brush cutter - Little Wonder
Contents
1. Push lever down to disengage park brake FUEL VALVE H Move to the OFF position to shut off the fuel whenever transporting the machine by trailer or truck or during storage Move to the ON position before starting the engine Pull the choke control loop to the rear to engage the choke Push the loop toward the engine to disengage the choke der Av N d e j fo e SE N Fi zuo La OPERATION PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions Check that all safety decals are installed and in good condition Replace if damaged Check to make sure all shields and guards are properly installed and in good condition Check that all hardware is properly installed and secured Check to be sure engine free of dirt and debris Pay particular attention to the cooling fins governor parts and muffler Clean air intake screen Check BRUSH CUTTER BEFORE STARTING THE ENGINE Read the operator manual and engine manual Be familiar with all controls how each functions and what each operates Check the engine oil level and add if necessary Follow the engine manufacturers recommendations per the engine manual supplied with the machine Open the fuel valve Choke For cold starts set the throttle lever to the CHOKE position For warm starts set the thrott2. DETAIL D BRUSH CUTTER DETAIL ADJUSTMENTS BRUSH CUTTER BELTS Under tensioned V belts can slip and squeal This generates excess heat and results in cracking and premature belt failure Over tensioned belts reduce belt and bearing life Properly tensioning and aligning a belt drive will allow the belt drive to perform at it s maximum level Stop the engine and remove the spark plug wire before making any belt adjustments Adjust belt tension after the first five hours of operation Then tension as required BLADE BELT ADJUSTMENT There should be a maximum of 1 2 deflection with 5 lbs pressure in the middle of the non idler side of the belt 1 Remove the four bolts Q holding the Blade belt cover S on Figure 1 2 Loosen the bolt U holding the small pulley just enough to move the pulley back and forth Figure 2 Slide the small pulley firmly against the belt and tighten bolt U Check the tension and readjust if necessary Replace the Blade belt cover 5 TRANSAXLE BELT ADJUSTMENT The belt has a spring loaded idler and does nat require adjustment 17 ADJUSTMENTS BRUSH CUTTER Al 5 JU d Stop the engine and remove the spark plug wire before making any belt adjustments 1 Place a block under the deck to securely hold it at the height desired 2 Loosen the two bolts H holding the skid plates on each side of the machine Figure 1 3 Mo
3. 1 43 38061 CAPS VINYL 1 44 4129802 TUBE DOCUMENT 1 45 4167400 BUSHING PIVOT 1 46 64025 19 NUT 1 2 13 HEX 1 47 85010 ZERK 1 4 28 STR SELF THREAD 1 33 SCHILLER GROUNDS INC ONE BOB CAT LANE E R GROUNDS SCHILL Se JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010
4. 2 1 4 33030 07 IDLER BUSHING 1 5 64141 4 NUT WLF 3 8 16 9 6 2308000 PULLEY IDLER 4 00 EOD 1 7 2000577 DECAL ROTATING PARTS 1 8 2000570 DECAL EXPLOSIVE FUEL 1 9 4167101 DECAL FUEL SHUT OFF 1 10 41673997 WLDMT BELLCRANK 1 11 4167400 BUSHING PIVOT 2 12 41674517 WLDMT BRAKE BELLCRANK 1 13 85010 ZERK 1 4 28 STR SELF THREAD 2 14 100585 TRANSAXLE BRUSHCUTTER 1 15 64268 02 NUT FL NYLON LOCK 5 16 18 9 16 64123 55 BLT HEX 5 16 18 3 4 17 64163 29 WASHER 21 64 X 1 X 11GA 6 18 4167390 LINK TRANSAXLE 1 19 64168 2 COTTER HAIRPIN 08X1 19 6 20 4167522 ROD BRAKE LOWER 1 21 4167487 7 BAR CROSS 1 22 41674887 BRKT TORQUE 1 23 41674057 WLDMT FREE WHEEL LEVER 1 24 33103 SWIVEL 2 25 64123 56 BLT HEX 5 16 18X2 1 26 64262 006 BLT FLG HD 5 16 18 X 3 4 6 27 64123 82 BLT HEX 3 8 16 X 2 1 2 2 28 64229 03 NUT NYLON LOCK 3 8 16 2 29 64123 89 BLT HEX 1 4 20 3 4 1 30 64229 01 NUT NYLON LOCK 1 4 20 1 31 2188139 SPRING COMPRESSION 1 32 4167599 10 COVER BELT 1 33 64139 21 BLT WLF 3 8 16 X 3 4 8 34 100586 WHEEL BRUSHCUTTER LEFT 1 35 100593 WHEEL BRUSHCUTTER RIGHT 1 36 4167539 DECAL BRC26 1 37 64221 08 E RING 750 2 38 64163 64 WASHER 531 2 00 125 2 39 C300150 SPACER 1 50D X 76510 X 1 223 2 40 64197 016 BLT TDFM 3 8 16X1 2 8 41 4167426 BELT WHEEL DRIVE 1 42 4167604 BELT BRUSHCUTTER BLADE 1 43 4148697 ROD PULL FREEWHEEL 1 44 4167410 LINK FREE WHEEL 1 45 2720544 SPRING COMPRESSION 1 46 4167524 DECAL ENGINE TRANSMISSION 1 47 4167568
5. be in good condition check the bolt connecting the blade and verify that it is tightened and properly seated Remove blade and check blade balance If the problem still persists then contact a local dealer for service The blade will not spin Make sure the Blade lever on the left handle is being held down while the engine is on Stop the engine disconnect the spark plug wire and engage the parking brake before checking Check the condition of the blade belt Reinstall replace or retension as necessary If the bade still doesn t operate consult your dealer for service 23 SPECIFICATIONS WARRANTY BRUSH CUTTER BRC 26 HYDRO SPECIFICATIONS Engine HondaGVX390 Displacement Displacement 389cc 2 2 quarts 1 2 quarts Hydro Gear T2 Reverse 0 to 2mph CATA AA Cut Heigbt PoP O Length UR Width 32 00 Height Emissions 77 50statescertified by Honda YEAR V D RV amp W PO Y FOR GASOLINE POWERED BRUSH CUTTER All Little Wonder Gasoline Powered Brush Cutters are guaranteed against defects in material and workmanship under normal usage for a period of TWO YEARS from the date of purchase under the following terms Any Little Wonder Gasoline powered Brush Cutter or part found to be defective within the warranty period is to be returned to any registered Little Wonder dealer Engines for all gasoline powered products are warranted
