TotaLift Technical Service Manual
Contents
1. 16 1 10067400 HEYCOBUSHNG 17 4 10067500 HEYCOBUSHNG 18 1 1 00848 00 GAS SPRING LEVER HSG 14 19 1 1 0084900 GAS SPRING LEVER 20 1 1 00855 00 CONTROL CONNECTOR 31 nn 21 1 5 00905 00 BACKCOVER O 12 22 2 5 00936 00 CONTROLHANDLECOVER 23 1 5 00939 00 IVPOLE HOLDER INSERT 24 1 5 00944 00 HEYCORUBBERGROMMET rocrite 2 1 50103700 CABLE ASSEMBLY BLUE 26 4 HAIRPIN COTTER PIN 1 4 227121 FLATWASHER 10 SAE 28 4 JFLAT WASHER 1 4 SAE 29 4 7 JELEVISPIN 1 4x5 8 30 1 JAMNUT M10x1 0 PAN HEAD SELF TAPPING MACHINE SCREW PHILLIPS THREAD CUT 10 32 x 3 8 TRUSS HEAD MACHINE SCREW PHILLIPS 10 32 x 1 PAN HEAD MACHINE SCREW PHILLIPS 1 4 20 x 1 SOCKET HEAD CAP SCREW G5 5 16 18 x 1 1 2 RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION Ld D cp o om STARNER PUES WY EAST LL Sq ei Peu D MEDICAL Op qp o eS 11 07 2008 BACK FRAME ASSEMBLY 090703 07 07 23 09 ses 010203 TL II NO REV DATE CHK BY TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 21 ASSEMBLY DRAWINGS L _ PARTSUST PARTNUMBER DESCRIPTION 1 1 3 0003100 LEGRESTWELDMENT 2 2 5 00951 00 ADJUST ROD WELDMENT 3 1 2 00216 00 _ GAS SPRING BRACKET WELDMENT 4 1 00399 00 TRIGGERWELDMENT2. ap T o s a 1 A Nd eS eee va 9 set be Do TOTALIFT Il si mei e s Maximum Height Minimum Height Maximum Length Maximum Width Side Rails Up Maximum Width Side Rails Down Mattress Length Mattress Width Mattress Height Foot Rest Adjustment Side Rail Length Side Rail Height Side Rail Width Wheelbase Length Wheelbase Width Back Frame Travel Leg Frame Travel Transfer Travel Maximum Patient Weight Total Weight of Unit 36 5 in 21 0 in 71 5 in 2 0 in 24 5 in 70 0 in 23 0 in 2 0 3 0in 6 5 in 24 0 in 12 0 in 25 0 in 32 5 in 20 0 in 80 0 deg 65 0 deg 20 0 in 400 105 230 155 TOTALIFT II TECHNICAL SERVICE MANUAL 93 0 cm 53 5 cm 181 5 cm 68 5 cm 62 0 cm 178 0 cm 58 5 cm 5 0 7 5 cm 16 5 cm 61 0 cm 30 5 cm 63 5 cm 82 5 cm 51 0 80 0 deg 65 0 deg 51 0 181 kg 104 kg SPECIFICATIONS 71 5 MAX LENGTH 24 5 MAX WIDTH SIDE RAIL DOWN 24 5 MAX WIDTH SIDE RAIL UP 24 SIDE RAIL 6 5 FOOT REST LENGTH ADJUSTMENT 12 SIDE RAIL HN HEIGHT CL gt MIEI o1 Eh i 4 Em 2 TOTALIFT Il a J G 36 5 HEIGHT 21 MIN HEIGHT 34 9 WHEELBASE LENGTH TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 3 SPECIFICATIONS FRAME TRAVEL WIDTH TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 4 TROUBLE SHOOTING P
3. RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION STUD STANDARD CUP SET SCREW HEX G5 1 4 20 x 1 4 NYLON WASHER 3 8 x 3 4 x 0 03 FLAT WASHER 3 8 SAE W Y EAST ee 177 MEDICAL __ 7090302 di 0318081 SEs REV DATE BY ANGLES UF FRAC TROMS IMRE XXX t UNLESS GTHERWTUE SPEC pe JUDGE 04222009 le T j ME 010203 TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 37 OPTIONS NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION 090302 o1 031909 555 NO REV DATE CHK BY PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 3 00050 00 STIRRUP WELDMENT 2 1 2 00112 00 STIRRUP ADJUSTING WELDMENT 3 1 1 00768 00 CLAMP COLLAR MODIFIED 4 1 2 00111 00 RIGHT STIRRUP BRACKET WELDMENT 5 2 1005100 6 2 1008500 3 7 1 STANDARD CUP SET SCREW G5 1 4 20 x 1 4 8 2 INYLON WASHER 3 8 x 3 4 x 0 03 9 1 FLAT WASHER 3 8 SAE i s WY EAST x 06222008 MEDICAL r j poo op se SE s R P 010208 7 STARMER BNGLES 1 7 03 FEACTKONS 4 LER
4. Latch release handle difficult to operate Crank handle turns but patient surface does not move Patient surface only moves at head end Patient surface only moves at foot end Patient surface does not move far enough Crank handle will not turn Latch mechanism sticks Roll pin s in drive train have sheared Roll pin s have fallen out Transfer straps torn loose from drive belt at foot end Transfer straps not attached to glide at foot end Roll pin at U joint sheared or has come loose Transfer straps torn loose from drive belt at head end Transfer straps not attached to glide at head end Glide attachment to drive belts not aligned with travel limit lead screw Opposite side crank handle is in wrong position Linkage and latch pin Opposite side crank Lubricate latch pins latch pins Adjust fit at pivot points Replace pin s for free travel Gears and shaft couplers Replace roll pin or drive belt or attach straps to glide Lower drive belt Replace U joint or roll pins i wa aa Replace drive belt assembly Re attach safety straps Adjust drive to Glide placement glide attachment Place opposite side crank handle in handle M stored position Glide straps crossed Glide straps Uncross glide straps i P ite handl Opposite side handle Opposite side handle 2 pull out in stored position TOTALIFT II TECHNICAL SERVICE M
5. 19 a GEL LUBE WY EAST MEDICAL RELEASED FOR PRODUCTION 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE THIS DRAWING HAS BEEN APPROVED f 081201 29 1217 08 GRAY CONTROLLED EY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES AND RELEASED FOR PRODUCTION 061001 28 10 2 06 sam Fidel TS 1 32 A N NO REV DATE CHK BY UNLESS PELINE D TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 22 ASSEMBLY DRAWINGS 6 dx GEL LUBE LOCTITE 380 ADHESIVE 4x 11 BLACK dx GEL LUBE GEL LUBE LOCTITE BLUE 2X NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES GEL 4x1 GEL LUBE Dn du LOCTITE 380 7 ADHESIVE LUBE BLACK MAX GEL gt lt 1 LOCTITE BLUE 2X PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 50845 LOWER CROSS DRIVE ASSEMBLY 2 1 3 00055 00 FRAME WELDMENT 3 1 2 00074 00 RIGHT CRANK GUIDE WELDMENT 4 1 2 00080 00 LEFT CRANK GUIDE WELDMENT 5 1 3 00083 00 LEFT SIDE RAIL WELDMENT 6 1 3 00084 00 RIGHT SIDE RAIL WELOMENT 7 2 3 0006500 LATCH WELDMENT O 8 2 12003900 j CRANKCUP 1 1 1 9 8 10043600 PIN 3 8x0 835 O 10 4 1 00439 00 INTERIOR 3 16 x 0 85 11 4 1 00537 00 S
