INSTALLATION, OPERATION, AND SERVICE MANUAL
Contents
1. 20 CONTROL BOARD LP WARMER W BASE ASSY Sad lt WARNER gt REAR lt 7 ELEMENT lt WARMER lt ELENENT 87654321 a0 P ak a 5 WARMER i GY BL WH YL QN Wi MW BASE ASSY I I D D W GN 4 LOWER gt R FRONT gt FRONT WARMER lt MER lt WARMER ELEWENT lt ELEMENT c ELEMENT TANK BK BL BL WATER LEVEL PROBE E LOWER POWER FRONT REAR WARMER WARMER WARMER SNITCH SHITCH WH F in LINE BK BK READY BK BK L Bk se dai YL BK BREWING BKk al 0 7 INDICATING W x LIGHTS r H WH BK Lu Mg COM FAUCET dm MICRO LINE al SUR SNITCH s SPLICE gt ww S ELEMENT NEU m WH EF im BK LINIT s a m CE wg BL BK yaa Opi OFF VLAK m 240V WARMER 20 CONTROL BOARD LP WARMER m AS2. Solenoid valve 4 Refer to DRIPPING Step 2 4 Refer to DRIPPING Step 2 Flow washer 5 Possible lime build up in flow 5 A Replace flow washer and clean washer or flow control Screen Screen is located inside solenoid B Flow washer must be 250 GPM Micro switch 6 Refer to WATER KEEPS 6 Refer to WATER KEEPS RUNNING RUNNING Step 4 Step 4 DRY COFFEE REMAINING Filters 1 Are correct filters being used 1 Insert correct filter into brew basket IN BREW BASKET AFTER BREWING Not siphoning properly 2 Refer to DRIPPING Step 1 2 Refer to DRIPPING Step 1 3 Improper loading of the brew 3 Filter and coffee in brew basket 3 Filter should be centered in the brew basket basket and coffee bed should be level WEAK COFFEE 1 Filters 1 Are correct filters being used 1 Insert correct filter into brew basket 2 Low water temperature 2 Check water temperature Refer 2 Adjust thermostat control knob to to installation instructions obtain correct water temperature 3 Not siphoning properly 3 Refer to DRIPPING Step 1 3 Refer to DRIPPING Step 1 4 Improper loading of brew 4 Filter and coffee in brew basket 4 Filter should be centered in brew basket basket and coffee bed should be level 5 Missing sprayhead 5 Check for sprayhead 5 Install sprayhead SOLENOID CHATTER OR 1 Brewer connected to hot water 1 Incoming water line 1 Should be connected to cold water HOWLING line line 2
3. 104010 Brew rail RH S S basket 104011 Brew rail LH S S basket For additional replacement parts information refer to Ace Series replacement parts manual P N 108054 PDS Flow Control Supplemental Information The PDS flow control system is the result of many years of engineering effort to create a flow control valve that would be accurate over a wide range of water pressures as well as maintain its volume setting for many years within the harsh water environment that coffee brewing equipment must operate The valve has been designed to allow for adaptation to all varieties of brewers and is available in both a low flow 0 15 GPM to 0 35 GPM and high flow 0 56 to 1 25 GPM model Both models have adjustable flow rates to any setting within the specified range The low flow models are identifiable by their red bonnet while the high flow models have a green bonnet See item 14 in figure below Other features designed into the valve include an internal water strainer a non regulated water supply for connecting to independent faucets an easy to adjust knob for setting the flow rate double O ring swivel fittings to eliminate leaks due to equipment being moved and most importantly a porcelain sleeve and piston assembly that is self cleaning and cannot be affected by chemicals within the water supply The system has been designed to operate over a wide range of water pressures from 10 PSI to 70 PSI for low flow models and from 40 PSI to 110 PSI fo
4. BREWERS REPLACEMENT PARTS LIST ELECTRICAL COMPONENTS TANK AND PLUMBING Part No Description Part No Description 100010 Warming plate ass y 120 V black 102798 Tank ass y 120 V 1400 W 100187 Warming Element 120 V 100 W 102859 Tank ass y 120 V 1750 W 102581 Element main heating 1100 W 120 V 102746 Tank ass y 240 V 3500 W 102580 Element main heating 1400 W 120 V 104012 Tank lid ass y 100071 Element main heating 1750 W 120 V 781181 Gasket silicone tank 102850 Element main heating 3500 W 240 V 100024 Sprayhead S S 5 hole 704227 Main thermostat 102820 Solenoid valve assembly with fittings 111593 Thermostat manual reset 102780 Solenoid valve S 45 100085 Lighted rocker switch 120 V 201158 Repair kit solenoid valve 201985 Brew switch black rectangular 790019 