Product support for: American Aviation, Grumman
Contents
1. 13353 Gasket Oil Sump 71 SECTION 71 POWERPLANT cont A5940 AA5 Nose Cowling 1972 1974 A5941 AA5 AA5A Nose Cowling 1975 1979 A1943 AA1B Nose Cowling Elliptical Intake s n 0001 055 A1690 Camlock Stud Grommet and Snap Ring for AA1 Upper Forward Cowling Attachment A1961 A270 Latch Oil Door and or APU Door Latch Ask about our cowl plugs 72 SECTION 71 POWERPLANT cont 5101030 901 Hinge Assembly Upper A2703 Retainer for A2702 Spring 1975 AA5 1979 AA5B A2701 Spring Cowl Latch A731 Support Rod Upper Cowl Doors 1975 AAS all AASA and AA5B All AA5 Series G2102 Baffle Seal High Temp Silicone 3 x 9 Roll Don t be fooled by cheaper imitations We carry fiberglass reinforced baffle seal A2702 Spring Cowl Guide Rod 1975 AAS all AASA and AA5B Use for longevity and strength 73 SECTION 73 ENGINE FUEL AND CONTROL THROTTLE CABLES Cable Carb Heat AAT AA5B AD 25 09 07 affects AA1 series aircraft It states that the mixture cable must be replaced every 500 Hours Call FletchAir and order yours today 507005 1 Throttle Cable AA1 Series 507005 2 Throttle Cable AA5 and AASA 507005 3 Throttle Cable 93882 Mixture Cable Vernier type AA5B AA1 AA5B C507 Swivel Assembly To attach mixture and or carb heat cables C508 Ball Joint Quick Release Throttle Rod End AA1 AA5B 74 SECTION 73 ENGINE FUEL AND CONTROL cont2. M511 Owner s Manual Pre 77 CHEETAH M511A Flight Manual AA5 CHEETAH M512 Pilot s Operating Handbook 77 79 CHEETAH M513 Owner s Manual Pre 77 AASB TIGER M513A Flight Manual AA5B TIGER M514 Pilot s Operating Handbook 77 79 AA5B TIGER SECTION 12 SERVICING MANUALS cont AA5 SERIES cont Part Description M514A Pilot s Operating Handbook And approved Flight Manual AG5B TIGER M514B Pilot Information Manual AG5B TIGER M515 Parts Catalog Pre 77 AA5 Series M516 Parts Catalog 77 779 AASA B M516A Parts Catalog Supplement AG5B TIGER M517 Maintenance Manual 71 79 AA5 Series M517A Maintenance Manual Supplement AG5B M518 Service Manual Pre 77 GRUMMAN AMERICAN GA7 Part Description M718 Pilot s Operating Handbook GA7 COUGAR re vr Pate EE GA7 COUGAR ander a Se EE GA7 COUGAR TECHNICAL MANUALS Part Description M221 Set of Service Letters ALBAN SERIES M222 Set of Service Bulletins AAT amp AA5 SERIES M723 Set of Service Letters amp Service Bulletins GA7 COUGAR Individual SL s or SB s are also available Price depends on number of pages 10 SECTION 12 SERVICING MANUALS cont Part Description Part Description M420 Overhaul manual M246 Airframe Logbook Lycoming Direct Drive Copy of Grumman American Engines Original Green M421 Parts Catalog
3. 1 8 thick canopy window R H side AA5 series 1 8 thick long rear window L H side 74 and on AAS series 1 8 thick long rear window R H side 74 and on AAS series Don t forget sealant amp foam tape Requires truck freight Don t use your old inaccurate OAT Replace it with a ewphxiinhialrkrnit See page 45 X707 Navigation light cover L H GA7 Cougar X708 Navigation light cover R H GA7 Cougar 54 061 GA7 GA7 521 Window SECTION 56 WINDOWS cont WINDSHIELD WINDOWS AND CANOPIES Available in Clear CL Green Tint GT and Smoke Gray SG L H Front Cabin window Cougar vent window Cougar R H Cabin Door window Cougar L H Center Emergency Exit GA7 Cougar 522 R H Center Cabin window GA7 Cougar 523 L H Rear Cabin Window GA7 Cougar 524 R H Rear Cabin Window GA7 Cougar SECTION 57 WINGS WING ROOTS All Wing roots and Wing tips require truck freight A1925 L H Wingroot A5921 L H Wingroot AA1 Yankee PE AAS series NEE A1924 R H Wingroot E EE EE EEEE A T AA I S A E ren ferret Fee ee A5920 R H EEE NE EEE E EEE A1927 L H Wingroot A5923 L H Wingroot AA1A AAIC series 75 andon AAS 666 ERR A5922 R H Wingroot A1926 R H Wingroot 75 and on AA5 series AA1A AAIC series WING TIPS A5931 L H Wingtip A1933 L H Wingtip AA5 Series AA1 Yankee A5930 R H Wingtip A1932 R H Wingtip AA5 Series AA1 Yankee
4. F524 6 oz Sem kit low adhesion sealant For inspection plates one Sem kit does 4 plates We have screws and sealed nut plates for inspection panels as well F521 pint kit high adhesion kit Z For use inside fuel tank KA 67 TT Se A a WK NG s UU ik S ep 29 SECTION 30 WEATHER PROTECTION Part Description Part Description G201 LUULIE DEdUEU VI UE DUW sedi AAS series Helps to prevent air and water leaks G507 Hollow core quarter rounded Baggage door seal AA5 series G502 Forward canopy bow seal AAS series G208 1 G209 1 G203 Single Beaded windshield bow seal AA1 and early AA5 series EEE 5 A G208 iz ide 0 All AA1 s and Pre 77 AAS s G209 1 wide wing root seal Late AA5 s and optional for all AA1 s and early AA5 s G204 White fuselage to canopy seal All AA series G2102 Red high temp silicone CA AT 3 X Q X 3 32 roll of engine G205 Black canopy to fuselage seal baffle seal All AA series GRUMMAN AMERICAN 30 SECTION 30 WEATHER PROTECTION cont FILTERS AND ELEMENTS Part Description Part Description 4 dk NA EN gt P250 AAT through 774 AA5 P254 Foam element with wire screen center STC d to replace the original factory assembly For AA5B s and GA7 s P251 Foam element for P250 assembly P252 Foam Element for 1975
5. S shape E2083 Exhaust Stud 003 oversized 099001 184 Riser Exhaust E2087 Exhaust Stud Deep S Shape 007 oversized 78 SECTION 78 EXHAUST cont E511 Short stand off bracket See E510 E510 Long Stand off Bracket 4 5 Bracket from an E510 long bracket L h Exhaust riser clamp to Fabricate short E511 R H forward engine baffle Standoff from E510 75 AA5 8 Currently unavailable SECTION 79 OIL P204 Adapter to accommodate Spin on oil filters All AA1 and AA5 series Lycoming type MIL H 6000 3 4 Hose crankcase breather 2 feet required All AAT and AA5 series Complies with SB187 Also sold on page 64 10578R Oil cooler 4 vane P2041 Oil filter CH48110 with for AA1C AA5 and AASA Threaded stud All AAT and AA5 series 79 SECTION 79 OIL cont Make it easy to drain your oil Install a quick drain FA1003 Oil cooler kit 6 vane For AA5 and AASA P5000 Quick drain oil sump All AAT and AA5 series 5505002 2 Oil cooler 5 vane for AA5B 75944 Thermostatic by pass valve NO DISCOUNT AVAILABLE all AA1 and AA5 series Our STC allows a 6 vane cooler for AA5 AA5A aircraft Keep your oil cool This kit includes larger oil cooler mounting hardware and brackets and STC paperwork 8406R Oil Cooler 6 vane for AG5B 80 SECTION 81 STARTING The following require core deposits The following DO NOT require core deposits P1 12 volt starter AA1 series