6. PARTS ITEM QTY PART NUMBER DESCRIPTION 1 1 50098300 RIGHT UPPER SIDE RAIL WELOMENT 2 5 00985 00 RIGHT UPPER SIDE RAIL BRACKET WELDMENT 3 2 10043600 PIN 3 8x0 835 4 1 10043900 PIN INTERIOR 3 16 x 0 85 5 10050200 UPPERSIDE RAIL PIN 6 1 10053600 UPPER SIDE RAIL LATCH 7 1 120053700 SIDE RAIL SPRING 8 2 100787 00 IGUS SLEEVE BUSHING REF 50600 9 10078800 IGUS SLEEVE BUSHING REF 50600 10 1 2 00132 00 RIGHT LATCH HANDLE 11 3 INYLONWASHER 1 2x1x 03 12 1 RETAINING RING E STYLE 1 2 13 4 RING E STYLE 3 8 1 J sPRINGPIN SLOTTED 3 16 x 3 4 15 2 INYLON WASHER 3 8 x 3 4 x 0 06 16 2 RETAINING RING E STYLE 3 16 PAM HEAD MACHINE SCREW PHILLIPS G5 10 32 x 3 8 V Y EAST m STARNER 10 01 2008 SE P MEDICAL __ Je uos 11062008 77 RIGHT UPPER SIDE RAIL ASSEMBLY T PE 081203 sas amatay LL TOLERANCES 00 17 LENT 1738 LISLE SS AR ATS ADE TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 32 OPTIONS assai TTT ITEM QTY PART NUMBER DESCRIPTION 1 1 500984 00 LEFT UPPER SIDE RAIL WELDMENT 2 1 5 00986 00 LEFT UPPER SIDE RAIL BRACKET WELDMENT _3 2 10043600 PIN 3 8x0835 4 1 0043900 PIN INTERIOR 3 16 x 0 85 5 1 1 00502 20 JUPPER SIDE RAIL PI
7. ASSEMBLY SET 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES 090202 NO DATE ani 3 e UNLESS TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 34 OPTIONS RI Remove leg rest cover and lower mattress stop Remove pin and take out stop rod assembly Slide leg drop assembly over end outer tube Install notched rod with notch down replace Install handle assembly Tighten set screws on leg drop assy with Install release bracket and adjust stop Reinstall leg rest cover and lower mattress stop DESCRIPTION PART NO Ah outen muse wewe oo 1 2 LEG DROP INDEXER WELDWENT_ 1 00785 00 _1_ 3 001 4 ASSEMBLY WHITE 1 00443 00 5 1 00500 00 1 6 are 1 00764 00 1 7 SPRING COMPRESSON 1 00786 00 1 Baf smoor 0048 00 3 9 Be 1 00395 00 2 10 1 00598 00 1 11 RO 0400 00 1 12 1 00588 001 1 13 LOCKNUT 1 4 20 THIN NYLON INS ZN 4 14 M SCREW 1 4 20x5 B PHILPAN H M SCREW 10 32X3 B PHILPAN H E RING 1 4 M SCREW 10 32X3 B PHILTRUSS H 3 LOCKNUT 10 32 THIN NYLON INS ZN 19 SET SCREW 10 32 X 1 4 20 M SCREW1 4 20X3 4PHILFLAT 2 21 H H CAP SCREW 5 16 18X1 1 2 65Z2N 1 JAM NU
8. BLACK MAX 2x LOCTITE GREEN APPROVE D ANGLES Vic TIONIS 1 32 ITEM QTY PARTNUMBER DESCRIPTION 1 1 51138 BASEASSEMBLY 2 1 5140 LEGRESTASSEMBLY 3 1 50847 BACKFRAMEASSEMBLY 5119 SEAT FRAME ASSEMBLY 2 00066 05 RIGHT ACTUATOR BAR WELDMENT 2 00078 05 LEFT ACTUATOR BAR WELDMENT 7 2 00121 00 OUTER TUBE WELDMENT 8 1 50841 IV POLE ASSEMBLY ER 1 00190 06 SPACER WASHER 1 00190 00 1 10019201 PIN 1 2x 41 4 11 1 10019202 PIN 1 2x16 12 1 1 00352 05 GAS SPRING BUSHING 13 1 10022200 goo 14 1 1 00427 00 GAS SPRING 250N 15 1 10043400 PIN 5 16x 11 4 16 2 100435400 5 16 2 10 17 2 1 00535 00 HMINGEPIN 18 2 1 00581 00 PLASTIC CAP MODIFIED 1 2 x 1 19 2 1 00673 00 HEYCOBUSHING 20 2 1 00678 00 CAPLUG 3 4 21 2 1 00680 00 OILITE BUSHING 1 2 22 1 1 00761 00 BOOT 23 2 1 00861 00 SIDE RAIL CUSHION 24 4 1 00797 00 PLATE S R CUSHION 25 2 ISPRING PIN 1 8 x 3 4 26 1 sPRINGPIN 3 16x1 27 8 NYLON WASHER 1 2 x 3 4 x 03 28 5 RETAINING RING E STYLE 1 2 29 1 JJAMNUT THIN 1 4 20 SOCKET HEAD SOCKET SCREW GS 1 4 20x1 31 6 RETAINING RING E STYLE 5 16 V Y EAST MEDICAL OPEN AS
9. 1 501034 00 LABEL MOUNT AS SHOWN 8 501036 00 LABEL PUSH TO RELEASE 9 6 FLAT HEAD MACHINE SCREW PHILLIPS 8 32 x 1 2 10 6 HEXLOCKNUT NYLON INSERT 8 32 11 1 HEXJAM NUT 5 16 18 x 3 16 55 12 1 JEXTERNAL RETAINING RING SELF LOCKING 1 2 WY EAST MEDICAL FINAL ASSEMBLY PATIENT TRAY LAT 05 OfHEPWSE Sa Et 00 TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 44 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION THIS DRAWING 15 TO BE USED IN THE OPERATOR S AND TECHNICAL MANUALS ONLY ONE SET SHOWN TWO SETS PER CHAIR NU W Y EAST MEDICAL i T 5 0 TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 45 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES 2 PARTS PARTS LIST jan PART NUMBER DESCRIPTION 1 00253 05 IV POLE WELDMENT 1 00615 00 KNOB uo Ci STARNER x WY EAST _ ie JUDGE MEDICAL AAA JUDGE 01 27 2009 TL TC IV POLE ASSEMBLY 081201 01 081201 JUDGE w A N NO REV DATE CHK BY SE ioral ta ir TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 46 FORMS Description
10. 10024805 DRIVEROLLER __ 6 2 1 00563 00 REAMEDBUSHING 1 2x1 2 7 2 1 00617 00 1505 FLANGE BUSHING REF 50200 8 1 2 00076 05 DRIVE BELT ASSEMBLY 9 2 2 00168 00 END CAP ROLLER FRAME 10 1 3 00072 00 RIGHT SIDE ROLLER FRAME 11 1 3 00073 00 LEFT SIDE ROLLER FRAME 12 1 ISPRINGPIN 3 16x1 a PAN HEAD SELF TAPPING MACHINE SCREW PHILLIPS THREAD CUT 10 32 x 5 8 2 14 4 HEX LOCK NUT TOOTH WASHER 10 32 2 SOCKET HEAD SOCKET CAP 5 HEX GS 10 32 x 2 1 2 16 2 SPRING LOCK WASHER STANDARD 10 18 2 1 00384 00 RUB BAR LOCTITE GREEN GREEN STARNER 10 24 2008 WY EAST RET NN a 07 i RELEASED FOR PRODUCTION Cl 7 JUDGE 11 07 2008 MEDICAL 11 07 2008 NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE THIS DRAWING HAS BEEN APPROVED CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 29 OPTIONS Description Upper Side Rail Field Option Assembly Set Right Upper Side Rail Assembly Left Upper Side Rail assembly Leg Drop Stirrup Assembly Set Leg Drop Assembly Stirrup Option Assembly Set Stirrup Left Side Assembly Stirrup Right Side Assembly Padded Arm Cradle Set Left Padded Arm Cradle Assembly Right Padded Arm Cradle Assembly Blue TL TC Head Rest Assembly Pink TL TC Hea
