T/PUMP®
Contents
1. MEMBRANE PANEL THERMOSTAT REF P N 04939 WHITE 15 1 2 BLUE 13 CORD TAPUMP BROWN 13 MANIFOLD ASSEMBLY REF P N 100144 GREEN YELLOW 6 1 2 GREEN YELLOW 6 REF MEMBRANE KEYPAD P N 100269002 CORD GND GREEN YELLOW LEAD 18 GREEN YELLOW 6 WHITE 7 1 2 w2 c a HDR 1X5 lt HDR 1X3 Figure 11 Wiring Diagram www gaymar com 29 SERVICE MANUAL PARTS ILLUSTRATION TP600 amp 700 Series T PUMP t Ni i E M ud Sas E n E LI IU p d Figure 12 Parts Illustration for Kits 30 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP PARTS ILLUSTRATION Figure 13 Parts Illustration Continued www gaymar com 31 SERVICE MANUAL EPLACEMENT PARTS LIST TP600 amp 700 Series T PUMP 8 2 Item Qty Description 90514003 TP650 1 KIT Upper front amp Rear Housing 19 3 Screw Type B1 Thread Cutting p Pan HD SST 4 x 3 8 LG 20 90514013 4 Screw Type B1 Thread Cutting SST 6 7 8 LG 21 4 Screw BT Thread Cutting 8 x 3 4 LG 22 90603000 1 23 91275059 1 24 91390000 1 25 91454052 2 26 100092000 2 2 100127000 1 2 100129000 JJ A 100822002 TP700 100822001 TP702 100822000 Includes both Front amp Rear plastic housing Label Keypad A TP650 TP700 1 KIT PC Bo2. 33cm x 46cm Nonwoven fabric on each side with Colder style connectors 10 per carton TP622E Mul T Pad 15 w x 22 38cm x 56cm Nonwoven fabric on each side with Colder style Connectors 10 per carton TP626E Mul T Pad 18 w x 26 33cm x 46cm Nonwoven fabric on each side with Colder style Connector 10 per carton Non CE Products To order any of these products contact your dealer or Gaymar s Customer Service Department at Telephone 716 662 2551 International 716 662 8757 800 828 7341 Fax 800 993 7890 Fax 716 662 0730 Or visit our website at www gaymar com WWW gaymar com 5 SERVICE MANUAL TP600 amp 700 Series T PUMP PUMP FEATURES Easy to Use See KEYPAD FEATURES TP600 series TP700 series Keypad and TP702 Attached hose 10 ft 305 cm dual hose Connectors allow pads to be connected to the pump Figures 1A and 1B Indicates no flow Turns off heater if pump is tipped Warm Cool Three setpoints on the TP600 series Delivery Four temperature setpoints on the TP700 series Therapy Cycles Choose from 20 minute 30 minute or Continuous TP700 series cycles only On Standby Indicates power is supplied to the unit Button Over Temp Limit thermostat shuts off pump and heater if the FEATURES Safety high temperature limit is exceeded Thermostat Self Check Automatic system check at startup Hose cord Convenient and easy storage areas for hose and Management cord Comfortable Designe
3. TROUBLESHOOTING SERVICE MANUAL TP600 amp 700 Series T PUMP Possible Cause Both the Temperature and Therapy Cycle Setpoint lights are blinking TP700 Series Only T Pump will not heat T Pump will not cool Temperature or Therapy Time buttons do not work TP700 Series Only Water leaks from hose connectors Unit is in Off Therapy cycle time Reservoir is empty Flow is blocked Therapy Cycle is off Reservoir is empty Flow is blocked Ice is depleted The buttons have been locked Damaged O ring Locking ring on Clik Tite connector is not snapped into place See Figure 6 Colder style connector not seated properly Indication only Refill with room temperature water to proper level Reference Flow indicator light is on above Wait for therapy cycle on Refill with room temperature water to proper level Reference Flow indicator light is on above Drain excess water to Cooling water line and fill remainder of reservoir with ice Press and hold the lock button for two seconds Replace Clik Tite connector Male P N 03887000 Female P N 038840000 Snap Clik Tite connector shut Secure pad connection to pump See Colder style Connectors Replace connectors or pad if defective 28 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP TROUBLESHOOTING SENSOR LEADS 5 REF SENSOR P N 100255 REF PC BOARD P N 100140
4. PARTS GAYMAR equipment and products are warranted against defects in material and workmanship under normal use and operation from the date of purchase for the time periods listed below for the respective equipment and products Except for such warranty GAYMAR disclaims all other expressed and or implied warranties including but not limited to the implied warranties of merchantability and of fitness for a particular purpose All labor performed and parts provided free of charge for a period of one 1 full year from the date of purchase provided the equipment is returned with prior authorization prepaid to GAYMAR Industries Free replacement of product where defects in materials and or workmanship are evident at time of delivery provided the product is returned with prior authorization prepaid to GAYMAR Industries Free replacement of product where defects in materials and or workmanship occur within 90 days from date of delivery provided the product is returned with prior authorization prepaid to GAYMAR Industries Defective parts will be exchanged free of charge where defects in materials and or workmanship occur within 90 days from date of delivery provided the parts are returned with prior authorization prepaid to GAYMAR Industries www gaymar com 33 T PUMPS AND 5 ARE MADE IN THE USA Gaymar Your patients Our commitment GAYMAR INDUSTRIES INC 10 Centre Drive Orchar