6. 0 290 D2 Tripacer Super Cub 140 HP straight mount Many other engines may be modified to the above listed configurations such as the addition of a fuel pump of the replacement of an accessory AA 1 AA 1Aand AA 1B s came with a straight engine mount These mounts may be used as is on the 0 320 A and B series engines except for AA 1 s prior to 5 433 Early AA 1 s require two extra braces added or the mount may be replaced with a latter mount AA 1C s were delivered with Dynafocal engine mounts and will accept the 0 320 B and D series engines The AA 1C mount may be used on any AA 1 series Mufflers may be used without modification on narrow deck engines Two offset exhaust stubs such as used on a Cheetah will be required to fit the original exhaust on wide deck engines The carburetor is in the same place in the 0 290 0 320 A and B series and the 0 320 E2G New engine controls will not be required to be fabricated on these engines An oil cooler is required on all conversions AA 1C s and some AA 1B s were equipped with an oil cooler from Grumman Accessory Kit AK 132 may be used A longer nose strut is required for most aircraft The Battery may be relocated as required behind the baggage compartment if the CG is found out of limits in its original location A Sensenich 74DM 0 or a McCauley 1A170GM 53 or 60 of pitch may be used Early Sensenich propellers would accept the stock AA 1 series spinner and bulkhead by enlarging the blade cu
7. 55 56 SECTION 57 WINGS cont WING TIPS A1935 L H Wingtip A7937 L H Wingtip AA eee EE A1934 R H Wingtip A7936 R H Wingtip AA1A AAIC series GA7 Cougar SEENEN tr td dte dradd ode do EEE EEE 5 Need GA7 nav lenses We have them TEE Ee Call for yours today A206 Tie Down Ring L H R H and or tail A2581 Shim 020 thick Use as required to adjust aileron end play of 0 0 to 020 for AA5 series 5603074 4 Aileron Stop 020 to 060 for AAT series all AA5 Series A258 Outboard Aileron Bearing Support All AA5 Series Specify collar mounted toward wingtip or toward fuselage A5282 Inboard Aileron Bearing support AA5 Series 57 SECTION 57 WINGS cont AILERONS cont Plug Rubber for hole in aileron A2583 Bellcrank aileron AA1 series Additional labor charges apply 1f you request holes drilled in your aileron A2584 Bellcrank aileron AA5 series 5202035 516 Aileron Undrilled L H or R H AA5 series Please specify L H or R H 5202035 507 Torque Tube assembly aileron AA5 series WING ACCESSORIES 901044 1 11 16 Short spar bolt 901044 3 1 7 16 Long spar bolt Complies with SB185 Note 901044 2 spar bolt has superceded to 901044 3 58 SECTION 57 WINGS cont WING ACCESSORIES cont T209 McLube 1708 Used to pre lube 5201194 1 Spar Shim 012 thick Spar sections for assembly Required lubricant for spar as per maintena
8. Product support for American Aviation Grumman American Gulfstream American American General Aircraft Corporation and Tiger Aircraft Date 06 05 2007 SECTION SECTION Table of Contents SECTION 10 HARDWARE SECTION 11 PLACARDS AND MARKINGS SECTION 12 SERVICING SECTION 24 ELECTRICAL SECTION 25 EQUIPMENT AND FURNISHINGS SECTION 27 FLIGHT CONTROLS SECTION 28 FUEL SECTION 30 WEATHER PROTECTION SECTION 32 LANDING GEAR SECTION 33 LIGHTING SECTION 52 DOORS SECTION 53 FUSELAGE SECTION 56 WINDOWS SECTION 57 WINGS 61 PROPELLERS 71 POWERPLANT SECTION 73 ENGINE FUEL AND CONTROL SECTION 74 IGNITION SECTION 78 EXHAUST SECTION 79 OIL SECTION 81 STARTING STC S AND MODIFICATIONS 1 13 18 26 29 32 40 47 49 51 55 59 62 73 Ja 76 78 80 81 SECTION 10 HARDWARE STAINLESS STEEL STAINLESS STEEL TRUSS TYPE el 1000 FLAT TYPE e PHILLIPS HEAD MACHINE SCREW PHILLIPS HEAD MACHINE SCREW PART THREAD SIZE PART THREAD SIZE AN526C632R6 632 X 3 8 MS24693C26 632 X 3 8 AN526C632R8 632 X 1 2 MS24693C28 632 X 1 2 AN526C632R10 632 X 5 8 MS24693C29 632 X 5 8 AN526C632R12 632 X 3 4 MS24693C30 632 X 3 4 AN526C832R6 832 X 3 8 MS24693C48 832 X 3 8 AN526C832R8 832 X 1 2 MS24693C50 832 X 1 2 AN526C832R10 832 X 5 8 MS24693C51 832 X 5 8 AN526C832R12 832 X 3 4 MS24693C52 832 X 3 4 AN526C1032R6 1032 X 3
9. 7 154 AA5B 5503009 1 Gasket Carb to Airbox AA5B 68 SECTION 71 POWERPLANT cont ENGINE REPAIR SL18109A S Oil Pump Impeller Gear Kit AA1 GA7 I I STD1196 Hose Intake Tube Complies with AD 95 19 15 ee 69603 Hose Intake Tube a AA5B and GA7 75906 Cork Valve Cover Gasket mumumununununusunununuanununanananuanununnmaunaunnunuananuananananananananununnununnunununananananunuannaunanannanununununuanununananannanuanuanaununanananmunananaui AA1 GA7 18661 Seal Push Rod Tube Inner BA75906 Silicone Valve Cover Gasket AA1 GA7 AA1 7 17 ATTY k D 71973 Gasket Top Intake Tube 70310 Seal Push Rod Tube Outer AA1 GA7 5 GA7 69 SECTION 71 POWERPLANT cont ENGINE REPAIR cont 12272 Lock Tab for Push Rod Tube AA1 GA7 ST2180 Hose Oil Return AAT GA7 12681 Gasket Round Magneto AA1 GA7 62224 Gasket Oval Magneto AA1 GA7 61173 Gasket Oil Screen Housing AA1 GA7 12795 Gasket Oil Filter Adapter As Required 60096 Gasket Mechanical Fuel Pump AA1 GA7 STD2217 Seal Vacuum Pump AA1 GA7 70 SECTION 71 POWERPLANT cont ENGINE REPAIR cont 61183 Gasket 13792 Seal Solid Front Crank shaft AA1 GA7 AA1 GA7 LW11997 Seal Split Front Crankshaft 8313 Gasket Aft Vacuum Pump AA1 GA7 AAO cc LANA ALAK EE EE CS EE Ti pe AA1 GA7 73818 Gasket Accessory Case Housing AA1 GA7
10. SECTION 71 POWERPLANT cont ENGINE MOUNT CUSHINGS KITS AND PARTS p134 Endi e Mount bushings We also have lower priced Barrymounts AA1 001 through AA1 0432 for AASB aircraft 8 each required Solid Rubber LYCOMING P538 Engine Mount Kit 77 and on AASB 4 each required P135 Engine Mount Bushings LORD AA1 0433 through AA1B 8 each required Solid Rubber with metal shroud LORD P2361 Engine Mount Ring Spacer Aluminum Chamfered AA1C AA5 AASA P536 Engine mount kit AA1C AA5 AASA 4 each required P1351 Cam type spacer For AAT AA1A AA1B Engine mounts P537 Engine Mount Kit 75 76 AA5B 4 each required LORD 66 SECTION 71 POWERPLANT cont CARBURETOR REPAIR AAT AASA Series AA5B and GA7 Series P211 Brass Float Kit AAT AASA P5013 AA5B Throttle Shaft Repair Kit P212 Improved Main Venturi Nozzle AAT AASA P206 Brass Float Kit AASB and GA7 P1003 AA1 Throttle Shaft Repair Kit P2071 Replacement Mixture Pin 0 A AA5B and GA7 P208 Power Valve w Extended Plug 67 SECTION 71 POWERPLANT cont CARBURETOR REPAIR cont Accelerator Pump Rod Seal Kit for AA5B and GA7 Retainer for Mixture Shaft See Service Bulletin A 1 78 Pin for Mixture Shaft Retainer See Service Bulletin A 1 78 60592 Gasket Carb to Engine aa CT AAI series Washer for Mixture Shaft Retainer See Service Bulletin A 1 78 66224 Gasket Carb to Engine AA5 and AA5A
11. THROTTLE CABLE ATTACHMENT Reference Service Bulletin 142 501112 9 Retainer Rear 501112 8 Clamp Upper AAT AA5B SB312 3 Bushing Mixture Cable Installs into 501112 9 Retainer AN526C632R7 Screw for attaching 501112 7 8 9 and 11 4 required 501112 11 Retainer Lower AA1 AA5B MS21044N06 Nut for use with AN526C632R7 above 4 required 75 SECTION 74 IGNITION P202 Ignition Switch Key type AA1 AA5B P2010 Ignition Harness set For both magnetos AA1 GA7 M674 Gasket Spark Plug 18mm REM40E Spark Plug AAT AA1B AA5 AASA GA7 REM38E Spark Plug Massive electrode For AA5B REM37BY Spark Plug massive electrode For AA1C 76 SECTION 78 EXHAUST 099001 137R Muffler Rebuilt AA1A 1B 1C Requires Core Deposit 099001 114 Shroud Muffler AA1A 1B 1C 099001 140 Shroud Muffler 72 74 AAS 099001 148R Muffler EE EEE 72 74 AAS Requires Core Deposit E5011 Muffler Rebuilt 75 AA5 and all AASA Requires Core Deposit E504 Muffler New AA5B E502 Shroud Muffler Zb AAS and all AASA E504 Shroud Muffler AA5B End plate sold separately see page 77 SECTION 78 EXHAUST cont E5041 End Plate muffler shroud EE EEE a N E206 Gasket Exhaust Stainless re usable E205 Clamp exhaust with shim Sold per half 099001 102 Riser Exhaust Straight E208 Exhaust Stud Standard Size 099001 194 Riser Exhaust Shallow
