Hot Food Deli Case
Contents
1. 8 Front and Rear Cover 9 mite I IVI o Emm 9 Saee MEC T 10 10 eee _64____6 _ _6 6_6_6_6_6____ 11 Replacement PANS c 12 ONO TT TO TTE T RT Tm 12 Canopy ROM 13 US c 14 WINK Diagram u DOES 15 Hot Food Deli Case Introduction Introduction Congratulations You have chosen a Hot Food Deli Case that will give you many years of fine service from the original manufacturer The name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 This unit is to be sealed to the floor after2. TERMBLOCKJUMPERBAR _ 8 504 SWITCH DISCONNECT 4P 50 9 065 BREAKER CIRCUIT 2 5A250V2P Replace 50141 with assembly AN6778710S containing the S0141switch B0058 bracket and NUT282 nut 12 Hot Food Deli Case Replacement Parts Canopy amp Lift Hardware 218404 LAMP FLUORESCENT GS U83321F32 T8 830 14043 LAMP FLUORESCENT GS U84001F40 T8 830 2 J Hlo014 J LAMPHOLDRRSHROUDHITEMP _______ 3 J 013 J HARNESS 8FTLIGHT CHANNEL 4 J JO007 CERAMIC HEATER 400W FULL SIZE 220 240V 5 l0029 ________ FIBERGLASS SLEEVING SIZE 23 5 6 Hioto5 GASRAM4O0NNHUSSMANNIMPACT ______ x Hi0108 GASRAM1OONNHUSSMANNIMPACT 432 7 GAS 200 RADIAL pC 4 33 GASRAMS30NNRADALHDWE To maintain NSF compliance replace with lamps only Requires HI0110 Installation Tool 13 Hot Food Deli Case Replacement Parts Heated Shelf DESCRIPTION LAMP FLUORESCENT GS U83001F25 T8 830 190042 LAMP FLUORESCENT GS U83321F32 T8 830 FL0043 7 LAMP FLUORESCENT GS U84001F40 T8 830 10082 CALROD 208V1500W TSW6 SHELF 222210085 CALROD 240V 1000W TSW4 8 SHELF _____ CALROD 240V 1500W TSW6 SHELE 02 6 19018 GUARD FRONTSHELFTSW48 00 1900 GUARD FRONT SHELF TSW72 CASE ____ 1900112 GUARD FRONT
3. A GLE OPZ JO A ORES 2 Gt 60 01 02 NOILO3NNOO 79514193173 OL SVL ONILVY LINN LINSNOD Zi LIE Sh BORE Yi LIE Wiring Diagrams Hot Food Deli Case Figure 15 Model WDC 4 2R a NOLLO3NNOO 719154199719 OL DVI DNILVY LINN LINSNOD A JO A JO BOT nan nu t t L Fil 26 7 Hot Food Deli Case Figure 16 Model WDC 4 4L Sheet 1 of 2 27 Li iz 208 V or 220 V or 240 Connection 2301400 30 60 18 7 34 2 2151373 Wiring Diagrams AECH H 220 380 or 240 415 V Connection L 25 45 30 50 CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION Hot Food Deli Case Wiring Diagrams Figure 16 Model WDC 4 4L Sheet 2 of 2 208 V or 220V or 220 380V Ph 240V 3 Ph or 240 415V 3 Ph Li 5 a 1 4 S oofl 7 10 12 a T I gt W B pe i E COMPONENT LEGEND 8 Hi C0285 HEATING ELEMENT 208V 11 210041 FLUORESCENT LAMP 387 8 ____ 15 0288 HEATING ELEMENT 240V FLOO42 FLUORESCENT LAMP 487 gt Tm H2 0298 HEATING ELEMENT 208V HI0014 SHROUD 0298 HEATING ELEMENT 240V 12 PLOOO4 PILOT LIGHT
4. TREE tig bad s kd d K rT L MALE E Me d wis i ni P EH 89 A EE ig ae cm Cai E 1 W N k r FRI 1 I 2 m ix A 8 d li i x ni Ua cani 1 i im miei M i bw isl LES ir Bee EE gt EEG WELL H WELL2 WELL 3 EE E ine gs T 1 21419313 SYL LINSNOO Ob F6L 5 9 oF Ob 6 cit SE ISL FEL ebb oF LIE DFE 86 S LILIEOL LIE Dee DE Poe Oe Lit HiMOd SIHIM 5 3SW1TOA ame T 95 1SWITY9 MOTA L T Lo i ane EZ 8 049937 gt 32018 TVNIWH31 650081 281 ale 690081 tals vid 890081 ec 538 SLI Z 90081 8 MOLLO3S 2 990081 JAL 4 935 WHIL DUN 690081 E Lo NOLLO3S WHIL puoo p p90081 ZAL el ONOYHS FL OIH 5 HrOO14 11 e 11117 15911798 CHNOHIO313
