installation and service manual version 1.0
Contents
1. o Entire Assembly all of the above parts 26 PARTS BYPASS ASSEMBLY 90246 Bypass Housing Makes the connection between the plumbing and Main Valve Body Also contains the Hard Water Blending Valve and Bypass Piston The recommended seal for the 1 1 4 male inlet outlet threads is the plastic Hook up Nut 90251 O ring 90837 and Copper Adapter 90254 Make sure the O ring is between the Housing and Copper Adapter The O ring seal areas at the Main Valve Body inlet and outlet must to be smooth and free of defects and debris and lubricated with silicone grease before assembling When attaching to the Main Valve Body put the O rings on the male bosses on the Valve Body and push the Bypass into place A snap can be heard when the Bypass slides into place When released the Bypass should stay in place if not the O rings may be pinched If the O rings are pinched replace with new ones The Bypass comes pre assembled with the Sensor housing and turbine axle These are not field serviceable and if dam aged must be replaced with a new assembly The Bypass Piston bore is to be smooth and at the recessed areas have a smooth transition no sharp corners to the seat areas 90262 Bypass End Cap Left Seals the left Piston opening on the Housing 90246 The opening is sealed with an O ring used as an axial or face seal The O ring sits in a groove in the End Cap Th2. CJHAGUE Twin Intermediate Line TIL INSTALLATION AND SERVICE MANUAL VERSION 1 0 Hague Quality Water International 4343 S Hamilton Road Groveport 43125 Table of Contents PREFACE Meee he RN IMS SU Qu 2 PRE INSTALLATION CHECK 6 3 INSTALLATION AND 4 5 ENGINEERING SPECIFICATIONS 6 7 TIL CHARTS oad cade 8 9 CYCLES e oada Gao let Pn aid Bodo piedra ud uu ns od ae dec 10 11 SETTING amp USING THE TIL CONTROLLERS 12 15 CARE AND MAINTENANCE 16 17 PARTS2 VALVE ASSEMBLY 18 PARTS HOOK UP COVER ASSEMBLY 19 PARTS RESIN TANK ASSEMBLY 20 PARTS BRINE TANK ASSEMBLY FOR T 48 AND T 48CX 21 PARTS BRINE TANK ASSEMBLY FOR T 60 T 80 T 96 T 60CX T 80CX ANDSISSOQN 4 dude es ost tee ed et ECL AC datu aL TEST 22 PARTS COMMERCIAL BRINE TANK ASSEMBLY FOR 128 T 210 128 AND T2 TOC dee oS SI ee me qnd esce S TUENTUR B bp td 23 PARTS INJECTOR ASSEMBLY p ES Up es 45 08 24 PARTS BRINE VALVE HOUSING ASSEMBLY 25 PARTS BYPASS ASSEMBLY 21 2525 1469 Be tate leto
3. MT1054 Thermo Tank 10 X54 MT1252 Thermo Tank 12 X52 MT1465 Thermo Tank 14 X65 4 CAS 820 1 Riser TIL T 80 CAS 822 1 Riser TIL T 48 CAS 823 1 Riser TIL T 60 CAS 824 1 Riser TIL T 96 CAS 827 1 Riser TIL T 128 CAS 828 1 Riser TIL T 210 5 M010 Resin C249 M048 Activated Carbon 6 M035 Quartz Gravel Optional 20 PARTS BRINE TANK ASSEMBLY FOR T 48 AND T 48CX PART DESCRIPTION QUANTITY 54006 Brine Tank Cover 90103 Brine Well Cap 54525 Safety Shutoff Assembly 54007 Support Panel BT C0700A Cabinet Overflow 54008 Brine Well 54009 Grid Plate 54003 Cabinet 54509 Entire Assembly all of the above parts gt WD la la cla c 21 PARTS BRINE TANK ASSEMBLY FOR 60 T 80 T 96 T 60CX T 80CX AND T 96CX PART DESCRIPTION QUANTITY 1 055 Brine Tank Cover 1 2 1833 Brine Tank 1 3 C0700 Overflow Fitting 1 4 93811 26 5 Air Check Assembly 1 5 C0800 Brine Well 1 6 C0650 Grid Plate 1 7 93848 3 8 x 5 Brine Line not shown 53560 Brine Tank Assembly contains items 1 7 22 PARTS COMMERCIAL BRINE TANK ASSEMBLY FOR 198 910 T 198CX AND T 210CX PART DESCRIPTION QUANTITY 1 BT2450 24 x 50 Brine Tank and Lid 1 2 CO600 Brine Well Cap 1 3 C0850 Brine Well 1 4 CO700A and CO700B Overflow Elbow and Nut 1 5 H5300 Safety Shut off Assembly w Float and Aircheck 1 6 CO670 Grid Plate 1 7 93848 3 8 x 10 Brine Line
4. VALVE ASSEMBLY PARTI DESCRIPTION QUANTITY 90615 94 Bypass Assembly 93838 I O Adapter O ring 93808 End Cap O ring 95301T JG Drive Endcap Assembly 93870 End Cap Screw 90828 Small End Cap O ring 53000 Valve Housing H2281 Tank O ring H3304 Pilot O ring 10 53004 Pilot O ring Retainer 11 93835 Spacer Tube 12 90614 Drain Endcap Assembly 13 93809 End Cap Screw gt w q n mPm This assembly does not include a magnet disk or drive motor and must be ordered separately 18 PARTS HOOK UP COVER ASSEMBLY 90251 90258 90837 53501 54517 93245 95209 55605 844 948 1047 1054 10 2281 ON DESCRIPTION Bypass Nut 1 Copper Adapter Hook Up O ring Valve Assembly w O ring 5 Button Controller Transformer Clear Viewing Panel Valve Cover w Label Resin Tank Jacket Optional Resin Tank Jacket Resin Tank Jacket Resin Tank Jacket Tank O ring QUANTITY 2 2 2 1 1 1 1 1 1 19 3 Controller Tab Lock Detail Incorrect Correct PARTS TANK ASSEMBLY PART DESCRIPTION 1 BT 844 Thermo Jacket 44 1047 Thermo Jacket 47 BT 948 Thermo Jacket 48 1054 Thermo Jacket 54 2 C1400 Thermo Foam 8 C1430 Thermo Foam 9 C1480 Thermo Foam 10 3 MT844 Thermo Tank 8 X44 MT948 Thermo Tank 9 X48 MT1047 Thermo Tank 10 X47
5. drain line Remove injector cap and clean nozzle and throat with a wooden toothpick Replace throat if removed High humidity or the wrong kind of salt can create a salt bridge This is a crust that forms an empty space between the water and salt To test use a blunt object like a broom handle Push the handle into the salt to dis lodge the salt bridge Place bypass valve in the service position Check that appliance is plumbed correctly Reset hardness Retest water and reset hardness Flow should be indicated with water usage If no flow see below Make sure blending dial is closed Place bypass in the service position Check that appliance is plumbed properly Remove sensor from housing Test with magnet on each flat side of sensor One side should indicate flow the other will not If flow is indicated check turbine If no flow replace sensor Remove bypass valve and clear debris from turbine Repair the leak Plug in transformer CARE AND MAINTENANCE PROBLEM No read out in display Appliance stays in regeneration Cycle display remains going to 27 Excess water in brine tank Not regenerating in proper sequence Salty water CAUSE No electric power at outlet Defective transformer Defective circuit board High ambient temperature If tem perature exceeds 120 display will blank out This does not affect the operation of the controller Contro