12. 8 MS24693C270 1032 X 3 8 AN526C1032R8 1032 X 1 2 MS24693C272 1032 X 1 2 AN526C1032R10 1032 X 5 8 MS24693C273 1032 X 5 8 AN526C1032R12 1032 X 3 4 MS24693C274 1032 X 3 4 STAINLESS STEEL FLAT TYPE WASHERS THREAD SIZE STAINLESS STEEL ZZ COUNTER SUNK TYPE WASHERS PART eg AN960C4 440 PART THREAD SIZE AN960C6 632 A323 012 24A 632 AN960C8 832 A3135 017 24A 832 AN960C10 1032 A3235 020 24A 1032 AN960C416 1 4 AN960C516 5 16 AN960C616 3 8 AN960C716 7 16 AN960C10L 10 AN960C416L 1 4 AN960C516L 5 16 AN960C616L 3 8 AN960C716L 7 16 q L STAINLESS STEEL AIRFRAME SCREW KITS PART TO FIT T1011 AA1 SERIES A C T501 AAR SERIES A C THICK THICK THICK THICK THICK THICK THICK THICK THIN THIN THIN THIN THIN SECTION 11 PLACARDS AND MARKINGS INTERIOR GRUMMAN AMERICAN INTERIOR PLACARD KITS CONSISTS OF ALL PLACARDS REQUIRED BY THE AIRCRAFT TYPE LOWER INSTRUMENT PANEL CERTIFICATE OVERLAYS ALL AAT amp AA5 SERIES 1972 AND UP Part Description D106 AA1 series Combo placard kit D508I AA5 series Interior placard kit Part Description specify your fuel capacity when ordering D210 L H Ignition switch start master etc D508E AAS series Exterior placard kit 5803007 5 PHUNE 5TAATER D2101 Upper center 6 rocker switches dimmer circuit breaker etc 5803007 36 Make sure you are
13. AA5 Traveler 5500015 1 Plate carb side w cut out And all AASAS for AA5B filter assembly 3300015 2 Plate outboard side no cut out for AASB filter assembly New and Improved Air Filter retention plates P253 Foam element AA5B s and GA7 s Sold in sets only Not available individually 31 SECTION 30 WEATHER PROTECTION cont FILTERS AND ELEMENTS cont Part Description saga fond adda and a a BN Jr i _ ad A P2571 AASA air filter element RETENTION SCREEN 2 required To comply with AD81 24 03 and Part Description Service Bulletin 170 MS24694582 Screw for 1 and 2 plates 5503006 11 Retainer straps for retention screens 8 required A10K130 Rivnut for 1 and 2 plates A1601 Rivets for Retainer straps above EE 16 required X2074 Foam sealing tape SEET OD NN P2572 Warning Placard for filter element On all AA5 AASA and AA5B P256 Foam element for AG5B Required by AD 81 24 03 32 SECTION 30 WEATHER PROTECTION cont FILTERS AND ELEMENTS Part Description Part Description f l o P258 Main Vacuum System filter P259 Vacuum system regulator filter Replace every 400 hours Replace every 100 hours SECTION 32 LANDING GEAR Part Description Part Description W241 Fiberglass Wheel Fairing Kit Kit does not include fiberglass fairings Includes hardware to complete installation W238 Nose Wheel Fairing Sh
14. Canopy Latch Cover inner with spline nuts A5360 Bracket on Windshield bow For canopy latch A5361 Latch striker rivnut and 5102353 7 Plastic overlay Screw assembly for baggage door 49 SECTION 53 FUSELAGE DORSAL FIN 74 and on A5250 Dorsal Fin fiberglass 5 series 1974 and on Keep in mind that the original dorsal fin is susceptible to cracks especially in cold climates Replace it with a new fiberglass fin A1604 Rivets for Dorsal Fin 32 required A3236 012 24A Countersunk washer To attach dorsal fin 12 required A1784 671 Clip nut 12 required to attach dorsal fin 5302040 3 Clip to attach dorsal fin to dorsal fin channel 3 required Can also be used to attach horizontal fairings S0 Repl II SECTION 53 FUSELAGE napa aircraft s exterior exterior plastic moldings today TAIL CONE Part Description Description Er o ai lt NA A5330 Tail Cone upper half 76 779 AAS series Tail cone lower half 76 79 AAS series BOARDING STEPS Ask about the required mounting aluminum bolts A2533 L H AA5 boarding step Series AA5 A2534 R H Boarding step Series HORIZONTAL STABILIZER A5232 Root Fillet A527 Elevator AA5A AG5B Horizontal Stabilizer Tips For AA5A and AA5B 51 SECTION 56 WINDOWS WINDSHIELD AND WINDOW INSTALLATION Part Description Part Description X2471 1200 Dow Corning
15. Fork with bushings As required Installed Core Charge applies W227 Nose Gear shock strut W249 Nose Fork Bearing 77 to 79 AASS 2 required W250 O Ring seal nose strut 5702003 13 Nose Gear shock strut To fork AGAC W2272 Shock strut bushing W229 1 16 thin thrust washer As required 36 SECTION 32 LANDING GEAR cont LANDING GEAR COMPONENTS Part Description Part Description W2271 Yoke for Lower shock mount W253 Nose Axle Plug W272 Upper Firewall shock mount 702053 5 Nose Axle Spacer W251 Nose Wheel Axle Bolt W254 Nose Tow Pin Post 1977 W228 Nose Gear Bellville Washers Help to maintain desired tension and reduce nose wheel shimmy W252 Nose Axle Tube 37 SECTION 32 LANDING GEAR cont WHEEL BEARINGS Part Description Part Description W215 Nose W214 Nose Wheel Bearing Race Our wheel bearing and races are FAA W217 Main Wheel Bearing Race BRAKE COMPONENTS PMA approved BRAKE COMPONENTS Part Description Pat 0000 000 Descriptin CC W206R Steel Brake Disc AA1 AG5B Frequent inspection helps maintain effective braking Minimum Thickness 205 W257 1 Brake Caliper All AA1 series 72 74 AA5 s W258 1 Piston for W257 caliper W209 Brake Re Lining Kit 4 linings and 8 rivets AA1 AG5B 38 SECTION 32 LANDING GEAR cont BRAKE COMPONENTS Part Description Part Description kama th
16. Primer X2073 732 Dow Corning RTV For metal 4 oz bottle Silicone sealant caulk gun size Hazardous Materials freight premium applies X2472 1205 Dow Corning Primer X2074 Foam backed tape For plastic 4 oz Bottle 8 L 1 W 1 16 thick Hazardous Materials freight premium applies WINDSHIELD WINDOWS AND CANOPIES Available in Clear CL Green Tint GT and Smoke Gray SG 1 8 thick canopy AA1 657 1 8 thick windshield AA1 Requires truck freight 32 SECTION 56 WINDOWS cont WINDSHIELD WINDOWS AND CANOPIES 659 1 8 thick L H rear window AA1 660 1 8 thick R H rear window AA1 Extends the life of your navigation lights 208 Navigation light lenses L H AA1A through AG5B X203 832 Rubber mounted Rivnut For 228 and 229 covers 229 1 16 landing light cover 209 Navigation light lenses R H AA1A through AG5B ji S X104 Sun Screen dark tint AA1 series Ask about the installation clips when you order X205 Insert sun visor dark green AA1 through AG5B We also carry Blue Visors 965 215 216 213 214 53 SECTION 56 WINDOWS cont d o Pr fi S fe i Ma gt a All obs Se SSS thick windshield 966 1 16 thick short rear window AAS series L H or R H side 72 73 AA5 series 1 8 thick canopy window 228 Landing light cover AA5 series ET EN vee rch LAN LL CLA EE eset Se RE der