6. operator manual is located in the tube on the front of the handle support Run the engine for 5 minutes before engaging the blade to ensure full lubrication CONTROLS BLADE CONTROL LEVER A Hold down the lever to engage the blade for cutting Release the lever to disengage and stop the blade TRACTION CONTROL LEVER B Push the thumb lever down to go in the reverse direction Pushing the lever further increases reverse speed Pull the bottom lever up to move in the forward direction Pulling the lever further increases forward speed to the maximum set by the Speed Adjustment Knob SPEED ADJUSTMENT KNOB C Turn the knob clockwise to decrease maximum speed Turn the knob counterclockwise to increase maximum speed FREE WHEEL ROD D Pull the free wheel rod until the enlarged boss comes through the keyhole on the rear engine deck cover then slide the rod down the slot to latch it to free wheel or push the machine without the engine running Raise the rod until the enlarged boss pops back behind the rear engine deck cover to engage the transmission THROTTLE CONTROL E Controls engine speed Pushing the lever forward makes the engine speed go faster while pulling the lever back slows down the speed of the engine Pulling the lever all the way back stops the engine ENGINE STARTER CORD F Pull the cord to turn the engine over to start it See operation section p 12 PARK BRAKE G Pull lever up to engage the park brake
7. walk never run Stop operation if someone approaches STARTING Start according to instructions in this manual or on the machine Before attempting to start the engine make sure the parking brake is on the blade is disengaged the traction drive is in NEUTRAL When starting the engine make sure hands and feet are clear of the blades Do not engage Blade at full throttle Throttle to idle or lowest possible engine speed Do not change engine governor settings or overspeed the engine Operating the engine at excessive speed can increase the hazard of personal injury AX INTERRUPTING OPERATION Before leaving the operator s position Park on level ground Disengage blade Set the parking brake Shut off the engine and remove the key Disengage the blade and wait until the blade stops rotating When not cutting When crossing surfaces other than grass Stop the engine disengage the blade set parking brake and wait until the blade stops rotating before refueling before making height adjustment unless the adjustment can be made from the operator s position Stop the engine disengage the blade set parking brake and disconnect the spark plug wire before clearing blockages or unclogging before checking cleaning or working on the machine after striking a foreign object Inspect the machine for damage and have repairs made as needed before restarting if the machine be
8. AY STRIKE AND THROW STOP BLADES TO CROSS GRAVEL AREAS DO NOT OPERATE WITHOUT CHUTE MULCHER OR ENTIRE GRASS COLLECTOR IN PLACE 4164269 O H AA E VU E P MA gt AU gt 4167548 CL filler neck TO CHECK OR ADD FUEL Do it outdoors Stop engine Allow to cool Do not smoke Clean up spilled fuel Do not overfill Fill to one inch below bottom of 2000570 LABELS BRUSH CUTTER WARNING LABELS Warning labels are an important part of the safety system incorporated in this machine Replace labels if damaged or illegible 4167547 OPERATOR S MANUAL Read and understand Replace if lost or damaged 2000735 4167101 PULL ROD OUT FREE WHEEL a PUSH ROD IN ENGAGE TRANSMISSION DECREASE SPEED een 4167546 INCREASE SPEED C100524 10 SET UP INSTRUCTIONS CONTROLS BRUSH CUTTER SET UP INSTRUCTIONS 1 Unpack the unit 2 Move the parking brake lever to the OFF position 3 Pull the free wheel rod until the enlarged boss on the rod comes through the key hole on the back of the machine Slide the rod down the slot to latch the boss on the outside of the rear cover Roll the machine off the pallet Connect the blade control linkage 4 5 Fill the engine with the proper grade of oil See engine manual for oil specifications 6 Read the operation and safety manual before starting The
9. COVER BACK 1 48 64268 04 NUT FL NYLON LOCK 7 16 14 2 49 64164 41 3 16 3 50 2 50 64268 01 NUT FL NYLOC 1 4 20 1 51 4167164 S FAN TRANSAXLE 1 52 4167164 01 KIT TRANS FAN PULLEY 1 REQUIRED IF TRANSAXLE FAN WAS 6 29 CUTTERDECK ASSEMBLY FIGURE 3 30 BRUSH CUTTER CUTTERDECK ASSEMBLY BRUSH CUTTER FIGURE 3 PART DESCRIPTION QTY PART NO DESCRIPTION QTY 4167566 WLDMT CUTTER DECK 4167379 17 WLDMT SKID SHOE 4167431 7 WLDMT HSG BLADE SPINDLE 4167532 17 WLDMT FLAP INNER 26 4167531 17 WLDMT FLAP OUTER 26 4167533 17 WLDMT FLAP CENTER 26 64197 025 1 4 20 5 8 38348 01 BEARING SPINDLE SEALED 64140 18 COTTER PIN 1 4 1 10 4167538 ROD FLAP SUPPORT 26 11 4167259 PULLEY 7IN DIA 1IN BORE 12 4164269 LABEL WARNING THRN OBJ 13 64123 05 BLT HEX 1 2 20 X 1 1 2 14 64139 21 BLT WLF 3 8 16 X 3 4 15 64163 31 WASHER 531 x 2 00 x 125 16 100604 DECAL WARNING 17 41674867 WLDMT BLADE HUB 18 4167483 SHAFT BRUSHCUTTER 19 100584 01 BLADE BRUSHCUTTER 26 20 64164 12 KEY 1 4X1 SQ 21 85010 ZERK 1 4 28 STR SELF THREAD 22 64141 4 NUT WLF 3 8 16 23 64209 14 WSHR CON SPRING 531X1 625 24 64164 42 KEY SQUARE 1 4 X 500 JO Om P GO A NM P Mi NM DA NM NM NM 31 HANDLE ASSEMBLY FIGURE 4 32 BRUSH CUTTER BRUSH CUTTER HANDLE ASSEMBLY FI
10. GURE 4 ITM PART DESCRIPTION QTY ITM PART NO DESCRIPTION QTY 1 4167387 BAR TRACTION IDLER PIVOT 1 2 64140 18 COTTER PIN 1 4 1 1 3 64197 025 1 4 20X5 8 1 4 C400174 KNOB 1 2 IN 1 5 C500065 SPRING SPEED STOP 1 6 C100524 DECAL SPEED CONTROL 1 7 64123 293 BLT HEX 1 2 13 X 3 1 2 FLTHRD 1 8 4167569 WLDMT HANDLE 1 9 C300185 17 BRACE HANDLE GUARD 1 10 C400277 17 HANDLE GUARD 1 11 64141 4 NUT WLF 3 8 16 10 12 64139 24 BLT WLF 3 8 16 X 1 4 13 400273 17 GUARD LINK 1 14 4167441 17 WLDMT LEVER BLADE CNTRL 1 15 4167444 17 WLDMT TRACTION LEVER 1 16 4167448 17 WLDMT TRACTION IDLER LINK 1 17 4167570 WLDMT BRAKE LEVER 1 18 2188155 GRIP 1 4 X 1 X 4 1 2 1 19 48428 COLLAR SET 38 1 20 64139 21 BLT WLF 3 8 16 X 3 4 8 21 4167456 ROD UPPER TRACTION 1 22 64168 2 COTTER HAIRPIN 08X1 19 5 23 4167458 ROD BRAKE 1 24 4167472 WLDMT PLUNGER 1 25 2188139 SPRING COMPRESSION 1 26 64268 03 NUT FL NYLON LOCK 3 8 16 1 27 4167473 ROD BLADE 1 28 4167474 ROD TRACTION LOWER 1 29 64229 01 NUT NYLON LOCK 1 4 20 2 30 64262 003 BLT FLG HD 1 4 20 X 1 2 31 64229 03 NUT NYLON LOCK 3 8 16 1 32 64123 82 BLT HEX 3 8 16 2 1 2 1 33 64163 31 WASHER 531 x 2 00 x 125 1 34 4167549 CABLE THROTTLE BRUSHCUTTER 1 35 64025 15 NUT HEX 10 24 KEPS 2 36 64152 46 SCREW SLT HH 10 24X1 2 2 37 100261 FOAM HANDLE GRIP 2 38 4167546 DECAL LEFT THUMB 1 39 4167547 DECAL RIGHT THUMB 1 40 4167525 DECAL THROTTLE SPEED 1 41 4167548 DECAL PARK BRAKE 1 42 2000735 LABEL OPER MAN
