fleck 4650 manual - Culligan Advantage
Contents
1. Timer motor stopped or jammed 000 gt 000 gt CORRECTION Clean injector and replace screen Replace timer Clean or replace brine valve Clean brine line flow control Clean drain line flow control Clean or replace injectors Replace screen Increase line pressure Line pressure must be at least 20 PSI at all time Change seals and spacers and or piston assembly Replace timer Remove piston assembly and inspect bore remove foreign material amp check control in various regeneration positions Replace seals and or piston assembly Replace seals and or piston assembly Replace timer Printed in U S A Page 15 MODEL 4650 Service Instructions Cont d A TO REMOVE TIME BRINE VALVE INJECTORS AND SCREEN 1 2 6a 6b Unplug electrical cord from outlet Turn off water supply to conditioner a f the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position Disconnect brine tube and drain line connections at the injector body Remove the two injector2. N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N S N N N N CEXSSSAAXSSNSXAXX XXX S XXXX y After all the brine has been drawn from the brine Hard water enters the unit at the valve inlet flows tank hard water continues to enter thru the valve around the lower piston groove and lower piston land inlet flows around the lower piston groove thru down thru the center tube and out the distributor up thru the nozzle and orifice down thru the resin and the resin thru the top of tank passage around the into the distributor up thru the center tube thru upper piston groove and out the drain line the center hole in the piston and out the drain line Page 12 Printed in U S A MODEL 4650 Water Conditioner Flow Diagrams Cont d 7 SETTLING RINSE POSITION 5 Minutes VALVE DRIVE ASSEMBU BRINE VALVE FLOW CONTROL BRINE TANK Hard water enters the unit at the valve inlet flows around the lower piston groove down thru the top of tank passage downward thru the resin up the distributor tube thru the center hole in the piston over the top edge of the piston and out the drain line 8 BRINE TANK FILL POSITION 4 to 24 Minutes Adjustable Cycle VALVE DRIVE ASSEMBU BRINE VALVE FLOW CONTROL Ss DES a OUTLET BRINE TANK SALT LEVEL Hard water enters the unit at the valve inlet flows around the lower piston gr
3. Reset time of day Close by pass valve Add salt to brine tank and maintain salt level above water level Replace injectors and screen Check brine tank fill time and clean brine line flow control if plugged Repeated flushings of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See problem No 7 Clean line to water conditioner Clean control and add resin cleaner to resin bed Increase frequency of regeneration Remove piston amp clean control Assure that well system has proper air eliminator control Check for dry well condition Check backwash brine draw and brine tank fill increase frequency of regeneration Increase backwash time Clean flow control MODEL 4650 Service Instructions Cont d PROBLEM 7b Salt water in service line 8 Softener fails to draw brine 9 Control cycles continuous 10 Drain flows continuously 000 gt 000 gt CAUSE Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged Injector screen plugged Line pressure is too low Internal control leak Faulty timer mechanism Foreign material in control Internal control leak Control valve jammed in brine or backwash position
4. body mounting screws The injector and brine module can now be removed from the control valve Remove and discard valve body O rings To Replace Brine Valve 1 Pull brine valve from injector body also remove amp discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring on new valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body To replace injectors and screen 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat and nozzle be sure they are seated tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap Apply silicone lubricant to three new O rings and install over three bosses on injector body Insert screws with washers thru injector cap and injector Place this assembly thru hole in timer housing and into mating holes in the valve body Tighten screws Be sure to reinstall brass spacers with injector on model 4600 valve Reconnect brine tube and drain line Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Page 16 B 12 13 14 15 16 Check for leaks at all seal areas Check drai