Gasket flow control 102775 Dual lamp brewing ready indicating 120 V 100290 250 flow control washer 102862 Micro switch amp bracket ass y 102770 Faucet w red handle 102841 Micro switch only 102268 Seat cup for faucet 121723 Control board ass y with bracket non TS models 110322 PDS low flow assembly 111725 Control board ass y with bracket TS models 102783 Sprayhead tube ass y 100500 ON OFF switch 100025 Sprayhead gasket BREWBASKETS MISC 110985 Brew basket assy black plastic 100078 Bumper foot with screw 201954 Filter pack brew basket 108067 Probe ass y weldment 102800 Brew rail LH 201173 Sprayhead nut 102799 Brew rail RH 102370 Brew basket S S small
5. TART TANK Ta TANK TEL BK FAUCET LEVEL ved GY PROBE i MICR 5 LINE WH BL SWITCH SPLICE S oN m 2 see s TANK MAIN ore L Bk WH SS EMENT THERMOSTAT g N lt n 7 TANK MAIN LINE LIMIT 1 aK ELEMENT THERMOSTAT SPLICE Sg po GROUND Et CABINET LIMIT i T aK it BK VBC S E _ CORD Miscellaneous Figures Valve Section View Micro Switch Section View MICRO SWITCH SCREW en ARMATURE GUIDE 7 OU inn ___ ARMATURE SPRING m Z i ARMATURE q ont NO y GUARD XA LON A Z STEM DIAPHRAGM Q 5 WATER LINE 2 SOLENOID IBS lt VALVE _ Flow x y FAUCET BACKING PLATE included In Repair P N 201158 12
6. Vibration 2 If brewer is on a metal stand or 2 Adjust as necessary counter neither the bottom pan nor copper tubing to the brewer should touch the counter 3 High water pressure 3 Water pressure on incoming 3 If water pressure is over 90 PSI install line a pressure regulator and adjust to 50 PSI 4 Water hammer 4 Incoming plumbing 4 This is not the fault of the brewer and can usually be corrected by rearranging some plumbing or adding an air chamber to the incoming water line 5 60 Cycle vibration 5 Screws on solenoid valve 5 Screws should be tight Tighten as required COLD WARMER STATION 1 Warmer defective 1 Voltage at warmer terminals 1 If voltage is present on terminals of should be 120 V ac warmer element but warmer will not heat replace the element 2 Warmer On Off switch 2 If voltage is not present on 2 If switch does not make and break warmer terminals check continuity continuity between terminals 1 and 2 of the switch when turned on and off replace switch 3 Bad harness 3 Check connections between 3 All connections should be tight harness and switch and between Switch and warmer FAUCET DRIPPING 1 Clogged valve seat 1 Valve seat 1 Disassemble and clean or replace as required FAUCET FLOW SLOW 1 Entrapped air in line 1 Tank to faucet line 1 Refer to INSTALLATION INSTRUCTIONS Step 3 2 Faucet clogging 2 Faucet 2 Clean or rebuild faucet PAGE 6 ACE SERIES
7. is in use When water reaches the water level probe it turns off the fill solenoid Overfill Protection The Super Ace has a maximum fill valve run time of 1 1 2 minutes if the water does not contact the water level probe in the tank lid This is intended to protect the unit from overflow should a fill error occur When the tank is filling on the initial set up an error will occur since this is not enough time to allow the tank to fill This error will be indicated by a rapidly flashing brew light The error may be cleared by holding down the brew start switch until the light stops flashing Visa brew This feature helps to communicate to the user that a brew cycle is in process Once the brew cycle begins the brewing lamp flashes to help prevent the removal of the brew basket or serving vessel prematurely This feature is adjustable Adjust the Visa Brew time to allow sufficient time for hot beverage to drain from brew basket after completion of the water delivery portion of the brew cycle Options Auto Arm Pre checks water temperature before brewing to ensure optimum brew temperature When a brew cycle is initiated the control board verifies that the temperature in the tank is equal to the thermostat setting If the water temperature is not at proper temperature the brew is stored in memory and light will flash to indicate brewing When the temperature rises to the proper setting the brewer will automatically begin to brew If your br