11. ITM PART QTY 1 4167606 10 WLDMT ENGINE PLATE 1 2 C100589 ENGINE HONDA 13HP W TANK 1 3 100591 CLUTCH BRAKE 1 4 4167078 SPACER CLUTCH 1 5 4116712 PIN PIVOT 1 6 4167419 7 WLDMT DRIVE IDLER 1 7 64123 171 3 8 16X3 1 2 1 8 64141 4 NUT WLF 3 8 16 8 9 33030 09 IDLER BUSHING 1 10 4167427 PULLEY V IDLER 3 DIA NYLON 1 11 64123 100 3 8 16 X 2 1 4 1 12 4167434 17 WLDMT BLADE BELLCRANK 1 13 33103 SWIVEL 1 14 641682 COTTER HAIRPIN 08X1 19 1 15 85010N ZERK 1 4 28 STR SELF THREAD 2 16 4167400 BUSHING PIVOT 1 17 64262 009 BLT FLG HD 5 16 18 X 1 1 2 2 18 100610 SPRING CLUTCH BRAKE 1 19 64006 06 LOCKWSHR 7 16 HELICAL 1 20 64123 291 BLT HEX 7 16 20 3 1 4 1 21 64229 03 NUT NYLON LOCK 3 8 16 1 22 64123 82 BLT HEX 3 8 16 2 1 2 1 23 81 056 CONNECTOR LINK 40 1 24 38219 SPRING TENSION 1 25 4167065 SPRING CLUTCH RETURN 1 26 64221 04 E RING 875 1 27 64163 65 WASHER 531 x 2 00 x 125 3 28 64163 31 WASHER 531 x 2 00 x 125 3 29 64139 01 BLT WLF 5 16 24 X 3 4 2 30 64268 02 NUT FL NYLON LOCK 5 16 18 2 31 38304 03 BEARING FLANGED PLASTIC 1 32 64139 21 BLT WLF 3 8 16 X 3 4 6 27 MAIN FRAME ASSEMBLY BRUSH CUTTER FIGURE 2 19 28 28 MAIN FRAME ASSEMBLY BRUSH CUTTER FIGURE 2 ITM PART NO DESCRIPTION PARTNO QTY 1 4167567 S ENGINE DECK 1 2 64163 31 WASHER 531 x 2 00 x 125 5 3 64123 67 BLT HEX 3 8 16 X
12. LITTLE WONDER BRC 26 HYDRO 26 LITTLE WONDER BRUSH CUTTER 5126 22 01 5126 32 20 Original Language Instructions MAN 4167562 Rev A 03 2012 OPERATOR PARTS MANUAL CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product of its constituents are known to the 4 contains chemicals known to the State State of California to cause cancer of California to cause cancer birth nn ane steprocuenve defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring insulation and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING BRUSH CUTTER IMPORTANT MESSAGE Thank you for purchasing this Schiller Grounds Care Inc product You have purchased a world class product one of the best designed and built anywhere This machine comes with an Operation and Safety Manual Parts and Service Manual and Engine Manual The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals Treat your machine properly lubricate and adjust it as instructed and it will give you many years of reliable service Your safe use of this Schiller Grounds Care Inc product is one of our prime design objectives Man
13. RSE Refer to the section Operation in this manual to verify engine starting procedure Check the spark plug connection Check that throttle lever is set to the FAST position and the choke is ON Check the level of fuel Check fuel valve is ON Make sure the throttle lever is not set to the slow setting or the choke still in the ON position Turn the machine off and check the air filter If it is dirty clean replace it according to the Engine Manual Check the oil level in the engine Add if necessary If the oil is too full drain the oil to the proper level Check to make sure there is enough fuel Also make sure the fuel is not old dirty or the machine has not been stored beyond a month with the same fuel in it If the engine still has problems contact your dealer for service Check to make sure the machine is not running on Check to make sure the oil is not overfilled Check the air filter for debris and clean if necessary Check the engine for debris build up around the exhaust system MAKE SURE THE ENGINE HAS HAD THE PROPER TIME TO COOL BEFORE TOUCHING HOT PARTS If there is still smoke coming from the engine contact the nearest dealer for service Check that the free wheel lever is pulled out Make sure the parking brake is disengaged Check to make sure the direction lever is being pressed far enough down or pulled up to make the machine move With the engine off and br
14. Y FIGURE 3 HANDLE ASSEMBLY FIGURE 4 This Operator Parts Manual is part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine 03 2012 SAFETY NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage Schiller Grounds Care Inc strongly warns against rejects and disclaims any modifications add on accessories or product alterations that are not designed developed tested and approved by Schiller Grounds Care Inc Engineering Department Any Schiller Grounds Care Inc product that is altered modified or changed in any manner not specifically authorized after original manufacture including the addition of after market accessories or component parts not specifically approved by Schiller Grounds Care Inc will result in the Schiller Grounds Care Inc Warranty being voided Any and all liability for personal injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post manufacture modifications and or accessories should personal inj
