- Brunswick
Contents
1. 2 Rails keep going into emergency MECHANICAL FRAMEWORX ELECTRONICS STAND ALONE ELECTRONICS SOLUTION SOLUTION SOLUTION CHECK CORRECTION CHECK CORRECTION CHECK CORRECTION Check all connections to Check connections at switch and Not applicable Not applicable Not applicable Not applicable emergency up cable controller Check continuity assembly between both If necessary order a replacement emergency up cable assembly 17 860799 000 Does the front desk show an emergency up status Make sure nobody is in harms way for this lane on lane and clear emergency up condition at front desk 3 Rails stuck in open closed position MECHANICAL FRAMEWORX ELECTRONICS STAND ALONE ELECTRONICS SOLUTION SOLUTION SOLUTION CHECK CORRECTION CHECK CORRECTION CHECK CORRECTION See Gutters Going Into Are motor relays contacts Board failure replace board P N 17 Are motor relay contacts stuck Board failure replace board P N 17 Emergency Up in stuck closed 860613 400 retain enclosure hardware closed 860613 400 retain enclosure troubelshooting and jumpers hardware and jumpers 2214428 0 LE 4 Only one rail opens or closes MECHANICAL FRAMEWORX ELECTRONICS STAND ALONE ELECTRONICS SOLUTION SOLUTION SOLUTION CHECK CORRECTION CHECK CORRECTION CHECK CORRECTION Inspect drive driven pivot Note failures and order Not applicable Not applica2. ___WHITE RED 7 BLACK en Automated Bumper System Lane Cable 1 17 300256 000 AUTOMATED 2 TOJ1 BREAKOUT BOX 3 TOJ2l OPCB BUMPER SYSTEM LANE CABLE 4 TOJ3AUTOMATED BUMPER 5 TOJ4AUTOMATED BUMPER CONTROLLER CONTROLLER Pinball Wizard System Operations and Service Manual 39
3. 27 GCable R pl cement 3 inr teda ee Rees 28 Bumper Rail Position 31 Service and 34 Periodic Inspections eer ee Lie etre Hi opp De pee Eo Livii te dio 34 Troubleshooting ete 35 38 Warranty and Service Policy If any defects in material or workmanship appear during the first three months after installation the defective part will be repaired or replaced at Brunswick s option with no charge to the Customer If any defects in material appear during the nine months following the initial three month warranty period the defective part will be repaired or replaced at Brunswick s option with no charge to the Customer for parts The Customer must assume all other costs in making the repair or replacement All service calls during the first three months of the warranty period resulting from the inability of the Customer s mechanics to perform required adjustments or maintenance will be billed directly to the Customer Brunswick reserves the right to change the design of any product but assumes no responsibility to incorporate such design changes on products already sold The warranty applies only to new products installed by Brunswick and extends only to the original purchaser Repairs or replacements made by anyone not approved by Brunswick void the warranty Under no circumstances shall the Seller or Manufacturer be
4. oc OF Li 2 I n 5 Zax m WOH E 2 gt 2 WATOA o lt 2 20 ugri gt 20 gt gt amai omri MEM DEN GE DeL LL Figure 1 Overview Stand Alone Configuration Pinball Wizard System Operations and Service Manual Automated Bumper Controller Commonly referred to as the control Box the automated bumper controller consists of a single printed circuit board PCB The main function of this PCB is to supply and control power to the actuator motors of the lane pair The PCB determines when to raise or lower the gutters based on information it receives from the control desk s System Controller Stand Alone installations or 1 PCB Frameworx scorer installations The emergency up switch mounted on the ball return capping overrides any information received from the System Controller or I O PCB causing the auto mated bumper controller to raise the gutters Refer to Figure 2 2 3 NS 4 6 J3 J4 x S O 4 lp 15 JP4 ES tu DONT OLER 8 PCB 10 La 3 eel D12 D14 O 9 D11 D13 Th 7 T I 28 J 11 J10
5. 5 Press arrow key and continue to press and release to move channel UP in the selected increments 6 Press key and press repeatedly to move channel DOWN in the selected increments NOTE While in diagnostics mode the opening and closing status messages are not displayed 7 Press and hold the SELECT key for five seconds to disable and exit the diagnostics mode Pinball Wizard System Operations and Service Manual Daily System Operation Stand Alone Configuration Initially the default lane will be the first lane in the center that has automated bumpers installed and the following prompt is displayed AUTOMATED BUMPERS LANE O1 Individual Lane Selection 1 Press key to scroll up or f to scroll down until desired lane number is displayed 2 Press arrow key to raise channels bumpers for specified lane Press Y key to lower channels for specified lane Selecting Lane Range 1 With prompt AUTOMATED BUMPERS OT displayed press SELECT key Two up arrows are shown on LCD display beneath starting lane number 2 Use key to scroll up until desired starting lane is displayed 3 Press SELECT key again to specify the ending lane number Two arrows are displayed beneath the current ending lane number 4 Press or keys to scroll up or down until desired ending lane is displayed 5 Press key to raise channels for selected lane range Press Y key to lower channels for selected lane range