6. 2 8 13 700 3 8 18 600 4 8 23 000 5 7 27 500 7 6 36 700 12 5 60 600 SALT SETTING 3 Backwash 1 minutes 0 0 0 0 0 0 Brine and slow rinse 21 26 34 40 22 37 Backwash 2 minutes 10 10 10 10 10 10 Salt Ibs Capacity 3 8 16 900 5 22 200 6 3 28 000 7 5 33 500 10 44 600 16 5 73 700 SALT SETTING 4 Backwash 1 minutes 0 0 0 0 0 0 Brine and slow rinse 28 37 47 56 31 51 Backwash 2 minutes 10 10 10 10 10 10 Salt Ibs Capacity 5 3 21 000 7 27 700 8 8 34 800 10 5 41 600 14 55 400 23 1191 500 SALT SETTING 5 Backwash 1 minutes 0 0 0 0 0 0 Brine and slow rinse 61 80 99 99 67 99 Backwash 2 minutes 10 10 10 10 10 10 Salt Ibs Capacity 11 3 24 100 15 32 000 18 8 40 100 22 5 48 000 30 64 000 49 5 105 000 1 This model is designed for use on chlorinated municipal water supplies only Reduces chlo rine tastes and odors and most man made pollutants CYCLES 1 Brine Brine is drawn out of the brine cabinet and up through the media tank clean ing the resin bed and releasing accumulated hardness and iron Brine Level 2 Slow rinse A slow up flow rinse process then flushes out the brine hardness and iron Brine Level 10 CYCLES 3 Up flow backwash This up flow back wash flushes out any remaining brine solution and sediment from cycle 2 Brine Level 4 Downflow soft water brine refill Soft water is directed to the brine cabinet to prepare the brine for
7. 2 days or as specified up to 12 days Time of regeneration can be set MODE 2 PATENTED SAVEMATIC DEMAND DELAYED Is based on actual water usage and total capacity of the appliance Time of regeneration can be set If total capacity is depleted before set regeneration time a forced regeneration will occur Note Mode 1 and 2 are equipped with capacity Gard This ensures that you do not run out of conditioned water due to excess water usage THE FOLLOWING EXAMPLE takes you through the steps involved for setting the TIL APPLIANCE CONTROL If you follow these steps you will set TIL 48 for OPERATING MODE 2 DEMAND DELAYED operation Mode 1 uses a similar procedure It is necessary to enter the SERVICE SETTINGS first followed by the CUSTOMER SETTINGS Press and hold the SELECT and DISPLAY buttons simultaneously for 5 seconds The display will show Soft Vers 01 0 Release both buttons Caution To ensure that the two controllers do not initiate regeneration simultaneously set the regeneration times 12 hours apart Example Controller 1 2 00am Controller 2 2 00pm Set both controllers at the correct time of day 1 00 Push the CHANGE DIGIT button until the correct language is displayed In this example set to Set Language ENG 2 00 Push the DISPLAY button to step to the next parameter The display will show Units ENG 2 00a Push the CHANGE button to toggle English metric units of measure For this example set
8. equipment must be installed ahead of the TIL appliance SOME DON TS 1 Do not install if previous items are not satisfactory 2 Do not install if incoming or outlet piping water temperature exceeds 120 F 3 Do not allow soldering torch heat to be transferred to valve components or plastic parts INSTALLATION START FE SG I SEF The TIL consists of two media tanks and single brine tank Each media tank includes a control valve with an integrated bypass and an electronic controller Set the media tanks on a flat hard surface and use a level to ensure that the tanks are plumb with the floor Leave a minimum of 9 inches between the control valves to allow for future serviceability of the drive end assembly Use a 24 carpenter level or a suitable length of straight pipe to square up the control valves by placing the level on the bypass connector bosses of both valves to line them up perfectly straight Installation Tip To prepare our recommended Equa Flow balanced piping manifold design for the follow these recommendations A Cut 1 1 4 off of two of the 1 copper adapters P N 90258 This will provide clearance for the outlet manifold fittings Cut two lengths of 1 copper pipe to 18 1 2 Cut two lengths of 1 copper pipe to 3 You will need four 1 copper elbow fittings and two 1 tee fittings 18 INSTALLATION and START UP Place the appliance in the desired
9. location Turn off the electricity and or water supply to the water heater For gas water heaters turn the gas cock to Pilot Make sure the inlet outlet and drain connections meet the appli cable local codes Check the arrows on the bypass valves to be sure the water flows in proper direction Caution Do not plumb the appliance in backwards The drain lines must be a minimum of 1 2 1 0 tubing and should make the shortest run to a suitable drain Maintain a minimum of 2 50 mm air gap to prevent back siphoning Connect the brine tank to the valve heads with the flexible 3 8 plastic tube and tee fitting included with the appliance Be sure to insert the plastic insert in the end of the tube Connect the Overflow Line to the brine tank If the brine tank is filled with too much water or if there is a malfunction an overflow line will direct excess water to drain The overflow line must end at a drain that is at least 3 lower than the bottom of the over flow fitting Attach the drain lines Route the drain lines to a floor drain laundry tub or other suitable waste receptor Maintain a minimum of 2 50 mm air gap between the drain line and the flood level rim of the waste receptor to pre vent back siphoning Place the valves in the bypass position and turn on the main water supply Open the nearest cold water faucet to flush the plumb ing of any excess soldering flux air or any other foreign material Close th
