Home

Model 2750 Downflow Service Manual

1. INTERLOCK CABLE RECEPTACLE GRN GET gate Pe Sees ee ee an ea ieee eee eae ees WHITE BLUE i REMOTE SIGNAL START REGENERATION TIMER OMEN 1 WHITE 1 WHITE GR YEL 1 2 YELLOW YELLOW i H 3 BROWN BROWN 4 BLUE BLUE ut 5 RED RED BLACK BROWN 6 BLACK BLACK I E a 8 E BLUE BLUE ga I t COL A 2 E x gu COIL B i lt i GR YEL q a dd 9 H zn ziz z U 3 1 i 777 x 8 E a x az i J 3 8 4 ug 9 a a ES H a H BLUE EE 4 EE i Sp ag 32 2 ep o 5 LATCHING El VDM 2 i RELAY P i i H PINK h x Kt H 9 E H BLACK H RED L_ ONE PIN SET TO TRIP SW6 TWO MINUTES BEFORE BACKWASH __ j LT BLUE TB 12 POSITION TERMINAL BLOCK WHITE TM TIMER MOTOR p VOM VALVE DRIVE MOTOR SUE K1 DUAL COIL LATCHING RELAY 24V P N 17018 120V P N 16807 SW1 TIMER HOMING SWITCH RELAY TERMINAL BLOCK PINOUT SW2 TIMER PROGRAM SWITCH SHOWN IN R
2. ea TTOU 1600 Service Valve Operator Old 1600 Service Valve Operation New Style dean scenes edet edet LED Dead EUR Fab eA ddp Rak addidi VAS LORS T cas TROUDIESNOOUNG RTT General Service Hints for Meter aa Water Conditioner Flow Diagrams Flow Data amp Injector Draw Rates System 4 Typical Tank Installation with Optional Meter System 5 Interlock Typical Twin Tank Installation with Optional 2 Meter Interlock and No Hard Water Bypass 37 System 6 Twin Series Regeneration Installation with a Remote 38 System 7 Twin Alternator Installation with a Remote Meter 38 System 4 Immediate Delayed Valve Wiring 39 System 4 Remote Signal Start Valve Wiring U U U 40 System 5 Duplex Valve Wiring U 41 System 6 Duplex Valve Wiring o ccrta credenda vid e n edu EE uu pma DE Ea Ree 42 System 7 Duplex 24V 120V 3 Way Valve 0 43 System 7 Duplex 230V 3 Way Valve Wiring U U U U 44
3. 13509 Impeller Meter p Susu NIBIT eir O ring 137 Std 560CD Meter 15218 Meter Cap Assembly Brass Hot Water DE peer 1529 iui beim Meter Cap Assembly Ext Brass Hot Water ee cie orina Screw Hex Hd Mach 10 24 x 1 2 yo nas diui nmm 14960 Flow Straightener 1 M PEE Ts 192817 iie O ring 123 Qnin E 14961 Fitting 1 Quick Connect gp 14902 tenen Nut 1 Meter Quick Connect Not Shown 1 18308 Fitting Coupling 1 Brass 14038 iret siens Meter Cap Assembly Std Plastic PE E 15150 Meter Cap Assembly Ext Plastic For Service Assembly Numbers See the Back of this Manual Page 27 1600 Service Valve Operator Old Style 11 10 9 gt 8 44 S DA 1 60150_REVA Item No Quantity Part No Description O 11749 neues Guide Brine Valve Stem p a se 10250 Ring Retaining 10249 Spring Brine Valve Oa states ONO 12550 ees Quad Ring 009 Das irre 10785 nee Service Valve Operator Body Assembly Brass Valves O nisse 12552 Brine Valve Stem 1600 pM 12020 ees Seat Brine Valve
4. Manual Shutoff Valves Brine 20 Tank ge ERES N Electrical Interlock M md Cord Resin BRS Diaphragm Optional Operated Brine Va Tank ut 2 tanks 1 meter alternator system One unit in service the other is on standby When the meter zeroes out the unit in service goes into a regeneration cycle the standby unit goes into service 4191 8 REVA Page 38 System 4 Immediate amp Delayed Valve Wiring 026 PAS NMC SN MOTTA ON ovig MOTA ON xvi HLOOWS 039 T NMOSS MOTA THM 227 099919 7 3018 038818 39 NOIIISOd JOIANAS NI NMOHS 3ATVA 14 181 OLSLIHM S 191 OL 3018 SINIM 31IHM 3118 G3OV1432 SI GYOD YIMOd JHL SJATVA AF6 Z NOLLV3HN393 31VIG3WWI YO GIAVISG CALVINI 3313W 31OW32 71 ION WYO 3NlI38 WVOAS WYD d3lS SATIVA WVOS WYD SNIWOH 3ATVA WVOH WYO WvaoO3d 3BWIL WY dl WYO ONIWOH WVOHL HOLIMS WYO 3NIald SMS HOIIMS d3lS JATVA FMS HOLIMS ONIWOH JAVA EMS HOLIMS WV3SO2d 3HWIL MS HOLMS ONIWOH XIWIL LMS YOLOW JAYA SATVA WOA YOLOW XIWIL WL 22018 WNIWAAL Z 181 DAJY 89 6 System 4 Remote Signal Start Valve Wiring JUHM 33WIL NOILVYINIOIY LAVIS 1VNOIS 31
5. Stem Brine 1710 Plastic 2900 d urit aaa aaa Brine Valve 1700 Plastic Bottom PO Et Sleeve Brine Valve Stem 9 eese T E Quad Ring 009 O Ring 2mmx35mm a LE une Spring Brine Valve PARTNER dme Ring Retaining go recien jm Guide Brine Valve Stem 1 tuti 2 Screw Hex Wsh Mach 8 32 X 5 16 PORE d Nut Assembly 1 2 Plastic 18 22222 a ss Tag qa ten S Nut 2900 w Sleeve Jm Fitting Insert 1 2 Tube vor oo Tube Brine 2850 2900s heh Sea lu asr A Tube Brine 1700 2850s awas Tube Brine 2900 2750 quisi ed Tube Brine 2900s U F Gasket Injector Body 1700 VD Body Injector 1700 PAE PEE Throat Injector is for Injector Size area epus a PJENE Nozzle Injector xxc is for Injector Size 26 ecce ss n EE Gasket Injector Cap 1600 jr Cap Injector ZO TRIS aciei aa Screw Hex Head Mach 10 24 x 2 3 4 29 Fitting Elbow Male 1 2T 8 Not Shown 1 Washer Flow 1 0 gpm jS Disperser Air Injector M Tasa centena Label Blank BLFC 1710 1 Meter Assembly 10 60391REVD Item No Quantity Part No Description jm 14959 iis Body Meter 2750 hou PNP 13882 itis Post Meter Impeller
