Home

- Commercial laundry equipment and service in Scotland

1. MMMM Fig 4 5 C Exhaust ventilation line for range of ironers Number of exhaust pipe Exhaust pipe outside i 2 5 a 5 12 B 5 504473A diameter mm 153 216 265 306 342 Tab 4 5 C Exhaust pipe minimal dimensions Minimal flow rate Minimal flow rate in the spot obr 4 5 C m h m s 8 Tab 4 5 D Minimal flow rate 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 29 4 6 STEAM CONNECTION FOR STEAM HEATING The installation of the steam supply can be carried out only by the person with relevant authorization The scheme of the steam supply and the exhaust of condense is in fig 4 6 A Steam pressure 0 8 1 0 MPa 8 10 bars A WARNING BY EXCEEDING THE MAX PRESSURE ONE CAN BE SERIOUSLY WOUNDED OR EVEN KILLED N WARNING BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE 4 1 2 Steam supply 3 4 1 9 3 Filter G 3 4 part of delivery 4 Manual steam valve To 3 5 5 Drainage cock 6 Check valve 7 Condensation tank with drain 8 Condense drain 9 Manometer E
2. asas cad 3 4 IRONING MACHINE WITH ROLLER 35 CM 3 5 IRONING MACHINE WITH ROLLER 50 CM ennt 3 6 IRONING MACHINE WITH FRONT REAR DELIVERY LUI IBN Io M 4 1 MANIPULATION AND UNPACKING esee enne nennen nnne trennen ennt 4 2 WORKSTATION REQUIREMENTS 4 3 MACHINE POSITIONING ON THE FLOOR aereas 4 4 ELECTRICAL CONNECTION essere 4 5 EXHAUST SYSTEM u ette get ate etd ede t d RR RU fede tg 4 6 STEAM CONNECTION FOR STEAM HEATING eene nnnm nennen 4 7 GAS CONNECTION FOR GAS HEATING seen enemies 4 8 CONVERSION TO ANOTHER GAS l L eterne 4 9 MACHINE PREPARATION TO OPERATION raras 5 MAINTENANCE AND ADJUSTMENTS 5 1 SAFETY INSTRUCTIONS FOR MAINTENANCE seen nnne 5 2 ROLLER nsi ania ter ex E MR a Uu tein A asa SISBUNSTICKER ei D MO ur be Ee Oe AE 5 4 IRONING BELDTS L u ES 5 5 FEEDING BEETS FEEDING TABLE oy u uu suu eei He li t ps au batts 5 6 PRESSURE ROLLER PADDING iiiter tete tete ito denke nde bene Bef zenccm 5 6 BEARING HOUSES
3. 504 732 NOT Vas 6 MODO DE USAR A M QUINA 531476 PUB DATE 13 MAY 2009 DOC Quadro 4 6 A S POSS VEL FAZER ESTA OPERA O POR UM TEMPO NECESS RIO PARA LIBERTAR A ROUPA A vers o OPL se comprimir o bot o de marcha atr s a m quina para Se comprimir o bot o de novo o cilindro gira no sentido contr rio por um tempo limitado O aperto repetido do bot o prolonga a marcha atr s A vers o com a caixa de moedas a marcha atr s arranca se carregando na tira de protec o quadro 4 6 A pos 1 A roupa seca e engomada volve para a calha de sa da quadro 4 6 A pos 5 e pode ser dobrada imediatamente A VERS O OPL APERTE O BOT O PARA O FIM AUTOM TICO DE ENGOMAGEM BASTANTE TEMPO ANTES DE INTERROMPER A INSER O DA ROUPA NA M QUINA PARA PREVENIR O SOBREAQUECIMENTO DO CILINDRO Quadro 4 6 B N ADVERT NCIA S A VERS O OPL NO CASO DE PERIGO DE ACIDENTE PARE A MAQUINA COMPRIMINDO O CENTRALSTOP OU A TIRA DE PROTEC O 4 7 DOBRAGEM Aplica se m quina de engomar de sa da bilateral com dobrador A dobragem realizada na base de par metros de programa e segundo o comprimento medido da roupa antecedente Ent o a primeira pe a da roupa depois de ligar a m quina ou depois de alterar o programa pode ser dobrada incorrectamente ou n o dobrada de maneira alguma Para atingir os resultados bons de dobragem conveniente classificar a roupa segundo os tamanhos antes de engomar Por c
4. J O O Q MANUAL DE INSTALA O E MANUTEN O Feeding belts Tightening bolt Roller of feeding table Bolt of input roller bearings Bolt of the belt cover holder Microswitch Leg pedal Stop bolt Spring of pressure roller Ribbons Nomex pad Fig 5 5 B Look through the machine II right side 508998A 531476 H PUB DATE 13 MAY 2009 DOC 5 6 PRESSURE ROLLER PADDING WARNING THE PRESSING ROLL PADDING WILL SETTLE DOWN AFTER SAME TIME OF OPERATION THEREFORE IT IS NECESSARY TO CHECK IT AFTER EVERY 100 HRS OF RUNNING AND IF NECESSARY TIGHTEN IT REPLACING THE PRESSURE ROLLER PADDING 1 Turn off the machine with the main switch secure it and wait until the machine cools down 2 Remove upper frontal cover fig 5 4 A pos 6 loosen or disassemble pressure springs fig 5 5 B pos 9 3 Undo or cut the ribbons fig 5 5 B poz 10 4 Remove the bolt with washer which fasten the pad fig 5 5 B pos 11 to the pressure roller on both sides 5 Unwind the padding 6 Bolt on the new padding on one side of the pressing roll N WARNING MORE YELLOW FELT SIDE NOMEX HAS TO BE IN TOUCH WITH IRONING ROLL AFTER INSTALLATION 7 Wind the padding on to the pressing roll at the same time tension the padding and force the winded threads together 8 Screw the padding on the end of the pressing roll and cut of the rest 9 Put the ribbons
