Global 800 Series Operation and Service Manual
Contents
1. 32 x Lowest Value Coin Accepted Switeh 7 64 x Lowest Value Coin Accepted Switch 8 128 x Lowest Value Coin Accepted Figure 5 Page 7 SECTION 3 CONFIGURATION Setting The Vend Price On A Single Price Changer The vend price on a single price changer may be set in four ways via Global Support Tools e via DEX UCS viathe first eight Option Switches viathe digital display The vend price can be set in single increments up to 255 times the lowest denomination coin that is accepted by the changer and routed to a coin tube EXAMPLE If the lowest denomination coin is one the highest vend price setting would be 255 xl OF 255 VIA GLOBAL SUPPORT TOOLS Consult Global Support Tools manual for price setting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA OPTION SWITCHES 1 Set the vend price by adding the amount of the appropriate switches and setting them to the ON position see Figure 5 2 Set Option Switch B to the OFF position 3 Set Option Switches A C and D to the desired configuration see Option Switch Module section of this manual 4 After setting the vend price and the desired options on the Option Switch Module PRESS AND RELEASE THE MODE BUTTON to store the new setting The LED and the Use Correct Change light will then flash once indicating that the price was recorded Page 8 EXAMPLE If the first fourth2. Page 16 800 Series SECTION 3 CONFIGURATION DIGITAL DISPLAY Y Yes L USE ADDRESSES N No GENERAL US R Head Only ADDRESS Price 1 Price 2 Price 3 Price 4 Price 5 Price 6 Price 7 Price 8 Price 9 Price 10 Maximum Change Discount Award increase in credit when discount trigger reached Discount Trigger Value Exact Change Accept Group Accepts only coin Accepts coins 0 and 1 Accepts coins 0 throu Accepts coins 0 throu Accepts coins 0 t Accepts coins 0 t Accepts coins 0 t Accepts coins 01 Accepts coins 0 t Accepts coins 0 t Accepts coins 0 Accepts coins 0 Accepts coins 0 Accepts coins 0 Accepts coins 0 Accepts all coins LWP la 1 Cn gt 800 Series Page 17 SECTION 3 CONFIGURATION ADDRESS DESCRIPTION OPTIONS APPLIES TO MDB S F Multi vend card revaluation Card Revaluation OFF 0 Single vend Credi 1 ulti vend Credit Limit 2 Single vend Price Limit 3 Multi vend Price Limi Card Revaluation ON le vend Credit Limi ulti vend Credit Limit Single vend Price Limit ulti vend Price Limi Coin Return Coin Return Allowed Coin Return Disallowed Peripheral and Checksum No Card Reader 0 Checksum OK 1 Checksum Error Card Reader Installed 4 Checksum OK 5 Checksum Error
3. 800 Series Page 29 SECTION 6 EXPLODED VIEWS 700 800 Series Harness and Logic Board Configuration SINGLE FOUR PRICE HARNESS MDB HARNESS DEX MIS HARNESS as PRIMARY TRANSFORMER CONNECTOR LARGE PLUG SINGLE FOUR PRICE HARNESS DEX MIS HARNESS CONNECTOR CONNECTOR BILL VALIDATOR CONNECTOR G MDB HARNES CONNECTOR DISPLAY CONNECTOR SECONDARY TRANSFORMER CONNECTOR F S CONFIGURATION PROTOCOL HARNESS MDB HARNESS A COM HARNESS DEX HARNESS CONNECTOR DATA LINK HARNESS WITH STRAIN RELIEF CONNECTOR 8 MDB HARNESS CONNECTOR DISPLAY CONNECTOR n me 0000 0008 n 1p AAAA Bo jus png 000 O omna PROTOCOL A CONFIGURATION ACCEPTORS INC PRODUCTS ARE PATENTED AND PATENTS ARE PENDING IN THE UNITED STATES AND THROUGHOUT THE WORLD coinco Coin Acceptors Inc World Headquarters 300 Hunter Avenue St Louis MO 63124 2013 Phone 314 725 0100 Coin Acceptors Europe Ltd 4 The Felbridge Center Imberhorne Lane East Grinstead m Sussex RH19 1 England Coinco Publication No 922227 8 Rev 3 Phone 44 1342 315724 3
4. If coin still goes to cashbox replace acceptor with good acceptor and test to see if changer functions properly If coin still goes to cashbox Check that coins are routed to tubes Replace tube sensor board Replace acceptor Replace changer s main logic board See Rerouting the Coins Accepted Coins Always GoTo Coin Tubes Coin tube gate is in the open position Tube Sensor Board Remove acceptor back cover and check solenoid for free operation Replace tube sensor board with good board and test to see if changer functions properly If coins still go to tubes Replace acceptor Replace tube sensor board Replace changer s main logic board Changer Credits Coins But Does Not Escrow Coinreturn lever Acceptor Make sure changer is mounted correctly and acceptor gate opens when vendor coin return lever is operated Replace acceptor with good acceptor and test to see if changer operates correctly Reposition changer and or vendor coin return lever Replace defective acceptor No Payout 800 Series Switch 9 is ON escrow is inhibited Payout Motor Uninhibitthe escrow feature Make sure motor wires are properly connected to changer s main logic board If still no payout replace motor with good motor and test to see if changer operates properly Turn switch 9 OFF and press the Mode Switch Plug motor wires into logic board Replace def
5. Storage Temperature Non Metric Metric 22 to 160 Degrees Fahrenheit 30 to 72 Degrees Celsius Relative Humidity 20 to 98 Noncondensing Operating Attitude Vertical 3 degrees Physical Dimensions Non Metric Metric Height BASE TO TOP OF COIN RETURN LEVER 14 93 inches or 37 92 centimeters Width 5 47 inches or 13 89 centimeters Depth GATE OPEN 3 00 inches or 7 62 centimeters GATE CLOSED 3 25 inches or 8 25 centimeters Weight in Shipping Carton Non Metric Metric Approximately 7 pounds Approximately 3 15 kilograms Coin Size Range Up to 16 coins or tokens in the size range of 15 0 to 33 5 mm diameter and 1 02 to 3 10 mm thickness can be validated 800 Series SECTION 2 natang The Changer Remove power from vendor Remove the acceptor from the changer by releasing acceptor latch and rotating the top of the acceptor forward away from changer see Figures 1 and 2 Unplug ribbon cable from changer Free acceptor studs from changer housing Place the acceptor in a clean area 3 With the acceptor removed set the mount ing holes in the back of the changer housing over the mounting screws in the vendor Tighten snugly see Figure 3 4 Replace the acceptor by inserting bottom acceptor studs into changer housing guides Plug the ribbon cable into the changer see Figure 2 5 units that use a DEX UCS Hand held Computer attach DEX Plug Ground Connector to the vending machine frame see Figure 1 6
6. TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION Introducido eos 3 Por Your Records eee I E EN e de da AO 3 Roc e 4 After Unpacking ta 4 Specifications 4 SECTION 2 INSTALLATION Installing the Changer 5 SECTION 3 CONFIGURATION Option Switch Module ij 7 Setting the Vend Price on Single Price Changer 8 Setting the Vend Price on a Four Price Changer sss 9 Setting the Vend Price on a Protocol A Changer 10 Setting the Vend Price on a L L MDB and BDV Changers 10 Manual TIN Cra D 11 Float WHO GE ss lc 11 Setting the Float Mode Levels aii 12 Activating Float Pay Down eet tanen nente aea nn 13 setting The Use Correct Change Value 13 Setting the Exact Change Accept Group sse 14 Display Mode Gi 15 Reading Audit Information dt it 16 Digital Display Address Chart eee 16 Changing the Coin Tubes rii Leite id 21 Rerouting the Coins 21 Paying Out Additional Coins of the Same Value 22 SECTION 4 MAINTENANCE Routine Maintenance mesi cs 23 Cie MM mQ 23 Removing Replacing Individual Modules s
7. Bill Pulse Value Value Four Price Vend Time Out Programmable 4 20 seconds L Mode Enabled 0 L Mode 1 L Mode L Alternate Coins Enabled 0 3 Lowest Tube Coins 1 Use Programmed Coins L Programmed Left Coin Tube 0 15 Coins 0 1 L4 Programmed Right Coin Tube 0 15 Coins 0 1 Programmed M Coin Tube 0 15 Coins 0 1 L L4 Full Buffer Mode 0 Normal Buffer Mode 1 Full Buffer Mode Tube Routing Reporting 0 Cashbox Sorting Always Reported 1 Accurate Sorting Reported Card Scale Factor Value Maximum Credit Value Use Correct Change Value Value Page 18 800 Series SECTION 3 CONFIGURATION ADDRESS DESCRIPTION Price Holding and Display OPTIONS Disable Price Holding and Display Enable Price Holding Enable Price Holding and Display APPLIES TO S F Price Display Mode Disable Enable Keep Change Mode isable nable Four Price Mode Single Vend Until Escrow ingle Price Mode our Price Mode Pulse Vend Vend Holding Alternate Use Correct Change Value Programmed Value Use highest price plus highest coin Mode Switch Disabled Enable Mode Switch Disable Mode Switch Price Option Set Disabled affects Addresses 1 99 only Enable Changes From Digital Display Disable Changes From Digital Display Token Values Types A P Valu
8. main power harness Plugacceptor cable and or changer power harness into changer main logic board Replace changer s main logic board Replace changer s main power harness Check power source No Coin Acceptance or Rejects Percentage of Good Coins Coin Return Lever Acceptor is dirty or foreign matter in coin accept path Make sure changer is mounted correctly and coin return lever is in proper position Check to see that acceptor coin path is clean and free of matter Ifstill rejects good coins Ifstill rejects good coins Reposition changer and or vendor coin return lever Clean acceptorand remove any foreign matter Replace acceptor Replace changer s main logic board Accepts Coins But Gives No Or Erratic Credit Page 26 Acceptor Replace acceptor with good acceptor and test to see if changer functions properly If still no erratic credit If still no erratic credit Replace defective acceptor Replace changer s main logic board Replace changer s main power harness 800 Series SECTION 5 TROUBLESHOOTING Troubleshooting Guide TROUBLE POSSIBLE CAUSE PROCEDURE REMEDY Accepted Coins Always Go To Cashbox Tube Sensor Board or Acceptor Coin Routing Check the sensor board for loose components Make sure tube sensor board is properly secured to main logic board Check cable from sensor board for damage or improper connection
9. 98 Printed in the U S A
10. A to exit the Display Mode The tube float level is now set for the individual tube you have chosen TheDigital Display s second decimal from the right will be illuminated if any tube float levels have been set 800 Series SECTION 3 CONFIGURATION Activating Float Pay Down Pressing and releasing buttons A and B simulta neously activates Float Pay down Use Manual Fill to replenish low tubes see Manual Fill Mode section of this manual 800 Series Setting The Use Correct Change Value Single Four Price and Protocol A Models Only When a value is selected for turning on the Use Correct Change light the light is illuminated when the changer is unable to make change for THAT value or any lesser value NOTE Option switch D set to the ON position will override any setting you make via the following instructions See Option Switch Module section of this manual for information on Option Switch D The Use Correct Change light can be pro grammed to come on in three ways via Global Support Tools via DEX UCS Protocol A Only viathe Digital Display VIA GLOBAL SUPPORT TOOLS Consult Global Support Tools manual for Use Correct Change light setting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA DIGITAL DISPLAY The Use Correct Change light is set using Address 32 of the Digital Display 1 Enter the Display Mode see Display Mode section