6. NOTE Starting lane range may never be less than the first lane in the center that has automated bumpers installed and ending lane range not greater than last lane with automated bumpers Pressing and holding either the Y keys for more than 0 5 seconds will scroll the starting lane lumber at a rate of 1 lane every 0 5 seconds until the maximum or minimum lane has been reached Pressing the SELECT key a third time will return to the default prompt allowing the operator to select one lane at a time Lanes that do NOT have automated bumpers installed are automatically skipped over when selecting lane range If a selected range of lanes includes lanes that are not all in the same state opened or closed pressing the key will raise all channels that are not currently raised Pressing the Y key will lower all channels that are not currently lowered Pinball Wizard System Operations and Service Manual 25 Daily System Operation Stand Alone Configuration Continued Error Messages There are five error messages that may appear on the LCD display Could not open channel e Could not close channel Communication error e Invalid Switch State COM LINE DOWN All communication with ALL automated bumper controllers has been lost These messages appear to alert the operator of the displayed condition Refer to Troubleshooting section at the rear of this manual for error descriptions and corrective action Resetting Emer
7. and press OK 3 Choose Left Lane or Right Lane Configuration and press OK 4 Select Enable Bumpers and press OK 5 Scroll down to the Close Channels option and press OK The gutters should close NOTE Reset switch status before each check 6 Scroll down to Open Channels and press OK The gutters should open 7 Repeat steps 3 6 for other lane pair 8 Press CANCEL to return to Frameworx scorer screen Pinball Wizard System Operations and Service Manual Automated Bumper System Operation with Frameworx Scorers Control Desk Turn On Automated Bumpers While Issuing a Lane NOTE Perform the following steps at the Control Desk CMS terminal 1 2 Select LANE NUMBER S for automated bumper system Press LANE ON key While check in screen is displayed press the key The automated bumper system is now available to the bowlers on that lane Press the 4 a second time to disable automated bumpers NOTE The status of the automated bumpers is displayed by a W in the RATE box while the check in screen is displayed When the letter W is present automated bumpers are available to the bowlers on the selected lane or lane range Automated bumpers will need to be enabled for the appropriate bowlers as names are entered at the automatic scorer Names that were previously entered entered via the Waiting List entered via Download Open Party or entered via View Correct Scores will have to be edited at t
8. 000 AUTOMATION CONTROL 2 TOLLAN INJ3ON AUTOMATED BOX CABLE ASSEMBLY CONTROLLERPCB 3 TOOUTJ4ONAUTOMATED CONTROLLERPCB 2 1 15 WHITE LAN A A 2 BLACK LAN B SGS WHITE 12 VDC by WHITE LAN A x 7 BLACK LAN B o WHITE 12 VDC 7 BROWN GROUND DRAIN SHIELD GROUND 2 8 DRAIN SHIELD i gt 9 Front Desk Controller to Controller Cable Assembly 1 17 300235 000 FRONT DESK 2 TOLLAN IN J3 ON AUTOMATED 3 TOSERIALPORT STAND ALONE CONTROLLERTO CONTROLLER CONTROLLER PCB FRONT DESK CONTROLLER CABLE ASSEMBLY id RED BLACK 3 1 j BLACK a BLACK X BLACK RED lt RED RED Automated Bumpers Emergency Switch Cable Assembly 1 17 300284 000 AUTOMATED BALLWALL 2 TOJ2ON AUTOMATED BUMPER EMERGENCY SWITCH CABLE ASSEMBLY CONTROLLER PCB 38 Pinball Wizard System Operations and Service Manual 3 ONAUTOMATED BUMPER CONTROLLER PCB ORANGE ORANGE WHITE ORANGE 1 WHITE ORANGE BROWN BROWN 4 ERN Fd 7 WHITE BROWN lt 8 ES DRAIN ou ete f Z DRAIN C DE me fo IS BLACK lt WHITE BLACK WHITE BLACK lt BLACK J lt p
9. Harmful to Pinball Wizard Gutters 3 Brunswick 3 DBA Products Ane ee aes 3 Perry Austen Product e tete 3 Safety ete tete ride aeree 4 Recommended Guidelines for Safe Automated Bumper Bowling 5 Supervision EE 5 5 Use Foul lights and Buzzers 5 Prevent Unnecessary Closings of the 5 Purpose o This Mantal e Leere 6 Section 1 General Information eee essen neta 7 DS VSLEM re beer 7 Automated Bumper Controller 9 He ep dete 13 USES c 13 Power Transformer Jumpers 15 through J8 14 System Controller for Stand Alone Systems esee 15 Section 2 Setup and Operations eee eee esee eene ee ee ee eene enne etta seen 16 Operational Check of System essere eene 16 Automated Bumper System Operation with Frameworx Scorers e 17 Turn Automated Bumpers On While Issuing a 17 Enable Automated Bumpers from the Waiting 17 At the Waiting List Screen 17 Turn On Automated Bumper
10. J11 960000000 000000020 30 O 14 X 14 12 13 Figure 2 Automated Bumper Controller PCB 1 CONTROLLERPCB 2 EMERGENCY UP SWITCHINPUT 3 COMMUNICATIONS IN 4 COMMUNICATIONS OUT 5 TERMINATIONJUMPER 69 POWERLED 7 EMERGENCY UPLED 8 CONFIGURATIONDIP SWITCHES 9 POWERTRANSFORMER JUMPERS 10 GUTTERUPLEDS 11 GUTTERDOWNLEDS 12 ACTUATORMOTOROUTPUTLEFT LANE 13 ACTUATORMOTOR OUTPUT RIGHT 14 MOTORFUSES 15 HEARTBEATLED LANE The functions of the automated bumper controller PCB are e Actuator Motor Output Left Lane J10 Terminal block used to output voltage to the left lane actuator motor The motor should be wired according to the color coded label located next to the terminal block Pinball Wizard System Operations and Service Manual 3 e Actuator Motor Output Right Lane J11 Terminal block used to output voltage to the right lane actuator motor The motor should be wired according to the color coded label located next to the terminal block Communication In J3 Input for communication entering the PCB On the first lane pair for Stand Alone configurations this information comes from the system controller located at the control desk Refer to Figure 2 For additional lane pairs in a Stand Alone system the cable comes from the prior lane pair bumper controller Refer to Communications Out J4 For installations with Frameworx scorers the inpu