5. Sede auth ed e jte eit dt dee iue d Se eed aie a d ud dad dae deae 5 9 GHAINCGEARBS n rti Do n Su Qum et be n ap e e En ente ete studios 5 10 MANUAL DRIVE GEAR ii tein cate tee et Er cenae ER 5 11 GEAR BOXES FIGS TIA iiec eee ee E e ARR perpe 5 12 EIBTERS n ER edd tet reet et etel petia 5 13 INDUCTIVE SENSOR OF TURNS ereta aant aan tiepe 5 14 OUTPUT SYSTEM rere nid eret dte de debe de a ai red e ae 5 15 ELECTRIC INSTALLATION AND REPAIR sese eere 5 16 FUSES c iucunditatem tulis tat tet tds 5 17 SAFETY THERMOSTAT ss iin a tede rte qe tees ite es 5 318 FREQUENGY INVERTER diti q HE date iT ayda dot 5 19 GAS INSTALLATION MAINTENANCE 5 20 UNDERPRESSURE SWITCH GAS HEATING a 5 21 LAUNDRY ROOM EARTH LEAKAGE TRIP essent 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 5 22 PUTTING ROLLER OUT OF SERVICE cece cence eee aereas 50 6 TROUBLE SHOOTING oco RUOLI EE FEES sassa sassa se oovedudncudctucarsesdinnnstadsers 51 6 1 INSUFFIGCIENT IRONING 7 cin iiit tetuer orien gu das REESE eee Eee Dad a 51 6 2 FAILURES OF MACHINES WITH GAS HEATING seen enne 51 7 LISTS AND DIAGRAMS FOR MAINTENANCGE 52 7 1 LIST OF ORIGINAL
6. N o insira na m quina tecidos que contenham subst ncias facilmente inflam veis ou explosivas N o coloque perto da m quina qualquer subst ncia inflam vel Mantenha a parte superior da m quina limpa e sem materiais inflam veis Uma vez por dia remova as poeiras sedimentadas no filtro do exaustor Os vapores produzidos pela m quina tem de ser inteiramente aspirados da divis o para o exterior Em caso de danifica o da ripa de seguran a a qual garante a protec o dos dedos n o engome N o ponha a m quina a funcionar enquanto a manivela de accionamento manual estiver colocada Use luvas protectoras para manusear com a roupa engomada quente O grau de ru do no local de trabalho com a m quina inferior a 70 dB PARA A VERS O COM AQUECIMENTO A G S Verifica que em qualquer parte da m quina h uma fuga de g s feche a tomeira de seguran a areje o local n o acenda nada el ctrico n o fume n o utilize qualquer flama e chame um t cnico N o desligue ou mude o ajustamento de interruptor es sob press o term stato de seguran a entrada de ar prim rio e de todos os aparelhos ajustados na f brica PARA A VERS O COM AQUECIMENTO A VAPOR Verifica que em qualquer parte da m quina h uma fuga de vapor feche a torneira principal dealimenta o de vapor e chame um t cnico ADVERT NCIA Antes de manipular com a m quina sempre desliguem na de corrente A m quina est
7. 3 Fig 4 4 C Supply cable preparation 5 NL N 4 6 1 Green yellow protection conductor 7 The neck of the moulded tube must be 2 Black phase conductor insulated to avoid any contact to a part 3 Brown phase conductor 3 phase execution under current conductor when the main 4 Blue neutral conductor single phase execution switch is disconnected 5 Black phase conductor 3 phase execution 8 The stripped length of the conductors must 6 Blue neutral conductor 3 phase gas heating not protrude from the main switch terminal execution supply switchboard SUPPLY CABLE ATTACHMENT The cable can be attached to the machine in two ways from a cable channel from below QM N from a cable grate from above If the cable is attached from above it is recommended to provide a sag in the cable in front of the entry in the cable bushing see fig 4 4 D In this way any running condensed water into the bushing and or machine can be avoided MECHANICAL CABLE SECURING When the cable is laced through the bushing 2 tighten the sealing nut of the bushing In this way the rubber ring in the bushing is pressed thus securing the cable mechanically and against the water Provided that this mechanical sealing is insufficient use the securing clamp 3 CONNECTION POINT D The supply cable is connected to the main switch of the 5 machine 1 The phase terminals identified by V W Connect the protection conductor directly to
8. vers o OPL para refrigerar a m quina e parar PROGRAMA s OPL automaticamente para memorizar os vers o com a caixa de moedas para parar as par metros ajustados cintas de alimenta o e desligar o aquecimento para confirmar os avisos de defeitos A M QUINA DE SA DA BILATERAL COM DOBRADOR TEM OS BOT ES ADICIONAIS DOBRAGEM DE N MERO FIXO DE DOBRAS DOBRAGEM SIM NAO c para escolher o n mero fixo de dobras para ligar desligar 0 1 2 4 6 para seleccionar o numero de dobras a dobragem E para escolher a dobragem de largura fixa de equilibrio aplica se tamb m m quina de engomar de sa da para seleccionar a largura de dobra 508928 Maq g bilateral sem dobrador DOBRAGEM DE LARGURA FIXA DE DOBRAS DIREC O DE EQUILIBRIO para escolher a direc o de Quadro 3 B S mbolos no painel de manobra 531476 H PUB DATE 13 MAY 2009 DOC MODO DE USAR A M QUINA 4 INSTRU ES PARA USO 4 1 ARRANQUE Antes de arrancar a m quina pela primeira vez verifique se a m quina foi instalada correctamente ver as Instru es para Instala o e Manuten o Segundo este manual examine o estado do filtro de poeira e outras partes da m quina 4 2 LIGA O DE ALIMENTA O Reajuste o interruptor principal na parte posterior do p esquerdo da m quina de engomar na posi o o display acende 4 3 SELEC O DE PROGRAMA Vers o OPL prima o bot o S