11. B increase or button D decrease to reach the correct coin group see Exact Change Group Settings chart 5 Press C to return to the Address Display 6 Press A to exit the Display Mode The Exact Change Group is now programmed to the value you have set gt 14 EXACT CHANGE GROUP SETTINGS Address 14 Accepts only coin 0 d Accepts coins 0 and 1 LE EN Accepts coins 0 and 2 Accepts coins 0 and 3 dais Accepts coins 0 and 4 S Accepts coins 0 and 5 Accepts coins 0 and 6 eee es Accepts coins 0 and 7 Accepts coins 0 and 8 Accepts coins 0 and 9 Messe Accepts coins 0 and 10 Accepts coins 0 and 11 Accepts coins 0 and 12 Accepts coins 0 and 13 Accepts coins 0 14 AD die td Accepts all coins NOTE The Exact Change Group will only be applied when the Use Correct Change light is ON When the light is OFF all coins in the coin set are accepted 800 Series SECTION 3 CONFIGURATION Display Mode The 800 Series changer is equipped with a four digit seven segment display located on the acceptor gate The Display Mode is utilized via the four Inventory Buttons also located on the acceptor gate see Figure 6 This Display Mode is used to read information as well as to set different options including price settings and tube float levels The Display Mode may be entered by activating Inventory Buttons
12. Individual Modules Modular assembly replacement provides the basis of all COINCO GLOBALO series changer repair Instructions for removing and replacing modules are provided below These modules should be removed in the following sequence ACCEPTOR To remove the acceptor from the changer release the acceptor latch and pull the top of the acceptor forward away from the changer Unplug ribbon cable from changer Free lower acceptor studs from changer housing UPPER TUBE SENSE BOARD Remove the front cover by spreading out the right side of changer housing just enough to disengage side snaps Remove the four inven tory tubes one at a time by pulling upward Remove strain relief bracket which is located in the upper left corner of changer housing by removing screw Remove recessed screw that secures logic board cover and remove cover Push snap toward top of housing and remove upper tube sense board which will separate from main logic board upon removal PAYOUT BASE Disconnect the two motor harnesses and the tube sense harness Remove the screws from the bottom exterior sides of the changer housing and remove payout base MAIN LOGIC BOARD ASSEMBLY Unplug harnesses from logic board and lift the logic board out of the housing Page 24 Clearing Coin Jams Should a coin jam occur in the cash box chute area use the following steps to help dislodge coins Ne Remove changer from vendor Keeping changer in an upright
13. Located behind the acceptor on the middle right hand side of the changer housing are twelve switches see Figure 2 The first eight are used to set the vend price see Setting The Vend Price section of this manual The last four Option Switches are used to enable or disable the following options Switch A SW9 Controls whether the escrow feature of the changer is inhibited ON Escrow inhibited OFF Escrow not inhibited Switch B SW10 Determines the operation mode of the changer ON Operates as a Four Price changer OFF Operates as a Single Price changer Switch C SW11 Single Price Mode Only Controls the vend holding feature ON Vendis held until selection is made OFF Vendis pulsed Switch D SW12 Controls when the changer enters the Use Correct Change condition ON Usesthe sum of the highest price plus the value of the highest coin for the Use Correct Change indicator Uses a programmable value for Use Correct Change indicator Use Correct Change indicator is illuminated when changer is unable to make change for the programmed value or any lesser value OFF 800 Series dotan 1 x Lowest Value Coin Accepted Switch 2 2 x Lowest Value Coin Accepted SWITGIL 3 4 x Lowest Value Coin Accepted Switeh 4 8 x Lowest Value Coin Accepted Switch 5 16 x Lowest Value Coin Accepted Switch
14. No R Read Only ADDRESS FIELD DESCRIPTIO APPLIES MDB S F gt CashTo Tubes Total Value of Coins Routed To Tubes N Cash To Cashbox Total Value of Coins Routed To Cashbox Dispensed Cash Total Value Dispensed Inventoried Cash Total Value Dispensed Using Inventory Buttons Overpay Value Change Lost Vend Value Total Value of All Vends Exact Change Vend Value Value of Vends Taken When Use Correct Change Lightis Illuminated Discount Value Actual Value of Discount Given Token Value Value of Vends From Tokens Prepaid Card Value Value Taken From Prepaid Cards Total Vends for Price 1 Count of Vends for Price 1 Total Vends for Price 2 Count of Vends for Price 2 al Vends for Price 3 Count of Vends for Price 3 al Vends for Price 4 Count of Vends for Price 4 al Vends for Price 5 Count of Vends for Price 5 U U U 6 lt lt lt lt lt lt lt lt lt lt lt 0 0 0 0 otal Vends for Price 6 Count of Vends for Price 6 otal Vends for Price 7 Count of Vends for Price 7 0 0 0 0 al Vends for Price 8 Count of Vends for Price 8 al Vends for Price 9 Co Vends for Price 9 al Vends for Price 10 Count of Vends for Price 10 al Slugs Rejected Count of Number of Invalid Coins O GOG O lt lt lt lt lt gt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt ZZEZZZZZZZZZZZZZ
