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Petroleum Products Service Manual

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1. A PLLLLL LL Eee Ny D me ZAW x NU A L Sas 7 AS CSS DE ei A 77 RZ SS Reo RS S N SS DOSS E ee al Be eer Pos ed SS 3 U ZEZZZEZR AL IJ LLLLL A G Z NI OW UT L ESAS SS OS KR y Careful attention must be paid to cleaning both the 2 sealing surface and the 7 sealing surface Any foreign object on either surface will not allow either surface to seal properly Any damage mars or scratches on the 2 surface may not allow a good seal of the 2 seal INSTALLATION OF THE SEAL RING Std Model 076 382 1 or AG Model 076 370 1 When installing the seal ring first lay the seal flat The seal has two different degrees ofthickness The thickest part of the seal angled inward with a retaining lip is the top of the seal The narrowest or thinnest part of the seal is the bottom See drawing below To install the seal place the top part of the seal with the retaining lip into the bottom of the packer having the top of the seal facing away from the pump motor A mating recess in the retaining sleeve will hold the seal in place while the pump is being lowered onto the packer If the seal is not properly installed it will not maintain product line pressure and will release product back inside the tank CAUTION RED JACK E CKET PELROLEUM EQUIPMENT The 7 Packer Manifold O ring is designed to keep water out of the Pack
2. REDJACKET T nE TOW CT 1 O D REDJACKET The information and recommendations contained in the Troubleshooting sections of this manual are presented as a suggested guide to expedient solu tions of problems specified No attempt has been made to identify all possible problems Even as to problems discussed the information available to you may dictate different procedures and solutions Our liability with respect to the product and informa tion herein is limited solely to the product warranty set forth in the Red Jacket Warranty Manual 5194 and on page 54 of this manual SOLVENT PUMPS 4 Extracta and 6 Big Flo The design of these units is basically the same as the petroleum pump However modifications are made including utilization of appropriate seals The product which the unit was designed to pump is specified on the pump identification nameplate See applicable petroleum pump sections for technical data For specific information on solvent pumps see the following literature 5174 4 Solvent Pump 051 116 4 Solvent Pump Parts amp Installation 5174 6 Solvent Pump 051 121 6 Solvent Pump Parts amp Installation 5179 Solvent Specification Sheet REDJACKET i SZ RJ5190 3 93 Section ss A Extracta 4 MAG Petroleum Pump Extracta Model Numbers Usage P33R1 1 3 HP e Standard fuels P75S1 3 4 HP Gasoline amp Diesel P150S1 1 1 2 HP up to 10
3. STEEL BAND amp CLIP DISCHARGE HEAD RED JACKET GP PELROLEUM EQUIPMENT 44 RJ 51900 3 93 Syphon Systems Troubleshooting Symptom Probable Cause Suggested Action NOTICE Use of the test apparatus Fig 1 Pg 42 with the instructions beginning Pg 38 are recommended as the most efficient method of determining the cause for malfunction Total or partial loss of vacuum and or Obstruction in syphon nozzle venturi 1 Remove nozzle venturi clean amp pressure reading at vacuum line or air flexible wire down air eliminator tubing reinstall Run eliminator tubing 2 4 Vent closing screw on functional Adjust to full up position element not all the way up 3 Vacuum will not hold Malfunction syphon check valve 4 Test same replace if defective See engineering report pg 38 Excessive sediment on the bottom of the tank can cause reoccurrence of this problem Turbulence occurring during filling of the tank places this sediment in suspension allowing it to be drawn into the functional element via the vacuum line or the pressure relief system Removal of sediment from tank bottom may be necessary RED JACK PELROLEUM EQUIPMENT RJ 51900 3 938 ____LLLLLc _ 45 Syphon Systems Notes GP PELROLEUM EQUIPMENT 46 RJ 5190 3 93 Section FLOGELNQ Ssuctiom amp Dual Pumps Manifolded to Same Discharge System RED JACKET PELROL
4. Manhole Should be larger than manhole welded on tank Keep area open down to tank Opening for Gauging and Adjusting Cable Pr d E L K W MANS V m R det NTN EE The floating suction arm can be mounted to pump previous to installing in tank See example of adaptation to floating suction assembly below 1 1 2 N P T Female Thread Bottom of the Tank 4 Petroleum Adapter Adaptation to Floating Suction Assembly use standard NPT threaded fittings RED JACKET GP PELROLEUM EQUIPMENT TING SUCTION INST ALLA TION Red Jacket supplies the adapter only not the appa ratus meta Red Jacket petroleum and solvent pumps are centrifu gal type pumps and as such are not designed to pump product when the level is below the bottom end of the pump motor assembly 1 1 2 Nipple 1 1 2 by 2 Bell Reducer 2 Nipple Easy service access is provided by unbolting manhold lid through which pump is mounted and removing entire assembly Thread Bottom of the Tank 6 Petroleum Adapter Use proper thread sealant and insert gasket be tween flanges of floating suction and pump 48 RJ 51900 3 93 Floating Suction pm Adapter for Pumps Manufactured Prior t 1 82 Units manufactured after this date cannot be retrofitted If floating suction adapter is desired unit must be ordered equipped with same Remove cap A no longer needed by inserting tool under edge and
5. 5 TERMINAL RELAY MOTOR CONTROL BOX WIRING DIAGRAM i DISCONTINUED FEBRUARY 1988 ig 1 1 2 8 2 H P Fig Vd Fig V THREE PHASE SCHEMATICS den The control box must be grounded WPVM The control box must be grounded for personal safety Refer to the Na for personal safety Refer to the Na tional Electrical Codes and appli tional Electrical Codes and appli cable local codes for proper ground cable local codes for proper ground 208 230V 3 PHASE ing procedures 208 230V 3 PHASE ing procedures POWER SUPPLY POWER SUPPLY BLUE i i L1 L2h L r r SWITCH AT LOADING RACK er E a i STOP BLUE MIE HE URANA AT ADING RACKS AND OR DISPENSERS CONNECTED IN PARALLEL A ERE Enem ama Jed 4 CANA 3 wire control re quires the use of an auxiliary contact in the magnetic PILOT LITE PILOT LITE starter Furnas in 115V SUPPLY d 115V SUPPLY C terlock kit or z E 49D221251 or equi Bad mA me valent BLACK L y THERMAL NOTE OBSERVE COLOR CODE L1 L2 THERMAL NOTES PRSERVE COLOR CODE ELLA 208 230V 3 PHASE OVERLOAD L3 PHASE SEQUENCE FOR 208 230V 3 PHASE F OVERLOAD PROPER ROTATION OF MOTOR POWER SUPPLY PROPER ROTATION OF MOTOR POWER SUPPLY TWO WIRE CONTROL THREE WIRE CONTROL 3 PHASE MOTOR WIRING DIAGRAM M eed 3 PHASE MOTOR WIRING DIAGRAM Fig Ve Fig Vf WARNING The warnings on this page and throughout this manual indicate the presence of a hazard which can cause severe pers
6. Check amperage draw Constant or intermittent ex cessive amperage draw may occur See Electrical Data below Replace unit if findings dictate Check wiring for continuity and impedance see be low Voltage must be within 10 of rated voltage See p 30 Check for ground with ohmmeter Check with 500V megger Reading should be greater than 100 000 ohms to ground Investigate appropriate area for same and remove Open same Replace if defective Check voltage must be within 10 of rated voltage 208 230V Clean or replace Check output PSI of pump to determine motor unit type A single stage unit will have approximately one half the output PSI of a two stage unit NOTICE Pump performance can be checked by installing a pressure gauge at the discharge side of unit APPROXIMATE NORMAL OPERATING PRESSURE Model PSI Gas PSI Diesel Model PSI Gas PSI Diesel 1 HP 1 Stage 19 24 3 HP 1 Stage 16 21 1 1 2 HP 1 Stage 15 18 3 HP 2 Stage 30 37 2 HP 2 Stage 38 48 5 HP 2 Stage 36 44 ELECTRICAL DATA Service Locked Branch Ckt Protection Factor Cur Idle Rotor Cur Fusetron Ckt Brkr Overload HP Volts Phase Amps Amps Amps Amps Amps Heaters 1 208 230 1 7 5 4 4 35 15 15 NA 1 1 2 208 230 1 9 5 4 6 47 15 15 NA 2 208 230 1 12 0 5 61 20 20 NA 2 208 230 3 7 2 4 2 45 15 15 K 43 3 208 230 3 10 5 6 62 15 20 K 53 5 208 230 3 17 2 8 3 96 25 30 K 61 Appropriate h
7. Occasionally a syphon loop will be con nected between tanks of different grades and isolated by a valve so that the auxil lary tanks can be shifted to store differ ent products Many states weights and measure authorities do not allow such a connection but where it is allowed care should be taken to see that the bonnets of the valves are tight and there is no possibility of a leak NOTICE Operation of Syphon Primer All remote submersibles of today use a nozzle venturi com bination for creating vacuum used for priming the syphon loop Depending upon the design this nozzle venturi combination will develop a vacuum of 10 to 25 inches of mercury by injecting some of the fluid of the discharge from the pump through the nozzle into the venturi causing a low pressure area vacuum One inch of mercury is equal to approximately 1 5 feet of gasoline therefore these primers are capable of priming gaso line syphon systems a vertical distance of 15 20 feet depending on the vapor pressure of the product Again depending on design the depth of gasoline the size of the tanks and the size of the pipe and its length the empty loop priming time will take from less than two minutes to as much as ten minutes for large tanks nearly empty Once the loop is primed the purpose of the primer is to continue to remove any bubble of vapor or dissolved air which come out of the gasoline and form in top of the loop due to the low pressure in th
8. SH N DOUBLE POLE ORANGE MOTOR SWITCH GR e O I gt z O m a a G DIAL AND DOME LIGHTS 41 S ech EB Z TO NEUTRAL OF EXT ARE D 3 115 230V SUPPLY EXT PILOT CUSTOMER S 115V CUSTOMER S 115V EXTERNAL PILOT LIGHT 50 WATT MAX PILOT LIGHT 50 WATT MAX EPADING RACK ce TO NEUTRAL OF oe 115 230V SUPPLY GREY NEUT 115V LIGHTING CIRCUIT LIGHTING DISPENSER RE WHE BONE FROM CIRCUIT DISTRIBUTION PANEL PUMP LOCATE SEALS WHERE MOTOR CONTROL AND REQUIRED BY LOCAL CODE PILOT LIGHT CIRCUIT BLACK REPRESENTATIVE WIRING DIAGRAM 19 TWO WIRE CONTROL Fig Va SINGLE PHASE SCHEMATIC NOTICE WENN Nem The control box must be grounded for personal safety Refer to the National Electrical Codes and applicable local codes for proper grounding procedures If115V is not available from power supply pilot lights may be oper ated from any 115V lighting circuit PHASE A WIRE POWER THREE by controlling with a 4 pole SEE NOTE starter Otherwise 230V pilot La L3 lights must be used 2 WIRE SHOWN DISPENSER ON OFF PILOT LIGHT SWITCH 120 VOLT a pd DOUBLE POLE MOTOR SWITCH gt de BLACK BLUE DIAL LIGHTS J LS 1 DOME AND 115 V LIGHTING ER LIGHTING CIRCUIT DISTRIBUTION PANEL JUNCTION BOX MOTOR CONTROL AND 7 LOCATE SEALS tet af WHERE REQUIRED PILOT LIGHT CIRCUIT fe e af E CODES THERMAL OVERLOAD REPRESENTATIVE WIRING DIAGRAM
9. Check Valve Troubleshooting All Red Jacket submersible petroleum pumps manufactured prior to November 7 1984 Date code 21184 were supplied with a brass check valve After this date pumps were supplied with plastic check valves Effective February 1993 pumps are supplied with a stainless steel check valve Replacement should be as follows e Replace a brass check valve with a brass check valve 138 056 e Replace a plastic check valve white or red with a red check valve 188 214 e Replace a grey check valve with a grey check valve 144 143 5 AG Pump PPM 4000 and RLM 9000 e After February 1993 the stainless steel check valve was introduced 144 183 5 replaces 138056 and 188214 in standard pumps 144 184 5 replaces 144184 5 and replaces 144143 5 in AG pumps and Line Pressure Kits Symptom A Total or partial loss of vacuum and or build up of pressure B Excess Line Pressure _ Loss of Line Pressure Static Pump off all dis charge outlets closed Loss of Line Pressure D Motor runs but partial or no output by pump E Fuel in Capacitor Housing F Excess Line Pressure Pump not running Excess Line Pressure Pump running RED JACKET E Probable Cause Obstruction in product flow path through functional element and S tube In port from check valve to cavity over nozzle 1 p 7 Nozzle and or venturi 2 p 7 S Tube Air Eliminator Tube 8 p 7 Vent screw not
10. O ring with silicone lubricant When drawing up 3 8 cap screws be sure to draw evenly CONVERSION DATA 14 7 PSI 1 Imperial Gal 1 20 U S Gals 29 92 In Hg 1 Inch Hg 491 PSI 42 Gals oil 1 Kilogram 2 2 Pounds 7 48 Gals 1 Liter 264 U S Gals 264 17 Gals 1 Meter 3 28 Ft 433 PSI 39 37 Inches 1 Atmosphere 2 04 In of Hg 0703 Kg Sq CM 4536 Kg 14 22 PSI 833 Imp Gal 3 79 Liters 1 Barrel 1 Cu Ft 1 Cu Meter 1 Ft Water HEAD EQUIVALENTS 2 31 Feet of Water 1 In Hg 3 2 Feet Gasoline 72 Sp Gr 2 9 Feet Kerosene 80 Sp Gr 2 6 Feet Heating Oil 89 Sp Gr 1 13 Feet Water 1 57 Feet Gasoline 72 Sp Gr 1 42 Feet Kerosene 80 Sp Gr 1 27 Feet Heating Oil 89 Sp Gr ELECTRICAL DATA Model Number Winding Resistances OHMS Pump Motor Assembly Yellow to Red Yellow to Blk Red to Blk Blue to Blue UMP100H1 1MB UMP150H1 1HB 208 230 UMP200H1 2MB 208 230 UMP200H3 2MB 208 230 UMP300H3 1K 208 230 UMP300H3 2HB 208 230 UMP500H3 2K 208 230 The above readings do not include the added resistance of the power supply wires to the submersible pump Therefore in order for the readings to fall within the above limits the resistance should be checked at the submersible pump junction box If the resistance readings are taken at the control box or magnetic starter they will be slightly higher Always make a complete power disconnect before taki
11. SYPHON NOZZLE amp VENTURI AIR ELIMINATOR TUBING mt A N SS PD CEE ra RE d Es d N pr Ms R W pai Sea DODA SEE cas SS O a Z lt o gt lt RELIEF IN Y VALVE 5 sA See page 29 for Troubleshooting Instructions 3 98 RJ 51900 28 PELROLEUM EQUIPMENT RED JACKET OP Symptoms Total or partial loss of vacuum and or pressure reading at vacuum line Loss of line pressure Static pump off all discharge outlets closed Should be 25 35 PSI Excess line pressure Low pump output on new installation of 3 phase unit Pump motor runs and pumps inter mittently Repetitive premature motor failure Motor runs but pump output partially or totally impaired Probable Cause Obstruction in syphon nozzle venturi 1 or air elimi DURS 2 is clogged O D of this tubing must be 3 8 min Failure of packer assembly seals 3 or check valve seal 4 Thermal contraction see par XIV amp XV Report on Leak Detectors pg 51 Expansion relief valve not sealing 5 Should relieve static line pressure to approx 20 35 PSI Failure of expansion relief valve 5 Static Pump oversized for applications Line type check valve installed in discharge line Ex pansion or pressure equalizing type is acceptable not standard type Motor running in reverse Binding of pump due to