9. 00 x p noy QOT we p LIS S8SjZZOU JO AV DOT x wu p fanoujb p fanoufeu 00 x p LIS SSjZZOU JO AV Dor x p fanoujb n anoufeui DOF x vui p 446 Sojzzou jo sy pegu anssad sapr aba apos doug avers vogeuusap doug sajaweseg G81LGcG 9po dueuJuoeje ui UMOUS eye T u0508251 422 33 NF JO FILLUNOZ 523587 Gas Nozzles lroners Tab 4 7 A Instruction 33 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC TAB 2 IRONERS NOZZLES SETTING UP EXCL EU E E s s S s S Cbotury of destination ofer pressure mbar of nozzles SET Afr of nozzles SET Countries excl EU Notices N2 TAB 1 for info only do not use a 7AB 1 in case of ambiguity the bold lines for certain country are preferential E TAB 2 The nozzle and label for gas conversion are not the part of the machine supply package for countries exci EU TAB 3 IRONERS NOZZLES CODES Nozafe code g z E E gt TAB 4 IRONERS PRIMARY AIR ADJUSTMENT Data are shown In attachment code 525185 injector nozzle Gas valve inlet screw joint 3 4 Primary air filter Cover Clamp Mixing tube 523589 Tab 4 7 B Instruction Ironers Gas Nozzles 34 MANUAL DE INSTALA O E MANUTEN
10. MODEL E insertion width mm 200 2800 32 Packing dimensions width depth height capacity A machine with mm 270 30 3959 B maximum feeding width mm 2000 2500 3200 3x208 240V 50 60Hz Vemisonoupu mh 9 295 _ Maxionercapady _ 79 o Max power consumption kW 38 s 5 Weight net weight kg 1150 1430 1590 gross weight T 1390 1680 1910 Soudpressueiwe 4804 676 878 Tab 3 6 A machine with front rear delivery model E MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC PARAMETERS OF THE MACHINE WITH STEAM HEATING MODEL S Insertion width mm 200 Packngdimensions mm seemoddE seemodelE see model E LA machine width mm 2750 B maximum feeding width mm 200 Rollerdiameter mm 800 Poleriengh fm 20 3x208 240V 50 60Hz a Ventilation output AR 2 x 990 Number of Exhaust pipe Ips 1 Ironing speed m min Max ironer capacity kg h Max power consumption 07 Weight net weight 1200 gross weight 1430 Steam pressure 0 8 1 Steam consumption press 0 9 MPa Vak permed emerat F o RD mM Tab 3 6 B Ironing machine with front rear delivery model S 531476_H_PUB_DATE_13_MAY_2009 DOC MANUAL DE INSTALA O E MANUTEN O 15 PARAMETERS OF THE IRONING MACHINE WITH FRONT REAR
11. O 9 3 5 IRONING MACHINE WITH ROLLER 50 CM PARAMETERS OF THE MACHINE WITH ELECTRICAL HEATING MODEL E Insertion width mm 1600 2000 2500 3200 Packing dimensions width 4090 depth 1110 height 1550 transportation capacity 7 03 A machine width mm 2350 2750 n 3950 maximum feeding width mm 1600 2000 2500 3200 Roller diameter 500 Roller length 1700 2100 2700 3300 3x380 415V N 50 60Hz Machine electrical system V Hz 3x208 240V 50 60Hz Motor output 0 37 0 37 Ventilator motor output 0 18 0 255 2x 0 18 0 255 Number of Exhaust pipe 2 Ventilation output mm 2990 Ironing speed 1 5 8 Max ironer capacity kg h 90 Max power consumption 65 Weight net weight kg 1020 1260 1470 gross weight 1090 1230 1480 1740 Sound pressure level 675 Tab 3 5 A Machine with roller 50 cm model E MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC PARAMETERS OF THE MACHINE WITH STEAM HEATING MODEL S msetonwidh mm 160 200 250 329 3x208 240V 50 60Hz 087 Ventilation output m h 2 x 990 ss Hg a a a ae Max ironer capacity kg h Um Max power consumption Weight net weight kg 900 1070 1280 1540 gross weight kg 1100 1280 1490 1800 Steam pressure Steam pressure MPa 0 8 1 Semaine m 9 5 I 3 Steam supply G3 4 E Sound pressure level Max permitted pressure Max permitted temperature Volume of pressure tank sr Ta 27