17. R2001 12 volt starter light weight OVERHAULED AA1 series R200 12 volt starter light weight P5 12 volt starter AA5 AA5A AA5 series OVERHAULED Peers AA Birid R2002 24 volt starter light weight P2 12 volt starter AA5B GA7 AG5B SEE E ENEE AA PEE EA ALI FS AE A EAEE AE AEE ar EBB75A Starter Drive AA5B GA7 AAS AASA 81 STC S AND MODIFICATIONS R101 AA1 series engine upgrade STC to 0 290 or 0 320 PAPERWORK ONLY CALL FOR PRICE R102 AA1 Series gross weight CALL FOR PRICE Increase gross weight with 0 320 installed Up to 1560 Ibs For AAT and AA1As with replacement of some landing gear fittings To increase gross weight on AA1B s to 1600 Ibs need STC paperwork only AA 1 Series Engine Conversion and Gross Weight Increase Any AA 1 series airplane can be modified to operate an 0 290 or O 320 listed below Some of the popular aircraft that came supplied with these engines are listed 150 HP low compression Straight conical Mount Straight 0 320 A2A Pawnee S Cub 0 320 A2B Cherokee 0 320 0 320 A2C 0 320 160 HP high compression Dynafocal Mount wide deck 0 320 D1A Cherokee 0 320 0 320 D2B Musketeer 63 0 320 160 HP High compression conical Mount 0 320 B2A Tripacer B2B Cherokee B2C wide deck HP low compression Dynafocal Mount wide deck E2A Cherokee E2B 0 320 D2C 0 320 E2C Musketeer 0 320 D2D 0 320 E2D Musketeer C 172 C140 0 320 D2E 0 320 E2G Cheetah engine 0 320 D2F 0 320 E2H 0 320 D3G Warrior
18. equipped with 6 switches FEL PAP ALIS MT AT STRODE TL bu ECH LEG iT ege s azi H FUEL SELECTOR VALVE PT LTE PLACARDS D2102 R H Fuse Panel overlay 5803007 37 Make sure you have 9 fuses Part Description INST HAV KO AH FLASH HEL STALL w ARN FLAP PITOT FUEL PUMP i 803006 3 AA1 series 3 a oe Sanoa 2 D5105 AA5 series with 18 5 gals Per side NG T 5803006 1 D5106 AA5 series with 25 5 gals Per side 10 5803006 2 D2103 Lower Center Engine controls 5803001 40 D2104 Set of all four of the above placards SAVE MONEY GET ALL FOUR SECTION 11 PLACARDS AND MARKINGS EXTERIOR CAT DESIGNS SCRIPT DESIGN AA1 SERIES AASA CHEETAH 1979 Part Description D5031 Cheetah script Black Part Description 15 1 4 x 4 3 8 D103 T Cat L H or R H D5032 Cheetah script White 6 1 8 6 1 8 color 15 1 4 4 3 8 SCRIPT DESIGN AA5B TIGER 1979 rd D K Part Description D101 Lynx L H or R H em 6 7 8 x 6 3 4 D102 Lynx R H Not available ENE Part Description D5011 Tiger script black CAT DESIGN For vertical stabilizer AASA CHEETAH D5012 Tiger script white For vertical stabilizer SCRIPT DESIGN GA7 COUGAR Part Description D503 Cheetah L H 5803010 1 D504 Cheetah R H 5803010 2 Part Description CAT DESIGN D701 Black Script w Gold Cougar AA5B TIGER 8 x6 H 5 G D702 Whi
19. sprocket on control Column shaft 602104 3 A569 T shape AA5 series control column 5602102 501 5602110 1 Control Wheel Rubber cover pad HT CONTROLS CONTROL SURFACE BEARINGS Part Description A251 A250 Bronze Teflon All A252 Bearing AA1 s AA5 s 902013 1 A253 A250 A251 Bronze Teflon All Bearing AA1 s AA5 s 902013 2 A252 Bronze Teflon All Bearing AA1 s AA5 s 902013 3 A253 Bronze Teflon All Bearing AA 1 S AAS s 902013 4 23 SECTION 27 FLIGHT CONTROLS CONTROL SURFACE TORQUE TUBE REPAIR AA1 AG5B SERIES AIRCRAFT AA1 AG5B SERIES AIRCRAFT OUTBOARD AILERON TORQUE TUBE REPAIR UPPER RUDDER TORQUE TUBE REPAIR Part Description Part Description 904003 2 Oversize stainless Steel Sleeve 904003 1 Oversize Stainless Steel Sleeve 904003 3 Oversize Bearing 904003 3 Oversize 904003 5 Oversize Shim 904003 4 Oversize chamfered spacer n a 904003 4 Oversize Chamfered Spacer n a Not Available NOT AVAILABLE Must enlarge ID on your 902014 1 spacer Must enlarge ID on you 902014 1 spacer DiG The wear limits on control surface torque tubes is limited to 29 029 reduction in wall thickness Avoid cost and repair protect your torque tubes by installing service kit 24 SECTION 27 FLIGHT CONTROLS cont CONTROL SURFACE TORQUE TUBE REPAIR AAT THROUGH 1975 AA5 TRAVELER AA1 AG5B SERIES AIRCRAFT INBOARD OR OUTBOARD ELEVAT
20. 5 F to 555 F have been recorded and officially documented on a wide variety of makes and models of production and homebuilt aircraft using the ADC Oil Filter 8 The ADC Oil Filtration System comes with everything you need to install your filter except for the engine adapter Kit includes filter unit unit mounting bracket by pass system and warning light hoses and fittings and all hardware Engine adapter is purchased separately and is engine make and model specific 9 The installation is straight forward and takes about 3 to 4 hours depending on aircraft model 10 For the absolute finest in aircraft piston and turbine engine oil filtration choose the AVIATION DEVELOPMENT CORPORATION OIL FILTRATION SYSTEM 83 STC s AND MODIFICATIONS cont R2091 0 320 0 360 Engine Adapter For R209 ADC Oil Filter System R2092 0 235 Engine adapter for R209 ADC Oil Filter System ADC310 1 Aviation Development Corp Oil cooler adapter kit for AA1 Through Don t remove your prop spinner and cowling just to get to the alternator These split nose cowlings allow you to remove the nose cowling in 2 pieces SAVE TIME SAVE MONEY R507 Split Nose Cowl STC 75 Traveler AASA and AA5B R507 1 Split Nose Cowl STC 72 74 Traveler R108 Split Nose Cowl STC AA1 through AA1B R1081 Split Nose Cowl STC ALL SPLIT NOSE COWLING STC S PROVIDE ACCESS TO FORWARD ENGINE BAFFLES STARTER AND ALTERNATOR WITHOUT HAVING TO REMO
21. ANEL COMPONENTS cont Part Description Part Description Remember to order your new tire pressure placard MS24693BB29 Brass Screws for Instruments A2030 Black Glove Box Door 102360 7 AAT AA5B A3236 012 24A Counter sunk washer for 100 5 Countersunk Screw Have you checked your instrument bulbs See page 43 A2033 3 sided Preformed Glove Box 102318 501 AA1 AASB INTERIOR TRIM PLASTIC MOLDINGS AA1 SERIES Part Description A512 Black Upper Glareshield 5102338 1 AAT AA5B A106 Overhead Speaker Molding 102344 54 AA Series A1070 R H Rear Window Molding 102344 49 AA1 Series A213 Black Lower Glareshield 5102338 2 AAT AA5B A462 Glareshield Nut Plates A1071 L H Rear Window Molding 102344 48 AA1 Series 15 SECTION 25 EQUIPMENT AND FURNISHINGS cont INTERIOR TRIM PLASTIC MOLDINGS AA5 SERIES Part Description Part Description A508 Canopy Latch Cover 5102344 54 A5084 R H Rear Window Molding 1974 and on 0 0 s 51023536 tt A5085 L H Rear Window Molding 1974 and on 5102353 5 A5081 L H Canopy Windows Molding 5102344 61 A5082 R H Canopy Windows Molding 5102344 62 5102338 502 K H Forward upper Molaing Ask about our surplus window molding while supplies last 5102338 503 L H Forward Upper Map Dome light switch Molding A5083 Center Canopy Molding ED 5102344 53 Order your fuel selector placard on page 5 5102344 34 Cons