10. manganese bacteria may develop and foul the conditioning media and may void the warranty 6 00c Push the SELECT and CHANGE buttons until the desired regenerant is selected EXAMPLE Salt Sodium 13 SETTING USING THE TILE CONTROLLERS 7 00 Push the DISPLAY button to step to the next parameter The display will show Comp Hard 00033 This parameter is the calculated compensated hardness using the hardness iron and manganese settings The formula is 4 x each ppm iron 4 x each ppm manganese hardness compensated hardness This is not a parameter that can be set The display should now read Comp Hard 00033 8 00 Push the DISPLAY button to step to the next parameter The display will show Capty Gr 28730 This parameter is used to set the softening capacity of the appliance See WaterMax Engineering Specifications or setting charts for capacities based on salt usage 8 00a Push the SELECT and CHANGE buttons until the desired capacity number is displayed In this example set to Capac Gr 21000 9 00 Push the DISPLAY button to step to the next parameter The display will show 72 96hr Regen Yes This parameter if set to Yes is used to force the appliance to regenerate every 96 hours if regularly scheduled regenerations based on water usage do not occur in 96 hours or less intervals This should always be yes if iron is present in the water 9 00a Push CHANGE button to toggle parameter value from No to Yes In thi
11. not shown 23 PARTS INJECTOR ASSEMBLY PART DESCRIPTION QUANTITY 1 93223 Injector Throat 1 93223 Red Injector Throat 2 93220 Bottom Injector Seal thick 1 3 93221 Injector Nozzle 1 93221 Red Injector Nozzle 4 93232 Top Injector Seal thin 1 5 93222 Injector 1 6 90807 Injector Screw 4 7 93810 Injector Screen 1 93501 Injector Assembly contains items 1 7 8 93501 Red Complete Assembly For use on 12 and 14 diameter softener tanks only 24 PARTS BRINE VALVE HOUSING ASSEMBLY PART DESCRIPTION QUANTITY 1 93620 Piston Assembly includes O ring amp Spring 1 2 90821 O ring 1 3 93260 Housing 1 4 90843 5 gpm Flow Control 1 5 93805 O ring 1 6 93243 JG Housing Cap Assembly John Guest 1 7 90818 Screw 2 8 200199 3 8 Locking Clip 1 25 PARTS BYPASS ASSEMBLY gt ON D eS aa gt 90807 90262 93808 90802 90252 90222 90827 90246 90616 90218 90803 90263 90264 90828 90226 90812 90221 90232 90809 90522 93838 90615 94 DESCRIPTION Screw Bypass Endcap Left O ring Screw Cap Blending Dial Blending Dial O ring Bypass Housing Bypass Piston Assembly Bypass Piston Drive Shaft O ring Bypass Endcap Right O ring O ring Test Port Valve Tubing 4 0 Bypass Piston Knob blue Turbine Sensor Cap Screw Turbine Assembly O ring GUANTITY 12
12. salt setting is required plate Bypass valve with test port and blending valve 2 f iron and chlorine are detected in the same water supply pretreatment is necessary to remove the iron NA No Application 6 ENGINEERING SPECIFICATIONS HAGUE TWIN CX INTERMEDIATE LINE DUAL MODE 5 BUTTON CONTROLLER Iron in solution clear water ppm Maximum compensated hardness grains Minimum pH Maximum allowable chlorine ppm 1 Setting Capacity grains 2 5 lbs salt cu ft grains 3 Setting Capacity grains 5 0 Ibs salt cu ft 2 Setting Capacity grains 3 8 lbs salt cu ft 4 Setting Capacity grains 7 0 Ibs salt cu ft 5 Setting Capacity grains 15 Ibs salt cu ft Brine line flow control refill gpm Media tank size inches Dia x Ht High Capacity Resin amount cu ft Media type Bed depth Freeboard inches Water temperature Water pressure min max psi Minimum water volume for backwash min max degrees F Flow rate 15 psi drop 1 tank 2 tank Pipe size inches inches Floor space inches inches inches Brine or solution tank size inches Height Brine or solution tank capacity Ibs Shipping weight approx Ibs Water per regen lowest available salt setting gal Time per regen lowest available salt setting min Washed Quartz Underbed Ibs per tank STANDARD FEATURES Metered or tim
13. to Units ENG 3 00 Push the DISPLAY button to step to the next parameter The display will show Mode 2 The Mode is the number of the OPERATING MODE for which the systems control is set For this example leave at Mode 2 4 00 Push the DISPLAY button to step to the next parameter The display will show Hard Gr 040 The 040 is the hardness number of the water tested This number is to be the actual hardness reading and is not compensated for iron 4 00a Push and release the SELECT button until the cursor _ is positioned in the display as follows Hard Gr 040 The cursor is now under the ten position 4 00b Continue pushing the SELECT and CHANGE buttons until the desired hardness number is displayed Example Hard Gr 025 5 00 Push the DISPLAY button to step to the next parameter The display will show Iron ppm 00 This parameter is used to calculate a compensated hardness automatically 5 00a Push the SELECT and CHANGE buttons until the desired iron number is displayed Example Iron ppm 00 6 00 Push the DISPLAY button to step to the next parameter The display will show Mang ppm 00 6 00a Push the SELECT and CHANGE buttons until the desired manganese number is displayed Example Mang ppm 00 6 00b Push the DISPLAY button to step to the next parameter The display will show SALT Sodium WARNING When iron and or manganese is present in the water supply do not use potassium chloride as a regenerant Iron and or
14. 1 8 diameter Rare Earth magnet pressed into place adjacent to the axle opening When assem bled to the axle the Turbine should spin freely Do not use any lubricants If the Turbine should become jammed clean and flush the Turbine and Bypass Valve 90252 Blending Dial Cap The Cap should be held in place by the three 1 2 screws and be in the proper orientation 90222 Blending Valve The valve permits the addi tion of hard water into the soft water outlet It is closed when pointing toward the Main Valve Body and open when pointing toward the inlet side 90226 Test Port Valve The Test Port Valve is used to draw water samples for testing of treated water Note The Bypass must be in the service position to get an accurate sample There are two types of seals on the Test Port One seal is an O ring which seals off the threaded area when the Valve is opened The other seal is a compression seal between the Test Port Valve material and the Right End Cap material If this seal is overtight ened it can damage the sealing area on the End Cap causing a permanent leak PARTS DRIVE END ASSEMBLY ON KENIJE a Oe Bt 5 S bx yk A 4 2 A GE om er 17 e DESCRIPTION 90802 Screw 90217 Drive Motor 93891 1 4 Hex Nut 93238 Drive Gear 90809