5. LH 0L BONN ato 5 H2LIANS SLLINISNI ZMS i LJSNNOSSIO LFEOS LMS 4 5900890 82 Pal PPP H3lv3H 2 19000 ZH 29952 do 022 9 ADF QOHTV2 86202 N28V IN3NOdWOD Ud ASL 802 AOSENZE Jj 16 Wiring Diagrams Hot Food Deli Case Figure 8 Model SSW 6 CSW 6 ON m NOILO3NNOD 71951415373 OL YO Hd OVL ONILVY LINSNOD LL som ams 02 902 ai meteo PAGE T 17 Hot Food Deli Case Wiring Diagrams Figure 9 Model SSW 8 CSW 8 Sheet 1 of 2 1 208 V or 220 V or 240 V Connection TR ABCH 220 280 V or 240 415 V Connection m 1415 25160 278 448 35 80 1741452 25 80 2981480 40 60 258 414 35 60 10 0 8 1 B 4 3 413 413 412 3 1 3 1 3 1 240 415 3 1 CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION Hot Food Deli Case Connection for 208 V 2207 Wiring Diagrams Figure 9 Model SSW 8 CSW 8 Sheet 2 of 2 Connection for 20 3801 3 Ph or 240V 3 Ph 240
6. BOLT BASES OF ADJOINING CASES TOGETHER AT BLACK KICK THESE 4 LOCATIONS PLATES EEA FRONT amp BACK RAISE LOWER Figure 1 Floor Model Leveling amp Kick Plate Mounting 5 Hot Food Deli Case Installation 1 Level the case using the leg levelers at the corners of the case Figure 1 8 ft cases have an additional pair of leg levelers in the center don t forget to adjust these too Raise the low end of the case to level it do not lower the high end Check for level side to side and front to back If you are installing adjoining cases position the next case in line beside the level case and proceed to the next step Level this case in the same manner When level bolt the two cases together at the locations shown in Figure 1 NOTE None of the end components shown in Figure 2 should be attached to adjoining case ends If the cases have been properly leveled the front panels and counter tops should align with a small uniform gap between the front panels of the two cases Proceed in the same manner until all the cases in the line are level and bolted together Complete the line up by slipping the Counter Top Joint Cover over the end flanges of the adjoining counter tops Kick Plate Mounting A black vinyl covered kick plate is provided for the front and back of each case 1 Di 6 Slide the front kick plate the wider of the two behind the lower finished front panel of t
7. H2 0296 HEATING ELEMENT 208 H3 C0057 CERAMIC HEATER C51 CB0065 CIRCUIT BREAKER Swi 50341 DISCONNECT SWITCH 8W2 50141 INFINITE SWITCH COMPONENT LEGEND H1 C0285 HEATING ELEMENT Z08V 11 FL0041 FLUORESCENT LAMP 387 FLO042 FLUORESCENT LAMP 487 HI0014 SHROUD TB0082 TERMINAL BLOCK 4 cond TERM SECTION Wiring Diagrams K0040 KNOG 0095 THERMOSTAT KD048 KNOB 81 B0084 ELECTRONIC BALLAST gt BALLAST lg BLUE TBO067 2 cond MTG TERM SEC TB0068 END PLATE TB0069 JUMPER TB 058 TERMINAL BLOCK CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 33 Wiring Diagrams Hot Food Deli Case Figure 20 Model WDC 6 2R Sheet 1 of 2 10 A 006026 NOILO3NNOO 5 DVL 9NILVH L INSNOI Hot Food Deli Case 1 Figure 20 Model WDC 6 2R Sheet 2 of 2 Connaction for 220 380V 4 Ph or 240 415V 3 Ph Wiring Diagrams COMPONENT LEGEND 002865 HEATING ELEMENT 208V 1 FL0041 FLUORESCENT LAMP 387 C0286 HEATING ELEMENT 240V FL0042 FLUORESCENT LAMP 48 H2 C0296 HEATING ELEMENT 208V HI0014 SHROUD BREAKER SW 1 50341 DISCONNECT SWITCH SW2 50141 INFINITE SWITCH KOHO KNOG 1 T0095 THERMOSTAT thru