22. OR TORQUE LOWER RUDDER TORQUE TUBE REPAIR TUBE REPAIR Part Description Part Description 904003 2 Oversize stainless Steel Sleeve 904003 1 Oversize Stainless Steel Sleeve 904003 3 Oversize Bearing 904003 3 Oversize Bearing 904003 5 Oversize Shim See photo at left 904003 4 Oversize Chamfered Spacer n a NOT AVAILABLE Must enlarge ID on you 902014 1 spacer 904003 5 Oversize Shim 904003 4 Oversize chamfered spacer n a Not Available Must enlarge ID on your 902014 1 spacer R C 609 Loctite Retaining Compound 34 fl 2 SK121A Copy of Service Kit 121A 25 SECTION 27 FLIGHT CONTROLS cont A2120 A2121 Weather Boot for Flap Switch Keep dirt out and prolongs the life of your costly flap switch B204 Flap Limit Switch We also have flap switch handles A5137 91 5 Flap Position Indicator Cable A1131 Slip nut for AA1 flap clutch A5135 Flap Center Torque Tube AA5A AA5B 26 SECTION 28 FUEL Part Description 401126 1 Electric Fuel Pump AAT AA5B FAA PMA F501 24 volt AG5B Electric Fuel Pump ES2100 1 54100 Our fuel pumps have been functionally tested and certified to meet the Grumman American specifications Multiple stage checks ensure quality and reliability prior to approval 479136 Gasket for above Electric Fuel Pumps F2031 Fuel filter for above Electric Fuel Pumps 479729 Part Description F203 Mechanical Fuel Pump 40925 Original pump used
23. R H for R202 or R203 AA5 Series 060 thick 7 x10 5 8 Extends SI RE 5201181 18 Lens R H for AG5B R202 Single Wingtip Landing 4 x10 5 8 Light Kit all AA series STC d wunananauamanmanananawaananananaunananannunanananmanmunananananaunanananannananananananannannnanaunanananannanananannunannnanananaanananananaanananai 5201181 19 Lens L H for AG5B R203 Dual Wingtip Landing 4 x10 5 8 Light Kit all AA series STC d 41 SECTION 33 LIGHTING cont LANDING LIGHTS NAVIGATION POSITION LIGHTS Part Description Part Description L210 Landing Light Bulb 12 volts For nose cowling landing lights and R202 R203 conversions kits Ig di Ge 8 208 Cover L H navigation light L227 Bulb AG5B wingtip Wingtip AA1 AG5B landing light naan Serial AG5B 99998 10000 10043 209 Cover R H navigation light Wingtip AA1 AG5B L217 Lamp clear nav Light Wingtip 12 volt 01 0770346 01 Landing Light Assembly AG5B wingtip Serial 4 AG5B 10044 and subsequent 4 Lens Green R H nav light a Wingtip ct nina nnn W S L225 Lens Red L H nav Light i Wingtip L226 Lens Clear Position light Tail Cone L212 Lamp Clear Position light Tail Cone 12 volt Oi KI Inspect for proper installation Ka Green Right side Red Left side Nose Cowling Landing Light Assembly Diagram AA5 Series Clear Tail section 42 SECTION 33 LIGHTING cont NAVIGATION POSITION LIGHTS Part D
24. VE SPINNER AND PROPELLER R106 Hinged upper engine cowling CALL FOR PRICE STC for AA1 through AA1C Provides convenient access to engine Compartment from the top without Having to remove the top engine cowling
25. Z mas Ki f 3 i ON yr CA A he B 5 A r l ba 1 Sak aj 4 H ap lie B 8 a ac KS pi W270 Brake Master Cylinder E Pilot side Provision for pre 1978 Parking brake not available Why overhaul Install new cylinders and eliminate your braking worries W271 Brake Master Cylinder Co Pilot side W260 2 Brake Caliper 1975 and on AA5 series W262 2 O Ring for W261 Piston W710 Short Brake Lining GA 7 Requires 4 each as well as 2 each of W711 39 SECTION 32 LANDING GEAR cont BRAKE COMPONENTS Part Description W711 Long Brake lining GA 7 Requires 2 each as well As 4 each of W710 W264 Pressure Plate with Lining Brake Schematic We also supply brake hoses W265 Bleeder Seat 081 00100 Part Description GAUM MAN GANG David Fletcher gladly responds to all Grumman Gang issues and questions W2651 Bleeder Screw 079 00300 W201 Torque 075 05600 W202 Anchor 069 00400 Good caliper alignment helps prevent a sticking brake 40 SECTION 33 LIGHTING LANDING LIGHTS Part Description Part Description Red Rudder Cap assembly Panel lights Tail cone lighting Landing light assembly Wingtip navigation and strobe lighting 229 Landing Light cover 200005 1 Lens L H for R202 or R203 AA1 Series 060 thick 7 10 5 8 228 Landing Light cover 200005 2 Lens
26. ability obviously leads to a decrease in engine wear and an increase in engine life This system filters 100 of your oil 100 of the time until the filter element collects enough contaminants on its dirty side to create an 8 5 pounds per square inch differential in oil pressure between the dirty side and the clean side of the element When this differential pressure level is reached the filter by pass mechanism begins to open and the unique instrument panel mounted warning light comes on alerting the pilot that the filter element should be removed the contaminants on its surfaces should be examined to determine the health of the engine and the trend of any wear history then cleaned and placed back in the filter assembly This can be done at the next convenient opportunity for the pilot Otherwise if the warning light does not come on for the 50 hours after an oil change and filter cleaning simply examine and clean the filter element at each 50 hour oil change interval time Besides its outstanding filtering performance the ADC Oil Filtration System has other qualities not found in conventional filters 1 It is a one time investment and one time installation with nothing to remove cut open and replace on a frequent basis 2 The filter element is a stainless steel woven cloth with a viton outer and inner seal gasket that is not time limited by the FAA for replacement If you take care of this element it will proba
27. bly last for years and years It is cleanable with common commercial solvents 3 The filter element is a superb engine health diagnostic tool If you take the time to examine the contaminants on the dirty side of the element each time you remove it and you should you will be able to establish a trend of your engine s wear activities 4 Cleaning the element at either warning light alerts or oil change time intervals which ever comes first keeps circulation of contaminants through the engine to an absolute minimum 5 The filter housing is constructed from cast aluminum and is powder coated for a durable and attractive finish The housing and the complete system has been tested by the FAA to a working pressure of over 400 PSI at a temperature of over 350 F which is many times above the parameters of most engines 6 The ADC Oil Filter System can be upgraded to include an OPTIONAL ferrous metal CHIP DETECTOR that alerts the pilot to premature engine wear of steel parts with a panel mounted AMBER light It can also be upgraded to include an OPTIONAL LOW OIL PRESSURE WARNING SWITCH that alerts the pilot with a panel mounted RED light when the oil pressure in your engine drops to 30 PSI 7 Indirect Benefit The ADC Oil Filter housing has 160 square inches of surface area that acts as a heat exchanger If your engine is running hot this filter housing may give you the added cooling that you need Oil temperature drops of 1