11. Response Center at 1 800 323 8141 Pinball Wizard System Operations and Service Manual Section 1 System Overview General Information The automated bumper system is an electromechanical system that allows the user to conveniently raise and lower the gutters on a lane pair from a remote location When used with the Frameworx scoring system the gutters can be controlled automatically for each bowler from the individual scorers consoles The system consists of a drive and driven pivot assembly and an automated bumper controller mounted approximately 30 from the foul line in the ball return area An emergency up switch mounted on the ball return capping next to the foul line provides a means of raising the gutters in the event of an emergency When installed as a Stand Alone system no Frameworx scorers a system controller is placed at the Control Desk and allows the user to raise and lower selected lanes with automated bumpers Refer to Figure 1 Pinball Wizard System Operations and Service Manual 1 7 PEI EO Ie E RN E ei I Sake eee eee E eee per oa Se Fa gt 3 m zz E 2 9 lt
12. liable for loss of profits or other direct or indirect costs expenses losses or damages arising out of defects in or failure of parts Replacement Parts Under the Warranty All service parts are F O B the installation site both during and after the war ranty period The price of parts includes delivery by standard means such as United Parcel Service UPS Any expense resulting from expedited delivery such as air freight will be billed to the Customer During the one year period parts which are faulty due to material or workman ship will be replaced or repaired free of charge only if the old part is properly identified and turned in for credit Identify the defective part by attaching a tag containing the part name and part number Light bulbs are not covered by the warranty Contact the Warranty Department at 1 231 725 3433 Pinball Wizard System Operations and Service Manual 1 Federal Communications Commission Class B Equipment This equipment has been tested and found to comply with the limits for a class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not
13. the follow ing prompt will appear SETUP COMPLETE UP YES DOWN NO 1 Press YES key to confirm that the setup is complete the normal default mode is then displayed on the LCD 2 If NO is pressed ALL setup data is cleared and the setup will start over again with the prompt ENTER FIRST LANE WITH AUTOMATED BUMPERS 01 NOTE If the setup data is corrupted or lost it will be cleared and the initial setup prompts will be displayed again The operator MUST perform the steps listed under System Controller Initial System Setup again In addition the operator may change current configuration of lane i e add remove bumper mode using same steps Pinball Wizard System Operations and Service Manual 23 24 Diagnostics Mode Stand Alone Controller The diagnostics mode is designed to allow automated bumpers system installers and or field service personnel to make adjustments and check status of switch on the drive pivot assembly Only one lane at a time is affected under the diagnostics mode Press and hold SELECT key for five seconds to access the diagnostics mode 2 Thecurrently selected lane is displayed DIAG LNO COARSE OPEN 0 CLOSE 1 3 Press gt key to scroll lane number up or lt key to scroll lane number down Lane numbers without automated bumpers installed are automatically skipped 4 Press SELECT key to toggle between full open close coarse and fine adjustment modes
14. ER and then EDIT Use the and keys to highlight bowler name to be edited and press OK Press the M or key to highlight AUTOMATED BUMPERS mode Use or key to turn bumper on or off for that bowler Press OK when finished Adding New Bowler Names with Automated Bumpers 1 2 Press BOWLER and then ADD Enter bowler name and press key Use or to select left or right handed coach display and then press key Use or to select turn on automated bumpers for specified bowler name Press DONE or NEXT to add another bowler with automated bumpers 20 Pinball Wizard System Operations and Service Manual System Controller Initial System Setup Stand Alone Configuration After completing the installation of automated bumper system components the system controller at the control desk must be programmed to specify which and how many lanes within the center have automated bumpers installed Perform the following steps 1 Place toggle switch on rear of unit up ON position Refer to Figure 8 for switch button locations 1 4 5 7 ByMpEp SYSTEM Figure 8 System Controller Stand Alone Configuration 1 SELECT ENTER KEY 2 LANENUMBER SCROLL DOWN KEY 3 NO KEY AUTOMATED BUMPERS INSTALLED 4 LANENUMBER SCROLL UP KEY 5 YES KEY AUTOMATED BUMPERS 6 RAISECHANNEL KEY INSTALLED 7 LOWER CHANNEL KEY Pinball Wizard System Operations and Serv
15. MERGENCY SWITCH CABLE ASSEMBLY EMERGENCY UP SWITCH POWERRECEPTACLE lt 10 Figure 11 Frameworx Cable Routing and Connections Pinball Wizard System Operations and Service Manual 29 J3 J4 J3 J4 J3 J4 J3 J4 JP1 2 4 6 Figure 12 Stand Alone Daisy Chain Cabling 1 AUTOMATEDBUMPERCONTROLLERPCB 2 LASTAUTOMATED BUMPER 3 17 300234 000 AUTOMATION CONTROLLER PCB CONTROL BOX CABLE ASSEMBLY 4 JUMPERONPINS 2 AND 3 OF JP1 5 17 300235 000 FRONT DESK 6 TOSYSTEMCONTROLLER CONTROLLER TO CONTROLLER CABLE ASSEMBLY 30 Pinball Wizard System Operations and Service Manual 1 DIP SWITCH SETTING Bumper Rail Position Check IMPORTANT It is absolutely critical that the bumper rail positions Opened amp Closed be verified after replacement of drive driven pivot assemblies Failure to verify proper rail position may result in damage to mechanical or electrical components of the system NOTE If using remote box instead of stand alone controller make sure lane address settings DIP switches inside automated bumper controller are set after bumper rail position check Without Frameworx scorers installed raising lowering of the rails is possible through the use of an automated bum