12. 5 12 FILTERS N WARNING BEFORE YOU START CLEANING THE FILTERS WAIT UNTIL THE MACHINE IS COOLED DOWN AND SWITCH OFF THE MACHINE MAIN SWITH CLEANING EXHAUST FILTERS Check regularly once a day filter contamination caused by textile dust It is necessary to remove dust from the filter to avoid decreased efficiency of ventilation The filter sieve is accessible from the side or rear part of the machine after the filter covers have been lifted off fig 5 4 A pos 4 2 After you lift off the cover hold the filter sieve handle and take it out Put it back after cleaning and insert it into the filter tub up to its end Then close the filter cover N WARNING IF THE FILTER COVER IS NOT POSSIBLE TO OPEN THEN THE FILTER SIEVE IS PROBABLY NOT IN ITS EXTREME POSITION THE MACHINE MUST NOT BE OPERATED BECAUSE EFFECTIVENESS OF SUCTION WOULD DECREASE INTOLERABLY CLEANING THE FILTER OF PRIMAR AIR BURNER Check regularly once a week filter contamination caused by textile dust It is necessary to remove dust from the filter to avoid decreased efficiency of burning The filter tab 4 7 B pos 4 and attachment 525185 is placed in the left stand on gas piping You can remove the filter after loosening the clamp 6 and opening the top cover 5 Clean the filter screen If the filter is badly contaminated it is better to install a new filter N WARNING NEVER CHANGE THE USED TYPE OF NOZZLE DISTANCE BETWEEN NOZZLE AND MIXING TUBE IT COU
13. 6 Ironing belts 16 Upper trough 7 Exhaust ventilation dimensions see chapter 17 Steam supply 93 4 only for version S 4 5 Exhaust system 18 External protective connector 8 Pedal used for starting stopping belts movement 19 Lower trough according to order only for version OPL 20 Bolts of side cover 9 Pedal microswitch 21 Main power supply according to order only for version OPL 22 Gas supply G3 4 only for version G 10 Coin container 23 Electric power supply for heating system only for coin version only for version E 8 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC COINMETER OPL COINMETER A 2 2 r 4 4 1 6 E A 1 I I T T 1I I TI 1 u O LLLLLLLLLI 1 7 5 6 20 13 i 14 H LO Cs c xs 155 160 745 a 17 21 18 185 785 MODEL E MODEL G 15 e E EE f l i 45 504458C Fig 3 4 A Placement of components on the machine with 35 cm roller 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN
14. INDUSTRIAL CYLINDER HEATED DRYING IRONERS ROLLER DIAMETER 350 500 mm IRONERS WITH INSERTION WIDTH 1400 mm 1600 mm 2000 mm 2500 mm 3200 mm IRONERS WITH FRONT REAR DELIVERY WITH FOLDER OR WITHOUT FOLDER WITH INSERTION WIDTH 2000 mm 2500 mm 3200 mm III TT MANUAL DE INSTALA O MANUTEN O E OPERA O DA M QUINA 531476 H Publication date 13 May 2009 MODO DE USAR A M QUINA 1 CONTEUDO ASCONTEUD O a Leona ai cee UE et wr UR ee ance tes a yasat 1 2 AVISOS E SELO U 2 2A SELO NE akuna clon y PEOR tr qa 2 2 2 INFORMA ES PARA ENGOMAR ccccscsessssecsseceseeecsesssuccessecsceesuecesscesusesusecssereceesuessutesneessesesneesneeseds 2 2 3 USO INCORRECTO DA M QUINA va La cri a 3 2 4 INSTRU ES PARA MANUTEN O AJUSTAGEM E SEGURAN A DE PESSOAS 4 3 S MBOLOS NO PAINEL DE MANOBRA tentarei 5 4 INSTRU ES PARA 6 Ad ARRANQUE E CR PD CA ML ad Man 6 42 LIGA O DE
15. Defeitos limpeza manuten o Riscos t rmicos Aspira o Manipula o instala o Troca de novelo Lugares de inclus o e intercep o 4 MODO DE USAR A M QUINA 531476 H PUB DATE 13 MAY 2009 DOC 3 S MBOLOS NO PAINEL DE MANOBRA 513399 O painel de manobra da m quina Painel de manobra da m quina de Painel de manobra da de engomar engomar de sa da bilateral com m quina de engomar de sa da dobrador bilateral sem dobrador Quadro 3 A Paineis de manobra A O display superior na vers o OPL indica o n mero de programa na vers o com a caixa de moedas indica o tempo restante B monitor inferior indica a temperatura a velocidade e na m quina de engomar de sa da bilateral com dobrador tamb m o n mero ou a largura de dobras C a chapa de inserir ver o Manual de Programas ARRANQUE TEMPERATURA s OPL arranca a m quina de engomar para indicar ajustar a temperatura VELOCIDADE s OPL ESCOLHA DE PROGRAMA s OPL para indicar f para escolher o programa de engomar UB E rat rs J ou de dobrar em caso da m quina de engomar p de sa da bilateral com dobrador MARCHA ATR S s OPL A MAIS MENUS s OPL para parar a m quina de engomar para elevar reduzir o valor para arrancar a marcha atr s MEMORIZA O DE FIM AUTOM TICO DE ENGOMAGEM