15. 3217 Piston Slide Cam This is the heart of the drive system There is a threaded stainless steel shaft that runs through the main drive axle The Drive Gear is attached at the short end and the Magnet Disk at the other end The Slide Cam is assembled inside of the Piston Slide 93216 This Cam Shaft should turn freely before the Motor is assembled 93219 Piston Slide Cam Cover The cover secures the Piston Slide Cam 93217 in place and acts as a bushing for the Cam Shaft 29 93238 Drive Gear The Drive Gear is assem bled to the Slide Cam by means of a keyed opening which transfers the torque generated by the Motor to the rest of the drive system If the drive system becomes jammed this open ing can become rounded causing the gear to turn but not the Piston Slide Cam If this occurs clear the jam and replace the Drive Gear and Piston Slide Cam 93217 93601 JG Brine Valve Assembly Attaches to the Drive End Cap with two 3 4 thread cutting screws and has one O ring seal The O ring is used as a axial or face seal The O ring sits in a groove in the brine valve housing The groove and the face seal must be free of defects such as pits and scratches or debris PARTS DRAIN END ASSEMBLY Radius DESCRIPTION GUANTITY 1 90268 Drain End Cap 1 2 H2086 1 5 Drain Line Flow Control 1 H2086 2 0 2086 2 4 2086 4 0 2086 5 0 3 90267 Retainer 1 4 93808 End Cap O ring 1 9061
16. 4 Drain End Assembly number shown after the Drain Line Flow Control part number indicates the back wash flow rate gpm 30 PARTS SAFETY SHUTOFF ASSEMBLY PARTS DESCRIPTION QUANTITY 1 54226 Safety Shutoff 1 2 56018 Float 1 3 54225 Air Check 1 54525 Entire Assembly all of the above parts 31 PARTS SAFETY SHUTOFF VALVE ELBOW INSTALLATION 3 8 Plastic Gripper 3 8 Nut Poly Tube 3 8 Retainer Sleeve 3 8 Plastic Insert Safety Shutoff Valve Hex Nut NC Wrist Pin 1 2 Retainer Sleeve 1 2 Plastic Gripper The nut gripper and retainer sleeve are a three piece assembly that can come apart if removed from the elbow body Parts must be reassembled exactly as shown to function properly 1 2 Nut When connecting the 3 8 poly tube first assemble the nut gripper and retainer sleeve on the tubing Then insert the plastic insert Screw the nut on the elbow body With a wrench tighten the nut securely to create a water tight connection Air Check PART DESCRIPTION QUANTITY 1 54112 1 2 Compression Assembly 1 2 54138 3 8 Compression Assembly 1 32 Warranty HAGUE TIL 10 Year Limited Residential Warranty This warranty is issued to the original owner only and is not transferable to subseguent owners TO PLACE THE EQUIPMENT UNDER WARRANTY THE WARRANTY REGISTRATION CARD MUST BE COMPLETED AND RETURNED BY THE OWNER TO HAGUE OUALITY WA
17. ECONDARY DAMAGES ANY IMPLIED WARRANTIES ON THE PRODUCT DESCRIBED IN THIS WARRANTY WILL NOT BE EFFECTIVE AFTER THE EXPIRATION OF THIS WAR RANTY This warranty does not cover any labor or service call costs incurred with respect to the removal and replace ment of any defective part s Hague Quality Water Inc will not be liable for nor will it pay any labor or service call charges incurred or expended with respect to this warranty In the event the water supply being processed through this product contains bacterial iron algae sulphur tan nins organic matter or other unusual substances then unless the system is represented as being capable of handling these substances in the system specifica tions other special treatment of the water supply must be used to remove these substances before they enter this product Otherwise Hague Quality Water Inc shall have no obligation to supply replacement parts under this warranty This warranty does not cover damage to a part s of the system from causes such as fire accidents freez ing or unreasonable use abuse or neglect by the orig inal owner This warranty does not cover damage to part s of the system resulting from improper installation All plumb ing and electrical connections should be made in accordance with the installation instructions provided with the system The warranty does not cover damage resulting from use with inadequate or defective plumb ing inadequate
18. IFICATIONS PRE INSTALLATION CHECK LIST 1 Water Pressure Not less than 20 PSI 30 PSI for 128 T 128CX 210 and 210 2 Service Flow Rate 5 G P M recommend ed as minimum 3 Drain Drain the appliance to the floor drain or washer drain To prevent back siphoning the installer must provide an adequate air gap or a siphon break SOME DO S 1 Do install after the pressure tank and not between the well pump and pressure tank 2 Do comply with all local plumbing and electrical codes 3 Do install pressure reducing valve if inlet pressure exceeds 90 PSI 4 Do examine the inlet line from the pres sure tank to appliance on well water with iron recommended minimum inlet pipe size 3 4 1 0 On municipal water recom mended minimum inlet pipe size is 1 2 I D 5 Do install gravity drain on salt storage tank 6 Do secure drain lines on appliance and at drain outlet 7 A minimum of 10 feet of 3 4 pipe from the outlet of the TIL manifold to the inlet of the hot water heater is recommended 8 Do install the drain lines so that there is a 2 air gap between the drain lines and the drain receptacle 9 Do maintain 9 between the valves for drive end cap clearance 4 Electricity Use standard 110 volt A C optional 220 volt available 5 Water Quality If water supply contains sulfur bacteria iron bacteria tannins sand algae oil acid salt or other unusual substances special
