Golden Technologies Compass Service Manual
Contents
1. Reinstall the armrest receiver bracket 11 to left armrest assembly Remove the two 3 mm button head screws J2 and 5 16 in nuts J3 from the joystick mounting plate J4 Remove the joystick J5 from the joystick mounting plate by uninstalling the 4 mm Allen head screws J6 underneath the plate Attach the joystick to the new left retractable desk arm assembly following steps 5 and 4 in reverse with the same hardware Reattach the retractable desk arm assembly to the armrest receiver bracket connecting the additional 12 in length of harness to the joystick cable and current jumper harness to compensate for the extra dis tance Installing the Seatbelt Remove the armrest adjustment knobs at the rear of the power chair Insert the knob stem through the hole at the end of each seatbelt and reinstall the knobs GP600 SM 9 RevA02062006 ll TROUBLESHOOTING ELECTRONICS AND THE SHARK CONTROLLER Note The Dynamic control module can be mounted on either side of the power chair frame in an upright position using M5 screws These should be tightened to a torque of approximately 2 Newton meters 1816 lb in NOTE Batteries must have at least 18 VDC combined for the Shark system to operate If they do not charge the batteries and perform a load test The following instructions provide details on diagnosing flash codes in addition to the information provided in the Shark manual Flash Code 1 Possible Stall Tim2. 4 Remove the key C3 from the keyway in the Figure 2 Left Drive Wheel and Motor transaxle 5 Remove the six 5 mm Allen head bolts C4 that secure the transaxle assembly to the power chair frame 6 Remove the motor C5 Reverse these instructions to reinstall the motor and drive wheel WARNING REMEMBER TO REIN STALL THE KEY IN THE TRANSAXLE D Removing and Installing the Front Caster Arm 1 Remove the front caster arm cover rear fender and drive wheel Refer to instruction sets B and C 2 Remove the 17 mm nut D1 and corresponding Phillips head screw D2 that hold the front caster arm to the rear caster area See figure 3 3 Remove the snap ring D3 from the lower front frame assembly 4 Slide the front caster arm out and off of the front frame Reverse these instructions to reinstall the front caster arm Figure 3 Left Front Caster GP600 SM 6 RevA 02062006 E Removing and Installing a Fender Fork Assembly 1 Remove the weather cap E1 on top of the fork assembly by popping it off See figure 4 2 Remove the 3 mm Allen head screw E2 from the top of the fork assembly 3 Lift up on the frame and remove the fender fork assembly 4 Remove the nut E4 and bolt E5 from the fork and remove the caster wheel 5 Remove the two Phillips head screws E6 that hold the fender to the fork Reverse these instruc tions to reinstall the fender fork assembly NOTE All four fenders are the
3. SM 2 RevA 02062006 SPECIFICATIONS Base includes frame motors wheels seat receivers and 88 lbs shrouds Armrests with joystick 14 lbs Seat with headrest without armrests 34 lbs Batteries each U1 24 lbs NF22 39 lbs Total weight with batteries With Utbatteries 184 lbs With NF22 batteries 214 lbs With standard footrest 38 1 2 in With extended footrest 41 1 2 in to 43 in macs TURNING RADIUS Without footrest 15 in With standard footrest 19 in With extended footrest 22 in Drive wheels 10 in x 3 1 2 in Casters 6 in x 2 in 18 in x 18 in 18 in x 20 in 20 in x 20 in Adjustable seat to floor height With U1 batteries 18 in to 23 in With NF 22 batteries 20 in to 23 in Adjustable seat back to floor height with U1 batteries Without headrest 37 in to 41 in Add 2 in to each measurement if using NF22 batteries With headrest unextended 45 in to 49 in With headrest extended 50 in to 54 in Adjustable footrest to floor height 5 in 5 5 8 in 6 1 4 in 6 7 8 in or 7 1 2 in ADJUSTABLE FOOTREST ANGLE 4 to 17 K10 or K11 lockout Two U1 35 Ah SLA AGM or Gel OR two NF22 55 Ah GP600 SM 3 RevA02062006 PREFACE This manual is intended to enhance not replace other materials provided by Golden Technologies Inc such as the Compass Owner s Manual and the Shark Owner s Manual As the product is changed updates to service procedures
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5. 00 SM 12 RevA 02062006
6. OM THE JOYSTICK CABLE REMOVE THE ARMREST ASSEMBLIES AND SEAT Lock ENGAGE THE MOTORS REMOVE THE SEAT RECEIVERS REFER TO INSTRUCTION SET A DISCONNECT THE BATTERY HARNESSES AND REMOVE THE BATTERIES O1 N A Removing and Installing the H bar Seat Receivers Remove the four ball detent pins from the seat posts and remove the H bar seat receivers Reverse these instructions to reinstall setting the correct height and pitch B Removing and Installing a Front Caster Arm Cover and Rear Fender 1 Place the power chair on its side being careful to protect its surface NOTE Use a flashlight when per forming the next steps 2 Remove the screw B1 from the front caster arm cover B2 using a P1 Phillips head screwdriver See figure 1 3 Remove the two screws B3 from under the rear fender B4 Reverse these instructions to reinstall the cover and fender Figure 1 Left Front Caster Arm Cover and Rear Fender GP600 SM 5 RevA02062006 C Changing a Drive Wheel and Motor 1 Lock engage the motors 2 Place the power chair on its side being careful to protect its surface Note Performing the removals in instruc tion set A is not necessary but makes wheel and motor removal easier 3 Remove the center nut and washer C1 on the wheel hub using a 17 mm deep dish socket wrench and pull off the drive wheel assembly C2 See figure 2 WARNING Do NOT REMOVE THE FOUR ACORN NUTS FROM THE HUB