16. O 531476 H PUB DATE 13 MAY 2009 DOC 4 8 CONVERSION TO ANOTHER GAS WARNING GAS INSTALLATIONS AND THEIR POSSIBLE REPAIRS MUST BE CARRIED OUT BY AUTHORISED COMPANY ALL USED INSTALLATION MATERIAL E G REDUCTION VALVE MANUAL VALVE AND THE EXECUTED GAS INSTALLATION MUST CORRESPOND TO THE VALID REGULATIONS IN THE COUNTRY WHERE THE MACHINE OPERATES IT IS FORBIDDEN TO CHANGE THE GAS MENTIONED ON THE SERIAL PLATE OF THE MACHINE ANY OTHER GAS CLASSIFICATIONS TYPES GAS PRESSURE OR DIFFERENT GAS COMBINATIONS WHICH ARE NOT MENTIONED IN CHAPTER 4 7 TAB 4 7A TAB 4 7 B AND ARE SPECIFIED IN ATTACHMENT 525185 ARE NOT ALLOWED AND THE MANUFACTURER REFUSES ALL THE RESPONSIBILITY IN SUCH CASES In the case of a change in the type of gas and its working pressure within the category of the machine tab 4 7 A it is necessary to change the nozzle d and re adjust the primary air The diagram displaying these parameters is part of tab 4 7 B and attachment 525185 After reconstruction to another type of gas within the category of the machine it is necessary to replace the serial plate Adjusted for above the threading of the input of gas into the machine rear lower part of the left stand 4 9 MACHINE PREPARATION TO OPERATION 1 Before starting the machine check whether machine installation supply of media evacuation of burnt gas machine layout sufficiently ventilated rooms etc was carried out according
17. O E MANUTEN O 37 2 1 Unsticker carrier bolt 2 Unsticker 6 3 Arresting bolt 7 Unsticker holder IBONER WITH FRONT REAR Fig 5 3 A Complete unsticker DELIVERY IRONER o N N 4 Rear cover 5 Tightening roller 4 1 Rear upper cover 6 Frontal upper cover 4 2 Filter cover Fig 5 4 A Look through the machine 8 ee 1 8 9 right side E 8 Tension spring ILL 9 Setting eye Obr 5 4 B System of ironing belts tightening 38 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 1 New ironing belt 2 Old ironing belt 3 Ironing belt tensioning roller Fig 5 4 C Replacement and tightening of belts 5 5 FEEDING BELTS FEEDING TABLE ADJUSTMENT OF FEEDING BELTS FIG 5 5 B Feeding belts pos 1 must be tightened by minimal possible pretension which will not cause their stoppage when feeding the linen Feeding belts are pre tensioned by move of roller of feeding table pos 3 which is caused by move of tightening bolt pos 2 Measure A is set in manufacturing plant it is different for individual machine versions further adjustment is not needy Before tightening the feeding belts it is necessary to loose the beari
18. OPL 13 ES mi 1453 1568 1103 e NN LZ Los _ 4 ES o Fi Lu 2 s 5 Gp MODEL S WITH FOLDER 17 17 L I I I I I I I I I I I TI O I 5 Afe o EN EXE LO Es cc 45 L282 1056 _ 282 T 1096 J MODEL E WITHOUT FOLDER 1056 L 1096 sosgros Fig 3 6 A Layout of components on the ironing machine with front rear delivery 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 17 4 INSTALLATION N WARNING TO ACHIEVE A FAILURE FREE OPERATION THE IRONER MUST BE CORRECTLY BUILT IN ACCORDING TO THIS INSTALLATION MANUAL ANY CHANGES IN THE INSTALLATION NOT DESCRIBED IN THIS INSTALLATION MANUAL MUST BE APPROVED BY THE SUPPLIER OR MANUFACTURER OF THE IRONER TYPE OF THE MACHINE Before you start the installation check the type of your ironer roller diameter insertion width and electrical connection according to the production label pos 13 fig 3 4 A and 3 5 A pos 10 fig 3 6 A placed on the left stand of the machine FOR MACHINES WITH GAS HEATING Further you have to che
19. close up the gas supply manual valve and switch off the machine e CALL MAINTENANCE TO CHECK FOR GAS LEAKS OF THE MACHINE GAS INSTALLATION CHECK THE VENTILATOR FUNCTION AND THE EXHAUST DUCT CORRECT FUNCTION Another problems and their troubleshooting see Programming manual 531476_H_PUB_DATE_13_MAY_2009 DOC MANUAL DE INSTALA O E MANUTEN O 51 7 LISTS AND DIAGRAMS FOR MAINTENANCE 7 1 LIST OF ORIGINAL NON INTERCHANGEABLE PARTS VALID FOR VERSION WITH GAS HEATING N WARNING REPLACEMENT OF THESE PARTS IS A SERIOUS INTERVENTION TO THE MACHINE THIS IS THE REASON WHY THE REPLACEMENT CAN BE DONE ONLY BY THE MANUFACTURER OR BY AUTHORISED SERVICING CO IN CASE OF BREAKING THESE INSTRUCTIONS THE MANUFACTURER REFUSES ALL THE RESPONSIBILITY AND WARRANTY CAN BE LOST 1 2 3 4 5 6 7 8 Burner Mixing venturi tube setting tab 4 7 B and attachment 525185 Nozzle mounting tab 4 7 A tab 4 7 B and attachment 525185 Gas valve Ignition automatic system lgnition electrode Underpressure switch tab 5 20 manufacturer s setting Ventilator 52 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 7 2 LIST OF RECOMMENDED SPARE PARTS Find more detailed information and order codes in the spare parts catalogue or at your dealer For maintenance 372 021 160 100 Wax cloth 160 x 100 em 502 348 CLEANCOAT wax 8kgs 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA
20. o de sa da bilateral com dobrador s estiver dobrada a roupa que passe pelo centro do cilindro de engomar Coloque a roupa com bot es para cima para que se possam imprimir em novelo Engome as fazendas sint ticas com muita cautela a fim de que n o pegar a fazenda ao cilindro Nunca deixe a roupa na m quina A oscila o m nima de temperatura pode ser influenciada pelo oper rio bem treinado que ajusta a temperatura e a velocidade de engomar no painel de manobra segundo o tipo da roupa e a sua humidade residual Para atingir a pot ncia m xima da m quina de engomar preciso prevenir a baixa da temperatura com engomagem conveniente assegurar a engomagem cont nua quanto mais cont nua tanto melhor reduzir o tempo no qual n o se engoma na m quina com a temperatura de trabalho separar a roupa segundo o tipo de tecido ou a humidade residual ajustar a velocidade e a temperatura de engomar s necessidades espec ficas de cada encomagem 2 3 USO INCORRECTO DA M QUINA N ADVERT NCIA ESTA M QUINA FOI CONSTRU DA PARA A ENGOMAGEM E A SECAGEM INDUSTRIAL OU TAMB M A DOBRAGEM DA ROUPA LISA LAVADA NA GUA QUALQUER OUTRO USO DIFFERENTE DO ACIMA CITADO SER CONSIDERADO INCORRECTO SEM APROVA O POR ESCRITO DO PRODUTOR N o usar a marcha atr s por qualquer outro prop sito sen o libertar uma pessoa ou um objecto captado N o engomar a roupa cuja composi o impede conter a humidade
21. to safety condition direction of balancing is switched forward speed is reduced to minimum After the trough is closed the error message is deleted original speed as well as direction of balancing are reset CAUSE 1 Trough is lifted up Close the trough 2 Micro switch of trough position is damaged Check the correct function of the micro switch ERROR 11 FAILURE OF UNDERPRESSURE SWITCHES The correct function of underpressure switches is checked during the machine operation Before starting the machine by the button START the switches must be switched OFF They must be switched ON within 10s after START See failure 007 CAUSE 1 Failure in wiring Check the correct wiring of switches 2 Defected underpressure switch Check the switch correct function 531476 H PUB DATE 13 MAY 2009 DOC MODO DE USAR A M QUINA 11 ERROR 12 WRONG FUNCTION OF SAFETY BAR When the machine is switched on the correct function of safety bar is checked In case of wrong function the error 012 is reported The machine control is blocked and it is possible just to switch the machine off and eliminate the failure CAUSE 1 Jammed bar or switch Release the bar or switch 2 Damaged switch Check correct function of the switch 3 Failure in connection Check the correct switch connection 4 Incorrect version of software or programmer The software version 1 40 or inferior must be used on machines made
22. 35 50 1200 1 Ay Y 2 Z Y Z Z 2 Z Z 2 A Z 1500 _ g IRONER WITH FOLDER 7 frontal output NE Z p Z 2 u 5 Z Z Z E E Z lt x ZZ 1 1500 _ N 8 m IRONER WITH FRONT REAR uw a Z DELIVERY frontal and rear 2 output A Z Z 7 OG 2 Dp G gg 505 55 gp 7 504461B Fig 4 2 A Minimal required dimensions of rooms dimensions are in mm 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 4 3 MACHINE POSITIONING ON THE FLOOR It is not necessary to anchor the ironer to the floor however when desired the ironer can be anchored to the floor In this case use the 4 holes with a diameter Z mm in the stands fig 4 3 A N WARNING THE IRONER MUST BE POSITIONED ON A FLAT AND SMOOTH SURFACE WHILE ITS INCLINATION DOES NOT EXCEED 0 5 IT IS IMPORTANT TO INSTALL IT USING A WATER LEVEL BY PLACING THE SUPPORTS UNDER THE IRONER CHECK THE CORRECT POSITIONING WITH A WATER LEVEL PLACED ON THE MACHINE TOP ON THE STANDS OR PREFERABLY ON THE IRONING ROLLER FIG 4 3 4 xi X _ gt L LL pu m LN TN b L J i EE gt SEINE ENSIS ad T PTTTTTTTTTTTTTTTTITTTTTTTT 1 229 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 l F I 1 1 1 1 l 1 1 1 1
23. 50 694 50 684 40A S FUAFUS Trensomerprmer 25A 25A 25A 25A 25A 254 25 ER 104 wa toa wa wa FUs Heating elements sav A x Heatng elements 20V 25 A SA SOR GA 40A FUIS FUTA Heating elemens 230v 56 Tab 5 16 A Machines with electrical heating MODEL S Identification Intended for Machine roller cm Insertion width mm FU Vento 6A 6A 6A 6A 6A 6A 8A FU Conridmuis 2A 2A 2A 2A 2A 2A 2 RB raros oa wo wo wa wa Tab 5 16 B Machines with steam heating 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 47 MODEL G Identification Intended for Insertion width mm 35 35 35 50 50 50 50 1400 1600 2000 1600 2000 2500 3200 ERE Fone om FU10 Burnerignition unite 4A 4A 4A 4A 4A 4A 4A Tab 5 16 C Machines with gas heating 5 17 SAFETY THERMOSTAT The safety thermostat pos 2 together with programmer switch pos 1 is on the thermostat board in the left stand of the machine The safety thermostat is set by the manufacturer to the maximum roller temperature of 210 C 2 1 BT1 50 Fig 5 17 A Thermostat board 5 18 FREQUENCY INVERTER Parameters of inverter s are pre set by manufacturer of the machine 5 19 GAS
