Home

Operator Handbook

1. 28 Months F2530 F91 Inspection UK only Date ana Hour reading 56 Months F2530 F91 Inspection UK only Date ana Hour reading Note It may be essential to change the Engine Oil and Filter every 250 Hours Check machine service schedule and application requirements 8800 1 Issue 2 Mar 96 5000 Hrs 60 Months Annual Insurance amp Shackle Inspection Date seseessses Hour reading SEHNVIVE HEUVUND OMEE 90 Month Shackle Inspection F2531 F97 UK only Date une Hour reading www maskinisten net 5500 Hrs 66 Months 8000 Hrs 96 Months Annual Insurance amp Shackle Inspection DATE essen Hour reading 66 Month Shackle Inspection F2531 F97 UK only Date ees Hour reading 98 Months F2530 F91 Inspection UK only Di ten Hour reading 70 Months F2530 F91 Inspection UK only D le iiis ceri iei Hour reading 8500 Hrs 102 Months 6000 Hrs 72 Months Annual Insurance amp Shackle Inspection Date iiti Hour reading 102 Month Shackle Inspection F2531 F97 UK only Dale nasse nad Hour reading 6500 Hrs 78 Months 9000 Hrs 108 Months Annual Insurance amp Shackl
2. 8800 1 Slew Left To slew the boom to your left C move the lever to your left Note Some backhoe buckets and attachments may collide with the stabiliser legs if slewed too far round Check this before using different attachments Slew Right To slew the boom to your right D move the lever to your right 0 7 381510 393650 51 OPERATION www maskinisten net BACKHOE CONTROLS ISO Pattern continued Dipper In To bring the dipper in E pull the lever towards the front of the machine Note Some backhoe attachments may collide with the boom if brought too far in Check this before using different attachments Dipper Out To push the dipper out F push the lever towards the rear of the machine If the boom is already up check that it is clear overhead before swinging the dipper out 393640 8800 1 Close Bucket To close the bucket G move the lever to your left Open Bucket To open the bucket H move the lever to your right 393670 52 OPERATION BACKHOE CONTROLS continued Hydraclamps The hydraclamps are operated by control knob A A nearby decal shows the lever movements and clamp actions For detailed instructions on operating the clamps see Sideshifting the Backhoe OPERATION section Release Clamps To release the clamps pull the knob A fully up Tighten Clamps To tighten the clamps push the knob A fully down
3. Opening and Closing the Bonnet To release the bonnet insert key A into the bonnet lock and turn 90 clockwise Open the bonnet until the latch is engaged To close the bonnet release the latch and lower the bonnet To lock the bonnet insert key A into the bonnet lock and turn 90 anticlockwise 391740 111 MAINTENANCE GREASE DAILY You must grease the machine regularly to keep it working efficiently Regular greasing will also lengthen the machine s working life The machine must always be greased after pressure washing or steam cleaning Greasing should be done with a grease gun Normally two strokes of the gun should be enough Stop greasing when fresh grease appears at the joint See Fluids Lubricants Capacities and Specifications MAINTENANCE section for the recommended grease See Service Schedules MAINTENANCE section for the recommended greasing intervals In the following illustrations the grease points are numbered Count them off as you grease them Refit the grease point dust caps after greasing 8800 1 A WARNING You will be working close into the machine for these jobs Lower the attachments if possible Remove the starter key and disconnect the battery This will prevent the engine being started Make sure the parking brake is engaged Chock all four wheels before getting under the machine 2 3 2 1 www masxinisten net 112 MAINTENANCE GREASE DAILY continued Lo
4. Note The recirculation filter may be washed and re used if in good condition 391760 WINDSCREEN WASHER Fill the windscreen washer reservoir through filler cap D with a suitable liquid The liquid should contain a de icing fluid to prevent freezing Do not use engine coolant antifreeze 8800 1 139 MAINTENANCE STABILISER LEGS Wear Pads The wear pads support and guide the inner leg section They ensure that during extension and retraction the inner leg is kept central and has a minimum amount of float Upper wear pads A 4 off are fitted to the top of the inner leg as shown The upper pads are available in sizes 5 5 5 6 6 5 and 7mm Lower wear pads comprise adjustable pads B 2 off and fixed pads C 2 off When pads A and C have worn to a minimum thickness of 0 5 mm 0 020 in they must be replaced with new ones To replace the pads the stabiliser inner leg must be removed contact your JCB Distributor It is important to note that lower pads C are designed to take most of the loading during stabiliser leg operation as a consequence these pads must be checked regularly for wear When replacing pads it is recommended that the complete lower set of pads are replaced items B and C The top pads should be inspected and replaced as required Wear Pad Adjustment Note It is very important that the wear pads are adjusted at the correct service intervals as
5. Parking Brake Adjustment 1 Disengage the parking brake lever horizontal 2 Turn handle grip E clockwise half a turn 3 Testthe parking brake see page 62 4 If the brake fails the test repeat steps 1 2 and 3 If there is no more adjustment and pin F is at the end of its travel get the brake checked by your JCB Dealer A347581 3060 1 Checking the Foot Brake Fluid Level A WARNING Faulty brakes can kill If you have to add oil to the brake reservoir regularly get the brake system checked by your JCB Dealer Do not use the machine until the fault has been put right 2 3 2 5 1 Park the machine on firm level ground engage the parking brake and set the transmission to neutral Raise and block the loader arms Lower the backhoe to the ground and stop the engine Remove the reservoir cap A and check the level The MAX and MIN marks are marked on the side of the reservoir B If necessary add fluid as in Step 3 If the level has fallen below the MIN mark get the system checked by your JCB Dealer A WARNING Using incorrect brake fluid could damage the system See Service Capacities and Lubricants in MAINTENANCE Section The fluid can harm your skin Wear rubber gloves Cover cuts and grazes 4 3 2 3 3 If required carefully pour the recommended fluid DO NOT USE ORDINARY BRAKE FLUID until it reaches the correct level 4 Refit the reservoir cap Wipe up any spillage www masgini
6. co 8800 1 Rear Horn if fitted Press and hold down to operate the rear horn Release the switch to stop the horn The horn will operate only when the starter Switch is set to IGN H Rear Fog Light if fitted CH can Press to switch on the rear fog light The light will come on only after dipped head lights are switched on Beacon Switch Press to switch on the flashing beacon Hydraulic Tool Circuit H T C Switch if fitted 2 Cc Press the switch to activate the hydraulic tool circuit The circuit will only operate when the starter switch is set to IGN Trailer Hitch if fitted l m Press the switch to activate the hydraulic trailer pickup hitch circuit The circuit will only operate when the starter switch is set to IGN www maghinisten net 33 OPERATION ENGINE AND DRIVE CONTROLS SWITCHES AND INSTRUMENTS continued Switches cont d Starter Switch This is a rotary switch A operated by the starter key It has four positions O IGN H HS The key can be removed only with the switch set to O O Return the key to this position to stop the engine Make sure the transmission is in neutral the attachments have been lowered and the parking brake is engaged before stopping the engine IGN Putting the switch to this position connects the battery to all electrical circuits except the lights and hazard warning circuits The lights and hazard warning circuits are perm
7. Heater Filter Clean if fitted Windscreen Washer Fluid Level Check e e e e e ATTACHMENTS Optional Equipment as required Check e e e e Functional Test Operation 10 50 100 500 1000 2000 and Final Inspection Hr Hr Hr Hr Hr Hr ENGINE Idle Speed Check and Adjust Stall Speed Check Pull Down Max No Load Speed 9 Check and Adjust e e e Exhaust System Security 9 Check e e e Air Inlet System Security Check e e e e Fuel System for Leaks and Contamination Check e e e e e Coolant System for Leaks and Contamination Check e e e Throttle System and Control Cable 9 Check e e e e Exhaust Smoke excessive Check e e e e e TRANSMISSION AND AXLES AND STEERING Torque Converter Mainline Pressure Check e e Clutch Pack Pressure Check e e e Forward Reverse Selection Operation Check e e e Oil Cooler and Pipework Check e e e 8800 1 105 MAINTENANCE www maskinisten net SERVICE SCHEDULES continued Functional Test Operation 10 50 100 500 1000 2000 and Final Inspection Hr Hr Hr Hr Hr Hr HYDRAULICS MRV Pressure Check and Adjust Steer Circuit MRV Check and Adjust e e e e Hose Burst Protection Valves Check if fitted e e e e Operation All Services Check e e e e Road Wheel Alignment Check e e e e Steer Circuit Operation Check e e e e e ELECTRICS Operate All Electrical Equipme
8. ON 92uo19joy JUEId SJOUMC Fe eR uu i eva Id PTTETUCTOTITOCTOCITILITITTI TITTLE JoeuiBu3 Bunje su B3RRBEREZARRSESSSESSAREESASSSESSSEESASSSSSSSERSESSASESSSSEESESEZSSSZSRSSESSESSARSESSGNSSSOSSSSSESSOESiPsssseUy qd uonens ax E M Bass ee ee AN r SSeJppx uc M Uu AEC ENTE Cte cone em eweN 5 19u0sn Jequunw jeues euiBuz Xe no 9 869 L SZZLO Xe4 noH pZ 665797 SczLO OL jsquinniuohens Bas ajas 23 eva als NTS HIV JOqUINN Beg UYINNI QvOu 1OLSIH8 H3MOT1 ant er P SONIATING ISAM 9 H1V8 ISPOW gor YEI QELT H31SIO3H INIWAINOF IHL i ER Jojeac OL LOAYIG LNAS 38 OL SIIVLIA NOILVYLSIDAY JHL JO AdOO V 39IAN3S Or 01 2eq pues TON OG ANO 3313 pue wn I AdOO S I3 IV4ia xi s nyeu is ON Jeg Bug aaqw nn uonedsibes 9 21u98A Merssssesussesussssuesusuesseuussesusesusssensasesussenn JoeuiDu3 Bunjeysuj Kunnenunnnnunnnnun nun nun nun nenn nenn nn nun nun nenn nun nn nn nun nn nun IPON aor d 7 S NTA M 19jeeg een U UOHBHSIBSN 1equinN Jes eUlYyseW N I d He eee as yooqpuey au Woy uoniod siy anowa Jou og NOLLVINSIO INI NOILWYLSID ae www maskinisten net www maskinisten net www maskinisten net 9801 8800
9. Check P e Transmission Oil Change e e Axles Hubs Transmission for Leaks D Check e e e Power Take Off Gearbox if fitted for Leaks Oil Level Check e P e e e Power Take Off Gearbox Oil if fitted Change e e e Steer Axle Pivots and Linkages Grease Check e e e e e Tyre Pressures Condition Check P e e e Wheel Nut Security Check e P e e e e 8800 1 104 MAINTENANCE www magxinisten net SERVICE SCHEDULES continued Pre start Cold Checks Operation 10 50 100 500 1000 2000 Service Points and Fluid Levels Hr Hr Hr Hr Hr Hr HYDRAULICS Oil Filter Change Oil Level Check o e Oil Sample Change e Suction Strainer Clean e Hydraulic System for Leaks Hoses etc Check e e e Rod Rams Condition Check e e e ELECTRICS Battery Electrolyte Level Check e e e e Wiring for Chafing Check D e e e Battery Terminals for Condition and Tightness Check e e e BRAKES Brake System Fluid Level Check Brake System Fluid Change Parking Brake Check and Adjust BODYWORK AND FRAMEWORK All Pivot Points Grease Check e e e e e All Mounting Bolts for Tightness 3 Check e e e All Hinges Lubricate e e e All Cables Lubricate e e e All Slides Control Levers Lubricate e e e e Extradig Dipper Wear Pads Check and Grease e e e CAB ROPS FOPS Check e
10. The cab has one door an opening rear window an opening front side window and two non opening rear side windows Opening and Closing the Door To open the door from the outside unlock it with the key provided and press the lock barrel A The door is fitted with an assister which will spring it open and hold it open Close the door from the inside by pulling it firmly it will latch itself To open the door from the inside pull lever B up If extension rod F is fitted the door can be latched partly open swing extension rod F towards the door and hold it there while you pull the door onto it Make sure the door latches fully onto the extension rod Note Do not drive the machine with the door unlatched Otherwise it could swing open RC f Th 4 S181860 8800 1 Opening and Closing the Front Side Window To open the front side window push lever C toward the rear of the machine then lift lever while pushing window outwards until it latches down To close the window first lift the lever then pull the window inwards lower the lever and latch it The window can be opened fully and secured to the rear side window Open the window then pull lever C rearward a little way to unhook it from its pin on the frame Swing the window right round to meet the outside of the rear side window Push the window firmly against the rear side window to engage the knob D i
11. sometimes a new coupling will stick if the seals have not been worked DO use a spanner on the hexagon flats of the coupling when fitting adaptors DO use a rubber or hide hammer to disconnect a coupling if it sticks sticking may occur if there is dirt present in the coupling DON T attempt to re connect a damaged half coupling this will destroy the seals and necessitate replacing both half couplings DON T leave the coupling where it may be run over by a machine or otherwise crushed this will distort the coupling sleeve and prevent correct connection and disconnection DON T clamp on the smooth diameter of the coupling when fitting adaptors always use the hexagon DON T try to turn the sleeve female coupling when the coupling has been disconnected the locking ball will wedge underneath the sleeve and destroy the coupling DON T damage the faces of the couplings this can prevent connection and disconnection or damage seals and cause leakage DON T try to dismantle the couplings they are non serviceable parts If a coupling is damaged it should be replaced with a new one 8800 1 A WARNING Hydraulic fluid at pressure can injure you Make the machine safe before connecting or disconnecting quick release couplings stop the engine and then operate the attachment control a few times to vent residual hydraulic pressure in the attachment hoses 2 4 1 11 Before connecting or removing any hydraulic h
12. 2 2002 6 2006 3 2003 7 2007 4 20047 8 2008 Q Manufacturer Location E England Machine Serial Number Typical Engine Identification Number AB 50262 U 500405 P o0 000 0 Engine Type AB 4 cylinder turbo Build Number Country of Origin Engine Sequence Number o 00 Year of Manufacture 9 INTRODUCTION www masginisten net IDENTIFYING YOUR MACHINE Unit Identification The engine serial number is stamped on a label Y which is fastened to the left side of the cylinder block looking from the rear The Syncro Shuttle serial number is stamped on a label Z which is mounted to the rear face of the unit The rear axle serial number is stamped on a plate W mounted to the front face of the axle just above the propshaft coupling The front axle serial number is stamped on a plate V mounted to the rear face of the axle S181770 8800 1 www maskinisten net 21 OPERATION www mastinisten net INTRODUCTION This chapter is arranged to guide you step by step Take great care when practicing with the attachment through the task of learning how to use the machine Read controls Practice in an open space Keep people clear it through from beginning to end By the end of the Do not jerk the controls operate them slowly until you chapter you should have a good understanding of the understand the effect they have on the machine machine and how to operate it Finally do n
13. 3 Hand Throttle Lever Move the lever towards the side window to increase engine speed Move the lever fully towards the seat for idling speed 4 Parking Brake Lever Use this lever to engage the parking brake before leaving the machine Note also that the transmission drive is automatically disconnected when the parking brake is engaged A CAUTION The parking brake must not be used to slow the machine from travelling speed except in an emergency otherwise the efficiency of the brake will be reduced Whenever the parking brake has been used in an emergency always renew the brake pads 4 2 1 1 1 To engage the parking brake pull the lever up vertical Check that the indicator light comes on To release the parking brake squeeze the release lever and lower the lever as far as it will go Check that the indicator light goes out 5 Brake Pedal Push down on the brake pedal to slow or stop the machine Use the brakes to prevent overspeeding down a slope The stop lights should come on when the brakes are applied Do not drive the machine unless both stop lights work correctly There are two brake pedals The left rear brake is operated by the left pedal The right rear brake is operated by the right pedal The pedals can be locked together by a steel locking bar A WARNING You and others can be killed or injured if the brake pedal locking bar is not engaged as recommended If only one brake
14. 44 42 44 44 47 29 51 46 20 www maskinisten net Note If the tyres fitted to your machine are not listed then contact your JCB Distributor for advice DO NOT guess tyre pressures 8800 1 www magkinisten net 185 SPECIFICATION NOISE AND VIBRATION DATA The noise data below only applies to CE marked machines NOISE 1 Noise Level at Operator s Ear LpA 79 2 External Noise Level Guaranteed 104 Sound Power Level LwA VIBRATION 3 Weighted rms acceleration Whole Body m s 1 54 4 Weighted rms acceleration Hand Arm m s 1 47 Item 1 above determined in accordance with dynamic test conditions defined in ISO 6396 Item 2 above is determined in accordance with dynamic test conditions defined in 2000 14 EC Annex 5 6 procedure 1 Item 3 above is an Average Equivalent Value determined from measurement on machines performing typical duties detailed below with values weighted in accordance with ISO 2631 Item 4 above measured at the steering control device when machine is travelling over an irregular Quarry floor surface with values weighted in accordance with ISO 2631 The Vibration values are determined from measurements in three perpendicular planes Values determined with standard shovel and excavator bucket fitted For information relating to this machine when used with other JCB approved attachments please refer to the literature accompanying the attachments Typical Duties for machine Roa
15. B3 Rear horn 7 5 B4 Auxiliary power socket 20 B5 Rear washer wiper 15 B6 Brake lights primary 10 B7 Rear work lights 25 B8 Lighting headlights 20 B9 Front work lights 25 B10 Beacon 10 C1 Rear fog light 3 C2 Headlight dip beam 15 C3 Sidelights 7 5 C4 Hazard lights 15 C5 Wiper Face level fan Interior light 10 C6 Radio Hourmeter 1 C7 Thermostart 20 C8 Heater Air conditioning 30 C9 Starter relays 3 C10 Headlight main beam 15 8800 1 Relays R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 n eo 9 8 7 6 5 4 3 2 1 Indicators Front working lights Rear working lights Starter 1 Starter 2 Buzzer Neutral start Blank Compressor interlock Airmaster only Compressor shutdown Airmaster only Compressor start Airmaster only Parking brake Transmission dump Transmission reverse Transmission forward Rear horn Lights Brake lights Blank Blank Blank u Ui Ui e mi de fe M o m a bl E bl E H 5 g a g 393520 135 MAINTENANCE ELECTRICAL SYSTEM continued Link Box Fuses Bulbs To further protect the machine wiring harnesses and electrical circuits a fuse link box is fitted to the battery as shown at B Remember to check the main circuit fuses as well as the link box fuses shown on this page 1 Hazard warning lights Side lights Face level fan 40 Amp 2 Wash Wipe Transmission Indicators 50 Amp 3 Work lights Fog Lights Road li
16. Cab Light Press either end of the light unit B to switch on the cab interior light Pressing the other end will switch the light off The cab interior light does not need the starter switch to be in the IGN position before it will operate Make sure the light is turned off when you intend to leave the machine for a long period of time S228690 S227560 www magkinisten net 34 OPERATION ENGINE AND DRIVE CONTROLS SWITCHES AND INSTRUMENTS continued Instruments The driving indicators and gauges are grouped on an instrument panel A located at the side of the driver s seat There are also additional warning lights B mounted in the front console The master warning light C will show when any of the following warning lights are illuminated Air Filter Blocked Water Temperature Transmission Oil Temperature Engine Oil Pressure Parking Brake Engaged Transmission Oil Pressure To meet legislative requirements in certain territories an additional speedometer D may be fitted All instruments power down when the starter switch is set to O apart from the hazard warning lights indicator 8800 1 Tachometer Indicates the engine speed in revolutions per minute RPM The RPM is shown on the outer ring Each division is 100 RPM A green band on the scale indicates the RPM which gives best fuel economy Operate within that band whenever possible Hourmeter Records the total running time of the engin
17. WARNING Hazardous Atmospheres This machine is designed for use in normal out door atmospheric conditions It should not be used in an enclosed area without adequate ventilation Do not use the machine in a potentially explosive atmosphere i e combustible vapours gas or dust without first consulting your JCB Distributor INT 2 1 14 www masginisten net INTRODUCTION SAFETY CHECK LIST continued Maintenance Safety A WARNING WARNING Modifications and Welding Battery Terminals Non approved modifications can cause injury and The machine is negatively earthed Always connect the damage Parts of the machine are made from cast iron welds on cast iron can weaken the structure and break Do not weld cast iron Contact your JCB dealer before modifying the machine INT 3 1 2 1 A WARNING Metal Splinters You can be injured by flying metal splinters when driving metal pins in or out Use a soft faced hammer or drift to remove and fit metal pins Always wear safety glasses INT 3 1 3 A WARNING Safety Strut Raised loader arms can drop suddenly and cause serious injury Before working under raised loader arms fit the loader arm safety strut 2 1 1 6 A WARNING Communications Bad communications can cause accidents If two or more people are working on the machine make sure each is aware of what the others are doing Before starting the engine make sure the others are clear of the danger areas examples of danger
18. and certified for its safe working load and if all other regulation requirements have been met consult your JCB distributor JCB RECOMMEND THAT THE LOADER UNIT IS NOT USED FOR CRANING PURPOSES SAFE WORKING LOADS A WARNING The safe working load indicated on lifting accessories such as chains etc is not the safe working load of the machine Consult your handbook for the safe working load of the machine 4 5 1 1 Backhoe Unit The following table gives the safe working loads with no bucket fitted use the table to calculate the SWL of the backhoe unit when a bucket is fitted Do this by subtracting the weight of the bucket from the relevant figure shown in the table Remember when loads are to be lifted by the backhoe unit a bucket must be fitted For further information regarding lifting regulations and inspection procedures consult your nearest JCB Distributor Safe Working Load kg Ib Standard Dipper 2CX 512 1129 Extradig Dipper 2CX Extended 390 860 2CX Retracted 440 969 Note Even if the Extra Dig is only partially extended then the lower of the two safe working load figures must be used Loader Unit JCB RECOMMENDS THAT THE LOADER UNIT IS NOT USED FOR CRANING PURPOSES 8800 1 182 SPECIFICATION www massinisten net BACKHOE BUCKET WEIGHTS AND DIMENSIONS GENERAL PURPOSE BUCKETS STANDARD PROFILE Width Rated Capacity Struck Capacity Weight mm in m ft m ft kg lbs 230 9 0 028 1 0 0 022 0 79 5
19. compliance with the regulations A CAUTION Restraints must not be used for lifting purposes 2 2 5 8 A WARNING On completion of your journey remove the restraints before operating the machine Failure to comply will result in the straps breaking which may injure you or damage the machine 2 2 5 9 1 Secure the backhoe bucket inside the front loader shovel If fitted use the shovel mounted hanger bracket the bucket MUST BE secured before travelling on the road Select Smooth Ride System to On if fitted A CAUTION When the Smooth Ride System is selected ON the loader arms may lift or lower slightly make sure personnel are clear 2 2 5 10 Use of the Smooth Ride System during loader operation not requiring power down of the loader arms will enhance machine operation by smoothing the ride across uneven surfaces 8800 1 Raise the front loader shovel 600 mm 24in press switch A which will illuminate when the system is ON roll the shovel fully back Note Machines without smooth ride system roll the shovel fully back Position it to clear the road surface by 300 mm 12 in 3 For UK machines fit the restraint to wrap around either the left or right loader arm and secure as shown at B S306210 www maskinisten net 58 OPERATION PREPARING THE MACHINE FOR TRAVEL continued Road Travelling Position continued 4 Set the backhoe there are two possible positions see Tucked In and Central Pro