6. 11384 ne Screw Phil 6 32 x 1 4 Vi NE 19801 Et Bracket Hinge Timer 14087 Insulator a E sas 10896 inet Switch Micro 15320 Switch Micro Timer 29 E 11413 iacit cenas Screw Pan Hd Mach 4 40 x 1 1 8 MO NM M E ansa n TUNE 14198 io reiten Label Indicator s PP NE 15465 iieri Label Caution Label Time of Day Co TE 140425 centenis Label Instruction 34 Tau s aun 13902 Harness 3200 20422 nee Nut Wire Tan 15354 01 Wire Ground 4 Of sas ap ey ates 19210 ret Program Wheel Assy 41754 Pin Spring 1 16 x 5 8 Stainless Steel Timer 13911 iius Gear Main Drive Timer 0 15354 01 Wire Ground 4 For Service Assembly Numbers See the Back of this Manual Page 13 Powerhead Assembly Designer 61502_2510REVB For Service Assembly Numbers See the Back of this Manual Page 14 Powerhead Assembly Designer Item No Quantity Part No Description d scence sanu a d eee re 40264 Backplate SS SVO W T Screws 3200 Timer 7 12 Day 11838 Power Cord 43547 Strain Relief j D
7. C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 33 Water Conditioner Flow Diagrams 1 Service Position Brine Valve 3 Flow Control 6 x i Inlet AT Brine Mineral Tank 7 3 J 9 2 Backwash Position 3 Brine Position Brine Valve Flow Control Brine Valve Flow Control Inlet Inlet Brine Tank Brine E Mineral Tank Mineral Tank Tank JL j Page 34 Water Conditioner Flow Diagrams 4 Slow Rinse Position Valve F
8. TOTAL 6 A TOTAL Z3 z5 n n O4 2 3 A RG 1 0 T T T T T 0 T T T T T 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 1700 6C injector TR20391 REVA System 4 Typical Tank Installation with Optional Meter MANUAL _ SSX 7 1 SHUTOFF U 41915 REVA System 5 Interlock Typical Twin Tank Installation with Optional 2 Meter Interlock and No Hard Water Bypass DIAPHRAGM OPERATED VALVE SHUTOFF VALVE ELECTRICAL 55 P CORD Su NS NE SR lt out R QA BRINE LINE Pod v PRESSURE SUPPLY TO S V O RESIN ET I TANK BRINE TANK 2 tanks 2 meters interlock system Both units in service at the same time When one of the meters zeros out that unit starts into a regeneration The other unit remains in service even if it zeros out during this time LEAD UNIT 41917 REVA 37 System 6 Twin Series Regeneration Installation with a Remote Meter BRINE LINE LEAD BRINE TANK 2 tanks 1 meter series regeneration system Both UNIT units in service at the same time When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate 41916_REVA System 7 Twin Alternator Installation with a Remote Meter
9. 103322 iani Fitting Insert 3 8 o CER EE ET 10330 iiti Fitting Sleeve 3 8 Celcon ER emos intei es 10329520 as a us Fitting Tube 3 8 Nut Brass 10331 Fitting Compression 1 4 x 3 8 60150 5i cies Service Valve Assembly Old Style For Service Assembly Numbers See the Back of this Manual Page 28 1600 Service Valve Operator New Style 60150REVA Item No Quantity Part No Description 11749 ance eain Guide Brine Valve Stem ETE u EE 10250 eie Ring Retaining e A perm 10249 Spring Brine Valve 4 12550 sitters Quad Ring 009 10785 nsum SVO Body Assy Brass Valves 12592 v Brine Valve Stem 1600 MEE Tasa nana 12620 iniri ette Seat Brine Valve Banane ER 10332 Fitting Insert 3 8 m Dunn IS 0930 riti Fitting Sleeve 3 8 Celcon 10329 5 iiti Fitting Tube 3 8 Nut Brass e X 109298 nint Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube 12 esed 2 nde 12897 iis Tube Fitting 3 8 x 9 3 4 d sess EE 16 30 iiie Fitting Male 1 4 x 1 14 eene 15415 Fitting Insert 1 2 Tube 5 247255 suu us Cam Assy Tri Stack After RR islo neis Cam Assy Special Tri Stack After Brine Fill TD
10. E VALVE HOMING CAM 2 2 z SCAM VALVE STEP CAM a 40502 02 BVCAM BRINE VALVE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE REGENERATION TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE Page 41 REMOTE METER WIRING System 6 Duplex Valve Wiring FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 423438 4234238 23438 122226 o 112245670 1224567 12345877 1125345670 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B BLACK YELLOW G INTERLOCK CABLE RECEPTACLE 1 WHITE BLUE REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE ater 3i YELLOW YELLOW BROWN BROWN BLUE BLUE RED RED BLACK BROWN BLACK BLACK _ BLACK m lt BLACK a z