15. Plug changer into vendor socket 7 Set the desired vend price and options on the changer see Figure 2 Refer to Set ting The Vend Price and Option Switch Module section of this manual 8 Press the top of the acceptor into the changer housing until the acceptor latches and locks 9 If coin tube loading door is not locked additional option hand load the four coin tubes see Figure 4 Tilting the coin tube loading door open load the four coin tubes Make sure all coins lie flat and that each tube is filled at least to the 20 mark Payout at least two coins from each tube to set tube counters If audit is required enter Display Mode see Display Mode sec tion and feed coins in through acceptor 10 Optional Set the coin tube float levels Refer to Setting The Float Tube Levels section of this manual 11 Check to make sure the tube cover and acceptor studs are properly installed 12 Test the coin changer with a variety of coins to ensure proper operation 800 Series INSTALLATION DEX UCS Connector 24 f xen Acceptor LED Figure 1 Front Cover Ta Figure 2 Page 5 SECTION 2 INSTALLATION Mounting Holes Figure 3 Inventory Buttons Figure 4 Page 6 800 Series SECTION 3 CONFIGURATION Option Switch Module Applies to Single Price Four Price Changers Only
16. change from self loading high capacity change tubes Two motors provide fast accurate payout Programmable tube floats allow variable tube level adjustment e State of the art electronic logic system is designed for reliability and performance Lightweight rugged plastic construction All models equipped with the MDB protocol e Lockable coin loading door allows easy hand loading of coin tubes while keeping dirt and debris out of the changer After Unpacking After unpacking the unit inspect it for any possible shipping damage If the unit is dam aged notify the shipping company immediately Only the consignee the person or company receiving the unit can file a claim against the carrier for shipping damage We recommend that you keep the original carton and packing materials to reuse if you need to transport or ship your changer in the future If the coin changer is being stored or used as a spare always keep it in its shipping carton when not in use This will keep it clean and offer the best protection for the unit Page 4 Specifications Power Requirements by model MDB iiec ips 34V DC Single Four Price 24V AC 50 60 Hz 120V AC 50 60 Hz 220V 240V AC 50 60 Hz Protocol A eee 24 A 50 60 Hz 24V DC BDV 24V DC Operating Temperature Non Metric Metric 0 to 150 Degrees Fahrenheit 18 to 65 Degrees Celsius
17. levels until the coins reach the float levels see Activating Float Pay down section of this manual When in Manual Fill Mode the acceptor will continue to route coins to the tube passing the level where float pay down is set The float pay down level does not change The changer will automatically return to operating mode after 45 seconds of no activity or if any inventory button is pressed and released Page 11 SECTION 3 CONFIGURATION Setting The Float Mode Levels The Float Mode Levels for both Float Level and Float Pay down can be set in two ways via Global Support Tools viathe Digital Display VIA GLOBAL SUPPORT TOOLS Consult Global Support Tools manual for tube float level setting instructions Tube float levels can be set individually VIA DIGITAL DISPLAY The Digital Display Inventory Buttons are located on the acceptor gate The tube float levels are set using Addresses 101 104 accord ingly Address 100 allows you to clear all float levels and to set all four float levels at one time 100 Set or Clear Clear All Float Levels All Float Levels 1 Set All Standard Float Levels 2 Set All Float Pay down Levels 3 Indicates Float Levels Have Been Set for 1 3 Tubes Read Only Disable Float Level Enable Standard Float Enable Float Pay down 101 Tube D Float Level Disable Float Level Enable Standard Float Enable Float Pay down 102 Tube Float Level Disable Float Level Enable Stand
18. position remove cash box chute located on the back of the changer by pulling lower edge out and down at the same time Remove any lodged coins Replace the cash box chute by pressing in and up to snap into place 800 Series SECTION 5 TROUBLESHOOTING Error Codes Upon entering the Display Mode If a single error is detected in the changer the error code will be displayed in place of the mes sage If there is more than one error the codes will alternate one after the other in place of the message A aid No Errors EO00T Validation Sensors Error FOOD a Tube Sensors Error oia Coin Jammed EA eere eroii Payout Error dz Ld E ROM Error Configuration Error Diagnostics When the coin return lever is depressed or a coin is dropped both the decimals points Figure 9 and the four digits Figures 10 and 11 are used to communicate various diagnostic conditions as follows DIGITAL DISPLAY DECIMALS When Coin Return Lever Is Depressed Indicates Power Is ON Indicates Float Level Set On At Least One Tube Indicates Right Cashbox Sensor Is Blocked Indicates Left Cashbox Sensor Is Blocked Figure 9 800 Series DIGITAL DISPLAY DIGITS When Coin Return Lever Is Depressed TUBEA TUBEB TUBEC TUBED The Following Values In The Above Tube Positio
19. the ON position 2 Set Option Switch B to the ON position 3 Set Option Switches A C and D to the desired configuration see Option Switch Module section of this manual 4 After setting the desired vend price on the Option Switch Module press and release the Mode Button see Figure 2 The changer s Main Logic Board LED and the Use Cor rect Change light will begin to flash 5 Within 30 seconds press and release any one desired product selection switch on the front of the machine The present price on the switch module is now set for all selections on that price line and the LED and Use Correct Change light will stop flashing 800 Series 6 Repeat the above steps until the remaining three price lines have been assigned a vend price EXAMPLE If the first fourth and fifth price setting switches are in the UP position the vend price setting would be 25 x 1 or 25 assuming the lowest denomination coin accepted is 1 NOTE If the price for one or more of the selections is set to zero that selection is a free vend VIA DIGITAL DISPLAY 1 Enter the Display Mode see Display Mode section of this manual 2 Press B to scroll up to Address 1 Price 1 Press C to enter Address 1 4 Use buttons B increase and D decrease to change Address 1 to the appropriate price 5 Press C to store price and return to the Address Display 6 Press B to increase to Address 2 Price 2 7 Repeat steps 3 5 fo