8. RED 5 H3 0057 CERAMIC HEATER TB1 TB0082 TERMINAL BLOCK 4P dul 2 CB0065 CIRCUIT BREAKER TB2 0064 4 cond TERM SECTION RI i SW 80341 DISCONNECT SWITCH thru 180065 4 cond MTG TERM SEC SW2 80141 INFINITE SWITCH TBS 088 2 cond TERM SECTION 8 Dems K0040 KNOB 067 2 cond MTG TERM SEC T0095 THERMOSTAT TBD068 END PLATE KNOB TB0069 JUMPER Bi B0084 ELECTRONIC BALLAST 0058 TERMINAL BLOCK CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 28 Hot Food Deli Case Wiring Diagrams Figure 17 Model WDC 4 4R Sheet 1 of 2 wm h LiLo 220 380 V or 240 415 V Connection E ae T EN EM i IM d EE MED 1251377 20 50 SE ET 55 Tx 8 lloc i 5 a CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 29 Hot Food Deli Case Wiring Diagrams Figure 17 Model WDC 4 4R Sheet 2 of 2 Connection for Connection for 208 V or 220V or 220 380V 3 Ph 240V 3 Ph or disks 240 415V 3 Ph gt ADD JUMPERS AS ix 444 SHOWNFORTPh CONNECTION Pm EROR 24 o g l R COMPONENT LEGEND 8 H1 0285 HEATING ELEMENT 208 L1 FL0041 FLUORESCENT LAMP 36 4 B 3 C0288 HEATING ELEMENT 240V FL0042 FLUORESCENT LAMP 487 IR H2 C0296 HEATING ELEMENT 208V HI0014 SHROUD 02
9. T80068 END PLATE 180089 JUMPER iei 1 3 CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 35 PLOOO4 PILOT LIGHT RED TB0082 TERMINAL BLOCK 4 TB0064 4 cond TERM SECTION TB0065 4 cond MTG TERM SEC TBDD88 2 cond TERM SECTION TB0067 2 cond TERM SEC TB7 TB0059 TERMINAL BLOCK Hot Food Deli Case Figure 21 Model WDC 7 Sheet 1 of 2 Wiring Diagrams D 9 5 220 380 or 240 415 Connection 30 50 250 419 35 60 4 IARE D 60 182 420 25 80 8 5 x N 23 8 38 4 Dh BA 4 2 CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION Hot Food Deli Case Wiring Diagrams Figure 21 Model WDC 7 Sheet 2 of 2 208 V or 220V or 220 380 3 Ph 240V 3 Ph 11313 240415 Ph gt ADO JUMPERS 297 SHOWN FOR 1 He Ris m t H1 C0285 HEATING ELEMENT 208V C0286 HEATING ELEMENT 240 H2 0057 CERAMIC HEATER RO CB1 CB0065 CIRCUIT BREAKER SWZ2 50141 INFINITE SWITCH KOMO KNOB 1 0095 THERMOSTAT gt K0049 KNOB Bi 80084 ELECTRONIC BALLAST COMPONENT LEGEND Li FLO FLUORESCENT LAMP 38 FL0042 FLUORESCENT LAMP 487 0014 SHROUD L2 PLOO04 PILOT LIGHT RED 0082 TERMINAL BLOCK 4 0064 4 cond TERM SECTION TBS 0068 2 cond TERM SECTION TB0087 2 cond TERM SEC TB0088 E
10. 415V 3 Ph X ABCN ADO JUMPERS AS Li SHOWN FOR 1 Um SPPP CONNECTION E 4444 44 4 4 pro al 4 Gm a Cs L _ H2 60057 CERAMIC HEATER P Ri CB1 CB0065 CIRCUIT BREAKER 1 T 0 8W1 50341DISCONNECT SWITCH g SW 50141 INFINITE SWITCH KOTO KNOB E Ti T0085 THERMOSTAT MM T K0O048 KNOB g B1 B0084 ELECTRONIC BALLAST COMPONENT LEGEND Hi 0296 HEATING ELEMENT 208V 0298 HEATING ELEMENT 240 Li FL0041 FLUORESCENT LAMP 387 FLOO42 FLUORESCENT LAMP 48 10014 SHROUD L2 PLOOO4 PILOT LIGHT RED 0082 TERMINAL BLOCK 4P 4 cond SECTION thu 0065 4 cond TERM SEC TES 2 cond TERM SECTION 0067 2 cond MTG TERM SEC TBOO68 END PLATE TBO068 JUMPER 0058 TERMINAL BLOCK CONSULT UNIT RATING TAG PRIOR ELECTRICAL CONNECTION 19 Wiring Diagrams Hot Food Deli Case Figure 10 Model TSW 4 TCW 4 uagaeuuoc A JO A 0867022 a Ir uon2euuo A 20 A 0ZZ JO A 80Z El HW nen i z 5 mn T Sos 06 02 G c 9 El LIE NOLL