5. 4 screws from the back of the Upper Housing handle Remove the Rear Housing to the Tray or Front Housing PC Board Perform the steps for Reservoir and Upper Front amp Rear Housing disassembly Lift the Upper Front Housing from the Tray assembly Remove the Keypad Ribbon cable Fig 8 Item 10 from the PC Board Fig 8 item 1 Remove the Temperature Sensor Fig 8 Item 8 from the PC Board Remove the 6 wires from the PC Board Remove the 3 Screws from the PC Board Heater Kit Assembly Perform the Steps for Reservoir and Upper Front amp Rear Housing disassembly Remove the two 2 screws from the Manifold backup limit thermostat Fig 8 Item 2 Remove the 2 wires from the Cartridge Heater One goes to the PC Board the other goes to a neutral wiring connector Remove the Temperature Sensor Fig 8 Item 8 from the Brass Heater Manifold Cut the Gray Hose connected to the Brass Heater Manifold Remove the two 2 brass fittings on the bottom of the Tray assembly which hold the brass manifold block to the tray Discard the two 2 o rings between the brass heater manifold and the tray assembly 24 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP DISASSEMBLY REASSEMBLY Heater Assembly e Perform the Steps for Reservoir and Upper Front amp Rear Housing disassembly e Remove the 2 wires from the Cartridge Heater One goes to the PC Board the other goes to a neutral wiring co
6. as specified in the facility s preventive maintenance program REQUIRED or equivalent Th ter with 309 F to 125 F 2 C to 529 quivalen ermometer wi EQUIPMENT range with 2 F 1 C accuracy TPT9 is used to measure the temperature and the flow of the water entering the pad To use with Colder style connectors also order adapter hose P N 77926 000 Stop Watch for testing Over Temperature Safety Circuit e Mul T Pad Test Probe T Pump P N 100925000 Note To order Test Probe and Mul T Pad contact your dealer or Gaymar s Customer Service Department NOTE If the flow meter is o9 connected in reverse the flow O T Pad size 12 or 22 meter will indicate no flow Reverse the pump connections so that the male fitting with black O ring is on the supply side Be sure pad is flat and at same level as pump Fill well with water before inserting thermometer Figure 9a Functional Check Setup Clik Tite IPTS 9 GPH minimum Read at top of float Plug into a properly Fitting and tube closest Male Clik Tite connector 7 7 to front of T Pump black O ring grounded outlet 020 26 NOTE If the flow meter is connected in reverse the flow meter will indicate T Pad size 12 or 22 no flow Reverse the pump hose Be sure pad is flat and connections to change t
7. 81002000 Thermostat Sort 100261000 TP702 100261001 Motor Plate Assembly Hose Assembly Clik Tites Hose Assembly Colders BA 100267000 Cord Power Assembly Gray 7 Tape Teflon 1 4 Wide TP702 10053 EURO Ty Wrap Self Locking 41 100269001 1 Membrane Panel Professional Tubing PVC Panacea 1 4 ID x 3 8 42 100269002 1 Membrane Panel Classic OD x 3 1 2 LG 43 100269003 1 Membrane Panel CE 81002000 Tubing PVC Panacea 1 4 ID x 3 8 44 100275000 1 Cap Teathered Rivet Assembly OD x 6 LG 45 100283000 1 Magnet Driver Assembly 90018029 Screw Machine 4 40 x 1 2 FH 46 100286000 1 Label Instruction TP600 Classic Phillips 47 100286001 1 Label Instruction TP700 Professional 90018075 Screw Mach PH CR 8 32 UNC 48 100289000 1 Label Ratings Classic 2A x 3 8LGS UJ UJ 1 1 4 1 49 100289001 1 Label Ratings Professional 90018082 4 Screw Machine Pan HD 8 32 50 100289002 1 Label Ratings Classic W Colder x 1 SST 51 100289003 1 Label Ratings Professional W Colder 90049005 LockWasher Spring 6 SST 52 100292000 1 Clip Cord 90076018 Bushing Straight Thru HEYCO 1210 54 100578000 1 Label Danger 90295019 1 90295020 1 O Ring Silicone 18 90385000 Cup Suction 14 1 1 1 1 1 2 1 2 0 1 2 13 5 6 O Ring 7 UJ NO www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP WARRANTIES WARRANTIES PUMP PAD SINGLE PATIENT USE PAD REUSABLE
8. D MECHANICAL HAZARDS ONLY IN ACCORDANCE IEC 60601 1 WITH UL 60601 1 AND CAN CSA C22 2 NO 601 1 ASTM F 2196 2002 EN 60601 1 NS 5 60601 1 2 8 08 10 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP OPERATING INSTRUCTIONS CLIK TITE CONNECTORS The TP600 amp 700 Series T Pump is supplied with Clik Tite connectors To connect and disconnect Clik Tite connectors from hose to pad 1 Insert male fittings into female fittings with a twisting motion Figures 6A and 6B Note Refer to Figure 1B on page 4 when connecting multiple pads 2 When fittings are fully inserted snap locking ring into place Figures 6C and 6D 3 Todisconnect reverse the procedure 4 Toopenorclose the hose pinch clamps Open the clamp by pushing the serrated end Figure 7B Close the clamp by pressing the clamp together Figure 7C Figure 6 Clik Tite Connectors www gaymar com 11 SERVICE MANUAL OPERATING INSTRUCTIONS TP600 amp 700 Series T PUMP COLDER STYLE To connect and disconnect Colder style connectors to a pad CONNECTORS 1 Push the male coupling onto the female coupling When you hear an audible click the connectors are joined Figure 7A 2 To open or close the hose pinch clamps Open the clamp by pushing the serrated end Figure 7B Close the clamp by pressing the clamp together Figure 7C 3 disconnect press down on the thumb tab of the female coupling The