11. 2 2 22 2 STRAPS FOR 2 GUIDE TO REPLACE PLASTIC TRANSFER GLIDE 4 CENTER THE GLIDE ON THE LITTER TOP PULL RED END STRAPS 1 LAYOUT TRANSFER STRAPS TO EXTEND EVENLY ON EACH SIDE FIRMLY OVER THE TOP AND ATTACH TO GLIDE WITH FUZZY SIDE UP 5 REPEAT STEP 4 FOR THE GREEN END STRAPS 2 PLACE THE PLASTIC TRANSFER GLIDE ON TOP OF THE STRAPS AND 6 PLASTIC TRANSFER GLIDE SHOULD BE TIGHTLY SECURED BY ALIGN THE STRAPS WITH THE VELCRO STRIPS ON THE GLIDE STRAPS 3 MAKE SURE THE GLIDE IS UNDER THE GUIDES AT BOTH ENDS AND NOTE RED AND GREEN MARKERS ON ENDS OF STRAPS MUST ALL THE WAY TO THE FOOT END WITH THE VELCRO ON TOP MATCH RED AND GREEN MARKERS ON PLASTIC TRANSFER GLIDE TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 17 SERVICE AND REPAIR ATTACHING SAFETY STRAPS RESTRAINT BAR SAFETY STRAP RESTRAINT BAR INSTRUCTIONS 1 Removeone screw from each restraint bar 2 Slide safety strap over the bar 3 Replace screw 4 Repeat for the other side 5 Installation is complete TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 18 ASSEMBLY DRAWINGS Description Base Assembly Back Frame Assembly Leg Frame Assembly Seat Frame Assembly Glide Assembly Open Assembly Final Assembly Label Set Assembly Lower Cross Drive Assembly Upper Cross Drive Assembly TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 19 Part 51138 50847 51140 51139 1 00250 05 51137 51136 5 00996 00 50845 50846 Page
12. 1 5 2 1006503 ___ _ _ 23 1 1 0053800 _ THRUSTWASHER 13811 WELDING WIRE ER308LSI 0 045 6 4 _ 1 00190 03 BRASS WASHER REF 1 00190 00 24 6 1 00563 00 REAMEDBUSHING 1 2x1 2 dI PAN HEAD MACHINE SCREW PHILLIPS G5 10 32 x 7 1 540 J sHAFTEND 7 25 1 1 00564 00 REAMED BUSHING 3 4 x 1 2 3 8 8 1 1004005 33L 26 1 1 00582 00 GEAR BOX COVER PAN HEAD SELF TAPPING MACHINE SCREW PHILLIPS 9 1 10024205 27 1 10059500 GEARBOX THREAD CUT 10 32 x 5 8 10 1 100246065 LOWERSHAFT 2 1 0059800 LOCKOUT ENDPLATE 42 a _ HEX LOCK NUT TOOTH WASHER 10 32 11 1 10024705 _ IDLERROLLER 29 2 15059900 TIEROD SOCKET HEAD SOCKET CAP SCREW HEX GS 10 32 x 12 1 10024805 30 2 1 00617 00 1605 FLANGE BUSHING REF 50200 21 2 13 1 1 00254 00 WORMGEAR 0 31 1 10071000 THRUSTWASHER SPRING LOCK WASHER STANDARD 10 SOCKET HEAD SHOULDER SCREW HEX G5 3 8 x 2 1 2 5 16 18 BUTTON HEAD SOCKET CAP SCREW HEX GS 10 32 14 1 32 1 2 00076 05 BELT ASSEMBLY 15 1 10026305 SLIP RING 33 2 2 00168 00 ROLLER FRAME 16 1 1 00264 05 COUPLER DRIVE SHAFT 34 1 3 00072 00 RIGHT SIDE ROLLER FRAME 17 3 10029305 THRUSTWASHER 35 1 3 0007
13. 5 1 10022305 LEGRESTCOVER amp 6 1 100224 05 LOWER MATTRESS STOP 7 1 10035005 FOOTRESTPAD 8 1 10035305 HINGE TENSIONER 9 1 10035400 HINGEAXIE ____ _ __ 10 1 10036405 HINGESPRING amp ACETONE SURFACE BEFORE 11 1 _ 50679 1 4x13 16 APPLYING PAD 12 1 10043400 Jj PIN S 16x11 A4 13 1 1 00500 00 LEVER ASSEMBLY 2 14 4 10067300 HevcoBusHiN6 37 _15 1 10084300 CLAMPPLATE 16 2 2000690 O 17 1 5 00952 00 FOOTREST ASSEMBLY LOCTITE 14841 JHEX LOCK NUT NYLON INSERT 10 32 BLUE 2x 19 7 INYLON WASHER FLAT 1 4 x 1 2 x 0 03 pe HEX HEAD CAP SCREW G5 1 4 20 x 2x 24 3 4 21 2 HEXLOCKNUT NYLONINSERT 1 4 20 22 2 RETAINING RING E STYLE 1 4 BUTTON HEAD SOCKET CAP SCREW 55 10 32 1 2 2 FLAT HEAD MACHINE SCREW PHILLIPS 10 32 x 5 8 STANDARD SET SCREW CUP POINT KNURLED HEX GS 1 4 20 x 3 8 STANDRAD SET SCREW NYLON TIP HEX GS 5 16 18 x 3 8 27 a INYLON WASHER 5 16 x 3 4 x 0 03 ef 2 RETAINING RING E STYLE 5 16 SOCKET HEAD SOCKET CAP SCREW G5 1 4 20 x 1 1 4 36 2x 30 1 7 JAMNUT THIN 1 4 20 _ NYLON WASHERS 2 QUANTITY AND SIZE AS REO D LOCTITE BLUE GEL LUBE LOCTITE Tx BLUE 4x E 3 NYLON WASHER 5 16 x 3 4 x 0 06 LOCTITE BLUE DETAIL A
14. DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION __ j j dq im STARNER 05 15 2009 WY EAST ee MEDICAL AAA Es LI 21 LEFT PADDED ARM CRADLE ASSEMBLY a 00 ER uc x DATE BY UNLESS THE NT TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 40 OPTIONS BELTING DIAGRAM NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES PARTS LIST PARTNUMBER DESCRIPTION 100700 FOAMPD 12071800 STRAP THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION W Y EAST 05 15 2009 STARNER PP ____ O 05222009 MEDICAL H EKw o90504 CRADLE ASSEMBLY iaz nno REV masm _ 22 0 A N NO REV DATE CHK BY Luo __00 TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 41 OPTIONS NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 51078 JjBLUEHEADRET 2 1 20017429 HEADRETHOOR O O 3 14 5
15. Page Service Part Request 48 TotaLift Il Periodic Maintenance Record 49 TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 47 FORMS SERVICE PART REQUEST RGA NO SERVICE WARRANTY PRT PRODUCT SERIALNO BILL TO ADDRESS SHIP TO ADDRESS 222 00 23 DEPARTMENT _ DESCRIPTION OF PROBLEM Note Please describe in detail how the equipment was being used and how the equipment failed on order for us to respond to your request in a timely manner PARTS REQUEST PARTS BEING RETURNED Please fax mail this form to WY East Medical at the address or fax number listed on the back of this manual TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 48 FORMS TL II PERIODIC MAINTENANCE RECORD TI ISERIALNO Refer to the periodic maintenance checklist found on page 7 and 8 of this manual Technical Service Manual for the scheduled maintenance and inspection points to perform on the TL ll MONTHLY INSPECTION QUARTERLY INSPECTION DATE PERFORMED STATUS PERFORMED BY PERFORMED BY TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 49 NOTES TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 50 CONTACT INFORMATION Wy East Medical Corporation P O Box 1625 Clackamas OR 97015 USA 503 657 3101 800 255 3126 FAX 503 657 6901 www wyeastmed com contact wyeastmed com uv EAST MEDICAL