19. Screw 93219 Piston Slide Cam Cover 93217 Piston Slide Cam 93583 Drive End Cap 93216 Piston Slide 90818 Screw 93601 JG Brine Valve Housing Assembly 90821 O ring 54502 Magnet Disk Assembly 90828 O ring 93808 O ring 93527 Drive Piston Assembly 3 lobe 93839 Drain Gasket 28 GUANTITY 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 PARTS DRIVE END ASSEMBLY 95301T JG Drive End Cap Seals the two openings on the Main Valve Body The larger diameter opening is sealed with an O ring used as an axial or face seal The O ring sits in a groove in the End Cap This groove must be free of defects such as pits or scratches and also free of debris The smaller diameter seal is accomplished with an O ring used as a radial seal The O ring should be placed on the male boss on the End Cap When assembling the End Cap to the Valve Body care should be taken to make sure the small O ring is aligned with the opening in the Valve Body and that the large O ring stays in the groove in the End Cap If misaligned the O rings can become pinched and leak 90217 Drive Motor The Motor is held in place by two 1 2 screws The screws should be snug The brass pinion gear on the Motor should engage the plastic Drive Gear The wires should be securely fastened to the Control 93216 Piston Slide The Slide should move freely inside the End Cap Housing The stain less steel threaded stud should be pointing toward the Valve Body 9
20. TER INC WITHIN 30 DAYS OF INSTALLATION Coverage This warranty covers the Hague Eguipment delivered to the original owner when the system is purchased for per sonal family or household use It is intended to cover defects occurring in workmanship or materials or both Warrantor s Performance and Length of Warranty Hague Quality Water Inc warrants that upon receipt from the original owner of The Hague Equipment Mineral Tank Brine Tank found to be defective in mate rial or workmanship Hague will replace said part s at no charge for those parts for 5 YEARS from date of installation And thereafter will replace said parts upon payment of the following percentages of the then current list price 6th through 10th year 5096 of current price list Hague Quality Water Inc further warrants that upon receipt from the original owner of The Hague Equipment Valve and or Power System Components i e complete valve controller found to be defective in material or workmanship Hague will replace said part s at no charge for those parts for 3 YEARS from date of installation Defective parts to be replaced must be returned along with the equipment serial number and date of original installation to Hague Quality Water Inc PREPAID and will be returned to the original owner FREIGHT COL LECT THERE ARE NO WARRANTIES OTHER THAN THOSE DESCRIBED IN THIS WARRANTY INSTRUMENT THIS WARRANTY DOES NOT COVER INCIDENTAL CONSEQUENTIAL OR S
21. TING MODE 2 service 5 00 Repeat steps 1 00 3 00a for valve 2 For step 2 00a set the Reg Time 02 00 PM To complete the programming repeat the same programming for the lag valve service settings but do not set the lag valve to regenerate tonight For the customer settings on the lag valve only set the Reg Time 02 00 PM or 12 hours difference from the lead valve 15 CARE AND MAINTENANCE PROBLEM No soft water after regeneration No soft water No flow is indicated when water is flowing Flow is indicated when water is not being used No read out in display CAUSE salt in brine tank Sediment in brine tank has plugged the brine line and or air check Refill flow control is plugged Drain line is pinched frozen or restricted Clogged injector assembly Salt bridge has formed The plumbing bypass valve is in the bypass position Appliance is plumbed in back wards Extended power outage Water hardness has increased Not metering water Blending dial open The bypass valve is in the bypass position Appliance plumbed in backwards Sensor not receiving signal from magnet Turbine is jammed There is a leak in your household plumbing system Electric cord is unplugged 16 ACTION Add salt Remove the brine line and flush clean Clean air check Clean brine tank Remove brine piston housing and clear debris from the flow control Straighten thaw or unclog the
22. ative to sodium chloride select the potassium option during programming Note We do not recommend using potassium chloride when iron is present in the raw water supply Open the inlet valve and turn on the electricity to the water heater For gas heaters return gas cock to ON To complete the installation open a cold water tap and allow the appliance to flush for 20 minutes Verify flow rate on con trollers indicating water flow Make sure the bypass valves are left in the service position Replace covers HAGUE TWIN ENGINEERING SPECIFICATIONS INTERMEDIATE LINE DUAL MODE 5 BUTTON T 48 T 60 80 T96 1 128 T 210 CONTROLLER am 42 Setting Capacity grains 3 8 lbs salt cu ft 3 Setting Capacity grains 5 0 lbs salt cu ft 4 Setting Capacity grains 7 0 Ibs salt cu ft E Media tank size inches Dia x Ht Brine or solution tank size inches 15 38 18 x33 18 x 33 18 x33 24 x50 24 x 50 nani as a Po Pe Pe fa Wu mm Shipping weight approx 15 Washed Quartz Underbed bs pertank 9 m STANDARD FEATURES LEGEND Metered or timed valve TIL distributor High capacity resin Brine 1 When iron is present in the raw water supply regeneration tank with safety shutoff and grid frequency cannot exceed 96 hours 4