9. OUBLE SHOOTING 26 TO RETURN PUMPS TO FACTORY FOR REPAIR OR REPLACEMENT PARTS LIST 32 EXCHANGE WARBANLDIESsnttrrton i anderen eei in 33 Figure 1 a amp Dioec pisc 4 Merchandise returned to GAYMAR must be accompanied by a POE 6 Return Goods Number RG issued by GAYMAR authorizing 7 goods to be returned Contact Customer Service at gues 11 716 662 2551 FOUE AC ccm 12 Fax 800 993 7890 Figure 17 International 716 662 8757 gue on Fax 716 662 0730 29 Figure P NERO 30 Provide the model serial number and detailed nature of the omen ree ee 31 problem You will be given a Return Goods Number RG SYMBOLS USED WITHIN THIS MANUAL AND ON THE PRODUCT Warm Water Fill Line e Cold Water Fill Line a ea ra Attention consult Operator s Manual Water Levels The serial number can be found on the bottom of the T Pump er t Dangerous Voltage T PAD Mul T Pad Clik Tite and Gaymar are registered Type BF Applied Part trademarks of Gaymar Industries Inc U S PATENT 4 068 870 2008 Gaymar Industries Inc All rights reserved Do not penetrate with sharp object www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP SAFETY PRECAUTIONS SAFETY DANGER PRECAUTIONS Risk of explosion Do not use in the prese
10. The T Pump goes into Operating Temperature Function Test mode and the Pump starts pumping with the Standby light on with a flow of 9 GPH minimum e 107 F 42 C setting is selected www gaymar com SERVICE MANUAL FUNCTIONAL CHECK TP600 amp 700 Series T PUMP e Continuous light is on TP700 Series Only e System disables the Wave feature to maintain a steady 107 F supply of water to the pad The T Pump controls 107 F 42 C at the inlet to the pad for 15 minutes the duration of the test 8 After 13 minutes verify with the TPT9 that the Temperature is at 107 F 2 F 42 C 1 C and flow is 9 GPH minimum Note If the T Pump does not reach the temperature and flow press the On Standby button unplug the unit check the pad and hoses for kinks and start over 9 After 15 minutes observe that the T Pump starts the Over Temperature Safety Circuit Test The T Pump gives a three long beeps with the Warning light on This signals the start of the Over Temperature Safety Circuit Test Note If the system does not shut 10 Start the stop watch to make sure the Over Temperature condition is down in an over temperature detected in 30 seconds condition in 30 seconds press the On Standby button then unplug the T Pump Contact your dealer or Gaymar s Technical Service Department for assistance WARNING If this step is not followed damage to the T Pump may result The T Pump gives a long beep a
11. a Therapy mode Possible Power Fail Unit is running after a 20 or 30 minute Off therapy cycle period has reached the desired Setpoint and is now timing the 20 or 30 minute On cycle period TP700 Series only The unit just went into or came out of Lock mode TP700 Series only Safety Circuit Function Test has started Note This would be followed with the unit starting while stillin Standby mode See the Functional Check section for details Insert the plug fully into the properly grounded Hospital Grade receptacle Refill with room temperature water to proper level Straighten the hose Open the clamp Refill with room temperature water to proper level Refill with room temperature water to proper level Indication only A Setpoint outside body temperature range is selected Insert the plug fully into the receptacle place the unit into Standby mode then unplug the T Pump If power is removed while unit is in On Mode the Power Fail alarm will beep for approximately 10 minutes Indication only to indicate an On Therapy cycle period is timing Indication only Note This should only be performed by medical service personnel If this mode was started in error press the On Standby button to stop the test and go back to Standby mode with the pump off www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP TROUBLESHOOTING Possible Cause T Pump running with
12. a home environment perform only step 2 and the refill instructions in step 7 Only use Mul T Pads The unique button design allows optimal water flow and provides trouble free operation when the pad is folded This reduces the number of different sizes of pads your facility must keep in inventory The Mul T Pads with Clik Tite connectors can be interconnected to provide therapy to more than one body site at a time Figure 1B page 4 Refer to Catalog Descriptions on page 5 for a list of various pads and ordering information SERVICE MANUAL WATER TEMPERATURE CONTROL TP600 amp 700 Series T PUMP WATER TEMPERATURE CONTROL FLUID SYSTEM There are three devices that control the operation of the heater in the GAYMAR T Pump e The temperature is thermistor controlled fig 8 item 8 This temperature is selectable from the operator s keypad fig 8 item 10 To prevent unauthorized temperature setting changes a lockout key is available on the TP700 Professional model limit thermostat fig 8 item 2 is mounted on the brass manifold block figure 8 item 6 This thermostat senses water temperature flowing to the pad and will shut off the heater if the water temperature exceeds specific limits 1209F The purpose of the limit thermostat is to prevent the pump from providing water at too high a temperature to the pad e The control of the selected temperature is performed by a dual thermistor fig 8 item 1 D