11. D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B Job Specification Sheet No Hard Water Bypass Installation Instructions WATER PRESSURE A minimum of 20 pounds of water pressure 1 4 bar is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installe
12. GR YEL BLUE BLUE gd 1 x Y aj gt 177 3 od dd 5 i m 212 2 2 slo m S i a lt 3 9 i m S gj i zi ina mj gt mi 1 ad 99 dd z z z z 1 gt lt gt o TB1 9 POSITION TERMINAL BLOCK VEM 2 i TM TIMER MOTOR o 2 GP VDM VALVE DRIVE MOTOR BLUE SW1 TIMER HOMING SWITCH um I SW2 TIMER PROGRAM SWITCH NOTE L SW6 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL __ SWS VALVE HOMING SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW4 VALVE STEP SWITCH 2 BOTH TANKS NORMALLY IN SERVICE SWS AUXILIARY TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 13632 01 REVK THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE VALVE HOMING CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 SCAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION BLACK G YELLOW INTERLOCK CABLE GRN u a asyay ad REMOTE SIGNAL START REGENERATION TIMER i WHITE WHITE WHITE YELLOW YELLOW H YELLOW BROWN BROWN i BLUE BLUE BLUE BLACK BLACK H RED RED i GR YEL BLACK BLACK a n 2 m 7 F BLUE BLUE g i 8 49 E x H al zz Z E g i 5 y 8 E a a az i E lt a lt 39 H 3i m m J ucl 1 H iva
13. Washer Flow 2 4 GPM Washer Flow 3 0 GPM Washer Flow 3 5 GPM Washer Flow 4 0 GPM Washer Flow 5 0 GPM Retainer Flow Control s O ring 210 560CD Brine EN Spacer 1700 Brine Piston Brine Valve E Brine Valve Stem Brine Valve Body ROS Quad Ring 009 amide Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT Tube Brine 2900 2750 Tube Brine 2850 2900s TEES Tube Brine 2900s U F Tube Brine 1700 2850s Gasket Injector Body 1600 1700 Body Injector 1700 Body Injector 1700 U F Throat Injector xxc is for Injector Size Nozzle Injection xxc is for Injector Size Gasket Injector Cap 1600 Cap Injector Stainless Steel Cap Injector Screw Hex Hd Mach 10 24 x 2 3 4 18 8 Stainless Steel Fitting Plastic Female 3 4 x 3 4 Slip Disperser Air Injector NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C For Service Assembly Numbers See the Back of this Manual Page 25 1710 Brine System Assembly 23 20 21 Item No Quantity Description Oe ish EN dicic eed Brine Valve 1700 Plastic Top E EERE Retainer Flow Control e PEE O Ring 210 560CD Brine d sinis EPRE ET Spacer 1700 Brine Duct as ae a R Piston Brine Valve Docs
14. ua Fitting Tube 3 8 Nut Brass x 108306 Fitting Sleeve 3 8 Celcon 1522 1 bs Tube Brine Valve Gray 60002 34 Air Check 500 60003 34 Air Check 500 HW Blum 12794 Fitting Elbow 90 Deg 3 8 White Poly Tube JE Not Supplied Brine Line Tube 3 8 Flexible Tube eiie T na tee 102501 Ring Retaining 17491 u ire Guide Brine Valve Stem I 10249 aiuti Spring Brine Valve 15222 A ii usus 12550 eei cese Quad Ring 009 jog pm 12748 x tenes Brine Valve Body Assy 1600 w Quad Ring re ss tia s h ms 12552 02 Brine Valve Stem 1600 w Seat 8 12626 65 Seat Brine Valve 9 sana 11982 eni O ring 016 20 u yu ui 60020 25 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 24 euius 10692 Screw Slot 10 24 x 18 8 11893 Injector SS 23 10229 Gasket Injector 1600 2 cuui 10227 eines Screen Injector 25 eie ie 10913 Nozzle Injector is for Injector Size PA a oiii Ja NE 10914 Throat In
15. DEFVICEASSES MISS Cr 45 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi 5 5 bar nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 110 F 43 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may
16. PROGRAM SWITCH 2 o ad alg E SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE BLACK YELLOW LAG INTERLOCK CABLE GRN 781 Te 66 TER IMMEDIATE REGENERAT i i Wan ENERATION TIMER G WHITE WHITE WHITE 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN d 4 E 3 BLUE 5 BLACK RED RED E GR YEL BLACK BLACK BLACK 5 i a og 1 a H i ia gt H TB1 7 POSITION TERMINAL BLOCK xil p d TM TIMER MOTOR z zz VOM VALVE DRIVE MOTOR x a x 832 I 1 SW1 TIMER HOMING SWITCH 5 a 3 o SW2 TIMER PROGRAM SWITCH m E m AG a SW3 VALVE HOMING SWITCH 1 d amp La SW4 VALVE STEP SWITCH 2 22 518 i P SW5 BRINE CAM SWITCH ron i THCAM TIMER HOMING CAM aes eee TPCAM TIMER PROGRAM CAM