16. Operations and Service Manual Pinball Wizard March 2000 84 900029 000 Brunswick CUSTOMER SERVICE A tradition in excellence Statement of Intent This manual is provided to be used by qualified bowling center personnel Customer accepts responsibility for safety training of all personnel who service and maintain this product Pinball Wizard System Operations and Service Manual March 2000 by the Brunswick Bowling and Billiards Corporation All rights reserved Past Revisions September 1999 Reorder Part No 84 900029 000 Confidential proprietary information All information contained in this document is subject to change without notice Do not reproduce or disclose without the written consent of the Brunswick Indoor Recreation Group Brunswick Indoor Recreation Group Capital Equipment Division 525 W Laketon Avenue Post Office Box 329 Muskegon 149443 0329 U S A 231 725 3300 Fax 231 725 3412 Table of Contents Warranty and Setvice Policy tee de deer gu 1 Replacement Parts Under the 1 Federal Communications Commission Class B Equipment 2 Product Information Sheet eie e Ll 3 Products Not Harmful to Pinball Wizard Gutters 3 Brunswick Products ida ee e Re dede dide 3 Products eee 3 Perry Austen Product eiseres Ee ete et 3 Products
17. UTTERDOWNLEDS 11 LEFTLANE 12 RIGHTLANE 4 Turnon the automated bumper controller and press UP button on front of remote box Listen for cycling of drive pivot motor assembly and visually verify that rails raise fully If motor cycles but fails to reach full up position a Visually inspect the rails for evidence of binding obstructions etc 32 Pinball Wizard System Operations and Service Manual b Ifnoobstructions binding condition is apparent contact Brunswick at 1 800 323 8141 Press DOWN button on front of remote box Listen for cycling of drive pivot motor assembly and visually verify that rails lower fully If motor cycles but fails to reach full down position a Visually inspect the rails for evidence of binding obstructions etc b Ifnoobstructions binding condition is apparent contact Brunswick at 1 800 323 8141 Pinball Wizard System Operations and Service Manual 33 Service and Maintenance The Pinball Wizard system was designed to simplify the required scheduled maintenance or servicing done by the customer There are no required lubrica tion instructions to perform and at the time of print of this manual center person nel are responsible for performing the following maintenance inspections NOTE The Troubleshooting section at the rear of this manual contains corrective actions for system faults The items listed here are NOT recom mended procedures for troubleshooting the system Periodic Inspec
18. address identification to the controller PCB When Frame worx scorers are installed ALL DIP switches must be set to OFF For Stand Alone systems the DIP switches MUST be set as listed in Figure 4 Pinball Wizard System Operations and Service Manual 11 NOTE For installations with Frameworx scorers all switches must be OFF Figure 4 DIP Switch Settings Stand Alone 12 Pinball Wizard System Operations and Service Manual LEDs Several LEDs are located on the controller PCB to indicate various operating functions conditions Refer to Figure 2 for LED locations on the controller PCB The LED functions are Fuses Gutter Up LEDs D11 D13 These LEDs light to indicate that the gutters are in the UP position LED D11 is for left lane and D13 is for right lane gutters Gutter Down LEDs D12 D14 These LEDs light to indicate that the gutters are in the DOWN position LED D12 is for left lane and D14 is for right lane gutters Emergency UP LEDs D4 D5 These LEDs light whenever the emergency up switch is used to raise the gutters Power LED D3 This LED lights to indicate the presence of DC 12V power Heartbeat LED D10 This LED flashes to indicate the presence of communication to the Frameworx scorer or the system controller in a stand alone system When communication is present the LED will light in a FLASH FLASH PAUSE sequence There are three fuses located on the controller PCB Refe
19. ane Cleaner 62 860043 000 DBA Products Lane Walker Conditioner 3 11 Lane Conditioner 9 11 Dura Slide Conditioner 5625 Lane Conditioner 511 Aquarius Cleaner 2601 Perry Austen Products Guardian H V Conditioner 2D 1897 Respond Lane Conditioner 2D 0890 Old Style Lane Conditioner 2D 1880 Guardian H V Conditioner 2D 1895 U 300 Lane Conditioner 2D 1830 Products Aarmfu to Pinball Wizard Gutters Brunswick Products 62 860032 000 62 860085 000 Pinsetter Cleaner Zip Cleaner DBA Products Solvent Lane Stripper 007 Lane Cleaner amp Polish 80014P N C Machine Cleaner 6040 Chlorinite Solvent 008 Pin Cleaner 522 Pin Deck Treatment 7585 Detergent Lane Cleaner 7583 Perry Austen Products Approach Spot Cleaner 2D 4013 Guardian Lane Cleaner 2D 0880 Approach Treatment 62 860078 000 All Purpose Cleaner APC 62 860085 000 Detergent Pin Cleaner 555 Kwik Kleen Cleaner 7579 Formula Approach Conditioner Lane Stripper 7555 G P Machine Cleaner 088 White Glove Cleaner Solvent Lane Cleaner 4096 CV88 All Purpose Cleaner 2D 0850 IMPORTANT Toulene Methyl Ethyl Ketone and Chlorinated Solvents will also cause damage to Pinball Wizard gutters Pinball Wizard System Operations and Service Manual Safety Precautions Certain procedures in this manual may require operational checks of the system All non operational electrical work should be done with the power turned off power cord unplugged to au