16. 08012008 PE WY EAST SL 11 10 E MEDICAL i TOTALIFT Il BASE ASSEMBLY 51138 RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION kn 2 NOTES su 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS TO BE CONTROLLED BY ELECTRONIC DATA ADHESIVE DEPEND 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES ADHESIVE DEPEND TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 20 ASSEMBLY DRAWINGS LOCTITE PURPLE 4x LOCTITE BLUE 6x GEL LUBE GEL LUBE DETAIL 4x REF NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES DETAIL PARTS LIST ITEM QTY PARTNUMBER DESCRIPTION 1 1 50846 UPPER CROSS DRIVE ASSEMBLY 2 1 3 00028 00 FRAME WELDMENT 3 1 1 00214 05 CONTROL HANDLE WELDMENT I i TRENDELENBURG CONTROL WELDMENT 5 1 2 00082 05 02 HOLDER WELDMENT 6 1 2 00122 00 PUSH BAR WELDMENT 7 1 1 00207 5 REARHEADSUPPORT 8 1 1 0022105 TRENDELENBURGROD GUIDE _9 1 10025605 55 6 80 10 1 5 00923 00 _ 02 11 1 5 00948 00 SLOTCOVER ________ 12 1 10054400 SPRING 13 1 5 00941 00 IV HOLDER WELDMENT 14 1 10055900 j RUBSTRP amp h O 15 1 10062200 O2KNOB
17. 0969 ATTACHMENT STRIP 4 1 2 4 2 MACHINE SCREW PHILLIPS GS 10 32 x 5 8 W Y EAST MEDICAL BLUE HEAD REST ASSEMBLY KIT TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 42 OPTIONS NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 i 51056 PINK HEAD REST 3 1 50969 ATTACHMENT STRIP 4 1 2 4 2 J PAN HEAD MACHINE SCREW PHILLIPS G5 10 32 x 5 8 W Y EAST MEDICAL PINK HEAD REST ASSEMBLY KIT TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 43 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES 3 ITEM 19 ORDER FROM MCMASTER 976224126 4 USE 3M 5915 TAPE TO ATTACH ITEM 6 TO ITEM 7 24HRS CURE TIME WITH PRESSURE 090701 07 02 09 SES PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 5008200 KNOB 2 1 50101600 UWCASSEMBIY 3 1 50009 4 5 01024 00 TREADED INSERT 5 16x18 5 1 50102500 MODIFIEOSCREW 6 1 5 01035 00 DO NOT SWING 7
18. 1 00702 00 ATTACHMENTSTRIP 9 5 2 1 00703 00 JATTACHMENT STRIP 6 6 1 5 00976 00 LABEL GLIDE REMOVAL 7 1 2 0010800 TRANSFER BELT BLANK RED RIBBON 1 2 5 2 GREEN RIBBON 1 2 x3 E 50 625 38 250 31 500 19 000 18 375 13 375 3 875 37 6 125 C j L1 PP STARNER 10 28 WY EAST Oo pss i 2 MEDICAL T RELEASED FOR PRODUCTION 1 T j us Pa 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS THIS DRAWING HAS BEEN APPROVED Ede c I CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 081201 10 11 07 08 GRAY 021003 09 10 16 02 REV NO REV DATE CHK BY 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES KK t 14 210 UNLESS OT HET PELINE D TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 24 ASSEMBLY DRAWINGS ACETONE RITE LOK PR600 560295F7 CUSHION ONLY 2x PRIMER RITE LOK AC78 RAIL ONLY 2x LOCTITE GREEN ED GEL LUBE NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES LOCTITE 4380 ADHESIVE BLACK MAX 2x GEL LUBE LOCTITE GREEN RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION LOCTITE GREEN 060101 02 1 04 06 NO REV DATE CHK BY LOCKTITE 380 ADHESIVE
19. 20 21 22 23 24 25 26 27 28 29 ASSEMBLY DRAWINGS PARTNUMBER DESCRIPTION 3 00080 00 BASE F FRAME WELDMENT 2001670 KNUCKLE WELDMENT ARM WELDMENT LEFT PUMP LEVER WELDMENT RIGHT PUMP LEVER WELDMENT BRAKE STEER LEVER WELDMENT REAMED BUSHING 1 2 x DILTE BAFSHING 177 1002724405 POWER PACKER PUMP 14019905 TRUNNION BLOCK _ NUT MIDx 10 HEX HEAD SCREW G5 5 16 18 x 12 _ HEX HEAD CAP SCREW 08 8 25 x 14 LOCTITE ACTIVATOR si r YIL 1 A 3 OER LOCTITE 330 SPRANG PIN ADMESPVE a 23 UM 7 ka 10021900 CAM 3 330 x 1200191477 SPACER REF 1 00191 I da P SPACER REF 1 00191 E gt aT 10222 05 PIN ROLLER CAM x Tc 3 RELEASE MECHANISM MIR E gt ELEV WELDMENT 1 pac fn d TRENDELENBURG LEVER a 2 F GAS SPRING BUSHING LOCTITE E j GAS SPRING 250N Tze V TET r ES PARALLEL ARM CONNECTION SPACER 1 ome SOCKET CAP SCREW BUTTON HEX 0375 18 x 0 75 ASSEMBLY NOTE APPLY PRIMER 87649 AND BLUE LOCTITE LOCTITE BLUT TO SET SCREWS ITEMS 14 15 AND 17
20. 3 00 LEFT SIDE ROLLER FRAME 1 00262 05 SPACER 3 4 FLAT HEAD MACHINE SCREW PHILLIPS 1 4 20 x 3 4 SHIM WASHER AS NEEDED 0 016 0 020 0 030 1 00384 00 RUBBAR EN s Ml GEL LUBE Wa LOCTITE GREEN GEL LUBE G2 LOCTITE GREEN LOCTITE LOCTITE GEL LOCTITE GEL LUBE GREEN BLUE LUBE RED 2x a LOCTITE GREEN 2x 2 GEL LUBE GEL LUBE GEL LUBE 15 LOCTITE BLUE 2x LOCTITE GREEN GEL LUBE 1 23 29 40 LOCTITE 2x 2 BLUE LOCTITE 47 LOCKTITE e 31 BLUE 2x GEL LUBE Ax f GEL LUBE LOCTITE 2 2 1 1 STARNER 10 02 WY EAST j 2120 08 RELEASED FOR PRODUCTION 777 JUDGE 0 12052008 NOTES 1 E AN 010203 4 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE To BE THIS DRAWING HAS BEEN APPROVED 55 201 12 05 08 GRAY 1 FR 1 CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 060102 1 13 06 JLH 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES A N NO REV DATE CHK BY MEDICAL UNLESS OTHER Ami PE Cre TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 28 ASSEMBLY DRAWINGS PARTS LIST QTY PARTNUMBER DESCRIPTION 1 1 1005603 AXLE _____ _____ 2 1 10024505 0 5 3 1 1024705 IDLERROLLER 4 1