20. damaged decals The decals and their attachment points are shown on the following pages Each decal has a part number printed on it use this number to order a new decal from your JCB distributor INT 3 3 3 WARNING AT THE START OF EACH WORKING PERIOD AND AT LEAST ONCE A_DAY OR IF HAVING OIFFICULTY IN STEERING CHECK THE ALIGNMENT OF THE RUAI NECESSARY RE ALIGN THE ROADWHEELS SEE OPERATORS HANDBOOK FOR FURTHER OETAILS A WARNING If you need eye glasses for reading make sure you wear them when reading the safety decals Decals are strategically placed around the machine to remind you of possible hazards Do not over stretch or place yourself in dangerous positions to read the decals INT 3 3 4 A WARNING Decals You can be injured if you do not obey the decal safety instructions Keep decals clean Replace unreadable or missing decals with new ones before operating the machine Make sure replacement parts include warning decals where necessary INT 1 3 4 A WARNING DO NOT OPERATE OR WORK ON THIS MACHINE UNLESS YOU HAVE READ AND UNDERSTAND THE INSTRUCTIONS ANO WARNINGS IN THE OPERATION ANO MAINTENANCE MANUAL FAILURE TO FOLLOW THE INSTRUCTIONS OR HEED THE WARNINGS COULD RESULT IN INJURY OR www maskinisten net DEATH CONTACT ANY C B DEALER FOR REPLACEMENT COPIES PROPER CARE IS YOUR RESPONSIBILITY A WARNING ALWAYS DISCONNECT THE BATTERY CABLES FROM THE BATTERIES BEFORE CLEANING REPAIRING OR SERV
21. dipper shown extended Stow the pin in retaining bracket B Raise the bucket clear of the ground before operating the extending dipper Use the foot operated pedal C to extend the dipper to the required reach or depth Extend or retract the dipper as required for dumping When not required the dipper must be retracted and locked a Fully retract the extending dipper b Remove retention pin from its stowage position B and fit in the lock position shown at A When using the dipper fully extended take the following precautions Otherwise the machine could become unstable or be damaged Make sure that you do not exceed the working capacity of the backhoe at maximum reach When the backhoe is shifted to one side take care when slewing to that side Slew the backhoe slowly to prevent any chance of the machine becoming unstable For the same reason avoid dumping downhill if possible Do not extend or retract the dipper while you are tearing out material 8800 1 393621 www masxinisten net 238740 76 OPERATION www masginisten net OPERATING IN LOW AND HIGH TEMPERATURES Low Temperatures In low temperature situations take the following precautions They will make for easier starting and prevent possible damage to your machine 1 Use the correct viscosity engine lubricating oil 2 If available use a low temperature diesel fuel 3 Usethe correct coolant mixture 4 Keep the battery at full ch
22. flames away when applying Waxoyl Waxoyl can take a few weeks to dry completely Keep flames away during the drying period Do not weld near the affected area during the drying period Take the same precautions as for oil to keep Waxoyl off your skin Do not breathe the fumes Apply in a well ventilated area 5 3 1 9 Extend the dipper Coat the runners with Waxoyl as shown S140080 www maskinisten net 118 MAINTENANCE www masginisten net LUBRICATION The following points should be lightly oiled with engine oil amp WARNING Make the machine safe before getting beneath it Lower the attachments to the ground engage the parking brake remove the starter key disconnect the battery 2 3 2 2 1 Control Levers Oil the clevis at the bottom of every attachment control lever loader control levers shown Remove the bolts securing the side console moulding A to gain access to the loader control levers 2 Hinges Oil all hinges door hinges shown S175760 amp S175750 8800 1 119 MAINTENANCE www masginisten net TYRES AND WHEELS WARNING An exploding tyre can kill inflated tyres can explode if overheated Do not cut or weld the rims Use a tyre wheel specialist for all repair work 2 3 2 7 Tyre Inflation These instructions are for adding air to a tyre which is already inflated If the tyre has lost all its air pressure call in a qualified tyre mechanic The tyre mechanic should u
23. is applied for a quick stop the machine could swerve out of control 2 2 2 3 Separate the pedals only when driving in first gear 1 off the road Lock the pedals together when driving in any other gear off the road Lock the pedals together when driving on the road in any gear www magRinisten net 31 OPERATION ENGINE AND DRIVE CONTROLS SWITCHES AND INSTRUMENTS continued Controls cont d 6 Forward Reverse Lever amp Horn A WARNING You and others can be killed or injured if you operate the forward reverse lever while travelling The machine will immediately reverse direction without warning to others Follow the recommended procedure for proper use of this selector 2 2 2 4 Stop the machine before moving this lever To select forward reverse or neutral lift and move the lever to the position shown All four gears are available in both forward and reverse The engine will only start if the lever is at neutral N The lever has detent positions in forward reverse or neutral To move the lever from the detent position pull the lever towards you To reverse direction a Stop the machine keep the foot brakes applied b Let the engine speed drop to idle c Select the new direction d Release the foot brake and accelerate away If the parking brake is engaged when the forward reverse lever is moved away from neutral N an audible warning will sound and the Parking Brake Engaged Indicator will lig
24. not operate the backhoe controls from outside the machine or you could be crushed by the backhoe 2 2 3 1 On machines with ISO Pattern control there are two excavator control levers The left hand lever A operates the slew and dipper The right hand lever B operates the boom and bucket The stabilisers are operated as described in Stabiliser Controls Both levers move in a pattern for individual backhoe actions Combined actions can be selected by moving the levers in directions between the four main ones Both levers can be operated at the same time for more efficient operation The speed of the backhoe action depends on how far you move the levers The further you move a lever the faster the action Both levers are spring loaded to their central hold positions The backhoe will stay in any position until you move it with the levers A plastic decal near the controls shows by symbols what lever movements cause which backhoe actions The symbols lever movements and backhoe actions are explained on the following pages 8800 1 an N FS www magginisten net 393630 50 OPERATION www masisinisten net BACKHOE CONTROLS ISO Pattern continued Raise Boom To raise the boom A pull the lever towards the front of the machine Before raising the boom check that it is clear overhead Lower Boom To lower the boom B push the lever towards the rear of the machine 393660
25. optional attachment which is not covered in this handbook do not fit it or use it until you have obtained read and understood the attachment operating information 2 4 1 1 Some attachments are supplied complete with instructions on Safety Installing and Removing Operation and Maintenance Read and fully understand the information before fitting using and servicing the attachment If there is anything you do not understand ask your JCB distributor This part of the handbook provides information on the more popular JCB optional attachments which are available for JCB Backhoe Loaders Your machine may already have some fitted If you are interested in any of the other options contact your JCB distributor He will gladly advise you Practice using attachments off the job before working with them for the first time If your machine needs the hydraulic system adapting to facilitate the use of auxiliary attachments you must consult your distributor Only suitably qualified personnel must re route hydraulic hoses 8800 1 All optional attachments will have limits on their operation i e lifting capacity speeds hydraulic flow rates etc Always check in the literature supplied with the attachment and or in the SPECIFICATION section of this handbook Some specification limits may also be displayed on the attachments Data Rating Plate amp CAUTION Some attachments may contact parts of the machine when in the fully folded p
26. or others and possible damage to the machine INT 1 2 3 MACHINE SECURITY Vandalism and theft of unattended machines is an ever increasing problem and JCB is doing everything possible to help combat this JCB PLANTGUARD is a comprehensive package available to help you safeguard your machine It includes such devices as vandal proof covers window etching immobiliser concealed serial number battery isolator Tracker security system and much more Remember that the fitting of any one of these security devices will help to minimise not only the damage or loss of your machine but also subsequent lost productivity It could also result in reduced insurance premiums Your JCB Distributor or Dealer will be pleased to provide information on any of these sensible precautions ACT NOW INT 1 2 4 8800 1 www maskinisten net CONTENTS Page INTRODUCTION About this handbook sesss 1 Using this handbook uunzeennersnennenennnnn nennen nenn 1 Units of measurement ssssssss 1 Page numbering sessseeseeese 1 Left side right side seesssessssssss 1 Using the machine eene 1 The JCB 2CX Backhoe Loader 2 Safety yours and others 3 Safety check list sssussssus 3 6 General safety se
27. person working the controls is a competent operator If the wrong control lever is moved or if the controls are moved violently the other person could be killed or injured 2 2 6 5 2 Reverse the Machine while Aligning the Dipper End with the Bucket Hinge Area 3 Engage the Dipper A WARNING Metal Splinters You can be injured by flying metal splinters when driving metal pins in or out Use a soft faced hammer or drift to remove and fit metal pins Always wear safety glasses INT 3 1 3 Carefully operate the controls to line up the holes in the dipper and tipping link with the holes in the bucket Fit the pivot pins B and lynch pins A www masxinisten net 72 OPERATION WORKING WITH THE BACKHOE continued Digging Note The illustration shows a typical JCB Backhoe Loader It may not look exactly like your machine To start the dig reach out with the boom and dipper and position the bucket as shown Slowly close the bucket and at the same time bring the dipper in Make sure the bucket stays at the same angle to the ground while it travels If necessary at the same time apply a downward pressure on the boom to increase the digging force on the bucket When the bucket is full close it fully and at the same time move the dipper out a little way This will keep soil from building up under the machine Swing the bucket towards the dump area Start dumping as the bucket approaches the pile Do not waste time by dum
28. seat so that you can comfortably reach the machine controls For driving the machine adjust the seat so that you can depress the brake pedal fully with your back against the seat back The seat can be turned to face the backhoe controls Remember to adjust it again if necessary A WARNING When turning the seat always turn away from the loader controls Otherwise your legs could knock the control levers 2 2 1 7 The seat adjustments are as follows Fore Aft Move lever 4 upwards and slide the seat to the position you want Release lever 4 Make sure the seat is locked in position Height Weight Sit on the seat Pull knob 1 forward to disengage and slide it fully horizontal in the direction Operate ratchet handle 2 to adjust the seat up or down to the desired height A light driver will require the pointer 3 to be close to the small person symbol To adjust the pointer in this direction operate the ratchet handle 2 with its sign adjacent to the metal lug For a heavier driver reverse the ratchet handle 2 by pulling and twisting through 180 so the sign is adjacent to the lug and then operate the handle to bring the pointer close to the large person symbol If the upwards travel of the seat is excessive adjust the control knob 1 in the direction to restrict the upwards motion Swivel Push lever 5 down Swivel the seat to face the opposite direction Release lever 5 Make sure the seat latches in 181
29. the coolant 7 Flush the System with Clean Water Refit the drain plug G and radiator hose H m 8 Fill the System with the Correct Coolant Mixture See Coolant Mixtures MAINTENANCE section Use the necessary mix of clean soft water and anti freeze See Coolant Mixtures MAINTENANCE section Fill the reservoir to the COLD MIN level on coolant reservoir F 9 Run the Engine Start the engine and run at idle to circulate the coolant top up with coolant as necessary Refit filler cap E 10 Check for Leaks a Run the engine and raise the coolant to working temperature and pressure b Stop the engine c Look and listen for leaks d Refit engine panel and bonnet Note Make sure the heater shut off tap is in the open position before running the engine This will ensure the coolant mixture circulates through the entire cooling system Note Check the quality of the anti freeze mixture every year Change the anti freeze every two years S181650 www masxinisten net 125 MAINTENANCE FUEL SYSTEM Types of Fuel A Acid Methyl Ester Fuels as a Replacement for Diesel Fuels Use good quality diesel fuel to get the correct power and performance from your engine The recommended fuel specification for engines is given below Cetane Number 45 minimum Viscosity 2 5 4 5 centistokes at 40 C 104 F Density 0 835 0 855 kg litre 0 872 0 904 Ib pint Sulphur 0 5 of mass maximum Distillatio
30. the inner leg could contact the outer leg and scoring could occur Scoring will dramatically reduce wear pad life As a guide there should be approximately 1mm 0 039 in float between the stabiliser inner and outer leg Before adjusting the clearance make sure that the leg is raised clear of the ground but not fully retracted To adjust the clearance screw pad B fully in until it just touches the inner leg and then back the pad off by one quarter of a turn Note Over tightening the adjustable pad B will lock the pad in position it will not be possible to back the pad off If this should happen operate the stabiliser leg as normal but be aware that pads B and C will wear more rapidly 273120 www magginisten net 140 MAINTENANCE ALIGN ROAD WHEELS A WARNING At the start of each working period and at least once a day or if having difficulty in steering check and if necessary re align the road wheels 2 1 1 10 1 Start the Engine 2 Turnthe Steering Wheel to Full Right Lock 3 Stop the Engine Remove the starter key 4 Move the Setting Lever to SET Position A WARNING The engine has exposed rotating parts Switch OFF the engine before working in the engine compartment Do not use the machine with the engine cover open 5 2 6 5 a Open the bonnet b Move the setting lever A to the SET position S as shown 5 Start the Engine 6 Continue to Turn the Steering Wheel to Full Right Lock until Full Maxi
31. the machine moving 63 64 Stopping and parking the machine 65 Site safety conie e eres 66 67 Working with the loader 68 69 Operating hints sees 68 Filling the loader shovel 68 Loading a truck 22uuuunssennnnnennnnnnnnnnnnnnnnnnnnnnn 69 Getting the machine unstuck 69 Working with the backhoe 70 75 Operating hints uuurs24senr nenne ennnn nennen nennen nenn 70 Preparing to use the backhoe 70 Removing a bucket nnssennssnnnnnnnnnnnnnnnnnnnn 71 Fitting bucket nee 71 DIG GUNG emet 72 Sideshifting the backhoe uunzessersnennnnennen nenn 73 Lifting with the backhoe 4 0u nenn 74 Using the extending dipper 75 Operating in high and low temperatures 76 Moving a disabled machine 77 Transporting the machine 78 MAINTENANCE Service requirements eener Introduction eicit Maintenance Owner Operator support seessssssss Service Maintenance agreements Lifting regulations inspections and tests Lubricants health and safety Service sch
32. will be working with a labourer make sure you both understand what each other will be doing Learn and use the recognised signalling procedures Do not rely on shouting he will not hear you Make sure the correct bucket for the job is fitted For optimum operation regarding fuel economy controllability and noise emission do not exceed the green band A when using the backhoe 25 O X LOORPM 1 10H Hokr MO A211700 8800 1 Preparing to Use the Backhoe When choosing a digging position avoid digging downhill if possible Whenever possible dump the load on the uphill side of the excavation Both these precautions will help to keep the machine stable 1 When the machine is in the desired position on the site roll the shovel fully forward then lower it to take the weight off the front tyres If Smooth Ride System is fitted switch OFF the system then lower the shovel in order to take the weight off the front tyres A WARNING The machine will drop suddenly if the Smooth Ride System is selected ON when the machine is supported on the loader shovel 2 2 6 9 Note On tarmac surfaces do not roll the shovel fully forward Keep the bottom of the shovel flat on the ground This will minimise damage to the surface 2 Setthe forward reverse lever and gear shift lever to neutral Engage the parking brake Turn the seat to face the backhoe Make sure the seat locks in position Then lower the stabilisers
33. 2 115 300 12 0 03 1 07 0 03 1 07 55 122 350 14 0 04 1 43 0 03 1 07 59 130 400 16 0 05 1 79 0 04 1 43 63 139 450 18 0 06 2 14 0 05 1 79 68 150 600 24 0 09 3 21 0 07 2 50 87 192 750 30 0 11 3 93 0 09 3 21 101 223 GRADING BUCKETS Width Rated Capacity Struck Capacity Weight mm in m ft m ft kg lbs 1200 48 0 16 5 71 123 272 8800 1 183 SPECIFICATION www maskinisten net WEIGHTS AND DIMENSIONS 393810 2CXS Item Description Dimensions A Overall length TBA B Overall height TBA C Height to top of cab TBA D Wheelbase TBA E Minimum ground clearance TBA F Slew ground clearance TBA G Width TBA Machine weight Fully operational with 6 in 1 shovel 450mm 18in excavator bucket full fuel tank and 80kg operator TBA Note Dimensions based on standard tyres fitted 12 5 x 18 10 PR traction For Backhoe and Loader dimensions contact your JCB Distributor 8800 1 184 Type Continental Firestone Industrial Goodyear Idustrial Firestone Super Traction Firestone Industrial Goodyear Industrial Continental Industrial Continental Grip Michelin XP27 Michelin XM27 Goodyear Michelin TYRE SIZES AND PRESSURES Size 12 5 x 18 12 0 x 18 12 5 x 18 12 5 x 18 12 5 x 20 12 5 x 20 14 5 x 20 14 5 x 80 340 65 335 80 340 80 405 70 SPECIFICATION Ply 10 12 10 10 10 10 10 18 Pressure bar 1 8 2 0 4 25 3 0 2 9 3 0 3 0 3 25 2 0 3 5 3 2 1 4 Ibf in 26 29 62
34. 239070B 8800 1 Backhoe Attachment Control If Fitted This control is used to operate optional backhoe attachments such as the extending dipper rockbreaker etc Pedal B is the rocking type operated by heel and toe It is spring loaded to its mid position Speed of operation depends on how far the pedal is pressed down The attachment will stay in any position until you move it with the pedal 239071 www mas inisten net 53 OPERATION BEFORE STARTING THE ENGINE Note Read Operating in Low Temperatures or Operating in High Temperatures OPERATION section if you will be using the machine in very cold or very hot climates 1 Engage the Parking brake The parking brake should have been engaged when the machine was last parked But if it is not already engaged engage it now A DANGER Before lowering the attachments to the ground make sure that the machine and the area around it are clear of other people Anyone on or close to the machine could fall and be crushed by the attachments or get caught in the linkages 2 2 3 4 2 Lower the Attachments to the Ground Lower the backhoe bucket and loader shovel to the ground if they are not already there The attachments will lower themselves under their own weight when you operate the levers Operate the levers carefully to control the rate of descent A CAUTION On machines fitted with hose burst protection valves the attachments cannot be lowered with t
35. 3 4 WARNING Road Wheel Alignment At the start of each working period and at least once a day or if having difficulty in steering check and if necessary re align the road wheels 2 1 1 10 amp DANGER Sparks Explosions and fire can be caused by sparks from the exhaust or the electrical system Do not use the machine in closed areas where there is flammable material vapour or dust INT 2 2 10 8800 1 A WARNING Visibility Accidents can be caused by working in poor visibility Keep windows clean and use your lights to improve visibility Do not operate the machine if you cannot see properly INT 2 1 11 A WARNING Electrical Circuits Understand the electrical circuit before connecting or disconnecting an electrical component A wrong connection can cause injury and or damage INT 3 1 4 WARNING Ramps and Trailers Water mud ice grease and oil on ramps or trailers can cause serious accidents Make sure ramps and trailers are clean before driving onto them Use extreme caution when driving onto ramps and trailers INT 2 2 6 A WARNING Safety Barriers Unguarded machines in public places can be dangerous In public places or where your visibility is reduced place barriers around the work area to keep people away INT 2 2 8 A WARNING Parking An incorrectly parked machine can move without an operator Follow the instructions in this handbook to park the machine correctly INT 2 2 4
36. 3 A WARNING Care and Alertness All the time you are working with or on the machine take care and stay alert Always be careful Always be alert for hazards INT 1 3 5 www maskinisten net 4 INTRODUCTION SAFETY CHECK LIST continued Operating Safety 4 WARNING Machine Condition A defective machine can injure you or others Do not operate a machine which is defective or has missing parts Make sure the maintenance procedures in this handbook are completed before using the machine INT 2 1 2 A WARNING Lifting Equipment You can be injured if you use faulty lifting equipment Make sure that lifting equipment is in good condition Make sure that lifting tackle complies with all local regulations and is suitable for the job Make sure that lifting equipment is strong enough for the job INT 1 3 7 A WARNING Engine The engine has rotating parts Do not open the engine cover while the engine is running Do not use the machine with the cover open INT 2 1 6 A WARNING Machine Limits Operating the machine beyond its design limits can damage the machine it can also be dangerous Do not operate the machine outside its limits Do not try to upgrade the machine performance with unapproved modifications INT 2 1 4 A WARNING Controls You and others can be killed or injured if you operate the control levers from outside the cab Operate the control levers only when you are seated correctly in the cab INT 2 1
37. 900 position 8800 1 27 OPERATION SEAT CONTROLS Option 2 Isringhausen Type A WARNING When turning the seat always turn away from the loader controls Otherwise your legs could knock the control levers 2 2 1 7 Headrest optional The headrest can be adjusted to suit take hold of the rest and lift or lower as required Armrest o Not available in this application Swivel 9 To swivel lift the lever swivel the seat all the way around to face the opposite direction then release lever Make sure the seat fully latches into position There is detent 15 degrees either side of the centre line when facing front or rear to latch the seat when using the side panel controls Fore Aft To move the seat fore and aft lift the bar and slide the seat to the position you want release the bar to lock the seat Make sure the seat is locked in position Weight Turn the weight adjustment dial until your weight is shown in the red shaded area of the dial This will set the seat to the most suitable support for your weight Note You must be sat in the seat when adjusting the weight The dial is calibrated in kilograms kg Backrest Angle Press your back firmly against the backrest Lift the control lever and position the backrest as required When the backrest is in position release the control lever Make sure the backrest has locked in position Height and Slope 9 rear To raise or
38. A WARNING You or others can be killed or seriously injured if you operate the control levers from outside the cab Operate the control levers only when you are correctly seated inside the cab INT 2 1 3 A WARNING If two people are doing this job make sure that the person working the controls is a competent operator If the wrong control lever is moved or the controls are moved violently the other person could be killed or injured 2 2 6 5 It is recommended that the slew lock be engaged before fitting the boom lock Engage the Slew Lock 1 Slew the backhoe into the required position Make sure that hole E in the kingpost aligns with hole F in the mainframe Stop the engine A WARNING Do not attempt to install or remove the slew lock pin whilst sitting in the cab you will be leaning over the backhoe control levers You or others can be killed or seriously injured if the control levers are accidentally operated 2 2 3 10 2 Remove the slew lock pin G from its stowage position and fit it into the aligned holes Disengage the Slew Lock 1 Stop the engine 2 Remove the lock pin G and put it in its stowage position 8800 1 www maskinisten net 391660 62 OPERATION TESTING THE PARKING BRAKE SAFETY NOTICE Ensure all routine health and safety precautions are observed before operating machines A WARNING Before testing the parking brake make sure the area around the machine is clear of peop