15. ake engaged check the transaxle belt is not broken or fallen off the pulley Replace belt if necessary Make sure nothing is lifting the machine up off the wheels MACHINE IS DIFFICULT TO GET INTO Check linkage for free operation REVERSE OR FORWARD THE BELT IS FRAYED OR KEEPS COMING OFF THE PULLEY 22 e Check the pulley to make sure it is free from damage such as a nick or crack If the pulley feels rough call a dealer for service and a replacement pulley Check the belt for wear and damaged spots If there are signs of damage or wear on the belt replace with the correct type of belt e Check the belt tension If V belts are under tensioned they can slip Slippage generates heat and will result in cracking and belt failure Properly tensioning and aligning a belt drive will allow the belt drive to perform at it s maximum level If belts are over tensioned belt and bearing life can be reduced Ifthe belt and pulley appear to be in good condition contact your dealer for service TROUBLESHOOTING BRUSH CUTTER TROUBLESHOOTING cont Extra vibration when engaging the Make sure the throttle lever is set to the STOP position engine blade has stopped parking brake is engaged and the blade has stopped spinning before checking blade e Check for a broken or bent blade DO NOT straighten blade Replace bent or broken blade with a new Schiller Grounds Care Inc blade If the blade appears to
16. cutting edges If all edges are dull the blade may be sharpened or replaced Use of another manufacturer s blades may be dangerous Sharpening Wear the appropriate personal protective equipment when sharpening the blade Inspect the blade before sharpening Replace broken bent cracked or otherwise damaged blade Do not weld or straighten blade Maintain cut angle of 30 Do not over heat blades when sharpening Blade Balance Maintain blade balance at 5 8 oz in 19 4 g cm or less Failure to keep blades balanced causes excess vibration wear and shortened life of most components of the machine To balance a blade Sharpen blade first Balance the blade at the center Attach a 1 8 oz 3 9 g weight at a distance of 5 127mm from center on the light end This should make the light end the heavy end If it does the blade is balanced f it does not file or grind the heavy end until the addition of the weight makes the light end the heavy end MAINTENANCE LUBRICATION There are 6 grease fittings on the machine A Blade Spindle Grease 1 pump once a season CAUTION Do not over grease or the bearing seals can be popped out or crushed B Transaxle Idler Pivot Grease once a season C Brake Bellcrank Grease once a season D Traction Bellcrank Grease once a season E Clutch Pivot Blade Grease once a season F Park Brake Lever Grease once a season DETAIL C
17. e machine with a spring removal tool and remove the transaxle belt tensioning spring T to relieve the tension on the transaxle belt Figure 2 Remove the transaxle belt Install the new transaxle belt Reconnect the transaxle belt tensioning spring Reinstall rear cover removed in step 1 BLADE BELT REPLACEMENT Follow steps 1 3 in transaxle belt replacement section on this page Remove the four bolts V holding the blade belt cover S on Figure 3 Loosen the bolt U securing the blade belt idler and slide the idler toward the side of the tunnel to loosen the belt Figure 4 Remove the blade belt from the spindle pulley and from around the blade clutch Install new belt Tension the new belt by pushing the idler firmly against the belt and tightening the bolt There should be about 1 2 deflection at the center of the long span with 5 Ibs force Reinstall the top belt cover S Reinstall the transaxle belt and tensioning spring T Reinstall rear cover R 20 BRUSH CUTTER BRUSH CUTTER To prevent possible explosion or ignition of vaporized fuel do not store equipment with fuel in tank or carburetor in an enclosure with open flame for example a furnace or water heater pilot DAILY STORAGE Stop the engine and engage the parking brake Check engine oil level and air fil
18. e operator and or bystanders Carbon monoxide present in the exhaust is an odorless and deadly gas Never start or run the engine where exhaust fumes can collect Provide enough fresh air to keep fumes from getting too strong Replace any warning decals that become illegible immediately DAILY MAINTENANCE Blade Control To operate the blade the blade control lever must be held down against the handle The blade should stop when the lever is released To Check 1 Start the engine and run at 1 2 throttle with the blade disengaged Engage the blade by holding in the Blade Control Le ver Release the Blade Control Lever and the blade should stop Repair the machine before using ifthe Blade Control does not work BELTS e Check condition of belts for damage or wear Replace broken worn or damaged belts Make sure the engine is off spark plug is removed and parking brake is engaged Remove the four bolts Q securing the Blade belt cover S Figure 1 Remove any debris such as leaves grass sticks or other build up that might cause a fire or damage Inspect the belt and pulleys for damage or wear that could cause problems Replace damaged or worn parts with Schiller Grounds Care Inc parts Replace blade belts and pulleys See Blade Belt Pulley Replacement instructions HARDWARE e Tighten any hardware nuts bolts etc that are found loose Replace any broken or missing hardware nuts bolts cotter pin
19. g Keep warning labels and this operator s manual legible and intact Replacement labels and manuals are available from the factory Do not operate machine while under the influence of drugs or alcohol or any other condition of impairment The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property SITE PREPARATION AND CIRCUMSTANCES Evaluate the terrain to determine how to safely perform the job Only use accessories and attachments approved by the manufacturer Clear the area to be cut of objects such as rocks toys wire or any other debris that may be thrown or get tangled in the brush cutter Be sure the area is clear of pets and people especially young children Never assume they will remain where you last saw them Stop the machine if any enter the area Only cut in daylight or in good artificial light Keep in mind that the operator or user is respon sible for accidents or hazards occurring to other people or their property Do not cut wet grass as tires may lose traction MULTIPLE OPERATORS Keep a safe distance between operators when working together MACHINE PREPARATION Read engine manual Check operator presence interlock system Adjust or have any problems repaired before using Damage to the engine can occur if there is no oil or oil level is low Check the oil level and add oil per engine manual as necessary Do not tamper with