23. capacity between regenerations This completes the SERVICE SETTINGS mode Even though the SERVICE SETTINGS mode has been completed the TIL is not ready for service until the CUSTOMER SETTINGS mode is completed The following example takes you through the steps required for setting the parameters of the CUSTOMER SETTINGS mode for OPERATING MODE 2 1 00 Push and hold the DISPLAY to enter CUSTOMER SETTINGS mode The display will show Set Time 00 00 AM This parameter is to be set to the current time of day 1 00a Push the SELECT and CHANGE buttons until the desired time is displayed In this example set time to Example 11 00 AM or 05 00 PM Push the DISPLAY button to step to the next parameter The display will show Reg Time 02 00 AM This parameter is to be set for the desired time a normally scheduled regeneration is to occur N e 2 00 Push the SELECT and CHANGE buttons until the desired time is displayed In this example set to Reg Time 02 00 02 00 is 2 00am 3 00 Push the DISPLAY button to step to the next parameter The display will show People 04 3 00a Push the CHANGE button until the correct number of people in the household is displayed In this example set to People 02 4 00 Push the DISPLAY button to save the parameter settings and exit the CUSTOMER SETTINGS mode The display will show Gal Remain 00840 If you followed the above directions correctly your TIL Appliance Control lead valve is ready for OPERA
24. e faucet and check for leaks If leaks are found turn off the main water supply and open the nearest cold water faucet to depressurize the water line Close the faucet to eliminate siphoning action Repair leaks Place the bypasses in the serv ice position Slowly open the main water supply valve and fill the appliance Then open the near est cold water faucet to purge air out of the appliance Close faucet Connect transformer power cords to the back of the controllers Plug in transformers Program the Appliance Controllers as outlined on pages 12 15 Add water to the brine tank Fill to a minimum of 2 above the grid plate Make sure that the salt dosage is set as recommended for the application After the first regeneration the appliance will automatically refill the correct amount of water into the brine tank Put the lead valve into a manual regeneration and inspect for proper operation Allow the appliance to draw all the water out of the brine cabinet until the air check sets Then advance to the brine refill position by using the Change amp Select buttons simultaneously Allow the controller to complete the brine refill sequence of the program and advance to home position This will replace the necessary volume of water relative to the salt setting Repeat the procedure with the lag valve Fill the brine tank with salt Note Do not mix pellet with solar salt When using potassium chloride as an alter n
25. ed valve TIL distributor High capacity resin and hydrochar media for chlorine taste and odor reduction Brine tank with safety shutoff and gri plate Bypass valve with test port and blending 60 80 96 T 128CX 210 48 70 7 7 7 Lm wen Cs seo 2m 27 500 36 700 60 600 pA o e PR e e e 105 000 eee 1 1 1 1 1 1 48 52 51 69 18 x29 18 x 29 30 x 38 325 325 325 640 640 203 266 292 336 LEGEND 1 This model is intended for municipally supplied d chlorinated water only Vale NA No Application TIL SETTING CHART HAGUE TWIN INTERMEDIATE LINE MODE 1 amp 2 SETTINGS Dual mode five button controller SALT SETTING 1 T 48 T 60 T 80 T 96 T 128 T 210 Backwash 1 minutes 0 0 0 0 0 Brine and slow rinse 11 17 20 11 18 Backwash 2 minutes 10 10 10 10 10 Salt Ibs Capacity 1 9 10 100 3 1 16 200 3 8 20 100 5 0 26 800 8 3 44 300 SALT SETTING 2 Backwash 1 minutes 0 0 0 0 0 0 Brine and slow rinse 16 21 27 30 17 28 Backwash 2 minutes 10 10 10 10 10 10 Salt Ibs Capacity 2 8 13 700 3 8 18 600 4 8 23 000 5 7 27 500 7 6 36 700 12 5 60 600 SALT SETTING 3 Backwash 1 m
26. eg ebat 26 27 PARTS DRIVE END CAP ASSEMBLY 28 29 PARTS DRAIN END CAP ASSEMBLY 30 PARTS SAFETY SHUTOFE ASSEMBLY 31 PARTS SAFETY SHUTOFF VALVE ELBOW INSTALLATION 32 WARRANTY pebr osere nei 33 Congratulations on your decision to place your confidence in a superior Hague water treatment appliance Recognized nationwide for built in guality dependability and ease of service these appliances represent state of the art in home water treatment While your appliance should be installed and serviced by a professional Hague dealer important information is contained in this manual which will help you attain the maximum benefit and enjoyment from your particular model We urge you to read this information care fully and review it again at any time a mal function may occur In most cases this review will uncover minor problems that you can correct yourself thereby saving you time and the expense of an unneces sary service call HOW TO GET THE MAXIMUM EFFICIENCY FROM YOUR TIL APPLIANCE 1 Maintain salt level at least one third full use solar salt or pellets and purchase a clean grade of salt Use one or the other do not mix pellets and solar salt 2 Should your electricity be turned off for any reason for more than 16 hours reset the time of day according to in
27. ight position press again to reset cursor to extreme left position DISPLAY FUNCTION When pressed and held CUSTOMER SETTINGS is displayed Hold for 5 seconds and the customer program ming mode is entered Used simultaneously with the SELECT button to enter service settings program mode press and hold both buttons for 5 seconds until SERVICE SETTINGS is displayed Note both buttons must be pressed SCROLL BACK FUNCTION Used to toggle back to the previous parameter setting in the event of a mistake in programming This feature eliminates the need to toggle through the entire program to correct an input error CONTROL PANEL DISPLAY LCD DISPLAY FUNCTION Shows status of control NORMAL OPERATING mode SERVICE SETTINGS mode or CUSTOMER SETTINGS mode It is very important to know which mode the control is in for proper operation WATER FLOWING INDICATOR FUNCTION Shown in the LCD display it indicates that water is flowing through the TIL Flow rate is displayed in gallons per minute This is useful for checking for proper plumbing and leaks 12 SETTING amp USING THE TIL CONTROLLERS Description Of The Two TIL Operating Modes CAUTION Be sure the controller is firmly locked onto the drive end cap assembly The four tabs on top of the drive end cap will allow the clips on the bottom of the controller case to lock onto the end cap tabs See page 19 MODE 1 TIMER MODE Will regenerate based on frequency Example every