8. replace the hi limit thermostat B Check voltage between black and white wire on the receptacle If voltage is not present check outlet or circuit breaker C If voltage is not present on the incoming terminal of the hi limit thermostat replace the main thermostat 1 Thermostat should be calibrated or replaced 2 See installation instructions 1 A Clean sprayhead holes B Check tightness of sprayhead tube C See LIMING page 3 2 Be sure spring is in place and any particles are cleaned from diaphram If diaphram is worn or mutilated replace solenoid valve 1 Refer to DRIPPING Step 2 2 If switch does not make and break continuity replace switch 3 If timer will not shut off replace board 4 A If switch does not make and break continuity replace switch B Replace 1 Always start brew cycle with receiving decanter empty 2 Refer to DRIPPING Step 1 TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE WHAT TO CHECK REMEDY IRREGULAR YIELD Not siphoning properly 1 Refer to DRIPPING Step 1 1 Refer to DRIPPING Step 1 Control board timer 2 Timer consistency Time 2 If times are irregular replace board several brew cycles Fluctuating water pressure 3 Water pressure 3 If pressure fluctuates 10 20 PSI during operation of brew cycle add a pressure regulator to inlet side of brewer set to lowest pressure level registered adjust timer to yield correct water level
9. the brew basket For airpots first open lid and remove pump stem For other dispensers remove the lid unless it is a brew thru design Turn lower warmer switch or power switch for dispenser brewers to the ON position 5 Press brew start switch Brew cycle may be canceled by turning the rocker switch back to the OFF position 6 Hot water will be delivered through the sprayhead This distributes the hot water evenly over the coffee bed within the brew basket The coffee brew will drain from the brew basket into the decanter below 7 Theresultant coffee brew should be crystal clear and have the desired properties attainable through excellent extraction 8 Turn off the warmer and power switches as applicable when not in use Red light in switch indicates when power is on Note The solenoid will not run to replace water in tank that is drawn off from the faucet when the lower warmer switch or power switch for dispenser models is in the OFF position However when the brew cycle is again initiated the tank will fill before cycle begins to prevent a short pot 9 clean brew basket simply remove from brew rails and dump filter into waste basket The brewing process as described above can now be started again LIMING To prevent liming problems in tank sprayhead tubes and vacuum breakers fittings remove sprayhead and insert deliming spring all the way into the tank When inserted into tank properly no more than ten inches of the spring
10. K a BES wm BE POWER BL CORD 95 240V DISP CONTROL BOARD POWER SWITCH 87654321 pH L gx sm Ls BK BK GY BLWH YL GN YL ak INDICATING H i M LIGHTS GN ge TANK SOLENOID iK FAUCET Bk NO COMO MICRO enc SWITCH VALVE Bk BREW START ni ai SWITCH LINE TANK ON OFF SWITCH FLIRE on el BK m OFF S ae al MAIN DS une THERMOSTAT gt 2 tL LIMIT BL VL uum X CABINET pe GROUND Wiring Continued Thermal Brewer Shown With Autoarm 240V 120V XL BK WH m P BL La CONTROL BOARD CONTROL BOARD POWER POWER SWITCH SWITCH rc 765432 HH 765432 miT BK E HEATING LN BL HEATING Lax BK BK Gy BLWHYL GN YL Bk in BREWING on Zh BREWING ex INDICATING INDICATING M LIGHTS LIGHTS GN CRO SWITCH WATER SOLENOID LEVEL BK u FAUCET VALVE J BREW oY PROBE MICRO N START N SWITCH WH 4 SWITCH SOLENOID VALVE BK BREW
11. Man PN 102863 Rev 20080623 ENTERPRISES INC INSTALLATION OPERATION AND SERVICE MANUAL FOR THE ACE SERIES AUTOMATIC COFFEE EQUIPMENT 2 ACE D __ 2 120 V Watts 120 V Amps 240 V Model Warmers Width Depth Height Weight US Canada US Canada Watts Amps ACE S 3 8 1 2 16 1 2 17 7 16 29 1710 1410 143 11 8 3810 17 2 ACE LP 3 15 1 2 16 1 2 15 7 8 31 1710 1410 14 3 11 8 3810 17 2 ACE AP 0 8 1 2 17 1146 22 1 4 29 1760 1410 147 11 8 3510 14 6 ACE D 0 8 1 2 17 11 16 26 1 4 32 1760 1410 147 11 8 3510 14 6 ACE TC 0 8 1 2 17 11 16 16 9 16 28 1760 1410 14 7 11 8 3510 14 6 ACE LD 0 8 1 2 17 11 16 20 1 8 28 1760 1410 147 11 8 3510 14 6 ACE TS 0 8 1 2 17 11 16 Varies 34 1760 1410 147 11 8 N A N A Newco Enterprises Inc 3650 New Town Blvd St Charles MO 63301 Ph 800 325 7867 Fax 636 925 0029 ACE CONTROL OVERVIEW The ace series brewers have been upgraded to include the Super Ace control This control has all the features of the previous Ace control board with the additional options of pulse brewing auto arm and half full brew in one new compact control These additional options may or may not be activated on your unit and may require additional parts The following text outlines and explains the features and options Features Digital technology Gives more consistent brew cycle Live probe This feature is activated when the hot water faucet
