model 2850 service manual
Contents
1. L388 125838 o a TI o o 1112329898958 All TPP PSP PSPSPS 127232229885 TESTS EVES aS LEAD VALVE LEAD VALVE LEAD AWE LEAD VALVE BLACK INTERLOCK CABLE RECEPTACU TB E WATU gh F i en REMOTE SIGNAL START REGENERATION TIMER a WHITE WHITE d EA 2 RED YELLOW 3 Yeu BROWN i 4 LT BL BLUE i 5 BLACK RED i BLACK BROWN ci BLACK BLACK a I f 7 8 a zl EE 8 PUR BLUE gd i FIENT 3 ada ad core E j 9 GRAEL PI dfs 5 3 E a J PEE 4 3 E 3 d 9 amp i gat DOO 9 8 3 a 3 88 3 d g 3 d E Si a E a S Oo e dd 4 dd 4 I H J 5 z ne H a E E i Ace Swe E BEN Ua 8 f dlo BEEE scan sab nd a jaa BLACK c i WHITE 17727 01_REVD RED 181 13 POSITION TERMINAL BLOCK En TM TIMER MOTOR x VOM VALVE DRIVE MOTOR K1 120V DUAL COIL LATCHING RELAY P N 16807 230 120V TRANSFORMER P N 40112 SWI TIMER HOMING SWITCH S02 TER PROGRAM SWOR RELAY TERMINAL BLOCK Pour Shown IN RESET POSITION Si VALVE STE2. 0 j 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 i Desi 1700 4C inj noe 1700 5C inject M RINSE C injector 7 RINSE injector A TOTAL 6 4A TOTAL n z5 9 04 2 3 A A 2 N 0 i i 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 400 120 10 14 DRAW m RINSE 1700 6C injector A TOTAL 26 4 Oee 3 0 i i 20 40 60 PSI 80 100 120 TR20391 REVA Page 43 Dimensions 61500 2850 LNE REVA Page 44 Notes Page 45 System 4 Typical Single Tank Installation with Optional Meter Optional Meter Brine Line Out Brine Tank Resin Tank Page 46 System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass __ Diaphragm bom Manual Operated Valve Shutoff Brine Tank Resin Tank Page 47 System 6 Twin Series Regeneration Installation with a Remote Meter Remote Meter Diaphragm Operated Valve Diaphragm Operated Electrical Interlock Cord NN AER Brine Line Basin Tank Brine Tank Lead Unit Two tanks 1 meter series regeneration system Both units service at the same time When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate Page 48 System 7 Twin Alternator Inst
3. 11996 neci Disperser Air Injector Not Shown 1 19608 15 Disperser Commercial 1 1 2 2850 2900 9500 Optional Side Mount 4009161 Adapter Sidemount Hoc KLOSE E E TEE O ring 160 Sidemount Flange yu LA T KAWAWA 40372 O ring 142 yim 4203105 Base 2850 2900 3930 Rotating eer 19768 nicis Screw Hex Hd 3 8 16x1 Cap 18 8 PA Kaa vd 20315 seite Washer Flat 3 8 Type A N SERS Do not use O ring if control is side mounted For Service Assembly Numbers See the Back of this Manual Page 19 Powerhead Assembly Designer 61502_2510REVB Motor drawing may not resemble actual For Service Assembly Numbers See the Back of this Manual Page 20 Powerhead Assembly Designer Item No Quantity Part No Description AAA 40204 Backplate SS Service Valve Operator W T Screws D S X 3200 Timer 7 or 12 Day 11838 iuo Power Cord Ai Strain Relief decedat cete 4 Harness Drive Designer Environmental Stine 1029 1 5e Screw Drive Mounting UA 109302 m Insulator 10 iu eos VE 10219 5 rete Switch yA ies Connecting Link Pin Ua 10250 5 Retaining Ring 1
4. BLFC 1 0 GPM 1600 60011 090 Brine Valve 1650 Short Stem 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves 60011 uas Brine Valve 1650 Less BLFC 60029 Brine Valve 1600 Short Stem Brass Std O rings 60029HW Brine Valve 1600 Short Stem Hot Water Service Assemblies 60034 xx 1700 Brine Valve Assy Specify flow control 1 0 5 0 60604 xx Model 1710 Brine Valve Assy Specify flow control 1 0 5 0 Cam Assemblies 60160 15 Drive Cam Assy STF Blue Covers 60219 xx Environmental 60232 xx Designer 2 Piece 60232 110 Cover Designer 1 Pc Black Drain Line Flow Controls 60366 xx 1 FNPT x 3 4 FNPT Specify flow control 6 7 0 60701 xx 1 FNPT x 1 FNPT Specify flow control 8 0 25 0 60702 xx 1 FNPT x 1 MNPT Specify flow control 8 0 25 0 60708 xx 1 FNPT x 3 4 FNPT Specify flow control 8 0 25 0 60721 XX 1 FNPT x 1 FNPT Specify flow control 6 7 0 Drive Assemblies 60050 21 Drive Assy 2750 STF 120V Softener Injector Assemblies Complete 60381 xx 1700 Injector Assy Specify size of Injector 60480 xx 1600 3 8 Brine Specify size of injector 60481 xx 1600 Brass 3 8 Bri
5. Screw Hex Head Mach 10 24 x 2 3 4 18 8 Stainless Steel Fitting Elbow Male 1 2T X 3 8NPT For Service Assembly Numbers See the Back of this Manual 1600 Service Valve Operator Assembly Old Style gt D ud 1 60150 REVA Item No Quantity Part No Description ka T EA Guide Brine Valve Stem Zaa 10250 Ring Retaining VOZA nx Spring Brine Valve Os AA ai 12550 AA Quad Ring 009 PEE 1 10785 SVO Body Assy Brass Valves Up 1255202 Brine Valve Stem 1600 w Seat 12026 aaua Seat Brine Valve Bonus ocn 10332 5 iridis Fitting Insert 3 8 udis Dun dI Fitting Sleeve 3 8 Celcon IOs E NEN 10929 Fitting Tube 3 8 Nut Brass 11 s jb 10391 Fitting Compression 1 4 x 3 8 Service Valve Operator Assy 1600 Old Style Complete For Service Assembly Numbers See the Back of this Manual Page 31 1 Meter Assembly 60391REVD Item No Quantity Part No Description Ua T ate SA MA 12112 etn Screw Slotted Hex Head 10 24 x 50 Pn je IE 14038 rms Cap Meter STD Range Plastic Tiin 40986 Meter Otter AAA 13847 need O ring 137 n 13509 nee Impeller Meter 1 13509 01 Impeller Celcon ret