20. ayed press key Bumpers are now available for bowler s on this lane 3 Press ADJUST key again to exit Turn Off Automated Bumpers While a Lane is in Use NOTE Operators can choose one of two methods to turn off the auto mated bumpers while a lane is in use Method One 1 To disable the automated bumper system a Enter the lane number or lane range b Press U key and then the 4 key Automated bumpers are no longer available for that lane lane range Method Two 1 Enter lane number s and press ADJUST key 2 With adjust screen displayed press the key Bumpers no longer available for bowler s on this lane 3 Press adjust key again to exit Pinball Wizard System Operations and Service Manual Raising Resetting Bumpers During an Emergency Control Desk 1 EMERGENCY UP Enter lane number or lane range and press key 2 To reset bumpers after an Emergency UP command has been given OR the Emergency UP switch has been pressed a Enter lane number or lane range and press key b At the prompt Bumpers are in emergency up Do you want to turn off emergency up Y N Enter Y to lower bumpers and return to normal operation If N is entered bumpers will remain in the emer gency UP position Pinball Wizard System Operations and Service Manual 19 Operations at Frameworx Scorer Automated Bumper System Operation Frameworx Scorer Edit Existing Bowler Names at the Scorer Press BOWL
21. ble Not applicable Not applicable assemblies for broken or replacements as needed dissassembled linkages 5 Both rails in up down position actuator controller fails to open gutter COM line down error message MECHANICAL FRAMEWORX ELECTRONICS STAND ALONE ELECTRONICS SOLUTION SOLUTION SOLUTION Not Applicable Not Applicable Not Applicable Not Applicable Cable connection between front Check for loose connections Check desk and first addressable lane continuity visually inspect If sound necessary order as replacement 17 860791 000 to diagnose problem If not first addressable lane is Check continuity inspect for defects daisey chain cable plugged in Try a working lane cable on this pair and working If necessary order 17 860790 000 to diagnose Controller Switch bumper controller power on and off Check lane setup press and hold down the arrow up key for 7 seconds Until setup screen disappears Verify settings see manual Is lane address correct No Set DIP switches inside controller Still problems Contact Brunswick at 1 800 323 8141 Appendix A Cables 2 WHITE LAN A WHITE LAN A BLACK LAN B DA WHITE 12 VDC BROWN GROUND DRAIN SHIELD lt A lt BLACK LAN B GSS WHITE 12 VDC BROWN GROUND DRAIN SHIELD 3 Automation Control Box Cable Assembly Stand Alone 1 17 300234
22. bowler crosses the foul line and walks on the lane surface 2 Advise parents of children s desires to chase balls that have stopped on the lane 3 Advise supervisor and children to call a center employee to retrieve a ball 4 Bumper Up Switch Advise parents supervisors and employees of its location and its use Use Foul lights and Buzzers Keep them on Advise children and parents of the presence and significance of the foul line and foul lights Children are wary of the sound of the buzzers They are also sensitive to the loss of score should they create a foul Prevent Unnecessary Closings of the Bumpers 1 Leave the bumpers permanently in the up position when only young children are bowling 2 Assign a younger children lineup bowling order when parents and older siblings are also bowling Pinball Wizard System Operations and Service Manual 5 Purpose of This Manual This manual is designed to provide instructions and guidelines to qualified bowling center operators and maintenance personnel regarding the automated Pinball Wizard system Operations servicing scheduled maintenance and basic trouble shooting procedures are listed to provide center personnel with the necessary instructions for maintaining the automated Pinball Wizard system in the best possible operating condition Equipment problems or issues that are not directly addressed within this manual should be brought to the attention of the Customer
23. ement 28 SYSTEM CONTROLLER POWER SERIAL PORT 17 300235 000 FRONT DESK CONTROLLERTO CONTROLLER CABLE ASSEMBLY AUTOMATED BUMPER CONTROLLER PCB 17 300234 000 AUTOMATED BUMPERCONTROLLERTO AUTOMATED BUMPER CONTROLLER DAISY CHAIN CABLE ASSEMBLY TO J3 OF NEXT LANE PAIR AUTOMATED BUMPER CONTROLLER OR TERMINAL J4 TOMOTOR 17 300284 000 AUTOMATED BUMPERS EMERGENCY SWITCH CABLE ASSEMBLY POWERRECEPTACLE EMERGENCY UP SWITCH It may become necessary to replace a cable in the automated bumper system Refer to Figures 10 11 and 12 for the basic cable routing and connections NOTE It is critical that cable routing beneath the lanes does NOT inter fere with the ball return path or moving automation components 4 3 2 4 5 6 J8 8 7 lt J4 J1 J2 J10 8 9 10 11 Figure 10 Stand Alone Cable Routing and Connections Pinball Wizard System Operations and Service Manual CRO oo J2 J2 J1 5 6 FRAMEWORXLGP OR SCORER LLAN BREAKOUT PCB M 7 EXISTING LAN CABLE 4 5 a 17 300256 000 AUTOMATED BUMPER LANE CABLE ASSEMBLY AUTOMATED BUMPERCONTROLLER ik de TOMOTOR J1 gt 7 17 300284 000 AUTOMATED BUMPERS E
24. gency UP Switch Conditions When the emergency UP switch is pressed on any of the lanes it overrides any commands from the system controller and immediately opens the channels on the affected lane The following prompt appears on the controller LCD display EMERGENCY UP 01 PRESS SEL TO CLR 1 Press SELECT key to reset an emergency UP condition Normal automated bumper operation is restored on the affected lane 26 Pinball Wizard System Operations and Service Manual Section 3 Service Maintenance and Troubleshooting Replacing the LLAN PCB Part Number 57 300790 000 If it becomes necessary replace the LAN breakout PCB within the Frameworx scorer or lane group processor LGP following instructions below Refer to Figure 9 Figure 9 Replacing Breakout Local LAN PCB 1 POWERCHASSIS 2 LLANBREAKOUT PCB 3 RECONNECTLANE CABLE 4 RECONNECT LLAN CABLE 1 Unplug the two cable connections to LLAN breakout PCB 2 Loosen two screws securing LLAN breakout PCB to scorer or LGP chassis and remove PCB 3 Install new breakout LLAN PCB part number 57 300790 000 package number 17 860787 000 4 Reinstall two screws to secure PCB 5 Plug existing LAN cable connection into J2 port of LLAN breakout PCB and the lane cable connector into J1 port of the LLAN breakout PCB Refer to Figure 9 Pinball Wizard System Operations and Service Manual 21 Cahle Replac
25. he automatic scorer to activate for the appropriate bowler s Enahle Automated Bumpers from the Waiting List At the Waiting List Screen 1 Press A to add party to the waiting list Type the party name and press ENTER Type the number of bowlers in the party and press ENTER Use the arrow keys to highlight the scoring unit available and press ENTER Use the arrow keys to highlight Bumpers on the on the Centers Services List Press ENTER to select bumpers An asterisk will display when bumpers are selected Pressing ENTER a second time deselects bumpers Press ENTER SCREEN when all of the desired Center Services have been selected Proceed with step 6 as listed in the Control Desk Operations Guide 57 900355 000 pages 3 2 through 3 3 Pinball Wizard System Operations and Service Manual 17 Turn On Automated Bumpers After Lane Has Been Issued NOTE Operators can choose one of two methods to turn on the auto mated bumpers after a lane has been issued Method One 1 Press SCORER STATUS key 2 Enter the lane number and or lane range and press the key 3 The prompt Lift bumpers for everyone Y N will appear 4 If Y yes is selected ALL bowler names for that lane number lane range will have automated bumpers activated 5 no is selected the appropriate bowler name s will have to be edited at the scorer Method Two Enter lane number s and press ADJUST key 2 With ADJUST screen displ
26. ice Manual 21 2 Onthe LCD display the prompt ENTER FIRST LANE WITH AUTOMATED BUMPERS 01 will appear 3 Use the up arrow key to identify the first lane number with auto mated bumpers installed 4 Press SELECT key The last lane prompt is now displayed 5 Use the and lt down arrow keys to identify the ast lane number with automated bumpers installed 6 Press SELECT to accept the lane number data Lane Configuration Mode Stand Alone NOTE It is initially assumed that all lanes from the start to the end lane will have the automated bumpers installed all lanes will be set to Y YES automated bumpers installed If this is the case pressing SELECT will end the lane configuration mode immediately Those lanes that do NOT have automated bumpers must be identified as follows 7 With the prompt AUTOMATED BUMPERS LN 00 Y PRESS SELECT TO END displayed a Use the up and lt down arrow keys to scroll through the lane numbers b Press SELECT when desired lane appears c Press gt yes or lt no key to identify each specific lane d To change from a no automated bumpers installed status back to yes automated bumpers installed press the key e Press SELECT to end the lane configuration mode 22 Pinball Wizard System Operations and Service Manual Confirm Lane Configuration Stand Alone To verify that the lane configuration data has been entered correctly
27. in Figure 13 are for raising lowering rails for visual check and or performing adjustments to the system only All DIP switch settings within automated bumper controller MUST be set to OFF before using Frameworx scorers or set to proper lane address with stand alone controller configuration 3 Plug the remote box connector marked UP into the J1 port of the automated bumper controller left lane Plug the connector marked DOWN into the J2 port of the automated bumper controller right lane NOTE Gutter rail UP and DOWN LEDs shown in Figure 14 are primarily intended for the automated BallWall system LED indications are not critical to system operation but merely indicate motor position 2 Ss 3 4 5 o J3 J4 D3 O 2 Hy om Ra N D4 05 ara 1 CONTROLLER 8 9 12 J5 cool 254 D12 14 O 26 1 D13 77 11 10 18 Je J12 O J10 J11 O0 0 o 0 O Oo 00 o 0 0 0 0 Oo 00 Figure 14 Gutter Position LEDs 1 CONTROLLERPCB 2 EMERGENCY UP SWITCH INPUT 3 COMMUNICATIONS IN 4 COMMUNICATIONS OUT 5 POWERLED 6 EMERGENCYUPLED 7 HEARTBEATLED 8 CONFIGURATION DIP SWITCHES 9 GUTTERUPLEDS 10 G
28. occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e or relocate the receiving antenna Increase the separation between the equipment and receiver Connectthe equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help 2 Pinball Wizard System Operations and Service Manual Product Information Sheet Laboratory tests have been conducted to develop a list of cleaning materials which are approved for use in the maintenance of your Pinball Wizard gutters Also developed was a list of products commonly used in bowling center mainte nance that must NOT be used on your Pinball Wizard gutters IMPORTANT The use of any unapproved material on your PinBall Wizard gutters will void the warranty Products Wot Harmfu to Pinball Wizard Gutters Brunswick Products 30 30 Lane Conditioner 62 860025 000 Golden Lane Conditioner 62 860082 000 Approach Spot Cleaner 62 860034 000 TLCLaneConditioner 62 860077 000 Armor Slide 62 860024 000 LVCLaneConditioner 62 860079 000 Approach Restorer 62 860033 000 TLC Lane Cleaner 62 860075 000 Condensation Barrier 62 860028 000 Viscon LC Additive 62 860080 000 Golden L