21. ANUAL PAGE 6 PERIODIC MAINTENANCE The following scheduled maintenance and inspections will help to ensure trouble free operation of your TOTALIFT II Transfer Transport Chair Note Not recommended for use in shower Do not pressure wash the unit ONCE A MONTH D Check for loose or missing snap rings Q Check for loose or missing nuts and bolts Clean Unit Wipe off dust TWICE A YEAR Lubricate the area where the crank handle turns against the lockout surface with bearing grease Apply alight coating of paste wax Armor all to litter top to reduce friction with the glide Raise the chair to its max height and wipe the cylinder rod of the pump clean apply light coating of oil to the cylinder rod Lubricate the transfer gear mechanism with bearing grease Check drive belts to ensure they are centered on drive rollers Tighten up drive belts on rollers Lubricate pins with Permatex Super Lube or equivalent Wipe and clean gas spring cylinder on trendelenburg assembly apply light coat of oil O LD LD Apply a small amount of light oil to footrest release mechanism and extension rods EVERY TWO YEARS Replace mattress with a new mattress Replace safety straps if equipped Replace head rest if equipped TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 7 PERIODIC MAINTENANCE MATTRESS CARE AND MAINTENANCE SOILS OR STAINS Use only neutral soapsuds and luke warm water Do not use
22. IDE RAIL SPRING 12 1 10055700 TETHERBOLT 13 4 1 00580 00 PLASTIC CAP MODIFIED 3 4 x 1 1 2 14 2 1 00601 00 BUSHING MODIFIED 3 8 715 10067600 cAPLUG 1 2 x 1 2 16 8 1 00787 00 IGUS SLEEVE BUSHING REF 50600 17 4 1 00788 00 1505 SLEEVE BUSHING REF 50600 18 4 FLATHEAD MACHINE SCREW PHILLIPS 4 40 x 3 8 OPEN ENDED THREADED INSERT RIVET KNURLED 10 32 20 2 ______ CAP SCREW G5 5 16 18 x 1 21 2 HEX LOCK NUT NYLON INSERT 5 16 18 22 1 4 5 8 23 4 __ FLAT WASHER 1 4 SAE 24 4 7 HAIRPINCOTTERPIN 1 4 25 4 X ITRUSS HEAD MACHINE SCREW PHILLIPS 10 32 x 1 26 8 INYLON WASHER 3 8 x 3 4 x 0 03 LOCTITE 4380 ADHESIVE 27 16 RETAINING RING E STYLE 3 8 BLACK MAX 28 8 7 RETAINING RING E STYLE 3 16 c ue 29 ISPRING PIN SLOTTED 3 16 x 3 4 LOCTITE 380 ADHESIVE BLACK MAX GEL LUBE RELEASED FOR PRODUCTION in THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION EAST MEDICAL 081201 04 12 05 08 GRAY 060203 03 2 606 TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 23 ASSEMBLY DRAWINGS PARTS LIST mew PARTNUMBER DESCRIPTION 1 1 500975 00 LABEL GLIDE REPLACEMENT 2 1 500974 00 LABEL STRAPROUTING DIAGRAM 3 4 1 00701 00 ATTACHMENTSTRIP 211 2 6
23. INSTALL ADDITIONAL STRAP 50728 AS SHOWN BOTH SIDES 3 RAISE TO CHAIR POSITION 4 REMOVE BLACK PUSHBAR AND DISCARD MOUNTING HARDWARE 5 WITH THE AID OF AN ASSISTANT INSTALL THE UPPER SIDERAILS AND BLACK PUSHBAR WITH THE 1 4 20 x 1 1 4 HEX BOLTS AND STEEL WASHERS THAT ARE PROVIDED 6 INSTALL LATCH COVERS WITH THE 10 32 x 1 4 MACHINES SCREWS THAT ARE PROVIDED BLACK PUSHBAR 5 00904 00 7 CHECK OPERATION REFERENCE ONLY 8 RETURN TO SERVICE LOCTITE PURPLE 2x RELEASED FOR PRODUCTION NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION 2X LOCTITE BLUE 2x GN LOCTITE BLUE 2x REMOVE AND DISCARD HANDLE 5 00916 00 EACH SIDE DL Lo E STARNER WY EAST Eee STARNER pn 1028208 JUDGE 01 20 2009 id dd T 1202005 iba T 081203 pe een MEDICAL UPPER SIDERAIL ASSEMBLY SET FIELD ANGLES 1 7 FRACTIONS UNLESS GTHERVITUE SPECIE TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 31 OPTIONS NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION
24. N 6 1 100536 00 UPPERSIDE RAIL LATCH 7 10053700 SIDERAILSPRING 8 2 100787 00 1505 SLEEVE BUSHING REF 50600 9 1 10078800 IGUS SLEEVE BUSHING REF 50600 10 1 2 00137 00 LEFT LATCH HANDLE 11 3 NYLON WASHER 1 2 x 1 x 03 12 1 RETAINING RING E STYLE 1 2 13 4 RETAINING RING E STYLE 3 8 1 1 sPRINGPIN SLOTTED 3 16 x 3 4 15 2 INYLON WASHER 3 8 x 3 4 x 0 06 16 2 RETAINING RING E STYLE 3 16 17 PAN HEAD MACHINE SCREW PHILLIPS GS 10 32 x 3 8 J F 0022008 WYEAST DT fee MEDICAL RELEASED FOR PRODUCTION T NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE BE THIS DRAWING HAS BEEN APPROVED ASSEMBLY CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 081203 00 12 24 08 GRAY pasan A N NO REV DATE CHK BY Fist TIONS PKP 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 33 OPTIONS PARTS LIST ITEM PARTNUMBER _ DESCRIPTION RELEASED FOR PRODUCTION TM RAR THIS DRAWING HAS BEEN APPROVED 2 1 51069 STIRRUP OPTION SET AND RELEASED FOR PRODUCTION x 1 j m STARNER ATE 10 28 WY EAST bi de 1 pm JUDGE 04 22 2009 i E MEDICAL PPR0VED JUDGE 22 LEG DROP AND STIRRUP NOTES
25. ROBLEM AREA SYMPTOM PROBABLE CHECK CORRECTION CAUSE Will not raise remove interference Internal pump failure Pump for damage Order new pump i Lubricate linkage and Interference Linkage and travel i Will not lower remove interference Internal pump failure Pump for damage Order new pump Does not maintain Lower side of pump Interference and Lubricate linkage and raised position drifts lever stays down linkage remove interference RAISING OR down by itself Internal pump failure Pump for damage Order new pump LOWERING 52 Pump up litter top to Raising seems ae Air in system Leaks in pump and continue to sluggish and I pump to purge air excessive strokes are readied Insufficient hydraulic Pump and floor for Odense fluid leaks Fluid spots on the floor Cylinder rod seal Pump cylinder Order new pump h I A fh li deans Dry seal or dirty shaft Seal and shaft i su lowering fluid to shaft Interference Gas Spring ang Clear interference handle Will not raise G t of pe eee o For missing hardware Adjust gas spring Internal failure For damage or leaks Call factory Gas spring and BACKREST LEG 2 For missing hardware Adjust gas spring adjustment Internal failure For damage or leaks Call factory G i t of Drifts up or down nds Adjustment Adjust gas spring I adjustment without handle being Internal gas spring Gas spring for Order repla
26. RWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES 5 00964 00 32 3 5 00968 00 RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION DESCRIPTION 15 1 5 00971 00 TRENELENBURG 16 1 5 00972 00 LABEL IV POLE LOCATION 17 2 5 00973 00 LABEL SIDERAILRELEASE 18 1 5 00977 00 LABEL MODEL SERIAL NO 19 1 5 01003 00 MANUFACTURED BY 20 1 5 01004 00 IV POLE V Y EAST MEDICAL STARNER Pe 12 05 2008 APPROVED pre __ 081201 00 01 06 09 GRAY 12 05 2008 Vida 1 m UNLESS RTE SP ELE TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 27 ASSEMBLY DRAWINGS PARTS LIST PARTS LIST PARTS LIST ITEM QTY PART NUMBER DESCRIPTION ___ em QTY PART NUMBER DESCRIPTION PARTNUMBER DESCRIPTION 1 1 2 0017600 CROSSDRIVECARRIERWELDMENT 19 1 100409300 THRUSTWASHER 36 4 FLATWASHER 10 5AE 2 2 2 00126 00 CRANK WELDMENT 20 1 1 00419 00 DOUBLE U JOINT Pali SOCKET HEAD SOCKET CAP SCREW HEX GS 10 32 x 21 1 00497 00 THRUST BEARING 5 8 3 1 2 00113 00 CROSS SHAFT WELDMENT 4 1 10015803 102 1 10049900 THRUSTBEARNG 13816 _______ 3 16
27. SEMBLY ASSEMBLY UNLESS GT HE RTE PELINE D TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 25 ASSEMBLY DRAWINGS viv A WAHL San T Lita E 03573134 ONY N338 SYH ONIMVYIO SIHL NOILINGOdd dO4 03573134 ON Sung JTICHLNDOO Fa OL JUT SKOR TIY gaan angg 1 I K SHOW m sud SELTS E TUN AST 3 A AA H TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 26 ASSEMBLY DRAWINGS PARTS LIST PARTS LIST PARTS LIST Ore Le Q Demen PART NUMBER_ LABEL LEG REST ADJUST LABEL MAXIMUM LOAD 10 1 5 00966 00 LABEL OPERATING INSTRUCTIONS 11 1 5 00967 00 BASE COVER RIGHT SIDE LABEL BASE COVER LEFT SIDE 13 2 5 00969 00 LABEL SIDE RAIL LOWER 14 1 5 00970 00 LABEL TRANSPORTING 1 1 500395400 FOOT REST ADJUSTMENT 2 1 5 00958 00 LABEL BRAKE FREE STEER 1 3 1 5 00959 00 BRAKE FREE STEER 2 4 1 5 00960 00 LABEL BRAKE FREE STEER 3 5 2 5 00961 00 LABEL OPPOSITE CRANK HANDLE 6 1 5 00962 00 CRANK HANDLE STORAGE 7 1 5 00963 00 LABEL DO NOT STAND NOTES 1 UNLESS OTHE
28. T 5 16 18 as shown pin and e ring 3732 allen wrench HOTES eg 1 PARTS SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES TG TOLERANCES x 2 OLD PART f 1 00770 00 FRAC 21 32 a MEDICAL 24 01 3 LEG DROP C j So A N 010203 s LS te sr oa e el TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 35 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 51070 LEFT STIRRUP ASSEMBLY 2 1 51071 RIGHT STIRRUP ASSEMBLY NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES oo I up STARNER 10 03 Ge dP 04222009 WWE MEDICAL VV Y EAST s 22 STIRRUP SET OPTION TOLERANCES ANGLES 1017 Kx PRA TRS UE MEX UNLESS THE SPELH SED TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 36 OPTIONS NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES ITEM QTY PART NUMBER PARTS LIST DESCRIPTION STIRRUP WELDMENT STIRRUP ADJUSTING WELDMENT CLAMP COLLAR MODIFIED LEFT STIRRUP BRACKET WELDMENT 5 2 10056100 6 2 10045500
29. T E RING REMOVAL INSTALLATION 1 Remove slot cover by pressing at the bend and 1 Screw body into release housing 3 turns then pulling on a loose end Loosen jam nut at release housing Unscrew gas spring body 3 turns Pry off retaining ring Unscrew gas spring completely Backrest will now be unsupported hold backrest while sliding rod end from pin Remove gas spring 2 Move backrest up or down to align end to pin 3 Placerodendover pin 4 Install retaining ring 5 Screw body into release housing until proper release actuation is achieved 6 Tighten jam nut at release housing 7 Replace slot cover IMPORTANT Avoid over extending the gas spring TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 13 SERVICE AND REPAIR OVER EXTENDED GAS SPRING INSTRUCTIONS RELEASE HANDLE BACK FRAME OVER EXTENDED GAS SPRING KNUCKLE SCREWDRIVER Step No 1 1 Remove E Ring from pin just below gas spring pin 2 Lightly tap lower pin through just enough to expose hole in knuckle 3 While holding up the back frame with your left hand place a long screwdriver through the gas spring and into the exposed hole 4 While holding the screwdriver with your right hand pull the release handle with your left hand and at the same time pull down on the back frame compressing the gas spring about 3 inches Step No 2 1 Place gas spring on upper pin and install E Ring 2 Taplower pin back through knuck
30. TECHNICAL SERVICE MANUAL TOTALIFT Il LATERAL TRANSFER TRANSPORT CHAIR Model No 90600 UP EAST MEDICAL 5 01030 00 TOTALIFT II TECHNICAL SERVICE MANUAL WARRANTY Wy East Medical Corporation warrants to the original user that the TOTALIFT II Transfer Transport Chair manufactured by the company is free from defects in material and workmanship under normal use and service The term of warranty from the date of purchase shipment is 1 year during which Wy East will provide to the user replacement components or repaired components with the exception of mattresses which are warranted for ninety 90 days In order to initiate a warranty claim the original user must provide prompt notice to Wy East Medical Corporation within the applicable warranty period specifying the nature of the claim Wy East will issue instructions as to the procedure to follow Wy East reserves the right to confirm the existence of any claimed defect and to determine whether any damage was caused by neglect misuse unauthorized alteration or failure to follow maintenance instructions With respect to a claim covered by this warranty the defective part will be replaced or repaired at no charge provided the defective part is returned to Wy East Medical The user has the responsibility for shipping charges and installation Assistance is available by calling 503 657 3101 in Oregon This is the exclusive remedy for a claim under this warran