17. See the Back of this Manual Page 12 3210 Timer Assembly Item No Quantity Part No Description eee 19870 io cai tc ier vnus Housing Timer 3200 19802 nire Gear Cycle Actuator usce ind d h uti 40096 02 Dial 2AM Regen Assembly Black 4 19886 Knob 3200 PE SE 4 19290 occidit Screw Hex Wsh 6 20 x 1 2 ZAO 11990 0020525 Label Button d cine ted 60405 15 Program Wheel w 34 Std Label w People Label Set 21 NC NO TIBOO i Retainer Program Wheel quel 19748 uve tatis Screw Flat Head St 6 20 x 1 2 0 1 ssec exei ME 14265 isset Clip Spring Tu a e d niece 15424 Spring Detent Timer ep EE 15066 Ball 1 4 Delrin e u PE 13018 u L Pinion Idler dues 13912 Sumu Sas Spring Idler Shaft 1307 iine Gear Idler 16 quie 13104 eem ons Gear Drive EN asss Tasa dens Plate Motor Mounting je 18743 1 ines Motor 120V 60Hz 1 30 RPM 5600 19 ELE eder 13278 dcin Screw Fillister Hd 6 32 x 156 20 198930 ie nete Pinion Program Wheel Drive 1 19831 rmn Clutch Drive Pinion S 14276 Spring Meter Clutch 29 14253 iie Retainer Clutch Spring P
18. damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated Downflow Upflow Upflow Variable Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F 1 1 2 Ext Range 3 125 53 125 gallon setting G 2 Std Range 1 250 21 250 gallon setting H 2 Ext Range 6 250 106 250 gallon setting I 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks 2 Meters Interlock E System 6 2 5 Tanks 1 Meter Series Regeneration F System 7 2 5 Tanks 1 Meter Alternating G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes
19. gpm Brine Valves 60011 1650 Brine Valve 60029 xx 1600 Brine Valve 60034 1700 Brine Valve 60604 xx 1710 Brine Valve xx is for flow button size Cam Assemblies 60160 15 Drive Cam Assy Std Blue Drain Line Flow Controls 60365 xx Brass DLFC 3 4 NPT Drive Assemblies 60050 21 Drive Assy 2750 STF 120V Softener Injector Assemblies 60480 1600 Injector Assembly 60485 1600 Injector Assembly 60381 xx 1700 Injector Assembly 60486 xx 1700 Injector Assembly xx is for the size injector used Meters 60391 ien 2750 Meter Assy Std Plastic Cap 60392 2750 Meter Assy Ext Plastic Covers 60232 110 Cover Designer 1pc Black 60219 02 Cover Assy Enviromental Black Service Assemblies Piston Assemblies 60090 Piston Assy 2750 2900 60091 HF Piston Assy 2750 Hot Water 60101 00 Piston Assy 2750 NHWBP Filter EUM Conversion Kit 60101 01 Piston Assy 2750 NHWBP 60101 02 Piston Assy 2750 NHWBP aa dy 1600 Conversion Kit 60101 03 Piston Assy 2750 NHWBP 1700 Conversion Kit Auxillary Switch Kit 60320 12 Switch Kit 1500 through 2850 60320 02 Switch Kit 3200 9000 Timer Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std 60405 7
20. 0 Program Wheel w 1 1 2 EXT Sales amp Service Aids Z0 791 Literature Spec Sheet 42327 Literature 2750 D F 40717 inu Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 60124220 Seals amp Spacers 2750 60122 Seal amp Spacer Kit 2750 H W Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 14381 Skipper Wheel Assy 12 Day Page 45 P N 42327 Rev B 9 30 08
21. 29 gg OR E a gt g ewe dd dg zz 23 T 489 3 Us FEE E i 3 FEE x E x 8 488 6990 3 I d 8 hil 8 a D dd dd 32 2 LATCHNG A E RELAY vj VoM E z KI E x 2 ay al laa oa 5 BO WHITE n RED 17727 01_REVD TB 13 POSITION TERMINAL BLOCK TM TIMER MOTOR LYE VDM VALVE DRIVE MOTOR KI 12V DUAL LATCHING RELAY P N 16807 TI 230V 120V TRANSFORMER P N 40112 SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH RELAY TERMINAL BLOCK PINOUT S45 S VALVEHOMING SICH SHOWN IN RESET POSITION SW4 VALVE STEP SWITCH 845 BRINE CAM SWITCH 2 SW8 TIMER AUXILIARY SWITCH reser ler THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM se ler HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM ft Te Vos a a o NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION LAG o lo gt 1 8 POSITION TERMINAL BLOCK TM TIMER MOTOR T 230V TO 120V TRANSFORMER P N 4i VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VAL
22. A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of re generation Increase backwash time 7 Excessive water in brine A Plugged drain line flow control A Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 32 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 psi E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously Misadjusted broken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming cor A Check timer program and positioning rectly of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions
23. E 40400 e Harness Drive Designer Environmental c PEE 1029125 Screw Drive Mounting 10302 interes Insulator Lo is c Dx pesi eene Switch 10909 Connecting Link Pin 12 ee sss C 10250 0 Retaining Ring 1062 1 5 reino Connecting Link 14 ne ease S 12570 Drive STF Black Zakoni kino NOG TETA Roll Pin 16 niu 19966 e Drive Bearing dl selasa ss 2 14923 Screw Switch Mounting te crate fei 41549 Motor Drive 115 50 60Hz 42579 Drive 24VAC VDC 50 60 2 41545 Motor Drive 230V 50 60Hz 2 tnt eats aaa aya qha Brine Valve STF Black Not Shown 2 10300 Screw Timer Mounting m Taka usu 219741 u uuu sn Pg ERES Wis scares EDO costs steps a Hole Plug 103967 OOW THUMB 1 15441 Cable Guide Assembly 2750 mn 1 sese 15513 Meter Cable 17 50 Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component Pag
24. ESET POSITION SW3 VALVE HOMING SWITCH 9 Sw4 VALVE STEP SWITCH mm 12 SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH se 14 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM un ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT HCAM VALVE HOMING CAM 10 11 COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM 1 05 4 7 COIL CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM 9 9 3 VALVE SHOWN IN SERVICE POSITION BLACK YELLOW LAG WHITE BLUE 2 LUE 9 wremvock CABLE TB1 oe A REMOTE SIGNAL START REGENERATION TIMER i 1 WHITE WHITE WHITE Ci WHITE YELLOW YELLOW 2 RED BROWN BROWN i 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK 5 BLACK BLACK BLACK GR YEL 8 H BLUE BLUE EE z i BLACK amp a dd EE z 2 zz x i P 5 1 o H god E a az E E t E E 3 dg 8 388 E a al Sal d d 9 4 d d f TB1 7 POSITION TERMINAL BLOCK AS AS aS H TIMER MOTOR VDM VALVE DRIVE MOTOR 9 Q9 SW1 TIMER HOMING SWITCH 9 VOM E i RED i u U H o 1 SW2 TIMER PROGRAM SWITCH o 2 SH H SW3 VALVE HOMING SWITCH BLACK c I SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH NOTE 5 6 TIMER AUXILIARY SWITCH 1 TWO TANK SINGLE REMO
25. Immediate regeneration timers do not have a 24 hour gear No time of day can be set Figure 3 61502_3200REVA Page 7 3200 amp 3210 Regeneration Cycle Setting Procedure How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The nu
26. Model 2750 Downflow Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents JOD Specification SHES DENEN S Rd Ud shane E a 3 ae 4 Stan UP Instructions dcos essere Ay EE 5 3200 Timer Setting Procedure uuu be dude ve poe cav Cetus 6 3210 Timer Setting ad io o zo 0 RE 7 3200 amp 3210 Regeneration Cycle Setting Procedure aie cese 8 3200 Timer Assembly 3210 Timer Assembly Powerhead Assembly Designer Environmental Powerhead Assembly Manual Powerhead Assemlbly eed aQ eve an ue meat aerate Watt JE Miah Seu Ole caa bee suse e vett dua Gontrol Valve witht 1 7 OO uu tiere oe 1600 Senes Bine System Assembly deed rear V Dre ne E db Y EL ERE ERN REY 1650 Brie System Assembly i bt sna ZNA ied RR Ent dua xe Heu Rh RAA 1700 Senes Brine System ASSembly ineo eodd prd 17 10 Brina System Assembly uu rtt e ete Epi ense enc eae ree un eden eR ER TR gd eed cee nda anita RE 1 Meter 65
27. OW33 7 WIJATVA WIJAWA ETSATVA HIJATVA srezit srezit s rezit srezit o 5 5 SVETI 9 1 9 f 9 9 r 191 a ay 43Sqyg agodva wa 13 3O3H aaa vaa Wa XO314 aLvidawwi Wa 353 ONIJIM 3313W 310W33l Page 40 System 5 Duplex Valve Wiring BLACK YELLOW 7847 1 PRODUCTION RELEASED RED 9726 ADDED SHEET 2 LEA D WHITE o INTERLOCK CABLE RECEPTACLE GRN TB1 ee Ss i METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE ERE 1 WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN AT 4 BLUE NE BLACK BROWN 5 BLACK RED RED I GR YEL BLACK BLACK BLACK zB H i o 3 H BLACK a aa c m gt d 9 EE E E i 5 ziz 1 E z m E 5 U S uc i m gt a m gt o 1 zm H 44 i a ape 9 9 TB1 7 POSITION TERMINAL BLOCK zz zz zz i TM TIMER MOTOR E VDM VALVE DRIVE MOTOR o lt gt s o SW1 TIMER HOMING SWITCH XE 40502 01 REVB SW2 TIMER
28. START CYCLE Vv Red Time Set Button White Dot Gallon Capacity TOSETTIMEOFDAY TURN LARGE DIAL UNTIL 5 TURN KNOB go CAPACITY GALLONS 3210 Timer Setting Procedure How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 3 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 4 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero Manual Regeneration Knob PRESS RED BUTTON AND I Capacity Gallons Remaining Program Wheel NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage Gallons Label