12. 3 1 2 x 1 8 Check Valve Seat Machine Screws 1 4 x 20 x 1 2 Check Valve Spring Cap 8 Stem Assembly Check Valve Disc 4 Holder Assembly for Check Valve O Ring Seal Conduit 1 x 1 1 4 x 1 8 Locking Ring Packing Nut Extractor Nipple Specify Length Includes 1 Gasket 031 106 Elbow 3 8 Brass Elbow Bolt Gasket Top Plate Syphon Conversion Kit Manifold Screw Packer Casting Only Check Valve Kit a LE Check Valve Components NOT SHOWN NY PUMP TANK RISER No Req d A nm do PJ 1 sch NM a sch k k k k k On MM sch poo k k sch RED JACKET PELROLEUM EQUIPMENT 6 Big F1 Replacement Parts List REPLACEMENT PARTS LIST BIG FLO SUBMERSIBLE PUMPS Lower End RV Number Required Description P100H1 1MB P150H1 1HB P200H1 2MB P200H3 2MB P300H3 2HB 036 043 3 Motor Head 1 3 8 x 16 x2 Cap Screw Obtain Locally 3 8 Washer Obtain Locally 213 064 5 Plug amp Pigtail Assembly 213 065 5 Plug amp Pigtail Assembly 213 069 5 Plug amp Pigtail Assembly 011 143 1 Discharge Casting 001 157 3 Floating Suction Adaptor 001 026 3 Floating Suction Adaptor 001 158 3 Floating Suction Adaptor 072 109 1 O Ring 5 5 8 x 5 7 8 x 1 8 072 578 1 O Ring 1 7 8 x 2 1 8 x 1 8 O O NI Oo E R E ND Only the above listed parts are available for repairs of the lower end of pump If any other parts need replacing order Red J
13. 6 6 84 Std Model 078 522 AG Model 2 Column Pipe 1 1 2 Steel Pipe Conduit Sleeve O Ring Std Model 072 196 AG Model However itmay be necessary when using the new sleeve seal on units built prior to 6 6 84 date code 10684 to shorten the conduit 1 4 in order to prevent the conduit seal bottom plate or compression screws from bottoming out on the conduit sleeve seal This could result in an inadequate seal 05 NARNIA Conduit 1 2 Std Model Aluminum AG Model Black Stee a C J gesch GE Ee Seer res LLI 1 ZETA A IB F Std Model 072 106 1 AG Model 072 528 1 NOTICE Fortroubleshooting information regarding the seals shown on this page see page 8 section E RED JACK PELROLEUM EOUIPMENT 6 A Rd 51900 3 93 E GA Extracta Petaleum Pump Discharge Manifold Assembly Functional TOP VIEW OF DISCHARGE MANIFOLD Syphon Optional Leak Detector Opening Ce A Tank Test Port Z Lockdown Bolt Be a SS NS K EN NS N A N sr Gel YO PSS Nam LS A SAY NS R owad a A BU od a N N A AK N 1 2 IZ N N 4 gt SY K SS Wa A SAAS AA Nie 55 STANDARD MODEL FUNCTIONAL ELEMENT ASSEMBLY Plug 066 794 1 Spring 080 12
14. Element is 7 Check Valve RY eE ei Teens E citerne do A ne ee etes ci 8 Removing he Exacta en le EE 9 Bier TT a dde O oe o o lo ee cl 10 n and Fank Festina Lee Te T ss us EE 11 A Ee teens ue et ee tee en een nt nent ns Lee aoi en ee it ed Ne 12 PUMPAMOLOFASSEOMON WINO Essen AR eege Eelere E 13 P mp Motor Assembly Troubleshooting BEE 14 Replacing the Pump Motor Assembly A 15 Winna PlagiaMS is 16 Elo A A de Sd A A han ance CEE ka NA atest 17 Dime sio sana PUNO nn fe A e brede 18 6 Big Flo Petroleum Submersible bump 0nnnnnnnnn00000annnnnnnnnnnnennnnnnnnnrnnssnsnnnrnnnrrnnsnsrnnrrrrrrnnnnsnnnrnrrrreneenene 2 A en nan eee ele one sha z a z saddened e at nee T 20 Wining BE en 24 Maniold DIMENSIONS EE 26 Pump DIMENSIONS a 27 UAW EE 28 Troubleshootind Elsciical Data ds AF dd AN 29 These Fhase ele E Le 30 Replacement Pa aa 31 GOMMONB A A nn 33 WHE Vela ICS ARR RE OO A da Ao 34 FUMD MOTO ASS CMDIV Gatao wad ada ee eae A i Added ins 35 Elle EEN 3 Engmeenia Report Installation Testing se a near teen 38 Parts IS a RAE EIO WON TEE 43 IS e lt e Pd a daneen oee EPO ERP EE E OOO EG OC 44 tte s aiee Te ds 45 Floating Suction and Manifolded PUMPS eee aaa a aaa aaa aaa aaa aaaa aaa aaaaaaaa aaa zaaaaaaaaazazaaaaaaeaaniaaA 4 Recommended NS VE e e EE 48 Adapter tor Dre 1982 PUROS ae cot e too de ee e KG RARE A nn 49 BEE UR Rane O A O O WZ O 50 DIAN POMPES EE 51 AAA PP O 5 VE eh EE EE 54 DAE Oo A A 55 RJ 51900 3 93 tA _
15. How ever whenever two pumps are manifolded to gether to the same discharge piping check valves with expansion relief are required and should be installed in the piping in discharge of each pump as close to pump housing as possible 5 Install 1 1 4 Conduit a On some installations the short piece of 1 1 4 conduit fur nished with the pump is of proper length b Ifnot of proper length a new piece of 1 1 4 conduit must be cut and threaded Measure the length of the 8 diameter extractor nipple pipe Cut and thread the 1 1 4 conduit 1 1 2 longer than the 8 diameter extractor nipple pipe Thread the new piece of 1 1 4 conduit into the packer and tighten Thread sealant should be used Tighten the two set screws in the packer securely against the 1 1 4 conduit 6 Install Pumping Unit a Apply a small amount of lubricating oil to each O ring on Fig Il Packer Also lubricate the O ring sealing surfaces inside the Discharge Manifold b Install the Pumping Unit through the Discharge Manifold Care should be taken to lower the unit as near vertical as possible and slowly to prevent damage to O rings or expansion relief valves c Refer to Figures I II and III The two stops on the locking ramps at the top of the packer must be lined up with the corresponding tabs at the top of the discharge manifold see Fig I Lower the pumping unit through the manifold using rocking force
16. MTBE up to 10 Ethanol up to 10 Methanol Extracta model pumps can be identified by their red paint AG Model Numbers Usage AG P33R1 1 3 HP e 100 Gasoline AG P75S1 3 4 HP e 100 Ethanol AG P150S1 1 1 2 HP e 100 Methanol e Any combination of the above e 100 Diesel e Up to 15 MTBE AG model pumps can be identified by their orange paint RJ 51900 3 93 _ _ _ L GP PECROLEUM EQUIPMENT 4 Petoleum Pump Manufactured prior to June 1963 PARTS LIST REMOTE PETROLEUM PUMP UNITS Models P33E1 6 6S P33E1 8 8S P50F1 6 6S P50F1 8 8S 8 other length pump units with E or F in the model number Dees UPPER END No APR O Rings O Rings Replaces 72 76 Check Valve Spring Check Valve Disc 8 Holder Syphon Check Valve Assembly O Ring for Check Valve Seat 30 EXPANSION RELIEF VALVE 1 4 Galvanized Pipe Obtain Locally ON BOTTOM SIDE OF PACKER 10 32 x 1 4 Brass Binding Hd Mach Screw for check valve seat not shown Tube Fitting 1 4 Pipe x 3 8 Tube Syphon Injector Body amp Tube Assembly Expansion Relief Valve not shown Cover only for Junction Box No Description Overload amp Capacitor Assembly Starting Capacitor Only 50Mfd 250V AC Overload Protector Only Klixon MTA 1104 Motor Starting Relay RBM91255 452 230V 5 HP Pilot Light Only General Electric NE51 ON OFF Switch 2 pole Starting Capacitor 50
17. OPTIONAL INTERNAL SOLENOID 76 VOLT AMPS MAX OVERLOAD PROTECTOR CD EUR zoupmen e rys1900 3 93 4 Extracta Petaleum Pump Capacitor continuous duty REPLACING THE CAPACITOR Capacitor is 370V 17 5 MFD 1 ALWAYS DISCONNECT the power Remove the capcaitor cover 2 Remove retaining clip Pull 3 Remove capccitor TO REPLACE quick connectors reverse these steps The permanent split phase capacitor motor gives you the option of using a control box or direct wiring Values 370V 17 5 MFD Symptom Probable Cause Suggested Action Motor will not start Capacitor failure Test capacitor replace if needed May hum May show high amperage draw Also see Pump Motor Assembly page 14 Testing the 111 092 Capacitor Place volt onmmeter at x1000 range Place test leads on capacitor terminals one on each Needle should go all the way up and slowly fall back Reverse test leads on capacitor terminals Reaction should be the same as in Step 2 If needle on volt ohmmeter does not rise or if it does not fall back capacitor has failed and should be replaced 1 2 3 4 E A R DANGER ALWAYS DISCONNECT 2 Remove cover from junction box Re 3 Connect wires from power supply to and LOCK or TAG OUT the move compression seal Provision has wire in the junction box Make water power before starting to been made for 2 wire or 3rd wire op proof splice Replace cover using wa service the
18. all the way up 4 p 7 NOTICE Do not screw vent screw down with exces sive torque Always replace dust cap See above Static Pump oversized for application Line type check valve installed in discharge line Expansion or pressure equalizing type is acceptable not stan dard type Failure of Seal 5 p 7 O Ring under functional element 6 p 7 O Ring on vent screw 7 p 7 Check valve seal 9 p 7 Seal at top of discharge between packer and manifold Check valve can be isolated by closing same via vent closing screw Thermal Contraction Leaking Check Valve Plunger over diaphragm binding 10 p 7 Vent screw not up all the way 4 p 7 Prevents full opening of check valve Leaking seals or incorrect re assembly after length of pump was altered in the field Seals 1 2 and or 3 shown on p 6 Standard line type check valve installed in discharge line Only expansion or pressure equalizing type check valves can be used if a check valve is installed in the line Dispenser pressure relief not operating or blocked Hydraulic Hammer Pump oversized for application PELROLEUM ZOUIPMENT 5 Suggested Action Remove functional element clean out passageway including nozzle and venturi and reinstall Use caution when disassembling functional element as spring boot and shims con tained in cap are loose 10 p 7 Run flexible wire down S tube and air eliminator
19. and L in accordance with accepted phase rotation standards it is possible to predetermine the proper rotation of these units The motor power leads are color coded black orange and red and if con nected through the magnetic starter to L L and L respectively the motor pump unit will rotate in the correct direction See Fig Ve It is recommended however that the performance tests always be made whether or not the power supply has been properly ohased out D Starting the System and Completing the Installation 1 Q Do not start pumps unless ample product is in the storage tanks Pump sufficient product through each dispenser 150 gallons each is recommended to purge the entire system of air If all air is not purged the computers may creep slightly when the dispenser switch is turned on but no product has been dispensed On pumps equipped with built in syphon it is neces sary to run the submerged pump at least 10 to 20 RED JACK PELROLEUM EQUIPMENT 6 Big F1 W iring Diagrams SINGLE PHASE SCHEMATIC WANN The control box must be grounded 230 VOLTS FROM 1 1 2 8 2HP 230V 19 for personal safety Refer to the 115 230V 19 SUPPLY PRESOY 19 115 280V 19 SUPPLY CONTROL BOX National Electrical Codes and ap NeT 7 plicable local codes for proper 7 D1 grounding procedures D L LG RANGE cra PILOT LIGHT RED z 115 VOLT RED 50 WATT MAX x i L 3 Sy D
20. and returned free of charge provided the part s is returned to Red Jacket s point of manufacture transportation prepaid Should any part s fail within the labor period specified below Red Jacket will also pay for the reasonable services of an authorized service representative for on site repair or replacement of the defective part s SCHEDULE OF WARRANTY PERIODS Parts Labor From Date of From Date of Product Manufacture Installation Submersibles 18 Months 12 Months Except Solvent Pumps 6 Months 3 Months Leak Detectors 18 Months 6 Months Retractors 6 Months None Electronic Systems 18 Months 6 Months Except Vapor Probes 6 Months None Installation date will revert to the Date of Manufacture without a previously submitted Installation Report WAFO1 which was received within 15 days after the installation Regardless of installation date under no condition can labor warranty extend beyond the parts warranty EXCLUSIONS Normal Routine Maintenance Normal or routine maintenance such as cleaning lubricating or adjusting components and assemblies or for replacing consumable items such as paper ribbons filters bulbs etc are excluded from this warranty Transportation Damage to Equipment Should equipment be damaged in transit or handling it is the responsibility of the distributor or customer to file a damage claim with the responsible carrier Latent damage must be reported to the carrier within 14 days of the date
21. because PRESSURE RELIEF the expansion relief valve operates at below pump pres sures If check valves without pressure relief were used there would be no provision for thermal expansion be tween the valves and the dispensers lt is preferable that the wiring allow both submersibles to operate simultaneously with any combination of dispens ers turned on To operate individually the appropriate switch could be turned off manually Fig IX TYPE CHECK VALVES Set at approximately 50 PSI on 6 pumps RJ 5190 3 93 NOTICE The drawing shown here is to illustrate the requirement for in line pressure relief type check valves Itis nota recom mended guide for installation of piping downstream of the check valves RED JACK CKET PELROLEUM EQUIPMENT Floating Suction amp Dual Pumps Notes GP PECROLEUM EQUIPMENT 5 RJ 5190 3 93 Section Warranty For complete details on Red Jacket s Warranty Policy and Procedures see Manual 5194 RJ 51900 3 93 53 RED JACKET GP PELROLEUM EQUIPMENT Warranty Procedures OUR PROMISE OF QUALITY The Marley Pump Company a division of the Marley Company guarantees Red Jacket products as to workmanship material and performance when they are properly installed used and cared for OUR COMMITMENT WITHIN THE CONTINENTAL UNITED STATES Should any part s fail within the parts period specified below it will be repaired or replaced
22. cause damage to the motor For this reason warranty coverage will not be extended on units installed with phase converters Installations where magnetic starter is located away from the loading rack in a non hazardous location See Fig Vb a Connect the three phase 208 or 230V power supply from the master panel to terminals L L and L in the magnetic starter b Using properly color coded wires connect a black wire from terminal T in the magnetic starter to the black motor lead in the junction box of the proper submerged pump Connect an orange wire from starter terminal T to the orange motor lead and a red wire from terminal T to the red motor lead See Fig Ve and Vf c There are two remaining blue wires in the sub merged pump junction box Connect either blue wire to terminal L in the Magnetic Starter Con nect the other blue wire to one side of the on off controls The on off controls if furnished by customer must be of explosion proof construc tion d Installations using dispensers must be con nected for 2 wire control as shown on Fig Vb and Ve Connect a black wire from the other side of the on off switch to terminal 3 in the magnetic starter e Installations using loading racks only may be connected for two or three wire control See Fig Ve and Vf For three wire control connect a black wire from terminal 3 in the magnetic starter to the on off switch Connect a red wir
23. current of the DE WERON A CIRCUIT motor DISPENSERS 1 3 HP 8 amps 3 4 HP 13 amps 1 1 2 HP 21 amps RAE AL AIG E PILOT LIGHT p e Rated for handling locked rotor current of the BY 2 CONTRACTOR motor CLR TION 1 3 HP 13 amps 3 4 HP 22 amps MAKE GROUND CONNECTION IN BOX ER OIL FILLED ACCORDANCE WITH LOCAL CODES E Hit Tae CAPACITOR 1 1 2 HP 42 amps INHERENT OVERLOAD PROTECTOR 2 POLE DISPENSER SWITCHES Suggested wiring diagram WITH optional control box LOAD CENTER PILOT 208 OR 230 VOLT PLOT LOAD CENTER LIGHT GHT 1 3 amp 3 4 H P 230 VOLT REMOTE CONTROL BOX De PST PHASE 3 WIRE 1 1 2 HP 230 VOLT REMOTE CONTROL BOX of 2PST R 15A 2P SWITCHED 1 PHASE 3 WIRE NEUTRAL BRKR EXTERNAL PILOT LIGHT 115 VOLTS 25 WATT MAX 15A 3P SWITODED Ea RAL 15A 3P SWITCHED NEUTRAL BRKR TM M wiene SUS Gomm Deer TT TO OTHER DIS de PENSER gt MAX TOTAL OF 6 DISPENSERS DISPENSER LIGHTS WIRING EI TROUGH ELECTRICAL INTERLOCK packe Ee MAKE MAS CONNECTION CONTINUOUS IN ACCORDANCE WITH MAS CODES CONTINUOUS DUTY CAPACITOR i DUTY CAPACITOR JUNCTION BOX e o MANIFOLD oa INTERNAL OPTIONAL OVERLOAD SOLENOID VALVE PROTECTOR 76 VOLT AMPS MAX fend Use control box if solenoid in dispenser is rated at less than 1 1 2 HP JUNCTION BOX D IN DISPENSER o yl org MANIFOLD