11. LOCATIONS CASES TOGETHER AT THESE PEDESTAL LEG LEVELER gt 22 rase 22 e LOWER Figure 3 Pedestal Model Leveling and Cover Attachment Leveling Deli cases must be installed level to insure proper operation and alignment to adjoining equipment Use a 5 level as shown in Figure Begin lineup leveling from the highest point of the store floor 1 Levelthe case using the leg levelers at the corners of the pedestals see Figure 3 2 Raise the low end the case to level it do not lower the high end 3 Check for level side to side and front to back 4 If you are installing adjoining cases position the next case in line beside the level case and proceed to the next step 5 Level this case in the same manner 6 When level bolt the two cases together at the locations shown in Figure 3 If the cases have been properly leveled the front panels and counter tops should align with a small uniform gap between the front panels of the two cases Hot Food Deli Case Installation 7 Proceed in the same manner until all the cases in the line are level and bolted together 8 Complete the line up by slipping the Counter Top Joint Cover over the ends flanges of the adjoining counter tops Front and Rear Cover Attachment 1 Slide the Rear Cover over the Pedestal Frame first see Figure 3 Then slide the Front Cover over the Frame with the sides of the Front Cover lapping
12. 98 HEATING ELEMENT 240V 12 PLOOM PILOT LIGHT RED 9 0057 TB 0082 TERMINAL BLOCK 4P eer 0 1 CB0065 CIRCUIT BREAKER TB2 0084 4 cond TERM SECTION Te SW 50341 DISCONNECT SWITCH thu 0065 4 cond MTG TERM SEC z Ty SW2 50141 INFINITE SWITCH TES TBOOSS 2 cond TERM SECTION 9 KOMO KNOB 2 cond MTG TERM SEC Ti T0085 THERMOSTAT 068 END PLATE KOM KNOB 180069 JUMPER 80084 ELECTRONIC BALLAST TB0058 TERMINAL BLOCK CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 30 Wiring Diagrams Hot Food Deli Case Figure 18 Model WDC 5 Bist ee NOILO3NNOO 1 2 12313 OL SVL ONILVY LINSNOD 07 02 006 02 try Ov Oe O0E ZEL ZL SE SZ 08 DP OE ElE Boz 98 73 31 Hot Food Deli Case Wiring Diagrams Figure 19 Model WDC 6 2L Sheet 1 of 2 3 208 or 220 V or 240 V Connection ES 403 153 429 20 60 412 CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 32 Hot Food Deli Case Figure 19 Model WDC 6 2L Sheet 2 of 2 Connedion for Connection for 208 V or 220V or 220 380V 3 Ph 240V 3 Ph wo 240 415V 3 Ph es 24 286 HEATING ELEMENT 240
13. CLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY SHALL APPLY ONLY WITHIN THE CONTINENTAL UNITED STATES ITS TERRITORIES AND POSSESSIONS AND IN CANADA LIMITED NINETY DAY LABOR WARRANTY All labor necessary to repair or replace factory defective parts will be performed without charge to the end user by service personnel of a BKI Authorized Distributor during the first ninety days after the date of installation of the new equipment Replacement parts Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within 90 days from date of original installation will be repaired or replaced without charge F O B Factory Simpsonville S C or F O B authorized distributor Hot Food Deli Case Table of Contents Table of Contents Tabie Ol 1 1 CREE 1 OUD nici 2 IO aaa 2 and Messages 2 EEI ee 3 jO VOI 3 RR m 5 uu uu Tm 5 FiIoorodel C T 5 a NET TO 5 Fete NIOUN IN uuu u 6 e E jll i s 7 Pedestal gel M 8 COGI E TC