24. 504470 Fig 4 4 E Protective machine connection 1 Machine rear view 3 Protection conductor machine connection 2 Laundry room protective connection 4 External protective terminal 4 5 EXHAUST SYSTEM 1 Standard upper outlet 2 Second upper outlet for machine with insertion width 2500 and 3200 mm 1 Machine 50 7 35 1 roller cm 50 Ironer with _ 4 1400 front rear ES e Insertion delivery ki width mm 1600 1600 2500 1600 2500 2000 2000 3200 3200 A DIMENSION mm 119 120 120 120 120 a DIMENSION 267 5 276 276 276 276 DIAMETER M D mm 150 150 2x150 150 2x150 Tab 4 5 A f 504471 Fig 4 5 A Exhaust connection EXHAUST VENTILATION The exhaust piping is led out in the upper part of the right stand and left stand for machines with insertion width 2500 and 3200 mm The steam outlet must be separately provided in the shortest way outside the building fig 4 5 B Piping section must not be smaller than an output of the machine Maximal piping length is 5 m There is necessary additional ventilator inside piping in the case of longer piping Only in necessary case use sharply bent knees 90 Inner surface of outlet piping has to be smooth Use galvanized metal plates for ventilation Steam escape conduit must be fixed in such a way to be easily dismounted Exhausting a
25. DELIVERY WITH GAS HEATING MODEL G insertion width mm 3x380 415V N 50 60Hz Machine electrical system 3x208 240V 50 60Hz Motor output 0 18 0 255 2x0 18 0 255 Ventilator motor output Ventilation output Number of Exhaust pipe 1 lroning speed Max ironer capacity kg h Max power consumption m m m m m Weight nm net weight kg gross weight kg Gas supply E j Gas heating output Tab 3 6 C Ironing machine with front rear delivery model G LEGEND FIG 3 6 A 1 Control panel 2 Upper cover 3 4 5 Centralstop Manual drive of roller Exhaust ventilation dimensions see chapter 4 5 Exhaust system Pedal used for starting stopping belts movement according to order only for version OPL Pedal microswitch according to order only for version OPL Feeding belts feeding table Cover of filter sieve 10 11 Name plate Condense drain G3 4 only for version S MANUAL DE INSTALA O E MANUTEN O Main switch Upper trough Steam supply G3 4 only for version S External protective connector Output tilting table front Bolts of side cover Main supply of electric power Gas supply G3 4 only for version G Power supply for heating system only for version E Output tilting table rear according to order Output tilting trough front Output tilting trough rear 531476 H PUB DATE 13 MAY 2009 DOC
26. GUIDES WHICH ARE LOCATED AT THE ROLLERS OF THE REVERSE CONVEYER LOWER IRONING ROLLER BALANCER POS 3 APPLICABLE FOR IRONER WITH FRONT REAR DELIVERY WITH FOLDER FIG 5 14 A Lower ironing rollers are driven by motor with gear box fig 5 11 A pos 9 The whole kinematic system is adjusted at the manufacturer and does not require any regular maintenance Just in case of possible replacement of terminal microswitches controlled by pilot cam they must be located on the microswitch board strictly in the same position as before replacement 531476_H_PUB_DATE_13_MAY_2009 DOC MANUAL DE INSTALA O E MANUTEN O 45 1 1 CENTRE VERSION 250 320 SIDES IRONER WITH FRONT REAR DELIVERY WITH FOLDER 1 Inclined output conveyer 1 1 Belts of output conveyer 1 2 Roller of output conveyer 1 3 Tightening bolt outer 1 4 Tightening bolt middle machine feeding width 250 320 1 5 Central tightening bearing machine feeding width 250 320 p 1 6 Optical sensor 1 7 Antistatic electrode 1 8 Anchor bolt for the central tightening bearing 1 9 Anchor bolts outer 2 Lower guide bar 3 Ironing rollers balancer 4 Belts of folding table 5 Tightening bolt 6 Bolts of tension roller of folding table 509000B Fig 5 14 A Look through the machine IV right side 46 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 5 15 ELECTRIC INSTALLATIO
27. Nunca engomar sem cobrir alternadamente a parte direita e esquerda da rea de engomar N o desligar a alimenta o da corrente el ctrica se a m quina tiver a temperatura superior a 80 C com excep o de casos extraordin rios No caso de pe as de dimens es pequenas n o deixar o espa o livre excessivo pela largura interia do cilindro N o operar a m quina com a velocidade m xima durante o aquecimento e a refrigera o N o parar a m quina se as cintas de engomar n o forem secas por completo N o engomar com as temperaturas inferiores a 80 C porque isso possa causar a oxida o do cilindro N o inserir na m quina de engomar as pe as de roupa que cont m as componentes duras que possam danificar a superf cie do cilindro ou as cintas N o engomar os tecidos sint ticos sob as temperaturas altas 531476 H PUB DATE 13 MAY 2009 DOC MODO DE USAR A M QUINA 2 4 INSTRU ES PARA MANUTEN O AJUSTAGEM E SEGURAN A DE PESSOAS As instru es seguintes n o est o mencionadas neste Manual de Uso Fa a o favor de procurar as instru es no Manual de Instru es para Instala o e Manuten o que entregue junto com a m quina As refer ncias ao Manual de Instru es para Instala o e Manuten o segundo a norma EN ISO 10472 1 5 Informa es sobre a presta o do Manual de Uso Campo de uso da m quina e limita es Manuten o e ajustagem Aera o Cobertas