6. 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit Page 6 SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502_3200REVA Figure 2 3210 Timer Setting Procedure Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons a
7. LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when solder
8. 50 System 4 with Remote Starter Valve Wiring Aa Aaaa 51 System 5 Interlocked Regeneration Valve Wiring esee emere 52 System 6 Series Regeneration Valve naamin anahama nakwa ka maza kamaa kuma ninnaa naian aoia 53 System 7 Alternating Regeneration 230V 3 Way Solenoid Output Valve 54 Service Assemblies AA Awa 55 IMPORTANT The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice Job Specification Sheet Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated Downflow Upflow Upflow Variable Meter Size 3 4 Std Range 125 2 100 gallon setting 3 4 Ext Range 625 10 625 gallon setting 1 Std Range 310 5 270 gallon setting 1 Ext Range 1 150 26 350 gallon setting 1 1 2 Std Range 625 10 625 gallon setting 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size rommoodm
9. 13806 Retainer Program Wheel Jp 13748 csi Bintan Screw Fit Hd St 6 20 x 1 2 UE 14265 Spring Clip ya KI KS yA VIOTE iaa Pinion Idler VW eee je 18563 me Idler Shaft Spring MAA t ee Gear Idler 19 accede 13164 Drive Gear WA E ries EA NIBO Plate Motor Mounting 18743 1 isses Motor 120V 60 Hz 1 30 rpm 5600 POr Z2 oS T3278 ere Screw Sltd Fillister Hd i EE 14502 Pinion Program Wheel MS 5 134501 Clutch Drive Pinion UA iia NAZI Meter Clutch Spring o 14253 iie Retainer Clutch Spring 21 11384 suus Screw Phil 6 32 x 1 4 Zinc 22 wann ya aa Bracket Hinge Timer RI 14087 iecit Insulator 24 sies 15414 00 Micro Switch 25 uid 15320 intuitus Switch Micro Timer gn 11419 EA Screw Pan Hd Mach 4 40 x 1 1 8 2f uide Ui 14198 ete AUT Label Indicator 20 cenis er E EE 15465 isis Label Caution x dieser E LE Label Time of Day SO WAWA ERE Label Instruction Wa Ya KA SA i Serene one ee Harness 3220 dA 20422 nile Nut Wire Tan Do p pem 15354 01 Wire Ground 4 WA AAPA ee 19210 05 Program Wheel Assembly 9000 3230 OPNS 21754 ide Pin Spring
10. 6 Fleck UA T TOA c ebrius Strain Relief Cord Ma eee ner tlie WAPA 40400 Harness Drive Designer Enviromental aa D lux 10231 niinus Scrw Slot Hex 1 4 20 x 1 2 NR MERE NAAPA WODI ia Switch Micro Than E 10909 Pin Connecting Rod Spring A PE A 60160 5 rn nnn Drive Cam Assy STF Blue 2900 testet Pin Roll 3 32 x 7 8 TO sities ance MITO seats 14023 a era cen Screw Pan HD Mach 4 40 x 1 IE TETT Motor Drive 115V 60HZ Taie LI TA TUE Cam Shut off Valve a AE 61502 3200 Timer Assy 3200 Clock YA ia TA eee 19800 15 cec teen Plug Hole Size Dia 140 EAE 19801 Plug Dia 190 10300 Screw Hx Wash Head 8 x 3 8 Ua 158006 tertie Hole Plug Heyco TOt AEA 16493 echas Plug Hole Heyco 88 Dia TOL 40300 tu Plug 1 50 Hole Dome Heyco QO EA 19691 e Plug 750 Dia Hole Flush iwa AA 107 12 i tbe Fitting Brine Valve 22 unii WA ect Nut Jam 3 4 16 For Service Assembly Numbers See the Back of this Manual Page 23 Manual Powerhead Assembly 60409REVA Item No Quantity Part No Description yua S 12593 Backplate Manual pr NE yA 12592 nie Bracket Lever Position Aaaa ZINA MAN
11. Clutch Spring 11384 nnns Screw Phil 6 32 x 1 4 19801 Bracket Hinge Timer PA c Durst assets 14087 iei Insulator 2 stie 10896 iren Switch Micro ZO ionis Wa aa Wan AA Switch Micro Timer 29 dinis EN Screw Pan Hd Mach 4 40 x 1 1 8 E TUNE 14198 io ctr trien Label Indicator 15465 Label Caution Ui Label Time of Day dcum itr Label Instruction 13902 Harness 3200 one 20422 mee Nut Wire Tan 15354 01 Wire Ground 4 Of slaves Ui 19210 rtt Program Wheel Assy ele dU es emis 41754 sese Pin Spring 1 16 x 5 8 SS Timer 13911 eid Gear Main Drive Timer For Service Assembly Numbers See the Back of this Manual Page 13 3220 Meter Immediate Timer Assembly For Service Assembly Numbers See the Back of this Manual Page 14 3220 Meter Immediate Timer Assembly Item No Quantity Part No Description j teas 19970 aerem Housing Timer duc mel 1543 1 Gear Cycle Actuator System 5 WAO Ui 188860 Knob 3200 TT RET III Screw Hex Wsh 6 20 x 1 2 Sn AA yaa AAA Label Button RT 60408 50 Program Wheel W 2 Std Label
12. Remove the seal first using the wire hook with the finger loop see Figure 6 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end They are retracted or pushed out by pulling or pushing the center button the opposite end 8 Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in see Figure 7 When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Page 37 Seal amp Spacer Tools amp Replacement Injector Spacer Stuffer Figure 8 Page 38 Alternately remove the remaining seals and spacers in accordance with steps No 6 and 8 The last or end spacer does not have any holes for the pins of the spacer tool to engage therefore if the end spacer does not come out on the first try try again using the wire hook with the finger loop To replace seals spacers and end ring use special tool with the brass sleeve on one end This is a double purpose tool see Figure 8 The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the v