7. eout or User Fault Release the joystick to neutral and try operating the power chair again Flash Code 2 Battery Fault Ensure that the battery cables are installed correctly per the owner s manual Check for source voltage Flash Code 2 Amber Over or Under voltage Fault Checking the Voltage Check the battery voltage If the batteries are producing between less than 13 VDC charge them and perform a load test Checking the Battery Charger 1 Unplug the joystick cable from the jumper harness 2 Plug the charger into the joystick 3 Take a voltage reading from the top two pins at the end of the joystick cable your reading should be 27 29 VDC See figure A Place Leads Here Figure A Top and End of Joystick Cable GP600 SM 10 RevA 02062006 Flash Code 3 Right Motor Fault or 4 Left Motor Fault Checking the Motors Disconnect the motor and measure the motor resistances at the motor connectors using an ohm meter If the resistance is more than 1 ohm or less than 1 milliohm the motor is probably faulty NOTE If when rotated the motor seems fine sometimes and not others then the motor brushes and or commutator are faulty Replace the motor BEG ng the Circuit Breaker Disconnect both batteries Set your ohm meter to the base unit of ohms 3 Place your lead across the two terminals on the circuit breaker your reading should be under 20 ohms indicating that the circuit breaker is operational Flash Code 5 Ri
8. ght Park Break Fault or 6 Left Park Break Fault Checking a Right or Left Park Break Fault 1 Check that the motor park brake connectors are securely plugged in 2 Check that the contacts in the connectors are not damaged or corroded 3 Check the park brakes using an ohm meter by disconnecting each park brake and measuring the resistance at the connectors If the resistance is more than 100 ohms or less than 20 ohms the park brake is probably faulty Flash Code 7 Joystick Fault IG ng the Jumper Harness Voltage Unplug the joystick cable from the jumper harness 5 Plug the jumper harness into the control module 3 Place ohm meter leads into the jumper harness at the open end where the two pins are closest to the down arrow you should see source voltage See figure B Note If you see source voltage but the joystick s LEDs do not light then the joystick needs to be replaced Flash Code 8 Control Module Fault Checking the Controller Module Voltage 1 Unplug the jumper harness from the control module 2 Plug the joystick cable into the control module 3 Place ohm meter leads into the two outer pins on the control module your reading should be 24 volts or more Figure B End of Jumper Harness GP600 SM 11 RevA02062006 Flash Code 9 Communications Fault Check the connections and wiring replace the joystick Flash Code 10 Unknown Fault Check the connections and wiring consult a service agent NOTES GP6
9. golden COMPASS SERVICE MANUAL GOLDEN techno logies TABLE OF CONTENTS WARRANTY aana kah ben aan ang aa Aa Mn dite 2 DENI ATION Grates an aia pa kan d aaa a GENG A SEAN ne a a ab a Ba a 3 PR FACE echoes gabag aga a An gi a aa a a M aa Da a a ee 4 I SERVICING THE POWER CHAIR i 2 sssisuasedswnencaledvnescassacnabeaceveaeniersccceues 5 A Removing and Installing the H bar Seat Receivers anonse anae nana e wanan e naen en 5 B Removing and Installing a Front Caster Arm Cover and Rear Fender 5 C Changing a Drive Wheel and Motor sement rires 6 D Removing and Installing a Front Caster Arm seeesooenanenenenen anane nana nean ena nen een 6 E Removing and Installing a Fender Fork Assembly 0ooosenenoneneoe aana ne anan en anan een T F Adjusting the Pitch on the Front Casters RRRR 7 G Removing and Installing the Battery Tray Shroud s0eresenenenee anane nen anan enani 8 H Removing and Installing the Controller Module ccccceeessceceeeeeeeeeeeeeeeeneeeeees 8 I Removing and Installing the Retractable Desk Arm Assembly o00eo00e00a00e 9 J Moving the Joystick to the Left Side of the Power Chair 9 Kee mstalhne the Seatbelt sac aga esse uses Ad ah es a ene ee rea 9 II TROUBLESHOOTING THE SHARK CONTROLLER rss 10 FSC OMEGA se 10 Flash OO an A E EN ed te Te A 10 LAS Code 2 AMDET er Da a Ba antenne