12. SY lt WARNER gt REAR ELEMENT WARMER lt ELENENT 87654321 WARNER 1 8D BK yy CY BL WH YL GN T BASE ASSY mm wH D W o LOWER gt R FRONT gt WARMER MRIER lt WARMER ELEMENT lt ELEMENT TANK gt BK BL BL m LOWER POWER FRONT EAR WARMER WARMER WARMER SWITCH SNITCH SHITCH WH wit Find gk m mum Lm aK Lak BK 4 Lax L pp aaa YLIBK BRWIMG BK al 8D INDICATING LIGHTS J BK ak NO COR FAUCET START o MICRO BL SWITCH SWITCH S LL Hak TANK ELEMENT x N L MAIN E E AD 12 1 H BL YL M I aK OFF HLK GROUND Ly wk PAGE 11 CONTROL BOARD POWER SWITCH 87654321 n BK READY BK BK BK GY BL WH YL GN TL ner M BK INDICATING pepe M LIGHTS al TAN FAUCET xn MICRO n SWITCH LEVEL RS Ser HK 2 PROBE RO CON enc SOLENOID VALVE BK BREW START i S SWITCH LINE sice TANK ON OFF SWITCH ON wr 4 tH W s LINE lt SPLIGE gt lt ELEMENT MAIN NEU gt THERMOSTAT 47 L GROUND B
13. Y VARY FROM ILLUS N S 2 a cR BREAK AWAY VIEW Ras Fon gt lt Telescoping Brewer 120 V Wiring Diagram SUBE aki CONTROL BOARD AUTOARM si HEATING Oss iia g POWER m E SWITCH 87654321 7 Lax Ska T heating wJ CONNECT FOR dE pce RE AUTDARM HETAING BK BK GY BL WH YL BN YL BE 4 YL BK BREWING ak INDICATING 4 2 LIGHTS d CONNECT FOR TH HEATING LIGHT BN OP i 2 LAA TANK Tao WATER LEVEL K FAUCET a PROBE BK MICRO pm Sane SWITCH SOLENOID d K START 4 gi D SWITCH 33 K 1 WATT RESISTOR TANK ON OFF SWITCH e mE Bk FEVL BK ba gt M OW CABINET TANK MAIN GROUND lt HOT ELEMENT THERMOSTAT 8k apt GN zt vL LIMIT BK Bk BL YL LEKOH 1260 E 5 21 02 Rev 3 17 03 PAGE 10 gr FIG 2 GENERAL VIEW WIRING DIAGRAMS 120V DISP
14. assembly SEE FIGURE 3 1 Refer to DRIPPING Step 2 2 Remove wires from switch and check continuity 3 Control board is non repairable 4 A Remove wires from switch and check continuity B Switch arm or bracket binding with handle preventing shut off 1 Operating instructions 2 Refer to DRIPPING Step 1 PAGE 5 1 Be sure water shutoff valve is open 2 Replace or reset circuit breaker as required Unit should be plugged in securely 3 Switches must be on to start brew cycle If switch does not make and break contact between terminals 1 and 2 replace switch 4 If brew switch does not make and break contact replace brew start switch 5 Make sure these connections are tight If 50 and all else checks out OK replace timer 6 A If voltage is not present at terminals refer to steps 2 through 5 B If voltage is present at terminals and water at line pressure is present on the inlet side of the solenoid but not present on the outlet side replace solenoid or solenoid Coil 1 A If correct voltage is present at the tank heater terminals and water in tank is not being heated replace the tank heater B If voltage is not present at the tank heater terminals refer to Step 2 C If incorrect voltage is present at the tank heater terminals check voltage at outlet 2 A If voltage is present on the incoming terminal of the hi limit thermostat but not on the outgoing terminal
15. e See pages 9 and 10 for additional information on this feature 2 PLUMBER S INSTALLATION INSTRUCTIONS CAUTION Power to brewer must be OFF before proceeding with plumbing installation 1 Flush water line before installing brewer Brewer should be connected to COLD WATER LINE only 2 Water pressure should be at least 20 165 For less than a 25 ft run use 1 4 copper tubing and connect to 1 2 or larger water line For longer runs use 3 8 copper tubing amp connect to 1 2 or larger water line and provide an adapter fitting for connection to the brewer Recommended flow rate from water line is 1 gpm 3 If installed with saddle valve the valve should have a minimum of 1 8 port hole for up to 25 ft run and 5 16 port hole for over 25 ft runs 4 Connect incoming water line to the elbow extending from the solenoid valve on the back of the brewer Manufacturer recommends connecting to copper tubing 5 Ensure that tank heater switch on the rear of brewer is in the off position Connect brewer to appropriate electrical supply as indicated on serial tag INSTALLATION INSTRUCTIONS FILL BREWER TANK WITH WATER BEFORE CONNECTING TO POWER SUPPLY 1 Place the decanter under brew basket remove brewer top cover and tank lid and pour three decanters of water into the tank Water should come through the brew basket as the third decanter empties of water Re install tank lid and top cover 2 Plug or wire brewer to appropriate