13. S dog j FHE H FE 5 93g z z Z z z z 1 D H TB 7 POSITION TERMINAL BLOCK 9 Gy o 9 TM TIMER MOTOR 9 VDM E 3 m VDM VALVE DRIVE MOTOR a 7 a 13632 02_REVL SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SWS BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION Page 53 System 7 Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring Page 54 REMOTE METER WIRING FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM
14. TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT VALVE SHOWN IN SERVICE POSITION 17727 02_REVD 24 Hour Gear Assemblies 19205 prin Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Adapters 61415 Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Timer Auxiliary 60320 07 Switch Assy 2850 Aux w Self Tapping Screws 60320 12 Switch Assy 1500 through 2850 Brine Line Flow Control BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100
15. 3210 Meter Delayed Timer Assembly 61502 3210_REVA 24 25 40 27 26 28 29 For Service Assembly Numbers See the Back of this Manual Page 12 3210 Meter Delayed Timer Assembly Item No Quantity Part No Description eee AAA ya UA Housing Timer 3200 Witz TERRI 19802 ni cnn Gear Cycle Actuator e ins d h 40096 02 Dial 2 AM Regen Assy Black 13886 Knob 3200 EA AWA ntn Screw Hex Wsh 6 20 x 1 2 TENE n 11999 ees Label Button 60405 20 Program Wheel w 34 Ext Label 1 1 2 STD Set 100 D ni n 19806 IE Retainer Program Wheel aces S EN d19748 inso ttis Screw Flat Head St 6 20 x 1 2 ya KI BSS Jp 14265 iiie Clip Spring WA ees UA 15424 sieelneses Spring Detent Timer 15066 Ball 1 4 Delrin Qe E 9018 s Pinion Idler WA aa 13912 Spring Idler Shaft AAA d eee 19017 Gear Idler 134104 iens Gear Drive VIGET csipi Plate Motor Mounting 18 ies S Motor 120V 60Hz 1 30 RPM 5600 13278 dienen Screw Fillister Hd 6 32 x 156 Za 138930 4 in nut Pinion Program Wheel Drive PL E EE 19831 rmn Clutch Drive Pinion pU WAS PEERS je S 14276 Spring Meter Clutch P TANA AYA yA 14253 ie Retainer
16. 6 32 x 1 4 Zinc QO 163930 ies Harness 3230R Zaa iu nu 40422 ronnie e Nut Wire Tan iaaa 15954 01 Wire Ground 4 For Service Assembly Numbers See the Back of this Manual Page 17 Control Valve with 1700 Injector Assembly 61500 2850_REVB For Service Assembly Numbers See the Back of this Manual Page 18 Control Valve with 1700 Injector Assembly Item No Quantity Part No Description AA A AAA 102500 Valve Body 2850 Machd 16101 Seal 2850 C ME o E 106638 Spacer 9500 2850 A scd kapa ma 16092 Piston 2850 16436 Piston 2850 um 16395 Lives End Plug Assy 2850 16395 01 End Plug Assy 2850 Hot Water gom Ua 14805 Gasket Injector Body 1600 1700 AAA jM O ring 347 QT 1957 T O ring 226 e 19606 Piston 2850 NHWBP Ua 19000 terres Rod Piston 2850 Ua UNT 10909 Pin Link 15 yA 19339 iarsi Spacer 2850 NHWBP Za AE EEEN Screw Hex Hd Mach 1 4 20x1 WA 16395 02 End Plug Assy 2850 NHWBP 16 inr 19298 01 Piston Assy 2850 NHWBP O ring Not Shown 1 60366 xx DLFC 1 NPT not shown specify size Not Shown 1
17. JATVA PMS HOLIMS ONIWOH 3ATVA EMS HOIIMS WV3OO3d 3HWIL ZMS HOLIMS ONIWOH HWIL LMS 3O1OW JAYO 3ATVA WOA HWIL WL 30018 TWNIWAAL NOILISOd Z 191 DAJY 89491 Page 51 3LIHM NOIL V33N3938 L8 VIS TVNOIS 310W33l 191 WISAWA STINIVA WIJAIVA VIJAIVA o oo Q 200 9 1 8 amp 1 9 r i 9 9 61 lal 3 3 39 8 av 4390 8 Wa 13 4931 a3 vi3q Wa o3 31VIG3WWI wa 32314 ONISIM 3313w 310W33l System 5 Interlocked Regeneration Valve Wiring BLACK YELLOW 7847 1 PRODUCTION RELEASED 9726 B ADDED SHEET 2 LEAD INTERLOCK CABLE RECEPTACLE GRN 7 aa kaaa aa AA MORGEN j METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE 1 WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 5 4 BLUE BLACK BROWN 5 BLACK RED RED e GR YEL BLACK BLACK BLACK ZS 1 33 BLACK eo c aj d i x ziz zz E 5 i Led E
18. look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes Page 8 BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN 61502 3210REVA Figure 4 How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Re
19. 0 POTE 1 22 Brine Valve 2750 Lr pu ae aja 683 Tube Brine Valve UF 1600 1650 Upflow Only For Service Assembly Numbers See the Back of this Manual Page 27 1700 Brine System Assembly 60034_REVB For Service Assembly Numbers See the Back of this Manual Page 28 1700 Brine System Assembly Item No Quantity Part No Description tenes scie cand essetis 14792 Plug End Brine Valve AAA 1920110 e Quad Ring 020 12085 Washer Flow 1 2 GPM ERE 1 2086 VWasher Flow 1 5 GPM 1 eeeesssseeeImnwsysSI2087 uuueueueesssssss s i Washer Flow 2 0 GPM MR 1 12088 VWasher Flow 2 4 GPM PP 12 89 85 Flow 3 0 GPM EE 1 12090 WVWasher Flow 3 5 GPM Uasi ZO ii Washer Flow 4 0 GPM AA 1 2 200002020000 12092 WVWasher Flow 5 0 GPM LES Wa ATI iia Retainer Flow Control D ecelesie 14811 nim O ring 210 560CD Brine Oranan a EE AA 14798 Spacer 1700 Brine Ti on 1479