31. XXX t UNLESS GTHERWTUE TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 38 OPTIONS NOTES 1 UNLESS OTHERWISE SPECIFI INSTRUCTIONS 1 PLACE ARM REST OF SIDERAIL WITH BUCKLES INSIDE AND STRAPS OUTSIDE 2 LOOP STRAP UNDER MIDDLE RUNG OF SIDERAIL UP THROUGH BUCKLE AND BACK DOWN AGAINST STRAP 3 HOLD ARM REST IN PLACE WHILE PULLING STRAPS TIGHT AND SECURING VELCRO 4 REPEAT FOR OTHER SIDE ALL DIMENSIONS ARE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 5 01029 00 RIGHT PADDED ARM CRADLE ASSEMBLY 2 1 5 01028 00 LEFT PADDED ARM CRADLE ASSEMBLY o La STARNER 05152009 WY EAST ro s P 05 22 2009 MEDICAL 05 22 2008 PADDED ARM CRADLE SET f REP UNLESS OTHER Thi SPELHSEL TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 39 OPTIONS BELTING DIAGRAM NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES PARTS LIST ITEM PART NUMBER DESCRIPTION 1 1 5209930 CRADLEFRAME 73111 10071700 CRADLE COVER 4 2 RELEASED FOR PRODUCTION THIS
32. cement actuated failure damage gas spring Interference Maka enter op Clear interference and base frame Unit will not go into Linkage has come Re attach or adjust Linkage I trendelenburg undone linkage Gas spring out of i Adjustment Adjust gas spring Link litter Interference i Nea Clear interference TRENDELENBURG ud Unit will not go out Linkage has come Re attach or adjust Linkage of trendelenburg undone linkage Gas spring out of I 1 A A dun djustment djust gas spring i i G i t of I I Unit goes in and out as spring out o deine of trendelenburg adjustment without bein i g Internal gas spring acement actuated failure gas spring TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 5 TROUBLE SHOOTING PROBLEM AREA SYMPTOM a CHECK CORRECTION SIDE RAIL PATIENT TRANSFER SYSTEM Does not stay in UP position Will not lower Operator not lifting side rail before actuating release handle Crank handle in OUT position Operation of release Apply lubrication t Latch sticks open Latch pin position Pp yU bei Heres latch pins Glide interference Glide position Move glide Lift side rail before handle lifting release handle Glide interference Glide position Move glide Move crank handle to stored position For interference with Clear interference Will not raise Interference glide move to center
33. d Rest Assembly Patient Tray Assembly TL TC Safety Strap Assembly Set TL 010 IV Pole Assembly 2 Pink Mattress With Lumbar 2 Blue Mattress With Lumbar 3 Pink Mattress With Lumbar 3 Blue Mattress With Lumbar 234 Pink Comfort Mattress With Lumbar 2 Blue Comfort Mattress With Lumbar 2 Pink 2 Piece Mattress With Lumbar 2 Blue 2 Piece Mattress With Lumbar 3 Pink 2 Piece Mattress With Lumbar 3 Blue 2 Piece Mattress With Lumbar TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 30 Part 5 00990 00 5 00988 00 5 00989 00 51124 51073 51069 51070 51071 5 01027 00 5 01028 00 5 01029 00 51085 51084 5 01023 00 5 00932 00 50841 50760 50761 50762 50763 50764 50765 50766 50769 50772 50775 Page 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 N A N A N A N A N A N A N A N A N A N A OPTIONS PARTS LIST ITEM PART NUMBER DESCRIPTION 1 1 5 00989 00 LEFT UPPER SIDE RAIL ASSEMBLY 2 1 5 00988 00 RIGHT UPPER SIDE RAIL ASSEMBLY 3 2 5099400 cover 1 3 2 5009500 STRAP 5 4 2 HEX HEAD CAP SCREW 65 1 4 20 x 11 4 6 FLATWASHER 1 4 SAE 7 4 IPAN HEAD MACHINE SCREW PHILLIPS 10 32 x 1 4 8 4 PANHEAD MACHINE SCREW PHILLIPS 65 10 32 x 5 8 P NOTE 4 INSTALLATION INSTRUCTIONS ONLY RIGHT SIDE IS SHOWN 1 REMOVE AND DISCARD HANDLE 5 00916 00 BOTH SIDES REPEAT FOR LEFT SIDE 2
34. endelenburg pneumatic spring 2 Move spring valve lever back toward the head end to release trendelenburg 3 Using small crescent wrench or 11 16 17mm open end wrench loosen jam nut at end of gas spring 4 If the chair does not come out of trendelenburg turn black spring housing turns for an earlier release If the chair will not go into trendelenburg turn black spring housing turns for a later release As shown in gas spring detail above 5 Tighten jam nut TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 11 SERVICE AND REPAIR LEG SECTION GAS SPRING ADJUSTMENT SPRING HOUSING EARLIER RELEASE LATER RELEASE GAS SPRING DETAIL SYMPTOMS e Leg section does not move when black lever is squeezed e Leg section moves without squeezing black lever SOLUTION 1 Using a small crescent wrench or 11 16 or 17mm open end wrench loosen the jam nut located near valve on leg section pneumatic spring 2 If leg section does not move when black lever is squeezed turn black spring housing gt to turns for an earlier release If leg section moves without squeezing black lever turn the black housing turns for a later release As shown in gas spring detail above 3 Tighten jam nut TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 12 SERVICE AND REPAIR BACK REST GAS SPRING REMOVAL AND INSTALLATION RELEASE HOUSING SPRING JAM NUT HOUSING GAS SPRING DETAIL TIGHTEN JAM NU
35. harsh detergents cleansers or solvents HARD TO CLEAN SPOTS Use standard liquid vinyl cleaners and or soft bristle brush Pre soak if needed DISINFECTION Dilute disinfectants and or germicides as specified on manufacturer s label Use only those dilutions recommended by the manufacturer The following disinfectants have been tested by WY East Medical and are safe to use on the mattress when used in accordance with manufacturer s recommended dilution A33 LPH DISINFECTANTS Either phenolic or quaternary type disinfectants in concentrations recommended by the manufacturer may be used satisfactorily on the mattress The mattress may be cleaned with a 1 10 dilution of household bleaches containing 5 2596 sodium hypochlorite as recommended by the Center for Disease Control in Atlanta Georgia There is no harmful effect on the mattress Disinfectants applied at full concentration or in highly concentrated solutions will decrease the useful life of the mattress Lodopher type disinfectants e g Betadine used on the mattress may result in staining LAUNDERING Laundering the mattress is not recommended Laundering may substantially decrease the useful life of the mattress TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 8 SERVICE AND REPAIR Description Backrest Gas Spring Adjustment Trendelenburg Gas Spring Adjustment Leg Section Gas Spring Adjustment Backrest Gas Spring Removal and Installation Over Extended Gas Spring Instruc
36. le and replace E Ring Note If gas spring does not stay compressed turn gas spring counter clockwise unthreading one turn at a time until it stays TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 14 SERVICE AND REPAIR Ur EAST MEDICAL PLASTIC TRANSFER GLIDE FIRST STRAP e DE ci SLOT ere na COVER PLATE SECOND SEWN AREA OF DRIVE BELT FIRST STRAP SHOULD STRAP FIRST I SECOND STRAP STRAP Gt BELT NOTE FRAME RED AND GREEN MARKERS ON ENDS OF STRAPS MUST MATCH RED AND GREEN NOTE MARKERS ON PLASTIC TRANSFER GLIDE FIRST STRAP DRAWING HAS BEEN EXAGGERATED FOR EASE OF USE SECOND STRAP TTT TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 15 SERVICE AND REPAIR LI EAST MEDICAL WWW WYEASTMED COM GREEN END STRAP PLASTIC TRANSFER GLIDE GREEN END STRAP RED END STRAP NOTE RED END DO NOT USE BLACK TRANSFER STRAP STRAPS FOR PATIENT TO REMOVE PLASTIC TRANSFER GLIDE 1 LIFT THE FOUR VELCRO STRAPS GREEN END AND RED END FROM THE PLASTIC TRANSFER GLIDE 2 LIFT GLIDE FROM THE LITTER TOP TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 16 SERVICE AND REPAIR UP EAST MEDICAL WWW WYEASTMED COM di RED END STRAPS GUIDE GREEN END STRAPS NOTE DO NOT USE BLACK TRANSFER ZZ 222 o
37. tions Strap Routing Diagram Removing Glide Instructions Replacing Glide Instructions Attaching Safety Straps TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 9 Part N A N A N A N A N A N A N A N A N A Page 10 11 12 13 14 15 16 17 18 SERVICE AND REPAIR BACKREST GAS SPRING ADJUSTMENT SPRING HOUSING LATER RELEASE EARLIER RELEASE GAS SPRING DETAIL SYMPTOMS e A pneumatic spring provides an assist to the backrest on the TotaLift Il If the backrest is difficult to adjust the pneumatic spring may require adjustment SOLUTION 1 Remove the slot cover near the 02 holder on the back of the chair by pressing the center 2 Using a small crescent wrench or 11 16 17mm open end wrench loosen the jam nut located at the top of the pneumatic spring 3 Turn black spring housing 34 turn for an earlier or later release of the spring as shown in the Gas Spring Detail above 4 Tighten jam nut at the top of the spring and reattach the slot cover TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 10 SERVICE AND REPAIR TRENDELENBURG GAS SPRING ADJUSTMENT LATER RELEASE HOUSING EARLIER RELEASE JAM NUT GAS SPRING DETAIL SYMPTOMS e Chair does not come out of trendelenburg back rest will adjust up but seat section remains at trendelenburg angle Chair does not go into trendelenburg SOLUTION 1 Raise the chair to maximum height for easier access to tr
38. ty and in no event shall Wy East be liable for consequential damages THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED PLEASE Read this entire manual before operating the TotaLift Il Transfer Transport Chair This warranty applies to the Wy East TotaLift ll Transfer Transport Chair only For questions or information regarding other East products contact Wy East Medical Corporation Box 1625 Clackamas Oregon USA Telephone 503 657 3101 800 255 3126 FAX 503 657 6901 www wyeastmed com contact wyeastmed com TOTALIFT II TECHNICAL SERVICE MANUAL TABLE OF CONTENTS This manual provides maintenance and service information for the TOTALIFT II Transfer Transport Chair If replacement parts are required contact WY EAST MEDICAL with the serial number of your to ensure the accuracy of replacement parts DESCRIPTION PAGE NO Warranty Inside Front Cover Specifications 2 Trouble Shooting 5 Periodic Maintenance 7 Service and Repair 9 Assembly Drawings 19 Options 30 Forms 47 Notes 50 Contact Information Back Cover a 2 4 7 wag gt lt lt h Consistent with our policy of continuing product improvement WY EAST MEDICAL reserves the right to change these specifications without notice or obligation TOTALIFT II TECHNICAL SERVICE MANUAL PAGE 1 SPECIFICATIONS F __ 1 r _ LL RI n
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