29. onal checks should be done with lane placed in out of Service status Opera tional checks must be performed by trained experienced personnel 1 Rails Don t Raise or Lower MECHANICAL SOLUTION Are motors being turned on Are the gutters stuck or bound Visually inspect using mirror if necessary Motors are being turned on and there is no sticking binding or abnormality No motor response Do controller relays close when commands are issued Yes But no motion results Yes Correct and retry Problem Note abnormality and refer to installation manual for affected parts If no problem noted continue Replace drive assembly as needed Is motor wired to controller correctly If not rewire No Refer to Electrronics Cause section FRAMEWORX ELECTRONICS SOLUTION CHECK CORRECTION CHECK CORRECTION CHECK CORRECTION Controller Plugged in Power LED D3 lit Heartbeat LED blinking Fuses Blown All DIP switches set to off Emergency up cable leads plugged in and LEDs D4 and DS lit LAN cable plugged in and installed correctly Breakout PCB OK Still problems No Plug it in No Is circuit getting power If no power flowing to the circuit then correct Otherwise board failure replace order 17 860613 400 retain enclosure hardware and jumpers No LAN connection proceed Yes Replace with appropriate fuse No Set all to off No Reseat connections check all connec
30. per remote control box part number 17 300271 000 hereafter referred to as the remote box The remote box plugs into the automated bumper controller and through visual checks of actual rail physical position and the LED indicators on the automated bumper controller PCB the rail positions and motor cycling can be tested Only one lane at a time can be operated using remote box NOTE To use remote box firmware version V 13 must be installed within automated bumper controller Perform the following to verify that the drive assembly operates correctly and rails open and close properly 1 Turn off power to automated bumper controller 2 Set DIP switches inside automated bumper controller as listed in Figure 13 Brunswick Automated Bumper Remote Control Box 17 30027 1 000 DIP SWITCH SETTINGS IN AUTOMATED BUMPER CONTROLLER 1 8 OFF MODE FRAMEWORX SCORER 1 8 ODD LANE ADDRESS MODE FRONT DESK CONTROLLER 4 ON 1 3 5 8 OFF MODE EVEN LANE FULL STROKE 5 ON 1 4 6 8 OFF MODE ODD LANE FULL STROKE 6 1 5 7 8 OFF MODE EVEN LANE PULSE STROKE o NON QN 7 1 6 8 OFF MODE ODD LANE PULSE STROKE Figure 13 Automated Bumper Remote Control Box Pinball Wizard System Operations and Service Manual 31 NOTE DIP switch settings as listed
31. perations and Service Manual POWERIN POWER SWITCH SHIFT DATA PORT SERIAL PORT CONTRAST AUDIO IN NOT USED AUDIO OUT NOT USED System Controller for Stand Alone Systems A System Controller is located at the Control Desk in centers not equipped with Frameworx scoring systems The controller allows the desk operator to raise or lower the gutters on a lane s Refer to Figure 7 Figure 7 System Controller Rear Connector Ports and Controls The controller functions features are e Power In Connection for the main power for the controller Power Switch Main Power On Off toggle switch Shift Data Port Not used Serial Port Connection for communication cable going to the auto mated bumper controller first lane pair Display Contrast Rotate this control to adjust the LCD screen for best visibility Audio Not used Pinball Wizard System Operations and Service Manual 15 Section 2 Setup and Operations Operational Check of System NOTE The following steps are performed at the Frameworx scorer and require Frameworx Scorer software version 4 0 or higher They are basic commands and or status messages used to verify system operation after installation or during system troubleshooting General bumper system operation is listed under the Automated Bumper Control Desk 1 Choose the Select Diagnostics Function menu enter password and press OK 2 Select Bumpers Configuration
32. r to Figure 2 Power Fuse A 25 amp main power fuse Motor Fuses Fuses for the actuator motors Fuses are field installed during installation based on input voltage 115 VAC 1 6 amp 230VAC 8 amp NOTE Fuse F2 is for right lane actuator motor and F3 is for left lane actuator motor Pinball Wizard System Operations and Service Manual 13 14 CONTROLLER PCB 115V JUMPER CONFIGURATION ATTACH TOENCLOSURE RECEPTACLE CONTROLLER PCB 230V JUMPER CONFIGURATION ATTACH TOENCLOSURE RECEPTACLE Power Transformer Jumpers J5 through J8 These jumper terminals allow the user to setup the controller for 115 VAC or 230 VAC input Refer to Figure 5 for jumper locations for 115VAC power source and Figure 6 for 230V AC power source 1 i GEL NN a A in 3 1 3 WHITE a on a L3 4 Ja f ELAk BLACK A PHASE GREEN YELLO Uc Jio CO WHITE NEUTRAL Figure 5 Power Jumper Settings 115VAC 1 LE 2 g BLACK 2 J6 BLACK 2 3 4 of NE 4 Ja Bac BLACK PHASE GREEN YELLO Jio WHITE NEUTRA Figure 6 Power Jumper Settings 230 VAC Pinball Wizard System O
33. s After Lane Has Been Issued 18 Method One aeuo tl de t e e ite 18 Method Two iste meten ree 18 Turn Off Automated Bumpers While a Lane is in 18 Method One ete tie 18 Method Two ae eei 18 Raising Resetting Bumpers During an Emergency Control Desk 19 Operations at Frameworx 20 ii Automated Bumper System Operation Frameworx Scorer 20 Edit Existing Bowler Names at the Scorer esee 20 Adding New Bowler Names with Automated Bumpers 20 System Controller Initial System Setup Stand Alone Configuration 21 Lane Configuration Mode Stand Alone eee 22 Confirm Lane Configuration Stand Alone eee 23 Diagnostics Mode Stand Alone Controller esee 24 Daily System Operation Stand Alone Configuration 25 Individual Lane Selection eee eene 25 selecting Lane Range e eerte te eerte 25 Error een ipo bleed eterne iiie Hae e RS 26 Resetting Emergency UP Switch Conditions eese 26 Section 3 Service Maintenance and Troubleshooting 27 Replacing the LLAN PCB Part Number 57 300790 000