28. ce every 100 hours P260 Filter for AG5B Vacuum System P119 40 AMP AA1 Alternator Requires Core Deposit P120 60 AMP AA1 Alternator Requires Core Deposit P521 60 AMP Alternator AA5 AA5A AA5B Requires Core Deposit 63 SECTION 71 POWERPLANT cont ENGINE ACCESSORIES cont We carry engine fuel and oil hoses individually or in P524 60 AMP 24 volt Alternator P525 Strut starter to alternator Overhauled for AG5B on AA5 AA5B Requires Core Deposit P222 Alternator Belt P526 Adjuster bracket for alternator All AA1 s and AA5 s On AA5 AASB Play it safe Carry an extra belt E B301 Electronic Noise Filter For alternators P523 U shaped l alternator bracket For AA5 s with Ford type alternator Get rid of that annoying This item is commonly replaced due to alternator cracks which results from vibration whining especially for AA5B aircraft with the McCauley Prop 64 SECTION 71 POWERPLANT cont INTAKE DUCTS 5503004 1 Intake Duct P229 Intake Duct for AA1A AAIC for 75 AA5 Traveler and all AASAS And 72 74 Traveler Complies with SB 175 Have you checked your hoses Replace your brittle defrost hoses or crushed air duct hoses P528 Intake Duct for AA5B Tiger before it is too late SCAT6 Defroster Duct MIL H 6000 3 4 Crankcase vent hose 1 x 36 2 feet required Comply with SB187 with this inexpensive hose 65
29. eld install a Digital OAT gauge instead 1240 Oil Pressure Gauge Overhauled 1203 Digital outside Air Temp Gauge exchange all AA Series 12 volt 12 28 volt Specify F or Ce 1241 Oil Temperature Gauge Overhauled exchange all AA Series 12 volt 1243 Fuel Pressure Gauge overhauled exchange all AA series 12 volt 1238 Amp Meter overhauled exchange for AA1 and AA1A S S emcee 12101 Compass overhaul kit Includes diaphragm and both gaskets 1239 Amp Meter overhauled No Compass fluid included exchange for AA1B through AA5B 5901009 1 Fuel Quantity transmitter overhauled exchange Used on all AA5 series except AG5B Core Charge Applies 1210 Compass lighted Mounts on windshield bow 12 volt 362EX Probe Oil Temp 1209 Compass panel mounted for Testing only NOT LIGHTED 47 SECTION 52 DOORS AA1 SERIES CANOPY LATCH PARTS Description Description A1377 Lock Knob Canopy A1372 Retainer A1373 Outside Latch Handle A5400 Roll Pin Undrilled To secure track runners AA1 Canopy diagram LN E all t A140 Track Runners 48 SECTION 52 DOORS cont AA5 SERIES CANOPY LATCH PARTS Part Description Part Description A5362 Shims to adjust canopy Latch tension Before adjusting latch check and Replace seals if necessary Be sure to order all your canopy latch placards A540 Track Runners 5102270 501 Canopy Track Rails A508
30. ell Fiberglass Replace your old plasid afaHsagstav ith W219 L H Brake cover plastic 75 AA5 AG5B W220 R H Brake cover plastic 75 AAS AG5B 33 SECTION 32 LANDING GEAR Part Description Part Description l 2 5701050 9 L H fuel sump cover plastic T gt EE W221 V shaped nose strut fairing 5701050 10 R H fuel sump cover plastic DM aaa 75 AA5 AG5B W222 Main Gear Strut fairing W242 R H nose fairing attach bracket 1 pair for one gear leg o DO C asaa 75 AA5 AG5B W243 L H nose fairing attach bracket EE Jom we AU UA Ei Landing Gear legs W244 Nose fairing top seal retainer W226 Flex bolt for main gear fairing W2441 Nose fairing top seal 34 SECTION 32 LANDING GEAR Part Description Part Description W230 Nose Gear strut to firewall 5702002 3 Nose Strut to lower engine Boot cowl boot 75 AAS AG5B 5702002 2 Retainer for strut to engine cowl boot 75 AA5 AG5B 702060 1 Retainer for strut to firewall W2331 Nose gear strut Ask about our tool aid to assist in removal W146 AA1 seriesmaingar CP 0 Fiberglass strut W545 AA5 series main gear Fiberglass strut W233 Nose gear Torque Tube Core Charge of applies 35 SECTION 32 LANDING GEAR cont LANDING GEAR COMPONENTS Part Description Part Description W2291 1 8 thick thrust washer W269 Nose
31. er cap and flashing beacon light assembly with clear aviation red Lexan rudder cap and hardware to move beacon base socket to top rib of rudder Results in clean slick modern look 44 SECTION 33 LIGHTING cont INTERIOR LIGHTING Part Description Part Description L2140 Lamp Instrument panel lights 1 Light shield for original And dome light 12 volt goose neck map light assembly 1 Socket for instrument panel Lights L215 Lamp compass lighting 12 volt L2160 Lamp for original goose neck Map light assembly 12 volt LF18ERB New 18 flexlight flexible Map light assembly with light Intensity control 12 volt Halogen light 64405 Bulb for Flex light 12 volt 272 1141A Lamp Assembly fuel gauge 12 volt GE73 Bulb Alternator Warning light 45 SECTION 33 LIGHTING cont EMERGENCY LOCATOR TRANSMITTER Part Description Part Description 12552 Antenna pull out band type For ELT 910 1256 Battery for NARCO ELT 910 transmitter 12551 External whip antenna For ELT 910 INSTRUMENTS ENGINE INDICATING Part Description Part Description 1244 Fuel Quantity Gauge Overhauled exchange all AA5 series 12 volt an 1236 Hour Meter 3 hole mount 1237 Switch oil pressure for Hour meter activation 46 SECTION 33 LIGHTING cont INSTRUMENTS ENGINE INDICATING Don t be forced to drill a hole in your new windshi
32. escription Part Description L220 12 volt Strobe Light Kit Tail cone Per WHELEN STC SA800 Strobe lamp assembly replaces factory unit Power supply mounts near ELT Two piece strobe head assembly glows steady white and strobe sequence simultaneously L205 12 volt Power Supply strobe for L220 strobe light kit 1 12 volt Strobe Light Kit Wingtips 0 Aeroflash Includes 2 power supplies 2 strobe light assemblies and switch 206 12 volt Strobe Position light assembly This Kit duplicates Grumman American factory installation Most of the For L220 strobe light kit Grumman American Aircraft from 1974 on were factory wired for this kit 202 12 volt Power Supply strobe for L201 Strobe light kit L203 12 volt Strobe lamp assembly with Clear lens for L201 strobe light kit 43 SECTION 33 LIGHTING cont NAVIGATION POSITION LIGHTS Part Description Part Description a L2081 Clamp red lens flashing Beacon on rudder cap L209 12 volt Lamp clear flashing beacon On Rudder cap L223 Power Supply flashing beacon Pre 1979 Grummans L2091 Lens Red Flashing beacon On Rudder cap 111 0001 L2093 Gasket for the above lens Seals and protects the beacon L2092 Socket Base for above lens Bulb 073 0021 L208 Power Supply flashing beacon For 79 aircraft or Pre 79 modified With SK147 pP pf B3156 Red Rudder Cap STC kit Replaces beacon type rudd
33. ffs to fit the larger propeller Late model Piper Warrior spinners and bulkheads may be used as an option All engines have a lower then 2600 RPM red line that technically de rates the maximum HP they can deliver Each engine has a different tachometer marking This was done for two reasons First the Environmental Protection Agency EPA requires under part 36 that extensive and expensive noise level test be performed for a new engine installation In Lou of that the engines could be de rated by remarking the tachometer Second if the airplane is flown observing the limitations the fuel burn and range figures remain relatively consistent with the operating manual There are no engine or airframe mechanical reasons to limit the RPM below the Lycoming rating The reduced red line would have no effect on take off and climb because full throttle would not approach the red line Our recommendation is to install an 0 320 B or D series engines These are High compression engines that will deliver tremendous performance and burn less fuel on a given HP setting then the original 0 235 or the low compression 0 320s Since fuel capacity is limited this is a big advantage The B series will use the same engine mounts exhaust system cowling engine controls and carburetor intake as most AA 1 s Most baffles are similar but will require some modification to fit The above information may be used as a guide in selecting engines we cannot guarantee that all informatio