13. amperes The maximum allowable reading is 100 microamperes 200 microamperes for 230 volt model Record the highest reading 2 Disconnect leakage meter setup 22 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP FUNCTIONAL CHECK Inspection forms vary from hospital to hospital The following sample form is intended as a guide so that the important parameters are recorded T Pump Functional Check and Safety Inspection Form Date Model Number Serial Number Value Okay Action Action Needed Taken check one Inspect physical condition line cord plug housing Inspect hose connections and connectors Measure flow gt 9 gph 34 Iph indicate value Measure operating temperature 107 F 2 F Indicate average Backup limit test 108 F 1199F Leak Test Measure ground resistance lt 0 5 ohm indicate value Measure current leakage lt 100UA 120 V lt 200UA 230 V Signature www gaymar com 23 DISASSEMBLY REASSEMBLY SERVICE MANUAL TP600 amp 700 Series T PUMP Reservoir Unplug the Unit Drain the Reservoir Remove the nine 9 screws which retain the Reservoir to the Tray assembly Lift the Tray assembly from the Reservoir and set aside Note Be careful to keep the Upper Housing with the tray It can be lifted from the tray but there are wires connecting the two parts Upper Front amp Rear Housing Perform the Steps for Reservoir disassembly Remove the four
14. ard Sensor Assembly This assembly comes with a pre calibrated sensor and PCB assembly They are a Matched set Do not use the old sensor with the new PC Board or the old PC Board with the new sensor 100898000 TP702 100898001 Label Ground Identification Screw Mach Flat C Sunk HD CR SST 6 32 x 3 8 LG Toroid Ferrite Ring UJ TP650 100819000 TP700 TP702 100819001 TP650 1 Upper Front Housing Assembly 100818000 Includes Front Plastic Housing with TP700 Label 100818001 TP702 100818002 KIT Upper Rear Housing Assembly Includes Rear Plastic Housing with Label Screw Mach Fillister Head 6 32 x 1 4 LG SST Connector Lever Nut 3 Terminal BA Reservoir Co Tray Assembly TP702 100129001 29 100130000 1 30 100132000 1 Impeller Magnet Assembly mpeller Housing Bottom 5 TP650 TP700 1 KIT Heater Assembly Includes Brass 100821001 Manifold 2 O Rings 4 Fittings 31 100133000 1 Impeller Housing Top TP702 32 100134000 1 Pin Impeller 100821002 33 100139000 1 Housing Front Assembly 6 100820000 1 KIT Reservoir Assembly Includes 35 100142000 1 Housing Rear Assembly Reservoir Gasket Rubber Feet Label P 100144000 Heater Assembly 120 VAC 03394000 itting Manifo TP702 03791001 2 Strap Hose Hose 100144001 Heater Assembly 230 VAC 04152000 1 37 100152000 1 O Ring Reservoir 04939014 1 08086000 1 08648000 Source 3 Locally Source Locally
15. ating materials Air flow is required to maintain system performance www gaymar com 3 INTRODUCTION SERVICE MANUAL TP600 amp 700 Series T PUMP INTRODUCTION Connecting the Pads Heat therapy is effective in the dilation of blood vessels thereby increasing the blood flow to the heated area Heat therapy has a variety of uses the most common being treatment of aches and pains in joints and muscles Cooling therapy assists in vasoconstriction decreasing blood flow and decreasing the metabolism in the affected area Cooling therapy is applied in the acute phase of injury minimizing blood loss inflammation of the tissue and can be effective in pain management The GAYMAR Localized Temperature Therapy System provides therapy by warming or cooling the enclosed water and circulating it through the Gaymar Mul T Pad The pad is connected to the Gaymar T Pump with easy to use Clik Tite or Colder style connectors The Mul T Pad provides the interface for delivering the temperature therapy The unique button design allows water to flow and provides trouble free operation when the pad is folded to form a customized fit This reduces the number of pads your facility must keep in inventory The pads are applied to the part of the body requiring therapy and the circulating water maintains the pad at the setpoint temperature The setpoint temperature TP700 series only can be locked to prevent tampering Figur
16. couplings will partially disconnect 4 Pullthe male coupling out fully to disconnect Figure 7D Figure 7 Colder Style Connectors 12 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP OPERATING INSTRUCTIONS START UP PROCEDURE 1 Before filling the pump always attach a pad to the connector hose or close the clamps on the connector hose ends Make sure that there are no kinks in the hose or pad Open the hose clamps 2 Open the fill cap on top of the pump 3 To fill for cooling a Fill with cold water to the Cooling water line b Fill with ice to the full capacity of the reservoir AAA 4 To fill for heating fill with room temperature water to the Heating water line 5 Plug the T Pump into a properly grounded Hospital Grade receptacle 6 Press the On Standby button The light next to the selected temperature begins to flash 7 Use the keypad to set the temperature as directed by the prescriber For the TP700 Series only after setting the temperature press and hold the lock Temperature Setpoint button for 2 seconds to lock the setpoint Note If you toggle past the desired setpoint keep toggling to start at the beginning of the setpoint column If warming the selected water temperature will be reached in approximately 11 minutes and the light next to the selected temperature becomes steady 8 Check the water level If it drops below the operating level add water 9 Apply th
17. d Park NY 14127 2295 Phone 1 800 828 7341 716 662 2551 International 716 662 8757 Fax 1 800 993 7890 716 662 0748 International 716 662 0730 Available in Canada through Waterloo Bedding Co LTD 825 Trillium Drive Kitchener ON N2R 1J9 Phone 1 800 203 4293 519 742 4447 Fax 519 742 3699