24. foreign object in impeller diffuser area Abnormal noise usually present with this problem This will cause overheating of motor and subsequent cut off by overload protection device Overload opens at 113 F closes at 87 F 90 F Do not ae pump with an ambienttemperature higherthan 132 F Excessive or erratic bearing wear Usually caused by running unit dry or continuously Improper electrical connection or voltage see above If 39 unit possible phase unbalance is present Short in power supply leads to pump SON power drain via break in power lead wire insula ion Foreign material obstructing intake ports or pump im pellers i e rags paper Partially closed gate valve Malfunctioning solenoid valve Improper voltage Clogged filter or strainer Confirm that motor is a two stage unit instead of a single stage unit A two stage motor unit is needed on any application involving a dispenser 6 Big F1 Troubleshooting Electrical Data Suggested Action Remove nozzle venturi clean and reinstall Run flex ible wire down air eliminator tubing Replace tubing if its too small Remove and inspect areas to ascertain that cause for failure is not still present e burr or damaged seal surface Replace seal Remove clean and reinstall or replace Remove clean and reinstall or replace Refigure head loss and check performance curve Remove same Switch any two power leads L L or L at starter
25. line check valves should not be used as the pump is equipped with a built in check valve Use of this type check valve will negate the pressure relief function of the pump and the effectiveness of the leak detector However whenever two pumps are manifolded together to the same discharge piping check Red Jacket AG model pumps are not designed to handle abrasives or foreign particles in the product being pumped Product temperature must never exceed 85 F as the submersible motors are equipped with thermal overload protection Product temperature higher than 85 F 10 Red Jacket AG model pumps are orange in color castings and intake for easy identification 11 Red Jacket AG model pumps are in accord with Rule 1170 c 1 of the South Coast Air Quality Management District RED JACKET PELROLEUM EQUIPMENT e 4 RJ 51900 3 98 4 Petroleum Pump Pump Motor Assembly TT oes Conduit Pipe WK O Ring for U U Pigtail Body Std Model 072 106 1 AG Model 072 528 1 Current pump motor intake since second week of October 1990 Discharge Head Gasket 031 136 1 Both Std 8 AG Models Pump End From 9 1 82 through 10 5 90 Pump End Prior to 9 1 82 RED JACKET _ GP PELROLEUM EQUIPMENT 4 Extracta Petaleum Pump Piping Seals 3 Conduit Seal Assy Std Model 144 087 5 AG Model 144 163 5 Top seal is accomplished as follows column pipe threads in
26. of delivery and an inspection by the carrier must be requested Damage caused in transit or by handling is not the responsibility of Red Jacket and is not covered WARRANTY DISCLAIMER AND LIMITATION OF LIABILITY THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ARISING IN CONNEC TION WITH THIS PRODUCT INCLUDING WITHOUT LIMITATION PURCHASER S LOSS OF STORED LIQUIDS OR DAMAGE TO THE GROUND UNDERGROUND OR ENVIRONMENT WHETHER ARISING UNDER THEO RIES OF TORT NEGLIGENCE STRICT LIABILITY CONTRACT OR OTHERWISE Some states do not allow the exclusion or limitation of incidental or consequential damages or limitation on the duration of implied warranties so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GP PECROLEUM EQUIPMENT A RJ 5190 3 93 Warranty Location of Date Codes DATE CODES PRIOR TO JANUARY 1 1978 The location of the date code stamp is shown on the opposite side of this letter On pumps manufactured prior to January 1978 the date code was stam
27. packer head above grade to allow for ease in servicing Refer to p 18 3 Unit is cooled and lubricated by product pumped Minimum flow required is 10 of maximum capability 1 3 HP 4 GPM 3 4 HP 6 GPM 1 1 2 HP 8 GPM WINNIE Red Jacket line leak detection systems do not function if the submersible pump runs continuously Never wire a submersible pump to run continuously at less than minimum flow rate The units are designed to operate continuously at or above minimum flow rate or with an intermittent duty cycle not to exceed 20 on off cycles per hour Should it be necessary to operate a unit continuously or when the demand is at arate less than required per the paragraph above a bypass pipe should be installed in the piping to allow for continual product recirculation back into the storage tank Regulation of the bypass flow back to the tank can be accomplished by correct sizing of the bypass line or use of a gate valve Red Jacket gasoline pumps are not designed to handle abrasives or foreign particles in the product being pumped Product temperature must never exceed 85 F as the submersible motors are equipped with thermal overload protection Product temperature higher than 85 F may result in tripping of the thermal overload protector Pumping water will overload the motor and damage the bearings 7 Standard type line check valves should not be used as the pump is equipped with a built in check valve Use of this type check valve will n
28. prevent product from being pumped through the pressure relief sys tem of the adjacent pump when it is not running Check valves must be compat ible with the fuel blend being pumped Kel TA ZY UJ RE Y This diagram Fig 2 shows the wiring allowing both submersibles to operate simultaneously with any combination of dispensers turned on To operate individually the appropri ate toggle switch located externally on the side of the control box must be turned off manually The check valves and 220 240 volt relay are not available from Red Jacket and should be I purchased locally 115V RELAY ALLEN BRADLEY 700 C201 Se Suggested diagram for wiring dual manifold system PRESSURE RELIEF TYPE CHECK VALVES Fig 1 Set at approximately The drawing shown here is to illustrate the requirement for in line pressure relief type check valves Itis not a recom mended guide for installation of piping downstream of the check valves GP PECROLEUM EQUIPMENT 50 RJ 5190 3 93 INSTALLING DUAL BIG FLO Dual Pumps 6 Big F19 Pump Installation Y SUBMERSIBLES MANIFOLDED IN THE SAME SYSTEM This type of system is often used when greater flow rates are needed If installed according to the illustration below Fig IX manifolded systems offer back up support in that operations could continue should one unit fail The check valves shown installed in the discharge line of each pump are necessary to prevent product f
29. such as driveway alarm bell hose Clamp this securely to the end of the 1 4 inch tubing 4 Insert the pump back into the tank just far enough to pass the motor through the top of the tank and hold the pump right there 5 Insert the rubber tubing down alongside the 1 1 2 inch vertical pipe and into the tank also 6 Now replace the upper end of the 1 4 inch tube back into position from which it was removed 7 Securely clamp the 1 4 inch pipe to the 1 1 2 inch pipe at both top and bottom ends 8 Next lower the submersible pump all the way into the tank and lock it in place securely by replacing all bolts etc In so doing the rubber end of the air eliminator syphon will extend to or near the bottom of the tank 9 Turn on power supply and pump five or ten gallons through each dispenser to purge air from the system Repeat test No 2 Check the Syphon Check Valve With the rubber tube extension hanging below the pump intake and possibly right on the bottom of the tank the vacuum on the vacuum gauge will hold a value equal to the fluid column indefinitely with the pump turned off and assuming there are no leaks in the piping 10 RED JACKET GP PELROLEUM EQUIPMENT 40 CONE e Approximate Transfer Rates in GPM Between Tanks at Various Differential Levels Chart No 1 Assume 25 feet pipe two 90 elbows Tank Level Transfer Rate GPM Differential Feet 1 1 2 Pipe 2 Pipe 2 1 2 Pipe 1 4 8 16 25 1 2
30. to run continuously at less than minimum flow rate The units are designed to operate continuously at or above minimum flow rate or with an intermittent duty cycle not to exceed 20 on off cycles per hour Should it be necessary to operate a unit continuously or when the demand is at a rate less than required per the paragraph above a bypass pipe should be installed in the piping to allow for continual product recirculation back into the storage tank Regulation of the bypass flow back to the tank can be accomplished by correct sizing of the bypass line or use of a gate valve Single Stage Units Two Stage Units P150H1 1HB 10 GPM P200H1 2MB 15 GPM P300H3 1K 20 GPM P200H3 2MB 15 GPM P300H3 2HB 20 GPM P500H3 2K 25 GPM Red Jacket submersibles are not designed to handle abrasives or foreign particles in the product being pumped Product temperature must never exceed 85 F as the submersible motors are equipped with thermal overload protection Product temperature higher than 85 F may result in tripping of the thermal overload protector Pumping water will overload the motor and damage the motor bearings These units are designed for use in Class I Group D atmospheres Install pumping system in accordance to applicable codes Proper motor protection must be used on the 2 3 and 5 H P three phase pump models or motor warranty is void To maintain warranty the magnetic starters used must be supplied by Red Jacket or have equivalent protection featur
31. tube Adjust to full up position Excessive sediment on the bottom of the tank can cause reoccurance of this problem Turbulence occuring during filling of the tank places this sediment in suspension allowing it to be drawn into the functional element or syphon check valve viathe vacuum line or the pressure relief system Removal of sedi ment from tank bottom may be necessary Refigure head loss and check performance curve Remove Examine seal and surface involved Clean surfaces and replace seals if necessary Same as above plus if surface on discharge manifold is scratched apply Permatex to area under O Ring Check Valve Isolation 1 Install gauge in line test port 2 Energize pump Observe pressure reading on gauge 3 Close vent screw 4a If pressure drops off this is an indication that there is a leak down stream of the functional element 2 Packer Discharge O ring or a possible leak in the product line b If pressure holds shut off submersible 5 If pressure then drops re energize the submersible 6 If system re pressurizes this is an indication that the check valve is faulty Pressure drop after drop provided by pres sure relief valve to approx 8 14 psi will probably be slower with thermal contraction than by faulty seal Check and clean area and reinstall Back vent screw full up If pump is still in warranty period and length has not been altered send unit back for warranty con
32. unit tional ground Pull wires from power terproof thread sealant Install optional supply through seal and replace ground wire if applicable 1 Connect electrical conduitthrough ap Tighten seal securely proved fittings to junction box RED JACKET RJ 51900 3 93 17 GP PECROLEUM EQUIPMENT AM Dimensions TABLE OF DIMENSIONS FOR PUMP SELECTION MANHOLE amp COVER PUMP TO BY RED JACKET OPTIONAL LEAK DETECTOR BY RED JACKET 2 PIPING BY CONTRACTOR BURY DEPTH CONDUIT sr CONTRACTOR faves 4 RISER BY RED JACKET PUMP LENGTH TANK DIA BOTTOM APPROX CLEARANCE 5 NOTICE Distance between center line of pump motor and center line of bottom fill tube should be 3 minimum Air locking of pump after product delivery may occur at distances less than this Extracta Petaleum Pump LEAK DETECTOR INSTALLATION AND MANIFOLD DIMENSIONS Red Jacket Leak Detector 20 Red Jacket Grade Leak Detector Red Jacket Electrical Submersible Pump Conduit Flex Connector Tank Red Jacket Leak Detector Red Jacket Submersible Pump 2 Outlet To Dispensers Tank o Use this table for single wall tank applications only that e 8 Fiberglass 8 Steel do not involve manways or sumps Tanks Tanks B Bury 42 46 48 64 72 75 1 2 84 90 92 95 96 99 1 2 108 120 126 Depth A Tank Diame
33. 0 125 1 Spring 1 144 184 5 Stainless Check Valve Kit incl check vlv 8 spring 1 10 144 150 5 O Ring Kit for Precision Functional Element 1 11 113 479 5 1 3 HP Capacitor Cover Assy w O Ring 1 113 480 5 3 4 HP Capacitor Cover Assy w O Ring 1 113 481 5 1 1 2 HP Capacitor Cover Assy w O Ring 1 12 072 555 5 O Ring Capacitor Cover Assy B401 1 13 113 098 5 Capacitor Clip amp Screw Pkg 1 15 111 092 5 Capacitor 1 16 113 105 5 Connector Snap Ring Type 1 17 313 015 5 Connector Yoke Assy 1 18 176 067 5 Contractors Plug Assy 1 19 026 205 3 Plated Hex Head Cap Screws 2 20 108 549 5 Conduit Junction Box 1 21 151 044 4 Manifold Assembly 1 22 164 138 4 Packer casting only 1 22A 264 132 4 Complete Packer Manifold Assy 23 076 370 1 Seal Packer Discharge 1 24 072 556 5 O Ring Packer Manifold 1 25 065 149 3 Riser Pipe specify length 1 26 144 161 5 Plug amp Lead Assy 13 1 26A 144 162 5 Plug Lead Assy 17 1 27 026 355 3 Hex Head Cap 5 16 18 4 27A 026 435 3 Lockwashers 5 16 4 28 031 136 1 Discharge Head Gasket 1 29 852 083 5 1 3 HP AG Pump amp Motor 1 852 084 5 3 4 HP AG Pump amp Motor 1 852 085 5 1 1 2 HP AG Pump amp Motor 1 30 136 339 5 Discharge Head Assy 1 N S 144 163 5 Conduit Seal Assy 1 N S 072 492 1 Connector Yoke Snap Ring 1 N S 079 980 3 Conduit Sleeve 1 N S 072 536 1 Conduit Sleeve O Ring 1 MTBE These fuels must have a maximum specific gravity of 95 and maximum viscosity of 70 S S U at 15 C the appro
34. 11 23 35 1 16 33 50 2 23 46 70 3 28 56 86 4 32 64 100 5 35 70 112 6 40 80 125 8 45 90 150 Approximate time for Tanks to Equalize For a rough approximation of the time necessary to equalize the level in two tanks the means average flow rate may be used e g Two 6000 gallon tanks 6 3 diameter Connect with two inch pipe No 1 tank 24 inch fluid 1740 gallons No 2 tank 60 inch fluid 5300 gallons Differential level H 36 inches 3 feet Flow rate at 3 feet differential head 56 GPM Average flow rate 56 2 28 GPM Gallons to equalize 5300 1740 1780 gallons 2 Time to level approx 1780 gal _ 64 5 min 28 g m This solution assumes velocity and therefore flow rate to be linear which it is not It is actually parabolic but for estimating purposes the linear assumption will give an adequate answer Approximate Priming Time The time shown in the chart is based on two inch piping two tanks ten feet of horizontal syphon piping and the fluid levels approximately equal If the levels are not equal an average may be used for estimating purposes Chart No 2 Distance to Fluid Level Feet Time to Prime Minutes 1 0 2 0 2 0 2 3 3 0 2 7 4 0 3 0 5 0 3 3 6 0 3 7 7 0 4 0 8 0 4 3 RJ 51900 3 93 Syphon Systems Engineering Report cont SYPHON LINE MUST PITCH UPWARD A MIN OF 1 8 PER FT OF LINE FROM ADDITIONAL TANKS TO POINT OF CONNECTING TUBING BUSHING FOR CONNECTION OF TUBING FILL PIPE TUBE MU