16. ewer does not already have the auto arm feature the brewer will require additional parts and wiring changes to convert it Half brew This option allows the brewer to brew a half or full decanter This option will require additional parts and wiring changes Basic kit part number is 120032 Pulse brew This option allows the brewer to turn the fill valve on and off during the brew cycle which extends water contact time with the coffee grounds This option can be activated by moving the jumper designated J1 from disabled to the enabled position Basic kit part number is 108082 WARNING Read and follow installation instructions before plugging or wiring in machine to electrical circuit Warranty will be void if machine is connected to any voltage other than that specified on the name plate Additional Options PDS The PDS flow control is an optional flow control valve that is more accurate than a traditional flow control over a wide range of water pressures and will maintain its volume setting for many years within the harsh water environment that coffee brewing equipment must operate See pages 7 and 8 for additional information on this feature TS models The Ace series brewer is available as a telescoping brewer These brewers are equipped with a telescoping column to allow periodic adjustment of the brewer height This feature allows continued use of the same piece of brewing equipment although the dispensers may change over tim
17. f Operation Your brewer is equipped with a telescoping column to allow periodic adjustment of the brewer height This feature allows continued use of the same piece of brewing equipment although the dispensers may change over time The brewer has an inner and an outer column which slide up and down against each other Three functional elements combine together to give the telescoping brewer its unique characteristics and strength Refer to figure on next page A flat spring lock B secured to the tank shelf engages detents located internally on both sides of the wrapper and carries the bulk of the units weight Retainer straps F secured after height adjustment prevent the head from lifting Screws D which secure the outer back to the column tie the inner and outer column together providing additional strength and stability Telescoping Brewers e Perform the following steps in the order outlined prior to attempting brewer adjustment Disconnect Power from electrical supply Disconnect brewer from water supply Allow brewer to cool For easier adjustment remove brewer top cover and tank lid then siphon water from tank Remove the outer lower back H from the outer column M by removing the two screws D near the backs lower edge Note these screws secure the columns together so use caution as the head assembly will be loose once they are removed Remove the inner lower back K from the inner c
18. n the screws which secure the column to the base L Slide the knurled nut assemblies E to a readily accessible location for future adjustments and tighten them securely Replace the inner lower back K on the inner column Replace the outer lower back H in position on column and locate the obround slot which lines up with a hole in the inner column Secure the back to the columns with the screws previously removed Check brewer for stability Refill tank with water and replace tank lid and brewer top cover Reconnect brewer to water and electrical supply and follow brewer operating instructions for setup and calibration of new brew volume if required Note The screws 1 holding upper inner back should not normally be removed If they are removed they should only be replaced with screw of same length to avoid interference with internal components during adjustment PAGE 9 1555555559 1555555535 et FIG Telescoping Brewer Chasis Diagrams us 2 wee gt ME gt 5 eS 27 der MN e Pd BEN A ss 7 x P D S 2 Pd DA Z p oe X y N c qu S e Pd ES a A NAGS gt 2 Z Or i 2 2 T JE Z 2 pd x i B en Y 0 Z 0 Y 2 OH Q ve P P be A N 3 lt O z P gt BACKS FOR OUTER COLUMN X MA