5. 41 Bypass Brass 1 NPT Hot Water 60729 02 Bypass Brass 1 NPT Hot Water 14860 Skipper Wheel 7 Day 14381 Skipper Wheel 12 Day Flow Control Washers 19153 0 6 gpm 19152 s 0 8 gpm 19151 ca 1 0 gpm 12085 1 2 gpm 19150 1 3 gom 12086 1 5 gom 19149 ati 1 7 gpm 12087 2 0 gpm 12088 2 4 gpm 12089 3 0 gpm 12090 3 5 gpm 12091 4 0 gpm 19147 4 5 gpm 12092 11 pets 5 0 gpm 17814 6 0 gpm 12408 7 0 gpm Printed in U S A Page 9 MODEL 4650 Water Conditioner Flow Diagrams 1 SERVICE POSITION VALVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE TANK SALT LEVEL Hard water enters the unit at the valve inlet flows around the lower piston groove thru the passage to the top of tank down thru the resin and enters the distributor as conditioned water The conditioned water flows up thru the center tube to the valve outlet Page 10 2 PRELIMINARY RINSE POSITION 5 Minutes VALVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE TANK SALT LEVEL Hard water enters the unit at the valve inlet flows around the lower piston groove down thru the top of tank passage downward thru the resin up the distributor tube thru the center hole in the piston over the top edge of the piston and out the drai
6. MODEL 4650 Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 4650 Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION CONTROL VALVE SPECIFICATIONS Type of Timer AT B 7 Day C 12 Day Day Time of Regeneration Drain Line Flow Control gpm Brine Refill Rate gpm Injector Size Page 2 Printed in U S A MODEL 4650 Installation and Start up Procedure The water softener should be installed with the inlet outlet and drain connections made in accordance with manufacturer s recommendations and to meet applicable plumbing codes RED TIME SET BUTTON TO SET TIME OF DAY PRESS REO PRESENT TIME APPEARS ABOVE ARROW FOR MANUAL REGENERATION TURN KNOB CLOCKWISE TO REGEN POSITION TIME OF DAY ARROW MANUAL REGENERATION KNOB 24 GR GEAR SKIPPER WHEEL SHOWS EVERY OTHER DAY REGENERATION RED POINTER Manually index the softener control into the service 6 Plugin the electrical cord and look in the sight hole in position and let water flow into the resin tank When the back of the motor to see that it is running Set the the water flow stops open a softened water tap until days that regeneration is to occur by sliding tabs on all air is released from the lines then close the t
7. ado eta 13302 01 S 19302 5 e e esse uade dace etd 13303 01 grecs free Tic ei d93098 src o ES 22 S uetus a EA AES 191692 cheese E DB Yess und p 10225 XX coco A certo 10913 XX coco 2A Fre pit iain teh as dons erus 10226 xx coco a ela NOR 10914 XX 25 ce UE domom passat 10227 a i 26 dr dou eid A VA a A 13172 03 Mii 13172 02 e RD d eiut ee 19165 i lex 30 is as depu DO AA 31 bis Mi 12550 01 ENCODER 125505 settori nb de tos eR A Zdeno o 11979 a Denes ye EE s Tw MEE 16098 tdo E e itin dues Ade 11981 01 dou d orb aus Me E Ret 10329 ma er M cy OA Wee rois ee 10330 0 Cy AERE dci 10332 5 cue tr a bM DO ae sara Lins Lebre Re euer UE EH a Xe stets d steht as 12977 01 Te ure Efe em 129775 5 o ccrte ibat dad 40 ncs enu Tic pedes 19245 ce Rs Seared luar 1 cede Weed EA AD kd A EUM RR ER As csset TERCER 191795 Rr RR 44 raros sara T2765 n a ADE Siri Attis DECEM REESE T5348 o euren a Y persas kot es 19497 A r o AT o aus E AA 19546 oie Maita de AO ci AB isis ius Bo ii ad AAA 49 ec mus d peed ee EA a O i i Tom 19296 82a 21a ki Dl mee duoi eere AAA p 19708 oes Printed in U S A Description Adapter Clip Sea Valve Body O Ring Distributor Tube 1 O Ring Top of Tank Hot Water O Ring Top of Tank Cold Water Stand Off Spacer Ho