14. EMENT 208V L1 FLO041 FLUORESCENT LAMP 367 0298 HEATING ELEMENT 240V FLOO42 FLUORESCENT LAMP 48 8 4 914 H2 C0081 HEATING ELEMENT 208V 0014 SHROUD C0085 HEATING ELEMENT 240V 12 PLOOO4 PILOT LIGHT RED Loc vr CB1 5 CIRCUIT BREAKER TB1 082 TERMINAL BLOCK 4 8 SW 50341 DISCONNECT SWITCH TB2 0064 4 cond TERM SECTION Ll jl T0095 THERMOSTAT thru 0065 4 cond MTG TERM SEC oD Y K0049 KNOB TB6 80066 2 cond TERM SECTION T2 10008 THERMOSTAT TB0067 2 cond MTG TERM SEC B KNOB 088 END PLATE Bi B0084 ELECTRONIC BALLAST TB0069 JUMPER SQ RE MM 10 17 _ Le m LE ORE 8 i 3 s WHITE BLUE y M Sar ES BALLAST RED mue BALLAST 3 mur BLUE L BALLAST RED L 1 CONSULT UNIT RATING PRIOR ELECTRICAL CONNECTION 23 Wiring Diagrams Hot Food Deli Case Figure 13 Model WDC 3 NOLLO3NNOO 1V2IH12313 OL HOlHd DVL DNILVY LINN LINSNOD C O 08 08 clr SIMONE 991 99 GE 52 9 Eit LIE ore 52 51 591 58 Elt Lit 92191 Et 202 24 Wiring Diagrams Hot Food Deli Case Figure 14 Model WDC 4 2L
15. Hot Food Deli Case MODELS WDC T SW TCW SSW CSW Service Manual Serial Numbers 122556 and Higher Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser user that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation instructions or any other events beyond the control of the company will NOT be covered under Warranty The obligation of the Company under this Warranty shall be limited to repairing or replacing at the option of the company any part which is defective in reasonable opinion of the Company The user will have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED IN
16. ND PLATE TB0069 JUMPER CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 37 am 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A 110193 0804
17. O3NNOO 1V2IH123 13 OL SVL ONILYY LINN LINSNOD V8L 98 elt Lie 802 MWdWv3H8 H3MOd 8 3SvHd JOWLIOA Wiring Diagrams Hot Food Deli Case Figure 11 Model TSW 6 TCW 6 NOLLO3NNOO OL JVL SNILVS LINSNOO 21 Hot Food Deli Case Figure 12 Model TSW 8 TCW 8 Sheet 1 of 2 4 dL LT WELL 3 IL e TEM zd L 14 LE m Ctm 5 E 22 Wiring Diagrams 220 380 V or 240 415 V Connection CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION Hot Food Deli Case Figure 12 Model TSW 8 TCW 8 Sheet 2 of 2 Wiring Diagrams 208 V or 220V or 220 380V 3 Ph 240V 3 Ph or er 240 415V 3 Ph A ABCN eo ADDJUMPERSAS _ L d SHOWN FOR 1 Ph ano P CONNECTION sad TY LT PA gn cim 10 B 21 w z 10 12 t R p B Meo meri AN 3 COMPONENT LEGEND Hi C0295 HEATING EL
18. SHELF DRTSW48 22210013 GUARD FRONTSHELFDRTSW72 19 GUARD REARSHELFTSWO6 00 8 Koo0 SE KNOB CLAMP W 1 4 20X4 STUD To maintain NSF compliance replace with lamps only 14 Hot Food Deli Wiring Diagrams Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit WIRING DIAGRAM DRAWING FIGURE PAGE Model SSW 4 CSW 4 SB67893500 Figure 7 16 SB67894200 Model SSW 6 CSW 6 SB67893600 Figure 8 17 SB67894300 Model SSW 8 CSW 8 Sheet 1 of 2 SB67893700 Figure 9 18 SB67894400 Model TSW 4 TCW 4 SB68492000 Figure 10 20 SB68492500 Model TSW 6 TCW 6 SB68492100 Figure 11 21 SB68492600 Model TSW 8 TCW 8 Sheet 1 of 2 SB68492200 Figure 12 22 SB68492700 Model WDC 3 SB67695600 Figure 13 24 SB67696200 Model WDC 4 2L SB67792800 Figure 14 25 SB67793800 Model WDC 4 2R SB67792900 Figure 15 26 SB67793900 Model WDC 4 4L Sheet 1 of 2 SB67793000 Figure 16 27 SB67794000 Model WDC 4 4R Sheet 1 of 2 SB67793100 Figure 17 29 SB67794100 Model WDC 5 SB67695800 Figure 18 31 SB67696400 Model WDC 6 2L Sheet 1 of 2 5 67793300 Figure 19 32 5 67794200 Model WDC 6 2R Sheet 1 of 2 SB67793700 Figure 20 34 SB67794300 Model WDC 7 Sheet 1 of 2 SB67695900 Figure 21 36 SB67696500 15 Wiring Diagrams Hot Food Deli Case Figure 7 Model SSW 4 CSW 4 uogaeuuo A SLt OPZ 086022 ihi nua