18. d for a more comfortable grip when moving Handle Design the pump Dual Micro Two electronic circuits one over temperature Processor sensing circuit Tethered Easy Prevents misplacing the cap Only 1 4 of a turn is Open Cap needed to remove or secure the cap Handle Vents The vents in the handle allow air flow to keep the motor and heater inside the unit cool Easy to Use Keypad Standby Button Handle Vents Comfortable Handle Flow Indicator Tethered Easy Open Cap Cord storage Temperature Setpoints for warm Therapy Time Cycles TP700 series only Hose storage Figure 2 T Pump Features 6 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP FEATURES KEYPAD FEATURES TP600 SERIES T Pump Classic On Standby Coating e ODO Figure 3 TP600 Series Keypad Indicator Warning See the Troubleshooting section Water Flow Check hoses and clamps for kinks or occlusions Water Level Check water level Setpoints Press the button at the bottom of the setpoint indicator to toggle through the three setpoints High Heat is 107 F 42 Low Heat is 100 F 38 C Cooling is 50 F 10 C c On Standby Green indicates the unit is on Button Yellow indicates power is supplied to the unit but the unit is not on www gaymar com 7 SERVICE MANUAL FEATURES TP600 amp 700 Series T PUMP KEYPAD FEATURES TP700 SERIES Th
19. d to open the tray assembly Refer to section DISASSEMBLY REASSEMBLY to install the Test probe as shown in figure 10 Attach a pad to the connector hose See Figure 9a 9b Then unkink the pad and hose Open the hose clamps Open the fill cap on top of the pump Fill with room temperature water to heating water line Plug the T Pump into a properly grounded Hospital Grade receptacle The T Pump performs its self test of the lights and audible alarm with light pattern and short audible beep The T Pump goes to Standby mode with only the Standby light on Press the On Standby button The T Pump starts running at the default Setpoint of 100 F 38 C Note The Control amp Over Temperature processor are reading the room temperature This makes the system believe it will always require the heater due to the temperature the processors read is below the required Setpoint This will drive the water flowing through the system to a temperature that will trip the thermostat in approximately 10 to 15 minutes Record the peak temperature read by the thermometer The temperature recorded must be between 108 F 42 2 C and 119 48 3 C If the thermostat operates outside its intended range it must be replaced After the thermostat Trips the system will cool down to a temperature that resets the thermostat in approximately 20 to 25 minutes This Trip Reset cycle will continue until the unit is put back into Standby mode Press
20. e 1a Localized Temperature Therapy System with Single Pad with the TP650 and TP700 Series The Mul T Pads can be interconnected using Clik Tite connectors to provide therapy to more than one body site at a time Figure 1b Localized Temperature Therapy System with Multiple Pads Figure 1 Single Pad Multiple Pad Connections www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP INTRODUCTION Catalog Descriptions Catalog EUN UR TP650 Classic Control Unit TP700 TP702 Professional Control Unit TP22B Mul T Pad 15 w x 22 l 38cm x 56cm All Polymer 10 per carton TP22C Mul T Pad 15 w x 22 38cm x 56cm Nonwoven fabric on one side pliable polymer on the other side 1 per carton TP3E Mul T Pad 3 w 23 l 8cm x 58cm Nonwoven fabric on one side pliable polymer on the other side 10 per carton TP12E Mul T Pad 13 w x 18 33cm x 46cm Nonwoven fabric on one side pliable polymer on the other side 20 per carton 22 Mul T Pad 15 w x 22 38cm x 56cm Nonwoven fabric on one side pliable polymer on the other side 20 per carton TP26E MuleT Pad 18 w 26 46cm x 66cm Nonwoven fabric on one side pliable polymer on the other side 10 per carton TP22G Mul T Pad 15 w x 22 38cm x 56cm Heavy Polymer Reuseable 10 per carton TP650C Classic Control Unit with Colder style connectors TP700C Professional Control Unit with Colder style connectors TP612E Mul T Pad 13 w x 18
21. e Mul T Pad to the patient as prescribed Follow the Mul T Pad instructions 10 Position the pump at or above the level of the pad Note If the pump is placed below the pad s water will drain into the pump when it is shut off If the pump has been overfilled or if multiple pads are connected excess water can leak SHUTDOWN PROCEDURE 1 Press the On Standby button so that the Standby light is lit Unplug the T Pump Close all hose clamps pu S Disconnect pad s from pump To prevent water spillage always disconnect pad from pump with connectors raised above the level of the pad and pump 5 Coil the hose and attach the Clik Tite connectors together on the hose See Figure 5 where applicable 6 Securethe hose to the T Pump using the tube set strap 7 Wrap the power cord around the unit www gaymar com 13 SERVICE MANUAL STORAGE CLEANING TP600 amp 700 Series T PUMP STORAGE CLEANING Storage Short term 1 Close the hose clamps Less than 1 day Disconnect the pad Connect ends of the connector hoses together where applicable Open the hose clamps Leave water in the reservoir Su EMO dE w Coil and fasten the hose using the tube set strap and wrap the power cord around the unit Storage Long term 1 Drain the pump See instructions below 2 Coil the hose rather than folding it to prevent hose kinks 3 Fasten the hose using the tube set strap and wrap the power cord arou