35. 30 TWO WIRE CONTROL Fig Vb WARNING The warnings on this page and throughout this manual indicate the presence of a hazard which can cause severe personal injury death or substantial property damage if ignored CD Em zoupmen aa RJ51900 3 93 6 Big F1ld W iring Diagrams SINGLE PHASE SCHEMATICS IIIe The control box must be grounded for personal safety Refer to the Na tional Electrical Codes and appli S o uc el We cable local codes for proper ground ing procedures 2 ORANGE Se ES EE TEL D RED CAPACITOR E CAPACITOR 230 V GE BLUE E 2 am dE BLUE G 115 V 115 NEUT 7 GSS gt ae dl DED o BLUE rde ra e STARTING RELAY ma SE EEN kam Ig og Ch Ta 1 loj Ld 13 14 Por WHITE CONTACTOR COIL THERMAL OVERLOAD PROTECTOR BLACK Z LINE2 Y L T 1 Eto T S zi I i TO NEUTRAL OF cb ET o BLACK THERMAL I I 115 280 V SUPPLY PILOT OVERLOAD ORANGE amp s S S 115 V EXTERNAL SS ORANGE ZE tt I 60 WATT MAX H BLACK Hs A ERU He Z 3 POLE SWITCH D RED M L a THREE WIRE STARTING CONTROL DISPENSER CONTROL SWITCHES CAPACITOR o q TD o q CONTROL ee o Oi 2 BROWN WARNING The control box must be grounded D wn EZ for personal safety Refer to the Na PEDESTAL WHITE PILOT LIGHTS PILOT LIGHT tional Electrical Codes and appli cable local codes for proper ground ing procedures 50 WATT MAX MOTOR CONTROL BOX WIRING DIAGRAM 1 H P
36. 5 1 Poppet 066 796 1 Screw 076 146 1 U RE r e 2 4 8 gi AN NAJ Diaphragm 017 165 1 NON VADO LY GT NU O Ring Relief Valve 072 106 1 WA A SS O Ring Functional Element O Ring Venturi 072 192 1 072 133 1 To remove functional element assembly disconnect syphon tubing if syphon installation Remove two cap screws Disas semble to check and clean RJ 5190 3 93 Lockdown Bolt Lifting Eyebolt Junction Box Cover Bayonet Electrical Capacitor Cover Connector gr CL ir G SY SS ZIEL RF Excess line pressure ty QOH AG MODEL PRECISION FUNCTIONAL ELEMENT ASSEM Dach 066 794 1 080 125 1 Poppet 066 796 1 SAS NZ U NAN ap Screw T 076 146 1 SN Diaphragm ed NN 4 o arr SSI IA 3 ag 22 CD ON O Ring Relief Valve 072 528 1 SS WSS ZAB D Z 1 L Y UM Sa GT O Ring Venturi 072 533 1 072 535 1 To remove functional element assembly disconnect syphon tubing if syphon installation Remove two 3 8 cap screws Disassemble to check and clean Reassemble by carefully aligning diaphragm into cap recess and diaphragm tabs into body recess Tighten all screws until cap is metal to metal with the body RED JACKET PELROLEUM EQUIPMENT O Ring Functional Element Extracta Petaleum Pump
37. 58 029 3 072 110 1 026 414 1 008 167 3 072 108 1 151 011 5 031 108 1 085 100 x 013 145 x 882 2XX X 208 271 5 013 882 3 072 107 1 076 085 3 026 627 1 079 161 1 111 065 4 138 049 5 072 104 1 072 129 3 060 057 3 882 2XX 027 068 1 027 138 1 031 107 1 066 164 3 144 056 5 026 198 1 064 025 3 144 186 5 EE To o e ERAS A re SEL TEN WLAD G 15 DG Description Conduit Junction Box with Cover Conduit Seal Assembly All Models Except P100H1 1MB Conduit Seal Assembly Model P100H1 1MB 1 4 x 3 8 Fitting Syphon Take Off Packing Nut Syphon Tube Packing Nut Gasket Extractor Nipple Gasket Outer Extractor Nipple Gasket Inner Extractor Nipple Seal Assembly Non Syphon Extractor Nipple Seal Assembly Syphon 1 4 Galvanized Syphon Pipe Obtain Locally or Specify Length 1 1 4 Conduit Pipe Obtain Locally or Specify Length Packer Assembly without Syphon Packer Assembly with Syphon Locking Capscrew 3 4 x 16 x 3 8 Obtain Locally Syphon Check Valve Syphon Packing Nut and Nozzle O Ring Syphon Packing Nut 5 8 x 13 16 x 3 32 Hex Head Cap Screw Syphon Venturi O Ring Packer Assembly 5 1 2 x 6 x 1 4 Discharge Manifold Gasket Mainfold to Riser Air Eliminator Tube Specify Length 3 Column Pipe Specify Length Pump Riser Specify Length Expansion Relief Valve 3 4 Alum Conduit Specify Length O Ring Check Valve Seat 3 1 4 x
38. D 5 7 4 7 13 7 4 7 11 5 7 7 Extractor Nipple C Length When Tank is Covered 2 0 Bury 5 5 5 5 gt M 5 5 5 5 5 5 5 2 6 Bury 10 7 10 7 Woj 7 10 7 S 10 7 7 3 0 Bury 16 13 16 13 7 13 16 13 10 16 13 13 3 6 Bury 22 19 22 19 13 19 22 19 16 22 19 19 4 0 Bury 28 25 28 25 19 25 28 25 22 28 25 25 Pump length for 2 bury will be 7 7 long with a 5 riser length 5 nipple not required WARNING A variety of tank types with various materials of construction are currently in use The inside diameter 1 D which is critical to determining correct pump length can differ appreciably though outside diameters may be similar Red Jacket Pumps are built to order to accommodate individual tank and bury depth requirements Accurate tank and site measurements are critical to achieve the proper pump length and avoid damage to the pump or tank which can result in environmental damage Petro Express Bulletin RJ 23 25 10 90 explains the information required for proper pump sizing RJ 51900 3 98 127 GP RED JACKET PELROLEUM EQUIPMENT 6 Big F1 Cutaway V 1ew ee Es N La ari D s HN EA am T S el g SH IPS me gt 3 x ES L Z L mn kd cra oe ero E Ki ES Eos bk DE ES Ea ERA EW RT geg 1s f e N JARA L P SYPHON CHECK VALVE A
39. DELS RED P33R1 P7551 amp P150S1 Current Models Manfactured after 1963 Extracta Petaleum Pumps Parts List Key Qty No Part No Part Description Req d 1 139 040 4 Eye Bolt Assembly 1 2 017 165 5 Diaphragm see p 7 1 3 027 086 3 Galv Steel Pipe Plug 2 4 026 176 1 Steel Hex Hd Cap Screw 2 5 188 079 5 Syphon Check Valve Assy 1 6 141 062 5 Functional Element Assy w O Rings 1 7 027 031 1 Galv Steel Pipe Plug 2 8 amp 9 144 183 5 Stainless Steel Check Valve Kit incl check VIV amp spring 1 080 125 1 Spring 1 188 238 4 Stainless Check Valve 1 10 172 003 5 Functional Element O Ring Pkg 1 11 113 084 5 1 3 HP Capacitor Cover Assy w O Ring 1 113 085 5 3 4 HP Capacitor Cover Assy w O Ring 1 113 319 5 1 1 2 HP Capacitor Cover Assy w O Ring 1 12 072 190 1 O Ring Capacitor Cover Assy 1 13 113 098 5 Capacitor Clip amp Screw Pkg 1 15 111 092 5 Capacitor 1 16 113 105 5 Connector Snap Ring Type 1 17 313 002 5 Connector Yoke Assy 1 18 176 033 5 Contractors Plug Assy 1 19 026 205 3 Steel Hex Hd Cap Screws 2 20 108 496 5 Conduit Junction Box 1 21 151 002 4 Manifold Assy 1 22 call Red Jacket Complete Packer Manifold Assy 1 23 076 382 1 Packer Discharge Seal 1 24 072 189 1 O Ring Packer Manifold 1 25 065 149 3 Riser Pipe Specify Length 1 L 26 144 090 5 Plug amp Lead Assy 1 T 26A 144 091 5 Plug amp Lead Assy 17 ft 1 27 026 355 3 Stainless Steel He
40. ECTOR 1 1 2 HP CONTROL BOX 1 1 2 HP CONTROL BOX PLOT _ LOAD CENTER 880 002 880 030 5 1 1 2 HP 230 VOLT REMOTE CONTROL sy 208 OR 230 VOLT Built Prior Built After Key To 4 1 81 4 1 81 Qty No Part No Part No Part Description Req d 1 108 321 108 514 4 Control Box 1 2 010 050 115V Bulb NE 51 1 3 147 004 247 001 5 Pilot Light Assy 1 4 079 425 079 425 1 Line Contactor Relay 1 EE 5 080 062 080 062 1 Toggle Switch 1 gt CONTINUOUS 6 008 202 008 202 1 Terminal Block 1 4 mz CAPACITOR S npn Approved component only Total system in ope OVERLOAD stalled shall comply with all local codes RED JACKET PELROLEUM EQUIPMENT 12 RJ51900 3 93 4 Extracta Petaleum Pump Pump Motor Assembly A The permanent split capacitor motor gives you the option To determine position of overload see procedure below of using a control box or direct wiring 1 Overload protector opens at approximately this tem B An on winding thermal over current protector prevents perature and stops motors premature motor failure from overheating 2 Motor is continuous duty rated Temperature rises to Ambient temperature overload can occur as follows Prom ames 1 205 F Overload Temperature Unit is cooled and lubricated by the prod Overload protector opens at approximately this tem uct it pumps Approximately 10 of maxi perature and stops the motor When the motor tem mum flow capability is
41. EUM EQUIPMENT Q RJ 5190 3 93 AM Floating Suction Recommended Installation RECOMMENDED FLOA Manhole Should be larger than manhole welded on tank Keep area open down to tank Opening for Gauging and Adjusting Cable Pr d E L K W MANS V m R det NTN EE The floating suction arm can be mounted to pump previous to installing in tank See example of adaptation to floating suction assembly below 1 1 2 N P T Female Thread Bottom of the Tank 4 Petroleum Adapter Adaptation to Floating Suction Assembly use standard NPT threaded fittings RED JACKET GP PELROLEUM EQUIPMENT TING SUCTION INST ALLA TION Red Jacket supplies the adapter only not the appa ratus meta Red Jacket petroleum and solvent pumps are centrifu gal type pumps and as such are not designed to pump product when the level is below the bottom end of the pump motor assembly 1 1 2 Nipple 1 1 2 by 2 Bell Reducer 2 Nipple Easy service access is provided by unbolting manhold lid through which pump is mounted and removing entire assembly Thread Bottom of the Tank 6 Petroleum Adapter Use proper thread sealant and insert gasket be tween flanges of floating suction and pump 48 RJ 51900 3 93 Floating Suction pm Adapter for Pumps Manufactured Prior t 1 82 Units manufactured after this date cannot be retrofitted If floating suction adapter is desire
42. L UNITED STATES Should any part s fail within the parts period specified below it will be repaired or replaced and returned free of charge provided the part s is returned to Red Jacket s point of manufacture transportation prepaid Should any part s fail within the labor period specified below Red Jacket will also pay for the reasonable services of an authorized service representative for on site repair or replacement of the defective part s SCHEDULE OF WARRANTY PERIODS Parts Labor From Date of From Date of Product Manufacture Installation Submersibles 18 Months 12 Months Except Solvent Pumps 6 Months 3 Months Leak Detectors 18 Months 6 Months Retractors 6 Months None Electronic Systems 18 Months 6 Months Except Vapor Probes 6 Months None Installation date will revert to the Date of Manufacture without a previously submitted Installation Report WAFO1 which was received within 15 days after the installation Regardless of installation date under no condition can labor warranty extend beyond the parts warranty EXCLUSIONS Normal Routine Maintenance Normal or routine maintenance such as cleaning lubricating or adjusting components and assemblies or for replacing consumable items such as paper ribbons filters bulbs etc are excluded from this warranty Transportation Damage to Equipment Should equipment be damaged in transit or handling it is the responsibility of the distributor or customer to file a da
43. Mfd 250V AC Motor Starting Relay RMB91255 452 230V 5 HP Motor Starting Relay 2 Pole GE3ARR3BH3V2 Pilot Light Only General Electric NE51 ON OFF Switch 2 pole ON OFF Switch 3 pole ALLILIIJ In June of 1963 pump models P33E1 1 3 HP and P50F1 1 2 HP were discontinued Both of these old models have been replaced with the new P33R1 and P75S1 pumps and the pump motor assemblies are inter changeable with the old models A 111 092 run capacitor is needed when replacing the old P33E1 and P50F1 pump motors with either of the new models The new P33R1 has nearly the same flow rate as the old P50F1 Where capacity is vital the old P50F1 should be replaced with a new P75S1 3 4 HP The 1 3 HP replacement pump motor model number is UMP33R1 and the 3 4 HP replacement unit model number is UMP75S1 After disconnecting power supply connect the 111 092 capacitor across RED and BLACK terminals in the control box as shown Insulate the two connections on the capacitor with electrical tape and lay in the bottom of the control box ee NOTICE Only various O Rings remain available for the above model No other parts are available However current UMP complete pump motor assemblies are interchangeable with above models For instructions and modifications please turn to p 15 RED JACKET PELROLEUM ZOUIPMENT H _ 2 ___LLLYT RJ 5190 3 93 EA PARTS LIST EXTRACTA MO
44. P150S3 3 1 1 2 200 9 8 7 10 1 11 2 d RED JACKET RJ 51900 3 93 18 b PELROLEUM EQUIPMENT AMA Troubleshooting Symptom Pump motor will not start May Hum May Show High Amperage Draw Pump motor runs amp pumps intermittently Motor runs but pump output partially or totally impaired Probable Cause Capacitor Failure Locked Rotor Improper Electrical Connection Improper Electrical Connection Binding of pump due to foreign object in impeller diffuser area Abnormal noise usually present with this problem This will cause overheating of motor and subsequent cut off by overload protector See Page 13 B Excessive or erratic bearing wear Usually caused by running unit dry or continuously Will affect overload and noise level as stated above Impeller Wear Pump Motor Foreign material obstruction Intake ports or pump impellers i e rags paper Vent closing screw not all the way up Partially closed gate valve Malfunctioning Solenoid Valve Improper Voltage High or Low Clogged filter or strainer Extracta Petaleum Pump 4 Pump Motor Assembly Suggested Action Test capacitor Replace if needed See Page 17 Check amperage draw replace pump motor if amperage draw indicates locked rotor See Page 13 Check wiring for continuity and impedance See Page 13 See Above Remove extractable portion of unit Remove center end c
45. Petroleum Products Service Manual RED JACKE RJ 5190 3 93 It is imperative that time is taken in reading and understanding this manual thoroughly before installing and using Red Jacket Petroleum Equipment The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product indicates presence of a hazard which will indicates presence of a hazard which will a CAUTION AE cause severe personal injury death or sub or can cause minor personal injury or stantial property damage if ignored property damage if ignored WARNING indicates presence of a hazard which can NOTICE indicates special instructions on installa CAUSE SCUCEC personal Ys death or sub tions operation or maintenance which are stantial property damage if ignored important but not related to personal in jury hazards For Technical Assistance Call 1 800 2 MARLEY 262 7539 NOTICE Specifications and or installation instructions are subject to change per manufacturer s recommendations Table of Contents Description Section Page No 4 Extracta 4 AG Petroleum Pumps 000 ana un a A es 1 Reiter Diane Gelee T963 EE 2 Extracta Petroleum Pump PAS USE Loner nt tt Rte Cane den ess 3 neo lA o An 4 FUMP MOLOr ASSEIMDIY E 5 AIGLE OSAD eaten A A 0 oes ye eet on at AE 6 Discharge Manifold Assembly Functional
46. ST BE CONNECTED VENT LINE TO HIGH POINT OF SYPHON MINIMUM 3 8 TUBING amp FITTINGS B 1 1 2 SYPHON LINE MINNIMUM FURNISHED BY CUSTOMER FILL PIPE REMOVE 3 8 PIPE PLUG FROM VENT LINE SYPHON CHECK VALVE 8 INSTALL COPPER TUBING TO HIGH POINT OF SYPHON SUBMERSIBLE PUMP PUMP DISCHARGE OUTLET LINE TO DISPENSERS SYPHON U VERTICAL PIPE SYPHON LINE FROM ADDITIONAL TANKS WHERE REQUIRED RED JACK PELROLEUM EQUIPMENT RJ 51900 3 93 H____ _ __ 41 Syphon Systems Engineering Report cont VACUUM GAUGE IN HG VALVE NO 1 VALVE NO 2 E E LL EE Ti E A E E T TA A L 8 L I To High Point of To Syphon Connection IN ms JU Syphon Loop of MR 0 EL aoe A sf CLEAR PLASTIC SHROEDER VALVE FIGURE 1 VACUUM TEST ACCURATE PRESSURE GAUGE VALVE NO 1 VALVE NO 2 NN NA UM WORA R sk To Syphon Connection III Jeng JI etc Sek il of g 388 SCE A fee Gp SHROEDER VALVE FIGURE 2 PRESSURE TEST CP FSU zourmant 4 __ HJ 51900 3 93 Syphon Systems Parts List EXTRACTA MODELS P33R1 P7581 amp P15051 Effective March 1 1991 the following changes were implemented on the subject units STANDARD EXTRACTA UNITS are shipped less syphon capability unless specifically ordered less the coupling and the 1 4 syphon pipe thatis attached to the S pipe leading from the bottom of the manifold and to the column pipe by steel bands as wel