28. inutes 0 0 0 0 0 0 Brine and slow rinse 21 26 34 40 22 37 Backwash 2 minutes 10 10 10 10 10 10 Salt Ibs Capacity 3 8 16 900 5 22 200 6 3 28 000 7 5 33 500 10 44 600 16 5 73 700 SALT SETTING 4 Backwash 1 minutes 0 0 0 0 0 0 Brine and slow rinse 28 37 47 56 31 51 Backwash 2 minutes 10 10 10 10 10 10 Salt lbs Capacity 5 3 21 000 7127 700 8 8 34 800 10 5 41 600 14155 400 23 1 91 500 SALT SETTING 5 Backwash 1 minutes 0 0 0 0 0 0 Brine and slow rinse 61 80 99 99 67 99 Backwash 2 minutes 10 10 10 10 10 10 Salt Ibs Capacity 11 3 24 100 15 32 000 18 8 40 100 22 5 48 000 30 64 000 49 5 105 000 When iron is present in the water supply regeneration frequency cannot exceed 96 hours A 4 salt setting is required TIL SETTING CHART HAGUE TWIN CX INTERMEDIATE LINE MODE 1 amp 2 SETTINGS Dual mode five button controller SALT SETTING 1 T 48CX T 60CX T 80CX T 96cx T 128cx T 210CX Backwash 1 minutes 0 0 0 0 0 Brine slow rinse 11 17 20 11 18 Backwash 2 minutes 10 10 10 10 10 Salt Ibs Capacity 1 9 10 100 3 1 16 200 3 8 20 100 5 0 26 800 8 3 44 300 SALT SETTING 2 Backwash 1 minutes 0 0 0 0 0 0 Brine and slow rinse 16 21 27 30 17 28 Backwash 2 minutes 10 10 10 10 10 10 Salt Ibs Capacity
29. is groove must be free of defects such as pits or scratches and also free of debris When assembling the End Cap to the Housing care should be taken to make sure that the O ring stays in the groove in the End Cap If misaligned the O ring can become pinched and leak Also on the End Cap is the Piston Axle a 1 4 square shaft that acts as a guide slide and anti turning mechanism for the Bypass Piston 90263 Bypass End Cap Right Seals the right Piston opening on the Housing 90246 The open ing is sealed with an O ring used as an axial or face seal The O ring sits in a groove in the End Cap This groove must be free of defects such as pits or scratches and also free of debris When assembling the End Cap to the Housing care should be taken to make sure that the O ring stays in the groove in the End Cap If misaligned the O ring can become pinched and leak Also on the End Cap is the guide bushing for the Bypass Piston Drive Shaft There is an O ring seal at the opening for the Drive Shaft This seal area must be free of defects such as pits or scratches and also free of debris 90218 Bypass Piston Drive Shaft The Drive Shaft has an acme thread which is used to move the Piston from bypass to service position When operating the Bypass to achieve either service or bypass it is only necessary to turn the Handle 90221 until the Piston 90616 stops Additional pressure torque will not improve the
30. ller not snapped into place Defective magnet disk Foreign object in valve body Broken valve assembly Motor running Magnet disk not turning Restricted frozen or pinched drain line Plugged brine line brine line flow control or air check Plugged injector assembly Sticking brine refill valve Defective magnet disc Defective controller Plugged Injector Low water pressure Brine line restricted or crimped Excessive amount of water in brine cabinet Insufficient rinse time 17 ACTION Check power source Make sure outlet is not controlled by a switch Test with volt meter for 12VAC at controller If less than 10VAC or greater than 14VAC replace transformer With 12VAC present at controller replace computer controller Snap controller into place Replace magnet disk Remove foreign objects from valve body Repair drive end cap Remove restriction thaw or straighten drain line Clean flow control air check and brine line Clean or replace injector Replace throat if removed Remove valve Lubricate piston with silicone grease and reassemble Replace magnet disc Replace controller Clean injector screen nozzle and throat See page 24 Maintain min pressure of 30 psi Remove restrictions replace if crimped Verify correct water level relative to salt setting Check lines for loose connections See mode settings page 8 9 Adjust time if necessary PARTS
31. or defective water supply or pressure inadequate or defective house wiring improper volt age electrical service or electrical connections or vio lation of applicable building plumbing or electrical codes ordinances or regulations This warranty is null and void unless the Hague TIL System was purchased at retail from an independent authorized Hague dealer and installed by same Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limita tion of incidental or consequential damages so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For Owner s Reference Equipment Serial No Installation Date Independent Dealer Name Installer s Signature CJHAGUE Twin Intermediate Line TI L 2007 Hague Quality Water International Box 298 Groveport 43125 LITHO USA Form 53180 RV0607WAL
32. s example set to 96hr Regen Yes 10 00 Push the DISPLAY button to step to the next parameter The display will show Backwash 1 01 0 See Mode 1 amp 2 setting chart The 01 0 is the time in minutes to the nearest tenth for which the first backwash cycle can be set 10 00a Push the SELECT and CHANGE buttons until the desired backwash time is displayed In this example set to Backwash 1 00 0 11 00 Push the DISPLAY button to step to the next parameter The display will show Brine Rinse 30 0 The 30 0 is the time in minutes to the nearest tenth for which the first brine and slow rinse cycles can be set 11 00a Push the SELECT and CHANGE buttons until the desired combined brine and slow rinse cycle time is displayed In this example set to Brine Rinse 28 0 12 00 Push the DISPLAY button to step to the next parameter The display will show Backwash 2 05 0 05 0 is the time in minutes to the nearest tenth for which the second backwash be set 12 00a Push the SELECT and CHANGE buttons until the desired backwash time is displayed In this example set to Backwash 2 10 0 19 00 Push the DISPLAY button to step to the next parameter The display will show Salt Ibs 06 2 This parameter sets the amount of salt to be used to achieve the capacity setting 13 00a Push the SELECT and CHANGE buttons until the desired salt setting is displayed In this example set to Salt Ibs 05 3 14 00 Push the DISPLAY but