20. gins to vibrate abnormally shut off machine immediately Inspect and have repairs made as needed before restarting except for repairs or adjustments as specifically noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances Allow the blade to come to a complete stop when stopping operation to clear blockages unclog inspect the machine do maintenance or repair Reduce the throttle setting during engine shutdown and if the engine is provided with a shutoff valve turn the fuel off at the conclusion of mowing BRUSH CUTTER SAFETY OPERATING ON SLOPES USE EXTRA CARE WHEN OPERATING ON SLOPES EVALUATE THE RISKS INVOLVED BEFORE OPERATING ON A SLOPE Do operate on slopes if uneasy or uncertain about the machine stability Ultimate responsibility for safe operation on slopes rests with the operator Be sure of your footing on slopes With walk behind machines operate across slopes not up and down Avoid starting or stopping on a slope If wheels lose traction disengage the blades and proceed straight down the slope Use lower speeds and exercise caution on slopes Avoid sharp turns to preventtipping and loss of control Use extra caution when changing direction on slopes Walk never run Be alert to dips and rises which change the general slope Watch for holes rocks roots and other hidden objects in the te
21. he machine in a forward direction The more the lever is squeezed the faster the machine will go up to its maximum speed Push the thumb lever down to reverse The farther the lever is pushed down the faster the machine will reverse up to its maximum reverse speed Release the forward reverse lever to stop the machine TO MOVE THE UNIT WITHOUT RUNNING THE ENGINE 1 Pull the free wheel rod until the enlarged boss comes through the hole in the rear engine deck cover Slide the rod down the slot to latch it in the free wheel position Disengage the Park Brake Push the unit ROTATING BLADES KEEP HANDS AND FEET AWAY STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLEC TOR OR UNCLOGGING THROWN OBJECTS KEEP AREA CLEAR OF PEOPLE AND PETS REMOVE OBJECTS BLADE MAY STRIKE AND THROW STOP BLADES TO CROSS GRAVEL AREAS DO NOT OPERATE WITHOUT CHUTE MULCHER OR ENTIRE GRASS CATCHER IN PLACE CUTTING WARNING UNDERGROUND UTILITIES ELECTROCUTION EXPLOSION SERVICE DISRUPTION RISK Before beginning any work check area for exposed utilities Also check for anything that could cause damage to the machine or harm the operator Do operate where there is any risk of contacting exposed utilities Thoroughly inspect the areas where the equipment is to be used and remove rocks toys wire and other debris that may be picked up and thrown by the machine Move the machine to the area where is t
22. le to the half open position air cleaner service as necessary STARTING THE ENGINE Check all lubrication points and grease as instructed 1 Pull the recoil starter to start the engine in manual 2 Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Check that there are no exposed underground utilities in the work area FUELING Gasoline is extremely flammable and highly explosive under certain conditions BE SURE to install fuel cap after fueling Fill fuel tank with good quality clean unleaded regular petrol gasoline to the level recommended by the engine manufacturer Use a funnel to avoid spilling AA WARNING CL O CHECK OR ADD FUEL Do it outdoors Do not smoke Stop engine allow to cool Do not overfill Clean up spilled fuel If the choke is ON when the engine starts gradually back it off until the engine runs with no choke at all BRUSH CUTTER OPERATION MOVING THE UNIT TO MOVE THE UNIT WITHOUT THE BLADE RUNNING Do not engage the blade control lever Lift the free wheel rod until the enlarged boss pops back behind the rear engine deck cover Set throttle to the desired engine speed Adjust the maximum travel speed with the Speed Adjustment Knob Disengage the Park Brake Pull or squeeze the forward reverse lever on the right handlebar towards the handlebar to move t
23. lock the wheels with the brake ON and maintain free play in the OFF position the brake may need to be adjusted This adjustment will not normally be required Remove the cotter pin from the brake adjusting castle nut N Figure 4 Tighten the nut 1 6 of a turn at a time Check the adjustment each time until the wheels lock up with the brake ON and the linkage has free play in the OFF position When a satisfactory adjustment has been found reinstall the cotter pin to maintain the position of the castle nut 4 Reinstall the brake rod to the brake lever and secure with hairpin cotter from step 1 DO NOT OVER ADJUST Over adjustment will cause brake drag resulting in excess heat and brake wear TRANSAXLE NEUTRAL ADJUSTMENT 1 The transaxle comes from the factory with the neutral position set It should never require adjustment If it needs adjustment raise the rear of the machine and support it securely on jack stands with the wheel off the ground Loosen bolt O on the transaxle Start the engine Rotate plate P to the position where the wheels will no longer turn Retighten bolt O Figure 5 STORAGE BELT REPLACEMENT BELT REPLACEMENT Stop the engine and disconnect the spark plug wire before attempting to replace any belt TRANSAXLE BELT REPLACEMENT 1 Remove the four bolts Q holding the rear cover R Figure 1 2 Reach through the access hole on the right side of th