47. acket pump motor assemblies See page 35 for ordering numbers RED JACKET PELROLEUM EQUIPMENT en 32 gt gt gt RJ 51900 3 93 E DIMENSIONS 15 1 4 Height 10 1 8 Width 4 Depth CO ON OH O OI R R ND RJ 51900 6 Control Box for 1 1 2 amp MOTOR CONTROL BOX FOR 1 1 2 amp 2 HP PUMPS MODELS P150H1 CB amp P200H1 CB Big F1 2 HP Pumps NR ma A ve a T m a Part No 108 402 1 108 403 1 071 047 1 071 061 1 011 402 1 011 085 1 012 253 1 012 253 1 008 180 1 071 062 1 023 008 1 023 009 1 3 93 Description P150H1 CB Complete General Purpose Motor Control Box P200H1 CB Complete General Purpose Motor Control Box Starting Relay 3ARR3 J3V2 Line Contactor Relay RMB 109152 8 Starting Capacitor 160MFD 250 Volt P150H1 CB Starting Capacitor 200MFD 250 Volt P200H1 CB Running Capacitor 10MFD 330 Volt P150H1 CB Running Capacitor 15MFD 370 Volt P200H1 CB amp P200H1CB Terminal Block Overload Protector Cutler Hammer 10 2149 Overload Protector Heater Element Cutler Hammer 10177H 30A P150H1 CB Overload Protector Heater Element Cutler Hammer 10177H 33A P200H1 CB 39 Q m1 k sch sch k sch k bh RED JACKET PELROLEUM EQUIPMENT 6 Big F1 Magnetic Starter for 2 36 5 HP 3 Phase Pump MODELS P200H3 2MB P300H3 1K P300H3 2HB P500H3 2K Overload Heaters NOTICE The only parts that are available f
48. although it might take a little longer if the fluid levels in the tanks are considerably unequal If bubbles continue to appear the gauge needle will continue to dance after 20 minutes it can be definitely ascertained that there is a leak in the syphon loop the tube or in the connection to the loop With the above tests the main causes of syphon trouble should have been isolated If all of the tests appear positive and there is no indication of leaks or malfunction then a period of time see chart No 1 should be used to gauge the levels in the tanks to see if the fluid is transferring after the system has primed If the tanks level in the estimated period of time it can be assumed that the system is operating properly at the time of the check If the priming system appears to work properly but the tanks do not level within the expected amount of time it may be assumed that the syphon U is plugged If the problem cannot be located it might be caused by a leak below the present level of fluid in the tanks or due to a short vertical syphon pipe in one or both tanks It is possible to determine this roughly by the test indicated Pressure Method of Testing Syphon Test Made Without a Clear Plastic Tube If clear plastic has not been used in the test set up then an additional series of tests are necessary to isolate the problem as follows Repeat steps No 1 and 2 under Steps for Isolating Prob lems Next repeat st
49. ap from pump motor assembly friction fit Check freedom amp continuity of rotation of rotor shaft Replace pump motor if findings indicate resistance to free rotation or excessive play or wobble Check amperage draw Intermittent excessive amperage draw may occur Also see above suggestion on checking shaft rotation and appropriate actions to take See Page 13 Checkstaticpressure of pump KIA below Replace unit if findings warrant Investigate appropriate area for same and remove Adjust to full up position Open same Replace if defective Check voltage Must be within 10 of rated voltage 208 230V Clean or replace NOTICE Pump performance can be checked by installing a pressure gauge in the line test port in the discharge manifold Approximate Normal Operating Pressure Model PSI Gas PSI Diesel 1 3 HP 25 31 _ 3 4 HP 97 34 Model Shipping 1 1 2 HP 29 36 Number HP Length Weight UMP33R1 or AG UMP33R1 1 3 15 1 2 30 lbs 50 Hz Single Phase Models UMP75S1 or AG UMP75S1 3 4 17 1 2 32 Ibs UMP150S1 or AG UMP150S1 1 1 2 20 1 2 38 lbs 3 4 HP 2 stage 50 Hz 21 26 10 60 Hz 208 230V 3 4 HP 3 stage 50 Hz 30 37 1 1 2 HP 3 stage 50 Hz 32 39 Previous to assuming motor failure check capacitor CB EUR zoupmen aa RJ51900 3 93 GA Extracta Replacement of Pump Motor Assemblies Petaleum Pump All require 4 openings All units are interchangeable on
50. ated in cases where only two or three feet of gasoline are normally kept in the storage tank If the dealer reports The syphon works fine until the level drops below about 27 inches in the pump tank the product won t come over then from the other tank this is aclue that the syphon check isn t holding at the time when the bottom end of the air eliminator syphon purge tube is above the liquid and air goes up the tube and the vacuum in the loop is broken It could also be a short syphon loop pipe Once it is broken the submerged pump usually must be run continuously to re purge the loop and be kept running until the tank is level Where the replacement of the syphon check valve still does not cure the complaint and a short syphon pipe has been eliminated as the cause the solution is to eliminate the need for the syphon check One is never needed if the air eliminator syphon purge tube is extended to the bottom of the tank or at least to a point below the submerged pump intake This is nota simple task since the pump motor and tube will not pass through the riser at the same time However it can be done by following these instructions 1 Turn off the power and remove submerged pump from storage tank 2 Take off the 1 4 inch air eliminator syphon purge tube which terminates near top of the motor 1 8 inch copper tubing was used on some pumps 3 Obtain a piece about 30 inches of high grade gasoline resistant rubber tubing
51. d unit must be ordered equipped with same Remove cap A no longer needed by inserting tool under edge and prying upware i e screwdriver chisel etc Remove all screws B amp C save for reuse Remove in order of appearance spacers D E F last The solid ring G O ring retainer is not to be removed Place gasket on top of G ring Place floating suction adapter on gasket Replace in reverse order as removed spacers F E D Replace screws C amp B in original position and tighten as specified on drawing OPER ATZ Use ring G as a template and construct gasket of any gasoline resistant 1 8 gasket stock A good improvision is to remove the center from a discharge head gasket part no 031 136 shown as item 28 on page 3 of 4 Petroleum Pump Parts List in this manual Apply sealant to threads Torque 27 33 inch lbs 8 F E D CE map O 0000 ae lt a POZNA vd E b s L r RED JACK RJ 51900 3 93 A PELROLEUM EQUIPMENT Dual Pumps 4 Pump Installation Installing dual submersibles manifolded in the same system Fig 2 This type of system is often used when greater flow rates are needed If installed according to the illustration below Fig 1 l manifolded systems offer back up support in that operations 7 He BEN could continue should one unit fail L Proper check valves with pressure relief must be installed in the discharge line of each pump to
52. e from terminal 2 in the magnetic starter to the on off switch 3 93 23 6 Big E 1 Installation NOTICE 3 wire control requires the use of an WARNING auxiliary contact in the magnetic starter This auxiliary contact is not standard equipment in the starters supplied by Red Jacket and must be ordered as an option Installations with the magnetic starter in a hazardous location require explo sion proof starters The wiring is the same as for general purpose enclo sures Motor Rotation Where it is not convenient to predetermine the power supply phase rotation proper rotation can be deter mined by pump performance Pump head pressure and capacity will be considerably less than rated when rotating backwards Connect the pump motor leads to terminal T T and T ofthe magnetic starter observing color code shown in Fig Ve With gasoline in the tank and the system purged of air start the motor and make a pressure gauge reading of the system pressure with the dis charge valves closed or open one valve and calcu late pumping rate Next reverse power leads at L andL Repeat either head or capacity tests as described above If results are higher than the first test the rotation of the second testis correct If the second test gives lower perform ance than the first reconnect the power leads to L and L as under test 1 for correct rotation Where the power supply has been properly marked L L
53. e loop The syphon primer system requires a syphon check valve to prevent the back flow of gasoline and the entrance of air when the pump is turned off This check valve becomes necessary when the lower end of the syphon air eliminator tube is above the level of liquid Without the check valve air would enter the tube and break the vacuum in the syphon loop It should be noted that most manufacturers extend the syphon priming air elimination discharge tube down to the head of the pump motor With this arrangement the leaking check valve will not cause loss of prime in the syphon loop until the level RED JACKET GP PELROLEUM EQUIPMENT 38 in the pump tank falls below the end of this tube The end of this tube is roughly 27 inches off the bottom of the tank Situations Which Cause Loss of Prime The indication of an improperly operating system is the fact that the fluid levels of the tanks do not drop together series of relatively simple tests can be made to isolate the problem which can be categorized into five areas 1 The submersible pump syphon primer not working 2 A syphon check valve not holding 3 A leak in the tube fittings or pipe of the syphon loop 4 One of the syphon pipes shorter than specified causing the syphoning to cease operating at a given level Blockage of the syphon pipe due to foreign material such as a rag or due to caving in of the tank bottom or top such that it can block the syphon loop pi
54. eaters are supplied with starters RJ 51900 3 93 29 GP PELROLEUM EQUIPMENT 6 Big F1 Three Phase Unbalance Three phase current unbalance is a factor which can result in premature motor failure lt causes reduced starting torque excessive and uneven heating and excessive motor vibration Therefore itis important that the electrical load to the submers ible motor be balanced The purpose of this service information is to describe how to check and correct phase unbalance and what to do if it cannot be corrected 1 Check for correct motor rotation by installing a pressure gauge in the discharge line Start the pump and make a mental note of the pressure reading Turn off the pump and change any two of the red yellow or black leads in the control box Restartthe pump and again note the pressure reading The rotation that gives the highest pressure is always the correct one CAUTION Remember before working inside the control box always disconnect the power supply 2 Whenthe correct motor rotation is established the amount of current unbalance between the three legs of the power supply should be calculated Current unbalance between legs should not exceed 5 The percent of current unbalance is defined and calculated as follows Max current diff average current Average Current Percent Current Unbalance 100 Current readings in amps should be checked on each leg using the three possible connections shown in the il
55. egate the pressure relief function of the pump and the effectiveness of the leak detector However whenever two pumps are manifolded together to the same discharge piping check valves with expansion relief are required See p 50 for details 8 Red Jacket gasoline pumps are designed for Class 1 Group D atmosphere 9 Red Jacket gasoline pumps are designed to run at 3450 RPM 0 Maximum pressure applied to line when testing should not exceed 50 psi O of 1 RJ 51900 3 93 H________ 3 RED JACKET GP PELROLEUM EQUIPMENT 4 AG Petroleum Pump Partes List PARTS LIST AG MODELS ORANGE AG P33R1 AG P7551 8 AG P150S1 WARNING Failure to follow all instructions in proper order can cause personal injury or death Read all instruc tions before installing All installation work must comply with local code requirements If no other codes apply the latest issue ofthe National Electri cal Code should be followed 1 Red Jacket AG model pumps are designed and U L listed to pump 100 gasoline methanol ethanol and any combination of these 100 diesel and up to 15 Key Qty No Part No Part Description Req d 1 139 041 4 Eyebolt Assembly 1 2 N S 017 526 1 Diaphragm see p 7 1 3 027 225 3 Pipe Plug 2 NPT 2 4 026 176 1 Plated Hex Head Cap Screw 2 6 233 025 5 Precision Functional Element Assy w O Rings see p 6 1 7 027 031 5 Pipe Plug 1 4 NPT 2 8 188 240 4 Stainless Check Valve 1 9 08
56. ep No 3 and as soon as the system is primed as indicated by a sharp change in the gauge reading or needle dancing momentarily or continuously allow the system to continue to operate for approximately 20 minutes If the needle continues to dance it is strong evidence that air is continually being pulled in To further verify this valve No 1 between the gauge and the syphon primer check valve is then closed The reading on the gauge will indicate approximately the height of the fluid in the loop above that in the tanks to the gauge This should be observed for at least 30 to 40 minutes The gauge will hold constant for a while even if there is a leak in the loop This is because all of the fluid must drain out of the horizontal pipes first and since there is not appreciable fall in level it will be hardly noticed by the gauge reading RJ 5190 3 93 Engineering Report 39 Q Syphon Systems cont When the horizontal pipe is finally drained then the fluid will begin to lower in the vertical pipes and the vacuum will begin to fall off as indicated by the gauge It should be noted that the higher the level of fluid in the tanks the longer the period of time required for this action to take place With nearly full tanks it will be almost impossible to accurately determine this without visual observation as could be obtained with a plastic tube If there is no change in the vacuum reading after one hour then attention shou
57. er Manifold as sembly RETAINING LIP N If pressurizing the tank for a tank tightness test no more than 5 psi should be applied to TOP this seal Y BOTTOM 10 RJ 5190 3 93 4 Extracta Petaleum Pump Line and Tank Testing Guidelines LINE TESTING The vent closing screw located on the functional element is designed to perform two functions 1 To secure the check valve in its closed position 2 To disable the pressure relief function of the functional element The use of this vent closing screw allows the technician to pressurize the fuel piping system against the submersible pump It is important to note that the 2 packer discharge seal is still an active part of the piping system A leak in this 2 seal will show up as a leak in the piping system 1 TO TEST PIPING Block lines at each 2 Close pump check valve by turning the 3 Apply line test pressure at line test dispenser Trip dispenser shear vent closing screw as far down as pos port 50 psi maximum valve Remove line test plug for this sible DO NOT OVER TORQUE test Nito Excessive pressure above nor mal test pressure of 50 55 psi may damage check valve seat TANK TESTING and other system components When pressurizing a fuel tank to perform a tank tightness test that pressure will also be seen through the riser pipe and into the packer manifold assembly The 7 packer manifold O ring is designed to hold 5 psi 4 TO TEST TANK C