22. erapy Time T Pump e Professional Timin Celer LE Figure 4 TP700 Series Keypad Indicator Warning See the Troubleshooting section e Water Flow Check hoses or clamps for kinks or occlusions Water Level Check water level Setpoints Press the button at the bottom of the setpoint indicator to toggle through the four setpoints Temperatures are identified in C and F Setpoint Prevents tampering Lock Press and hold for 2 seconds to lock or unlock the setpoint Therapy Continuous cycle 30 minute cycle or 20 minute cycle Cycles Continuous 30min Cycles 20min Cycles On Standby Green indicates the unit is on Button Yellow indicates power is supplied to the unit but the unit is not on e 0550 8 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP FEATURES KEYPAD FEATURES TP702 T Pump Professional Figure 5 TP702 Keypad Indicator Warning Light See the Troubleshooting section e Water Flow Check hoses or clamps for kinks or occlusions m Water Level Check water level Setpoints Press the button at the bottom of the setpoint indicator to toggle through the four setpoints Temperatures are identified in C and F 10 50 C 2 Setpoint Lock Prevents tampering Press and hold for 2 seconds to lock or unlock the setpoint Continuous cycle 30 minute cycle 20 minute cycle Green indicates the unit is on Yellow indicates power
23. he direction at same level as pump of flow Fill well with water before inserting thermometer Figure 9b Functional Check Setup Colder minimum Read at top of float Fitting and tube closest to front of T Pump Plugintoaproperly Adaptor Hose Assembly grounded outlet 18 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP FUNCTIONAL CHECK Operating Temperatures Flow and Over Temperature Safety Circuit Check Test Setup Physical Condition Check Flow amp Operating Temperature Test Note If at any time the Function test needs to be stopped press the On Standby button This section provides a complete check of all T Pump functions Follow the steps in this section carefully paying particular attention to each step and its expected result If at any time the expected result can not be verified press the On Standby button to stop the test then restart the procedure If after a second attempt the expected result can not be verified press the On Standby button to stop the test then unplug the T Pump and call your dealer or Gaymar s Technical Service Department for assistance Connect the T Pump to the TPT9 and Mul T Pad as shown in Figure 9a 9b 1 Examine the plug and line cord along its entire length for physical damage such as cuts or cracked insulation A damaged line cord sho
24. is supplied to the unit but the unit is not on www gaymar com 9 SERVICE MANUAL SPECIFICATIONS TP600 amp 700 Series T PUMP LL Electrical Classification Class equipment with Type BF applied part suitable for continuous operation Not classified for protection against ingress of liquid Not classified for use in the presence of flammable anesthetics Size approx 11 5 x 8 x 8 29 2cm x 20 3cm x 20 3cm Weight 6 5 Ibs 2 9 kg when empty 9 Ibs 4 0 kg with unit filled with water to heating level 9 gph 34 Iph minimum with pad attached Ambient operating 60 F to 90 F 15 6 C 32 2 C temperature Environmental conditions 20 F to 120 F 28 C to 48 C for transport and storage At uncontrolled RH Temperature setpoints TP650 Classic 107 F 42 C High heat 100 F 38 C Low heat 50 F 10 C Cooling TP700 Professional 107 F 42 C 100 F 38 C 95 F 35 C 50 F 10 C Average temperature 2 F at 107 F 1 at 42 C accuracy Maximum Contact Surface 107 F 42 C Temperature High Limit Safety 111 F to 118 F Temperature 44 C to 48 C International harmonized 3 wire cordset Current leakage 300 microamperes maximum 500 Max Electrical requirements 230 10 Voltage VAC 120 10 50 Hz Frequency Hz 60 1 6A Current amps 3 1 amperes Certifications MEDICAL ELECTRICAL EQUIPMENT WITH EN 60601 1 2 RESPECT TO ELECTRICAL SHOCK FIRE AN
25. m Gaymar Your patients Our commitment T PUMP TP600 amp 700 Series Localized Temperature Therapy System Service Manual www gaymar com P N 100987000 RevA 12 08 SERVICE MANUAL TP600 amp 700 Series T PUMP CONTENTS BEFORE YOU BEGIN icosccvssstvsctsuvccetvinauvedssiieetesenns 2 BEFORE YOU BEGIN SAFETY PRECAUTIONS iataiiciiikisveiesig bi rin 3 INTRODUCTIODL rE Fer relire bao 4 PUMP FEATURES ete 6 Read and understand this T PUMP SERVICE MANUAL KEYPAD FEATURES TP600 SERIES 7 and all SAFETY PRECAUTIONS KEYPAD FEATURES TP700 SERIES 8 a KEYPAD FEATURES 702 9 prior to servicing the T Pump SPECIFICATIONS 10 CONNEGTORS 11 Only qualified medical service personnel should repair or COLDER STYLE CONNECTORS 12 perform function tests on the T Pump Contact your dealer or 13 Gaymar s Technical Service Department for assistance SHUTDOWN 13 STORAGE CLEANING rennen 14 Telephone 800 828 7341 WATER TEMPERATURE CONTROL 16 THEORY OF 17 716 662 2551 FUNCTIONAL CHECK 18 DISASSEMBLY REASSEMBLY 24 TR