29. TE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT 19138 02 REVD HCAM VALVE HOMING CAM COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM 3 VALVE SHOWN IN SERVICE POSITION Page 43 System 7 Duplex 230V 3 Way Valve Wiring REMOTE METER WIRING FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADGER AR 338 58884 88 5 p ecocbocvoso 9999 299222 9999 o o ooo o o o o ooog 1172342887887 Q 111234 5828800 111284 5878810 1112 4 87 8 0 LEAD VALVE TB LEAD VALVE TB LEAD VALVE LEAD VALVE T B BLACK YELLOW INTERLOCK CABLE RECEPTACLE WHITE BLUE fk T REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE GR YEL RED YELLOW YELLOW YEL BROWN BROWN LT BL BLUE BLUE BLACK RED RED BLACK BROWN BLACK BLACK BLACK zl EIN BLACK 8 daz PUR BLUE muc P
30. The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Notes Page 9 3200 Timer Assembly ACC DRESS 61502 3200 REVA For Service Assembly Numbers See the Back of this Manual Page 10 3200 Timer Assembly Item No Quantity Part No Description d usn H sss 199870 z uuu Housing Timer 3200 duse 14265 Clip Sping GENE PETORO TEO 14087 iioii Insulator e 10896 Switch Micro em 159320 arii Switch Micro Timer NE E E 114139 u oneris Screw Pan Hd Mach 4 40 x 1 1 8 VoM RE 1388655 Knob 3200 Deine 18290 Screw Hex Wsh 6 20 x 1 2 Oi ETE E 11999 asan Label Button 10 assasi p 13018 iicet Pinion Idler 11 22222 sss aai niens 13312 dies Spring Idler Shaft 12 eiie RE E ERR OIT Gear Idler 18 tese 1310604 eee Gear Drive Oe aa sansa 13887 Plate Motor Mounting 15 isnt Jp 18743 1 iii Motor 120V 60Hz 1 30 RPM 5600 n NE 19659 1 Motor 24V 60Hz 1 30 RPM 16 neis 13278 Screw Sltd Fillister 6 32 156 MT mes jT 15424 Spr
31. VE STEP SWITCH SWS BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE BLACK RED WHITE BLUE 2112 YELLOW PURPLE 9 INTERLOCK CABLE YELLOW 1 TANK SINGLE REMOTE METER ALTERNATING REGENERATION Page 44 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION YELLOW BROWN BLUE RED BLACK REMOTE SIGNAL START REGENERATION TIMER WHITE YELLOW BROWN BLUE RED BLACK YELLOW RED BLACK ONE PIN SET TO TRIP SWG TWO MINUTES BEFORE BACKWASH 17727 02 REVD 24 Hour Gear Assembly 19205 Gear Assy 24 Hour Silver 5600 12AM 60519 02 Gear Assy 24 Hour 2 Times a Day Regen 60519 03 Gear Assy 24 Hour 3 Times a Day Regen 60519 04 Gear Assy 24 Hour 4 Times Day Regen 60519 06 Gear Assy 24 Hour 6 Times a Day Regen Brine Line Flow BLFC 60010 25 BLFC 1650 25 gpm 60010 50 BLFC 1650 50 gpm 60010 100 BLFC 1650 1 00 gpm 60020 25 BLFC 1600 25 gpm 60020 50 BLFC 1600 50 gpm 60010 100 BLFC 1600 1 00
32. aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit Page 6 SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURM LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200REVA Figure 2 Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear i pO Service S STS x Position SY 2 22 qM TIME IS AT ARROW AN Xe foo eN A TO MANUALLY Indicator Slof FJ Ne
33. ck of this Manual Page 24 1700 Series Brine System Assembly Item No Quantity Part No jm elas Jc 14792 E 13201 MM diceres 12085 REA 12 000752 KEN ES NE amin a wa us 1200 RG 2088 1 sense 12089 1209020 1209 1 SEE Re 1 eel 2092 duae LEER 14785 usata bas dup cute asa 14811 14798 m descensu tas 14795 Tasa stans 14797 deiecit 14790 je EE 12550 15310 JE 10250 15517 RENE pansa ananas 15415 E 15414 16 15413 dccem 15416 150 ee 1 sees A 1447 42183 5 20 taie bees athe tt 14805 ttes 17777 Uc 177 02 22 pem 14802 xxc PL ER EIOS 14801 xxc 25 deiecit 10229 dotem 11893 MIR dicii 10228 Z issue PAE 14804 Not Shown AR 109 Tua aa 11996 Upflow Only Description Plug End Brine Valve Quad Ring 020 Washer Flow 1 2 GPM X Washer Flow 1 5 GPM RES Washer Flow 2 0 GPM
34. co Er 174241 ine Plug 1 20 Hole Heyco 2733 D Plug 750 Dia Recessed Black po 19800 iini i Plug 140 Dia White 19801 mes Plug 190 Dia White ROUES 10872 Screw Hex Wsh 8 32 x 17 64 Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component For Service Assembly Numbers See the Back of this Manual Page 17 Manual Powerhead Assembly 60409REVA Item No Quantity Part No Description decedere jr 12593050000 Backplate Manual NR jM 125920 Bracket Lever Position 5 ee eee esas nl 12596 Screw Spec Mach 1 4 20 x 1 2 d insi 12707 incite Washer Spring po unt 112359 tetti Nut Hex 1 4 20 Mach Screw Zinc dictse tauna q NER 12594 Lever Valve Position 10231 eni Screw Slot Hex 1 4 20 x 1 2 18 8 S S 60224 32 Cover Assy Manual Filter 1 G0224 33 Cover Assy Manual Softener 10300 Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 Not Shown g10909 2 u 2 Pin Link For Service Assembly Numbers See the Back of this Manual Page 18 Notes Page 19 Control Valve with 1700 In
