740-823 - Dorman Products
Contents
1. INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully REMOVAL INSTALL OF WINDOW REGULATOR 740 823 Dodge Caravan Chrysler Voyager Chrysler Town amp Country 2001 03 General Tech Tips e Use painter s tape rather than duct tape to secure window It s less likely to damage paint or leave sticky residue A plastic pry tool is useful It will not easily damage delicate trim like a screwdriver or metal pry bar The replacement regulator should have a liberal amount of grease on slide area If there is not much grease present white lithium grease works well to lubricate the slide area Aftermarket window tinting can cause the window to travel slower and put additional strain on the window regulator assembly Window run channels should be cleaned and lubricated before installation of a new window regulator assembly Silicone spray works well Tools required for removal and installation of window regulator and motor assembly e Silicone spray lubricant e Trim panel removal tool e Pick e Saddle cup assembly tape or wedge to hold window in2. follow all instructions carefully STEP 14 Replace the plastic screw caps from behind the interior door handle and arm rest STEP 15 Verify that all of the interior door trim panel attaching hardware is secure and that the window regulator is operating properly Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval
3. place e Flat blade screwdriver or plastic pry tool e 10mm socket or driver e Phillips screwdriver e Grease pencil or marker e T 25 Torx bit Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully Rem
4. appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 9 Carefully remove the vapor barrier from the inner door skin Feed all necessary rods and harness through the holes in the plastic Some Phillips head screws may need to be removed before this is possible STEP 10 Remove the speaker from the inner door skin using your Phillips screwdriver Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc N
5. art If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 7 Lift the panel slightly and pull it away from the door skin exposing the inner door handle lock rods Undo the clip keeping the panel straight and level STEP 8 Remove the power lock harness clip and set the door panel aside Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the
6. be replaced STEP 8 Attach the power lock harness clip to the door panel STEP 9 Attach the inner door handle lock rods keeping the door panel straight and level Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions
7. carefully STEP 10 Pushing in a downward motion attach the door panel to the inner door skin STEP 11 Attach the harness clip STEP 12 Replace the window switch assembly Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow a
8. efully STEP 2 Using your Phillips screwdriver remove the screws located underneath Se the caps STEP 3 Remove the Phillips head screw from the lower part of the door panel Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and fol
9. fety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 13 Using your T 25 Torx bit loosen the four 4 Torx screws in the locations shown Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed i
10. hough every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 7 Carefully replace the vapor barrier on the inner door skin Feed all necessary rods and harness through the holes in the plastic Some Phillips head screws may need to
11. inistration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully Installation Instructions STEP 1 Install the motor you removed from the old regulator on the replacement regulator Carefully and properly align the splines for the motor so it is clocked correctly NOTE Removing the motor multiple times increases the chance of releasing the spool from the regulator rendering the regulator useless STEP 1a Feed the rails of the replacement regulator through the large openings in the door skin STEP 2 Attach the three 3 Torx screws to the motor assembly Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not q
12. ll instructions carefully STEP 13 Using your Phillips screwdriver attach the screws located behind the door pics handle in the door pull cup and at the lower part of the door panel Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and
13. low all instructions carefully STEP 4 Using your non marring pry tool remove the window switch assembly starting at the bottom STEP 5 With the switch assembly removed you can access the harness clip A pick or small flat blade screwdriver may be needed to undo the locking tab STEP 6 Using your non marring pry tool carefully work it around the outside of the door panel to pop the clips from the inner door skin Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this p
14. n accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 14 Remove the 3 Torx screws from the motor assembly STEP 15 Feed the rails of the regulator through the large openings in the door skin STEP 16 Carefully pry the motor from the regulator Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Adm
15. o reproductions in whole or in part without prior written approval INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 11 Attach the harness clip to the window switch assembly and lower the window until you can undo the metal clips that attach the glass to the regulator Brace the glass with a saddle cup assembly tape or wedge in the up position so you have room to remove the regulator STEP 12 Undo the motor harness clip from the motor Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Sa
16. oval Instructions STEP 1 Starting with your pick or small flat blade screwdriver remove the plastic screw cap from behind the interior door handle and arm rest Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions car
17. take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 4 Attach the motor harness clip to the motor STEP 5 Plug the window switch assembly back in and lower the window until you can attach the metal clips that attach the glass to the regulator Remove the saddle cup assembly tape or wedge that was holding the glass in place JA N 29 m STEP 6 Attach the speaker to the inner door skin using your Phillips head screwdriver ab ae 9 Atte f rf af whe s i PEF r E To ii Disclaimer Even t
18. ualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2013 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 3 Using your T 25 Torx bit attach the four Torx screws in the locations shown Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to
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