20. this manual When appears in the display deposit coins until the desired level The changer will automatically return to operating mode after 45 seconds of no activity or if any inventory button is pressed and released Manual Fill Mode is supported for Single Four Price Protocol A and BDV changers Manual Fill Mode in L L and MDB changers is accessed through the vending ma chine controller See vending machine manual for details 800 Series Float Mode Float Mode is used to systematically reduce the number of coins kept in a tube The 800 Series GLOBAL changer supports two Float Mode Options which are set through the use of Global Support Tools or the digital display STANDARD FLOAT MODE In Standard Float Mode once a tube float level is set see Setting The Float Mode Levels section the changer will try to maintain the set level of coins in the tube by routing accepted coins to the tube only if a coin was paid out Once the tube reaches its float level in Standard Float Mode any coins normally routed to that tube will be sent to the cash box As usual any cash box coins will be accepted and routed to the cash box FLOAT PAY DOWN MODE In Float Pay down Mode the acceptor will continue to route coins to the tube until the upper sensor is covered The coins will then be routed to the cash box Once a tube float level is set activating Float Pay down will dispense coins above the established
21. 00 000 0 00 00 0 000 Factory Tune Status Factory Coin Handling Info Has Been Changed Factory Coin Handling Info Has Not Been Changed Page 20 800 Series SECTION 3 CONFIGURATION Changing The Coin Tubes REMOVING REPLACING THE TUBES To remove the coin tubes remove the acceptor and then remove the grey smoked front cover by spreading out the right side of the changer housing just enough to disengage the side snaps Remove the four inventory tubes one at a time by pulling upward Replace the coin tubes by inserting the dove tail guides into the tube holes and pushing inward and downward ABOUT THE SHIMS The coin tubes in your COINCO GLOBAL changer utilize six interchangeable shims to accommodate variable thicknesses of coins These shims are color coded Enclosed with this manual is a Coin Set insert sheet which outlines the different tube shim coin combinations which are possible for your particular coin set Shims are removed and replaced by sliding in or out of the bottom of the coin tube NOTE Do not reuse shims Continuous instal lation and removal can stress the plastic causing the shims to lose their ability to stay firmly in place 800 Series Rerouting The Coins Having consulted the Coin Set insert sheet and changed the coin tubes the coin routing needs to be reconfigured via the Digital Display using Addresses 130 145 CAUTION coin is rerouted to a new tube the coin
22. A and D simultaneously In response the display will turn on the message Button activation will be recognized only if longer than 0 5 seconds Once you have entered the Display Mode Inventory Buttons A through D are used to move through the ad dresses as follows Button ESCAPE Button Busen INCREASE Button ENTER ButtoneD 51 nr DECREASE EXAMPLE Simultaneously press A and D to enter Display Mode Press B to increase scroll through the various addresses Once you have reached the address you need to access press Button C to enter the address Use either Inven tory Buttons B or D to increase or decrease the address values as needed Press Button C again to return to the Address Display Press A to exit the Display Mode You will exit the Display Mode if one of the following procedures is performed 1 No Inventory Buttons are pressed or coins are dropped for more than 45 seconds 2 Depressing the A Button until the Display Mode is exited 3 Automatic exit after hardware reset 800 Series Digital Display Inventory Buttons 800 Series Changer DIGITAL DISPLAY Figure 6 DIGITAL DISPLAY Normal Operating State 2 1 2 1 1 1 1 Indicates Power isON Indicates Float Level Is Set On At Least One Tube Indicates At Least One Coin Is Enabled Indicates By A Flash E
23. ach Changer Acceptor Communication Figure 7 NOTE All addresses in the Display Mode can be made Read Only disabled via Global Support Tools see separate Global Support Tools manual for further information NOTE If power is removed from the changer before the Display Mode is exited the changes may not be saved Page 15 SECTION 3 CONFIGURATION Reading Audit Information 4 Press C to view the upper four digits of the displayed address Press C again to view the lower four digits including the decimal point if any EXAMPLE 10 480 20 would be Protocol A and Single Four Price Models Only By reading Audit Information you can gain displayed as 0104 in the upper four digits valuable information about your vendor 5 followed by 80 20 in the lower four digits performance Audit information is retrieved via 5 Press C again to return to the Address the Digital Display by performing the following Display steps 6 Press A to exit to the message 1 Enter the Display Mode see Display Mode NOTE Audit Information is read only and section of this manual cannot be reset via the Digital Display 2 Press C In response the display will show Address 1 NOTE Free vends issued directly from the 3 Press B or D to scroll to the desired audit vending machine are not audited by the address see Audit Information Addresses changer DIGITAL DISPLAY Y Yes AUDIT INFORMATION ADDRESSES N