19. abels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels If you need new safety labels contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Hot Food Deli Case Installation Installation Unpacking and Handling YOU are responsible for filling all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arri
20. e wiring cutout and route the wiring through the cutout Cut a hole of the proper size and location in the cover for the conduit to pass through and reinstall the cover TE TERMINAL me ACCESS COVER 2 X 1 1 KNOCKOUTS WIRING CUTOUT IN FLOOR MODEL BASE Figure 5 Wiring Access 10 Hot Food Deli Case Installation Joining WDCTY Cases 1 2 After leveling the cases and bolting the bases together bolt the canopies together the screws from the back of the top inner covers with lights on each case and allow them to swing forward Connect the canopies using the 20 X 3 bolt and nut provided see Figure 6 View Replace the top inside covers Mount the Platform Counter Trim and Base Front Joint Covers by holding them in place and marking the hole locations on the case Make certain the joint covers are centered on the joint a
21. he case see Figure 1 Make certain that the ends of the kick plate are flush with the ends of the lower finished front panel and that the kick plate is flush to the floor Drill 5 32 diameter holes in the case base to match the pre drilled holes in the kick plate Attach the kick plate to the case base with the black sheet metal screws provided Mount the back kick plate to the case in the same manner Place the End Kick Plates in position see Figure 2 NOTE There are left and right hand parts The longer end flange faces toward the front of the case with the black side out The End Kick Plates fit over the ends of the front and back kick plates and flush to the floor Hot Food Deli Case Installation End Panel Mounting 1 Now attach the End Trim Panels to the base ends The studs on the Trim Panels pass through the mounting holes in the base ends see Figure 2 Both End Trim Panels are the same If the panel does not align properly turn it end for end The panels are secured from inside with the 10 Palnuts provided Attach the End Panels to the ends of the case s as shown in Figure 2 using the shoulder screws provided For Glass End Panels only slide the plastic bushings provided over the shoulder screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel NOTE If the ends are already attached to the case the End Kick Plates can be lowered to the flo
22. installation to conform to NSF requirements Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed A DANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury This message indicates a potentially hazardous situation which if not avoided AWARNING could result in death or serious injury AC AUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Hot Food Deli Case Introduction Specific Precautions Eauipotential Grou