19. ng conditions i e filter type coffee grind etc Clockwise rotation of the knob will increase duration of the flashing while counterclockwise rotation will decrease the active time of the light Both the timer and Vis A Brew adjustments are located behind the access panel on the side of the brewer except on telescoping models where they are located below the top cover 6 Allow 10 to 15 minutes for water in tank to heat to brewing temperature After water has reached brewing temperature thermostat will click off and green ready light will be lit run one cycle to check for the proper temperature setting with an accurate thermometer Take the temperature of this water at a point below the brew basket opening at the start of the brew cycle and when the decanter is half full Recommended temperature of the water is approximately 195 F Note Brew cycle may be canceled by turning the rocker switch back to the OFF position 7 n higher altitude locations 5000 feet above sea level the thermostat may have to be adjusted lower to prevent boiling 8 CAUTION The water faucet will dispense hot water when the handle is actuated The faucet system may be operated during timed portion of brew cycle without yielding a short pot PAGE 3 COFFEE PREPARATION PROCEDURES 1 Place filter into brew basket 2 Putthe proper amount of coffee into the filter 3 Slide the brew basket into holder 4 Place the appropriate empty decanter into position below
20. olumn N It is not necessary to remove the other two brewer back panels G amp J Locate the two brass knurled nut assemblies E attached to the retainer straps F at the front of the brewer Loosen the assembly by turning nut counterclockwise DO NOT REMOVE The brew head is now able to be adjusted up and down depending on its current position Multiple techniques may be used to raise or lower the brew head so use the one that works best for you To RAISE the brew head Grasp the outer column M from behind with one arm while holding the base O in position with the other Raise the brewer to the appropriate height for your dispenser and brewbasket combination The brew head may also be raised by lifting against the bottom of the tank shelf A or by using the handles C located on the flat spring while holding the brewer base in position Ensure that the flat spring lock B fully engages an entire row of detents on each side of the brewer and that the rows are the same height from side to side To LOWER the brew head Grasp the outer column from behind with one arm for support while squeezing the spring lock handles C together Lower the brewer to the appropriate height for your dispenser and brewbasket combination Ensure that the flat spring lock fully engages an entire row of detents on each side of the brewer and that the rows are the same height from side to side At the lowest position ensure that the spring lock does not set o
21. power 3 ON OFF or lower warmer switch Power switch on dispenser brewers 4 Brew start switch 5 Control board harness 6 Solenoid valve 1 Tank heater 2 Hi limit thermostat or main thermostat 1 Main thermostat 2 High altitude 1 Not siphoning properly 2 Solenoid valve not seated properly 1 Solenoid valve 2 Start switch 3 Control board timer 4 Micro switch Located behind faucet 1 Receiving decanter not completely empty at the start of the brew cycle 2 Not siphoning properly 1 Incoming water lines and water shutoff valve 2 Fuse or circuit breaker Power cord and plug connections 3 Is switch turned on 4 Switch continuity Normally open 5 Wire leads to solenoid and switch terminals 6 A Voltage at solenoid valve terminals Start a brew cycle and check for proper voltage B If correct voltage is present at terminals check for water at line pressure on the inlet side of solenoid valve 1 Check the voltage at the tank heater terminals Refer to serial tag for proper voltage 2 Check the voltage between the white wire on the tank heater terminal and the incoming terminal blue wire on the hi limit thermostat then the outgoing terminal black wire on the hi limit thermostat 1 Thermostat Points stuck or out of calibration 2 Located above 5 000 feet 1 Water should flow freely from the sprayhead 2 Solenoid valve