26. nce of flammable anesthetics Risk of electric shock Disconnect power before servicing the T Pump WARNING This device pumps temperature controlled water through a pad Set the pad temperature only as directed by and under the guidance of the prescriber Check the skin integrity of the body surface to which therapy is applied Evaluate patient response to temperature application Check patient s skin for adverse reactions every 30 minutes or as directed by the prescriber Failure to adhere to these warnings could result in patient injury The following Groups Conditions require additional surveillance Group Condition at risk Potential Injury Pediatric patients The portion ofan Hyperthermia infant s skin surface in contact with Hypothermia a pad in relationship to their body mass can potentially affect their body temperature Patients with impaired circulation Areas of application under pressure Only qualified medical service personnel should repair the T Pump Improper repair may result in death or serious injury equipment damage or malfunction Use T Pump TP600 amp TP700 series controls with Mul T Pads For catalog numbers and descriptions see page 5 Do not place additional heat sources between the patient and pad Skin damage may result CAUTION Federal law restricts this device to sale by or on the order of a physician Do not cover the control unit with blankets pillows or other insul
27. nd flash of the Warning light The pump stops No water will be flowing to the pad Telephone 800 828 7341 The Heater is turned on at 10096 power with no flow 716 662 2551 The 1079F 42 C Setpoint light starts flashing The 20 minute cycle light starts flashing TP700 Series Only When the T Pump detects an Over Temperature Condition temperature trip point of 1159F 5 F 46 C 2 C the T Pump gives an audible beep and flashes the Warning light The system then cycles and goes into Standby mode with the Warning light on 11 When the Warning light turns on stop the Stop Watch 12 Restart the Stop Watch to make sure the T Pump cools down to a point where the thermostat resets and the Warning light turns off in 60 minutes Or to speed up the cool down go to step 13 13 To speed up the cool down a Unplug the T Pump b Refill the reservoir with room temperature tap water c Restart the unit in Cooling mode The system starts cooling down in Standby mode The thermostat resets within 5 minutes The test is completed 14 Shut down the T Pump as described on page 13 20 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP FUNCTION CHECK BACKUP LIMIT THERMOSTAT TEST This test is used to insure the temperature at the pad stays below a safe level in an over temperature condition Figure 10 Connection of Test Temperature Sensor Test Procedure 1 To perform this test you will nee
28. nd the unit Draining 1 Disconnect the T Pump from AC power 2 Clamp the hose clamps 3 Disconnect the pad or hoses from one another keeping hoses at or above the level of the T Pump 4 Openthe hose clamps 5 Remove the fill cap and invert the T Pump over a sink 6 When all fluid has drained from the hoses and reservoir replace the fill cap 7 Connect the hoses together where applicable 14 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP STORAGE CLEANING Institutional Hospital Cleaning Instructions Pads Accessories www gaymar com Note Clean and change the water monthly or more often depending on use Clean the outer surfaces of the T Pump with one of the following A damp cloth and soapy water Aspray cleaner such as Fantastik A mild abrasive cleanser without bleach 1 Prepare a germicidal solution according to the manufacturer s instructions Use AirKem A 33 available from Ecolabs Inc 370 Wabasha St Paul MN 35102 phone 1 800 247 5362 or from GAYMAR product catalog MTA33 2 Drain the pump 3 Connect hose set together 4 Fill the reservoir to the Heating water line on the back of the reservoir 5 TP650 Select Low Heat on the keypad TP700 Series Select the 95 F 35 C temperature setpoint on the keypad 6 Start the T Pump and circulate the solution for one hour 7 Drain the solution and refill the pump with clean water NOTE In
29. nnector Remove the 2 brass fittings on the bottom of the Tray assembly which holds the brass manifold block to the tray To assembly reverse the disassembly steps Special attention is required for the following 1 Gray hose can be placed in warm water lt 50 to facilitate installation on manifold fittings 2 Allo rings must be seated The reservoir o ring is shaped and shape must be aligned with the reservoir 3 Allfittings on the manifold should have teflon tape applied to prevent leaks 4 Insure wires are cleared from between enclosures and away from enclosure screws 5 Insure wires are routed away from the cooling fan blades 6 For proper screw size and location for reservoir and housing refer to parts illustration and replacement parts list www gaymar com 25 TROUBLESHOOTING TROUBLESHOOTING SERVICE MANUAL TP600 amp 700 Series T PUMP Possible Cause T Pump will not turn on T Pump will not pump Flow indicator light is on Warning indicator amp Audible alarm Flash Beep 26 The electrical cord is not plugged into a properly grounded Hospital Grade receptacle Water level is low or reservoir is empty Water flow to pad or hose is restricted Clamp is closed Water level is low or reservoir is empty T Pump is filled with water that is too hot A High Heat 107 F 42 C or Cooling Setpoint was selected 50 F 10 C Loss of power while unit was in