34. n is correct As an Option the AA 1 and AA 1As may have their take off and landing weight increased from 1500 Lbs to 1560 Lbs The larger engine must be installed first The only change to the airframe is the AA 1B or AA 1C landing gear fittings must be installed AA 1B may go to 1600 Lbs landing and take off gross Wt with only a placard change AA 1C has no gross weight increase 82 STC S AND MODIFICATIONS cont R501 AA5 AA5A O 320 High compression CALL FOR PRICE Piston upgrade STC Better climb performance and fuel econom This STC allow the use of 61 pitch Sensenich propeller See Page 59 R502 AASA 200 HP Engine upgrade STC CALL FOR PRICE R209 Aviation Development Corporation Oil Filtration System CALL FOR PRICE ADC s oil filtration system is a firewall mounted System with absolutely no competition The ADC System was thoroughly and extensively tested at the University of Utah against the best examples of spin on oil filters available in the aviation industry The results of these tests were stunning Not only did the ADC Filter System filter out contaminants and dirt from oil which was running first through a factory fresh aviation spin on filter it also filtered out filter media fibers from the upstream spin on filter that were tearing off of the paper fiber media used in the spin on filter Ultimately the ADC Oil Filtration System filters out particles as small as THREE MICRONS in size This phenomenal filtering cap
35. nce manual 5201194 2 Spar Shim 016 thick As per SB185 Dry graphite film lubricant can be used on canopy rails also NAS1031P5 Nut Plate for spar bolt Attachment Forward Horizontal Support Angles 1 RH Spar Support Angle 6 Lower Stiffener RH side 2 LH Spar Support Angle 7 Lower Stiffener LH side 3 Horizontal Stabilizer Forward Spar 8 Spar Attach Bolt 4 Aileron Balance Cable Pulley reference 9 Tail Tie Down Attach Point 5 Horizontal Bulkhead 59 SECTION 61 PROPELLERS SENSENICH PROPELLER S T C S Our STC eliminates yellow caution zone on Tach reference AD 82 27 01 Decreases vibration and can increase speed and or climb depending on chosen pitch 5503 STC d Sensenich Prop 5502 STC d Sensenich Prop For AA5 and AA5A For AA5B 57 pitch approved for stock 0 320 150HP 60 65 pitch approved 61 pitch approved for 0 320 w high compression STC Ask about our trade in value PROPELLER PARTS AND ACCESSORIES for your old McC auley prop We ll buy it from 506003 3 Spinner metal AA1 series P1035 Prop Bolt Set AA1C Sensenich Prop P1034 Prop Bolt Set AA1 AA1B 5506009 3 Spinner to be used with McCauley Prop service kit 143 AA5 series 60 SECTION 61 PROPELLERS cont PROPELLER PARTS AND ACCESSORIES cont 5506011 1 Doubler Service Kit 143 style AA5 and AASA 5506011 3 Doubler Service Kit 143 style AA5B Composite comes with 4 year warran
36. ole Front fuel gauge AA5 AA5B 16 SECTION 25 EQUIPMENT AND FURNISHINGS cont INTERIOR TRIM PLASTIC MOLDINGS AA5 SERIES Part Description Part Description A baggage door seal See page 28 AA5 AASB 5102353 7 Baggage Door Panel Rees EEN 1975M5 MB O 5102344 36 Console Aft spar cover AA5 AA5B 5102353 48 Rear Baggage Enclosure 0 1975 AA5 AA5B 5102344 32 Panel R H center console sidewall AA5 AA5B 5102373 511 Inspection plate cover baggage enclosure 1975 AA5 AA5B 5102344 33 Panel L H center console PC47295 Installation clips for above sidewall AA5 AA5B 6 required 5102353 28 Sill for Hat Shelf 1975 AAS AA5B 5102353 49 L H Rear sidewall panel AA5 AA5B 5102353 50 R H Rear sidewall panel 5102353 1 Hat Shelf AA5 AA5B 1975 AA5 AA5B 17 SECTION 25 EQUIPMENT AND FURNISHINGS cont INTERIOR TRIM MISC Part Description Part Description A511 AA5 Series Aluminum Armrest Support U202 Wire Clip Retainer Better stronger design than original For Shoulder Harness PMA approved SEAT PARTS 8769517 Pat Z Description 7 Part Description NEW item Previously unavailable 5102328 35 Outer Seat Track AA5 AA5B part not shown actual size 0 102348 4 AAL Series Inboard Seat Track 000000000 102348 2 AAT Series Outboard Seat Track Grade 44 510238 7 Inner Seat Track AA5 AA5B part not shown actual
37. on AAT AA5B Stiff or leaking fuel selector Try this inexpensive repair F2060 Fuel Selector valve O Ring and lubricant kit F507 Inboard Fuel Drain w out extension Pre 78 AAS series Carry a spare F207 Inboard Fuel Drain w extension All AAT and 78 79 AA5A AA5B Avoid those awful fuel stains replace dripping drains F208 Outboard Fuel Drain All AA5 series and GA7 27 SECTION 28 FUEL cont Part Description F511 Mechanical Primer for AA5 series FAA PMA K2403 2 F5110 Repair kit for Mechanical Primer Have your Fuel float balls lost their buoyancy Don t forget the u cup seals F113 Float Balls for fuel gauge AA1 series red 401129 5 14 2 U cup seal for AA1 fuel gauge F115 O Ring for AA1 series Fuel tank end plate Part Description 5901009 1 Overhauled AA5 series fuel quantity transmitter sold exchange for core unit only 15451 Gasket for AA5 series Fuel quantity transmitter MAA TA ENO F2083 O Ring Large for flush type Fuel cap F2084 O Ring small for flush type Fuel cap Ets 28 SECTION 28 FUEL cont Part Description Part Description F2085 Gasket for F20856 fuel cap F20856 Fuel Cap 1969 1978 with fixed handle Keep water out of your fuel tank replace those old gaskets FUEL TANK SEALANT Part Description Part Description F520 1 pint kit high adhesion kit For use inside fuel tank
38. r escription B502 Pre 1978 AA1 AA5 series Over voltage diode install on field circuit breaker Always be 5402012 501 prepared at this waa SA EEN ZE deeg SC SS S n s sas price It IS wise attery Relay Di 5402012 502 to carry a spare AA or two 1N4154 Master Switch Diode 5402012 503 Radio noise B206 Rocker type panel switch in your z headset This may be the cure F B301 Alternator Static Noise Filter di CM SA SE E Ga e d A2120 Flap Switch B208 Battery Relay 12 volt Keep dust amp moisture out of your flap switch A2121 Flap Switch Weather Boot N1030B B204 Flap Limit Switch We also have 24 volt relays for AG5B owners B2081 Split Master Switch B20605 5 AMP Circuit Breaker 13 SECTION 24 ELECTRICAL COMPONENTS cont Part Description Part Description B20660 B20610 10AMP Circuit Breaker nnaman mn AN nest EE AA B511 8 OHM Speaker 76 AA5A AA5B EEE euer B214 Battery Box Top AAT AA5B PE Vu Fe A MS35489 100 Grommets for above a pr Hu TIGM61 1C WH FN Map Dome Light Switch B20620 SECTION 25 EQUIPMENT AND FURNISHINGS INSTRUMENT PANEL COMPONENTS Part Description Part Description A202 Black Lower Instrument Panel Overlay 5102315 503 AAT AA5B A2010 Black Instrument Panel Overlay Don t forget the overlay placards sold on page 5 102340 3 AAT AA5B 14 SECTION 25 EQUIPMENT AND FURNISHINGS cont INSTRUMENT P