22. r high flow models with an accuracy of 1 The time setting of the brewer timer works in conjunction with the flow rate set on the PDS valve This determines the volume of water being delivered for the brew cycle If the valve is set at a rate of 25 GPM and the timer is set for 2 minutes the volume delivered wil be 25 x 2 or one half gallon 64 oz Refer to table 1 for other flow rates timer settings and volumes Flow rate accuracy is critical as the timer setting will remain constant PAGE 7 Flow Rate In Gallons Per Minute 640 171 150 136 120 100 86 6 720z 193 169 153 135 113 96 68 Sgalons 1029 900 818 720 600 514 BrewTImeShownisin Seconds j Table 2 PDS PartsList Description ______ PartNo Description _____ __ Item PartNo 1 110217 PDSFlowValve Body 8d 103936 Adapter 1 8 Fem x 750 O Ring 2 110580 Retainer Outlet Fittings 9 110219 _ O Ring 625IDx 75006 _____ 6 110109 Retainer Inlet Fitting 146 110227 Bonnet High Flow Valve 8a 110221 Adapter 1 4 FL x 750O Ring 16 110222 Plug Flow Adjustment ______ 8b 110211 Adapter 1 8 NPT x 750 O Ring 17 110098 Retainer Flow Adjustment 8c 110112 Adapter 3 8 Stem x 750O Ring T 0000000000 00 PDS Valve Diagram Telescoping Brewer Supplemental Information Telescoping Brewer Principal o
23. should be visible at the sprayhead fitting Saw back and forth five or six times T his will keep fittings open and clear of lime In hard water areas this should be done everyday This process takes approximately one minute In all areas the sprayhead should be cleaned at least once a week Where bad liming has already occurred a new complete tank assembly may be installed WARRANTY Newco coffee brewers are warranted against defects in workmanship or materials under normal use for one year from the date of purchase Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any part or parts which are defective in material or workmanship and returned to our factory shipping cost prepaid No warranty expressed or implied other than the aforesaid is made or authorized by Newco Enterprises Inc Prompt disposition will be made if item proves to be defective within warranty Before returning any item write or call Newco or the dealer from whom the product was purchased giving model number serial number and date of purchase and describe nature of the defect If damage was incurred during transit to you file claim with the carrier PAGE 4 CAN T START BREW CYCLE NO HOT WATER STEAMING OR SPITTING AROUND FUNNEL DRIPPING WATER KEEPS RUNNING OVER FLOWING TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE WHAT TO CHECK REMEDY 1 No water 2 No
24. voltage circuit as indicated on serial tag Turn master tank switch located in rear of equipment to the ON position Note Brewer is shipped with thermostat turned on 3 Place an empty decanter in position below the brew basket With the decanter in place turn the lower warmer Switch power switch for dispenser models to the ON position and depress brew start switch When water begins to flow from the brew basket hold a suitable container beneath faucet and momentarily open the faucet to remove any entrapped air Turn off lower warmer or power switch as applicable to cancel brew cycle 4 Empty decanter and replace below the brewbasket Turn on the lower warmer switch power switch for dispenser models and depress the brew start switch to begin a brew cycle checking the volume of water delivered into decanter Adjust timer to deliver desired amount of water Turn timer dial clockwise to increase volume of water counter clockwise to decrease it On models with Auto Arm brewer will not run until fully heated or if master tank switch is turned off 5 The brewing light located on the face of the machine below the ready light is part of the Vis A Brew safety System This flashing amber light warns the user that hot liquid is draining from the brew funnel This light should continue to flash until all liquid has drained into decanter This control is preset at the factory but may be adjusted independent of the brew timer for your specific brewi
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