30. the Standby light on Warning indicator on with unit in Standby mode Flow indicator and Standby indicator are on with T Pump not pumping Temperature Setpoint light blinking Safety Circuit Function Test has started Note This would be followed with the unit starting while still Standby mode See the Functional Check section for details Unit shut down in an over temperature condition Safety Circuit Function Test completed successfully Unit detected a Flow warning for more than 5 minutes thus goes to standby Unit is warming up to the selected setpoint Unit is in Cooling mode for longer than 40 minutes Important This should only be performed by medical service personnel If this mode was started in error press the On Standby button to stop the test and go back to Standby mode with the pump off Empty the reservoir and refill with room temperature water Make sure all clamps are open Press the On Standby button Verify flow through the pad The Warning light will turn off within 5 minutes Allow the system to cool for 60 minutes or until the Warning light turns off Reference Flow indicator light is on above Correct the problem and press the On Standby to put the unit back into Run mode Indication only Follow the shutdown procedure Drain the water in reservoir to ice fill level and refill with ice Follow the start up procedure www gaymar com 27
31. the On Standby button The T Pump goes into Standby mode Unplug the T Pump Unplug the Test probe and plug the Original Temperature Sensor back in 10 Close the unit Refer to section DISASSEMBLY REASSEMBLY www gaymar com 21 SERVICE MANUAL FUNCTION CHECK TP600 amp 700 Series T PUMP LEAK TEST e Immediately upon completion of the previous test tilt unit towards you so the front is down Hold for three 3 minutes e Return the unit to upright position and carefully check the reservoir tray joint for leaks Repeat process turning pump on back face If leakage is found refer to DISASSEMBLY REASSEMBLY Reservoir section DANGER Risk of electrical shock Be sure unit is unplugged when performing the ground resistance test GROUND RESISTANCE CHECK 1 Use a ground resistance meter to measure the resistance between the ground pin on the plug and the brass manifold block fig 8 item 6 Contact is available through the hole where the hoses connect to the pump This value should not be more than 0 5 ohm CURRENT LEAKAGE CHECK It will be convenient to check current leakage at this point since the unit is full and connected to a pad 1 Measure the maximum current leakage in all combinations of heater ON or OFF and On Standby ON or Standby Access to chassis ground for current leakage testing is available through the hole where the hose connects to the pump The highest reading is typically less than 30 micro
32. ual Processor design The Control Processor reads its thermistor and determines if heat is required If heat is required it sends a signal to an Over Temperature Processor The Over Temperature Processor reads its thermistor and insures the temperature is below the over temperature value before it allows the heater fig 8 item 5 to turn on The pump is a sump configuration magnetically coupled to an impedance protected shaded pole AC Motor fig 8 item 3 The return hose fitting fig 8 item 7 is machined internally to act as an orifice This maintains a back pressure in the pad to make it resistant to flow restrictions 16 www gaymar com SERVICE MANUAL TP600 amp 700 Series T PUMP THEORY OF OPERATION Brass Ls Temperature Sensor Housing Font Assemby Ribbon to Front Keypad Figure 8 T Pump Components www gaymar com SERVICE MANUAL FUNCTIONAL CHECK TP600 amp 700 Series T PUMP FUNCTIONAL CHECK WARNING Only qualified service personnel should perform this Functional Check Improperly following the test procedure may result in equipment damage Do not perform this Functional Check with an empty reservoir Damage to the T Pump may result Read through and understand each step before performing the test INTERVAL To assure optimum performance dependability and safety the following Functional Check should be performed once per year or
33. uld be replaced rather than repaired Check the quality of the strain relief of the line cord 2 Examine membrane panel for cuts or cracks If damaged replace 3 Visually inspect pump Check for cracked or damaged plastic parts Be sure unit is unplugged Remove four 4 screws from the handle area Remove four 4 screws securing upper housings to tray Perform visual inspection of all internal parts Remove any accumulated dirt with a vacuum cleaner or compressed air hose 4 Check connectors for cracks missing O rings or other damage Replace connectors if necessary Note Stay present for the full duration of the test to observe all readings and to prevent damage to the T Pump 1 Attach a pad to the connector hose See Figure 9a 9b Then unkink the pad and hose Open the hose clamps 2 Open the fill cap on top of the pump 3 Fill with room temperature water to the Heating water line Us Plug the T Pump into a properly grounded Hospital Grade receptacle The T Pump performs its self test of the lights and audible alarm with light pattern and short audible beep The T Pump goes to Standby mode with only the Standby light on Press the On Standby button Press and hold the Temperature Setpoint button While still holding the Temperature Setpoint button press the On Standby button Hold both buttons simultaneously for 3 seconds and then release The T Pump gives along audible beep and the Warning light flashes
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