34. t data to J3 is sent from the I O PCB J2 NOTE A LLAN Breakout PCB is mounted in either the lane group proces sor or Frameworx scorer console and allows easy cabling to the existing Frameworx local LAN Communication Out J4 This connection allows the information entering the PCB at J3 to continue out of the PCB to other devices For stand alone systems the 14 port attaches to the next lane pair s auto mated bumper controller If automated bumper controller is for the last lane pair with automated bumpers a jumper terminator must be installed on pins 2 and 3 of JP1 Refer to Figure 3 Emergency Up Switch Connectors J1 and J2 When activated the emergency up switch for that specific lane pair triggers the controller PCB and overrides any current command or condition to immediately raise the gutters on both lanes J1 port is for left lane gutters and J2 is for right lane gutters Termination Jumper JP1 The termination jumper is used to termi nate the communications line for the last lane pair in a Stand Alone system Set the jumpers as shown in Figure 3 INSTALLATION LOCATION SETTINGS Frameworx Scorers Stand Alone all but last lane pair Stand Alone last lane pair only Figure 3 Termination Jumper 7 1 Pinball Wizard System Operations and Service Manual e DIP Switch Configuration These two position ON OFF switches provide lane
35. tions WARNING The lane s being serviced should be placed out of service at the control desk until servicing inspections are finished Failure to deactivate lane s may cause injury to personnel 1 At the control desk with Lane Status screen displayed a Press lane number and HOLD keys at the same time Lane is now out of service b Press lane number and HOLD keys at the same time again to make lane available for use 2 Atrecommended intervals of 20 000 cycles or six months of operation visually inspect the set screws on the drive and driven pivot assembly crank arms for security Tighten set screws as needed 3 Visually inspect the jam nuts on the connecting link turnbuckles for evidence of wear looseness or damage correct turnbuckles as needed The required length of assembled turnbuckles is 4 31 to 4 38 4 Inspectthe bushings on the rail upright and correct any conditions that may exist 5 Visually inspect ALL mechanical linkages i e cross lane links crank arms rail couplers for evidence of excessive wear Replace worn components as needed NOTE If replacement of drive driven pivot assemblies is required a bumper rail position check MUST be performed afterward Refer to Bumper Rail Position Check paragraph in this manual 34 Pinball Wizard System Operations and Service Manual 2214428 0 p4AU21A GE Troubleshooting IMPORTANT All non operati
36. tions at controller and also at switch Replace switch 17 860799 000 if necessary Yes Check for defects like loose wire connections continuity If necessary order 17 860788 000 to diagnose problem Check Continuity and check for defects Contact Brunswick at 1800 323 8141 STAND ALONE ELECTRONICS SOLUTION Controller plugged in Power LED D3 lit Heartbeat LED blinking Fuses Blown DIP switches set to proper lane address Emergency up cable leads plugged in and LEDs D4 and 05 lit Cable connection between front desk and first addressable lane sound Tf not first addressable lane is daisey chain cable plugged in and working Still problems Plug it in No Is circuit getting power If no powerflowing to the circuit then correct Otherwise board failure replace order 17 860613 4000 retain enclosure hardware and jumpers No suspect LAN connection proceed Yes Correct No Set per installation manual No reseat connections check all connections at controller and also at switch Replace switch 17 860799 000 if necessary Check for loose connections Check continuity visually inspect if necessary Order as replacement 17 860791 000 to diagnose problem Check continuity inspect for defects Try a known good lane cable on this pair If necessary order 17 860790 000 to diagnose Contact Brunswick at 1 800 323 8141 9 2214428 suoupaad
37. tomatic bumper controller When operational checks require electrical power to be turned on extreme care must be exercised to avoid contacting electrical components or power sources Simple steps such as reinstalling covers proper static grounding etc should be performed to prevent injury to personnel and or equipment damage Operational checks using the Diagnostic screen for Frameworx scorers should only be performed if The center personnel are aware the installation or service of equipment is in process The lane s being worked on are placed in an out of service or hold status This prevents personnel from inadvertently activating the pinsetter and issuing a lane 4 Pinball Wizard System Operations and Service Manual Recommended Guidelines for Safe Automated Bumper Bowling Automated Bumper Bowling presents a risk of injury to young children who attempt to walk on the lane surface and could slip and fall while the automated bumpers are closing The following Operating Guidelines are provided for bowling center proprietors managers and their employees in an effort to mini mize this risk to the greatest extent possible while providing an enjoyable bowl ing experience for young bowlers Supervision Always make sure that parents youth group sponsors and or bowling center instructors supervise children bowlers Advise 1 Advise children s supervisors and children of the risk of slipping and falling if the
Download Pdf Manuals
Related Search