39. E Park the machine on firm level ground engage the parking brake and set the transmission to neutral Lower the backhoe and loader end to the ground and stop the engine A WARNING Airborne particles of light combustible material such as straw grass wood shavings etc must not be allowed to accumulate within the engine compartment or in the propshaft guards when fitted Please inspect these areas frequently and clean at the beginning of each work shift or more often if required Before raising the engine cover ensure that the top is clear of debris 5 3 1 12 1 Clean the machine using water and or steam Pay particular attention to the underside Do not allow mud to build up on the engine and transmission Make sure the radiator grille is not clogged up Remove debris from the kingpost mounting rails It is important to note that excessive power washing can cause damage to the seals or bearings Take care during routine machine washing not to direct high power water jets directly at oil seals or universal joints Note The machine must always be greased after pressure washing or steam cleaning Avoid using neat detergent always dilute detergents as per the manufacturer s recommendations otherwise damage to the paint finish may occur Always adhere to local regulations regarding the disposal of debris created from machine cleaning With machines used in an agricultural application pay particular attention to the foll
40. G WITH THE LOADER Operating Hints To use the JCB Backhoe Loader efficiently and safely you must know the machine and have the skill to use it This handbook instructs you on the machine its controls and its safe operation It is not a training manual on the art of loading If you are a new operator get yourself trained in the skills of using a JCB Backhoe Loader before trying to work with it If you don t you will not do your job well and you will be a danger to yourself and others Remember that you will be driving the machine while you are using the loader Keep alert for bystanders and possible hazards Stay in the correct driving position Keep your seat belt when fitted fastened When working with the loader set the backhoe straight behind the machine as for road travel Keep the loader shovel low to the ground when travelling This increases your visibility and makes the machine more stable Whenever possible travel in reverse when you are carrying a loaded shovel downhill Travel forward when you are going uphill With heavily loaded shovels do not travel faster than 8 km h 6 mph If Smooth Ride System is fitted and selected ON the loader can not power down For duties other than light handling the system should be selected OFF 8800 1 Filling the Loader Shovel amp WARNING When loading with material from a high bank or pile remove any overhang first Watch out for sliding material If overhanging ma
41. ICING THE MACHINE 817100495 227220 A WARNING SCISSORS POINT STAY CLEAR BLOCK SECURELY FOR SERVICE unfooe 8800 1 8 INTRODUCTION www masginisten net IDENTIFYING YOUR MACHINE Machine Identification Plate Your machine has an identification plate X mounted on the loader tower as shown The serial numbers of the machine and its major units are stamped on the plate The serial number of each major unit is also stamped on the unit itself If a major unit is replaced by a new one the serial number on the identification plate will be wrong Either stamp the new number of the unit on the identification plate or simply stamp out the old number This will prevent the wrong unit number being quoted when replacement parts are ordered The machine and engine serial numbers can help identify exactly the type of equipment you have NUE ROCESTER STAFFS ENGLAND CONSTRUCTOR Product Y Number C J C BAMFORD EXCAVATORS LTD VIN Vehicle Identification Number ENGINE SERIAL NUMBER FRONT AXLE SERIAL NUMBER i j TRANSMISSION SERIAL NUN 3ER PEAR AXLE SERIAL NUMBER WEIGHT kg ENCINE POWER kW RPM 227230 8800 Typical Machine Identification Number SLP 2CX T S R E 123456 O O 0 d 00 OG World Manufacturer Identification Q Machine Model Q Steer Type T 2WS F 4WS o Build Type S Sideshift C Centremount L Loader Year of Manufacture 1 2001 5 2005
42. NG THE MACHINE Stop the machine on dry and level ground where the machine will not be a hazard or danger A WARNING An incorrectly parked machine can move without an operator Follow the instructions in this handbook to park the machine correctly INT 2 2 4 1 Stop the Machine Ease up on the accelerator pedal A and down on the brake pedal B to bring the machine to a smooth stop Keep the foot brake on until the parking brake has been engaged and the drive disengaged Steps 2 and 3 A CAUTION The parking brake must not be used to slow the machine from travelling speed except in an emergency otherwise the efficiency of the brake will be reduced Whenever the parking brake has been used in an emergency always renew both brake pads 4 2 1 1 2 2 Engage the Parking Brake Pull the brake lever D fully up Make sure the parking brake indicator lights up Release the foot brake A WARNING Do not dismount a moving machine 3 2 3 12 3 Disengage the Drive Set the forward reverse lever to neutral 4 Lower the Stabilisers Lower the stabiliser legs until they just touch the ground 234010 5 Lower the Attachments to the Ground A DANGER Before lowering the attachments to the ground make sure that the machine and the area around it are clear of other people Anyone on or close to the machine could fall and be crushed by the attachments or get caught in the linkages 2 2 3 4 Operate the control levers to lo
43. SWITCHES iiis en nde rer ec en da niecd 32 33 Instruments een 34 35 Air conditioning and heater controls 36 Fire extinguisher when fitted Using the fire extinguisher 37 8800 1 www maskinisten net Page Loader controls 44444440 nennen 38 41 Standard shovel sss 39 Float return to dig ccceeeeseseeeeeeseeeeeeeeeeeeeeees 40 6 in 1 clamshovel ssesessssssss 41 Auxiliary spool 2uuuuensnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 41 Stabiliser controls sussssss 42 Backhoe controls suueusess 43 52 JGB X Pattensen 43 45 JOB pattern cnnesnnsensnnennnnnnnnennnenrnnnnnnnnnnnan 46 48 ISO pattern au rene teri ni Fe enit inna 49 51 Hydraclamps eene 52 Backhoe attachment control if fitted 52 Before starting the engine 53 Starting the engine nn 54 Jump starting the engine 55 Preparing the machine for travel 56 59 Road travelling position ssssss 57 Site travelling position sees 59 Boom and slew locks 60 61 Testing the parking brake 62 Getting
44. Tank Engine Oil Engine Coolant Syncro Shuttle Axles Housing Front Housing Rear Hubs x4 Hydraulic System Extending Dipper Stabiliser Grease Points Electrical Connections CAPACITY Litres UK Gal 83 2 18 3 11 1 2 5 12 0 2 6 17 5 3 8 11 2 4 15 5 3 4 1 8 0 4 58 12 75 tank capacity FLUID LUBRICANT SPECIFICATION Diesel Oil See Types of Fuel JCB 15W 40 Multigrade 10 C to 50 C 14 F to 122 F JCB Super Universal Agricultural 15 C to 30 C 5 F to 86 F JCB Torque Converter Fluid 18 C to 0 C 0 F to 32 F JCB Four Seasons Antifreeze amp Summer Coolant Water See Coolant Mixtures JCB Special Transmission Fluid INTERNATIONAL ASTM D975 66T Nos 1D 2D SAE15W 40 API CD SE SAE10W 30 API CD SE SAE10W API CD SE ASTM D3306 74 ESP M2C 33G Friction modified oils MUST NOT be used eg Dexron ATF type JCB Special Gear Oil Plus API GL4 Must be suitable for use with oil immersed brakes and limited slip differentials LSD JCB High Performance Hydraulic Oil Above 38 C 100 F JCB Special Hydraulic Fluid Below 38 C 100 F Waxoyl JCB HP Grease or JCB Special MPL EP Grease ISO VG46 ISO VG32 Lithium complex NLGI No 2 consistency including extreme pressure additives Lithium based NLGI No 2 consistency including extreme pressure additives As a corrosion and moisture inhi
45. ably qualified personnel Before attempting any maintenance work make sure the machine is safe Park on level ground If it is necessary to work with the loader arms raised then the loader arm safety strut must be fitted as shown in Loader Arm Safety Strut in MAINTENANCE section 2 3 1 1 Calendar equivalents 10 Hours Daily 50 Hours Weekly 500 Hours Six Months 1000 Hours Yearly 2000 Hours 2 Years Pre start Cold Checks Operation 10 50 100 500 1000 2000 Service Points and Fluid Levels Hr Hr Hr Hr Hr Hr ENGINE Engine Mount Security Check Oil Level Check e P Oil and Filter Change Fuel Filter Change Air Cleaner Dust Valve Clean e e e Air Cleaner Outer Element Change Air Cleaner Inner Element Change e Valve Clearances Check and Adjust e External Oil Leaks Check e e e e e Fan Belt Tension Condition Check P e e e Fuel Sedimenter and Filter Drain e e e e e Coolant Level and Antifreeze Strength Check e e e e Pre cleaner Clean if fitted e E Radiator Hose Condition Check e e e e TRANSMISSION AND AXLES Drive Steer Axle Oil Level Check e Drive Steer Axle Oil Change Steer Hub Oil Level D Check Steer Hub Oil Change e Drive Shafts including P T O if fitted Security Grease P e e e Oil Filter Change Steering Swivels Grease e e e Transmission Oil Level
46. ader Arms Standard For each grease point shown there is another on the other side of the machine Total 10 grease points Loader Arms High Specification For each grease point shown there is another on the other side of the machine Total 20 grease points 8800 1 www massinisten net www maskinisten net 113 MAINTENANCE GREASING DAILY continued Backhoe 17 Grease Points Note Do not grease the kingpost mounting rails 8800 1 114 MAINTENANCE www masxinisten net GREASE DAILY continued 6 in 1 Clamshovel f Fitted Backhoe Quick Hitch Hydraulic For each grease point shown there is another at the other A CAUTION end of the bucket Waxoyl contains turpentine substitute which is inflammable Keep flames away when applying Waxoyl Waxoyl can take a few weeks to dry completely Keep flames away during the drying period 4 grease point each end Total 8 Grease Points Do not weld near the affected area during the drying period Take the same precautions as for oil to keep Waxoyl off your skin Do not breathe the fumes Apply in a well ventilated area 5 3 1 9 Coat the slide A with Waxoyl 4 Grease Points Backhoe Quick Hitch Mechanical 1 Grease Points 211750 356211 8800 1 www maskinisten net 115 MAINTENANCE ri GREASING Axles Front Axle Note When greasing raise the wheels and swing them f
47. anently live The starter key will spring back to this position when it is released from positions H or HS H Heat position Holding the key in the heat position switches on a glow plug The glow plug warms the engine induction manifold for cold weather starting Do not hold in this position for more than 15 seconds HS Start position Operates the starter motor to turn the engine Note Do not operate the starter motor for more than 20 seconds at one time Let the starter motor cool for at least two minutes between starts Steering Column Switch 1 Windscreen Wiper Rotate the barrel 1 as follows to switch the windscreen wiper on and off Functions only with the starter key at IGN J Not used O Windscreen wiper off Note that the wiper does not self park i Windscreen wiper on ii Note that the wiper is single speed 2 Windscreen Washer Push the button towards the steering wheel to operate the windscreen washer Functions only with the starter key at IGN 3 Direction Indicators Pull the lever towards you to indicate a right turn Push the lever away from you to indicate a left turn Switch the indicators off when you have completed the turn Functions only with the starter key at IGN 4 Headlights With the side headlights switched on push the lever down away from you for main beam Centre position is dipped beam 5 Headlights Flash Pull the lever upwards towards you Functions only with the starter key at IGN 8800 1
48. areas are the rotating blades and belt on the engine the attachments and linkages and anywhere beneath or behind the machine People can be killed or injured if these precautions are not taken INT 3 1 5 A WARNING Counterweights Your machine may be fitted with counterweights They are extremely heavy Do not attempt to remove them INT 3 2 5 A WARNING Fires If your machine is equipped with a fire extinguisher make sure it is checked regularly Keep it in the operator s cab until you need to use it Do not use water to put out a machine fire you could spread an oil fire or get a shock from an electrical fire Use carbon dioxide dry chemical or foam extinguishers Contact your nearest fire department as quickly as possible Firefighters should use self contained breathing apparatus INT 3 2 7 1 8800 1 negative pole of the battery to earth When connecting the battery connect the earth lead last When disconnecting the battery disconnect the earth lead first INT 3 1 9 A WARNING Repairs Do not try to do repairs or any other type of maintenance work you do not understand Get a Service Manual from your JCB distributor or get the work done by a specialist engineer INT 3 1 1 A WARNING Hydraulic Pressure Hydraulic fluid at system pressure can injure you Before disconnecting or connecting hydraulic hoses stop the engine and operate the controls to release pressure trapped in the hoses Ma
49. arge 5 Fill the fuel tank at the end of each work period This will help to prevent condensation forming on the tank walls 6 Protect the machine when not in use Park the machine inside a building or cover it with a tarpaulin 7 Install a cold weather starting aid In very low temperatures 18 C 0 F and below additional starting aids may be needed Examples are fuel oil and coolant heaters Ask your JCB distributor for advice Note Do not connect two batteries in series to give 24 volts for starting This could burn out the induction manifold heater and starter motor 8 Remove snow from the bonnet and air intake area between windshield and bonnet before starting otherwise snow could get into the air cleaner amp WARNING Do not attempt to operate the machine immediately after starting in cold conditions The machine may not respond properly to control movements Allow at least 10 minutes warm up time with the engine at half throttle Operate the arm and bucket services to warm the hydraulic oil 3 1 1 5 8800 1 High Temperatures In high temperature situations take the following precautions to prevent possible damage to the machine 1 2 Use the correct viscosity engine lubricating oil Use the correct coolant mixture Check the coolant system regularly keep the coolant at the correct level Make sure there are no leaks Keep the radiator clean regularly remove dirt and debris from the radiator a
50. be between the COLD MIN and the HOT MAX marks on the coolant reservoir F 4 Top up the Reservoir If necessary remove reservoir filler cap E and top up to the required level See Service Capacities and Lubricants MAINTENANCE section Refit reservoir cap 5 Check for Leaks Run the engine to raise the coolant to working temperature and pressure Stop the engine and check for leaks Note Check the quality of the antifreeze mixture every year before the cold weather starts Change it every two years E Ni www maskinisten net 124 MAINTENANCE ENGINE COOLING SYSTEM continued Changing the Coolant amp WARNING The cooling system is pressurised when the coolant is hot Hot coolant will burn you Make sure the engine is cool before checking the coolant level or draining the system 2 3 3 3 1 Park the Machine on Level Ground Engage the parking brake Stop the engine and let it cool down 2 Open the Bonnet See Opening and Closing the Bonnet MAINTENANCE section 3 Remove the Left Hand Side Panel See Engine Panels MAINTENANCE section 4 Remove the Filler Cap Carefully loosen cap E Let any pressure escape Remove the cap A CAUTION Keep your face away from the drain hole when removing the drain plug 2 3 3 4 5 Drain the Cylinder Block Remove the drain plug G and let the coolant drain out Make sure the drain hole is not blocked 6 Drain the Radiator Remove hose H and drain
51. bitor all exposed connections should be coated with petrol jelly 8800 1 142 MAINTENANCE www massinisten net FLUIDS LUBRICANTS CAPACITIES AND SPECIFICATIONS continued D Note The total hydraulic system capacity depends on the equipment being used Fill with all rams closed Watch level indicator on hydraulic tank JCB HP Grease is the recommended specification grease if using JCB MPL EP then the greasing must be carried out more frequently A WARNING Waxoyl contains turpentine substitute which is inflammable Keep flames away when applying Waxoyl Waxoyl can take a few weeks to dry completely Keep flames away during the drying period Do not weld near the affected area during the drying period Take the same precautions as for oil to keep Waxoyl off your skin Do not breathe the fumes Apply in a well ventilated area GEN 1 3 Coolant Mixtures A WARNING Antifreeze can be harmful Obey the manufacturers instructions when handling neat or diluted antifreeze 7 3 4 4 The protection provided by JCB Four Seasons Antifreeze is shown below If any other anti freeze is used refer to the manufacturers instructions and ensure that a corrosion inhibitor is included DO NOT use solutions of more than 60 or less than 50 or damage to the cooling system will occur 55 Solution Maintains circulation down to 36 deg C 33 deg F Protects against damage down to 41 deg C 42 deg F The strength of the anti freeze sol
52. blic highways make sure you are complying with local laws S227600 www masginisten net www massinisten net 59 OPERATION PREPARING THE MACHINE FOR TRAVEL continued Site Travelling Position Read and understand the information given on previous pages in this section The recommendations given below ARE NOT necessarily the applied law please make sure you are complying with the relevant local laws 1 Select Smooth Ride System to On if fitted A CAUTION When the Smooth Ride System is selected ON the loader arms may lift or lower slightly make sure personnel are clear 2 2 5 10 Use of the Smooth Ride System during loader operation not requiring power down of the loader arms will enhance machine operation by smoothing the ride across uneven surfaces If Smooth Ride System is fitted and selected ON the loader can not power down For duties other than light handling the system should be selected OFF Raise the front loader shovel 600 mm 2ft press Switch A which will illuminate when the system is ON Note Machines without smooth ride system roll the shovel fully back Raise it to clear the road surface by 300 mm 12 in as shown at C 2 Set the backhoe there are two possible positions see Tucked In and Central Protruding Travel Position 3 If any attachments are fitted make them safe Unless you are using the forks to carry a load put the forks in the stowage position 4 Make sure the stabiliser
53. ch attachments Removing excavator quick hitch attachments SPECIFICATION Lifting craning regulations Safe working loads Backhoe Unit u arena nennen Loader Unit iiie sse cacventedivessssadsccesspona Backhoe bucket weights and dimensions General purpose buckets standard profile Grading buckets ccscecessereeesereeeseneneseneetees Weights and dimensions Tyre sizes and pressures Noise and Vibration Data CONTENTS Page 152 152 152 152 153 155 153 153 154 155 181 181 181 182 182 183 184 185 8800 1 www mastinisten net 1 INTRODUCTION ABOUT THIS HANDBOOK This handbook provides information for the 2CX Backhoe Loader range of Machines Serial No 930000 onwards Using this Handbook The illustrations in this handbook are for guidance only Where the machines differ the text and or the illustration will specify This handbook is arranged to give you a good understanding of the machine and its safe operation It also contains maintenance information and specification data Read this handbook from front to back before using the machine for the first time Particular attention must be given to all the safety aspects of operating and maintaining the machine General warnings in this chapter are repeated throughout the book a
54. chine into a position which combines safety with efficiency If you have to choose remember that SAFETY MUST COME FIRST Choose the correct attachment for the job Do not use an oversize bucket for rocky material It could overload the system and shorten service life Safety Check List A WARNING General Site Safety Before you start using the machine inspect the job site You could be killed or injured if the ground gives way under your machine or if piled material collapses onto it Check for potholes and hidden debris logs ironwork etc Any of these could cause you to lose control of your machine 2 2 5 2 A CAUTION Legal Liability You and or your company could be legally liable for any damage you may cause to public utilities It is your responsibility to make sure that you know the locations of all public utility cables or pipes on the site which could be damaged by your machine 2 2 5 3 A WARNING Water Supplies and Drains Before you start using the machine check with your local public water supplier if there are buried pipes and drains on the site If there are obtain a map of their locations and follow the advice given by the water supplier You are strongly advised to make sure that the safety arrangements on site comply with the local laws and regulations concerning work near buried water pipes and drains 2 2 5 6 8800 1 A WARNING Electrical Power Cables You could be electrocuted or badly burned if y
55. ction b Clean and refit fill level plug A and a new bonded washer 391700 www masisinisten net 131 MAINTENANCE AXLES continued Checking the Hub Oil Levels Check each hub separately 1 Park the machine on level ground with the OIL LEVEL mark horizontal There is a tolerance of 5 mm 0 2 in above or below the horizontal Engage the parking brake Set the transmission to neutral Lower the attachments to the ground Stop the engine and remove the starter key Clean the area around the fill level plug C Remove the plug Oil should be level with the bottom of the hole If necessary add recommended oil See Fluids Lubricants Capacities and Specifications MAINTENANCE section for recommended oil Clean the plug before refitting it 356040 8800 1 Changing the Hub Oil The axle oil is used to lubricate the brake components and cool the brake plates It is important that the oil is changed regularly as specified in the service schedule the lubricating properties of the oil will reduce as a result of brake wear Consult your JCB distributor for advice if necessary 1 Set the machine level with the tyres just clear of the ground Manually rotate the wheels to bring the OIL LEVEL mark on the hubs to the vertical position with the fill level plugs C at the bottom Place a container of suitable size beneath plug C to catch the oil See Fluids Lubricants Capacities and Specificatio
56. ctions are described on the following pages 8800 1 www magginisten net 39 OPERATION www magginisten net LOADER CONTROLS continued Raise To raise the shovel A pull the lever straight back As the shovel rises it will stay at the same angle to the ground This is due to the parallel linkages on the loader arms Lower To lower the shovel B push the lever forward The shovel will stay at the same angle to the ground as described in Raise anim 381460 391890 8800 1 Roll Forward To roll the shovel forward C push the lever to the right Roll Back To roll the shovel back D pull the lever to the left 381470 391900 40 OPERATION LOADER CONTROLS continued Float Return To Dig If fitted A special position of the lever E makes the loader arms and shovel float In this condition the shovel is free to ride up and down over the ground as the machine travels A CAUTION If Float is selected with the loader raised the loader will descend to ground level and float across it as you travel You will not have control over the rate of fall 2 2 2 7 Always lower the loader before selecting Float To make the shovel float across the ground push the lever forwards as far as it will go and leave it there You will feel a slight pressure on the lever as it passes through the Lower position 381480 391910 8800 1 This enables you to roll the shove
57. de of canister F New machines are fitted with a 5 micron filter element which must be replaced at the first 100 hour service with a 10 micron filter element 6 Fit the new element a Fita new seal H b Make sure that seal J is fitted in the new element c Push the element G into its canister F and rotate the element 90 to lock it into position Check that the element has locked into position by pulling on handle E d Install the element assembly in the hydraulic tank e Fit spring D and a new gasket C f Fit cover plate B and tighten screws A to 10 Nm 7 5 Ibf ft g Add oil through filler Fit and tighten the filler cap S260301 www maskinisten net 134 MAINTENANCE www maskinisten net ELECTRICAL SYSTEM Fuses A CAUTION Always replace fuses with ones of correct ampere rating to avoid electrical system damage 8 3 3 5 The electrical circuits are protected by fuses The fuses are located in the front console underneath cover A If a fuse ruptures find out why and rectify the fault before fitting a new one Fuse Circuit Fuse Rating No Amps Ai Junction box hydraulic tools 10 A2 Engine shut off system 5 A3 Direction indicators 7 5 A4 Creep speed transmission 10 A5 Manual transmission 10 A6 Airmaster if fitted 5 A7 Shovel reset Smooth ride system 5 A8 Brake lights secondary 5 A9 Right hand side lights 3 A10 Left hand side lights 3 B1 Tachometer Gauges 5 B2 Front horn Front washer wiper 15