24. and fifth price setting switches are in the UP position the vend price setting would be 25 x 1 or 25 assuming the lowest denomination coin accepted is 1 NOTE The first vend price must be set to an amount greater than zero for the changer to accept coins in single price mode VIA DIGITAL DISPLAY 1 Enter the Display Mode see Display Mode section of this manual 2 Press B to scroll up to Address 1 Price 1 Press to enter Address 1 4 Use buttons B increase and D decrease to change Address 1 to the appropriate price 5 Press C to store price and return to the Address Display 6 Press A to exit the Display Mode Oo 800 Series SECTION 3 CONFIGURATION Setting The Vend Price On A Four Price Changer The vend price on a four price changer may be set in four ways via Global Support Tools e via DEX UCS viathe first eight Option Switches e via the digital display The vend price can be set in single increments up to 255 times the lowest denomination coin that is accepted by the changer and routed to a coin tube EXAMPLE If the lowest denomination coin is one the highest vend price setting would be 255 x 1 or 255 VIA GLOBAL SUPPORT TOOLS Consult Global Support Tools manual for price setting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA OPTION SWITCHES 1 To set the vend price of a selection add the value of the rocker switches that are switched to
25. ard Float Enable Float Pay down 103 Tube Float Level Disable Float Level Enable Standard Float Enable Float Pay down 104 A Float Level NO 12 Setting All Four Float Levels At 1 Load the four coin tubes to the float level 2 you want the coin changer to maintain Enter the Display Mode see Display Mode section of this manual Press to scroll up to Address 100 Press C to enter Address 100 to set standard float levels Press once to increase to 1 to set stan dard float levels Press two times to increase to 2 to set float pay down levels Press to enter your selection Press A to exit the Digital Display All four tube float levels are now set The Digital Display s second decimal point from the right will be illuminated if any tube float levels have been set Setting Float Levels Individually 1 2 Load the individual coin tube to the float level you want the coin changer to maintain Enter the Display Mode see Display Mode section of this manual Press B to scroll up to appropriate Address for individual tube you want to set 101 104 Press C to enter the Address Use button B increase to reach the correct setting 0 to disable 1 for standard float 2 for float pay down Press C to store setting and return to the Address Display Press
26. e Set or Clear All Float Levels Clear All Float Levels Set Standard Float Levels for all 4 Tubes Set Float Pay down Levels for all 4 tubes Indicates Float Levels Have Been Set Individually For 1 3 Tubes Tube D Float Level Setting Disable Float Level Enable Standard Float Enable Float Pay down Tube C Float Level Setting isable Float Level nable Standard Float nable Float Pay down 800 Series Tube B Float Level Setting isable Float Level nable Standard Float nable Float Pay down Page 19 SECTION 3 CONFIGURATION ADDRESS DESCRIPTION OPTIONS APPLIES TO MDB S F Tube A Float Level Setting Disable Float Level Enable Standard Float Enable Float Pay down Payout Method Least Coin Enhanced Method 110 125 Validation Acceptance Level Improved Slug Protection Coins 0 15 7 Factory Setting Improved Coin Acceptance 130 145 Coins 0 15 Routing Information Disabled Reject Coin Tubes A B C D Tube A or cashbox Tube B ube C ube D ashbox Tube A as duplicate of duplicate tube found ube B ube ube D Tube as duplicate of 0 duplicate tube found ube A ube ube D as duplicate o duplicate tube found ube A ube B ube D D as duplicate of duplicate tube found ube A ube B ube C 150 165 Coins 0 15 Values Read Only 190 Scaling Factor Read Only 191 Decimal Point Value 00
27. ective payout motor Page 27 SECTION 6 EXPLODED VIEWS 800 Series Dimensional View ALL MEASUREMENTS ARE SHOWN IN CENTIMETERS 1389 3j H 5 84 Dac p lt 7 NU Pad Pd PA 2 R 17 30 Max Opening pe ever Pe lu on b z E e pro e E 9n Df PJ op a 4 401 H Coin pud T oin Payout Area 1 388 1 JE STONE 536 ek a 5 5 3 30 Te LI E 33 53 n3 892 AB 3 61 Cash Box Chute Area El m 401 F gt 1 Page 28 800 Series SECTION 6 EXPLODED VIEWS 700 800 Series Harness and Logic Board Configuration G MDB HARNESS SMALL PLUG G CONNECTOR LARGE PLUG Lf QRE QD 21 02 p ilg 10 v 5 4 T ip THO a ub TE T te 0001 PROTOCOL L HARNESS CONN SMALL MDB ECTOR PLUG CONNECTOR L L CONFIGURATION
28. ess 24 Clearing Com Janis oria A A A AA A A 24 SECTION 5 TROUBLESHOOTING Ertot Codes uera ii 25 DTA SAOSIN Ses saris ce ans A cocum Coeds ET 25 Troubleshooting Guide ui 26 SECTION 6 VIEWS Dimensional VIEWS iii lia lisa 28 Harness and Logic Board Configuration sees 29 SECTION 1 GENERAL INFORMATION Introduction This manual contains information on installing operating and maintaining your COINCO GLOBAL coin changer This manual is intended for owners route operators and shop level technicians as a primary source of informa tion Taking time to read this manual and becoming familiar with this information will help you obtain the best performance from your COINCO GLOBAL changer The COINCO GLOBAL Changer from Coin Acceptors is available in a 700 Series and an 800 Series The 700 Series changers can accept and validate up to 16 different coins or tokens The 800 Series changers can accept and validate up to 16 different coins or tokens The 800 Series has a digital display for easy programming 800 Series COINCO GLOBAL Changers are available in the following models GLOBAL MDB For electronic vending machines that utilizes COINCO s Multi Drop Bus technology GLOBAL Single Price Four Price For electromechanical vending machines GLOBAL For vending machines equipped with an electronic Protocol A serial interface GLOBAL L L For vending machines equipped