20. 1 16 x 5 8 Stainless Steel Timer UE 15055 ciiin miis Gear Main Drive For Service Assembly Numbers See the Back of this Manual Page 15 3230 Remote Start Timer Assembly For Service Assembly Numbers See the Back of this Manual Page 16 3230 Remote Start Timer Assembly Item No Quantity Part No Description ai Wa teas 19970 AAA Housing Timer PE UE 14265 Spring Clip E S 14087 idees Insulator TEE p Micro Switch Sai e m 15320 cic arii Switch Micro Timer NE lu E 14413 noi eere Screw Pan Hd Mach 4 40 x 1 1 8 JP 13880 eint Knob 3200 f PR 7 MUNERE 19290 eei Screw Hex Wsh 6 20 x 1 2 re ETE E 11999 eoe Label Button 10 ees Jp 13018 iicet Pinion Idler 18563 ee Idler Shaft Spring Gear Idler jp m yu Ii icri Drive Gear WA wA AA TIBO oreren Plate Motor Mounting 18 1874391 Motor 120V 60 Hz 1 30 rpm 1 esses 19659 1 Motor 24V 60 Hz 1 30 rpm VO es inis ia WIZI Screw Sltd Fillister Hd MT stes gr 15313 iei Label Caution e 19210 05 n Program Wheel Assembly 3200 V 15055 issis assia Main Drive Gear PA E TT cenre 4T 54 Pin Spring 1 16 x 5 8 Stainless Steel Timer PANE EE jm WO Cycle Actuator Arm fuc ERE Bracket Hinge Timer P 11384 UA Screw Phil
21. 1988 uunEnIA Post Meter Impeller 6 tee ee niei Body Meter 27550 1 00628NP Meter Assy 1 NP 14959 Body Meter 2750 MD 14961 Fitting Nipple 1 Quick Connect 14962 NUt 1 Meter Quick Connect T T 14960 oett Flow Straightener ulitia 19287 shed O ring 123 12 ciens 19190 Meter Cap Assy Ext Range Plastic US QE 19847 ia O ring 137 Not Shown rena 5218 Meter Cap Assy STD Range Brass wi maaana 1 sese 5237 eee Meter Cap Assy EXT Range Brass Item No Quantity Part No 1 1 2 Meter Assembly 60610 REVC Description Body Meter 2850 9500 Post Meter Impeller Impeller Meter O Ring 137 Std 560CD Meter Meter Cap Assy STD Range Plastic Meter Cap Assy Ext Range Plastic Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel Flow Straightener 1 1 2 O Ring 132 Fitting 1 1 2 Quick Connector Nut 1 1 2 Q C Sleeve Meter 1 1 2 x 1 Meter Cap Assy STD Range Brass Meter Cap Assy EXT Range Brass Page 33 2310 Safety Brine Valve Item No Quantity Part No Description ces E E 19645 Body Safety Brine Valve 2310 jp 1
22. 5 unosi e Piston Brine Valve tases Brine Valve Stem UA NC E 14790 cane ere Brine Valve Body TO sees 1 EP 12550 ai ud Quad Ring 009 E 15310 25 cobi Spring Brine Valve jm etes deep 10250 Retaining Ring digi accetti 1 Guide Stem 14 etenim 15415 inm Fitting Insert 1 2 Tube 15414 Nut 2900 w Sleeve 16 E Fitting Elbow Male 1 2T x 3 8 NPT T assises 154106 aes Tube Brine 2900 2750 1 sess 16460 eee Dube Brine 2850 2900s 1 esses AIA eee Dube Brine 2900s U F 1 sss 42183 Dube Brine 1700 2850s 20 intet 14805 Gasket Injector Body 1600 1700 VT Body Injector 1700 E 1 sss MTTTT 02 Body Injector 1700 U F A Luis PES 14802 xxc Throat Injector xxc is for Injector Size P P ches ak 14801 xxc Nozzle Injection xxc is for Injector Size MP 10229 Gasket Injector Cap 1600 PA AAA TUSI Cap Injector Stainless Steel TERT KE 10228 eee Cap Injector 2T 14804 inae Screw Hex Hd Mach 10 24 x 2 3 4 18 8 Stainless Steel Not Shown nen 1 sues 16974 eee Fitting Plastic Female 3 4 x 3 4 Slip EMEN 1 17996
23. 8 Disperser Air Injector Upflow Only NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C For Service Assembly Numbers See the Back of this Manual Page 29 1710 Brine System Assembly Item No Quantity Description Re Brine Valve 1700 Plastic Top dox Retainer Flow Control O Ring 210 560CD Brine Ya AA ER NE Spacer 1700 Brine p E Piston Brine Valve Saa Ui AA Stem Brine 1710 Plastic 2900 Ti Brine Valve 1700 Plastic Bottom Bees MEE TEE Sleeve Brine Valve Stem DS WAA e Quad Ring 009 101 riorem O Ring 2mmx35mm T1 PEE Spring Brine Valve P AA Ring Retaining 352 a to Guide Brine Valve Stem JEN EA EE Screw Hex Wsh Mach 8 32 X 5 16 18 8 Stainless Steel DS RERUM EY Nut Assembly 1 2 Plastic Not Shown dicc ERES Washer Flow 1 0 Gpm 18 neces Nut 2900 w Sleeve Fitting Insert 1 2 Tube 201 eee Ua Tube Brine 2850 2900s AAA eae aza Tube Brine 2850s EI Tube Brine 2900 2750 Tube Brine 29005 U F ON eie Gasket Injector Body 1700 Body Injector 1700 ZI AA Throat Injector xxc is Injector Size Vi ER Nozzle Injector xxc is Injector Size RE Gasket Injector Cap 1600 ZA nim Wa Cap Injector
24. 9 cutter ete e 10621 5 ees Connecting Link 14 nein PR 60160 15 Drive Cam Assy STF Blue includes Items 11 12 13 14 VOSS 8 iss Roll Pin 16 enne 133660 ms Drive Bearing Ui 2 em Screw Switch Mounting ds KAA ere 41543 Motor Drive 115V 50 60Hz LEER 42579 7 Motor Drive 224VAC VDC 50 60Hz 41545 Motor Drive 230V 50 60Hz ZO etre T2 TET S icit Brine Valve Cam Separate Time Fill Black Not Shown oios 2 sss 40300 Crew Timer Mounting PEE 774d4 Hole Plug ole Plug TP Assy 3 4 Meter Cable 16 5 O 1s s 60232 110 Cover Designer 1 Pc Black Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component Motor drawing may not resemble actual For Service Assembly Numbers See the Back of this Manual Page 21 Environmental Powerhead Assembly 61501 2850 REVB For Service Assembly Numbers See the Back of this Manual Page 22 Environmental Powerhead Assembly Parts List Item No Quantity Part No Description LN 18697213 Backplate Hinged VR ERES diseno 14930 Power Cord