23. nd Plane When a high current flows through a conductor differences in potential appear between the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per IEC60417 1 This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol Beware of High Voltage Safe Work Practices This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Hot Food Deli Case Introduction Keep Safety L
24. nd that they align vertically with each other Drill the case holes 5 32 and attach joint covers with screws provided Black screws are to be used on the Platform Cover and the Base Front Cover if painted black CONNECT ADJOINING CANOPYS wi 1147 20 x 3 BOLT amp NUT THROUGH THIS HOLE PLATFORM JOINT COVER gt lt Black Vinyl VIEW COUNTER JOINT COVER Stambkess COUNTER TRIM JOINT COVER Stainless BASE FRONT JOINT COVER Painted or Stainless Figure 6 Joining WDCTY Cases 11 Hot Food Deli Case Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Control Panel DESCRIPTION CALROD 208V 1000W 100286 CALROD 240V 1000W 10026 CALROD 208V 1112W 0298 240V 1112W THERMOSTAT 250V 450 DEG 3 J 0049 KNOB 6MM D SHAFT W INDICATOR 4 SM SWITCH INFINITE 240V 1245W 5 0040 7 KNOB S S STRAT T0075 6 118004 TERMBLOCK 4 CONDUCTOR 78065 TERM BLOCK 4 CONDUCTOR W MTG FOOT 7 0066 TERMBLOCK2CONDUCTORCTR 78067 TERMBLOCK2CONDUCTOR 78008 TERM BLOCK END PLATE 202 T1B0000
25. or To do this loosen the End Trim Panel nuts from inside the case then slide the Kick Plates flush with the floor and tighten the Trim Panel nuts These cases are to be sealed to the floor if required by local health codes Seal the kick plates to the floor using a silicone type sealant Dow Corning RTV 732 or equivalent SHOULDER SCREWS ATTACH GLASS END PANEL TO THESE ss THREADED INSERTS as END PANEL TRIM PANEL STUDS lt THRU THESE 4 HOLES ATTACH FROM INSIDE BASE w 10 24 PALNUT END TRIM PANEL END KICK PLATE HELD CAPTIVE BEHIND TRIM PANEL END KICK PLATE Figure 2 Floor Model End Kick Plate amp End Panel Mounting Hot Food Deli Case Installation Pedestal Model Pedestal mounted cases are provided with a mounting frame that runs the full length of the case This allows the pedestals to be located at any point along the length of the case Each case should be supported by at least two pedestals One pedestal can support the ends of two adjoining cases If in doubt consult the factory for assistance in determining the proper pedestal locations for your particular installation RETAINING CLIP CLAMPS PEDESTAL FRAME TO BOTTOM REAR COVER PAINTED or STAINLESS INSTALL FIRST FRONT COVER PAINTED STAINLESS MOUNTING RAILS ON FITS OVER REAR CASE FIT INSIDE 7 COVER PEDESTAL ENDS BOLT FRAMES OF AJOINING 3
26. over the side of the Rear Cover The Front Cover will extend approximately 4 1 2 from the front of the frame 2 Drill two 5 32 diameter holes in each side of the Pedestal Frame to match the predrilled holes in the covers 3 Secure the covers to the frame using the 8 sheet metal screws provided 4 These cases are to be sealed to the floor if required by local health codes Seal the pedestal covers to the floor using a silicone type sealant Dow Corning 732 or equivalent End Panel Mounting V4 20 NUTS ATTACH LOWER SHOULDER BOLTS FROM BACKSIDE OF END PANEL Figure 4 Pedestal Model End Panel Mounting 1 Attach the End Panels to the ends of the case s as shown in Figure 4 using the