10. or charges incurred in replacement part installation Implied warranties including those of merchantability and fitness for a particular purpose are excluded Liabilities for consequential damage are also excluded This warranty only covers failures due to defects in materials or workmanship which occur during normal use and does not cover damage that may incur in shipment or failures which are caused by products not supplied by Golden Technologies Inc or failures resulting from accident misuse abuse neglect mishandling misapplication alteration modification or by anyone other than an authorized Golden Technologies Inc dealer or damage that is attributable to acts of God This warranty is extended only to the original purchaser The purchaser s receipt will be necessary as proof before any warranty performance is rendered To obtain warranty parts and service a warranty registration card must be filed with Golden Technologies Inc The warranty period commences on the purchase date from the seller dealer If the product is rented or otherwise not sold to the consumer the warranty commences on the invoice date from Golden Technologies Inc This warranty gives the user specific rights the user may also have other rights that vary from state to state Golden Technologies Inc shall not be liable for incidental or consequential damage resulting from the misuse of this product or arising out of any breach of this warranty GP600
11. ps with the loop ends facing up H Removing and Installing the Control Module 1 Unplug the battery harness See figure 7 2 Disconnect both motor harnesses 3 Remove the jumper harness 4 Remove the batteries from the tray 5 Remove the two Phillips head screws H1 that secure the control module H2 to the power chair frame using a P2 Phillips head screwdriver Lett Motgr Hanness 6 Remove the control module Reverse these instruc tions to reinstall the control module NOTE The controller serial number is on the bottom of the controller module Figure 7 Control Module GP600 SM 8 RevA 02062006 l the Retractable Desk Arm Assembly 1 J Moving the Joystick to the Left Side of the Power Chair 1 1 2 Removing and Installing Remove the retractable desk arm assembly from the receiver bracket 11 by loosening the 4 mm setscrew 12 See figure 8 Reverse these instructions to reinstall the retractable desk arm assembly Remove the right retractable desk arm assembly Refer to instruction setl Figure 8 Retractable Desk Arm Assembly Note Entire assembly broken down for clarification Only remove install parts labeled with Note You will need to callouts order a left retractable desk arm assembly to complete this installation Remove the receiver bracket 11 from under the right armrest by uninstalling the two Allen head screws and 5 mm lock washers J1 See figure 8
12. same size When replacing the assembly face the duckbill to the rear with the flow of the fork CAUTION Be sure to test for free wheeling Figure 4 Fender Fork Assembly F Adjusting the Pitch on the Front Casters 1 Place the power chair on a level surface 2 Hold the jam nut F1 with a 17 mm box wrench and turn the bolt F2 clockwise using a 5 mm Allen wrench to raise increase the pitch To lower decrease the pitch turn the screw counter clockwise See figure 5 NOTE The ideal setting is achieved when the front casters are set 1 8 in from the surface with no weight in the chair with batteries and seat removed Figure 5 Caster Wheel Adjustment GP600 SM 7 RevA02062006 G Removing and Installing the Battery Tray Shroud CAUTION When working in this area of the power chair use a cloth or blanket to protect the shroud from damage 1 Remove the circuit breaker cover G1 using a 17 mm deep dish socket or box wrench See figure 6 2 Lift the battery tray shroud G2 evenly from the Velcro straps taking note of the holding slots in the frame Reverse these instructions to reinstall the battery tray shroud CAUTION The battery tray shroud is easily Figure 6 Battery Tray Shrouds amp scratched Use care when reinstalling to avoid damage i NOTE If the Velcro straps need to be replaced use needlenose pliers to spread open the clips to remove them from the straps Then replace the stra
13. will be announced to you The following symbols will be used in this manual to indicate important information requiring your attention i NOTE Provides additional helpful information amp CAUTION Contains information that if not heeded could result in minor injury to the power chair or you WARNING CONTAINS INFORMATION THAT IF NOT HEEDED COULD RE A SULT IN DAMAGE TO THE POWER CHAIR VOID THE WARRANTY AND OR RE SULT IN SEVERE INJURY OR POSSIBLY DEATH Refer to the Compass Owner s Manual for the following information Battery Access Battery Charging Battery Removal Installation NOTE Ifyou are replacing U1 batteries with NF22 batteries you must remove the battery divider before installing the NF22 batteries and then install the larger battery cover Comfort Settings Joystick Installation Joystick Operation EMI RFI information General safety information Seat Removal Installation Thermal Rollback CAUTION Do not attempt to take apart any assemblies beyond what this manual and the Compass Owner s Manual describe Doing so will void the warranties and or cause damage to the power chair and its components Serial Number Information The serial number is found under the footrest and signifies the date of manufacture GP600 SM 4 RevA 02062006 I SERVICING THE POWER CHAIR WARNING WE sTRONGLY RECOMMEND THAT BEFORE PERFORMING ANY SERVICE ON THE POWER CHAIR YOU FOLLOW THESE STEPS DISCONNECT THE JUMPER HARNESS FR
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