24. o be used With the engine off Park Brake on and the blade disengaged check that the cutting height is at the desired height for the job Start the engine then adjust the speed of the engine to full throttle Make sure that the Freewheel rod is pushed in Engage the blade by holding down the blade control lever Pull the speed lever on the right handle bar up to move the machine forward while holding down the blade control lever to cut STOPPING OPERATION 1 Release the blade control lever to stop the blade Drive to level ground and release the traction drive to stop the machine Engage the park brake Stop the engine by moving the throttle control to the OFF position TRANSPORT Engage the parking brake when transporting the machine on a truck or trailer Use tie down straps to secure the machine from moving during transport Close the fuel valve during transport to prevent flooding should any dirt get under the carburetor float needle Leaving the valve open can allow severe flooding which may ruin the engine by diluting the oil MAINTENANCE BRUSH CUTTER MAINTENANCE WARNING Stop the engine and remove spark plug wire before performing any maintenance When replacement parts are required use genuine Schiller Grounds Care Inc parts or parts with equivalent characteristics including type strength and material Failure to do so may result in product malfunction and possible injury to th
25. or defeat safety devices Keep guards shields and interlock safety devices in place and in proper working condition They are for your protection Keep all fasteners such as nuts bolts and pins well secured Visually inspect blades blade bolts and the cutter assembly for wear or damage Replace worn or damaged blades and bolts to preserve balance Verify that machine and attachments if any are in good operating condition Do not engage blades until ready to mow SAFETY BRUSH CUTTER A WARNING lt lt a All rotary blade machines potentially dangerous They can amputate hands and feet and throw objects Failure to follow these safety and operating instructions could result in serious injury or death OPERATING SAFELY IN GENERAL Use extra care when loading or unloading the machine into a trailer or truck Use caution when making turns and crossing roads and sidewalks Stop blade when not cutting Never operate the mower without guards plates or other safety protective devices in place Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect Never leave a machine unattended Turn off blades set parking brake and stop engine before leaving the machine Use extreme caution when reversing or pulling machine towards you Never operate the equipment in wet grass Always be sure of your footing keep a firm hold on the handle and
26. r stops going on slope Do not mow when children or others are around Do not operate unless trained Do not operate unless guards shields and interlocks C are in place and working 44 WARNING Remove debris buildup Debris under belt cover or near muffler can cause fires the blade will continue to rotate for a few seconds after it is turned off Blade must be at least 1 8 above bottom of housing Check blade bolt daily for tightness Inspect for damage after striking a foreign object Make repairs before restarting operation E Find and repair cause of any abnormal vibration ADVERTENCIA Lea y entienda el manual del operador y las etiquetas Pide que alguien lea y explique el manual y las etiquetas a usted si usted no lee Ingl s Use protecci n ocular y auditiva No haga funcionar sin los protectores en su lugar Mantenga las manos pies y ropa alejandos de las piezas m viles Pare el motor antes de dar servicio iN La gente a m s durante la operaci n 4166628 WARNING ROTATING PARTS DO NOT OPERATE WITH COVER REMOVED 2000577 DANGER ROTATING BLADES KEEP HANDS AND FEET AWAY STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING 4167525 WARNING THROWN OBJECTS KEEP AREA CLEAR OF PEOPLE AND PETS REMOVE OBJECTS BLADE M
27. rrain Keep away from dropoffs Avoid ground conditions which will cause the machine to slide MAINTENANCE SAFETY In general Maintain machine according to manufacturer s schedule and instructions for maximum safety and best results Park machine on level ground Never allow untrained personnel to service machine Guards should only be removed by a qualified technician for maintenance or service Replace when work is completed Adjust or repair only after the engine has been stopped and the blade has stopped moving Disconnect spark plug wire s before doing any maintenance Replace parts if worn damaged or faulty For best results always replace with parts recommended by the manufacturer Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly Provide adequate support e g jack stands for lifted machine or parts if working beneath Do not put hands or feet near or under rotating parts Clean up spilled oil or fuel thoroughly Replace faulty mufflers To reduce fire hazards keep the engine muffler and fuel storage area free of grass leaves debris buildup or grease Never attempt to make adjustments while the engine is running except for repairs or adjustments as specifically noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances SAFETY Blade
28. s blade is sharp and can cut Use extra caution when handling Remove obstructions with care Wrap the blade or wear gloves WARNING 74 Only replace sharpen blade Never straighten or weld it Keep other people away from the blade Fuel WARNING Petrol gasoline is flammable petrol gasoline vapors are explosive Use extra care when handling Store only in containers specifi cally designed for fuel When refueling or checking fuel level Stop the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Replace caps on fuel containers and tanks se curely Sparks from static electricity can start fires or cause explosions Flowing fuel can generate static electricity To prevent static electricity sparks Keep containers electrically grounded Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner Fill containers on the ground away from the vehicle When practical remove petrol gasoline powered equipment from the truck or trailer and refuel it on the ground If equipment must be refueled on the truck or trailer refuel from a portable container rather than a dispenser nozzle Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete Do not