shoulder screws provided 2 Attach the 2 lower shoulder screws to the End Panel with the 14 20 nuts provided For Glass End Panels only slide the plastic bushings provided over the shoulder screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel Hot Food Deli Case Installation Counter Model Counter Mounted cases must be mounted on a level surface that can support the weight of the case and it contents Use a carpenter s level as shown in Figure 3 to level the case These cases are to be sealed to the counter if required by local health codes Seal the perimeter of the case to the counter using a silicone type sealant Dow Corning RTV 732 or equi
27. valent Attach the End Panels to the ends of the case as shown in Figure 4 using the shoulder screws provided The 2 lower shoulder screws shown in Figure 4 are not required on counter mounted cases For Glass End Panels only slide the plastic bushings provided over the shoulder screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel Wiring A wiring diagram for the specific model is shipped with the deli case The wiring diagram provides electrical specifications an electrical schematic and a parts list Refer to this wiring diagram and the deli case serial number plate for electrical information Field wiring must be sized for the components amperes printed on the serial number plate Actual ampere draw may be less than specified All electrical connections should be in compliance with the NEC and all applicable local codes by a licensed electrician Refer to the wiring diagram furnished with your case for the electrical specifications The power supply connection is located on the bottom of the well compartment of the case see Figure 5 Two 34 x 1 knockouts are provided for the required conduit connection A second power supply connection for the oven is provided on oven combo cases A wiring cutout is provided in the base bottom pan on floor model cases see Figure 5 Refer to the case specification sheet for the location of this cutout Remove the cover over th
28. ve If damage to cartons or crates is found or if a shortage is found note this on the bill of lading all copies prior to signing If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line AWARNING Do not walk on top of deli cases or damage to the cases and serious personal injury could occur The cases are not structurally designed to support excessive external loading such as the weight of a person Do not place heavy objects on the deli cases Move the deli case as close as possible to its permanent location before moving the case off of the shipping pallet Make certain there are no separately packed accessories before discarding packaging During shipment the lubricant in the gas springs may have settled This can cause the glass not to remain open in the raised position To avoid this fully raise and lower the glass manually 4 or 5 times Floor Model Leveling Deli cases must be installed level to insure proper operation and alignment to adjoining equipment Use a carpenter s level as shown in Figure 1 Begin lineup leveling from the highest point of the store floor COUNTER TOP END FLANGE X a to BLACK SHEET METAL SCREWS
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