35. e 15 Environmental Powerhead Assembly 61501 2750_REVB For Service Assembly Numbers See the Back of this Manual Page 16 Environmental Powerhead Assembly jm 18697 iini Backplate Hinged 2900 E Ue Timer 3200 7 Day 3200 12 Day 3210 Meter Suma s 11839 Power 12 Fleck Za Q pur 13547 tette Strain Relief Flat Cord Dundee 40400 Harness Drive Designer Environmental 41543 Motor Drive 115 50 60Hz PH RENE 42579 Motor Drive 24VAC VDC 50 60Hz ra NE E EE EE EE 41545 Motor Drive 230V 50 60Hz VERE d niue ee 60160 15 Drive Cam Assy STF Blue 2900 CORE 2 10338 unies Pin Roll 8 32 x 7 8 2x 102391 Screw Slot Hex 1 4 20 x 1 2 MOS PP LT 10302 iios Insulator Limit Switch 10218 se Switch Micro 2 un a s 14023 iim Screw Pan Hd Mach 4 40 x 1 eie NES 12777 2 Cam Shut Off Valve 10909 sis Pin Link Not Shown 15518 Meter Cable 17 50 15441 mnes Cable Guide Assy 2750 10900 212 u u Screw Slot Hex Wsh 8 18 x 3 8 UE 137412 citus Plug 3 4 Knock Out fans s uns 1580622 ninos Plug Hole Heyco 2693 dunt eem 16493 Re Plug Hole Hey
36. gt a m gt wo 4 U ay I da 49 g g i t i z Z zj zi Zi z v 5 H TB1 7 POSITION TERMINAL BLOCK Q L TM TIMER MOTOR p E VDM VALVE DRIVE MOTOR al a SW1 TIMER HOMING SWITCH 13632 02_REVL SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SWS BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION Page 42 System 7 Duplex 24V 120V 3 Way Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 28438 123456 456 123456 u uw 1 231 2988g 129228 988g 121 LEAD VALVE LEAD VALVE LEAD VALVE T B LEAD VALVE T B BLACK YELLOW LEAD
37. iier Jp 12114 ccn Bracket Motor Outboard Coated Lr 60150 01 Service Valve Operator Assy 1600 New Style Item Nos 1 11 For Service Assembly Numbers See the Back of this Manual Page 29 2310 Safety Brine Valve Item No Quantity 5 Description etes as tls se esis 19645 e Body Safety Brine Valve 2310 19809 us 2 2 2 Safety Brine Valve Assy 42112 REVA euni Tine 19804 se Screw Sckt Hd Set 10 24 x 75 n asss 19805 Nut Hex 10 24 Nylon Black 19652 01 Poppet Assy SBV w O Ring 19649 Flow Dispenser Tausche 11989 itae O ring 017 QN 19647 ee Elbow Safety Brine Valve 196250 Nut Assy 3 8 Plastic 18312 Retainer Drain qued 60014 u u unus Safety Brine Valve Assy 2310 da sata asss p 10150 au ua es Grommet 30 Dia 60068 30 Float Assy 2310 w 30 Rod pec 60002 34 Air Check 500 For Service Assembly Numbers See the Back of this Manual Notes Page 31 Troubleshooting Problem Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Re
38. ing Detent Timer 8 15066 one Ball 1 4 Delrin 19 isses 15465 Label Caution T jT 19210 Program Wheel Assy 2A stie uc 13911 22 direi 421754 ii arcis Pin Spring 1 16 x 5 8 Stainless Steel Timer NB OWA 2 22 a Arm Cycle Actuator ere rere 13864 unn Ring Skipper Wheel 260001 guit tpm cL 133112 Spring Detent Timer PA 2 ses 18300 nnne Ball 1 4 SS 21 igi js Skipper Wheel Assembly 12 Day EUR EE 14860 Skipper Wheel Assembly 7 Day 28 nie Jm 13014 s Pointer Regeneration 292 40096 24 Dial 12 Regen Assembly Black 40096 02 Dial 2 AM Regen Assembly Black Wieser 1350 nite Bracket Hinger Timer 11384 Screw Phil 6 32 1 4 Zinc 19902 iai are ases Harness 3200 EXE 40422 Nut Wire je 15354 01 Wire Ground 4 T4001 iie Label Time of Day For Service Assembly Numbers See the Back of this Manual Page 11 3210 Timer Assembly ge QE ee VEA 61502 3210 REVA 24 25 40 27 26 28 29 For Service Assembly Numbers
39. jector Optional Backwash Parts ne RU cr dca ee ae Optional 1600 Injector io N w T T e id 61500 2750_REVA For Service Assembly Numbers See the Back of this Manual Page 20 Control Valve with 1700 Injector Item No Quantity Part No Description je d eee ee 44749 nies Valve Body 2750 D 10545 iiem Seal Piston D oleis 11451 nS Spacer 12 Hole 16589 iine Spacer HW M E PE unas TAAS es Piston 2750 Doni dress tentes 14452 t e Rod Piston Denon 10234 01 O Ring 024 560CD 10209 eee Quad Ring 010 M PETSTO 105998 ente End Plug Assembly 10598 01 2 End Plug Assembly Hot Water duntur 14905 su uy ein Gasket Injector Body 1600 1700 10 14802 Throat Injector xxc is for Injector Size jp Zf d NE Body Injector 1700 j M RE 14801 xxc Nozzle Injector xxc is for Injector Size 148082 nine Screen Injector 10229 edis Gasket Injector Cap 1600 du Er dated 11893 Cap Injector Stainless Steel 10228 rio uuu usus Cap Injector Brass gi o e NESTO TEST 14804 Screw Hex Hd Mach 10 24 x 2 3 4 ret ee t e Poet Washer Flo