8. ap skipper wheel outward to expose trip fingers Each f E s tab is one day Finger at red pointer is tonight Note the various regeneration positions may be Moving clockwise from red pointer extend or retract dialed an A us KHOD ortha tontor fingers to obtain the desired regeneration schedule the control until the indicator shows that the softener 9 9 j is in the desired position 7 Manually advance the control to the beginning of the Manually index the control to the back wash position FAL pde n ro conto to TORONTO and allow water to flow at the drain for 3 or 4 minutes P y 8 Fill the brine tank with salt Remove back cover plate Make sure that the salt dosage is set as de REPAGE HACK Covel OUI SOROR recommended by the manufacturer Manually index 10 Make sure that any by pass valving is left in the the control to the brine fill position and allow the brine tank to fill to the top of the air check Manually index the control to the brine draw position and allow the control to draw water from the brine tank until it stops Printed in U S A normal service position Page 3 MODEL 4650 Control Valve Drive Assembly See opposite page for parts list Page 4 Printed in U S A MODEL 4650 Control Valve Drive Assembly Parts List Item No Quantity Part No Description dares Pri a 15494 01 L Housing w Pin DE eraut aed Wie bah dent st hes NST AD re ia leti ats Motor Mounting Plate C TENET di
9. e Sete Fi nad PEN 15151 5 e OR a Screw Knob 2f viue gis U sur pais 14331 Stet n Front Label Silver on Black 28 RR n T ah entes 120394 is DN E Washer 29 sis 2v rois 12473 ine bye Screw Drive Mounting QU Surat sens A des 60514 Brine Cam Assembly 3 18 Toce Dette de 60514 01 Brine Cam Assembly 6 36 dest feces 60514 02 Brine Cam Assembly Minutes po pus jc 40327 ss Support Bracket Hot Water Only Page 5 Printed in U S A MODEL 4650 Control Drive Assembly for Clock See opposite page for parts list Page 6 Printed in U S A Item No Quantity Part No Melo rea educat 2s Ne RA shades 19255 cote teal eats Dons redes Denis cule AA Dita A Ma 40319 s tee des Ad o usur ens lad na a an 13304 sra eres sa separa A plna S era na urna 10381 01 ee ee jos 1038152 sos ede a OSes uh ces dodo SE 13361 crise VO A tuni es 14241 01 Adest EU 14241 n b rele rir ars Boss rcx RSS ERES L V s Eier UR O insana paes PR ie 10696 TO ues load e a 19001 oll 11 m dag eR 12958 n ee A eee il 61411 ceo dd issue E AA Midi AAA E PE xA UP POPE oi WSSU ore n Ee et qbus us MR AA A t Oscar ores du duct ET ace A es dre et s 2 4 cu sou I A o csl ete ate UEM DE teh aoe 12638 01 doe e ees ed AA A AA Deere eng a ee ia 13301 01 DNUS demo A 19301 cs tenni 20 ie sus Dose
10. lug retainer plate Pull upward on end of piston yoke until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke rotate control knob if necessary Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Plug electrical cord into outlet Set time of day Cycle the control valve manually to assure proper function Make sure the control valve is returned to the service position Replace the control valve back cover Be sure grommet at cable hole is in place Make sure there is enough brine in the brine tank Rotate program wheel counter clockwise until it stops at regeneration position Start regeneration cycle manually if water is hard Printed in U S A D TO REPLACE SEALS AND SPACERS Unplug electrical cord from outlet Turn off water supply to conditioner a lf the conditioner installation has a three valve by pas
11. mbly Item No Quantity Part No Description Jpn dou eee 17290 lusus By Pass Valve Body 3 4 dote gto 17290NP By Pass Valve Body 3 4 Nickel Plate dor here teg 133994 ieu Deas By Pass Valve Body 1 liebe 13399NP By Pass Valve Body 1 Nickel Plate te EE XS bd AA te ett Seal By Pass Moa nati sds de VAMO Seal 3 4 By Pass Hot Water EN dt MAMA is Plug By Pass Aida dos Mu 11978 rte Side Cover os S kd lad renee nee 13604 01 Label D sS DC IS Ledo te ors Screw rr Iser doada asd 1198015 cii seed Side Cover Qui eae pA ri Tones e tuts T O95 schen tea iaa Lever By Pass usi ot apie ne 11989 Screw Hex Head 1 4 14 Page 8 Printed in U S A MODEL 4650 Service Assembly 60102 00 Piston Assy Cold Water Softener 60102 20 Piston Assy Cold Water Low Water 60102 031 Piston Assy Hot Water Softener 60125 Seal Kit Cold Water 60125 05 Seal Kit Hot Water 60084 XXXX Injector Cold Water See Parts List Page 7 Injector Hot Water 60032 Brine Valve Cold Water 60032 001 Brine Valve Hot Water 60514 Brine Cam 3 18 60514 01 Brine Cam 6 36 60514 02 Brine Cam Minutes 60510 Coupling with Clip and Screws 60040 Bypass Brass 3 4 NPT Cold Water 60729 01 Bypass Brass 3 4 NPT Hot Water 600
12. n line Printed in U S A MODEL 4650 Water Conditioner Flow Diagrams Cont d 3 BACKWASH POSITION 10 Minutes VALVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE TANK SALT LEVEL Hard water enters the unit at the valve inlet flows around the lower piston groove and lower piston land down thru the center tube and out the distributor up thru the resin thru the top of tank passage around the upper piston groove and out the drain line 4 BRINE POSITION First Portion of 50 Minute Fixed Cycle VALVE ASSEMBLY See VALVE DRIVE ASSEMBLY BRINE VALVE BRINE TANK SALT LEVEL HELERERDELFEFOTEOLTOEPEMELETISEEEAEOTSEEEEIEIDE PLEO LPPLSIELSPIESIFELPEREOLPTELPELSOLTORDEOTEEE Hard water enters the unit at the valve inlet flows around the lower piston groove thru the injector nozzle and orifice to draw brine from the brine tank The brine flows down thru the resin into the distributor up thru the center tube thru the center hole in the piston and out the drain line Page 11 Printed in U S A MODEL 4650 Water Conditioner Flow Diagrams Cont d 5 SLOW RINSE POSITION 6 SECOND BACKWASH POSITION Last Portion of 50 Minute Fixed Cycle 10 Minutes VALVE DRIVE ASSEMI VALVE DRIVE ASSEMBU E ASSEMBU INE VALVI BRINE VALVE BRINE E W FLOW CONTROL FLOW CONTROL FL INLET ESS ourier BRINE TANK SALT LEVEL N
13. n seal with the control in the backwash position Plug electrical cord into outlet Set time of day and cycle the control valve manually to assure proper function Make sure the control valve is returned to the service position Make sure there is enough brine in the brine tank Rotate program wheel counter clockwise until it stops at regeneration position Start regeneration cycle manually if water is hard TO REPLACE TIMER 1 2 11 12 13 14 Printed in U S A Unplug electrical cord from outlet Turn off water supply to conditioner a f the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put itin the by pass position c If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position Remove the control valve back cover Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke rotate control knob if necessary Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet valving to normal
14. nes ees ados 18743 x ec etes a Motor 120V 60 Hz Teri bre 19659 food feted gb ipe Motor 24V 60 Hz Aus Rae aa EA ECA 11384 Screw Motor Mtg 8 Ground Wire Bou ara S pita deed us 13296 nir Screw Component Mounting Occ dE LER ENT 13017 5 3 boo eb Idler Gear desee ase deae Ae eue 13018 ir ein Idler Pinion Bie k ni Tate tro ng do 13312 ini b non nf bod Spring Idler o ROC RE k n E tic 3164 te eres Drive Gear 10 ipu do Seber A 40214 Screw Brine Cam TT oen ects ae 1 zi EC 19170 ore ERAI Main Gear amp Shaft 12 ELE a ARE av 19205 01 24 Hour Gear Assembly Silver dO AT kod TERT AA Soviet Cycle Actuator Gear A aa sean ds 14177 5i unie RIS Knob Manual Regeneration 157 9 coepi Acsi beris 13300 5 ata ened end Med Ball 1 4 Dia TG iis es eee 2 sur iE T3911 dal Spring Detent Skipper Wheel per 125 TAO in a Knob Label Silver Berria Dg E 14176 5 ipm Valve Position Dial Standard 19 ie tes tes Latas 14381 sas di Skipper Wheel Assembly 12 Day Ve Rees 14860 uel sk ede pas Skipper Wheel Assembly 7 Day 20 ees Mita 13864 cars Skipper Wheel Ring Dias tnu Da a As ved 14457 i Tum Spring Detent Main Gear 22 03 ua eas Tute pers 13014 ood RES Regeneration Pointer 29 sus da eed Aitken pa 11842 Electrical Cord Standard 24 siiis Dios 12681 ceca Wire Connector Not Shown 25 ostendet a ERA 13547 ss Strain Relief DO 1a h
15. oove thru the injector throat thru the brine valve and flow control to fill the brine tank Hard water also flows around the lower piston groove thru the passage to the top of tank down thru the resin and enters the distributor as conditioned water The conditioned water flows up thru the center tube to the valve outlet Page 13 Printed in U S A MODEL 4650 Service Instructions PROBLEM CAUSE gt Electrical service to unit has been interrupted 1 Softener fails to regenerate B Timer is defective C Power failure 2 Softener delivers hard water A By pass valve is open B No salt in brine tank C Injectors or screen plugged D Insufficient water flowing into brine tank E Hot water tank hardness F Leak at distributor tube G Internal valve leak 3 Unituses too much salt A Improper salt setting B Excess water in brine tank 4 Loss of water pressure A Iron buildup in line to water conditioner B Iron buildup in water conditioner C Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of resin through drain line A Airin water system 6 Iron In Conditioned Water A Fouled resin bed 7a Excessive water in brine tank A Plugged drain line flow control Page 14 Printed in U S A CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer
16. s system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there as only a_ shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position Remove the control valve back cover Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seats and spacers with fingers Page 17 Notes Page 18 Printed in U S A Notes Page 19 Printed in U S A P N 40261 Rev 0 4 00
17. service position Water pressure should now be applied to the conditioner and any by pass line shut off Plug electrical cord into outlet Set time of day program wheel and salt usage Cycle the control valve manually to assure proper function Make sure the control valve is returned to the service position Replace the control valve back cover Be sure grommet at cable hole is in place Make sure there is enough brine in the brine tank Rotate program wheel counter clockwise until it stops at regeneration position Start regeneration cycle manually if water is hard MODEL 4650 Service Instructions Cont d C TO REPLACE PISTON ASSEMBLY 10 11 12 13 14 15 16 17 Unplug electrical cord from outlet Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c lfthere is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position Remove the control valve back cover Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end p
18. t Water Spacer Cold Water Piston Standard Piston Pin Piston Rod Assembly Piston Retainer End Plug Assembly Brass Hot Water End Plug Assembly Std White Cold Water Screw Injector Mounting Screw Injector Mounting Adapter Coupling O Ring Adapter Coupling Screw Adapter Coupling O Ring Drain Hot Water O Ring Drain Cold Water O Ring Injector Hot Water O Ring Injector Cold Water O Ring Brine Spacer Hot Water O Ring Brine Spacer Cold Water O Ring Injector Cover Hot Water O Ring Injector Cover Cold Water Injector Body Injector Nozzle Hot Water Injector Nozzle Cold Water Injector Throat Specify Size Hot Water Injector Throat Specify Size Cold Water Injector Screen Injector Cover Brine Valve Stem Assembly Hot Water Brine Valve Stem Assembly Cold Water Brine Valve Cap Brine Valve Spacer Quad Ring Hot Water Quad Ring Cold Water Spring Brine Valve Washer Brine Valve Retaining Ring B L F C Fitting Nut B L F C Ferrule B L F C Tube Insert B L F C Button Specify Size O Ring B L F C Hot Water O Ring B L F C Cold Water B L F C Button Retainer B L F C Fitting D L F C Button Specify Size D L F C Button Retainer Screen Brine Valve O Ring D L F C not shown Air Disperser End Plug Retainer End Plug Retainer Hot Water Screw Yoke Brass 1 NPT Yoke Brass 3 4 NPT Page 7 MODEL 4650 By Pass Valve Asse
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