29. s etc SHIELD PLATES e Check condition of shield plates for damage or wear e Replace broken worn or damaged shield plates TIRES The tires are foam filled They have a valve stem but CANNOT be aired ENGINE See engine manual for air cleaner service intervals and servicing procedure OIL Check oil level daily Top off as needed Change engine oil after the first 5 hours of operation Then change as recommended by the engine manufacturer 1 Remove the drain plug and drain oil while engine is warm Replace the drain plug remove dipstick and fill with new oil See engine manual for oil specifications Wipe off any oil on unit Start and run engine for 30 seconds Stop engine Wait 30 seconds then re check oil level MAINTENANCE BRUSH CUTTER BLADE Service Stop engine and remove spark plug wire before servic ing blade Wear leather or thickly padded gloves to prevent injury from the blade Keep hands clear of the blade path Use an impact wrench to remove the blade bolt F If an impact wrench is not available use a socket on a long breaker bar or a box wrench to loosen the blade bolt If additional leverage is needed slip a pipe or thick walled tube over the breaker bar or wrench Check blade for damage Replace broken bent cracked or otherwise damaged blade Do not weld or straighten blade If the blade is good it may be turned over to use the second set of
30. separately by the engine manufacturer Therefore there are no warranties made expressed or implied for engines for gasoline power products by Little Wonder Transportation charges for parts and units submitted for replacement under this warranty must be borne by the purchaser THIS WARRANTY covers manufacturing defects only and does not cover defects resulting from misuse abuse negligence improper handling care or maintenance normal wear and tear or non observance of operating maintenance or installation instructions or accident or if the product has been repaired or altered outside our factory or authorized repair facility in any respect which affects its condition Little Wonder s liability is limited to repair or replacement of the defective product or part at our sole discretion All other liabilities in particular liability for damages including without limitation consequential special or incidental damages are excluded THIS WARRANTY IS LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO EMPLOYEE REPRESENTATIVE OR DEALER IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY 24 BRUSH CUTTER PARTS SECTION PARTS SECTION ENGINE ASSEMBLY BRUSH CUTTER FIGURE 1 26 BRUSH CUTTER ENGINE ASSEMBLY FIGURE 1 ITM PART NO DESCRIPTION QTY
31. ss than maximum speed If the preload on the spring is not sufficient the nut may be tightened to compress the spring more ADJUSTMENTS BRUSH CUTTER BLADE CONTROL LINKAGE The effective length of the blade control rod may be adjusted by turning the rod J in or out of the swivel where it connects tot he blade bellcrank L Adjust the rod so there is about a 1 8 3 mm space between the bellcrank and the rear cover when the blade control ses Re lever is engaged held to the handle Figure 3 72 98 A AR 3 PARKING BRAKE LINKAGE The parking brake linkage has a spring that applies force to the transaxle brake arm in the ON position There should be some space or free play in the brake linkage between the spring and the transaxle brake arm in the OFF position The brake lever should snap over center and lock in the engaged position 1 Push and pull on the machine The wheels should skid If the wheels turn disconnect the brake rod K at the brake lever and turn out of the swivel M below the engine deck 1 or 2 turns Reconnect the brae rod and check the adjustment by pulling and pushing the machine again Continue adjusting until the machine skids with the brake ON Be sure there is free play in the OFF position so the brake doesn t drag during operation Ifa satisfactory adjustment has been made skip to step 4 Figure 3 If adjustment cannot be obtained that will
32. ter element Close fuel valve located below air cleaner to keep fuel from draining into engine 4 Remove any material stuck under the deck EXTENDED STORAGE Before the equipment is put into storage for any period exceeding 30 days Drain all fuel from the fuel tank and fuel lines Start the engine and run until all the fuel is used from the carburetor float bowl While the engine is still warm drain the oil Refill with the proper weight oil corresponding to what the engine manual says Lubricate all lubrication points Clean and oil cutting blades to prevent rust To put equipment into operation after an extended storage 1 Check for loose parts tighten if necessary Fill fuel tank with clean fresh fuel 1 2 Check oil level and add if necessary 3 Check fuel lines and system for leaks Repair any leaks before operating Start the engine and proceed to operate for the intended use Do it outdoors Do not smoke Stop engine allow to cool Do not overfill Clean up spilled fuel 21 TROUBLESHOOTING BRUSH CUTTER TROUBLESHOOTING ENGINE WILL NOT START Check the Engine Manual for more details ENGINE STARTS BUT DOES NOT RUN PROPERLY OR HAS NO POWER Check the Engine Manual for more details ENGINE HAS SMOKE COMING FROM IT Check the Engine Manual for more details ENGINE RUNS AND STARTS BUT THE MACHINE WILL NOT GO FORWARD OR IN REVE