29. lue to 1 go to Tube A Coin Type 6 is now rerouted to Tube A Press C to enter Don t forget Coin Type 0 must also be rerouted Press D to scroll down to Address 130 Coin Type 0 Press C to return to the Address Dis play Set the value to 5 go to Cashbox Press C to enter and A to exit the Display Mode NOTE Accepted coins not assigned to a specific tube OR unused addresses 130 145 should be set to 5 cashbox NOTE Coins not accepted but included in the design should be set to O disabled NOTE If the least value coins are disabled the vend prices will change since they are based on the least value coin enabled Page 22 Paying Out Additional Coins of the Same Value If you wish to configure your changer with more than one payout tube of the same coin refer to the General Use Address List addresses 146 149 found in this manual To add an additional payout tube of the coin presently dispensed from the A tube position choose the new tube position s B C or D and make any mechanical changes necessary to accomodate the duplicated coin see Changing the Coin Tubes section of this manual Using the General Use Address table locate the ad dress of the tube position you intend to change enter the Display Mode press B to scroll to the address then to read the present setting Using button B or D select the appropriate setting of the tube you
30. n Indicate the Condition in the Corresponding Tube Mm 0 No Sensors Are Blocked des Lower Sensor Is Blocked 2 Lower and Upper Sensors Are Blocked 8 Tube ls Jammed 9 Sensor Error Figure 10 DIGITAL DISPLAY DIGITS When Coin Is Inserted The Following Values In The Following Positions Indicate a Response to the Coin that was Just ropped the digit 2 is used for example purposes onl J B Coin Type Recognized and Credited 2 Coin Type Recognized but Not Credited Coin Type Not Recognized Figure 11 Page 25 SECTION 5 TROUBLESHOOTING Troubleshooting Guide TROUBLE POSSIBLE CAUSE PROCEDURE REMEDY Nocoinacceptance Nopower Acceptor LowPower Vend price is set to 0 Make sure changer is plugged into vendor Check power blocker LED behind acceptor If LED is on replace acceptor If still no coin acceptance If still no coin acceptance If LED is off checkto see that acceptor cable and changer power harness are properly connected to changer s main logic board If still no coin acceptance If still no coin acceptance Flashes 20 on display when coin is dropped Set vend price see Setting the Vend Price sections ofthis manual Plug changer into into vendor Replace acceptor Replace changer s main logic board Replace changer s
31. of this manual 2 Press B to scroll up to Address 32 Use Correct Change Setting Press C to enter the Address 4 Use button B increase or button D decrease to reach the correct value 5 Press C to store setting and return to the Address Display 6 Press A to exit the Display Mode The Exact Change Setting is now programmed to the value you have set Oe Page 13 SECTION 3 CONFIGURATION Setting The Exact Change Accept Group Single Four Price Protocol A amp L L Models Only By setting the Exact Change Group for the Single Four Price Models you re telling the changer what coins to accept when the Use Correct Change light is ON On the L L Model the changer will not accept any coin outside this group if the value of the coins in the three tubes that are reported to the controller are less than the value of the coin being accepted The Exact Change Group can be programmed in three ways via Global Support Tools via DEX UCS viathe Digital Display VIA PC SUPPORT TOOLS Consult Global Support Tools manual for Use Correct Change light setting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA DIGITAL DISPLAY The Exact Change Group is set using Address 14 of the Digital Display 1 Enter the Display Mode see Display Mode section of this manual 2 Press B to scroll up to Address 14 Exact Change Group Press C to enter the Address 4 Use button
32. r the remaining three prices 8 Once all four prices have been set press A to exit the Display Mode Page 9 SECTION 3 CONFIGURATION Setting The Vend Price On A Protocol A Changer The Digital Display Inventory Buttons are located on the acceptor gate see Display Mode section of this manual If the vending machine operates in Price Holding Mode the the ten prices are set using Addresses 1 10 accord ingly 1 Enter the Display Mode see Display Mode section of this manual 2 Press to scroll up to Address 1 Price 1 3 Press C to enter Address 1 4 Use buttons B increase and D decrease to change Address 1 to the appropriate price 5 Press C to store price and return to the Address Display 6 Press B to scroll up to Address 2 Price 2 7 Repeat steps 3 5 for the remaining nine prices 8 Once all ten prices have been set press A to exit the Display Mode Page 10 Setting The Vend Price On L L MDB amp BDV Changers Vend prices for L and MDB changers are set through the vending machine controller See vending machine manual for details 800 Series SECTION 3 CONFIGURATION Manual Fill Mode Manual Fill Mode allows coins to be inserted into the acceptor which routes the coins to the proper coin tube without establishing credit When high sensor level is reached coins will be directed to the cash box Enter the Display Mode see Display Mode section of