25. 9803 Safety Brine Valve Assy 42112 REVA Suus dette 19804 Screw Sckt Hd Set 10 24 x 75 A WA Ka EEA 19805 iis ees Nut Hex 10 24 Nylon Black ioi ANA mec 19652 01 Poppet Assy SBV w O ring 19649 eene Flow Dispenser d oon ss un KINA RM 11183 O ring 017 190647 Elbow Safety Brine Valve EE 19625 Nut Assy 3 8 Plastic 0 E gp 18312 ett ete Retainer Drain 60014 Safety Brine Valve Assy 2310 12 aoe cee 10150 ine Grommet 30 Dia 60068 50 Float Assy 2310 w 30 Rod 14 prem 60002 34 Air Check 500 34 Long Page 34 2350 Safety Brine Valve 1 42303_REVA Item Quantity Part No Description AI Me feet cote BOOS e ees Safety Brine Valve 2350 61024 unm Actuator Assy 2350 Brine je 60028 30 Float Assy 2350 30 Wht 1 60026 30SAN Float Assy 2350 30 Hot Water e KAWAWA 60009 00 Air Check 900 Commercial Less Fittings 1 90009 01 Air Check 900 Commercial Hot Water Less Fittings Not Shown TE 1 esses 18603 Fitting Assy 900 Air Check 2350 Vineet 18602 eee Fitting Assy 900 A
26. C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water condi B Clean control and add mineral cleaner tioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of re generation Increase backwash time 7 Excessive water in brine A Plugged drain line flow control A Clean flow control tank B Plugged
27. G SWITCH 3 8 g 3 dg SW2 TIMER PROGRAM SWITCH a amp a 5 K SW3 VALVE HOMING SWITCH amp uas SW4 VALVE STEP SWITCH 32 33 9 5 f P SWS BRINE CAM SWITCH 1 THCAM TIMER HOMING CAM o ale gar eee ces oceans ATE TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM VOM 3 SCAM VALVE STEP CAM 2 o g 40502 02 BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE Page 52 System 6 Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 123488 123488 123488 123488 o 1725258579 1923335679 112848870 1123829870 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE 1 8 BLACK YELLOW INTERLOCK CABLE RECEPTACLE G
28. GI je 12590 noii Screw Spec Mach 1 4 20 x 1 2 d iatis eas Ga 12707 4 ittis Washer Spring M METER Tunis 14295 Nut Hex 1 4 20 Mach Screw Zinc T sete aati 12594 Lever Valve Position B sias 10231 o Screw Slot Hex 1 4 20 x 1 2 18 8 SS 6 0224 32 Cover Assy Manual Filter pM 1 00224 33 COver Assy Manual Softener za KWAA 109300 eem Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 Not Shown Pn 1 sse 10909 eee Pin Link For Service Assembly Numbers See the Back of this Manual Page 24 1600 Series Brine System 16 60029 Item No Quantity Part No Description Fitting Insert 3 8 Screen Brine Fitting Elbow 90 Deg 1 4 PT x 3 8Tube Fitting Tube 3 8 Nut Brass Fitting Sleeve 3 8 Celcon Tube Brine 1600 PVC Tube Brine Valve 2850 2900s Tube Brine Valve 1500 Tube Brine Valve 2510 lube Brine Valve 2750 2900 lube Brine Valve 2850s Tube Brine Valve UF 1600 1650 Ring Retaining Guide Brine Valve Stem Spring Brine Valve Quad Ring 009 Brine Valve Body Assy 1600 w Quad Ring Brine Valve Stem 1600 with seat Seat Brine Valve O ring 016 BLFC 25 GPM 1600 BLFC 50 GPM 1600 BLFC 1 0 GPM 1600 Screw Slot Hex Hd 10 24X 18 8 Stainless Steel Cap Injector SS Gasket Injector Ca
29. Model 2850 Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specilication Sl IBeb s o aana 3 ISIS HONS 4 Start Up INStrUCtiONS cece cece eee ama 5 3200 Timer Setting Procedures ron acne dd 6 3210 Timer Setting Proced re luit cree inertiae eode spec ine SHAA banweddachennssbena cane 7 3200 3210 3220 amp 3230 Regeneration Cycle Setting Procedure ssssssssem 8 3200 Time Clock Timer Assembly Sr cct neue kaaa 10 3210 Meter Delayed Timer Assembly ssec 12 3220 Meter Immediate Timer Assembly duin KAA esset doce d vada ka 14 3230 Remote Start Timer Assembly eene nennen nnne nen n hers e enne rnr nen n nnne KU Kawa wwa 16 Control Valve with 1700 Injector Assembly niai nie nete te conne ene reus bda ka dun eta aad epa Dua d aom EY Rad 18 Powerhead Assembly D SIQFIGr eta oor aep nep dose re eos betreut dr voe emu cr den d pud nep Pre Ege dpt ea 20 Environmental Powerhead Assembly eene AA wa 22 Manual Powerhead ASsemlly co TEE ts petal ta mca dae ut bme Dhu 24 1600 SSMES Brine System ME E u 25 1650 Brine System Assem
30. P SWITCH SWS BRINE CAM SWITCH aL bie SW6 TIMER AUXILIARY SWITCH wa THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM se ler HCAM VALVE HOMING CAM SCAM VALVE STEP CAM p p BVCAM BRINE VALVE CAM ja Vos af Jo 9 NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 NAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSTION BLACK INTERLOCK CABLE w 1 ware a wa wane 2 RED YELLOW i 3 m BROWN 4 BLUE BLUE H 5 PUR RED i i BLACK BLACK m yi GRAVEL 8 a 68 i 83 UP x HE i Lerack i i 3 da da i Bc a gs EE i E a H E 3 8 8 38 i 9 9 i 3 9 8 3 8 i B ms i U B Tuiciw i 5 i du E ds L mme 49 5 9 i amp g SK CER i bjn e i d a zi H H YA Way a ey 5 s 1 Back c 1 8 POSITION TERMINAL BLOCK TM TIMER MOTOR Ti 230V TO 120 TRANSFORMER P N 40112 VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1
31. RN TB WA ai SR M eR E RC RS cR REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE eE YELLOW YELLOW BROWN BROWN Es BLUE BLUE RED RED BLACK BROWN BLACK BLACK a S BACC g d BLUE 77 m i N uj ji 5 si 3 m oz a 3 11 u a 514 a i THCAM ag gd zz z 3 1 i TB1 9 POSITION TERMINAL BLOCK VDM 2 3 i TM TIMER MOTOR o a op VDM VALVE DRIVE MOTOR BLUE SW1 TIMER HOMING SWITCH BLACK c i SW2 TIMER PROGRAM SWITCH NOTE L SW6 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL __ S AE d 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE SWE TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 13632 01_REVK THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE HCAM VALVE HOMING CAM WIRES WIRE BLUE TO 781 6 WHITE TO TBI 1 SEAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION BLACK G YELLOW INTERLOCK CABLE A ea Bg RS E E E E E E i REMOTE SIGNAL START REGENERATION TIMER 1 1 WHITE WHITE 1 YELLOW YELLOW i YELLOW BROWN BROWN 4 BLUE BLUE BLUE BLACK 5 BLACK RED Reo GR YEL BLACK BLACK i z i 8 i 77 1 2 i 1 amp ifr aE i g ds H 3 i 5 5 3 zz gj 3 a a 3 9 i t 3 g 8 3 de H a gt a a
32. Y Indicator START CYCLE Capacity Gallons Remaining CAPACITY Program Wheel NOTE The program wheel to the left may be different than the Red Time program wheel on the product Set Button White Dot Gallon Capacity NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set Figure 3 61502_3200REVA Page 7 3200 3210 3220 3230 Regeneration Cycle Setting Procedure How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you
33. allation with a Remote Meter Remote Meter 4 Way Solenoid Valve 5 Diaphragm Operated Valve Electrical Interlock Cord Page 49 System 4 Single Valve Regeneration Immediate and Delayed Valve Wiring gSAdH 1OZ6L YAWIL 3 Q3AV130 ALIN YO D aaa dae re a eee q l i 2 022 2 WYOHL T A i l Wi o zz i o5 15 l l lt pe e orig E 9 5 39v18 Jovia aay 3m NMOSB TF MOTI SIH 43WIL NOLWYINIOSY JLVIGIWN 313A pe I SS ire are Se epe ii sei ees deme See are ee a mi i t t l m VT X w ka gt zz o oe EX ag E Q I zz LL L l 3ovi HIOORS gay d38 me e IE NMOSS NMOSG MOTIZA MOTTA CE N CGmajqsdaiy i i Page 50 Valve Wiring System 4 with Remote Starter NOILISOd 32IA3S NI NMOHS 3ATVA L4 LAL OL3IHM S 181 3 8 33IM SIAM JUHM 3 18 GSD V 1433 SI GYO HMOd JHL S3ATVA AYC HIM Z NOLV33N393 SLVIGAWWI YO G3A V T3O G3LVILNI AAW 31OWSEDINVI TIONIS L ALON WYD 3 3 8 WYOAS WYO 5 3NIVA WYOS WYD ONIWOH 3ATVA WYOH WYD SWI Wv2dL WYD ONIWOH BHWIL WVOHL HOIIMS WYO 3NIa8 SMS HOLIMS d3lS
34. alve body To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end The large dia inner portion is now exposed see Figure 8 Place the end ring on this pilot with the lip on the end ring facing the tool Push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms Then push the center button to push the seal of the tool and leave it in place in the valve body Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and tool into the valve Troubleshooting Problem Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged
35. bly iiid 26 1 00 Brine System ote eoi perte teen rp ra btt d ku dicta pasear Lunas DE rud Meee eee 28 1710 Brine System Assembly 30 1600 Service Valve Operator Assembly Old Style esseieseeseisseeeee nennen enne nennen nennt nennen 31 aucun ER 32 4121 2 get E 33 PSX LOBSTER 34 2300 Safety Brine E 35 Seal amp Spacer Tools a ana aaa e Ea aaa ia aE E aa aaraa aa Sa E 36 Touple SHOO aa 39 General Service Hints for Meter Control AA 40 Water Conditioner Flow Diagrams sssssssseeeeneeenn ene mmenenennenennenn nennen nnn rnnt snnt nnns ennt nnne nnn 41 Flow Data amp Injector Draw Rates scie tite cons ek edat esce 43 MSIOMS AKAA AA NAA AAA AAA 44 System 4 Typical Single Tank Installation with Optional Meter see m 46 System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Rard Water Bypass urise 47 System 6 Twin Series Regeneration Installation with a Remote Meter ccccceeeeeseeeeeeeeeeeeeeeeeeneeeeeeenenees 48 System 7 Twin Alternator Installation with a Remote Meter 49 System 4 Single Valve Regeneration Immediate and Delayed Valve
36. e 60026 30SAN Float Assy 2350 30 HW 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales and Service Aids 40726 Literature 2850 Spec Sheet 16510 Literature 2850 S Manual 40717 Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 60129 Seal amp Spacer Kit 2850 60129 20 Seal amp Spacer Kit 2850 Natural 60129 30 Seal amp Spacer Kit 2850 Page 56 Service Equipment 16174 Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 Lb 165106 Stuffer Assy 2850 9500 17023 Puller Tool Assy 2850 9500 60460 Meter Checker Kit Std 60461 Meter Checker Kit Ext Service Valve Operator Assemblies SVO 60150 SVO Assy 1600 O S 60150 01 SVO Assy 1600 N S Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 14381 5 ceto Skipper Wheel Assy 12 Day Page 57 Page 58 Page 59 P N 16510 Rev G 10 13 08
37. fill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Notes Page 9 3200 Time Clock Timer Assembly CE Cx SK 9 7 61502 3200 REVA For Service Assembly Numbers See the Back of this Manual Page 10 3200 Time Clock Timer Assembly Item No Quantity Part No Description eee Wa as Housing Timer 3200 Daawa Ui 14265 Clip Sping ici inia 14087 idee Insulator e 10896 Switch Micro Sa em 15320 ciii aena Switch Micro Timer o NE lu ZA WA 14413 n cere Screw Pan Hd Mach 4 40 x 1 1 8 Ware 13880 tineis Knob 3200 La AWAPA AA AWA epo 19290 AE Screw Hex Wsh 6 20 x 1 2 E 11999 Label Button 10 esee Jp 13018 innere Pinion Idler 11 is 13312 es Spring Idler Shaft 12 eiie 13017 ttes Gear Idler NET gp 1310604 eoe Gear Drive Oe AA cectissites
38. g 3 ai 3 38 x 9 3 T a 3 i 6 Je e E a gt 1 gt oe al sd op ORR 9 S 3 7 POSITION TERMINAL BLOCK z z F d zz zz TM TIMER MOTOR id Ey I ene UE US SUCCO VDM VALVE DRIVE MOTOR o L o o SW1 TIMER HOMING SWITCH a VDM D 4 SW2 TIMER PROGRAM SWITCH amp E 40502 01_REVB SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE BLACK YELLOW LAG INTERLOCK CABLE GRN a uL Mta 1 METER IMMEDIATE REGENERATION TIMER 1 WHITE f i C1 WHITE WHITE WHITE 2 RED YELLOW YELLOW 5 YELLOW BROWN BROWN 4 BLUE NFEx 5 BLACK RED RED GR YEL BLACK BLACK BLACK Za i a 3 H m eo i gt 1 TB1 7 POSITION TERMINAL BLOCK g d TM TIMER MOTOR E 2 z z z VOM VALVE DRIVE MOTOR x E x i SW1 TIMER HOMIN
39. ing pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 60002 34REVC Figure 1 Residential 12 Plug unit into an electrical outlet Note All electrical connections must be connected Air Check Valve according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions Page 4 Start Up Instructions The water softener should be installed with the in
40. injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 39 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 psi E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming cor A Check timer program and positioning rectly of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset p
41. ir Check Page 35 Seal amp Spacer Tools amp Replacement Nut Driver Adapter Socket iS Seal Hook Eb Puller Tools Used in the Seal and Spacer Replacement Description Part No Nut 12664 Socket Adapter 16906 Socket 7 16 ss 12665 S6al Hook 5 es 12874 PUNE cite 13061 1500 2510 5600 4650 17623 2850 9500 12682 2900 3180 11098 1500 2510 2750 EEA 12765 5600 9000 9100 4650 12683 2100 3150 n 16516 2850 9500 Page 36 Seal amp Spacer Tools amp Replacement Back Plate Line to Injector Brine Valve Piston a t LT 2 jus i a Brine me Valve kuwaa be Assembly Figure 5 Injector Figure 7 NOTE Photos shown are for reference only for replacing the seal and spacer Actual valve may be different 1 Turn off water supply to valve Next cycle valve to backwash position then to service Now remove electrical plug from outlet Remove control box cover Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill 4 Remove the two capscrews that hold the back plate to the valve 5 Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body see Figure 5 and lay aside 6
42. let outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration Replace control box cover Put salt i
43. n the brine tank NOTE Do not use granulated or rock salt Page 5 3200 Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 n any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time
44. ne Specify size of injector 60483 xx 1700 1 2 Brine Specify size of Injector Meters 60613 Meter Assy 2750 Electronic 1 60610 01 Meter 2850 9500 1 1 2 Std 60610 02 Meter 2850 9500 1 1 2 Ext 60391 xiii Meter Assy 2750 Meter Assy 2750 1 Ext 60614 Meter Assy 2850 9500 Electronic 1 1 2 Meter Brass Page 55 Service Assemblies 61560 01 Meter Assy In Line w 1 NPT Plstc Connector 61560 07 Meter Assy In Line w 1 NPT Brass Connector 61560 09 Meter Assy In Line w 1 1 2 NPT Brass Connector Piston Assemblies 60105 Piston Assy 2850 60105 001 Piston Assy 2850 560CD 60105 01 Piston Assy 2850 Hot Water 60114 00 Piston Assy Filter 2850 Conversion NHWBP 60114 01 Piston Assy 2850 NHWBP 60114 02 Piston Assy 2850 1600 Conversion NHWBP 60114 03 Piston Assy 2850 1700 Conversion NHWBP Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label moe 1 1 2 Std Set 100 60405 30 Program Wheel w 1 Std Label KWA WA MSA Set 50 60405 40 Program Wheel w 1 Ext Label 60405 70 Program Wheel w 1 Ext Label Safety Brine Valves 60014 Safety Brine Valve Assy 2310 60038 its Safety Brine Valve 2350 60028 30 Float Assy 2350 30 Whit
45. p 1600 Screen Injector Nozzle Injector xx is for injector size Throat Injector xx is for injector size Body Injector 1600 Body Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 Upflow Only Page 25 1650 Brine System Assembly 24 60011 REV C For Service Assembly Numbers See the Back of this Manual Page 26 1650 Brine System Assembly Item No Quantity Part No Description jp 10329 Fitting Tube 3 8 Nut Brass MP MAT PE 10330 acciri erii Fitting Sleeve 3 8 Celcon Diesel er A AE NA KANISA AA VOSS ASA Fitting Insert 3 8 ds onse jw Screen Brine ANI Pa UE LE 10329 Fitting Elbow 90 Deg 1 4 NPT x 3 8T O Aele eens Brine Valve Body Assy 1650 NET 10249 neces Spring Brine Valve D nes eve eeu eer eges 102501 tcn Ring Retaining 17908 Guide Brine Valve Stem 10i jer 196025 Nut Assy 3 8 Plastic Wi mee jS 12552 02 Brine Valve Stem 1600 T2 eui yu AWA 12620 IS Seat Brine Valve MIren 16924 ttr O ring 018 60010 25 BLFC 1650 25 GPM Plastic 1 1650 50 GPM Plastic 1 m 00010 100 BLFC 1650 1 0 GPM Plastic 15
46. rogram wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 40 Water Conditioner Flow Diagrams 1 Service Position Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position d 4 Outlet Hard water enters unit at valve inlet flows through piston down center tube through bottom distributor and up through the mineral around the piston and out the drain line 3 Brine Position Hard water enters unit at valve inlet flows up into injec tor housing and down through nozzle and throat to draw brine from the brine tank brine flows down through min eral and enters the center tube through bottom distribu tor and out through the drain line Page 41 Water Conditioner Flow Diagrams 4 Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat aro
47. rrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL TIME IS AT ARROW MANI Service Moe Position How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero Manual Regeneration Knob H TO MANUALL
48. s Plate Motor Mounting 15 isnt Jp 18743 1 iiis Motor 120V 60Hz 1 30 RPM 5600 H T eee 19659 1 Motor 24V 60Hz 1 30 RPM WIZI SA Screw Sltd Fillister Hd 6 32 x 156 des dietis Spring Detent Timer TO ATA ree QN 15060 tieu Ball 1 4 Delrin 19 nei 15465 iios Label Caution 20ain 192 105 Program Wheel Assy 21 times 13911 Gear Main Drive Timer 41754 ies Pin Spring 1 16 x 5 8 SS Timer VUE dre eeu 13011 etes Arm Cycle Actuator 25 nude Ring Skipper Wheel 29 isst guit tpm cL VIII nite Spring Detent Timer PA ainsi 2 ses 18300 nnne Ball 1 4 SS 21 igi js VAZE nes Skipper Wheel Assy 12 Day EUR EE 14860 Skipper Wheel Assy 7 Day Jm 13014 cceteets Pointer Regeneration eee 40096 24 Dial 12 AM Regen Assy Black Ee 40096 02 Dial 2 AM Regen Assy Black SA AAA 13898 1 5 ie Bracket Hinger Timer Xu EE gp LE 11384 lt Screw Phil 6 32 x 1 4 Zinc da suis aa AA 13902 lecum Harness 3200 Soin vie EE MU WAA 40422 Nut Wire Tan Glenan 15354 01 Wire Ground 4 Ase cence T4200 iint Label Time of Day For Service Assembly Numbers See the Back of this Manual Page 11
49. s m Q oL 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks 2 Meters Interlock E System 6 2 5 Tanks 1 Meter Series Regeneration F System 7 2 5 Tanks 1 Meter Alternating G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm Injector Size Piston Type A Hard Water Bypass B Hard Water Bypass Installation Instructions WATER PRESSURE A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener
50. und the piston down through mineral enters center tube through bottom distributor flows up through center tube around piston and out through drain line 5 Rapid Rinse 6 Brine Tank Refill Position Drain Ya A i Inlet Outlet Hard water enters unit at valve inlet flows directly Hard water enters unit at valve inlet flows up through from inlet down through mineral into center tube bot the injector housing through the brine valve to refill the tom distributor and up through center tube around brine tank piston and out through the drain line Page 42 Flow Data amp Injector Draw Rates 0 8 DRAW TEET 1 2 DRAW rpm 0 7 m RINSE 4 MRINSE 0 6 A TOTAL A TOTAL 5 0 8 m ave o 00 4 0 1 0 2 0 0 r 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 2 5 DRAW 2 5 DRAW E RINSE 1600 2 injector B RINSE 1600 3 injector A TOTAL ATOTAL 1 5 1 5 z z 5 6 cm E 0 5 oed 0 5 0 8 0 T T T T T 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 3 5 DRAW 3 18 RINSE A TOTAL 1600 4 injector 1700 3C injector GPM N GPM n
51. unes RP ES 19625 inue edis Nut Assy 3 8 Plastic 16 PEE Screw Slot Hex Hd 10 24 18 8 Stainless Steel NT ennnen Nes EE 11899 aime Cap Injector Stainless Steel 18 10229 Gasket Injector Cap 1600 19 xus T Screen Injector 10 csse yA 10913 Nozzle Injector xx is for injector size 2123 yi et elelibinneiei 10914 xx Throat Injector xx is for injector size 22 crei AAA WANI Body Injector 1600 M 1 1 Z7 16 02 Body Injector 1600 Upflow Zaun 16221 Disperser Air ZA RT ER PEE Gasket Injector Body 1600 1700 Ns esten E 12098 Retainer Flow Control 26s pr 1209512 heec Washer Flow Control 50 GPM 12094 85 Flow Control 25 GPM P dessen 2097 ean Washer Flow Control 1 0 GPM oec 12550 send Quad Ring 009 1 2550 01 Quad Ring 009 560CD 17908 5 Sleeve Brine Valve Stem 29 16508 01 Tube Brine Valve 2850 1600 PO desse 40027 eee Tube Brine Valve 2510 TUE 2 184 TUDE Brine Valve 2850s 1H TOA eei c cube Brine Valve 150
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