40. jector is for Injector Size uiuit PEI E TET TO iui Body Injector 1600 20 uiuunt desees 16221 reete Disperser Air 29 eitis Mc 14805 statis Gasket Injector Body 1600 1700 For Service Assembly Numbers See the Back of this Manual 1650 Brine System Assembly 15 E 60011 REVC 24 Item No Quantity Part No Description Fitting Tube 3 8 Nut Brass Fitting Sleeve 3 8 Celcon Fitting Insert 3 8 Screen Brine Fitting Elbow 90 Deg 1 4 NPT x 3 8T Brine Valve Body Assy 1650 Spring Brine Valve Ring Retaining Guide Brine Valve Stem Nut Assy 3 8 Plastic Brine Valve Stem 1600 with Seat Seat Brine Valve O Ring 018 BLFC 1650 25 GPM Plastic BLFC 1650 50 GPM Plastic BLFC 1650 1 0 GPM Plastic Tube Brine Valve 2850 1600 Tube Brine Valve 2510 Tube Brine Valve 2850s Tube Brine Valve 1500 Tube Brine Valve 2750 Tube Brine Valve UF 1600 1650 Screw Slot Hex Hd 10 24X 18 8 Stainless Steel Cap Injector SS Gasket Injector Cap 1600 Screen Injector Nozzle Injector xx is for Injector Size Throat Injector xx is for Injector Size Body Injector 1600 Body Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 Retainer Flow Control Washer Flow 25 gpm Washer Flow 50 gpm Washer Flow 1 00 gpm Upflow Only Page 23 1700 Series Brine System Assembly For Service Assembly Numbers See the Ba
41. low Control las Mineral Brine Tank Tank gt N 5 Rapid Rinse 6 Brine Tank Fill Position P Brine Valve Brine Valve Flow Control Se Flow Contro OUTLET Page 35 Flow Data amp Injector Draw Rates 1600 0 injector 1 2 DRAW 0 7 1 RINSE 4 MRINSE 1600 1 injector ATOTAL 0 5 204 0 6 Du 60 4 02 va e o 0 1 0 2 0 0 i 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 2 5 DRAW 2 5 DRAW 3 m RINSE 1600 2 injector E RINSE 1600 3 injector ATOTAL A TOTAL 1 5 1 5 amp 1 5 5 T T e 0 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 3 5 1 DRAW 3 5 DRAW 3 JE RINSE 1600 4 injector 3 E RINSE 1700 3C injector 28 A TOTAL 25 4 TOTAL ju E x 1 5 1 0 5 0 I r 2 ES 60 80 100 20 40 60 PSI 80 100 120 eid inj 1700 5 inject m RINSE 1700 4 injector senes injector
42. mber of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes Page 8 BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK BACKWASH SECTION 2 MIN PER PIN 61502 3210REVA Figure 4 How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 change the length of refill time move the two pins at the end of the second group of holes as required 3
43. o stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank This step may need to be repeated Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration Replace control box cover Put salt in the brine tank NOTE Do not use granulated or rock salt Page 5 3200 Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract finger
44. place timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water condi B Clean control and add mineral cleaner tioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water
45. r should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 4 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass po
46. s to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time
47. sition Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions 60002 34REVC Figure 1 Residential Air Check Valve WARNING The system MUST be depressurized before removing any connections for servicing Page 4 Start Up Instructions The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor t
48. w Control specify size 1 60365 00 Housing DLFC 1 2 F x 3 4 F 11740 aite O ring 215 20 ordine PETER PE NE 11208 ml O ring 232 ERE 12461 01 Adapter Base 1 2 1 2 8 Quick Connect 22 ideis d nsns 10881 ees O ring 231 23 11224 irass seisena Screw Hex Hd 5 16 18 x 5 8 24 eH T7716 cmt Body Injector d ee eee 10914 Throat Injector is for Injector Size 2 Didier U suu n m 10913 Nozzle Injector xx is for Injector Size 2T aida 190227 nettes Screen Injector PA a niens REET 10692 Screw Slot Hex Hd 10 24 x 18 8 Stainless Steel Spacer End T0757B u me Spacer End Brass XE 15197 iei enin Screw Hex Wsh Mach 10 24 x 3 8 Not Shown 1 16221 uiis Disperser Air 1600 17996 Disperser Air 1700 For Service Assembly Numbers See the Back of this Manual Page 21 1600 Series Brine System Assembly 21 22 X3 23 G2 T s E 26 Foes llo Bec 29 ca 9 8 L j 60029_REVB Item No Quantity Part No Description EX 10328 Elbow 90 Deg 1 4 NPT 3 8 Tube pu as au usya 12767 itu Screen Brine Susu sa FERRE 1503925 au ms ua Fitting Insert 3 8 S eee 103295

Model 2750 Downflow Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents