FR-A800 New Product RELEASE
Contents
1. With IPM motors other than MM CF and PM motors manufactured by other companies starting torgue is limited to 50 and simple positioning control and zero speed torgue cannot be used even if tuned 5 Tuning may not be available depending on its motor characteristics PM motor by other manufacturers Mitsubishi general purpose induction motor SF HR Mitsubishi general purpose induction motor SF PR duction motor by other manufacturers Mitsubishi IPM motor MM EFS Mitsubishi IPM motor Mitsubishi vector control MM CF dedicated motor SF V5RU e Low speed high torque realized with SF PR motor By combining with Mitsubishi s high performance energy saving motor SF PR 100 continuous operation is possible from a low speed of 0 3 Hz for inverters of any capacity when using Real sensorless vector control e Sharing the spare inverter One spare inverter is enough for the two types of motors IM and PM Before ne spare inverter fo GI inverters for each different motors W Security amp Safety SECURITY amp SAFETY Swift recovery ensured by preventing trouble beforehand The FR A800 has been developed with reliability and safety foremost in mind For Improved Equipment Reliability Rapid response is obtained when an unexpected trouble occurs 1 Im proved syste Safety standards compliance E Controls with safety functions can be easily performed ePLd an2. Within 0 2 of the max output frequency 25 C 10 C Within 0 01 of the set output frequency Frequency accuracy Voltage frequency Base frequency can be set from 0 to 590 Hz Constant torque variable torque pattern or adjustable 5 points V F can be characteristics selected SLD Rating 120 0 3 Hz LD Rating 150 0 3 Hz ND Rating 200 0 3 Hzx6 HD Rating 250 0 3 Hz Starting torque Real sensorless vector control vector controls1 Torque boost Manual torque boost Acceleration deceleration 0 to 3600 s acceleration and deceleration can be set individually linear or S pattern acceleration deceleration mode time setting backlash countermeasures acceleration deceleration can be selected DC injection brake induction motor Stall prevention Operation current level can be set 0 to 220 variable whether to use the function or not can be set operation level SLD Rating 0 to 120 LD Rating 0 to 150 ND Rating 0 to 220 HD Rating 0 to 280 Torque limit level Torque limit value can be set 0 to 400 variable Terminals 2 and 4 0 to 10 V 0 to 5 V 4 to 20 mA 0 to 20 mA are available Terminal 1 10 to 10 V 5 to 5 V are available Input using the setting dial of the operation panel or parameter unit Four digit BCD or 16 bit binary when used with option FR A8AX Start signal Forward and reverse rotation or start signal automatic self holding input 3 wire input can be selected Input sianals Low speed operati
3. encoder 3 v Combining with Mitsubishi MM CF series IPM motors facilitates aspects of high level control with no encoder such as simple positioning and Zero speed torque Inverter i Current i detection Ajddns Jom TESS STU Encoder not reguired 3 Speed fluctuation ratio 0 05 digital input 4 Positional accuracy with no load of 1 5K and lower 1 8 2K and higher 3 6 e Easy maintenance for sensor encoder less motor eNo additional cables means less wiring space reguired elmproved reliability is obtained in unfavorable operating environments e g high vibration Comparison ot ePM motors are usually smaller and SF PRF 1 5 kW 4P and MM CF152 lighter than induction motors The Simple positioning control delivers a precision workpiece Transfer of such as a printed substrate to a precise position Haligi Transfer of fragile glass substrates can be performed with a highly accurate driving system W E vr N B motors and nl can be combined e The cutting edge auto tuning function The PM motor auto tuning function which has been newly developed enables operation of other manufacturers permanent magnet PM motors Operation with all Mitsubishi induction motors and PM motors in addtion to induction motors and PM motors from other manufacturers is possible That means you need less motors for spare and stocks
4. inverter with SLD or LD rating equipment size can be reduced when compared with the FR A700 series The HD rating is best suited for applications requiring low speed and high torque If using an inverter with capacity of 75K or higher or motor with capacity of 75 kW or higher always select and install the inverter based on the capacity of the motor with DC reactor Rating SE D D HWD With FR A700 With FR A800 Super light duty Light duty Normal duty Heavy duty i i lt Space N saving Fan and Pump 7 Shield Machines Winding and Unwinding Printing Machines 4 i Cranes Press Pr 570 E301 setting 0 1 2 Initial value 3 Overload current rating 110 60 s 120 60 s 150 60 s 200 60 s inverse time characteristics 120 3s 150 3s 200 3s 250 3s Suroundrgar empertue 50 C ESj Refer to page 10 for the inverter rating selection Application Inverter Inverter 15K 11K e LD rating example Motor 15 kW Motor 15 kW 3 Wire saving space saving Built in brake transistor LETA l In addition to the 22K and lower 400 V class 30 to 55K models have also been equipped with a built in brake transistor In an application where the motor is hardly decelerated connecting a brake resistor can shorten the deceleration time no brake unit or power regeneration converter is
5. the power supply is turned OFF 4 Long mponents and life check function life co Long life components The service life of the cooling fans is now 10 years The service life can be further extended by ON OFF control of the cooling fan eCapacitors with a design life of 10 years are adapted With these capacitors the service of the inverter is further extended eLife indication of life components Estimated lifespan of the FR A800 Guideline of JEMA 3 2 to 3 years 5 years 5 years Components Cooling fan Main circuit smoothing capacitor Printed board smoothing capacitor 1 Surrounding air temperature Annual average of 40 C free from corrosive gas flammable gas oil mist dust and dirt The design life is a calculated value and is not a guaranteed product life 2 Output current 80 of the inverter rating 3 Excerpts from Periodic check of the transistorized inverter of JEMA Japan Electrical Manufacturer s Association Enhanced life diagnosis function eAn internal thermal sensor is equipped to all inverters as standard This improves the accuracy in life diagnosis for the control circuit capacitors ME eMaintenance timers are available for up to three peripheral devices such as motor and bearing Maintenance 1 output warning 5 Renewal assurance Intercompatibility with existing models e The inverter installation method is the same as that
6. 4 n application a i 11 Ras Variety of of functions e Check the energy saving effect at a glance e Save energy with Optimum excitation control NA eYou can check the energy saving effect on the energy saving The excitation current is constantly adjusted to drive the motor in monitor the most efficient method which leads to energy saving For example with optimum excitation control with motor load torque of 10 when using the SF JR motor efficiency has increased by approximately 15 over the previous V F control eThe measured output power amount can be output in pulses e Reduce power consumption during standby eControl circuits other than those for power related parts can be method operated with 24 VDC power supplied from an external power source LEIA e Effective use of regenerative energy option Since the control circuit can use the external 24 VDC other Multiple inverters can be power control circuits can stay OFF while no driving is required connected to the S FR CV FR HC2 via a common PN bus Regenerative power is used at other inverters and surplus energy is returned to the power supply resulting in energy saving The 315K or higher models are inverter converter separated types which are suitable for power regeneration EEA and that saves the standby energy eBy turning the cooling fan ON OFF based on the inverter status wasteful power consumption during stoppages can be reduced
7. FR A800 FR A800 FR A800 PM n PM motor If the inverter is being used for an application reguiring constant torgue such as a conveyor factory energy savings can be achieved by replacing your current induction motors with permanent magnet motors PM motors Tuning is reguired for an IPM motor other than MM CF and for the PM motors of other manufacturers Please contact your sales representative e Whv isa PM motor so efficient A convevor transports different goods and products eThe current does not flow to the rotor secondarv side so there Convevor according to its appicanonA can keep the is no secondary copper loss carrying speed constant while saving energy eMagnetic flux is generated by permanent magnets so less Current is required to drive a motor 100 Comparison of motor losses Example of 1 5 KW motors system Support SYSTEM SUPPORT High Equipment Functionality Numerous functions and the extensive lineup of models are ready to support various systems Various network compatibility brings all the control in your hand Compatibility to various open networks eA controller can control and monitor an inverter via networks RS 485 communication Mitsubishi inverter protocol Modbus RTU protocol which is supported as standard conveys data up to 115200 bps eA function block FB programming for CC Link communication is available for the MELSEC Q L se
8. built in brake 100 torque 2 ED Maximum resistor is used brake torque FR ABR when the 100 torque 10 ED option is used Rated input AC voltage frequency Three phase 380 to 500V 50Hz 6OHz 7 Permissible AC voltage fluctuation 323 to 550V 50Hz 60Hz Permissible frequency fluctuation 5 structure IEC 60529 6 Enclose type IP20 Open type IPOO pprox mass K 3 6 p7 ps es p p p a e e e Power supply 9 400 V class Standard sat ne a jj capacity kW 80 052 00 138 m 87 s jaa jan jan e jon 1 SLD 325 361 432 481 547 610 683 276 307 367 409 465 519 581 LD 260 325 361 432 481 547 610 221 276 307 367 409 465 519 216 260 325 361 432 481 547 Ga ew a lea les ea len 180 216 260 325 361 432 481 so 390 488 542 648 722 821 110 60s 120 3s inverse time characteristics at surrounding air temperature 40 C ra si 20 60s 150 3s inverse time characteristics at surrounding air temperature 50 C rating s4 ND initial setting 150 60s 200 3s inverse time characteristics at surrounding air temperature 50 C 200 60s 250 3s inverse time characteristics at surrounding air temperature 50 C Rated voltage 5 Three phase 380 to 500V Regenerat ive braking la value Permissible 10 torque continuous torque Rated input Three Three phase 380 to 500V 50Hz 60Hz 7 380 to 500V Three phase 380 to 500V 50Hz 60Hz 7 57 AC voltage frequencv Permissib
9. can be downloaded at Mitsubishi Electric FA Global Website Easy wiring to the control circuit UETA Highly reliable and easily wired spring clamp terminals have been adopted for control circuit terminals Round crimping terminals can also be used by employing a control terminal option to be released soon Assures the tensile strength of the DIN standards Easy wiring _ Just insert 2 Easy to follow display Easy operation with GOT to be released soon m eAutomatic communication is possible without specifying any parameter settings simply by connecting to the GOT2000 series eThe PLC function device monitor can be displayed at the GOT2000 series Batch control of multiple inverter device monitors is possible with a single GOT unit eThe sample screen data for the A800 can be found in the screen design software of the GOT2000 series The newest version of the screen design software can be downloaded from the Mitsubishi Electric FA Global Website Easy to follow parameter configuration MA One of the selectable mode by the operation panel is the Group parameter mode which provides intuitive and simple parameter settings The conventional parameter setting mode is selected by default N division Name Conventional Pr 1 Environment parameter U VAI l Acceleration deceleration Start and frequency commands Protective function New parameter 100 ee le Monitor Multi function I O terminal Major Minor d
10. for the FR A700 series eliminating anv concerns over replacement Furthermore FR A700 series control circuit terminal blocks can be installed with the use of an option to be released soon eThe terminal response adjustment function allows a user to adjust the response speed in accordance with the existing facility MIA eThe conversion function of FR Configurator2 enables parameter copy from an FR A700 and even from an FR A500 to be supported soon 6 Reasons for high qualitv Design considering the hazardous environment 3D vibration analysis is performed to confirm the vibration resistance The analysis is also useful to find the best layout position and to further improve the product s rigidity Assuming a hazardous service condition the product reliability is thoroughly assessed in the design stage Every effort is made to ensure the best quality of the Mitsubishi inverter 3D vibration analysis Heat control for high quality Resistance against heat is what makes an inverter reliable A well designed heat resistant power module is essential in a reliable inverter From the power module s design stage its heat resistance is carefully considered Hydraulic analysis and heat simulation Acknowledging the limits for quality control Assessments are made to Mm X acknowledge the product s limits and to simulate the product condition beyond the limits These assessments are importa
11. inverter module and the converter module Inverter module converter module are physically separated for the 315K or higher capacity models to be released soon Inverter module FR A842 Converter module diode converter unit This facilitates flexible support for a variety of systems such as parallel drive and common bus line allowing installation space to be minimized and costs reduced Converter unit A842 Converter unit A842 Inverter module Inverter module Converter module Converter module Inverter module Inverter module Common bus Parallel driving Restrictions applv to parallel drive depending on the specifications Please contact vour sales representative beforehand 7 Reduced tact time with functionalitv suited to the application Increased magnetic excitation deceleration AA Deceleration time can be reduced without a brake resistor Tact time can be eliminated at conveyor lines etc Troublesome acquisition of standards is unnecessary eThe newly developed drive technology and the power supply Environmental Adaptability ENVIRONMENTAL ADAPTABILITY Installation Anywhere The FR A800 series complies with various standards and is usable in different scenes 1 Comprehensive noise countermeasures 2 Global compatibility Compliance with EU EMC Directive with inverter alone Compliance with a variety of standards eComplies w
12. required Wiring space and ultimately the cost will be all saved 4 PLC control with an inverter PLC function Vala eParameters and setting frequency can be changed at the program Inverter control such as inverter operations triggered by input signals signal output based on inverter operation status and monitor output can be freely customized based on the machine specifications eAll machines can be controlled by the inverter alone and control can also be dispersed e Time based operation is possible by using in combination with the real time clock function when using optional FR LU08 5 Direct installation bv the machine IP55 compatible A A lineup of IP55 compatible model in the 400 V 0 4 to 160K range is available as a separate series to be released soon elnverters can be installed nearbv the machine minimizing cable length between the inverter and motor eSupport is available for use even in high humiditv or dustv environments facilitating a more flexible choice of installation locations eBy enclosing a DC reactor it requires less wiring and less space Vibration control NEW Vibrations applied to conveyed objects that occur at the crane travel axis when cranes stop can be suppressed Control programs can be programmed in sequence ladders using FR Configurator2 6 Flexible configuration to meet the needs Separate inverter and converter modules DA The
13. 0V class FR A840 0 TIR IK EL ER FEE ER 03250 ru ru ru ru ZS e eModel without converter eIP55 compatible model Te 315K 355K 400K 450K 500K 0 75K 11K 15K 400V class 07700 08660 09620 10940 12120 K 00170 00250 SAS SPS usa o 0 o ol o eira 400V class FR A846 0 ix ix ee a E 1 Tx ER Et ooro 01 01 a 60 0 modol To released soon 1 Specification differs by the type as follows Initial setting Control logic Rated freguency Base freguency voltage Pr 19 Terminal FM pulse train output OFF Sink logic 60 Hz 9999 Terminal AM analog voltage output 0 to 10 VDC same as the power supply voltage Terminal CA analog current output 0 to 20 mA Source logic 50 Hz 8888 Terminal AM analog voltage output 0 to 10 VDC 95 of the power supply voltage Motor output Built in EMC filter eBeing RoHS compliant the FR A800 series inverters are friendly to eClass NK and CCS compliance allows use on ship equipment to elnverter by rating 200 V class Inverter model kW A kW ie N 0 4K 00046 0 75 azk oorr 18 77 15 ot os gt 0a ik ooo 22 l ws 22 as 18 s o 2 2K 37K 0050 ss jp 8 ss 1 m f so ssk 00840 75 a 75 oa J os a 37 zk oso M 74 71 mn os 06 l e 55 ik 0680 15 e s s ds 75 iak 0070 185 7 85 ms 6e mo n 18 5K 85 7
14. MITSUBISHI ELECTRIC Changes for the Better INVERTER Model FR Asoo Released in December for a greener tomorrow ECON Oct 2013 800 gt Unparalleled Performance Uncompromising Quality Channeling inherited techniques to deliver the ultimate in inverter technology Excellent Drive Performance Swift Smooth yet Robust The enhanced Real sensorless vector control and vector control serve the needs of all machinery types Vector control is also valid when equipped with optional FR A8AP LEADING DRIVE PERFORMANCE The new series is equipped with the new state of the art high speed processor developed by Mitsubishi With better control performance and response level safe and accurate operation is assured in a diverse range of applications oort between machines High response Response speed Real sensorless vector control 50 Hz Vector control 130 Hz 1 At 3 7 kW with no load Differs depending on the load conditions and motor capacity Improved speed response ensures minimal speed fluctuation due to load changes 4 4 4 4 4 4 4 4 bznabdesbas ltas ERE di ss nil see dt di d ag la alana l ZS Gs TEE PSS SSS Pe SS SS Spe Sy SS SSS jas da s js a S ms ja Time div Example of changes in actual rotation speed with impact load With Real sensorless vector control SF JR 4P motor 3 7 kW 2 The communication response is 2
15. city kW JE initial setting eee xl SID 18 29 tD 16 27 137 5 8 ND maena jek s a Po wp p mh 5 2 12 6 25 TN 32 4 4 A 10 7 45 21 3 a JA 76 115 3 j 6 5 9 8 19 6 5 a Pomin 58 eas l eo 3 8 6 135 18 25 5 34 5 46 5 57 on 60s 120 3s inverse a characteristics at surrounding air in sr l N v vlan O oje N oi N NI N S i ors olxe oe N N o N ale oo co O amp I co ol 0 On B On Oo O1 N N on a ajal gt N o OT o W N N N O O O oo date ve U oo WI o o Sl hol cal on o M N Ol S Al V OI NI NI S NI olan Z o BY DM DO OI GO Ni BI OI O D or OV N Aa a RV o w o N OJO NI o wl w rm rp mo a o OI E oo oo S N ej or O w OO WS s R g amp o R NIK O AS kRRRREK S wj REDL EINI S on aj O N NO e NI OIS N DO GD 6 OI Gi 0215 S Overload 20 60s 150 3s inverse time characteristics at surrounding air temperature 50 C current rating s4 ND initial setting an 60s 200 3s inverse time characteristics at surrounding air temperature 50 C 200 60s 250 3s inverse time characteristics at surrounding air temperature 50 C Rated voltage 5 Three phase 380 to 500V Brake transistor Built in FR BU2 Option When the
16. d SIL2 are supported as standard STO eEN ISO 13849 1 PLd Cat 3 eEN 61508 EN 61800 5 2 SIL2 eCompatible with PLe and SIL3 using a built in option eEN ISO 13849 1 PLe Cat 4 to be supported soon eEN 61508 EN 61800 5 2 SIL3 In addition to STO also compatible with SS1 SS2 SLS and SOS bv using an option to be released soon Functions for IEC EN 61800 5 2 2007 STO Safe Torgue Off SS1 Safe Stop 1 SS2 Safe Stop 2 SOS Safe Operating Stop SLS Safely Limited Speed eHigh cost Before eHigh maintenance maintenance for two el arge installation space eSafety communication networks will be also supported by using an option to be released soon eCC Link IE Safty communication function ePROFIsafe 2 Reliable and secure maintenance Standard 24 VDC power supply for the control circuit LIZA With the existing control power supply to R1 and S1 AC 24 VDC input is equipped as standard The 24 VDC power supplied from outside can be fed to the control circuit locally enabling the parameter settings communication operation and safety maintenance without turning ON the main power 24 VDC alt f 24 V external power supply input indication Prevention of trouble with temperature monitoring MEA The inverter is equipped with an internal temperature sensor which outputs a signal when the ambient temperature is high This facilitates the detection of rises in temp
17. erature inside the inverter following cooling fan malfunction or rises in ambient temperature due to inverter operating conditions 2 MCs were required FR A800 STO Emergency stop o Safety function Is eguipped eMagnetic contactor MC eEmergency stop wiring Safety stop function STO cuts down the number of MCs to one eLow cost eLow maintenance maintenance for one eSmall installation space One MC is required to shut off the power at an activation of the protective function 3 Ouick reaction to troubles Easy fault diagnosis LETA eThe operating status output frequency etc immediately before the protection function activates can be stored in the inverter built in RAM with the trace function Stored data trace data can be copied to a USB memory device facilitating easy trouble analysis at a separate location by reading into FR Configurator2 Trace data stored in the built in RAM is deleted when the power is turned OFF or the inverter is reset eClock setting is now available in addition to the already available cumulative energization time The time and date at a protective function activation are easily identified The clock is reset at power OFF The date and time are also saved with the trace data making the fault analysis easier By using the real time clock function with the optional FR LUO8 when using battery the time is not reset even when
18. erse time characteristics at surrounding air temperature ae owetvad 1 120 60s 150 3s inverse time characteristics at surrounding air temperature 50 C ND initial setting 150 60s 200 3s inverse time characteristics at surrounding air temperature 50 C rating 4 200 60s 250 3s inverse time characteristics at surrounding air temperature 50 C Rated voltage 5 Three phase 200 to 240V Brake transistor Built in When the built f in brake 150 torque 3 ED kit jo torque bet Vo a Maximum resistor is used brake torgue FR ABR when the eae d 100 torque 10 ED 100 torque 6 ED option is used Rated input AC voltage frequency Three phase 200 to 240V 50Hz 60Hz Permissible AC Permissible AC voltage fluctuation Permissible AC voltage fluctuation 170 to 264V 50Hz 60Hz PT a Open ype P00 Cooling system Selkovoing JForsdaroomg Approx mass Ko 22 33 js js p ar s 6 6 5 g je mr ms Mm m NI Oloj OP PM O O N OI gt A AJ C N o N 00 OI BIG CI PO OI O Ola C BR FBI OI OINI O NI N i N oO 54 131 m 106 la ol s l INET On OR z D S o 9 245 T 215 288 173 323 432 0 Ta 175 215 173 218 263 323 432 N a O O Oo aN O T S 1 1 1 1 1 N i TIN O N oo Ooo On LQ Power V 400 V class Standard model Applicable Sores ps 12 pr E motor LD 0 75 15 22 f capa
19. ion time year month date time are saved Overcurrent trip during acceleration Overcurrent trip during constant speed Overcurrent trip during deceleration or stop Regenerative overvoltage trip during acceleration Regenerative overvoltage trip during constant speed Regenerative overvoltage trip during deceleration or stop Inverter overload trip Motor overload trip Heatsink overheat Instantaneous power failure Undervoltage Input phase loss 5 Stall prevention stop Loss of synchronism detection 5 Brake transistor alarm detection Output side earth ground fault overcurrent Output phase loss External thermal relay operation 5 PTC Protective thermistor operation 5 Option fault Communication option fault Parameter storage device fault PU disconnection Retry function count excess 5 Parameter storage device fault CPU fault Operation panel power supply short circuit Protective RS 485 terminals power supply short circuit 24 VDC power fault Abnormal output current detection 5 Inrush current limit Environment warning circuit fault Communication fault inverter Analog input fault USB communication fault Safety circuit fault Overspeed function occurrence 5 Speed deviation excess detection 1 5 Signal loss detection 1 5 Excessive position fault 1 5 Brake sequence fault 5 Encoder phase faultr1 5 4 mA input faultss Pre charge fault 5 PID signal fault 5 Option fault Opposite rotation deceleration fault 5 Internal ci
20. is protective function is not available in the initial status 6 The initial value is 150 for the FR A820 00340 5 5K or higher and the FR A840 00170 5 5K or higher 7 Available for the IP55 compatible model only FR A820 00046 0 4K to FR A820 04750 90K FR A840 00023 0 4K to FR A840 03610 132K MOON ODO I MUI 14 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN MEE 1310
21. ith UL cUL and EC Directives CE marking and The FR A800 series is equipped with an EMC filter as standard for Korean safety certification KC marking compliance with EMC Directive with the inverter alone EN 61800 3 2nd Environment Category C3 people and to the environment technology minimize the EMI emitted from inverters be supported soon Os CE K LISTED Compatible with UL cUL and EC Directives CE marking dBuV m 90 80 ii id ie EN 61800 8 aaa 60 k Category C3 OP level 50 i rotected in hazardous environment v ka i a 300 Circuit board coating Frequency MHz Special purpose inverters with PCB coating IEC60721 3 3 3C2 Capacitive filter non lod choke DC reactor and conductive plating are available for improved environmental a OSION ist PI ntact vour sales representative for details 55K or lower Standard built in Standard built in Option sold separately 000 y P I 75K or higher Standard built in Option sold separately Option sold separately Sa Extensive lineup Standard model 0 4K to 500K ND rated inverter capacity kW FM i Without 400V class Model without converter 00023 to 12120 SLD rated inverter current A IP55 compatible model eStandard model Three phase 200V class FR A820 LI 0 4K 0 75K i oik fe a fac an i a 3 4 2 S Three phase 00023 ru 00052 00083 S ae ae ouae ce am ae eae DEL S 40
22. ivision division Motor constant Applications Applications position control Communication Control OIZIBDJPJOl l4IZ TJOjNnjm 8 Group number number Easy to read operation panel LAA A 5 digit 12 seg display has been adopted for the operation panel FR DUO8 for a more natural character display Furthermore an optional operation panel FR LUO8 adopting an LCD panel capable of displaying Kanji characters and menus is also available FR DUO8 12 segment type FR LUO8 LCD type option PU MON IM EXT PRM PM NET P RUN o MODE SET Esc iv e popom cm Reduced wiring time Split type covers are adapted for all Capacity models Maintenance is now easy because all an operator has to do is to remove the cover for the target wiring area Maintenance and control of multiple inverters option MIA Serial number reading is possible using the optional FR LUO8 or FR Configurator2 Administration of different inverters has become much more simple ECO FRIENDLY FACTORIES The power consumption by motors is said to amount about the half of all power consumption made by the Japanese manufacturing industry Factories can save more energy without dropping their production Less energy and more production the FR A800 series will help you to get the both Eco Factory The Next Step Go Green Save energy while increasing factory production f Ma FR V 1 Ener
23. le AC voltage fluctuation 323 to 550V 50Hz 60Hz Protective structure IEC 60529 6 Open type IPOO Power supply V 400 V class IP55 compatible Moral capacity kVA 2 ND IND initial setting IND initial setting WB i gt 6 24 7 29 8 36 6 USA ee 25 5 34 5 46 5 m Overload 120 60s 150 3s inverse time characteristics at surrounding air temperature 40 C current rating 4 ND initial setting 150 60s 200 3s inverse time characteristics at surrounding air temperature 40 C Rated voltage 5 Three phase 380 to 500V Maximum value permissible duty Rated input AC voltage frequency Three phase 380 to 500V 50Hz 6OHz 7 Permissible AC voltage fluctuation 323 to 550V 50Hz 60Hz Protective structure IP55 IEC 60529 UL Type12 Cooling system Forced air cooling internal fan Approx mass kg 26 10 torque continuous Power supply 1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4 pole standard motor 2 The rated output capacity indicated assumes that the output voltage is 220 V for 200 V class and 440 V for 400 V class 3 When an operation is performed with the carrier frequency set to 3 kHz or more and the inverter output current reaches the value indicated in the parenthesis of the rated current the carries frequency is automatically lowered The motor noise becomes louder accordingly 4 The value of the overload c
24. nt to know the guality level of the product and to secure the safety in case of a failure HALT Highly accelerated life test HALT Test to confirm the thermal and vibration limits In house production for high quality The best matching module for the Mitsubishi inverter 7 5K or lower is being made by in house manufacturing having the most suitable shape and the leading edge power element In house produced transistor module 4 The usage beyond the product s specified service condition is not guaranteed KONNAT O amp EGSY TOsSE EASY SETUP amp EASY TO USE A range of equipment and functions are prepared allowing work to be performed anywhere to suit product life cycles From Startup to Maintenance Fully equipped with a variety of simple functions and equipment to improve work efficiency L J 1 Streamlining the startup pro Parameter copying with USB memory ala eA USB host connecter A type which allows external device connections has been added Parameters can be copied to commercial USB memory devices USB 2 0 supported full speed Easy setup with FR Configurator2 eSense of unity with other Mitsubishi FA products with common MELSOFT design and operability eEasy plug and play connection to USB terminal equipped as standard Mini B n connector MELSOFT FR Configurator2 ww USB cable meres A trial version which contains start up functions is available It
25. on command Middle speed operation command High speed operation command tist terminals Second function selection Terminal 4 input selection Jog operation selection Electronic bypass function Output stop Start self holding selection Forward rotation command Reverse rotation command Inverter reset Pulse train input 100 kpps Maximum and minimum frequency settings multi speed operation acceleration deceleration pattern thermal protection DC injection brake starting frequency JOG operation output stop MRS stall prevention regeneration avoidance increased magnetic excitation deceleration DC feeding frequency jump rotation display automatic restart after instantaneous power failure electronic bypass sequence remote setting automatic acceleration deceleration intelligent mode retry function carrier frequency selection fast response current limit forward reverse rotation prevention operation mode selection slip compensation droop control load torque high speed frequency control speed smoothing control traverse auto tuning applied motor selection gain tuning RS 485 communication PID control PID pre charge function easy dancer control cooling fan operation selection stop selection deceleration stop coasting power failure deceleration stop function stop on contact control PLC function life diagnosis maintenance timer current average monitor multiple rating orientation control speed control torque control
26. position control pre excitation torque limit test run 24 V power supply input for control circuit safety stop function Operation frequency 0 to 120 Hz operation time 0 to 10 s operation voltage 0 to 30 variable Analog input Frequency setting signal Digital input Operational functions Output signal Open collector output Inverter running Up to frequency Instantaneous power failure undervoltage Overload warning five terminals Output frequency detection Fault Relay output Fault codes of the inverter can be output 4 bits from the open collector two terminals Pulse train output 50 kpps Pulse train output Max 2 4 kHz one terminal output frequency FM type The monitored item can be changed using Pr 54 FM CA terminal function selection Current output Max 20 mADC one terminal output current CA type The monitored item can be changed using Pr 54 FM CA terminal function selection Max 10 VDC one terminal output voltage Voltage output The monitored item can be changed using Pr 158 AM terminal function selection O ti Operating Output frequency Output current Output voltage Frequency setting value asen status The monitored item can be changed using Pr 52 Operation panel main monitor selection FR D A fault record is displayed when a fault occurs Past 8 fault records and the conditions immediately before the fault output U08 Fault record voltage current frequency cumulative energizat
27. rature 50 C HD 200 60 s 250 3 s inverse time characteristics at surrounding air temperature 50 C 2 The applicable motor capacity is the maximum applicable capacity of a Mitsubishi 4 pole standard motor SLD Super light duty LD Light duty ND Normal duty initial value HD Heavy duty FR A820 0 Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current A 155 3 5 8 11 17 5 24 33 46 61 76 90 115 145 we 215 288 SLD Super light duty LD Light duty ND Normal duty initial value HD Heavy duty FR A840 0 Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current A 0 8 1 5 2 5 4 6 9 12 17 23 31 38 44 Sf 71 86 110 144 180 216 260 325 361 432 481 e Rating 9 200 V class Standard 100046 00077 100340 00 5 5 185 5 hl NI NIN EEA o M ol o l fr 00 o 00 o 6 rs s 75 m ja 55 75 n jos 37 55 175 m 13 ja ja ja 12 22 18 ja W farfar is js az 5 4 6 7 7 10 5 16 7 25 63 3 9 e 6 5 e CI 14 2 21 3 o 9 ti 7 53 6 65 9 1 4 2 15 2 23 58 70 5 3 6 6 8 2 12 9 19 6 G 3 49 3 59 9 2 3 a C 46 61 0 Gas te ov ra ia l 7 5 a 46 61 6 75 12 16 5 26 3 36 69 91 5 114 1 135 110 60s 120 3s inv
28. rcuit fault Abnormal internal temperature 7 Fan alarm Stall prevention overcurrent Stall prevention overvoltage Regenerative brake pre alarms s Electronic thermal relay function pre alarm PU stop Speed limit indication 5 Parameter copy Safety stop Maintenance signal outputes USB host error Home position return setting error 5 Home position return uncompleted 5 Home position return parameter setting error 5 Operation panel lock 5 Password locked 5 Parameter write error Copy operation error 24 V external power supply operation Internal fun alarm 7 Surrounding air 10 C to 50 C non freezing LD ND HD ratings temperature 10 C to 40 C non freezing SLD rating IP55 compatible model 95 RH or less non condensing With circuit board coating IP55 compatible model Warning function Surrounding air humidity 90 RH or less non condensing Without circuit board coating Storage temperature 2 20 C to 65 C Atmosphere Indoors without corrosive gas flammable gas oil mist dust and dirt etc Altitude vibration Maximum 1000 m above sea level 3 5 9 m s 4 or less at 10 to 55 Hz directions of X Y Z axes 1 Available only when the option FR A8AP is mounted 2 Temperature applicable for a short time e g in transit 3 For the installation at an altitude above 1 000 m up to 2 500 m derate the rated current 3 per 500 m 4 2 9m s or less for the FR A840 04320 160K or higher 5 Th
29. ries Inverter control sequence programs can be created easily An FB library FB part library can be downloaded from the Mitsubishi Electric FA Global Website Grouped as an FB set Y100F F RST M301 I 1 sr 302 FB M302 X100F 22 HK mov w D2 H RST Y100F Communication options are also available for the major network protocols such as CC Link and SSCNET III H to be released soon as well as DeviceNet PROFIBUS DPVO and LoNWorks to be released soon Other Ethernet networks are also supported eCC Link IE Field eFL net remote I O to be released soon LonWorks is a registered trademark of Echelon Corporation DeviceNet is a trademark of ODVA and PROFIBUS is a registered trademark of the PROFIBUS User Organization Other company and product names herein are the trademarks and registered trademarks of their respective owners Xo XOF XI SWB00 M mo H MO X20 1 7 PLS M300 H M300 11 SET 301 M301 X100F P S 13 MOV H87 W102 RST M302 28 END H 2 Selection of optimum capacity to suit the application Multi rating CA l Rated current and four different overload capacity ratings SLD rating super light duty LD rating light duty ND rating normal duty HD rating heavy duty can be selected with parameters The optimum inverter can be selected to suit the application and by selecting an
30. s zx o0 wh s ww mul 2 o 15 sox 01840 37 14 37 wo 115 2 o ak 01870 45 molo os ml an s 45K 283 ss 22 45 mw 7 sk 0160 75 se s 8 s 28 4 75K 03800 somo 380 36 75 288 55 ak 04750 12 45 molo 400 V class Inverter model kW A kW i 5 0 4K 00023 0 75 0 75K 00038 1 5K ri iusto 2 2K es 37 Ds v s l 23 SK fors 85 726 1 765 l ms 1 737 1797717722 5 5K 75k o0 ities 11K 15K 18 5K 0470 2 47 z 43 w a 15 22K oos20 0 p e 2 188 sox 0070 37 m a 0 s 2 ak looo 45 sa s s a n ask foe 65 ne s w 4 55K maj s m 4 sk 02160 no 26 180 75 m s OK 02600 182 20 mo ae o wo 1 mok ose50 160 38 re 20 no 26 182K osto 185 sr 180 385 18 200 10 160K 220 42 185 31 160 325 12 o 185k 04810 250 40 20 420 188 20 10 220K 280 s7 20 481 20 432 185 250K 00100 818 610 280 m mm 00 20 280K s5 315 610 280 847 280 Overload current rating SLD 110 60 s 120 3 s inverse time characteristics at surrounding air temperature 40 C LD 120 60 s 150 3 s inverse time characteristics at surrounding air temperature 50 C ND 150 60 s 200 3 s inverse time characteristics at surrounding air tempe
31. sheet and tape This will respond rapidly to changes in line speed and suppress the occurrences of winding unevenness This contributes to a steady supply of high quality products Cutting edge machine tools are harder and thinner than ever before to be applicable to diverse new materials High speed rotation is required more than ever before in order to be applicable for fine and precise cutting on hard and difficult to grind materials Cranes are in operation daily at ports carrying fully laden containers in response to strong demand from all over the world Our new inverter realizes smooth cargo handling work at low speed and high torque for the slow and stable movements required for heavy objects PM sensorless vector control e What is a permanent magnet PM motor A PM motor is a synchronous motor with strong permanent magnets embedded in its rotor The two major PM motor types are the interior permanent magnet IPM motor with its magnets embedded inside the rotor and the surface permanent magnet SPM motor with its permanent magnets attached on the rotor surface e What is PM sensorless vector control The speed and magnetic pole positions the two essential bits of information to control a PM motor are detected without a sensor encoder The speed detection internally performed in an inverter enables highly accurate control of a PM motor almost as accurate as an AC servo system without the need of a sensor
32. to 5 ms when using communication options 2 Perform ultra fine processing High speed rotation Operating frequency Real sensorless vector control and vector control 400 Hz V F control 590 Hz mm FR A700 I FR A800 approx 3 3 times Real sensorless vector control vector control approx 1 5 times 590 Hz V F control Running frequencv 3 Swiftiv move heavy weights High torque at low speed Starting torque Real sensorless vector control 200 ND rating When at 0 3 Hz Vector control 200 ND rating 150 of initial setting for 5 5K and higher Zero speed torque Vector control 200 Select HD rating Speed control range V F control 1 10 6 to 60 Hz Driving Advanced magnetic flux vector control 1 120 0 5 to 60 Hz Driving Real sensorless vector control 1 200 0 3 to 60 Hz Driving Vector control 1 1500 1 to 1500 r min Both driving regeneration Torque N m Speed r min Example of speed torque characteristics with Real sensorless vector control offline auto tuning selected SF PR 4P motor 15 kW Line control Faster response via terminals or communication Process time for terminal and communication commands is minimized eTerminal response communication response A700 5 to 20 ms i A800 2 to 3 ms Machine tool Cranes Line control is necessary for the machining of elongated products such as paper thread wires all kinds of
33. urrent rating indicated is the ratio of the overload current to the inverter s rated output current For repeated duty allow time for the inverter and motor to return to or below the temperatures under 100 load 5 The maximum output voltage does not exceed the power supply voltage The maximum output voltage can be changed within the setting range However the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about 4 2 6 FR DUO8 IP40 except for the PU connector section 7 For the power voltage exceeding 480 V set Pr 977 Input voltage mode selection 12 13 Control specifications Operation specifications Soft PWM control high carrier frequency PWM control selectable among V F control Advanced magnetic flux vector control Real sensorless vector control vector control 1 and PM sensorless vector control 0 2 to 590 Hz 400 Hz or less under Advanced magnetic flux vector control 1 Real sensorless vector control and vector control 200 Hz or less under PM sensorless vector control 0 015 Hz 60 Hz 0 to 10 V 12 bits for terminals 2 and 4 0 03 Hz 60 Hz 0 to 5 V 11 bits or O to 20 mA approx 11 bits for terminals 2 and 4 O to 10 V 12 bits for terminal 1 Control method Output frequency range Frequency setting Analog input 0 06 Hz 60 Hz 0 to 5 V 11 bits for terminal 1 Digital input 0 01 Hz resolution Analog input Digital input
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