33. ury and or property damage result Schiller Grounds Care Inc One Bobcat Lane Johnson Creek WI 53038 USA Phone 920 699 2000 Fax 920 699 3683 MODEL NUMBER SERIAL NUMBER This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Schiller Grounds Care Inc machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above DANGER indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury A WARNING WARNING indicates potentially hazardous situation which if not avoided COULD result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which ifnotavoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices or property damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided MAY result in property damage MODEL NUMBER This number appears on sales literature technical manuals and price lists and serial tag SERIAL NUMBER This number appears only on your unit It contains the model number fol lo
34. use a nozzle lock open device If fuel is spilled on clothing change it immediately BRUSH CUTTER STORAGE SAFETY Stop the engine and allow to cool before storing Drain the fuel tank outdoors only Store fuel in an approved container in a cool dry place Keep the machine and fuel containers in alocked stor age place to prevent tampering and to keep children from playing with them Do not store the fuel container or equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark Appliances such as furnaces and water heaters with a pilot light have an open flame Keep petrol gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires Clean up any spilled gasoline or oil in the storage area BRUSH CUTTER LABELS WARNING LABELS Warning labels are an important part of the safety system incorporated in this machine Replace labels if damaged or illegible C N WARNING UI onn BEFORE STARTING Read and understand Operator manual and labels Wear hearing and eye protection Replace labels and Operator manual if lost or damaged J WARNING AVOID SERIOUS INJURY OR DEATH Remove objects that could be thrown by the blade Use extra caution on slopes Stop blade and drive down slowly if machine slides o
35. ve the skid plates to sit as level as possible on the ground Retighten bolts H and remove block MAXIMUM TRAVEL SPEED ADJUSTMENT 1 To decrease maximum travel speed of the machine turn the speed adjustment knob A clockwise Figure 2 2 increase maximum travel speed of the machine turn the speed adjustment knob A counter clockwise LINKAGE ADJUSTMENTS Stop the engine and remove the spark plug wire before making any belt adjustments REVERSE Maximum reverse speed is limited by the traction bellcrank hitting a stop inside the main fame Figure 2 FORWARD The traction control lever should just contact the handle at maximum speed FIGURE 2 To Adjust Forward Speed Figure 2 1 Turn the Speed adjustment knob A all the way in the fast direction counter clockwise Remove the hairpin cotter connecting the lower traction rod B to the lever on the traction cross shaft Remove the rod from the cross shaft 2 Pull up on the rod until all the travel of the linkage is used Squeeze the traction lever to the handle Adjust the rod by turning it in our out of the swivel C at the traction bellcrank until it just goes into the hole in the cross shaft lever E 3 Reinstall the rod in the cross shaft lever and secure with the hairpin cotter from step 1 The spring F on the traction linkage allows the traction lever to be squeezed to the handle when the speed control knob is set to le
36. wed consecutively by the serial number Use this number when ordering parts or seeking war ranty information BRUSH CUTTER BRUSH CUTTER SAFETY OPERATOR PREPARATION AND TRAINING READ THE OPERATION 8 SAFETY MANUAL If operator or mechanic cannot read English it is the owner s responsibility to explain this material to them If any portion of this material is unclear contact your factory representative for clarification Become familiar with the safe operation of the equipment operator controls and safety signs Be prepared to stop the engine quickly in an emergency Do not operate or allow another person to operate this machine ifthere are any questions about safety All operators and mechanics should be trained The owner is responsible for training the users Wear appropriate clothing including safety goggles or safety glasses with side shields when operating Wear substantial footwear and long pants Do not operate barefoot or wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts Wear appropriate hearing protection Wear safety glasses Never allow children unskilled or improperly trained people to operate this equipment Local regulations can restrict the age of the operator Do put hands or feet near or under rotating parts Keep clear of the front deck opening at all times Never pick up or carry the unit while the engine is runnin
37. y safety features are built in but we also rely on your good sense and care to achieve accident free operation For best protection study the manuals thoroughly Learn the proper operation of all controls Observe all safety precautions Follow all instructions and warnings completely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a Schiller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to receive the best results possible from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed the manuals keep it in good repair and follow safety warnings and instructions You ll always be glad you did Schiller Grounds Care Inc 1028 Street Road Southampton PA 18966 4217 PHONE 877 596 6337 FAX 215 357 8045 TABLE OF CONTENTS FIGURES SAFETY LABELS SET UP INSTRUCTIONS CONTROLS OPERATION MAINTENANCE ADJUSTMENTS BELT REPLACEMENT STORAGE TROUBLESHOOTING SPECIFICATIONS WARRANTY PARTS SECTION DRIVE ASSEMBLY FIGURE 1 MAIN FRAME ASSEMBLY FIGURE 2 CUTTERDECK ASSEMBL
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