SFD 125 DI4SFD 315 Services UEL 1 BHgEINEBNINEENENRENIIggENENE NER NH SEI www haskel com 7 NB Plan view of M Pump is common to all M Series pumps H 108 mm pum a n Box size 23 x 18x 12 cm LO d be 76 mm l le 5 mm 3 Qs Dimensions Y NPT Outlet Liquid Inlet 33 hp 25 kW M Series Pump Models M 7 M 12 MS 7 MS 12 approx weight 9 Ibs 4 kg approx weight 9 Ibs 4 kg Netweight ka Boxed weight 4 25 kg Box size 23 18x 12 om Net eight 6 kg 2 Boxed weight 6 5kg e Box size 30x 10 15 cm t t25 ke x ee RES 185 mm 7L 2 Boxed weight 275kg d Box sire 23x 10x 12 cm Ya NPT Air Drive Inlet JA NPT Air Drive 34 NPT Drain Integral Exhaust Muffler D IA NPT Si D 35 NPT 1 NPT IS NPT Liquid Inlet Outlet Liquid Inlet Outlet MS 21 MS 36 MS 71 M 21 M 36 M 71 M 110 M 5 approx weight 9 Ibs 4 kg MS 110 MS 188 MS 220 M 188 approx weight 6 Ibs approx weight 6 Ibs 2 7 kg 2 7 kg 18 wwwi haskel com 125 mm 4 4 NPT Air Drive Inlet 3 NPT Liquid Inlet Ys NPT Outlet
60. trim for 5 3 air drive Mounting ring kit br AWD series 3 4 NPT inlet port installed on AWD series in place of threaded port Extra hot bracket installed Tube ports SAE inlet and outlet br 15 hp 2 hp pumps 15 pump minimum Ceramic Plunger 60 Ratio Polyurethane WE sealin F series pumps except high output models Stainless steel 55 216 distance piece fort 5thru 2 hp pumps Noise reduction kit titted Not available on AFD DFD ASFD or DSFD Oyele timerinstalled HNBR Seal in air drive section ATBC modilication not available on AMY or DSXHW pumps Extended life airdrive hp 4 47 kW Pump Mo Key Features Choice of 10 models 4 ratios 20 possible combinations Output pressures to 10000 psi 690 bar Flow rates to 21 gpm 80 l min Choice of wetted materials Single air head double acting Drive pressure 3 to 125 psi 2 to 9 bar All hydraulic fluids water plain or DI solvents W Pump Key Features Choice of 6 models 5ratios S possible combinations Pressures to 22500 psi 1530 bar Flow rates to 11 5 gpm 44 l min waww haskel com All hydraulic fluids water plain or DI solvents liquefied gases Choice of wetted materials Single air head double acting Drive pressure 3 to 125 psi 2 to 9 bar Nominal Displacement Model Ratio Maximum Working Pressure per Cycle 42 4000 psi 205 bar 153 cuin 250 m
61. x I HC 1752 Hand Pump Parts List for kits available 12 Re assemble in reverse order 0 00 c OY OT Ee e 6 4 JACK FUNCTION LOAD TEST NOTE If function load testing is required 1 Take all necessary precautions to prevent injury 2 Always jack against a load and never against the jack itself 3 Do not exceed a test load equal to the jack rated capacity plus 1096 6 5 PNEUMATIC PUMP See APPENDIX II Haskel Pump information for complete parts list and repair information 7 0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION A F Remove piston and pump body Inspect for den Se SIR cath aie backup ring o ring piston or damage Replace defective part s Replace piston of pump HO pump y removed o ring and backup ring External fluid leakage at Damaged o ring backup ring or inner Remove ram s as a unit from cylinder Inspect ram s cylinder wall parts Replace o ring and defective part s Release valve not closed properly Fully tighten release valve Low fluid level Fill to correct fluid level Pressure relief valve improperly adjusted Adjust or replace release valve Jack fails to lift rated load Inspect valve body for wear or replace valve Leakage at inlet or outlet check ball body and check balls Vent screw closed Open vent screw Check for external leakage if present replace Leaking ram o ring seals defective seal and back up ring Ram s will not support load i Inspect valve body fo
62. you can do it without risk All equipment used when handling the product must be grounded Do not touch or walk through spilled material Prevent entry into waterways sewer basements or confined areas Avapor suppressing foam may be used to reduce vapors Use clean non sparking tools to collect absorbed material Absorb or cover with dry earth sand or other non combustible material and transfer to containers Large Spills Water spray may reduce vapor but may not prevent ignition in closed spaces Recover by pumping or with suitable absorbent Water Spill Stop leak if you can do it without risk Confine the spill immediately with booms Warn other shipping Remove from the surface by skimming or with suitable absorbents Seek the advice of a specialist before using dispersants Water spill and land spill recommendations are based on the most likely spill scenario for this material however geographic conditions wind temperature and in the case of a water spill wave and current direction and speed may greatly influence the appropriate action to be taken Forthis reason local experts should be consulted Note Local regulations may prescribe or limit action to be taken ENVIRONMENTAL PRECAUTIONS Large Spills Dike far ahead of liquid spill for later recovery and disposal Prevent entry into waterways sewers basements or confined areas SECTION 7 HANDLING AND STORAGE HANDLING Avoid contact with skin Avoid prolonged breathing of mists an

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Operation & Service Manual