58. der arms This application can be used on attachments such as the sweeper collector where the brush needs to continually rotate but the operator needs both hands free to safely drive the machine To Operate 1 Move the control lever B fully forward or rearward as shown in the illustration 2 Release the lever it will hold in position 3 To de select simply pull the lever back until the detent disengages 391590 www magkinisten net 42 OPERATION STABILISER CONTROLS A WARNING Bystanders could be crushed and obstacles could be damaged if they are beneath the stabilisers while they are being lowered Before lowering the stabilisers make sure any bystanders are clear of the machine Also make sure that there are no obstacles beneath the stabilisers 2 2 2 10 A WARNING You must be sitting in the driving seat when operating the stabiliser controls Do not operate the stabilisers from outside the machine Otherwise you could be crushed when the machine moves The stabilisers must be down when you use the excavator or the machine will rock violently Each stabiliser has its own control lever and can be operated independently Lower each stabiliser to level the machine and take the weight off of the rear tyres The loader shovel should be used along with the stabilisers to level and steady the machine 2 2 2 8 1 Raise Stabilisers To raise the stabilisers B and D and lower the machine pull the levers to
59. ding Tarmac Roading Rough Terrain Excavating Loading cycles 8800 1 www maskinisten net Distributor Preparation Despatch Sheet VENVIVE NEVVADY OMEE 2500 Hrs 30 Months www maskinisten net 30 Month Shackle Inspection F2531 F97 UK only Date Mae Hour reading 3000 Hrs 36 Months Annual Insurance amp Shackle Inspection Date sec diu iE Hour reading 6 Month Shackle Inspection F2531 F97 UK only Date ssssseee Hour reading 3500 Hrs 42 Months 1000 Hrs 12 Months Annual Insurance amp Shackle Inspection Date nannten Hour reading 42 Month Shackle Inspection F2531 F97 UK only Date eic ie Hour reading 14 Months F2530 F91 Inspection UK only Date testet tede Hour reading 4000 Hrs 48 Months 1500 Hrs 18 Months 4 Years Test amp Eamination F2531 F96 UK only Date sssssee Hour reading 18 Month Shackle Inspection F2531 F97 UK only Date enseia Hour reading 4500 Hrs 54 Months 2000 Hrs 24 Months Annual Insurance amp Shackle Inspection Date ai Hour reading 54 Month Shackle Inspection F2531 F97 UK only DE Hour reading
60. e Inspection D te na ae Hour reading 78 Month Shackle Inspection F2531 F97 UK only Dua Hour reading 112 Months F2530 F91 Inspection UK only Date na anne Hour reading 7000 Hrs 84 Months Annual Insurance amp Shackle Inspection Date iaceat cens Hour reading 9500 Hrs 114 Months 84 Months F2530 F91 Inspection UK only Date aiiis Hour reading 10 000 Hrs 120 Months Annual Insurance amp Shackle Inspection UK only Date anna Hour reading 7500 Hrs 90 Months 10 500 Hrs 126 Months Note It may be essential to change the Engine Oil and Filter every 250 Hours Check machine service schedule and application requirements 8800 1 Issue 2 Mar 96 www maskinisten net Ne d 7 Ueld UONDa 01g AsoulyoeW asedjessy gor jo S Ie3op pues eseald ON S3A WALSAS ALIMNDAS LOG VHd IV
61. e Use it to keep a check of running hours during maintenance intervals Coolant Temperature Gauge Indicates the temperature of the engine coolant The gauge pointer will gradually swing upwards as the coolant temperature rises Fuel Gauge Indicates the level of diesel fuel in the tank Do not let the tank run dry or air will enter the fuel system www magkinisten net 35 OPERATION ENGINE AND DRIVE CONTROLS SWITCHES AND INSTRUMENTS continued Instruments cont d Main Beam On Blue Light Lights up when the headlight main beams are switched on Switch the main beams off for on coming vehicles Ww Parking Brake Engaged Hed light and audible alarm Hazard Warning Lights On Red flashing light Direction Indicators On Green flashing light Lights when the parking brake is engaged with the machine in forward F or reverse R Also the alarm will sound The light and the alarm should go out when the parking brake is released or when neutral N is selected Always engage the parking brake before leaving the machine cS Flashes with the hazard warning lights even with the starter switch at O Switch the flashers on whenever your machine is a possible hazard Flashes with the direction indicators Use the indicators to signal before turning the machine Note If any of the following lights come on while the engine is running st
62. e gear you have selected the machine may then try to move off before you are ready The following procedure makes sure you keep full control of the machine 3 Check that the attachments are in one of their travel positions 4 Pushthe brake pedal hard down 5 Select forward F or reverse R Note When forward F or reverse R drive is selected an audible alarm will sound and a warning light will show to remind you that the parking brake is still engaged Make sure the procedure for moving the machine is followed in the sequence given on this page 6 Release the parking brake To release the parking brake squeeze the release lever and lower the lever all the way A WARNING When driving the machine use only the accelerator pedal to control the engine speed Do not use the hand throttle lever to set the engine speed while driving 2 2 2 2 7 Make sure it is safe to move off then release the brake pedal and push down on the accelerator pedal The machine will move smoothly away A WARNING If the engine or steering fails stop the machine as quickly as possible Do not operate the machine until the fault has been corrected 8 While the machine is travelling slowly check the steering and brakes Do not drive the machine unless the steering and brakes are working correctly If you are not sure assume they are faulty www maskinisten net 65 OPERATION STOPPING AND PARKI
63. e new oil should be run to operating temperature and changed again to 8 OG 8000 remove any contamination which entered during repair Change the oil and filter after a further 100 hours if the oil was heavily contaminated because of or from the failure eg water contamination Note After a hub repair the new oil should be run to operating temperature and changed again to remove any contamination which entered during the repair Change the oil again after a further 100 hours to remove any bedding in wear This is particularly important if new brake plates have been fitted 8800 1 106 MAINTENANCE www magkinisten net LOADER ARM SAFETY STRUT A WARNING Raised loader arms can drop suddenly and cause serious injury Before working under raised loader arms fit the loader arm safety strut 2 1 1 6 Installing 1 Empty the Shovel and Raise the Loader Arms Fully 2 Stopthe Engine Remove the starter key WARNING You could be killed or injured if the loader control is accidentally operated Make sure no one comes near the machine while you release the safety strut 2 3 1 2 3 Release the Strut a Open fastener A b Remove strut B 4 Install the Strut a Push strut B over the ram piston rod b Secure the strut in position with strap C 5 Lower the Arm Onto the Strut To prevent any chance of the loader arms creeping down and trapping your fingers the loader arms should be carefully lowered onto the safet
64. e or tighten where necessary h Inspect the seat belt when fitted and its mountings for damage and excessive wear i Check that the following are in working order Lights Warning Lights Horn Indicator Lights All Switches Direction Indicators Hazard Warning Lights Windscreen Washer and Wipers if fitted 4 Adjust the Seat Adjust the seat so that you can comfortably reach all the driving controls You should be able to apply full brake pedal travel with your back against the seat back 5 Setthe Rear View Mirror s Set the rear view mirror s to give you a good view close behind the machine when you are correctly seated 6 Fasten the Seat Belt when fitted www maskinisten net 54 OPERATION STARTING THE ENGINE 1 Read and comply with Before Starting the Engine on the previous page Put the Forward Reverse Lever in Neutral The engine will not start unless the forward reverse lever A is in neutral position Put the Gear Lever in Neutral Note that gear lever B is only fitted to machines equipped with Syncro Shuttle manual transmission Set the Hand Throttle Lever to Minimum Make sure that hand throttle lever C is set at the minimum engine revs position Switch Off the Power Take Off Drive when fitted Make sure the PTO switch is selected to the OFF position A WARNING Breathing the machine exhaust gases can harm and possibly kill you Do not operate the machine in closed spaces without making su
65. ed and built to give maximum performance economy and ease of use under a wide variety of operating conditions Prior to delivery your machine was inspected both at the Factory and by your Distributor to ensure that it reaches you in optimum condition To maintain this condition and ensure trouble free operation it is important that the routine services as specified in this Handbook are carried out by an approved JCB Distributor at the recommended intervals Maintenance This section of the Handbook gives full details of the service requirements necessary to maintain your JCB machine at peak efficiency To further protect your machine s performance it is essential your JCB Distributor carries out an initial service and inspection when the machine is one month old or when it has completed 100 hours of operation whichever occurs first You should notify your Distributor in advance to allow the necessary arrangements to be made It can be seen from the Service Schedules on the following pages that many essential service checks should only be carried out by a JCB trained specialist Only JCB Distributor Service Engineers have been trained by JCB to carry out such specialist tasks and only JCB Distributor Service Engineers are equipped with the necessary special tools and test equipment to perform such tasks thoroughly safely accurately and efficiently JCB regularly updates its Distributors advising them of any product developments c
66. edules ss Loader arm safety strut sss IriStallitigg i roce eio een Removindg au Checking for damage Cleaning the machine Seat Delt octets Checking the seat belt condition and security Obtaining replacement parts ROPS FOPS structure ss Checking the ROPS FOPS structure Fire extinguisher when fitted Checking the fire extinguisher Engine Panels Removing and fitting a side panel Opening and closing the bonnet Greasing daily 4 04440044 nenn Greasing nete ce ne eredp eun Lubrication uei eee Tyres and wheels ssussssss Tyrenflation au Checking the road wheel tightness Engine air filter seessssussss Cleaning the pre cleaner essssse Changing the elements esses Engine oil and filter Checking the oil level sese Changing the oil and filter Engine cooling system Adjusting the fan belt Checking the coolant leve
67. eessesseessss 3 Operating safety uneennnensnnnnnnnnnnnnennnnnnnnnnnn nennen nenn 4 Maintenance safety 2uuuunn nme 5 6 Safety decals eee mee 7 Identifying your machine 8 9 Machine identification plate 8 Typical machine identification number 8 Typical engine identification number 8 Unit Identification 2 u0 4 444 9 OPERATION Introduction ere 21 Before entering the cab 21 22 Entering leaving the cab Entering amp leaving the cab 23 Loader control lever lock sssss 23 Doors and windows eusssss 24 25 Opening and closing the door 24 Opening and closing the front side window 24 Opening and closing the rear window 25 Radio console ssssessssssss 25 Seat controls Option 1 Kab Type eeeeee 26 Option 2 Isringhausen Type 27 Seat Delt cis ac docnit 28 Fasten the seat belt ssuuussss 28 Release the seat belt sseuusss 28 Check the seat belt is operating correctly 28 Engine and drive controls switches and instruments 29 35 GONTOIS eM 30 31
68. enetrates your skin get medical help immediately INT 3 1 10 1 A356200 a Stop the engine b Operate the auxiliary attachment control pedal this will release any hydraulic pressure trapped in the system c Disconnect the hydraulic hose s 4 Disengage the attachment a Remove clip H washer G and withdraw the latch hook locking pin F b Insert a bar into the hole of the latch hook J A WARNING The attachment will roll forward when released Stand A356210 clear and to one side when releasing the attachment 2 4 4 1 c Apply a downward pressure on the bar to release the pivot pin E from the latch hook d Rest the attachment on the ground e Slowly roll the quick hitch and raise the dipper arm simultaneously to release slot B from pivot pin C A356220 8800 1 www maskinisten net www magskinisten net 181 SPECIFICATION LIFTING CRANING REGULATIONS Lifting Regulations The owner and or operator must make sure that he fully understands the laws and regulations concerning the use of the JCB Backhoe Loader as an earthmover and as a crane Consult your JCB distributor for further information If your machine has not been fitted with an approved lifting point such as a hook or shackle then it must not be used as a crane Use the machine for earthmoving purposes only Your machine may be used as a crane if it has been fitted with an approved lifting point such as a hook or shackle if it has been tested plated
69. ents subjected to temperatures greater than 300 C e g engine fire must be treated using the following safety procedure Make sure that heavy duty gloves and special safety glasses are worn 1 Ensure that components have cooled then remove and place material into plastic bags 2 Thoroughly wash contaminated area with 10 calcium hydroxide or other suitable alkali solution if necessary use wire wool to remove burnt remains 3 Thoroughly wash contaminated area with detergent and water 4 Contain all removed material gloves etc used in this operation in sealed plastic bags and dispose of in accordance with Local Authority Regulations DO NOT BURN FLUOROELASTOMERIC MATERIALS If contamination of skin or eyes occurs wash the affected area with a continuous supply of clean water or with calcium hydroxide solution for 15 60 minutes Get medical attention immediately INT 3 3 5 1 8800 1 A WARNING Under no circumstances must the engine be run with the transmission in gear and only one driving wheel jacked clear of the ground since the wheel on the ground will move the machine INT 3 1 16 INTRODUCTION SAFETY DECALS Decals on the machine warn you of particular hazards Each decal is attached close to a part of the machine where there is a possible hazard Read and make sure you understand the safety message before you work with or on that part of the machine Keep all decals clean and readable Replace lost or
70. environmental waste regulations A289280 INT 3 1 12 6 A WARNING l Batteries give off explosive gases Keep flames and Explosive Gas sparks away from the battery Do not smoke close to the battery Make sure there is good ventilation in closed areas where batteries are being used or charged Do not check the battery charge by shorting the terminals with metal use a hydrometer or l voltmeter Battery acid INT 3 1 8 gt A289250 Note operating instructions 8800 1 137 MAINTENANCE BATTERY First Aid Electrolyte A WARNING Batteries give off an explosive gas Do not smoke when handling or working on the battery Keep the battery away from sparks and flames Battery electrolyte contains sulphuric acid It can burn you if it touches your skin or eyes Wear goggles Handle the battery carefully to prevent spillage Keep metallic items watches rings zips etc away from the battery terminals Such items could short the terminals and burn you Set all switches in the cab to OFF before disconnecting and connecting the battery When disconnecting the battery take off the earth lead first When reconnecting fit the positive lead first Re charge the battery away from the machine in a well ventilated area Switch the charging circuit off before connecting or disconnecting the battery When you have installed the battery in the machine wait five minutes before connecting it up First Aid Elect
71. erhead before swinging the dipper out 391960 8800 1 Close Bucket To close the bucket G pull the lever diagonally left and towards you Open Bucket To open the bucket H push the lever diagonally right and away from you 391970 46 OPERATION BACKHOE CONTROLS JCB Pattern JCB Pattern 4 WARNING Do not operate the backhoe controls from outside the machine or you could be crushed by the backhoe 2 2 3 1 On machines with JCB Pattern control there are two backhoe control levers The left hand lever A operates the boom and slew The right hand lever B operates the dipper and bucket The stabilisers are operated as described in Stabiliser Controls Both levers move in a pattern for individual backhoe actions Combined actions can be selected by moving the levers in directions between the four main ones Both levers can be operated at the same time for more efficient operation The speed of the backhoe action depends on how far you move the levers The further you move a lever the faster the action Both levers are spring loaded to their central hold positions The backhoe will stay in any position until you move it with the levers A plastic decal near the controls shows by symbols what lever movements cause which backhoe actions The symbols lever movements and backhoe actions are explained on the following pages 8800 1 www mag
72. ertain territories it will be necessary to fit a bucket crowd ram safety strut 5 A protrusion plate light must be fitted If the attachment is removed the tipping link must be secured and the rear protrusion plate light must still be fitted 182280 182290 8800 1 www masginisten net 57 OPERATION PREPARING THE MACHINE FOR TRAVEL continued Road Travelling Position Read and understand the information given on previous page The recommendations given below ARE NOT necessarily the applied law please make sure you are complying with the relevant local laws Note Machines without headlights and sidelights are designed for site use you may be breaking local laws if you travel on the road without headlights or sidelights In the UK before travelling on public roads it is your responsibility as a user to comply with The Road Vehicles Construction and Use Amendment Regulations 1997 Bridge Bashing Regs By way of guidance only the following steps may be taken to comply Always assess your route for overhead structures such as bridges which could be damaged by your machine Utilise the restraint device to ensure that the equipment is in the travelling position IMPORTANT NOTE Whilst this information is believed to be correct JCB can not be aware of all circumstances in which JCB machines may be operated on a Public Highway and it is the responsibility of the user to ensure
73. f necessary remove filler cap B and add recommended oil See Fluids Lubricants Capacities and Specifications MAINTENANCE section for recommended oil Replace filler cap B when level is satisfactory 391640 8800 1 133 MAINTENANCE HYDRAULIC SYSTEM continued Changing the Filter Element WARNING Fine jets of hydraulic fluid at high pressure can penetrate the skin Do not use your fingers to check for hydraulic fluid leaks Do not put your face close to suspected leaks Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid If hydraulic fluid penetrates your skin get medical help immediately INT 3 1 10 1 1 Position the machine on level ground Roll the loader shovel forward and rest it on the ground Retract the extending dipper if fitted Close the backhoe bucket Swing in the dipper Lower the boom until the bucket rests on the ground Lower the stabilisers to the ground Stop the engine Remove the starter key 2 Remove screws A Remove the cover plate B and gasket C discard the gasket 3 Remove spring D 4 Hold handle E and pull the element assembly from the hydraulic tank 5 Remove the element from its canister a Hold canister F b Hold handle E and rotate the element G 90 anti clockwise c Pull on handle E the element G should separate from its canister F Discard the old element d Remove and discard seal H e Clean the insi
74. ghts 60 Amp 4 Ignition Heater Thermostart 50 Amp 817 17068 360920 8800 1 Headlights main Headlights dip Indicators Instruments Work lights Number plate light Side tail lights Interior lights Stop lights Beacon Inspection lamp where fitted Rear fog Warning lights www magxinisten net Rating Watts 45 W 37 5 W 21 W front amp rear 1 2W 55 W Halogen front amp rear 2x5W 5W front amp rear 10W 21 W rear 70 W Halogen 55 W floodlight pattern 21W 3 W 136 MAINTENANCE www magxinisten net BATTERY Warning Symbols A CAUTION The following warning symbols may be found on the Do not disconnect the battery while the engine is battery running otherwise the electrical circuits may be damaged INT 3 1 14 Symbol Meaning A WARNING Understand the electrical circuit before connecting or disconnecting an electrical component A wrong Keep away from children connection can cause injury and or damage INT 3 1 4 A DANGER Battery electrolyte is toxic and corrosive Do not breathe the gases given off by the battery Keep the Shield eyes electrolyte away from your clothes skin mouth and eyes Wear safety glasses INT 3 2 1 3 A CAUTION Damaged or spent batteries and any residue from fires No smoking no naked flames or spillage should be put in a closed acid proof no sparks receptacle and must be disposed of in accordance with local
75. ginisten net 393620 47 OPERATION www magkinisten net BACKHOE CONTROLS JCB Pattern continued Raise Boom To raise the boom A pull the lever towards the front of the machine Before raising the boom check that it is clear overhead Lower Boom To lower the boom B push the lever towards the rear of the machine 2245NN 381500 391980 8800 1 Slew Left To slew the boom to your left C move the lever to your left Note Some backhoe buckets and attachments may collide with the stabiliser legs if slewed too far round Check this before using different attachments Slew Right To slew the boom to your right D move the lever to your right 391998 48 OPERATION www magginisten net BACKHOE CONTROLS JCB Pattern continued Dipper In To bring the dipper in E pull the lever towards the front of the machine Note Some backhoe attachments may collide with the boom if brought too far in Check this before using different attachments Dipper Out To push the dipper out F push the lever towards the rear of the machine If the boom is already up check that it is clear overhead before swinging the dipper out 3912000 M 8800 1 Close Bucket To close the bucket G move the lever to your left Open Bucket To open bucket H move the lever to your right 49 OPERATION BACKHOE CONTROLS ISO Pattern ISO Pattern A WARNING Do
76. hanges in specifications and procedures Therefore only a JCB Distributor is fully able to maintain and service your machine At the rear of this Handbook is a Service Record Sheet which will enable you to plan your service requirements and keep a service history record This record sheet should be dated signed and stamped by your Distributor each time your machine is serviced Remember if your machine has been correctly maintained not only will it give you improved reliability but its resale value will be greatly enhanced 8800 1 JCB together with your Distributor wants you to be completely satisfied with your new JCB machine If you do encounter a problem however you should contact your Distributor s Service Department who are there to help you You will have been given the names of the relevant service contacts at your Distributor when the machine was installed To get the most from your Distributor please help them to satisfy you by Giving your name address and telephone number Quoting your machine model and serial number Date of purchase and hours of work Nature of the problem POoODpn Remember only your JCB Distributor has access to the vast resources available at JCB to help support you In addition your Distributor is able to offer a variety of programmes covering Warranty Fixed Price Servicing Safety Inspections including weight tests covering both legal and insurance requirements Service Main
77. he engine stopped On these machines start the engine and lower the attachments before doing the walk round inspection 2 2 3 5 3 DoaPre start Inspection For your own safety and others and for a maximum service life of your machine do a pre start inspection before starting the engine a If you haven t already done it do a walk round inspection of the outside of the machine See Before Entering the Cab OPERATION section b Remove dirt and rubbish from the cab interior specially around the pedals and control levers A WARNING Keep the machine controls clean and dry Your hands and feet could slide off slippery controls If that happens you will lose control of the machine 2 2 3 6 c Remove oil grease and mud from the pedals control levers and the steering wheel 8800 1 d Make sure that your hands and shoes are clean and dry A CAUTION Loose articles can fall and strike you or roll on the floor You could be knocked unconscious or the controls could get jammed If that happens you will lose control of the machine 2 2 3 7 1 e Remove or secure all loose articles in the cab such as lunch boxes tools etc f Inspect the ROPS FOPS structure for damage Get your JCB distributor to repair any damage Make sure all its securing bolts are fitted and correctly tightened See ROPS FOPS Structure MAINTENANCE section for torque figures g Check round the cab for loose or missing bolts screws etc Replac