58. es defined as follows 3 leg protection properly sized quick trip heaters and ambient temperature compensated overloads FOLLOW DIRECTIONS CAREFULLY A Installing Pumping Unit Packer CAUTION Check these points before installing a Power supply against equipment voltage rating For 3 phase units request power company identify and tag service wires for L L L phase sequence All pumps are designed for use with 208 220 230 or 240 nominal system voltages Discharge Manifold b Becertain that pump with syphon valve is installed in proper tank c Check equipment received against table on Fig VII for tank diameter and bury depth CAUTION Use waterproof non setting thread sealant approved for gasoline service on all threads Install 6 Riser and Flange into tank opening Apply gasket compound to gasket and place on riser flange Place Discharge Manifold on gasket to line up outlets as desired Insert and tighten four cap screws E 4 Install piping from Discharge Manifold outlets to Dispens t gt a ers and or loading rack One or both outlets can be used Fig I CB Siga EOUIPMEN o RJ51900 3 98 6 Big F1ld Installation NOTICE Installation of a Ball Valve is recommended on the discharge side of the pump or discharge of the Big Flo leak detector housing if used This will aid in troubleshooting and line testing Line check valves are not required as the pump is equipped with a built in Check Valve
59. est percentage of unbalance it should be used to obtain maximum motor efficiency and reliability By observing where the highest current reading is on each leg on the various connections you can determine if the unbalance is caused by the power source or the submersible motor In the above example the highest Amp reading was always on the same incoming power leg L3 This indicates that most of the unbalance was from the power source If the high current were on a differentincoming leg each time the motor leads were changed this indicates the motor or a poor connection caused most of the unbalance If an unbalance problem appears to be in the power supply and none of the three possible connections will reduce the percent age of unbalance to 5 or below the power company should be contacted for additional aid in correcting the current unbal ance to an acceptable level 3rd Connection Supply d ett Starter 1 2 3 Motor RJ 5190 3 93 6 Big F1 Replacement Parts List REPLACEMENT PARTS LIST PACKER ASSEMBLY Packer Assembly is the same on All Model Big Flo Pumps Upper End Es reien EXPANSION RELIEF VALVE SS ON BOTTOM SIDE OF PACKER pas m WO GQWWGODOG DE NO 3 3 4 5 6 7 8 9 9 RJ 51900 3 93 Part No 008 168 1 110 038 4 110 039 4 027 065 1 060 048 3 031 097 1 031 106 1 031 105 1 176 026 5 176 025 5 065 073 1 013 047 1 164 045 5 164 046 5 026 219 1 188 079 5 0
60. ex Connector Siz PET WC EE lt T Usually 3 M Storage Tank E 6 Pump Riser 8 Flange gen 42 Recommended Minimum z CD Sain zoupmen 2 RJ51900 3 93 6 Big F1ld Table of Dimensions for Pump Selection MALE UNION ELBOW EXPANSION UNION REDUCER 008 168 CONDUIT BOX BY RED JACKET 176 026 NIPPLE SEAL BY 4 RED JACKET CONDUIT CONDUIT BY CONTRACTOR 6 3 4 BY CONTRACTOR G C 8 EXTRACTOR NIPPLE 60169 BY RED JACKET j 3 PIPING BY CONTRACTOR SEAL 151 001 DISCHARGE MANIFOLD BY CONTRACTOR y OS RET PLUG IF gt NECESSARY D 6 RISER 8 FLANGE 60303 BY RED JACKET A TANK DIA PUMP amp MOTOR Distance between center line of pump motor and center line of bot tom fill tube should be 3 minimum Air locking of pump may occur at distances less than this distance NOTICE Use this table for single wall tank applications only that do not involve manways or sumps Example An 8 dia steel tank buried 3 0 will require a 99 long pump 7 long riser amp 13 long extractor nipple TABLE OF PUMP RISER amp EXTRACTOR NIPPLE LENGTHS FOR VARIOUS TANK DIAMETERS amp VARIOUS BURY DEPTHS Diameter Storage Tank AT 5 4 6 0 6 3 1 2 7 0 7 6 8 0 8 3 1 2 9 0 10 0 10 6 11 0 12 0 Pump Length B 5 3 6 3 6 3 7 3 8 3 8 3 8 3 9 3 10 7 10 7 11 3 12 3 Riser Length
61. if needed until the packer is down as far as possible see Fig II Using a pipe wrench on the 1 1 4 conduit turn counter clock wise to the left when viewed from the top to lock the pumping unit in As soon as the locking ramps engage under the tabs the unit is locked in place and does not require any further tightening see Fig ITI NOTICE The locking action does not cause the O rings to make a seal the weight of the unit maintains the sealing of the O rings NOTICE LOCK PUMP AS SHOWN lt lt IN FIG III RED JACKI PELROLEUM EQUIPMENT RJ5190 3 938 21 6 Installation 10 11 Big F1 SCREWS SHOULD BE TIGHTENED EVENLY TO INSURE PROPER SEAL JUNCTION BOX CONDUIT SEAL ASSEMBLY Fig IV Pumps with Built In Syphon Valve see Fig VI page 9 a On some installations the short piece of 1 4 vacuum pipe furnished with the syphon pumps is of proper length b If not ofthe proper length replace with length of 1 4 pipe 1 longer than the 8 diameter Extrac tor Nipple Cover top of 1 4 pipe to keep clean during installation Install 8 Diameter Extractor Nipple see table on page 27 for length a Position the end with set screws onto the rubber ring gasket on the Discharge Manifold Tighten the four set screws evenly to pull the 8 pipe down on the ring gasket Install Extractor Nipple Seal a Install the extract
62. is shown on the opposite side of this letter On pumps manufactured prior to January 1978 the date code was stamped as shown below using a letter code system Year J F M A M J J A S O N D 1972 AG BG CG DG EG FG GG HG KG LG MG NG 1973 AH BH CH DG EG FG GH HH KH LH MH NH 1974 AK BK CK DK EK FK GK HK KK LK MK NK 1975 AL BL CL DL EL FL GL HL KL LL ML NL 1976 AM BM CM DM EM FL GM HM KM LM MM NM 1977 AN BN CN DN EN FN GN HN KN LN MN NN DATE CODES AFTER JANUARY 1 1978 To eliminate the necessity of checking the above cross reference table all pumps manufactured after January 1 1978 use the following date code system Example 1 01 78 Year of Manufacture 1978 Month of Manufacture January Week of Month of Manufacture 1st Week RED JACK RJ 51900 3 93 55 PELROLEUM EQUIPMENT e Warranty Notes For Additional Assistance Contact the Technical Support Group Petroleum Products The Marley Pump Company 5800 Foxridge Drive Mission KS 66202 Phone 1 800 2 MARLEY 1 800 262 7539 GP PECROLEUM EQUIPMENT 6 RJ5190 3 93 Warranty Notes RED JACK RJ 51900 3 98 DI PELROLEUM EQUIPMENT e Warranty Notes GP PECROLEUM EQUIPMENT 8 RJ5190 3 93 Section FLOGELNQ Ssuctiom amp Dual Pumps Manifolded to Same Discharge System RED JACKET PELROLEUM EQUIPMENT Q RJ 5190 3 93 AM Floating Suction Recommended Installation RECOMMENDED FLOA
63. l as the syphon check valve This does not affect the operation of the unit in non syphon installations Syphon capability is an optional add on UNITS ORDERED WITH SYPHON will be shipped with the syphon coupling pipe and syphon check valve complete FIELD RETROFIT SYPHON KIT A field retrofit syphon kit is available in order to provide syphon capability to pumps already in the field The retrofit part number is 144 106 5 BIG FLO MODELS UNITS ORDERED WITH SYPHON will be shipped with items listed below These items are also available in a field retrofit kit part number 144 056 5 SYPHON CHECK VALVE 3 8 ELBOW Item Description Part No D 1 Brass Elbow 027 138 1 1 4 X 3 8 REDUCER AE 2 Syphon Check Valve 188 079 5 BUSHIN PACKING NUT 3 3 8 Elbow 027 068 1 6 iron 4 Reducer Bushing 027 065 1 MERLE SEME 5 3 8 Coupling 027 122 1 e EXTRACTOR AE 6 Packing Nut 060 048 1 NIPPLE Een 7 Gasket 031 097 1 8 1 4 x 11 1 2 Nipple 065 073 1 SES YPHON INJECTOR NOZZLE 9 Syphon Nozzle 058 029 3 10 O Ring 072 110 1 a 11 Syphon Injector Body 008 167 3 MANIFOLD 12 Reducer Coupling 027 027 1 13 3 8 x 24 Pipe 065 523 3 Packer O Rings 072 108 1 RJ 51900 3 93 48 PELROLEUM EQUIPMENT Syphon Systems SYPHON CHECK VALVE PACKER ASSEMBLY MANIFOLD S PIPE COUPLING RISER PIPE 1 4 SYPHON PIPE
64. ld be directed to the syphon check valve The valve No 1 can then be opened and if the gauge begins dropping shortly after then the syphon check valve is suspected and may be operating erratically This test should be repeated but the long period of time is not necessary and both valves should remain open If the loss of vacuum occurs in a much shorter period of time than the original test then it is very likely that there is aleak inside the syphon check valve and it should be replaced Pressure Testing the Syphon Loop If the storage tanks are nearly full it may be difficult to locate a leak in the syphon U with the vacuum tests An alternate method is suggested using pressure For this test it is necessary to have an accurate pressure gauge with 1 2 psi or finer divi sions The maximum reading in a 12 foot tank will be less than 4 psi Connect the gauge to the syphon primer system and install Connect a tube with a Shroeder valve so that air pressure can be applied and held as shown in figure 2 Apply air until it bubbles from the bottom of the syphon U Stop the air and read the gauge The gauge reading in psi x 3 1 gasoline sp gr 0 74 indicates the feet of gasoline over end of the vertical pipe with the least submergence Observe the gauge for one hour If the gauge drops then levels off at a value above zero there is a leak in the vertical U pipe under fluid at the new psi reading x 3 1 feet under the ga
65. loaded If the pump fails to operate or stops when there is sufficient product in the storage tank check the manual overload reset switch in the control box cover Wait 10 minutes for the overload protector to cool off and then press the reset button Ifthe reset button will not stay in position this indicates an over loaded motor or a short or ground This condition must be corrected If the reset button stays in but the motor will not pump or continue to run the tank is dry RJ 51900 3 93 Fo lf the reset button will not stay in position 6 this indicates an overloaded motor or a short to ground This condition must be corrected If the reset button stays in but the motor will not pump or continue to run the tank is dry lf an external pilot light is desired to indicate when the submerged pump is operating wire as shown in Fig Va Should this light continue to burn when all switches at dispensers and loading racks are off this indicates that one of the dispenser switches is out of adjustment On installations with no external pilot light the submerged pump should be checked to make sure it is not operating when all switches are turned off C Wiring Instructions 208 230V Three Phase Pumps CAUTION On some installations phase convert RJ 51900 ers are used to obtain a three phase power supply from a single phase power source The use of phase converters may cause an imbalance between the three phases and
66. lose pump check 5 After completion of line and or tank 6 After the installation is completed and valve by turning the vent closing screw tests release pressure by turning the tests have been made purge system of as far down as possible Apply tank vent closing screw as far up as pos air by pumping at least 15 gallons test pressure at tank test port sible through each dispenser Begin with EE the dispenser furthest from pump and may damage check valve seat work toward the pump RED JACKI PELROLEUM EQUIPMENT RJ 51900 3 93 11 4 Petoleum Pump Control Box PRIOR 4 1 81 PRIOR 4 1 81 1 3 amp 3 4 HP CONTROL BOX AFTER 4 1 81 AFTER 4 1 81 1 3 amp 3 4 HP CONTROL BOX 880 002 880 029 5 sor 00 CENTER Built Prior Built After 1 3 amp 3 4 H P 230 VOLT REMOTE CONTROL BOX U a vm PHASE OWE Key To 4 1 81 4 1 81 Qty gie NEUTRAL Br No Part No Part No Part Description Req d FA 1 108 321 108 514 4 Control Box 1 2 010 050 115V Bulb NE 51 1 3 147 004 247 001 5 Pilot Light Assy 1 4 079 250 079 425 1 Line Contactor Relay 1 5 080 037 080 064 1 Toggle Switch 1 FETE 6 008 202 008 202 1 Terminal Block 1 m DNG ELECTRON MERO py G coms Gate DISPENSER LIGHTS RTK E Approved component only Total system in EN stalled shall comply with all local codes gina era g a teg RER PROT
67. lustration below The best connection is the one that has the lowest percentage of unbalance To prevent changing motor rotation when taking these read ings the motor leads should be moved across the starter terminals by always moving them in the same direction as shown in the illustration below The following is an example of current readings at maximum pump load highest gpm of each leg of the three wire connec tion 1st Connection RED JACKET PELROLEUM EQUIPMENT 2nd Connection 1st Connection 2nd Connection 3rd Connection T1 51 Amps T3 50 Amps T2 50 Amps T2 46 Amps T1 48 Amps T3 49 Amps T3 53 Amps T2 52 Amps T1 51 Amps Begin by adding the three readings for the 1st connection T1 51 T2 46 T3 53 Total 150 Amps Divide the total by three to obtain the average 150 3 50 Amps Calculate the greatest Amps difference from the average 50 46 4 Amps Divide this difference by the average to obtain the percentage of unbalance 4 50 08 or 8 In this case the current unbalance forthe 1st connection is 8 Using the same procedure the maximum current unbalance for the 2nd connection is 4 and for the 3rd connection is 2 By comparing the percentage of unbalance on the three possible connections connection 1 exceeds 5 and therefore should not be used The 2nd and 3rd connections are less than 5 unbalance and therefore either is satisfactory Since the 3rd connection had the low
68. ly the length varies Maintain proper clearance from tank bottom 5 optimum 3 minimum Ne Due to fluid incompatibilities the standard UMP cannot be used to replace AG UMP units PROCEDURE Please note the brand name and manufacture dates below Manufacturer Motor Used Date First Mfg Red Jacket Red Jacket June 1 1963 Bennett Franklin 1963 Bowser Keene Red Jacket October 1965 Gilbarco Red Jacket October 1964 A O Smith Franklin 1963 Wayne Dresser Franklin October 1963 Tokheim Franklin October 1972 A For units with the above manufacture dates or later see Section A B For units with manufacture dates prior to the above see Section B C Fora Red Jacket unit with manufacture date prior to the above see the following In June of 1963 models UMP33E1 1 3 HP and UMP50F1 1 2 HP were discontinued These can be replaced by either UMP33R1 1 3 HP UMP75S1 1 Remove the four screws holding motor to the head casting SECTION B These units commonly used Reda Leland or General Electric Motors The following Red Jacket parts will be needed to make the conversion One 1 UMP33R1 UMP75S1 or UMP150S1 One 1 111 092 Capacitor One 1 144 090 Plug amp Lead Assembl GEN 136 056 1 1 2 or 136 057 2 2 Discharge Head Doa power gt Remove extractable portion of old pump from tank It ke that conversion be done at the work shop Remove old pump motor assembly Disconnect wi
69. mage claim with the responsible carrier Latent damage must be reported to the carrier within 14 days of the date of delivery and an inspection by the carrier must be requested Damage caused in transit or by handling is not the responsibility of Red Jacket and is not covered WARRANTY DISCLAIMER AND LIMITATION OF LIABILITY THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ARISING IN CONNEC TION WITH THIS PRODUCT INCLUDING WITHOUT LIMITATION PURCHASER S LOSS OF STORED LIQUIDS OR DAMAGE TO THE GROUND UNDERGROUND OR ENVIRONMENT WHETHER ARISING UNDER THEO RIES OF TORT NEGLIGENCE STRICT LIABILITY CONTRACT OR OTHERWISE Some states do not allow the exclusion or limitation of incidental or consequential damages or limitation on the duration of implied warranties so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GP PECROLEUM EQUIPMENT A RJ 5190 3 93 Warranty Location of Date Codes DATE CODES PRIOR TO JANUARY 1 1978 The location of the date code stamp
70. ng resistance readings RJ 51900 3 93 LE sim EQUIPMENT o BLO FIO Notes RED JA PECROLEUM EQUIPMENT 86 RJ 51900 3 93 E Section Syphon Systems RED JACKET PELROLEUM EQUIPMENT e RJ 5190 3 93 37 Syphon Systems Engineering Report While syphon systems for submersible gasoline pumps have become fairly common problems are still encountered with the priming and maintenance of prime An outline is herein provided of the system its proper operation and means of checking when the system is not working Proper Installation A syphon loop in the form of an inverted U is connected between two or more tanks The syphon primer on the submers ble pump is connected to the high point of the U loop so that air or vapor can be continually removed while the submersible pump is operating The horizontal pipe should be provided with mini mum of 1 8 inch per foot of rise to the primer connection or more where room allows to allow for settling of the tanks The ends of the syphon loop terminated in the tanks should be between two and five inches off the bottom of the tank If they are closer than this it is possible to pull dirt or water from the bottom or even to have the ends sealed off against the bottom if the tank should be flattened due to handling or backfilling minimum number of fittings and pieces of pipes should be used to reduce the number of joints where a leak can occur
71. ning Check valves must be compat ible with the fuel blend being pumped Kel TA ZY UJ RE Y This diagram Fig 2 shows the wiring allowing both submersibles to operate simultaneously with any combination of dispensers turned on To operate individually the appropri ate toggle switch located externally on the side of the control box must be turned off manually The check valves and 220 240 volt relay are not available from Red Jacket and should be I purchased locally 115V RELAY ALLEN BRADLEY 700 C201 Se Suggested diagram for wiring dual manifold system PRESSURE RELIEF TYPE CHECK VALVES Fig 1 Set at approximately The drawing shown here is to illustrate the requirement for in line pressure relief type check valves Itis not a recom mended guide for installation of piping downstream of the check valves GP PECROLEUM EQUIPMENT 50 RJ 5190 3 93 INSTALLING DUAL BIG FLO Dual Pumps 6 Big F19 Pump Installation Y SUBMERSIBLES MANIFOLDED IN THE SAME SYSTEM This type of system is often used when greater flow rates are needed If installed according to the illustration below Fig IX manifolded systems offer back up support in that operations could continue should one unit fail The check valves shown installed in the discharge line of each pump are necessary to prevent product from being pumped through the pressure relief system of the adja cent pump if that pump is not running This is
72. onal injury death or substantial property damage if ignored RED JACKET PELROLEUM EQUIPMENT RJ 51900 3 938 25 6 Big F1 Manifold Dimensions BIG FLO PACKER MANIFOLD ASSEMBLY WITH SYPHON ATTACHMENTS PULL ELBOW D SYPHON CHECK VALVE CONDUIT JUNCTION BO EXPANSION UNION EXTRACTOR NIPPLE SEAL 3 8 VACCUUM PIPE EP LOCATE SEAL WHERE 1 1 4 CONDUIT REQUIRED BY LOCAL CODE 4 VACCUUM PIPE DISCHARGE LINE TO LOADING RACK OR TO DISPENSERS E 8 EXTRACTOR NIPPLE 116 036 5 Leak Detector as Pilot Valve Electrical Conduit 5 Wires 250 G P M Leak Detector 3 Diaphragm Valve Model 116 039 5 Incl 116 036 5 Grade 24 Concrete Pump Discharge Outlet to Leak Blocks Red Jacket Big Flo Detector Usually 3 or 4 Submersible Pump Discharge To Dispensers or Loading Rack etc 3 Sa Valve 4 s gt Submerged Pump Junction Box Flex Connector Pit a Cover By Contractor Electrical Conduit t 2 l Depth Of Pit Varies With Tank Bury Depth WLLL ELLA EL LLL ELLE LLL LEC gt pe a x u Verg i DS NU E NN nt SN uN a N E WE 5 SS Pilot Valve E 15 A T LE gt T 24 Recommended Minimum UN 250 G P M Leak Detector AN GH 3 Flanged Diaphragm Valve E En Wu ZH Model 116 039 5 AN py SS Ke Incl 116 036 5 D FE 3 U UM Discharge Line Mrs RHONE Des COP a SBE UK Se E Fl
73. or seal in position as shown on Fig VI After this seal is in place tighten the four bolts to force the sealing rings againstthe extrac tor nipple and the conduit Tighten nut which compresses the gasket around the 1 4 vacuum pipe on syphon pumps Install Elbow Fittings 4 Syphon Check Valve This step applies to syphon units only a Install elbow and syphon check valve on top of the 1 4 vacuum pipe and then run 3 8 copper tubing from the elbow to the bushing at the high point of the syphon manifold shown on page 41 Install Junction Box a Next install the Junction Box on top of the conduit If necessary to readjust position do so RED JACKET PELROLEUM EQUIPMENT 22 by tightening box if possible not loosening box When tightening Junction Box hold 1 1 4 con duit secure with pipe wrench to prevent unlock ing packer in discharge manifold Replace rub ber seal into bottom of Junction Box as shown on Fig IV After positioning as shown tighten screws firmly to form a tight seal B Wiring Instructions 208 230V Single Phase Pumps The motor control box must be located away from the loading rack in a non hazardous location see Fig Va 1 Connect the single phase 208 or 230V power supply from the distribution panel to terminals L and L inthe motor control box Each control box should be wired through a separate fused disconnect switch or circuit breaker including neutral when used furnished b
74. or the Magnetic Starter from Red Jacket are the Overload Heaters See chart below WARNING Three phase model Big Flo pumps require the use of a magnetic starter Magnetic Overload Heaters Volts Starter Heater No Part No 208 230 2 9231 5 K 43 036 072 1 208 230 279231 5 K 53 036 076 1 208 230 279231 5 K 61 036 080 1 RED JACKET PELROLEUM EQUIPMENT 84 gt gt gt RJ 51900 3 93 r 6 Big F1 Pump Motor Assembly Ordering Model Pump Motor Pump Motor Number Number Assy Length Assy Weight 882 841 UMP150H1 1HB 28 3 4 882 839 UMP200H1 2MB 32 1 8 882 840 UMP200H3 2MB 29 5 8 882 209 UMP300H3 1K 31 5 8 882 842 UMP300H3 2HB 34 5 16 882 211 UMP500H3 2K 42 1 2 PROCEDURE FOR REMOVAL OF PLUG IN TYPE PUMP MOTOR ASSEMBLY Remove Red Jacket Pump from product storage tank Lay pump in horizontal position Block pump so that pump end is two inches above surface Remove four 3 8 cap screws Using hands grip pump at extreme bottom and rock in arch not exceeding 1 4 path This allows pump to free past dowel pin Slide pump away from column Watch to be sure electrical bayonet type plug in separates If plug in does not disconnect continue sliding pump motor until plug in is exposed for hand separating Assemble new pump motor in reverse order Check plug in connection and dowel pin location Use new pump seal O ring which is supplied with pump motor assembly Lubricate pump
75. p fit connector at top end of conduit is secured properly Use proper pipe dope on all male threads 8 Insert new plug and lead wire assembly through con duit from discharge head to the packer assembly at the top of the unit 9 Apply the new gasket provided to the discharge head 10 Align the pe Ae ZE new pump motor into the hole in the discharge head Push the new pump motor up againstthe discharge head as far as possible Insert the four cap screws and retighten 11 Resplice the three wires red black yellow to the existing wires in the packer assembly following the existing color coding 12 To convert the old control box remove everything but the terminal strip insert the new 111 092 capacitor and make connections per wiring diagram on top of page 16 13 Incoming power lines should run through a circuit breaker or a fused disconnect 14 Test the system RED JAC PELROLEUM EQUIPMENT 4 Extracta Petaleum Pump Suggested Wiring Diagrams WIRING AFTER CONVERTING CONTROL BOX CONTROL BOX 111 092 CAPACITOR TERMINAL STRIP BLACK RED E tt E GE ORANGE DISPENSER SWITCHES WIRES TO PUMP MOTOR L NL 230 VOLTS POWER SUPPLY Suggested wiring diagram WITHOUT optional control box LOAD CENTER 230V 10 3 WIRE Combination of 2 pole dispenser 15 AMP 3 POLE eed i i i WITCH switches or external pilot light NEC REQUIRES SEPARATE e Rated for twice the full load
76. pe N Z TR PTS 5 Troubleshooting Syphon System ZU Disable Power To The Pump Install the valves and vacuum gauge assembly Fig 1 between the syphon check valve and the syphon loop Special care should be taken to pretest this assembly to make sure that all of the fittings and valve bonnets are tight Note the use of clear plastic Ti gon This can save many hours of troubleshooting Steps for Isolating Problems When Clear Plastic Tube is Used Wtih Test Assembly 1 Syphon Primer Start pump leave dispenser nozzle closed open valve No 2 and observe the gauge 10 to 25 inchesof mercury is considered normal reading below 10 inches may indicate a partially plugged nozzle or venturi in the pump or the passage leading to or from these parts or a significant leak in the vacuum line A zero pressure reading indicates a completely inoperative primer or a completely plugged line from the primer to the valve assembly or a plugged air eliminator 1 4 inch pipe which runs down to the submersible motor A significant leak in the vacuum line connected to the pump will also cause the same indication 2 Leaving valve No 2 closed turn off the submersible pump The system should hold the vacuum 10 to 25 inches for at least 15 minutes If it fails immediately recheck all the test fittings and if tight then the syphon check valve is not holding and should be replaced with a new one It may be that the check valve will hold adeq
77. ped as shown below using a letter code system Year J F M A M J J A S O N D 1972 AG BG CG DG EG FG GG HG KG LG MG NG 1973 AH BH CH DG EG FG GH HH KH LH MH NH 1974 AK BK CK DK EK FK GK HK KK LK MK NK 1975 AL BL CL DL EL FL GL HL KL LL ML NL 1976 AM BM CM DM EM FL GM HM KM LM MM NM 1977 AN BN CN DN EN FN GN HN KN LN MN NN DATE CODES AFTER JANUARY 1 1978 To eliminate the necessity of checking the above cross reference table all pumps manufactured after January 1 1978 use the following date code system Example 1 01 78 Year of Manufacture 1978 Month of Manufacture January Week of Month of Manufacture 1st Week RED JACK RJ 51900 3 93 55 PELROLEUM EQUIPMENT e Warranty Notes For Additional Assistance Contact the Technical Support Group Petroleum Products The Marley Pump Company 5800 Foxridge Drive Mission KS 66202 Phone 1 800 2 MARLEY 1 800 262 7539 GP PECROLEUM EQUIPMENT 6 RJ5190 3 93 Warranty Notes RED JACK RJ 51900 3 98 DI PELROLEUM EQUIPMENT e Warranty Notes GP PECROLEUM EQUIPMENT 8 RJ5190 3 93
78. prying upware i e screwdriver chisel etc Remove all screws B amp C save for reuse Remove in order of appearance spacers D E F last The solid ring G O ring retainer is not to be removed Place gasket on top of G ring Place floating suction adapter on gasket Replace in reverse order as removed spacers F E D Replace screws C amp B in original position and tighten as specified on drawing OPER ATZ Use ring G as a template and construct gasket of any gasoline resistant 1 8 gasket stock A good improvision is to remove the center from a discharge head gasket part no 031 136 shown as item 28 on page 3 of 4 Petroleum Pump Parts List in this manual Apply sealant to threads Torque 27 33 inch lbs 8 F E D CE map O 0000 ae lt a POZNA vd E b s L r RED JACK RJ 51900 3 93 A PELROLEUM EQUIPMENT Dual Pumps 4 Pump Installation Installing dual submersibles manifolded in the same system Fig 2 This type of system is often used when greater flow rates are needed If installed according to the illustration below Fig 1 l manifolded systems offer back up support in that operations 7 He BEN could continue should one unit fail L Proper check valves with pressure relief must be installed in the discharge line of each pump to prevent product from being pumped through the pressure relief sys tem of the adjacent pump when it is not run
79. re use of the appropriate magnetic starter Models ir NB P300H3 1K P300H32MB use Starter No 279 231 5 P500H3 2K When starter is ordered we will supply the appropriate heaters All of the above are U L Listed when used as a complete system An all inclusive nameplate will be found attached to the extractor nipple seal and can be inspected by removing the manhole cover directly over the pump An additional nameplate will be found on the control box NOTICE It is important to give the model number and serial number of this pump when corresponding with the factory for any reason RED JACKE RJ 51900 3 93 19 PELROLEUM EQUIPMENT 6 Big F1 Installation WARNING Failure to follow all instructions in proper order can cause personal injury or death Read all instructions before installing All installation work must comply with local code requirements If no other codes apply the latest issue of the National Electrical Code should be followed Installation of Red Jacket Petroleum Equipment should be performed only by personnel who are trained and qualified to do so 1 Units should be installed with manholes or with discharge manifold casting above grade to allow for ease in servicing WARNING Red Jacket line leak detection systems do not function if the submersible pump runs continuously Running a pump continuously will cause line leak detection death or property damage Never wire a submersible pump
80. rently in use The inside diameter D which is critical to determining correct pump length can differ appreciably though outside diameters may be similar Red Jacket Pumps are built to order to accommodate individual tank and bury depth requirements Accurate tank and site measurements are critical to achieve the proper pump length and avoid damage to the pump or tank which can result in environmental damage Petro Express Bulletin RJ 23 25 10 90 explains the information required for proper pump sizing RED JACKET GP PELROLEUM EQUIPMENT 18 ___ RJ 51900 3 93 Section 0 Big F10Petoleum Submersible Pump Model Numbers P100H1 1MB 1 HP 19 1 stage P150H1 1HB 1 1 2 HP 19 1 stage P200H1 2MB 2 HP 19 2 stage P200H3 2MB 2 HP 30 2 stage P300H3 1K 3 HP 30 1 stage P300H3 2HB 3 HP 30 2 stage P500H3 2K 5 HP 30 2 stage An S at the end of the model number designates pump includes syphon capability This model was discontinued February 1988 The Big Flo pumping system includes the following elements 1 Discharge Manifold Assembly installed below grade NEC Class I Group D Division I area 2 Motor Pump Unit Assembly installed below grade NEC Class Group D Division area 3 Controls A Single phase units require use of the appropriate control box for Model P150H1 1HB use Control Box No 108 402 1 for Model P200H1 2MB use Control Box No 108 403 1 B Three phase units requi
81. required to prop perature drops to approximately 85 the overload erly cool and lubricate unit i e 1 3 HP switch will re engage allowing the motor to run 4 GPM 3 4 HP 6 GPM 1 1 2 HP 8 2 120 F Motor Heat Rise GPM NEVER RUN DRY 85 F If ambient temperature or product is above D this temperature overload may occur Unit is designed to pump petroleum fuels with a maximum specific gravity of Ob and maximum viscosity of 70 S S U Check amperage draw before accepting this as cause for at 60 F Attempts to exceed these limits will result in motor cut off If high amperage draw is present it is overheating probably not ambient temperature overload 9 lent le 2 See page 14 for Troubleshooting of the Pump Motor Assembly Per Figure 1 when the inherent overload on winding Pin and lead arrangement on plug to motor connection thermal over current protector is closed resistance readings will be per chart below Ifthe inherent overload IS open readings between black amp yellow or red amp yellow will indicate an open circuit PUMP JUNCTION INHERENT OVERLOAD PROTECTOR Yellow Red Overload Start winding Yellow to Black 240V Red to Yellow 300V Red to Black 370V Locked Winding Resistance Ohms Rotor Amps Blk Yellow Red Yellow Black Red 16 1 17 9 23 5 26 2 9 6 10 6 13 2 14 6 5 2 5 6 7 2 7 7 50 Hz Single Phase Models 12 2 13 5 18 0 20 0 P75S3 3 3 4 200 11 7 13 0 16 2 17 9
82. res in packer assembly at top of unit Remove discharge head casting from column pipe amp ull conduit amp lead a from inside column pipe oting how it comes out will assist you in reinstalling the new wires 6 Remove old wire and plug from conduit and remove conduit from discharge head 7 Thread 1 2 conduit into 136 056 1 1 2 or 136 057 2 discharge head casting 1 2 conduit must be used Thread discharge head onto column pipe mak RJ 51900 3 93 O1 B 2 Rock unit while pulling away from discharge head until free 3 4 HP or UMP150S1 1 1 2 HP These units are interchangeable only the length varies Maintain proper clearance off the tank bottom optimum 5 minimum 3 A 111 092 split phase capacitor will be needed see steps 1 through 5 in Section A and steps 12 13 amp 14 in Section B SECTION A On these units the R J pump motor assembly is a direct replacement amp requires no other parts Disconnect power Remove extractable portion of old pump from tank Remove old pump motor assembly Replace the old gasket with the new one provided Align the positioning dowel of new pump motor into the hole in the discharge head push the new pump motor as far as possible against the discharge head insert the four cap screws and retighten 6 Reinstall extractable portion in tank and test DRE 3 TO RE ASSEMBLE Replace gasket align dowel pin draw in place with cap screws ing sure sli
83. rom being pumped through the pressure relief system of the adja cent pump if that pump is not running This is because PRESSURE RELIEF the expansion relief valve operates at below pump pres sures If check valves without pressure relief were used there would be no provision for thermal expansion be tween the valves and the dispensers lt is preferable that the wiring allow both submersibles to operate simultaneously with any combination of dispens ers turned on To operate individually the appropriate switch could be turned off manually Fig IX TYPE CHECK VALVES Set at approximately 50 PSI on 6 pumps RJ 5190 3 93 NOTICE The drawing shown here is to illustrate the requirement for in line pressure relief type check valves Itis nota recom mended guide for installation of piping downstream of the check valves RED JACK CKET PELROLEUM EQUIPMENT Floating Suction amp Dual Pumps Notes GP PECROLEUM EQUIPMENT 5 RJ 5190 3 93 Section Warranty For complete details on Red Jacket s Warranty Policy and Procedures see Manual 5194 RJ 51900 3 93 53 RED JACKET GP PELROLEUM EQUIPMENT Warranty Procedures OUR PROMISE OF QUALITY The Marley Pump Company a division of the Marley Company guarantees Red Jacket products as to workmanship material and performance when they are properly installed used and cared for OUR COMMITMENT WITHIN THE CONTINENTA
84. sideration If pump is out of warranty period or length has been altered the seals shown on page 6 will require replacement Remove check valve from line and install the proper type check valve expansion or pressure equalizing type Recalculate head loss in system and check performance curve RJ 5190 3 93 4 Extracta Petaleum Pump Removing the Extracta Portion REMOVING THE PUMPING UNIT 1 ALWAYS DISCONNECT and LOCK or 2 Backout bayonet electrical disconnect 3 Swing electrical connector aside TAG OUT the power before starting to bolt __ service the pump 4 IF SYPHON SYSTEM Disconnect 5 Remove the two lockdown bolts 6 Lift unit Replace unit by reversing syphon tubing these steps Never rest pump motor on surface A when pulling extractable portion of unit If surface A is damaged seal with O rings at location B may be impaired resulting in loss of line pressure See Loss of Pressure Symptom C on p 8 RJ 51900 3 93 _ _ GP PECROLEUM EQUIPMENT AM Packer WARNING aa I D p uu Extracta Petaleum Pump Seal 7 Packer Manifold O ring Std Model 072 189 1 AG Model 072 556 5 Sech d N NI Nino O Y ROSS A gt gt AN SIS ES AU SYS A NU za f A GW ARAN 2 Packer Discharge Seal Std Model 076 382 1 AG Model 076 370 1
85. soline levels If the gauge drops to zero there is a leak above the fluid levels For Example Two six foot storage tanks connected by a syphon U with ends four inches off the bottom and tank levels at 68 and 60 inches above the bottom would give an initial psi reading of 1 5 psi 60 4 56 12 ft x 3 1 ft psi 1 5 psi If the pressure gradually fell to 75 psi and held it would indicate a loose joint or crack approximately 28 inches down from the fluid surface in either of the vertical pipes If there is more than one leak accurate determination becomes very difficult 75 psi x 3 1ft psi 2 3 feet 28 under the surface of the tank level This would place it at 40 inches above the bottom of tank No 1 68 inch level or 32 inches above bottom of tank No 2 60 inch level Eliminating a Troublesome Syphon Check Valve Problem Experience has shown that on a few installations the syphon check valve cannot be made to hold consistently This could be in a station located near a subway or heavy truck traffic The constant vibration of the check valve prevents its seating consis tently It could also be a condition where an extreme amount of dirt is being pulled into the check valve This is only a problem RED JACK PELROLEUM EQUIPMENT Syphon Systems Engineering Report after the fluid level drops below the end of the combination air eliminator syphon priming tube just above the motor and is further aggrav
86. ter 36 310 40 5 4 6 0 63 1 2 70 7 6 78 711 8 0 8 3 1 2 90 10 0 10 6 20 C Pump Length 0409 0501 0501 0607 0701 0707 0801 0809 0809 0901 0901 0907 1001 1101 1109 24 D Pump to Cover 4 4 6 4 6 4 6 4 5 6 4 6 6 4 E Riser Length 9 9 7 9 7 9 7 9 8 7 9 7 7 9 26 C Pump Length 0501 0507 0509 0701 0709 0801 0809 0901 0901 0907 0909 1001 1009 1109 1201 D Pump to Cover 6 4 4 4 4 4 4 6 5 4 4 4 4 6 E Riser Length 13 15 15 15 15 15 15 13 13 15 15 15 15 13 30 C Pump Length 0509 0601 0601 0707 0801 0807 0901 0909 0909 1001 1001 1007 1101 1201 1209 36 D Pump to Cover 4 4 6 4 6 4 6 4 5 6 4 6 6 4 E Riser Length 21 21 19 21 19 21 19 21 20 19 21 19 19 21 36 C Pump Length 0601 0607 0609 0801 0809 0901 0909 1001 1001 1007 1009 1101 1109 1209 1301 42 D Pump to Cover 6 4 4 4 4 4 4 6 5 4 4 4 4 6 E Riser Length 25 27 27 27 27 27 27 25 26 27 27 27 27 25 4 0 C Pump Length 0609 0701 0701 0807 0901 0907 1001 1009 1009 1101 1101 1107 1201 1301 1309 48 D Pump to Cover 4 4 6 4 6 4 6 4 5 6 4 6 6 4 E Riser Length 33 33 31 33 31 33 31 33 32 31 33 31 31 33 4 6 C Pump Length 0701 0707 0709 0901 0909 1001 1009 1101 1101 1107 1109 1201 1209 1309 1401 54 D Pump to Cover 6 4 4 4 4 4 4 6 5 4 4 4 4 6 E Riser Length 37 39 39 39 39 39 39 37 35 38 39 39 39 39 37 A variety of tank types with various materials of construction are cur
87. to discharge manifold while conduit 2 5 8 longer seals into manifold via O ring No 072 196 on conduit sleeve No 078 094 prior to 6 6 84 or No 078 522 after Il EH E 6 6 84 If failure of this seal O ring should 7 E Z occur product could flow into conduit This L AA may result in the appearance of product in the Y a A capacitor cavity U AN NINA In order to present the most favorable condi tions for maintaining an efficient seal when field adjusting the length of the pump begin ning 6 6 84 date code 10684 we are using a new longer conduit sleeve seal Part No 078 522 3 on petroleum pumps prior to 6 6 84 No 078 094 3 and No 079 980 3 on AG and solvent pumps prior to 6 6 84 No 079 772 3 The O ring used on the conduit sleeve seal for petroleum pumps is No 072 196 1 for AG and for solvent pumps is VITON 072 536 1 or EPR 072 424 1 4 2 arts Jw Am SS U Pe ARJ SDA NINA ys 7 L Riser Not schedule 40 Pipe must clear 4 1 64 Max I D While the sleeve seal used prior to 6 6 84 No 078 094 3 petroleum or No 079 772 3 sol vent can be used on all units regardless of date of manufacture we recommend the use of appropriate new sleeve seal No 078 522 3 petroleum No 079 980 3 solvent Sleeve Prior 6 6 84 Std Model 078 094 After
88. uately under a high vacuum but may leak under a low vacuum It is recommended that if it holds satisfactorily at the higher reading then the vacuum should be bled off and a retest made to see if the check valve will hold properly at five inches See Operation of Syphon Primer A compound gauge is recommended as a plugged primer valve can cause pres sure under certain conditions 3 Syphon Loop Start the pump then open both valve No 1 and No 2 leave RJ 51900 3 93 the dispenser nozzles closed and observe the gauge forten minutes Normal priming will take from two to ten minutes It will be noted that at first the vacuum gauge will indicate zero after a while it will begin to show some vacuum Remember for every one inch of mercury vacuum the level in the pipes above the fluid level in the tanks is about 1 1 2 feet As the fluid rises in the pipes the vacuum increases accordingly Therefore the maximum primer reading of 10 to 25 inches will not be obtained on this test When fluid enters the primer tube it will first appear mixed with bubbles It will be noticed that the gauge needle will dance as the mixture of air bubbles and gasoline passes through the test assembly As the bubbles disappear and only fluid is in the tube the gauge will settle down to a slightly higher value than was obtained just before fluid entered the plastic tube These bubbles should disappear in less than five min utes ifthe system is tight
89. x Hd Cap Screws 4 E eg 28 031 136 1 Discharge Head Gasket 1 A 29 852 004 5 1 3 HP Pump amp Motor 1 21 852 005 5 3 4 HP Pump amp Motor 1 O 852 044 5 1 1 2 HP Pump amp Motor 1 N S 144 087 5 Conduit Seal Assy 1 N S 072 195 1 Connector Yoke Snap Ring 1 23 30 136 056 5 1 1 2 Discharge Head Assy 1 N S 136 057 5 2 Discharge Head Assy 1 E N S 166 169 5 Manifold Cover 1 N S 144 106 5 Syphon RetroFit Kit 1 Pr d oe Ien when not BSE w pump 106 O Ring WARNING N S 078 522 3 Conduit Sleeve 1 l 8 2 N S 072 196 1 Conduit Sleeve O Ring Failure to follow all instructions in proper order can N S 076 146 1 Vent Closing Screw 1 cause personal injury or death Read all instruc N S 066 794 1 Orange Cap 1 tions before installing All installation work must NS 072 106 1 ci n comply with local code requirements If no other codes apply the latest issue of the National Electri cal Code should be followed 1 Red Jacket gasoline pumps are designed and U L listed to pump gasoline or diesel fuels only having a maximum specific gravity of 95 and maximum viscosity of 70 S S U at 15 C the approximate weight and viscosity of diesel fuel Red Jacket bears no responsibility if the installation is outside these parameters Accessories and parts of models P33R1 P75S1 and P150S1 are not intended to be used in AG model pump applications 2 Units should be installed with manholes or with the
90. ximate weight and viscosity of diesel fuel Red Jacket bears no responsibility if the installation is outside these parameters 2 Units should be installed with manholes of sufficient size to allow access for servicing Refer to p 18 3 Unit is cooled and lubricated by product pumped Minimum flow required is 10 of maximum capability 1 3 HP 4 GPM 3 4 HP 6 GPM 1 1 2 HP 8 GPM WARNING Red Jacket line leak detection systems do not function if the submersible pump runs continuously Never wire a submersible pump to run continuously at less than minimum flow rate The units are designed to operate continuously at or above minimum flow rate or with an intermittent duty cycle not to exceed 20 on off cycles per hour Should it be necessary to operate a unit continuously or when the demand is at arate less than required per the paragraph above a bypass pipe should be installed in the piping to allow for continual product recirculation back into the storage tank Regulation of the bypass flow back to the tank can be accomplished by correct sizing of the bypass line or use of a gate valve O1 BR may result in tripping of the thermal overload protector N O valves with expansion relief are required See p 50 for details 8 Red Jacket AG model pumps are designed for Class 1 Group D atmosphere 9 Red Jacket AG model pumps are designed to run at 3450 RPM Pumping water will overload the motor and damage the bearings Standard type
91. y customer Using properly color coded wires connect wires from terminals red black and orange on motor control box terminal strip to the corresponding color coded wires in the junction box of the proper submerged pump a On1 1 2 and 2 HP units run two blue wires from two blue terminals on motor control box terminal strip and connect to two blue wires in the junc tion box of the pump On 1 HP pumps connect wires from terminals D and D in motor control box to dispenser control switches if dispensers are used and on off controls at load ing rack as shown on Fig Va and Vc The on off control station must be of explosion proof construc tion Where loading racks and dispensers are served by the same submerged pump the 2 wire switches must be connected in parallel so the submerged pump can be controlled from any dispenser or any loading rack On 1 1 2 and 2 HP pumps connect wires from terminal Blue 1 and terminal 3 in motor control box to dispenser control switches if dispensers are used and on off switch at loading rack as shown in Fig Va Manual Overload Reset Switch The 1 HP pump has an automatic reset overload protector built into the motor Power to the pump must be shut off 5 minutes to permit the protector to reset The 1 1 2 and 2 HP pumps are equipped with a no liquid over tempera ture switch in the motor and an overload switch in the motor control box which will cut out if the motor is over

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