33. seal Once the Piston reaches the stop at either position it can be backed off up to one half turn of the handle and still achieve a seal 90616 Bypass Piston Assembly The white teflon Hydro slide O ring covers should be free of defects such as indentations and cuts The Piston should move freely into and out of the Bypass Housing without damaging the Hydro slides If the Hydro slides catch tear or crimp the Housing should be replaced Note Some compression will occur when the Hydro slides pass through the seal areas 93858 Turbine Sensor Assembly Picks up the magnetic field from the Turbine and relays it to the Controller The three wire assembly connecting the black wafer Hall Effect Sensor to the Controller board must not be severely bent folded over cut or broken Care should be taken when putting the Sensor into the Sensor Housing The spring flap below the Sensor must be gently bent over on top of the Sensor and then the Sensor slides all the way into the Sensor Housing The round hole of the Sensor mounting tab is then placed down over the mounting screw boss The cap is then put in place and the mounting screw is installed A slot is provid ed in the cap for the wire to exit The three wire socket connector must be properly installed in the controller Stops on the connector prevent improper upside down assembly Do not force the connec tor past the stops 90522 Turbine Assembly The Turbine must have a
34. structions 3 Allow the appliance to regenerate at a time when the water is not being used If you have more than one appliance allow two hours between each regeneration 4 Protect your TIL appliance including the drain line from freezing 5 Should dirt sand or large particles be present in your water supply it is important that you consult your Hague dealer to determine the appropriate treatment method that will eliminate this problem 6 Bypass the appliance if well plumbing or pump work is required and turn on out side tap until water runs clear before putting the appliance back into service Your TIL appliance may be disinfected with 5 2596 sodium hypochlorite which is the active ingredient in household bleach To disinfect your appliance use the chart below to find the suggested amount to use for your specific model Add it to the brine well of the brine tank The brine tank should have water in it to permit the solu tion to be carried into the softener Initiate a manual regeneration EXAMPLE T 48 1 0 oz Chlorine T 60 7 1 2 oz Chlorine T 80 7 1 5 oz Chlorine T 96 1 8 oz Chlorine T 128 2 5 oz Chlorine T 210 4 0 oz Chlorine T 48CX 1 2 oz Chlorine T 60CX 1 5 oz Chlorine T 80CX 1 7 oz Chlorine T 96CX 2 0 oz Chlorine T 128CX 3 0 oz Chlorine T 210CX 4 5 oz Chlorine OPERATIONAL MAINTENANCE AND REPLACEMENT REQUIREMENTS ARE ESSENTIAL FOR THE PRODUCT TO PERFORM TO SPEC
35. the next regeneration sequence Brine Level 5 Return to service Regeneration is complete and the appliance is returned to normal operation Brine Level 11 SETTING USING THE TILE CONTROLLERS SERVICE SETTINGS This section is recommended for gualified service personnel only The appliance control must be set correctly for proper performance REGENERATE FUNCTION Multi purpose 1 Used to put the appliance into an imme diate regeneration Press and hold approximately 5 seconds until dis play changes to Going to 1 The appliance is now in regeneration and will return to Gal Remain after completion of all cycles 2 Used to speed up or toggle through all the regeneration cycles CUSTOMER SETTINGS This section is recommended for qualified service personnel only Must be set correctly for proper performance CHANGE FUNCTION Used to change values of parameters that can be set Used in conjunction with SELECT button Press and release the Select Digit button to move cursor one digit to the right of parameter that can be set When cursor is at extreme right position press again to reset cursor to extreme left position figure 1 SELECT FUNCTION Used to control cursor movement when in CUSTOMER amp SERVICE SETTINGS modes Used in conjunction with CHANGE button Press and release the Select Digit button to move cursor one digit to the right of parameter that can be set When cursor is at extreme r
36. ton to step to the next parameter The display will show Turbine Test NO This feature should only be used by qualified service personnel It is intended to be used for diagnostic purposes only WARNING Do not engage this feature 14 00a Push the SELECT and CHANGE buttons until the correct value is displayed In this example set to Turbine Test NO 15 00 Push the DISPLAY button to step to the next parameter The display will show Reg Tonight NO This parameter if set to YES will force a regeneration at the next set regeneration time i e 02 00 AM After the regeneration the parameter will automatically reset to No 15 00a Push the CHANGE button to toggle between Yes or No In this example set to Reg Tonight YES lead valve only Note Set 1 valve for Reg Tonight only Do not set valve 2 for Reg Tonight This will offset the regeneration of the valves to ensure adequate time for complete brine concentration in the brine tank 16 00 Push the DISPLAY button to step to the next parameter The display will show Filter NO This parameter if set to YES is for model selection only and has no effect on the function of the appliance In this example set to Filter NO 17 00 Push the DISPLAY button to step to the next parameter The display will show Gal Remain 00840 14 SETTING USING THE TILE CONTROLLERS This is the normal operation display for OPERATING MODE 2 The 00840 represents the number of gallons of softening
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