39. size A2913 Rubber End Cap Seat Adjustment Handle 102348 1 Ball Bearing Retainer D4410 Seat NNN NNN AA5 AA5B part not shown actual size HEN item Previously unavailable A1919 AA1 Seat Adjustment 5102328 36 Seat Pan AA5 Series Handle Spring 102336 1 18 SECTION 27 FLIGHT CONTROLS FLIGHT CONTROLS Part Description Part Description A5281 AA1 AA5 Inboard Elevator Bearing Support 902010 502 601029 1 Bushing C Rudder Bar Flap AA NN Torque Tube All AAT AA5 Series aircraft A230 Rudder Pedal Pivot Plug 601029 1 EEN A5135 Flap Center Torque Tube 5604008 503 AASA 5B 5901005 2 Drive Bolt Flap Control Arm ELEVATOR TRIM CONTROLS Part Description Part Description 601053 2 Rudder Return Spring AA1 AG5B Must be replaced every 1000 hours 607012 1 Roller Elevator Trim Arm Don t allow a broken spring to ground you carry a EE spare l l 607012 2 Bushing Elevator Trim Arm AA1 AG5B 19 SECTION 27 FLIGHT CONTROLS cont ELEVATOR TRIM CONTROLS cont Part Description Part Description 5302026 9 72 75 AAS L H Trim Arm A2150 Trim Wheel Gear Undrilled 607007 3 5302026 10 72 75 AAS R H Trim Arm AA1 AA5B A2151 Trim Pinion Gear Undrilled 607010 3 AAT AA5B E 5302026 15 75 79 AASA AASB L H Trim Arm 5302026 16 5 9 AA5A AA5B R H Trim Arm 607004 502 AA1 Series Bungee Housing Wear limit 016 as per AD 72 07 10 Bungee guide a
40. ssembly is a major source of maintenance neglect Don t let a worn guide cost you hundreds of dollars A2160 AA1 Bungee Guide Assembly 602110 2 20 SECTION 27 FLIGHT CONTROLS cont ELEVATOR TRIM CONTROLS cont Part Description Part Description A2152 Trim Flex Coupling 607010 2 5302053 502 AASA AA5B Actuator for Trim Screw A5158 Undrilled Control Sprocket 5603068 3 A2157 4LI FF Nyliner Bearing MATAPANG For Flex Shaft at Trim Weg A5159 Undrilled Control Sprocket 503068 1 A2156 AA5A AA5B Yoke trim Trim bellcrank 5302053 503 21 SECTION 27 FLIGHT CONTROLS cont CONTROL COLUMN Part Description Part Description 5603068 2 Aileron Control Sprocket A264 Bushing Control column shaft For AA1 AA1A AA1B 0001 0237 AA5 0001 0405 602110 1 A261 AA1 AA5 series control wheel NO shaft or rivet 602108 1 SX1015 PTT Grips control wheel Assembled view Disassembled View A265 Control Column Bushing and eyeball swivel assembly 2 pieces 602113 1 Steel Rivet to attach AA1B 0238 and on through AA1C s control wheel AA5 0406 and on through AA5B EE 602117 501 A266 Lock Sleeve pilot side control A262 Short Control Wheel Shaft Column shaft With Horizontal hole 602118 1 602109 1 4 rivet holes for mounting 22 SECTION 27 FLI CONTROL COLUMN Part Description A267 Gust Lock All AA1 s and AA5 s 602111 501 A268 Sleeve for
41. te Script w Gold Cougar 8 L x 6 H Part Description D501 Tiger L H 5803003 1 D502 Tiger R H 5803003 2 PRICES SUBJECT TO CHANGE WITHOUT PRIOR NOTICE SECTION 11 PLACARDS AND MARKINGS EXTERIOR cont BLOCK LETTER DESIGNS Part Description D2056 Black Letter AMERICAN D2057 White Letter AMERICAN GRUMMAN AMERICAN Part Description D2050 White R H GRUMMAN AMERICAN 803009 2 D2051 White L H GRUMMAN AMERICAN 803009 1 D2052 Blue R H GRUMMAN AMERICAN 803009 4 D2053 Blue L H GRUMMAN AMERICAN 803009 3 D2054 Black R H GRUMMAN AMERICAN 803009 6 D2055 Black L H GRUMMAN AMERICAN 803009 5 YANKEE Part Description D108 YANKEE Black D109 YANKEE White TRAVELER Part Description D513 TRAVELER Black D514 TRAVELER White CHEETAH Part Description D515 CHEETAH Black D516 CHEETAH White SECTION 12 SERVICING MANUALS Part Description M101 Owner s Manual M102 Owner s Manual M103 Owner s Manual 73 176 M104 Pilot s Operating Handbook 77 178 T CAT LYNX 6 M105 Parts Catalog Pre 77 AA1 AA1B M106 Parts Catalog 777 779 AA1C M107 Service Manual Pre 777 AA1 Series M108 Maintenance Manual 77 78 AA1C Only Part Description M509 Owner s Manual 72 774 TRAVELER M510 Owner s Manual 75 only TRAVELER Cag enters PS tt 4
42. ty 5506010 501 Forward Spinner Bulkhead Aluminum SK 143 AA5 and AASA 5506010 501C Composite 5506010 503 Forward Spinner Bulkhead Aluminum SK 143 AA5B 5506010 503C Composite 5506008 503 Rear Spinner Bulkhead SK 143 AA5 and AASA 5506008 505 Rear Spinner Bulkhead SK 143 AA5B AN526C1032R8 Stainless Steel Screws For Service Kit 143 Spinner Kit 22 required A1020 Plastic Washers For Service Kit 143 Spinner Kit 22 required P5033 P5034 61 SECTION 61 PROPELLERS cont PROPELLER PARTS AND ACCESSORIES cont Prop Bolt Kit P5031 McCauley Prop AA5 AA5A with SK 143 Spinner Kit Installed Prop Bolt Kit P5032 Sensenich Prop AA5 AA5A with SK 143 Spinner Kit Installed Prop Bolt Kit McCauley Prop AA5B with SK 143 Spinner Kit Installed Prop Bolt Kit Sensenich Prop AA5B AG5B with SK 143 Spinner Kit Installed 62 SECTION 71 POWERPLANT ENGINE ACCESSORIES P216 Vacuum Pump Rebuilt 211CC or 212CW Requires Core Deposit State whether 211CC or 212CW required Warranty 1 Year or 1000 hours whichever comes first P217 New Vacuum Pump Alternate for 211CC Requires Core Deposit Has cooling fans to longer life and a wear port to observe wear P218 Aero Advantage STC d dual vacuum Pump Warning lights in instrument Panel Specify 12 or 24 volt P258 Filter for Main Vacuum System Replace every 400 hours d q P259 Filter for Vacuum regulator Repla
43. usus uma s s mt s sS D sS s n NS s O 360 Series M422 Parts Catalog O 320 Wide Cylinder Flange Series M423 Parts Catalog O 235 C2C M247 Engine Logbook Copy of Grumman American Original Red SECTION 12 SERVICING SHOP EQUIPMENT Part Description Part Description T Baniy Lanka T210 Jack Pad AA1 8 AA5 W main gear strut fairings Don t be unsafe by using a homemade jack Be safe with T2162 Safety Wire our jack pad specifically made for AA series Grummans 021 Stainless Steel 0 T2161 Safety Wire OE 0032 Stainless 56 T2160 Safety Wire 041 Stainless Steel T2150 Auto Return Safety Wire Pliers W268 Brake Lining Rivet Installation Tool 1 SECTION 12 SERVICING SHOP EQUIPMENT cont Part Description T2055 Adhesive 3 M 1357 5 oz tube Airfreight not available X2073 Sealant RTV Silicone 10 oz Caulk Gun Size Part Description W212 Tow Bar AA1 AA5 SERIES Full set not shown RENTAL Rigging Tool Set TOOLS 75 Rental Program SECTION 24 ELECTRICAL VOLTAGE REGULATOR OVER VOLTAGE PROTECTION Part Description B501 12 Volt AA5 Series This is not your grandpa s style voltage regulator New solid state design B504 24 volt AG5B Serial 10038 and up B505 24 Volt AG5B Serial 10037 and below MA 00300 E B2031 40 AMP AA1 series B2030 60 AMP AA1 series 12 SECTION 24 ELECTRICAL COMPONENTS ar escription a
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