33. that was previously assigned to that tube must also be rerouted EXAMPLE Coin type 0 has always been routed to Tube C Coin type 1 is rerouted to Tube C Coin Type 0 must now be rerouted to another tube or to the cashbox unless the value and dimensions of both coins allow them to be routed to the same tube To configure the coin tubes via the Digital Display follow these steps 1 Enter the Display Mode see Display Mode section of this manual 2 Press B to scroll up to the Address of the Coin Type you need to reroute see Digital Display General Use Addresses chart 3 Press C to enter the Address 4 Use buttons B increase or D decrease to change Address to the appropriate value By changing the option on the Address of a particular coin type you are changing which tube that particular coin will go to 5 Press C to enter the new routing information 6 Repeat Steps 2 5 for the remaining coins you wish to reroute 7 Once all necessary changes have been made press A to exit the Display Mode Page 21 SECTION 3 CONFIGURATION EXAMPLE The COINCO GLOBAL changer is configured as follows Coin Type 0 goes to Tube A Coin Type 1 goes to Tube Coin Type 2 goes to Tube C Coin Type 3 goes to Tube D Remaining Coin Types 4 15 go to Cashbox BUT Coin Type 6 is rerouted to Tube A Enter the Display Mode Press B to scroll up to Address 137 Coin Type 6 Press C to enter the Address Set the va
34. tion CAUTION Never submerge unit in water Do not use petroleum solvents steel wool scouring pads or a metal brush for cleaning Do not spray any part of the changer with any type of lubricant Since all coins share a common coin ramp heavy usage or a dirty environment can result in dirt build up To clean the coin ramp lift the acceptor gate upward and diagonally to the right Hold gate to prevent it from snapping back Wipe the exposed coin ramp and inner surface with a damp cloth being cautious not to harm the coin stabilizer a thin piece of polyester film If the coin stabilizer looks buckled wrinkled or is not firmly adhered to the changer replace it at this time NOTE Not all COINCO GLOBAL changers are equipped with a coin stabilizer For detailed cleaning of the acceptor remove the front cover by opening the coin tube loading door and wedging thumb underneath front cover To remove cover push out and up Next remove the intermediate cover by depressing snap on right side and pivot intermediate cover away from unit You are now able to fully clean both the intermediate cover paying particular attention to the mirrored surface as well as the interior coin rail and gates Use caution when removing the metal debouncer Due to it s small size it can be easily misplaced Reassemble front of acceptor in reverse order of disassembly Page 23 SECTION 4 MAINTENANCE Removing Replacing
35. wish to duplicate EXAMPLE To add another tube of coins the same as the tube coins assuming we want to place the additional coins in the tube B position scroll to address 147 and enter 1 into the address 1 tube A This would now begin routing the same coin originally only in tube A to both tube A and tube B The coin originally routed to tube B would then be automatically sent to the cash box If more tubes of the same coin are required repeat this procedure for each tube address 800 Series SECTION 4 MAINTENANCE Routine Maintenance Routine maintenance will improve performance and extend the working life of your COINCO GLOBAL changer and reduce the need for more involved repairs Frequency of mainte nance will depend on environment and number of transactions For normal environments cleaning is recommended every six months However in harsh environments with lots of dirt and dust cleaning is recommended every three months The coin changer should be kept in its original shipping carton when not in use This will keep the changer clean and offer the best protection for the unit Mainplate and Coil Assembly Gate Assembly Intermediate Cover 7a Hand Leading Figure 8 800 Series Cleaning A majority of your COINCO GLOBAL changer is manufactured from a high quality plastic which should only be cleaned with a warm water and mild detergent solu
36. with a logic interface GLOBAL BDV For vending machines equipped with an electronic BDV serial interface 800 Series For Your Records A labelindicating the coin changer model number and serial number can be found on the side of the coin changer Refer to the model and serial number whenever you call upon your Coinco Service Center for information or service For your information the first four digits of the serial number indicates when the unit was built which is also the beginning of the warranty period The first two digits indicate the week of manufacture the third and fourth digits indicate the year of manufacture For example Serial Number 269407053 would indicate that the unit was manufactured in the 26th week of 1994 The first three letters of the model number indicate the Country Code while the fourth letter indicates the model of changer G MDB F Single Four Price L L L B BDV A Protocol A The first digit of the model number indicates whether the unit is a 700 7 or 800 8 series and the last two digits indicates the changer s payout configuration EXAMPLE Model Number GBP F801 is an 800 Series Four Price COINCO GLOBAL changer for Great Britain Page 3 SECTION 1 GENERAL INFORMATION Features The COINCO GLOBAL coin changer has a modular design for easy service Tubes snap in and out of housing for easy customization of your changer e Pays out
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