78. he linkages b Make sure that the shovel bucket and their teeth are secure and in good condition c Make sure that all pivot pins are secured correctly Lower the attachments to the ground before doing in place these checks If you are new to this machine get an rien rator to r them for Experienced Oper ator ko oWo Serm ao yot d Inspect the windows for cracks and damage If there is nobody to help you study this handbook Glass splinters can blind you until you have learned how to lower the attachments Also make sure that the parking brake is engaged before doing these checks 2 2 1 1 e Check for oil fuel and coolant leakages beneath the machine A WARNING You could be killed or injured if a machine tyre bursts Do not use the machine with damaged incorrectly inflated or excessively worn tyres 2 2 1 2 1 Check for Cleanliness a Clean the windows light lenses and rear view mirrors b Remove dirt and debris especially from around the linkages rams pivot points and radiator 8800 1 22 3 OPERATION BEFORE ENTERING THE CAB continued Check the Tyres a Make sure the tyres are correctly inflated See Tyres and Wheels MAINTENANCE section for a safe procedure for inflating the tyres b Check for cut rubber and penetration by sharp objects Do not use a machine with damaged tyres Check the Engine Panels and Fuel Hydraulic Fluid Filler Caps a Make sure the engine panels are f
79. he rear tyres Set the machine level Use a signalman when lifting with the backhoe Make sure you both understand and use the recognised signals Attach a handline to the load Make sure the person holding the handline stands clear of the load and machine Test the load by lifting it 25 50 mm one or two inches and slowly manoeuvring it across the ground with the backhoe controls Keep all persons clear of the load and machine while the load is on the backhoe Lower the load to the ground if you feel any instability of the load or the machine Failure to take these precautions could result in death or injury Further information on Lifting Craning Regulations and Safe Working Loads can be found in SPECIFICATION Section 2 2 7 2 8800 1 Position the machine see Preparing to use the Backhoe Attach the lifting chains to the shackle A Keep the chain length as short as possible to prevent swinging Start the lift with the bucket closed Set the dipper in close to the boom Open the bucket slowly to bring the load up and out Then swing the dipper out to raise the load Open the bucket to adjust the height accurately Lower the load by bringing the dipper in 212630 75 OPERATION WORKING WITH THE BACKHOE continued Using the Extending Dipper f Fitted 1 Before it can be used the extending dipper must be unlocked Rest the bucket on the ground and remove the securing pin from position A
80. his handbook and on the machine you will find warning messages Read and understand them They tell you of potential hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB distributor to explain them But safety is not just a matter of responding to the warnings All the time you are working on or with the machine you must be thinking what hazards there might be and how to avoid them Do not work with the machine until you are sure that you can control it Do not start any job until you are sure that you and those around you will be safe If you are unsure of anything about the machine or the job ask someone who knows Do not assume anything Remember BE CAREFUL BE ALERT BE SAFE INT 1 3 1 1 As well as general warnings in this chapter specific warnings are given throughout the book Read all safety statements regularly so you do not forget them SAFETY CHECK LIST General Safety A WARNING Handbook You and others can be injured if you operate or maintain the machine without first studying this handbook Read the safety instructions before operating the machine If you do not understand anything ask your employer or JCB distributor to explain it Keep this handbook clean and in good condition Do not operate the machine without a handbook in the cab or if there is anything on the machine you do not understand INT 1 3 2 A WARNING Clothing You can be inju
81. ht Press the button B on the end of the lever to operate the horn Functions only with the starter switch at IGN 8800 1 www magkinisten net A 391811 32 OPERATION ENGINE AND DRIVE CONTROLS SWITCHES AND INSTRUMENTS continued Switches Console Switches Each switch has an insert with a graphic symbol this symbol and the switch descriptions are detailed below Heater Fan if fitted Press down to switch on the cab two speed heater fan Press further down for fast speed It functions only with the starter switch on Side Lights Headlights Press down for side lights only Press further down for side lights and headlights Hazard Warning Lights Press down to switch on the hazard warning lights The light in the switch flashes with the hazard warning lights Front Work Lights if fitted A WARNING Do not drive on the road with the work lights switched on You can dazzle other drivers and cause an accident 2 2 2 5 Press to switch on the front work lights The light in the switch comes on with the work lights Rear Window Wash Wipe if fitted Press down to switch on the rear window wiper Press further down for window wash The switch will spring back to the wipe position when you release it Rear Work Lights if fitted Press to switch on the rear work lights The a work lights will come on only after the side C lights are switched on
82. igher voltage supply will damage your machine s electrical system If you do not know the voltage of your booster slave supply then contact your JCB distributor for advice Do not attempt to jump start the engine until you are sure of the voltage of the booster slave supply 2 2 4 1 8800 1 Jump Start Procedure 1 The parking brake should have been engaged when the machine was last parked If it is not engaged engage it now Set all switches in the cab to off A DANGER Before lowering the attachments to the ground make sure that the machine and the area around it are clear of other people Anyone on or close to the machine could fall and be crushed by the attachments or get caught in the linkages 2 2 3 4 3 Lower the loader shovel to the ground if it is not already there It will lower itself under its own weight when you operate the lever Operate the lever carefully to control the rate of descent If your machine is fitted with hose burst protection valves you will not be able to lower the shovel In this case install the safety strut Connect the positive booster cable to the positive terminal on the machine battery Connect the other end of this cable to the positive terminal of the booster supply Connect the negative booster cable to a suitable point on the engine Start the engine OPERATION section A WARNING When the engine is running there are rotating parts in the engine compar
83. ing used as alternatives and extenders for mineral oil Fatty Acid Methyl Esters must conform to certain standards to be of acceptable quality just as mineral oils do at present Consult your JOB distributor for advice about the use of Fatty Acid Methyl Ester fuels as improper application may impair engine performance Petrol A WARNING Do not use petrol in this machine Do not mix petrol with the diesel fuel in storage tanks the petrol could rise to the top and form flammable vapours INT 3 1 6 Advice If you have to use non standard fuels contact your JCB distributor for advice on engine adjustments and oil change periods 4 WARNING Diesel fuel is flammable keep naked flames away from the machine Do not smoke while re fuelling the machine or working on the engine Do not refuel with the engine running There could be a fire and injury if you do not follow these precautions INT 3 2 2 Filling the Tank At the end of every working day fill the tank with the correct type of fuel This will prevent overnight condensation from developing in the fuel We recommend that you lock the fuel cap to prevent theft and tampering 391650 www masginisten net 126 MAINTENANCE www masginisten net FUEL SYSTEM continued Draining the Filter 1 2 Park the machine on firm level ground engage the parking brake and set the transmission to neutral Raise and block the loader arms Lower the backhoe to
84. itioning Switch if fitted Air can be directed to the front windscreen via the two vents D located on the front console Air can be controlled to the rear screen via vent E and to the floor via vents F and G On heater builds the fan has two speeds controlled by rocker switch A air conditioning builds have three speeds Rotate control B clockwise to increase the temperature Rotate anti clockwise to decrease the temperature 8800 1 Air Conditioning Controls To operate the air conditioning press switch C to the ON position the switch will be illuminated The air conditioning controls operate in the same manner as described for Heater Controls except cool de humidified air is directed via vents into the cab not heated air Rotate the control B anti clockwise to decrease the temperature from ambient to cold To obtain best results from the air conditioning system ensure that all doors and windows are closed www magxinisten net 37 OPERATION FIRE EXTINGUISHER when fitted Using the Fire Extinguisher The fire extinguisher should be inspected daily A WARNING Do not use the fire extinguisher in a confined space Make sure that the area is well ventilated during and after using the extinguisher 4 2 3 1 1 Remove extinguisher from its stowage bracket 2 Remove safety pin G 3 Aim directly at the fire from an upwind position if possible 4 Squeeze trigger H to operate
85. itted and secure b Make sure the hydraulic fluid filler cap A and fuel filler cap B are tightly closed We also recommend that you lock the filler caps 8800 1 www massinisten net 391650 23 OPERATION ENTERING LEAVING THE CAB Entering amp Leaving the Cab WARNING Entering and leaving the cab or canopy must only be made where steps and handrails are provided Always face the machine when entering and leaving Make sure the step s handrails and your boot soles are clean and dry Do not jump from the machine Do not use the machine controls as handholds use the handrails INT 2 1 7 1 Make sure the machine is stopped and correctly parked before entering or leaving the cab When you get on and off the machine always maintain a three point contact with the handrails and step as shown at A Do not use the machine controls or steering wheel as handholds 391460 Loader Control Lever Lock if fitted To prevent the loader arms and the backhoe from being accidentally operated when the driver is entering or leaving the cab or driving on the highway safety locking pins X can be installed Always fit the locking pin before leaving the cab Only remove the locking pin when you are correctly seated inside the cab Put the pins in their stowage position during machine operation This will prevent the pin from being misplaced 393540 www maskinisten net 24 OPERATION DOOR AND WINDOWS
86. jobs If these jobs are to be done well and safely you must know the machine its controls and its safe operation It is not a training manual on the art of loading If you are a new operator get yourself trained in the skills of using a backhoe loader before trying to work with it If you don t you will not do your job well and you will be a danger to yourself and others 137100 www maskinisten net 2 INTRODUCTION www massinisten net THE JCB 2CX BACKHOE LOADER Machine Description The backhoe loader is a self propelled wheeled machine with a main structural support designed to carry both a front mounted bucket loading mechanism and a rear mounted backhoe When used in the backhoe mode the machine normally digs below ground level with bucket motion towards the machine the backhoe lifts swings and discharges material while the machine is stationary When used in the loader mode the machine loads or excavates through forward motion of the machine and lifts transports and discharges material FUEL FILLER CAP LOADER ARM SHOVEL 393841 STABILISER LEG 393842 INTRODUCTION SAFETY YOURS AND OTHERS All construction and agricultural equipment can be hazardous When a backhoe loader is correctly operated and properly maintained it is a safe machine to work with But when it is carelessly operated or poorly maintained it can become a danger to you the operator and others In t
87. ke sure the engine cannot be started while the hoses are open INT 3 1 11 1 A WARNING Hydraulic hoses Damaged hoses can cause fatal accidents Inspect the hoses regularly for Damaged end fittings Chafed outer covers Ballooned outer covers Kinked or crushed hoses Embedded armouring in outer covers Displaces end fittings INT 3 3 2 A WARNING Accumulators The accumulators contain hydraulic oil and gas at high pressure Prior to any work being carried out on the braking system they must be discharged by a JCB distributor as the sudden release of the hydraulic oil or gas may cause injury 7 1 1 4 www masginisten net 6 INTRODUCTION www masginisten net SAFETY CHECK LIST continued Maintenance Safety continued A WARNING Fluoroelastomeric Materials Certain seals and gaskets e g crankshaft oil seal on JCB machines contain fluoroelastomeric materials such as Viton Fluorel and Technoflon Fluoroelastomeric materials subjected to high temperatures can produce highly corrosive hydrofluoric acid THIS ACID CAN SEVERELY BURN New fluoroelastomeric components at ambient temperature require no special safety precautions Used fluoroelastomeric components whose temperatures have not exceeded 300 C require no special safety precautions If evidence of decomposition e g charring is found refer to the next paragraph for safety instructions DO NOT TOUCH COMPONENT OR SURROUNDING AREA Used fluoroelastomeric compon
88. ked lights are extinguished and switch off any engines which may be running You are strongly advised to make sure that the safety arrangements on site comply with the local laws and regulations concerning work near buried gas pipes 2 2 6 1 1 8800 1 A WARNING Hillsides Operating the machine on hillsides can be dangerous if proper precautions are not taken Ground conditions can be changed by rain snow ice etc Check the site carefully Operate in first gear on hillsides when applicable keep all attachments low to the ground Never coast down a hill with the engine off or the transmission in neutral INT 2 2 7 A WARNING Communications Bad communications can cause accidents Keep people around you informed of what you will be doing If you will be working with other people make sure any hand signals that may be used are understood by everybody Work sites can be noisy do not rely on spoken commands INT 2 2 3 A WARNING Practice You or others can be killed or seriously injured if you do unfamiliar operations without first practising them Practice away from the work site on a clear area Keep other people away Do not perform new operations until you are sure you can do them safely INT 2 1 1 amp WARNING Banks and Trenches Banked material and trenches can collapse Do not work or drive too close to banks and trenches where there is danger of collapse INT 2 2 5 www maskinisten net 68 OPERATION WORKIN
89. l Changing the coolant sess CONTENTS www mastinisten net Page 101 101 101 101 101 101 102 105 106 106 106 107 107 108 108 108 109 109 109 110 110 114 117 118 119 119 119 121 120 121 122 122 122 124 123 123 124 8800 1 Page F el system teet 125 127 Types Of f el uon eene dtu 125 Euel standards eene Bene 125 Low temperature fuels seusssss 125 dio 125 Filling the tank esie ches 125 Draining the fuel filter nnn 126 Changing the filter element 126 Draining cleaning the sediment bowl 127 Bleeding the fuel system nn 127 Syncro shuttle transmission 128 Checking the oil level sees 128 Changing the oil and filter 128 Brakes uiuere eas 129 Parking brake adjustment 129 Checking the foot brake fluid level 129 PKS once en ee serie MEE 130 131 Checking the differential oil level 130 Changing the differential oil 130 Checking the hub oil levels 131 Changing the hub oil eseeeeeeesse 131 Hydraulic system Checki
90. l from the rolled forward position into the digging position quickly and easily When you select Return To Dig a switch on one of the loader arms cuts off the hydraulic pressure immediately the shovel reaches the correct angle for digging To select Return To Dig pull the lever F to the left as far as it will go You will feel a slight pressure on the lever as it passes through the Roll Back position When the shovel stops rolling bring the lever back into the central position 381660 391920 www magisinisten net 41 OPERATION LOADER CONTROLS continued 6 in 1 Clamshovel On machines fitted with a 6 in 1 clamshovel there is a second control lever next to the standard one On these machines the standard lever operates as described earlier The second lever operates the clam on the 6 in 1 clamshovel The two levers can be operated at the same time to produce combined loader actions The lever movements and their effects on the shovel are shown on a plastic decal located close to the lever Open Clam To open the clam E push the lever forward Close Clam To close the clam F pull the lever back 381490 391930 8800 1 Auxiliary Spool When fitted the detent provides a lock position for the auxiliary spool located in the loader valve block The spool is locked in position by a magnet this means that hydraulic fluid from the pump is continuously fed to the attachment mounted on the loa
91. le 2 2 4 5 1 Enter the machine Fasten your seat belt and park the machine on a level dry surface 2 Fully apply the parking brake 1 3 Lock the brake pedals together 4 Start the engine and raise the attachments to the appropriate travelling position 5 Select fourth gear 2 6 Push down hard on foot brake pedal 4 7 Select forward drive 5 A WARNING If the machine starts to move during the following test immediately apply the foot brakes and reduce the engine speed 2 2 5 1 Test the parking brake as follows 8 Move the parking brake lever fractionally forward until the warning light 6 is just extinguished 9 Slowly release the foot brake pedal 4 10 f the machine has not moved use the accelerator pedal to gradually increase the engine speed to 1500 RPM The machine should not move 11 Do not do this test for longer than 20 seconds 12 Reduce the engine speed to idle and select neutral 5 13 Return the park brake lever 1 to the fully on position from its partially applied position 14 Lower attachments and stop the engine 15 If the machine moved during this test adjust the parking brake and repeat the test See Parking Brake Adjustment MAINTENANCE Section 8800 If you have any queries concerning this test procedure or parking brake adjustment consult your local JCB distributor A WARNING Do not use a machine with a faulty parking brake 3 2 3 10 A CAUTION Non approved modifications
92. locks at the front and rear of the trailer wheels 2 Move the Machine Onto the Trailer a Make sure the ramps are correctly in place and secure b Set the loader shovel and backhoe as in Preparing For Road Travel OPERATION section Carefully drive the machine onto the trailer Engage the parking brake and set the drive to neutral When the machine is safely in position release the boom lock lower the loader shovel and backhoe onto the trailer Lower the stabilisers f Position boom and fit slew lock as shown at A see note Note If for any reason the slew lock can not be fitted then the bucket must be securely lashed to the trailer bed as shown at B if no bucket is fitted then secure the dipper end to the trailer bed Check that the overall height of the load is within regulations Adjust if necessary h Switch off the engine j Secure the cab k Cover the exhaust stack g Anchor the Machine Put blocks at the front and rear of all four tyres Anchor the machine to the trailer with suitable chains through the front attachment points and over the rear frame Measure the Machine Height Measure the maximum height of the machine from the ground Try to make sure the truck driver knows the clearance height before he drives away S227611 8800 1 www masginisten net 101 MAINTENANCE SERVICE REQUIREMENTS Introduction Owner Operator Support Your machine has been design
93. lower the rear of the seat lift the control lever Allow the seat to move into position and then release the lever Make sure the seat has locked in position Height and Slope front To raise or lower the front of the seat lift the control lever Allow the seat to move into position and then release the lever Make sure the seat has locked in position il S223680 8800 1 www maskinisten net 28 OPERATION www magginisten net SEAT BELT Fasten the Seat Belt Release the Seat Belt 1 Sit correctly in the seat Pull the belt from its reel 1 Press button C and pull the male fitting A from the holder in one continuous movement buckle 2 Push the male fitting A into the buckle B until it 2 Letthe seat belt retract into its reel holder latches into position Make sure the seat belt is not twisted and that it is over your hips not your stomach Check the Seat Belt is Operating Correctly Note If the belt locks before the male fitting A has been engaged allow the belt to fully retract in its reel holder and then try again The inertia mechanism may lock if you pull 1 Sit correctly in the seat and fasten the seat belt as the belt too sharply or if the machine is parked on an described incline In such cases ease the belt gently from its reel holder 2 Take hold of the seat belt as shown at D and tug The seat belt should lock A WARNING If the seat belt does not lock when you check if the seat belt is o
94. ly to keep the kingpost vertical to the rails Tighten the Clamps Once the kingpost is in the position you want tighten the hydraclamps and operate boom up for 2 3 seconds Push knob B fully down to tighten the hydraclamps 8800 1 www maskinisten net S238410 227521 74 OPERATION www masxinisten net WORKING WITH THE BACKHOE continued Lifting with the Backhoe The owner and or operator must make sure that he fully understands the laws and regulations concerning the use of the JCB Backhoe Loader as an earthmover and as a crane Consult your JCB distributor for further information If your machine has not been fitted with an approved lifting point such as a hook or shackle A then it must not be used as a crane Use the machine for earthmoving purposes only Your machine may be used as a crane if it has been fitted with an approved lifting point such as a hook or shackle if it has been tested plated and certified for its safe working load and if all other regulation requirements have been met consult your JCB distributor A WARNING Before lifting a load with the backhoe read the following Always use lifting tackle which is strong enough and in good condition Check the load weight before choosing the lifting chains A bucket should be fitted when lifting with the backhoe Check that the load is not greater than the safe working load for the bucket Lower the stabilisers to take the weight off t
95. mum Travel is Obtained 7 Stop the Engine Remove the starter key 8 Move the Setting Lever to LOCK Position a Move the setting lever A to the LOCK position L as shown b Close the bonnet 9 Repeat Steps 1 to 8 if necessary A DANGER The steering setting lever must be in the FULLY LOCK position before driving the machine failure to do so will result in a loss of steering The setting lever must not be removed or modified 5 2 6 6 8800 1 www magtinisten net 388450 141 MAINTENANCE www magiinisten net FLUIDS LUBRICANTS CAPACITIES AND SPECIFICATIONS Note New engines DO NOT require a running in period The engine machine should be used in a normal work cycle immediately glazing of the piston cylinder bores resulting in excessive oil consumption could occur if the engine is gently run in Under no circumstances should the engine be allowed to idle for extended periods e g warming up without load Engines of new machines are filled at the factory with JCB 10W 30 Multigrade oil This oil should be drained after the first 100 hours operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart JCB 10W 30 Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the machine After the first 100 hours operation it is essential that the 10W 30 oil is replaced by the lubricant recommended below ITEM Fuel
96. n 85 at 350 C 662 F Cetane Number Indicates ignition performance Fuel with a low cetane number can cause cold start problems and affect combustion Viscosity Is the resistance to flow If this is outside limits the engine performance can be affected Density Lower density will reduce engine power Higher density will increase both engine power and exhaust smoke Sulphur High sulphur content can cause engine wear High sulphur fuel is not normally found in North America Europe or Australia If you have to use high sulphur fuel you must also use a highly alkaline engine lubricating oil or change the normal oil more frequently Distillation This indicates the mixture of different hydrocarbons in the fuel A high ratio of lightweight hydrocarbons can affect the combustion characteristics Fuel Standards Consult your fuel supplier JCB distributor about the suitability of any fuel you are unsure of Low Temperature Fuels Special winter fuels may be available for engine operation at temperatures below 0 C 32 F These fuels have a lower viscosity They also limit wax formation in the fuel at low temperatures Wax forming in the fuel can stop the fuel flowing through the filter Flow improvers may also be available These can be added to the fuel to reduce wax formation 8800 1 Fuel resources such as Rape Methyl Ester and Soybean Methyl Ester collectively known as Fatty Acid Methyl Esters are be
97. n cancer Do not handle used engine oil more than necessary Always use barrier cream or wear gloves to prevent skin contact Wash skin contaminated with oil thoroughly in warm soapy water Do not use petrol diesel fuel or paraffin to clean your skin INT 3 2 3 1 Do Steps 1 to 3 of Checking the Oil Level 2 Remove the Right Hand Side Panel See Engine Panels MAINTENANCE section 3 Drain the Oil a Place a container that can hold at least 12 litres 3 gal beneath the engine To catch the oil b Remove drain plug C and its O ring Let the oil drain out then clean and refit the drain plug with a new O ring Tighten to 34 Nm 25 Ibf ft 4 ChangetheFilter a Unscrew the filter canister D remember that it will be full of oil b Check that the filter head adapter is secure Clean the filter head Add clean engine lubricating oil to the new filter canister Allow enough time for the oil to pass through the filter element e Smear the seal E on the new filter with oil Screw in the new filter canister hand tight only 2 0 5 Fill the System Fill the engine to the max mark on the dipstick with new oil through the filler See Fluids Lubricants Capacities and Specifications MAINTENANCE section for recommended oil grades Wipe off any spilt oil Check for leaks Make sure the filler cap is correctly refitted 6 Obtain Oil Pressure Make sure the engine will not start and turn the starter switch to operate the starter motor
98. nd the engine Check the fan belt regularly 77 OPERATION www maskinisten net MOVING A DISABLED MACHINE Preparation for Towing Do not tow a machine unless there is no alternative Remember that further damage might be caused to the machine by towing it If at all possible repair the machine where it stands If the machine must be towed read the following CAUTIONS and WARNINGS and use the procedure given here A CAUTION Towing a machine too far or too fast can damage the transmission Do not tow the machine further than one mile Use a trailer for greater distances When towing prepare the machine as described below and do not travel faster than 25 kph 15 mph Failure to comply will result in lack of lubrication and seizure of the gearbox Use a rigid draw bar If a towing chain must be used then use two towing vehicles One towing vehicle should be coupled to the front of disabled machine The other towing vehicle should be coupled to the rear of disabled machine to provide braking power The towing vehicle s must have enough pulling and braking power to move and stop the machine 2 2 7 3 1 1 Engage the parking brake 2 Setthe gear lever to neutral syncro shuttle machines only or forward reverse lever to neutral on powershift machines 3 Prepare the machine for travel If the engine cannot be run the backhoe loader and stabilisers must be hoisted into their transport positions and secured The procedu
99. ner or the rain cap removed If the pre cleaner is more than a third full of dust empty it 1 Remove the Cover Unscrew the wingnut A and lift off the cover B 2 Empty and Clean the Bowl Carefully remove the dust bowl C and empty out the dust Make sure the dust does not fall into the air filter intake Wipe the bowl clean Remove oil or grease by washing in hot water with a little detergent Dry the bowl before refitting it 3 Fitthe Bowl Carefully set the bowl in position on the air filter Fit and tighten the wingnut 8800 1 www maspinisten net 111320 www maskinisten net 121 MAINTENANCE ENGINE AIR FILTER continued Changing the Elements A CAUTION 4 Depress clips B and lift off cover C Remove outer element D Take care not to tap or knock the element The outer element must be renewed immediately if the If the inner element is to be changed lift up pulls E warning light on the instrument panel illuminates and remove inner element F 2 3 3 1 lean inside the canister H cover C and dust valve J Note Do not attempt to wash or clean the elements they TUR ux i yen e USB d MUSE Only De renewed 6 Insert the new elements into the canister pushing them firmly in so that seals G and K are fully seated Fit cover C with dust valve J at the bottom Push the cover firmly into position and make sure it is secured by clips B Note Do not run the engine with the dust valve J removed Note A new inner elemen
100. ng the fluid level esses 132 Changing the filter element ssse 133 Electrical system Eg E 134 pee 134 Link BOX FUSOS 4 retenta iati ient 135 BUDS otic terere etn irte eee eos po eoe edenda 135 Battery Warning Symbols eeeeeeee 136 First aid electrolyte sessessssss 137 Checking the electrolyte level 137 Cab heater Changing the filter 138 Windscreen washer eeren 138 Stabiliser legs 4444004444 nn 139 Wear Pads etra peor ie c Se Rea a 139 Wear Pad Adjustment eeeeseeeess 139 Aligning the road wheels 140 Fluids lubricants capacities and specifications Capacities and Lubricants sse 141 Coolant mixtures zuunnsnnnnnsennnnnennnnnn nennen ennnnnn 142 OPTIONAL ATTACHMENTS Introduction otra ee 151 Attachments available for your machine 151 Quick Release Couplings Quick release couplings do s amp don ts Connecting quick release couplings Disconnecting quick release couplings Excavator Quick Hitch Installing the quick hitch ssssss Removing the quick hitch uuuss Installing excavator quick hit
101. ns MAINTENANCE section Remove fill level plugs C Allow time for the oil to drain out Set OIL LEVEL marks to the horizontal There is a tolerance of 5 mm 0 2 in above or below the horizontal Fill the hubs with recommended axle oil through the fill level holes C See Fluids Lubricants Capacities and Specifications MAINTENANCE section Oil should be level with the bottom of the fill level hole Clean and refit fill level plugs C 209320 www magkinisten net 132 MAINTENANCE www massinisten net HYDRAULIC SYSTEM A WARNING Fine jets of hydraulic fluid at high pressure can penetrate the skin Do not use your fingers to check for hydraulic fluid leaks Do not put your face close to suspected leaks Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid If hydraulic fluid penetrates your skin get medical help quickly INT 3 1 10 1 Checking the Fluid Level 1 Prepare the Machine Position the machine on level ground Set the loader shovel on the ground Raise the boom swing in the dipper and close the bucket Stop the engine Remove the starter key 2 Check the Level Look at the fluid level in the plastic glass A The level should be at the red mark or above If the fluid is cloudy water or air has entered the system Water or air in the system could damage the hydraulic pump Contact your JCB distributor if the fluid is cloudy 3 Add Oil I
102. nt Check e e e e e Warning Lights Check e e e e e Lights and Instruments Check e e e e e Air Conditioning if fitted Check e e e e e Starter Motor Check e Alternator Output Check e Wipers Check e e e Heater Check e e BRAKES Foot Brake Operation Check Parking Brake Operation Check Servo Operation if fitted Check BODYWORK AND FRAMEWORK Teeth and Side cutters Security Check CAB Seat Seat Belt Check e e e e e Glazing for Correct Fit Check e Locks and Keys Check Tool Kit and Handbooks Check PAINTWORK Condition Check e ATTACHMENTS Attachment Circuit Pressures Check e e e Attachment Operation Check e t Note First 100 Hours Service only or following major repair to be completed by your JCB Distributor Note Check for leaks every 50 hours check level if leaking Note Check the hydraulic fluid level with the loader and backhoe in the travel position Note Jobs which should only be done by a specialist are indicated by a Note If operating under arduous conditions change the engine oil filter every 250 hours Note Check tightness of wheel nuts every day for first week when machine is new thereafter every 50 hours Note Change outer element if warning Air Filter Blocked alarm sounds A new inner element must be fitted at latest every third time the outer element is changed Note After a major transmission repair th
103. ntact flush with water for 15 minutes If irritation persists get medical attention Swallowing If oil is swallowed do not induce vomiting Get medical advice Skin In the case of excessive skin contact wash with soap and water Spillage Absorb on sand or a locally approved brand of absorbent granules Scrape up and remove to a chemical disposal area Fires Extinguish with carbon dioxide dry chemical or foam Fire fighters should use self contained breathing apparatus Waste Disposal All waste products should be disposed of in accordance with all the relevant regulations The collection and disposal of used engine oil should be in accordance with any local regulations Never pour used engine oil into sewers drains or on the ground www massinisten net 103 MAINTENANCE www maskinisten net SERVICE SCHEDULES A badly maintained machine is a danger to the operator and the people working around him Make sure that the regular maintenance and lubrication jobs listed in the service schedules are done to keep the machine in a safe and efficient working condition Apart from the daily jobs the schedules are based on machine running hours Keep a regular check on the hourmeter readings to correctly gauge service intervals Do not use a machine which is due for a service Make sure any defects found during the regular maintenance checks are rectified immediately 4 WARNING Maintenance Maintenance must be done by suit
104. nto rubber socket E To close the window pull firmly to disengage knob D from rubber socket E Swing the window closed and set lever C back on its pin Then close the window as described above S136650 www magxinisten net 25 OPERATION www maskinisten net DOORS AND WINDOWS continued Opening and Closing the Rear Window To open the rear window take a firm grip on the two handles A and press lever B on both sides to release the lock mechanism Pull the window towards the front of the machine and up as far as it will go Release lever B then make sure the window latches in the open position To close the window press lever B on both sides to release the lock mechanism then lower the window to the closed position Release lever B then make sure the window latches in the closed position S223620 RADIO CONSOLE Removing Installing the Radio If your machine has a radio fitted we suggest that you remove the radio from its carrier at the end of each working day To remove the radio gently pull radio carrier handle C To install make sure you have the radio positioned the correct way up Otherwise you may damage the connecting pins Gently push the radio into position 8800 1 26 OPERATION www masginisten net SEAT CONTROLS Option 1 Kab Type The operator s seat can be adjusted for your comfort A correctly adjusted seat will reduce operator fatigue Position the
105. ntre of the truck If the truck is two shovel widths long or more load the front of the truck first Do not dump the material in one sudden movement Roll the shovel forward in stages until it is empty Use the control lever to rock the shovel back and forth to loosen any sticky material A145500 8800 1 Getting the Machine Unstuck If the machine gets stuck in the trench use the shovel to free it set the drive in neutral then roll the shovel forward as shown Then select shovel Lower to raise the front wheels When the front wheels are free slowly roll the shovel back to push the machine backwards When the front wheels are on firm ground select reverse and drive clear A145411 www masginisten net 70 OPERATION WORKING WITH THE BACKHOE Operating Hints A WARNING Before you start using the backhoe you must convert the machine into a safe and stable working platform See Preparing to Use the Backhoe OPERATION section for details 2 2 6 4 1 To use the JCB Backhoe Loader efficiently and safely you must know the machine and have the skill to use it This handbook instructs you on the machine its controls and its safe operation It is not a training manual on the art of excavating If you are a new operator get yourself trained in the skills of using a JCB Backhoe Loader before trying to work with it If you don t you will not do your job well and you will be a danger to yourself and others If you
106. nts We recommend that all backhoe attachments be removed before travelling on the road However if the machine IS driven on the road with attachments fitted then the conditions listed under the headings Tucked in Travel Position and Central Protruding Position should be maintained Tucked in Travel Position 1 The attachments must not cause the maximum overall machine width to exceed 2 5m 8 2ft If any part protrudes beyond the outer edge of the rear frame it must be marked with red and white stripes to warn that a hazard exists 2 The boom lock must be securely fitted 3 In certain territories it will be necessary to fit a bucket crowd ram safety strut 4 The attachments must not protrude from the back of the machine by more than 1m 3 28ft If the attachments do protrude by more than 1m 3 28ft then a rear protrusion plate light must be fitted If the attachment is removed the tipping link must be Secured 5 Machine stability must be maintained 6 Therear stop tail indicator lights both sides must be clearly visible from the rear of the machine 7 The hydraulic clamps hydra clamps must be engaged Central Protruding Travel Position 1 The attachments must not affect machine stability For instance there must be at least 2096 of the total machine weight acting on the front axle 2 The backhoe must be set centrally on the rear frame and hydraulic clamping engaged 3 The boom lock must be securely fitted 4 In c
107. of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid If hydraulic fluid penetrates your skin get medical help immediately INT 3 1 10 1 a Stop the engine b Operate the auxiliary attachment control pedal this will release any hydraulic pressure trapped in the system c Fit the attachment hoses to the machine quick release couplings Refer to Quick Release Couplings in OPTIONAL ATTACHMENT section d Start the engine and operate the attachment for a few minutes to build up the hydraulic pressure e Switch off the engine and check for leaks take note of the safety warning 8800 1 www maskinisten net A356160 A356170 A356180 www maskinisten net 155 OPTIONAL ATTACHMENTS EXCAVATOR QUICK HITCH continued Removing Excavator Quick Hitch Attachments 1 Park the machine on firm level ground Engage the parking brake and set the transmission to neutral 2 Position the attachment so that it is approximately 150 mm 6 inches from the ground as shown at G 3 If the attachment is hydraulically operated disconnect the hydraulic hose s as follows A WARNING Fine jets of hydraulic fluid at high pressure can penetrate the skin Do not use your fingers to check for hydraulic fluid leaks Do not put your face close to suspected leaks Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid If hydraulic fluid p
108. of the engine Syncro Shuttle and drive axle s But remember if any of these units have been changed the serial number on the data plate may be wrong Check on the unit itself A WARNING Some parts of your machine have Warning Decals attached Before you fit a replacement part make sure it has its warning decal fixed in its correct position See Safety Decals in INTRODUCTION section Contact your distributor if the decal is missing 2 3 5 2 1 8800 1 109 MAINTENANCE ROPS FOPS STRUCTURE Checking the ROPS FOPS Structure amp WARNING The machine is fitted with a Roll Over Protection Structure ROPS and a Falling Objects Protection Structure FOPS You could be killed or seriously injured if you operate the machine with a damaged or missing ROPS FOPS If the ROPS FOPS has been in an accident do not use the machine until the structure has been renewed Modifications and repairs that are not approved by the manufacturer may be dangerous and will invalidate the ROPS FOPS certification INT 2 1 9 3 For assistance contact your JCB distributor Failure to take these precautions could result in death or injury to the operator Check the structure for damage Check that the mounting bolts are installed and undamaged Check the bolt torques Tighten them to the correct torque if necessary Torque tighten bolts A to 200 Nm 148 Ibf ft FIRE EXTINGUISHER when fitted Checking the Fire Extinguisher Check the fire e
109. op the engine as soon as it is safe to do so Do not use the machine until the fault is put right No Charge Red light and audible alarm Lights if the battery charging circuit fails while the engine is running The light should go out a few seconds after the engine is started Engine Oil Pressure Low Red light and audible alarm Lights if the engine oil pressure drops too far The light should go out when the engine is started Transmission Oil Pressure Low Red light and audible alarm Lights if the transmission oil pressure drops too far The light should go out when the engine is started Transmission Oil Temperature High Red light and audible alarm Lights if the transmission oil temperature rises too far Air Filter Blocked Red ight and audible alarm Lights if the engine air filter clogs up Engine Coolant Temperature High Red light and audible alarm f Lights if the engine coolant overheats AU Low Brake Pressure Red light and audible alarm In the event of a brake system hydraulic fault the red low brake pressure warning light will come on and an audible warning will sound You should immediately park the machine and contact your local distributor www magxinisten net 36 OPERATION AIR CONDITIONING AND HEATER CONTROLS Heater Controls The air conditioning and heater system is controlled by the following switches A Fan Speed Switch B Temperature Control Switch C Air Cond
110. ose residual hydraulic pressure trapped in the service hose line must be vented This is usually achieved by switching off the engine and then operating the attachment control lever several times Make sure the hose service line has been vented before connecting or removing hoses refer to the appropriate attachment information in this section Connecting Quick Release Couplings 1 Remove any residual hydraulic pressure trapped in the service line hose 2 Wipe the two faces of the male and female couplings and make sure they are clean 3 Make sure that ball C in the female coupling is located in one of its slots 4 Fit the male coupling into the female coupling To ensure that the coupling is not accidentally released rotate sleeve E one quarter turn and make sure that the locking ball C does not align with slot D Disconnecting Quick Release Couplings 1 Release any residual hydraulic pressure trapped in the service line hose Align slot D with ball C Pull back sleeve E to release the coupling S169490 www massinisten net 153 OPTIONAL ATTACHMENTS EXCAVATOR QUICK HITCH The Excavator Quick Hitch is fitted to the dipper as shown The Quick Hitch permits rapid removal and installation of the bucket and other attachments It is mechanically operated and does not require any hydraulic connections Read the following pages for instructions on how to correctly install and remove the Quick Hitch assembly and its a
111. osition Take extra care to avoid damage to the machine 3 4 1 4 Attachments Available for Your Machine These attachments will help increase the productivity of your machine for more information contact your JCB Distributor General Purpose Bucket Grading Bucket General Purpose Shovel Remember do not operate attachments until you have read and fully understand the attachment operating instructions www maskinisten net 152 OPTIONAL ATTACHMENTS QUICK RELEASE COUPLINGS Flat face quick release couplings allow the operator to remove and install attachments swiftly and efficiently Generally your machine pipework will have female couplings A fitted and the optional attachment hoses will have male couplings B fitted The quick release couplings should be trouble free and relatively easy to connect and disconnect provided they are kept clean and used correctly The recommendations listed below should always apply when using flat face quick release couplings Finally please read the correct fitting and releasing procedures before installing or removing any optional attachment fitted with quick release couplings Quick Release Couplings Do s and Don ts DO wipe the two faces of the couplings and make sure that they are clean before connecting DO make sure the outside sleeve female coupling is pulled back when disconnecting DO connect and disconnect a new coupling two or three times to work the PTFE seals
112. ot rush the job of learning Take your time and Pay particular attention to all safety messages They are take it safely there to warn you of possible hazards Do not just read them think about what they mean Understand the Remember hazards and how to avoid them BE CAREFUL If there is anything you do not understand ask your JCB distributor He will be pleased to advise you BE ALERT When you have learned where the driving controls are and BE SAFE what they do practice using them Practice driving the machine in a safe open space clear of other people Get to know the feel of the machine and its driving controls Move on to the attachment controls only when you can drive the machine confidently and safely BEFORE ENTERING THE CAB The following checks should be made each time you c Make sure the cab step and handholds are clean return to the machine after leaving it for any period of time and dry We advise you also to stop the machine occasionally during long work sessions and do the checks again d Clean all safety decals Replace any that are missing or cannot be read All these checks concern the serviceability of the machine Some concern your safety Get your service engineer to 2 Check for Damage check and correct any defects a Inspect the machine generally for damaged and WARNING missing parts Walking or working under raised attachments can be hazardous You could be crushed by the attachments or get caught in t
113. ou get the machine or its attachments too close to electrical power cables You are strongly advised to make sure that the safety arrangements on site comply with the local laws and regulations concerning work near electric power lines Buried Electric Power Cables Before you start using the machine check with your electricity supplier if there are any buried power cables on the site Overhead Electric Power Cables There is a minimum clearance required for working beneath overhead power cables You must obtain details from your local electricity supplier 2 2 5 4 A WARNING Reworking Old Sites There could be dangerous materials such as asbestos poisonous chemicals or other harmful substances buried on the site If you uncover any containers or you see any signs of toxic waste stop the machine and advise the site manager immediately 2 2 5 5 A WARNING Communications Bad communications can cause accidents If two or more people are working on the machine make sure each is aware of what the others are doing Before starting the engine make sure the others are clear of the danger areas examples of danger areas are the rotating blades and belt on the engine the attachments and linkages and anywhere beneath or behind the machine People can be killed or injured if these precautions are not taken INT 3 1 5 A WARNING Safety Barriers Unguarded machines in public places can be dangerous In public places or where your
114. owing 1 Radiator Enclosure Remove all combustible material from the radiator enclosure To gain access loosen and remove retaining bolts A and then remove the protection mesh B 2 Engine Compartment Do not allow debris to accumulate around the engine pay particular attention to the exhaust area remove all combustible material 0000 000000000000 00000000000 W 0000000 391690 www maskinisten net 108 MAINTENANCE SEAT BELT Checking the Seat Belt Condition and Security amp WARNING When a seat belt is fitted to your machine replace it with a new one if it is damaged if the fabric is worn or if the machine has been in an accident Fit a new seat belt every three years 2 3 1 7 1 Inspect the seat belt for signs of fraying and stretching Check that the stitching is not loose or damaged Check that the buckle assembly is undamaged and works correctly Check that the belt mounting bolts are undamaged correctly fitted and tightened www masginisten net OBTAINING REPLACEMENT PARTS We recommend you fit only JCB Genuine Parts A Backhoe Loader Parts Book will help you identify parts and order them from your JCB distributor Your distributor will need to know the exact model build and serial number of your machine The machine s serial number is stamped on a data plate See Identifying Your Machine INTRODUCTION section The data plate also shows the serial numbers
115. p torque converter oil cooler and hoses 3 Stop the engine wait approximately one minute Recheck the oil level and if required fill to dipstick level Changing the Oil and Filter amp CAUTION When the strainer is removed oil will gush out Keep to one side when you remove the strainer 2 3 4 1 1 Park the machine on level ground Engage the parking brake Lower the attachments to the ground Stop the engine Remove the starter key Disconnect the battery 2 Place a container that can hold at least 20 8 litres 4 6 gal beneath the machine To catch the oil Remove bolts D Pull out the strainer E and its gasket F 3 Clean the strainer with a suitable solvent Follow the solvent manufacturer s instructions on safety 4 Fit the strainer and a new gasket F Apply JCB Threadlocker and Sealer to bolts D before fitting and tightening them Torque tighten the bolts to 10 Nm 7 Ipf ft 5 Unscrew and remove the filter B Fit the new filter 5 1 Smear seal C with transmission oil 5 2 Screw the filter on until it just contacts the filter head 5 8 Turn the filter at least another 3 4 of a turn 6 Fill the system with new oil through the dipstick filler A Do not fill past the top mark on the dipstick Note Fit only a genuine supplied JCB filter otherwise damage to the system may be incurred through contamination S175870 S175860 www masginisten net 129 MAINTENANCE BRAKES
116. perating correctly do not drive the machine Get the seat belt repaired or replaced immediately 2 2 2 1 S187820 8800 1 29 OPERATION www magginisten net ENGINE AND DRIVE CONTROLS SWITCHES AND INSTRUMENTS Steering wheel Instrument panel Steering column switch Engine starter stop switch Gear lever Accelerator pedal Hand throttle lever Parking brake lever Brake pedal Console switches Forward reverse lever and horn OONOORWODND a 20 4 3 c A 4 f al 391811 30 OPERATION ENGINE AND DRIVE CONTROLS SWITCHES AND INSTRUMENTS continued Controls A WARNING When driving the machine use only the accelerator pedal to control the engine speed Do not use the hand throttle lever to set the engine speed while driving 2 2 2 2 1 Gear Lever To select a gear move the lever as shown on the shift pattern When the machine is stationary make sure that the forward reverse lever is at neutral N and the engine at idle before selecting a gear The machine can be moved off in any gear depending on ground conditions To change gear on the move a Depress the transmission dump switch A on the gear lever b Select the new gear c Release the transmission dump switch A 2 Accelerator Pedal Push this pedal down to increase engine speed Let the pedal up to reduce engine speed With your foot off the pedal the engine will idle 700 750 rev min
117. ping too far from the excavation Dump close to the start dig position Swing the bucket back to the excavation and start the next dig Note Do not use the side of the excavation to stop the bucket This could damage the machine Backfill the excavation by loading the bucket with soil from the pile Do not push the soil with the side of the bucket 8800 1 www massinisten net S182460 S182470 S182480 73 OPERATION WORKING WITH THE BACKHOE continued Sideshifting the Backhoe Note Before sideshifting the backhoe make sure that the kingpost rails are clear of debris 1 Set the Machine Level and Stable Use the stabilisers to set the machine level and stable with the kingpost A vertical Position the Backhoe Rest the bucket on the ground straight behind the machine Release the Clamps Lift knob B fully up to release the hydraclamps Loosen the Kingpost To loosen the kingpost on its rails operate the boom up and down a few times Position the Backhoe Raise and slew the backhoe directly to one side of the machine as shown at C Slew to the left if you want to sideshift to the right Slew to the right if you want to sideshift to the left Set the bucket on the ground with the dipper at 90 to the boom as shown Sideshift Open the bucket As the bucket opens the kingpost will be pushed across the back of the machine If the kingpost A sticks in mid travel raise or lower the boom slight
118. r no circumstances should the engine be allowed to idle for extended periods e g warming up without load 391811 www maskinisten net 55 OPERATION JUMP STARTING THE ENGINE A WARNING Do not use a battery if its electrolyte is frozen To prevent the battery electrolyte from freezing keep the battery fully charged Do not try to charge a frozen battery or jump start and run the engine the battery could explode Batteries produce a flammable gas which is explosive do not smoke when checking the electrolyte levels When jump starting from another vehicle make sure the two vehicles do not touch each other This prevents any chance of sparks near the battery Switch off all circuits which are not controlled by the starter switch Do not connect a booster slave supply directly across the starter motor Doing this by passes the neutral gear safety switch If the engine is in gear it may runaway and kill or injure bystanders Use only sound jump leads with securely attached connectors Connect one jump lead at a time Check which battery terminal is positive before making any connections Keep metal straps and jewellry away from the jump lead connectors and the battery terminals an accidental short could cause serious burns and damage equipment This machine has a 12 volt negative earth electrical system The booster slave supply must not be higher than 12 volts Using a h
119. re for doing this will depend on the machine s condition and its hydraulic circuits For this reason you should contact your JCB Distributor for help and advice before attempting this work 8800 1 4 Attach the drawbar to a suitable location A WARNING Block the loader arms before attaching the draw bar 2 2 7 4 The machine is now ready for towing Make sure you understand what the towing driver will be doing Obey his instructions and all relevant regulations Also note that if the engine cannot be started the effort required to steer the machine is greatly increased 78 OPERATION TRANSPORTING THE MACHINE The safe transit of the load is the responsibility of the transport contractor and driver Any machine attachments or parts that may move during transit must be adequately secured 5 2 5 9 Note Before transporting the machine make sure you will be obeying the rules and laws of all the areas that the machine will be carried through Make sure that the transporting vehicle is suitable See SPECIFICATION section for the dimensions of your machine 4 WARNING Before moving the machine onto the trailer make sure that the trailer and ramp are free from oil grease and ice Remove oil grease and ice from the machine tyres Make sure the machine will not foul on the ramp angle See SPECIFICATION section for the minimum ground clearance of your machine 2 2 7 5 1 Block the Transporter Wheels Place b
120. re should be taken to ensure that water does not enter the breather UNDER NO CIRCUMSTANCES must the rear axle breather be blanked off as this could cause a reduction in brake efficiency Limited Slip Differential LSD This is an option which can be specified on some machines to enhance traction in difficult conditions This is achieved by transferring a high proportion of the available driving torque from the spinning wheel to the gripping wheel The limited slip differential operates automatically and should not be confused with differential locks Wheel slip is an indication that the limited slip limit has been reached On high traction surfaces concrete etc noise and judder may be experienced when the LSD is operating particularly on full steering lock The level of noise depends on the weight of the machine the ground conditions and steering angles Noise in the LSD is not an indication of axle damage 8800 1 Re aligning the Road Wheels A WARNING Over a long period of time the front and rear axles may get slightly out of phase At the start of each working period before travelling on public roads and at least once a day or if having difficulty in steering check and if necessary re align the road wheels Failure to re align the road wheels at least once per day may mean a reduction in steering effectiveness This can lead to tyre scuffing and difficulty in steering a straight line 5 2 6 4 The road wheels mus
121. re there is good ventilation If possible fit an exhaust extension If you begin to feel drowsy stop the machine at once Get out of the cab into fresh air INT 2 1 10 6 Start the Engine Note If the outside temperature is low 0 C 32 F or below turn the starter switch key to the H position for 15 20 seconds to warm the engine induction manifold a Slightly depress accelerator pedal C b Turn starter key D fully clockwise to HS to start the engine Note If the engine has not started after 20 seconds release the starter switch Wait two minutes before attempting another start This will allow the starter motor to cool down c Release the key as soon as the engine starts d Ease off on the accelerator pedal to reduce engine speed 8800 1 7 Check the Warning Lights Once the engine has started check that all the warning lights have gone off Do not race the engine until the oil pressure low light has gone out Check that the audible alarm is silent Note If any warning lights fail to go off or come on while the engine is running stop the engine as soon as it is safe to do so 8 Warm Up the Hydraulics Operate the backhoe a few times to help warm up the hydraulic system Note New engines DO NOT require a running in period The engine machine should be used in a normal work cycle immediately glazing of the piston bores resulting in excessive oil consumption could occur if the engine is gently run in Unde
122. red if you do not wear the proper clothing Loose clothing can get caught in the machinery Wear protective clothing to suit the job Examples of protective clothing are a hard hat safety shoes safety glasses a well fitting overall ear protectors and industrial gloves Keep cuffs fastened Do not wear a necktie or scarf Keep long hair restrained INT 1 3 6 A WARNING Machine Modifications This machine is manufactured in compliance with legislative and other requirements It should not be altered in any way which would affect or invalidate any of these requirements For advice consult your JCB Distributor Reference should also be made to Optional Attachments section where appropriate INT 1 3 10 8800 1 A WARNING Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs Do not consume alcoholic drinks or take drugs before or whilst operating the machine or attachments Be aware of medicines which can cause drowsiness _ A CAUTION Passengers Passengers in or on the machine can cause accidents The JCB Backhoe Loader is a one man machine Do not carry passengers INT 2 2 2 amp WARNING Raised Attachments Raised attachments can fall and injure you Do not walk or work under raised attachments unless they are safely blocked INT 1 3 8 A CAUTION Regulations Obey all laws work site and local regulations which affect you and your machine INT 1 3
123. rolyte Do the following if electrolyte GETS INTO YOUR EYES Immediately flush with water for 15 minutes always get medical help IS SWALLOWED Do not induce vomiting Drink large quantities of water or milk Then drink milk of magnesia beaten egg or vegetable oil Get medical help GETS ONTO YOUR SKIN Flush with water remove affected clothing Cover burns with a sterile dressing then get medical help 5 3 4 3 1 8800 1 Checking the Electrolyte Level Maintenance free batteries used in normal temperate climate applications should not need topping up However in certain conditions such as prolonged operation at tropical temperatures or if the alternator overcharges the electrolyte level should be checked as described below 1 Using starter key turn the key clockwise to unlock the battery cover A lift and remove the cover B Remove the cell covers Look at the level in each cell The electrolyte should be 6 mm 1 4 in above the plates Top up if necessary with distilled water or de ionized water Refit the cell covers and battery cover A WARNING Do not top the battery up with acid The electrolyte could boil out and burn you 2 3 4 6 391470 391480 www magkinisten net www magginisten net 138 MAINTENANCE CAB HEATER Changing the Recirculation Filter 1 Renew the Filter Remove screws A filter cover B and filter C Insert a new filter into the filter cover and refit the filter cover
124. rom lock to lock This will ensure full penetration Total 9 Grease Points 99 NIS CS aS II oo 9 atgan 391610 Rear Axle Total 8 Grease Points 8800 1 116 MAINTENANCE GREASING Propshafts Airmaster Driveshaft 6 Grease Points Read Greasing Daily for general information about greasing amp WARNING You will be working close into the machine for these jobs Lower the attachments if possible Remove the starter key and disconnect the battery This will prevent the engine being started Make sure the parking brake is engaged Chock all four wheels before getting under the machine 2 3 2 1 S175740 2 Grease Points Read Greasing Daily for general information about greasing 391770 8800 1 www masginisten net 117 MAINTENANCE GREASING Stabiliser Legs amp CAUTION Waxoyl contains turpentine substitute which is inflammable Keep flames away when applying Waxoyl Waxoyl can take a few weeks to dry completely Keep flames away during the drying period Do not weld near the affected area during the drying period Take the same precautions as for oil to keep Waxoyl off your skin Do not breathe the fumes Apply in a well ventilated area 5 3 1 9 Coat the stabiliser legs with Waxoyl 391680 8800 1 Extending Dipper amp CAUTION Waxoyl contains turpentine substitute which is inflammable Keep
125. s are fully up See Stabiliser Controls OPERATION section JA 381880 3060 1 60 OPERATION BOOM AND SLEW LOCKS Boom Lock We recommend that the boom lock and the slew lock be engaged before travelling on the road Check on a daily basis that the boom lock fully engages and secures the boom If the lock does not fully engage or disengage the boom stop A may need adjusting consult your JCB Distributor A WARNING You or others can be killed or seriously injured if you operate the control levers from outside the cab Operate the control levers only when you are correctly seated inside the cab INT 2 1 3 It is recommended that the slew lock be engaged before fitting the boom lock Engage the Boom Lock 1 Set the backhoe straight behind the machine rest the boom on the ground 2 Make sure that the boom lock B is fully raised if necessary lift control lever C to raise the lock 3 Close the boom ram raise the boom 4 Lower control lever C to lower the boom lock B make sure that the lock is fully engaged in the boom lugs 5 Lower the boom a little to tighten the lock Disengage the Boom Lock 1 Raise the boom a little to release the lock 2 Lift control lever C to raise the boom lock B 8800 1 www masisinisten net 391660 61 OPERATION BOOM AND SLEW LOCKS continued Slew Lock We recommend that the boom lock and the slew lock be engaged before travelling on the road
126. s detailed below 2 3 3 7 1 Park the machine on firm level ground engage the parking brake and set the transmission to neutral Raise and block the loader arms Lower the backhoe to the ground and stop the engine Set the starter key to the IGN position A WARNING Hot oil and engine components can burn you Make sure the engine is cool before doing this job 2 3 3 2 3 Operate the fuel lift pump priming lever X slowly for approximately two minutes The engine is now ready to start If the engine runs smoothly for a short time and then begins to run roughly or stops check again for air in the fuel system Check all seals and connections especially in the low pressure side of the system Note If no fuel is moved when the fuel lift pump priming lever X is operated then the pump diaphragm may have rested in a maximum lift position To move the diaphragm use the starter key to turn the engine then try the priming lever again S148070 www maskinisten net 128 MAINTENANCE SYNCRO SHUTTLE TRANSMISSION Checking the Oil Level amp WARNING Raised loader arms can drop suddenly and cause serious injury Before working under raised loader arms fit the loader arm safety strut 2 1 1 6 1 With the engine stopped fill the transmission to maximum mark on dipstick filler A Use only the recommended oil 2 Start and run the engine slowly for a period not exceeding five minutes This allows the oil to fill filter pum
127. s well as specific warnings Read all the safety statements regularly so you do not forget them Remember that the best operators are the safest operators Finally treat this handbook as part of the machine Keep it clean and in good condition Do not operate the machine without a handbook in the cab If there is anything you are not sure about ask your JCB distributor or employer Do not guess you or others could be killed or seriously injured The manufacturer s policy is one of continuous improvement The right to change the specification of the machine without notice is reserved No responsibility will be accepted for discrepancies which may occur between specifications of the machine and the descriptions contained in this publication INT 1 2 5 1 Units of Measurement In this handbook the S l system of units is used For example liquid capacities are given in litres The Imperial units follow in parenthesis for example 28 litres 6 gal 8800 1 Page Numbering The page numbering system in this handbook is not continuous There is a gap of a few pages between sections This allows for the insertion of new pages in later issues of the handbook Left Side Right Side In this handbook left A and right B mean your left and right when you are seated correctly in the machine This is so whether you are facing the loader front or the backhoe rear Using the Machine The 2CX range of machines can do many
128. se a tyre inflation cage and the correct equipment to do the job 1 Prepare the Wheel Before you add air to the tyre make sure it is correctly fitted on the machine or installed in a tyre inflation cage Prepare the Equipment Use only an air supply system which includes a pressure regulator Set the regulator no higher than 1 38 bar 20 Ibf in above the recommended tyre pressure See SPECIFICATION Section for recommended tyres and pressures for your machine Use an air hose fitted with a self locking air chuck and remote shut off valve Add the Air Make sure that the air hose is correctly connected to the tyre valve Clear other people from the area Stand behind the tread of the tyre while adding the air Inflate the tyre to the recommended pressure Do not over inflate S089571 8800 1 Checking the Roadwheel Tightness On new machines and whenever a wheel has been removed check the wheel nut torques every two hours until they stay correct Every day before starting work check that the wheel nuts are tight The correct torques are shown in the table below Front Rear Nm Ibf ft Nm Ibf ft 680 500 680 500 A WARNING If for whatever reason a wheel stud is renewed all the studs for that wheel must be changed as a set since the remaining studs may have been damaged 2 3 2 8 120 MAINTENANCE ENGINE AIR FILTER Cleaning the Pre Cleaner Note Do not run the engine with the filter pre clea
129. skinisten net 154 OPTIONAL ATTACHMENTS EXCAVATOR QUICK HITCH continued Installing Excavator Quick Hitch Attachments Note Various auxiliary attachments can be used with the Quick Hitch The following procedures show a bucket being installed removed 1 Set the attachment on firm level ground Use safe and correct lifting equipment to move the attachment If there is already an attachment fitted to the machine then see Removing Excavator Quick Hitch Attachments 2 Position the machine so that the Quick Hitch mounting area aligns with the attachment pivot pins Engage the parking brake and set the transmission to neutral 3 Engage the attachment a Put the Quick Hitch in the position shown at A make sure pin F has been REMOVED b Use the backhoe controls to engage slot B onto the pivot pin C of the attachment c Use the backhoe controls and roll the Quick Hitch forward Stop the movement when latch hook D has fully engaged on pivot pin E amp WARNING Make sure that the latch hook has fully engaged INT 3 1 10 1 d Fit the latch hook locking pin F secure with washer G and clip H Make sure that the latch hook has fully engaged 4 Ifthe attachment is hydraulically operated connect the hydraulic hose s as follows A WARNING Fine jets of hydraulic fluid at high pressure can penetrate the skin Do not use your fingers to check for hydraulic fluid leaks Do not put your face close to suspected leaks Hold a piece
130. ss and irritation Low viscosity oils are more likely to do this so take special care when handling used oils which might be diluted with fuel contamination Whenever you are handling oil products you should maintain good standards of care and personal and plant hygiene For details of these precautions we advise you to read the relevant publications issued by your local health authority plus the following Storage Always keep lubricants out of the reach of children Never store lubricants in open or unlabeled containers Handling New Oil There are no special precautions needed for the handling or use of new oil beside the normal care and hygiene practices Used Oil Used engine crankcase lubricants contain harmful contaminants Here are precautions to protect your health when handling used engine oil 1 Avoid prolonged excessive or repeated skin contact with used engine oils Apply a barrier cream to the skin before handling used engine oil 8800 1 Note the following when removing engine oil from skin a Wash your skin thoroughly with soap and water b Using a nail brush will help Use special hand cleansers to help clean dirty hands Never use petrol diesel fuel or paraffin for washing o Avoid skin contact with oil soaked clothing gt Don t keep oily rags in pockets g Wash dirty clothing before re use h Throw away oil soaked shoes First Aid Oil Eyes In the case of eye co
131. sten net 130 MAINTENANCE AXLES Checking the Differential Oil Level 1 Prepare the Machine Park the machine on level ground Engage the parking brake Set the transmission to neutral Lower the attachments to the ground Stop the engine and remove the starter key Check Add Oil Clean the area around the fill level plug A then remove the plug and its sealing washer Oil should be level with the bottom of the hole Add recommended oil if necessary See Fluids Lubricants Capacities and Specifications MAINTENANCE section for recommended oil Clean the plug and sealing washer before refitting them 391670 8800 1 Changing the Differential Oil 1 Prepare the Machine Park the machine on level ground Engage the parking brake Set the transmission to neutral Lower the attachments to the ground Stop the engine and remove the starter key Drain the Oil a Place a container of suitable size beneath plug B to catch the oil See Fluids Lubricants Capacities MMAINTENANCE section b Remove fill level plug A and drain plug B together with their bonded washers Allow time for the oil to drain out c Clean and refit drain plug B and a new bonded washer Tighten to 79 Nm 58 Ibf ft Fill with New Oil a Fill the axle with recommended axle oil through the fill level hole A Oil should be level with the bottom of the fill level hole See Fluids Lubricants Capacities and Specifications MMAINTENANCE se
132. t be aligned at least once per day refer to the section titled Re aligning the Road Wheels MAINTENANCE section A WARNING Reversing at high speeds can cause accidents Do not reverse in third or fourth if fitted gear with full throttle Always drive at a safe speed to suit working conditions INT 2 2 9 amp WARNING You and others can be killed or injured if you operate the forward reverse lever while travelling The machine will immediately reverse direction without warning to others Follow the recommended procedure for proper use of this selector 2 2 2 4 A WARNING When driving the machine use only the accelerator pedal to control the engine speed Do not use the hand throttle lever to set the engine speed while driving 2 2 2 2 A WARNING If the engine or steering fails stop the machine as quickly as possible Do not operate the machine until the fault has been corrected INT 2 1 5 www maskinisten net 64 OPERATION GETTING THE MACHINE MOVING continued 1 Check Your Seat Belt when fitted and Seat Make sure that your seat belt when fitted is correctly fastened Make sure that the seat is correctly adjusted 2 Engage a Gear Select a gear to suit the conditions and the job you will be doing Note Now that you have engaged a gear the road wheels will be connected to the engine as soon as you move the forward reverse lever away from neutral N Depending on the ground condition and th
133. t must be fitted at least every third time the outer element is changed As a reminder mark the inner element with a felt tipped pen each time the 7 Refit the induction hose to stub pipe A Make sure outer element is changed that the wire is connected to the Air Filter Blocked 1 Stop the engine Switch 2 Remove the engine side panel left hand side 3 f changing the inner element cover the end of the hose to prevent rain and dirt from getting into the engine S257911 8800 1 122 MAINTENANCE ENGINE OIL AND FILTER Checking the Oil Level 1 Prepare the Machine Park the machine on level ground Lower the backhoe to the ground 2 Stop the Engine Remove the starter key 3 Raise the Bonnet See Opening and Closing the Bonnet MAINTENANCE section 4 Check the Oil Level Check that the oil level is between the two marks on the dipstick A Add oil if necessary through filler B Use only the recommended oil see Fluids Lubricants Capacities and Specifications MAINTENANCE section Make sure that the dipstick and filler cap are fully inserted and tightened 391750 Changing the Oil and Filter amp WARNING Hot oil and engine components can burn you Make sure the engine is cool before doing this job 2 3 3 2 A WARNING Oil is toxic If you swallow any oil do not induce vomiting seek medical advice Used engine oil contains harmful contaminants which can cause ski
134. tenance Agreements To help plan and spread the costs of maintaining your machine we strongly recommend you take advantage of the many Service and Maintenance Agreements your Distributor can offer These can be tailor made to meet your operating conditions work schedule etc Please consult your JCB Distributor for details Lifting Regulations Inspections and Tests Only your JCB Distributor can fully meet the requirements of the inspection and test parameters to suit UK Health amp Safety Executive H S E legal requirements along with providing Annual Inspections to meet your Insurance Company Policy conditions Only your JCB Distributor has the ability to meet the definition described covering a Competent Person to carry out these necessary tests and inspections This ensures that only JCB Factory trained experienced and up to date Engineers supported with all of the available data and material provided only to a JCB Distributor will ensure a thorough and reliable standard www maskinisten net 102 MAINTENANCE LUBRICANTS HEALTH AND SAFETY It is most important that you read and understand this information and the publications referred to Make sure all your colleagues who are concerned with lubricants read it too Hygiene JCB lubricants are not a health risk when used properly for their intended purposes However excessive or prolonged skin contact can remove the natural fats from your skin causing dryne
135. terial falls you and your machine could be buried 2 2 6 3 On hard surfaces select Float As the shovel enters the pile start rolling the shovel back while raising it at the same time This will sweep the shovel up the pile gathering material as it goes Pressing the transmission dump switch will give more power to the loader and speed the operation Try to fill the shovel in one pass Half full shovels are less productive When moving the load roll the shovel right back to prevent spillage When you are loading from a pile of loose material start at the bottom and follow up the face as shown Approach the pile with the shovel level and skimming the ground In tightly packed material start at the top and work down When removing material from stockpile start at a shovel s height from the base Once the height of the stockpile has been reduced begin loading from the base A145491 www masginisten net 69 OPERATION WORKING WITH THE LOADER continued Loading a Truck Put the truck s at an angle of about 45 to the pile as shown This cuts out unnecessary manoeuvring Allow enough distance for the shovel to reach its unloading height while you are travelling without slowing down Keep the wind on your back This keeps dust away from you and your machine Move your machine as close as possible to the truck before unloading If the truck body is about as long as a shovels width tip the load into the ce
136. the extinguisher release the trigger to stop the flow WARNING After any use the extinguisher should be replaced or serviced 4 2 3 2 S170520 8800 1 www magkinisten net 38 OPERATION LOADER CONTROLS Loader Shovel The loader shovel is operated from a single control lever A Pressing the transmission dump pushbutton B on the lever knob quickly disconnects the transmission from the engine This gives more power to the loader A WARNING Apply the brakes when the transmission dump switch is pressed to prevent the possibility of machine runaway 2 1 2 2 For individual loader movements raise lower roll forward roll back the lever is moved in a pattern Combined movements can be selected by moving the lever in directions between the four main ones For example the shovel is raised by pulling the lever straight back while to roll the shovel back the lever must be moved to the left So if you pull the lever diagonally back and left the shovel will both rise and roll back The speed of loader actions depends on how far you move the lever The further you move it the faster the action The lever is spring loaded to its central hold position The loader will stay in any position until you move it with the control lever see Float section A plastic decal located close to the control lever shows by symbols what lever movements cause which loader actions The symbols lever movements and loader a
137. the ground and stop the engine Drain off any water in the element A by turning tap B Changing the Filter Element 1 Park the machine on firm level ground engage the parking brake and set the transmission to neutral Raise and block the loader arms Lower the backhoe to the ground and stop the engine Unscrew the filter element A The element is hand tight but may require a strap wrench to remove The filter will be full of fuel To assist with bleeding fill the new filter element with fuel before fitting Install new element A hand tight only Check for leaks Bleed the System 8800 1 3911491 233870 127 MAINTENANCE FUEL SYSTEM continued Draining the Sediment Bowl 1 Park the machine on firm level ground engage the parking brake and set the transmission to neutral Raise and block the loader arms Lower the backhoe to the ground and stop the engine Look in bowl A If it contains sediment do Steps 3 to 6 If there is water but no sediment drain off the water by opening tap B Make sure tap B is turned off and secure Support bowl A unscrew nut C Remove the bowl Wash the bowl Use clean fuel Refit the bowl make sure gasket is seated correctly Bleed the System 181630 Ld 8800 1 Bleed the System amp CAUTION Running the engine with air in the system could damage the fuel injection pump After maintenance remove air from the system a
138. tment Before disconnecting the cables make sure that you have no loose clothing cuffs ties etc which could get caught in rotating parts 2 2 4 3 see Starting the Engine 7 Disconnect the negative booster cable from the engine Then disconnect it from the booster supply Disconnect the positive booster cable from the positive terminal on the battery Then disconnect it from the booster supply www maskinisten net 56 OPERATION PREPARING THE MACHINE FOR TRAVEL When travelling on the road or on site there are usually local rules and safety regulations for the machine travelling position The Road Travelling Position and Site Travelling Position described on the following pages are recommendations that should help you to meet the requirements of these regulations they are not necessarily the applied law PLEASE MAKE SURE THAT BEFORE TRAVELLING ON THE ROAD OR ON SITE YOU AND YOUR MACHINE COMPLY WITH ALL THE RELEVANT LOCAL LAWS IT IS YOUR RESPONSIBILITY Whether driving on the road or on site there are two possible travelling positions 1 The tucked in position i e the backhoe is placed across the back of the machine as shown at A 2 The central protruding position i e the backhoe is placed central and protruding from the back of the machine as shown at B Choosing the correct travelling position will depend on the type of equipment you have fitted to the backhoe Backhoe Attachme
139. to raise the rear tyres just clear of the ground Adjust the stabiliser positions until the machine is level In soft ground put heavy duty planks beneath the stabilisers This will spread the weight and prevent sinking Disengage the boom and slew locks see Boom and Slew Locks OPERATION section 381310 www maspinisten net 71 OPERATION WORKING WITH THE BACKHOE continued Removing a Bucket 1 Position the Backhoe Set the backhoe straight behind the machine Rest the bucket on level ground with the bucket flat as shown Block the bucket to prevent its movement A WARNING Stand clear and to one side of the bucket while you remove the pivot pins With the pivot pins removed the bucket could roll over 2 2 6 6 2 Remove the Pivot Pins WARNING Metal Splinters You can be injured by flying metal splinters when driving metal pins in or out Use a soft faced hammer or drift to remove and fit metal pins Always wear safety glasses INT 3 1 3 Unclip and remove the lynch pins A Remove the pivot pins B 3 Withdraw the Dipper Using the controls carefully lift the dipper clear of the bucket 227530 Fitting a Bucket Note This job is easier done by two people one to operate the controls and one to line up the pivots 1 Position the Bucket Set the bucket flat on level ground as shown using a suitable lifting device A WARNING If two people are doing this job make sure that the
140. to axle ratios machine weight or wheel and tyre sizes may adversely affect the performance of the parking brake 3 2 3 11 www maskinisten net 63 OPERATION GETTING THE MACHINE MOVING After you have warmed up the engine and tested the parking brake move off as described below Read the Operating Hints Re aligning the Road Wheels and WARNINGS first Operating Hints The machine can be put in motion in any gear But do not overwork the engine unnecessarily by using too high a gear for example on a hill Operating in too high a gear will overheat the torque converter fluid When moving the machine keep it under control at all times Stay alert for obstructions and possible hazards Do not use the brake and transmission dump pedals as footrests Do not coast the machine in neutral you will not have full control Also coasting the machine will damage the transmission Select the necessary gear before starting down a slope Use the same gear you would use to go up the slope Do not change gear on the slope If the load will be pushing the machine on a downslope select first gear 1 before starting downhill Use the brake pedal to prevent overspeeding down a slope Approach deep mud in first gear 1 with all wheels straight The front and rear axles are fitted with axle breathers If the machine is to be driven into deep water i e above the level of the breather ca
141. truding Travel Position For UK machines fit the restraint as shown at C If the backhoe is set central to the rear frame attach a protrusion plate light to the dipper Ensure that the plate light is plugged in If any attachments are fitted make them safe for example fit tooth guards etc If forks are fitted put them in the fork stowage position Note In certain territories you will be breaking the law if you do not fit a tooth guard to the loader shovel Make sure you are complying with local laws 7 Make sure the stabilisers are fully up See Stabiliser Controls OPERATION section Check that the road lamps including the flashing beacon are all in working order and clearly visible S306220 8800 1 9 In some territories to meet legislative requirements a beacon extension mount D must be fitted or the beacon must be mounted on the E dipper consult your JOB Distributor for advice a Fit the beacon to the cab roof and plug the lead into the cab roof socket the beacon will start flashing when switch F is pressed on b DO NOT climb on the machine to fit the beacon on the dipper E Fully extend and lower the boom and dipper so that it is possible to fit the beacon whilst standing on the ground Note We recommend that a flashing beacon is fitted when the machine is travelling on public highways In certain territories you will be breaking the law if you do not fit a flashing beacon when travelling on pu
142. ttachments Installing the Quick Hitch A CAUTION When the Quick Hitch is installed and its attachment fitted there is a danger of the attachment hitting the underside of the boom Operate the boom and dipper carefully when the Quick Hitch and its attachment is fitted 2 4 4 2 Note This job is easier done by two people one to operate the controls and one to line up the pivots 1 Set the Quick Hitch on firm level ground as shown at A Use safe and correct lifting equipment to move the Quick Hitch 2 Position the machine so that the Quick Hitch mounting area on the dipper aligns with the Quick Hitch as shown at A Engage the parking brake and set the transmission to neutral A WARNING If two people are doing this job make sure that the person working the controls is a competent operator If the wrong control lever is moved or the controls are moved violently the other person could be killed or injured 2 2 6 5 A356130 3 Operate the controls to line up holes in the dipper with holes on the Quick Hitch Insert pivot pin B and secure in position with bolt C and nut E 4 Operate the controls to line up holes in the tipping link F with holes in the Quick Hitch Insert pivot pin G and secure in position with bolt H and nut K Removing the Quick Hitch Removal of the Quick Hitch is a reversal of the installation procedure Pay particular attention to safety notices A356140 A356150 www ma
143. until the oil pressure light is extinguished To make sure the engine will not start remove the engine shut off solenoid fuse housed in the fuse box 7 Check for Leaks Start the engine and check for leaks When the engine has cooled check the oil level www massinisten net 123 MAINTENANCE ENGINE COOLING SYSTEM Adjusting the Fan Belt 1 Raise and Lock the Loader Arms 2 Remove the Right Hand Side Panel amp WARNING Make sure the engine cannot be started Disconnect the battery before doing this job 2 3 3 5 3 Loosen the Alternator Loosen pivot fastening bolts A and B Loosen adjustment link fastening bolts C and D 4 Adjust the Fan Belt Position the alternator so that there is 10 mm 3 8 in slack at point X 5 Secure the Alternator Tighten bolts C D B and then A Make sure that bolt A is the last bolt to be tightened Note If a new belt is fitted the belt tension must be checked again after the first 20 hours of operation S145880 8800 1 Checking the Coolant Level amp WARNING The cooling system is pressurised when the coolant is hot Hot coolant will burn you Make sure the engine is cool before checking the coolant level or draining the system 2 3 3 3 1 Park the Machine on Level Ground Engage the parking brake Stop the engine and let it cool down 2 Raise the Bonnet See Opening and Closing the Bonnet MAINTENANCE section 3 Check the Level The coolant level should
144. ution must be checked at least once a year preferably at the beginning of the cold period It is an advantage to leave the anti freeze in all the year round as it gives continued protection against corrosion Always renew the anti freeze every two years A 50 anti freeze mixture must be used even if frost protection is not needed This gives protection against corrosion and raises the coolant s boiling point 8800 1 151 OPTIONAL ATTACHMENTS INTRODUCTION WARNING Use only the JCB approved attachments that are specified for your machine Operating with non specified attachments can overload the machine causing possible damage and machine instability which could result in injury to yourself or others 2 4 5 2 A wide range of optional attachments is available to increase the versatility of your machine Only JCB approved attachments are recommended for use with your machine Consult your JCB Distributor for the full list of approved attachments available JCB attachments are designed and manufactured specifically to suit the machine s hydraulic system mounting arrangements and safe load requirements Attachments which are not designed for use with this machine may cause damage and create safety hazards for which JCB cannot be held responsible In addition the machine s warranty CE and any other legislative compliance will be affected by the use of non JCB approved attachments 2 4 1 13 2 A CAUTION If you have an
145. ve it with the levers A plastic decal near the controls shows by symbols what lever movements cause which backhoe actions The symbols lever movements and backhoe actions are explained on the following pages 8800 1 www magkinisten net 393610 44 OPERATION www masxinisten net BACKHOE CONTROLS JCB X Pattern continued Raise Boom To raise the boom A pull the lever diagonally left and towards you Before raising the boom check that it is clear overhead Lower Boom To lower the boom B push the lever diagonally right and away from you 391940 8800 1 Slew Left To slew the boom to your left C push the lever diagonally left and away from you Note Some backhoe buckets and attachments may collide with the stabiliser legs if slewed too far round Check this before using different attachments Slew Right To slew the boom to your right D pull the lever diagonally right and towards you o 381510 391950 45 OPERATION www magkinisten net BACKHOE CONTROLS JCB X Pattern continued Dipper In To bring the dipper in E pull the lever diagonally right and towards you Note Some backhoe attachments may collide with the boom if brought too far in Check this before using different attachments Dipper Out To push the dipper out F push the lever diagonally left and away from you If the boom is already up check that it is clear ov
146. visibility is reduced place barriers around the work area to keep people away INT 2 2 8 www maskinisten net 67 OPERATION SITE SAFETY continued Safety Check List Cont d A WARNING Work Sites Work sites can be hazardous Inspect the site before working on it Look for potholes weak ground hidden rocks etc Check for utilities such as electric cables overhead and underground gas and water pipes etc Mark the positions of the underground cables and pipes Make sure that you have enough clearance beneath overhead cables and structures INT 2 2 1 A WARNING Underground Gas Pipes Before you start using the machine check with your local gas company if there are any buried gas pipes on the site If there are buried gas pipes we recommend that you ask the gas company for any specific advice regarding the way you should work on the site Some modern gas pipes cannot be detected by metal detectors so it is essential that an accurate map of buried gas pipes is obtained before any excavation work commences Hand dig trial holes to obtain precise pipe locations Any cast iron pipes found should be assumed to be gas pipes until contrary evidence is obtained Older gas pipes can be damaged by heavy vehicles driving over the ground above them LEAKING GAS IS HIGHLY EXPLOSIVE If a gas leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking ensure that all na
147. wards the front of the machine The stabilisers must be fully raised before the machine can be driven off Lower Stabilisers To lower the stabilisers A and C and raise the machine push the levers towards the rear of the machine Stabiliser Leg Neutral Start Interlock On some machines an optional stabiliser leg neutral start interlock is fitted whereby the stabiliser legs can only be raised when the forward reverse lever is in the neutral N position 8800 1 www massinisten net 393600 273212 43 OPERATION BACKHOE CONTROLS JCB X Pattern JCB X Pattern A WARNING Do not operate the backhoe controls from outside the machine or you could be crushed by the backhoe 2 2 3 1 On machines with JCB X Pattern control there are two backhoe control levers The left hand lever A operates the boom and slew The right hand lever B operates the dipper and bucket The stabilisers are operated as described in Stabiliser Controls Both levers move in a X pattern for individual backhoe actions Combined actions can be selected by moving the levers in directions between the four main ones Both levers can be operated at the same time for more efficient operation The speed of the backhoe action depends on how far you move the levers The further you move a lever the faster the action Both levers are spring loaded to their central hold positions The backhoe will stay in any position until you mo
148. wer the attachments to the ground Once they are on the ground operate them a little further so that they begin to take the weight of the machine 6 Stopthe Engine Turn the starter key to the 0 position If you are going to leave the machine remove the starter key 7 Switch Off All Unnecessary Switches If you are leaving the machine make sure that all switches are set to off If necessary leave the hazard warning and or side lights switched on 8 Leave and Secure the Machine Before getting out of the machine make sure the parking brake is engaged and prevents the machine from moving Use the handholds and step when you climb down from the machine If you are leaving the machine close and latch all windows and lock the door It is recommended that the filler cap is locked ANO ANN UN 391811 www maskinisten net 66 OPERATION SITE SAFETY This section explains some techniques for efficient and safe use of the machine and its attachments Attention is also drawn to the various safety aspects of operating on site Read and understand this section before you start working with the machine Practice using the attachments until you are completely familiar with the controls and what they do Before you start using the machine tell your work mates what you will be doing and where you will be working On a busy site use a signalman Remember that your machine is mobile Whenever possible manoeuvre your ma
149. ww m Inl Operator Handbook CB Service England ST14 5PA tel 44 0 1889 590312 WWW JCB COM 2CX BACKHOE LOADER MACHINES From Serial Number 930000 THIS HANDBOOK MUST BE KEPT IN THE MACHINE AT ALL TIMES amp Publication Number 9801 8800 Jan 02 Issue 1 www maskinisten net SAFETY NOTICES A WARNING Study This Handbook Before Starting The Machine You must understand and follow the instructions in this handbook You must observe all relevant laws and regulations If you are unsure about anything ask your JCB distributor or employer Do not guess you or others could be killed or seriously injured INT 1 1 1 amp CAUTION Do not fit an attachment to this machine which is not JCB approved Consult your JCB distributor before fitting any non approved attachment 8 4 1 6 In this handbook and on the machine there are safety notices Each notice starts with a signal word The meanings of the signal words are given below 4A DANGER Denotes an extreme hazard exists If proper precautions are not taken it is highly probable that the operator or others could be killed or seriously injured INT 1 2 1 A WARNING Denotes a hazard exists If proper precautions are not taken the operator or others could be killed or seriously injured INT 1 2 2 amp CAUTION Denotes a reminder of safety practices Failure to follow these safety practices could result in injury to the operator
150. xtinguisher for damage security and signs of leaking Check that the gauge B indicates that the extinguisher is charged ie the needle is in the GREEN segment Note If the needle is in or very near the RED segment at either end of the gauge the extinguisher must be serviced or replaced Make sure the safety pin is fitted and secure The extinguisher should be serviced every 12 months by a suitably qualified person 8800 1 www massinisten net 393591 170520 110 MAINTENANCE www maspinisten net ENGINE PANELS Removing and Fitting a Side Panel A WARNING The loader arms must be raised and locked before you remove an engine side panel Keep the arms locked up until the side panel is put back If you do not lock the loader arms the shovel can fall and you could be crushed See Loader Arm Safety Strut in MAINTENANCE section 2 3 1 4 1 WARNING Do not remove the engine side panel while the engine is running 2 3 1 5 1 Raise and Lock the Loader Arms See Loader Arms Safety Strut MAINTENANCE section 2 Stop the Engine Remove the starter key 3 Raise the Bonnet See Opening and Closing the Bonnet MAINTENANCE section 4 Remove the Side Panel Lift the side upwards and outwards 5 Fitthe Side Panel Carefully slot the side panel into position locating the inner catch Lower and lock the bonnet See Opening and Closing the Bonnet MAINTENANCE section
151. y strut as shown Start the engine and slowly lower the loader arms onto the safety strut stop the movement immediately the weight of the loader arms is supported by the safety strut Note When lowering the loader operate the control lever carefully Feather the lever to lower the loader very slowly Removing 1 Fully Raise the Loader Arms To take the weight off the safety strut 2 Stopthe Engine Remove the starter key 8800 1 A WARNING You could be killed or injured if the loader control is accidentally operated Make sure no one comes near the machine while you remove the safety strut 2 3 1 3 3 Remove the Strut a Undo strap C b Remove strut B from the ram piston rod 4 Stowthe Strut a Stow strut B onto the loader arm b Secure strut B onto the loader arm with fastener A S228700 107 MAINTENANCE CHECKING FOR DAMAGE Inspect steelwork for damage Note damaged paintwork for future repair Make sure all pivot pins are correctly in place and secured by their locking devices Ensure that the steps and handrails are undamaged and secure Check for broken or cracked window glass Replace damaged items Check all bucket teeth for damage and security Check all lamp lenses for damage Inspect the tyres for damage and penetrating by sharp objects Check that all safety decals are in place and undamaged fit new decals where necessary see Safety Decals CLEANING THE MACHIN

Operator Handbook

Contents

Download Pdf Manuals

Related Search

Related Contents