28. TYPE OF NOZZLE DISTANCE BETWEEN NOZZLE AND MIXING TUBE OR THE TYPE OF GAS IT COULD CREATE SERIOUS DAMAGES THE MANUFACTURER DECLINES ALL RESPONSIBILITY IN SUCH CASES For ensuring these correct pressures install an outer pressure reduction valve near each machine which adapts the pressure in the pipe to an operating pressure This machine is not provided with this valve Install a manual mechanically blocked gas valve on an easily accessible place so that the guiding length from the valve to the machine connecting is less than 2 m Install a pressure gauge between the pressure reduction valve and the manual valve to verify the used gas The conduit between the manual valve and the machine must be rigid with sufficient gas flow needed for each machine and must always be provided with leak proof sealing material which is resistant against used gases N WARNING TO ENSURE GAS EXHAUST AIR OUT VERIFY THE TURNING DIRECTION OF THE VENTILATOR DO NOT START THE MACHINE IF THE SUPPLIED GAS OR USED PRESSURE DOES NOT COMPLY WITH THE TECHNICAL DATA ON THE MACHINE LABEL 32 IT IS NECESSARY TO VERIFY AIR TIGHTNESS ON ALREADY EXECUTED JOINTS MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC n 3 o z i N N 9 W o g gt 35 1400 35 1600 35 2000 50 1600 50 2000 50 2500 50 3200 IRONERS D cm L mm noy Gnoyieui 0 x p LIS SO ZZOU JO AV
29. back on fig 5 5 B pos 10 10 Pretension the springs of the pressing roll fig 5 5 B pos 9 so that thrust is the same on both ends of the pressing roll Test the thrust by ironing some linen 11 Install the upper frontal cover back 5 7 RIBBONS The ribbons serve to remove the linen from the pressing roller Missing ribbons should be replaced Check the ribbons regularly once a week 1 Wait until the machine cools down and turn off the machine by the main switch and secure it 2 Dismantle the upper frontal cover fig 5 4 A pos 6 3 Put the new ribbons back fig 5 5 B poz 10 4 Put the upper frontal cover back 5 8 BEARING HOUSES LUBRICATION FIG 5 11 A All marked bearing houses C must be lubricated twice a year using the lubricating gun It is recommended to use grease containing lithium for operation in high temperatures drop point min 190 C Manufacturer recommends grease UNIREX S2 NLGI 2 KE 25 50 fy ESSO Other bearings which are not marked need not be maintained 5 9 CHAIN GEARS TENSION OF CHAINS FIG 5 11 A Keep chains of roller drive pos 1 or possibly pos 1 2 and chains of feeding belts drive pos 4 in the right machine stand slightly tight Sliding tension pulley pos 2 which is pre tensioned by tightening bolt pos 3 serves for tensioning After loosening the bolts of sliding pulley pos 2 tension the chain pos 1 or possibly pos 1 2 towards F1 At the same time with the tigh
30. belts feeding table Cover of filter sieve Name plate Main switch Upper trough Steam supply G3 4 only for version S External protective connector Lower trough Bolts of side cover Main power supply Gas supply G3 4 only for version G Electric power supply for heating system version E only 531476 H PUB DATE 13 MAY 2009 DOC COINMETER 2 1 10 677 7 COINMETER 13 14 475 135 Fig 3 5 A Placement of components the machine with 50 roller 531476 H PUB DATE 13 MAY 2009 DOC MODEL S 20 20 4 15 16 L 862 a 18 110 902 a 11601 150 1400 1600 2000 485 2500 3200 MODEL E ODEL G i 1 gt 15 15 cO Qe Oj N N N o 4 45 45 23 22 48 I 90 2118 _ 185 21 110 504459C MANUAL DE INSTALAGAO E MANUTENGAO 13 3 6 IRONING MACHINE WITH FRONT REAR DELIVERY PARAMETERS OF THE IRONING MACHINE WITH FRONT REAR DELIVERY WITH ELECTRICAL HEATING
31. by the button for automatic finishing of ironing a new trial to ignite the burner will be executed CAUSE 1 Gas supply is closed Open the valve installed on the gas pipeline to ironer 2 Defect gas valve in the ironer stand Check the valve Switching of the valve is accompanied by audible click 3 Wrong function of mixer Remove sieve of mixer and check whether the jet is not clogged and whether the sleeve above jet is in correct height see Maintenance manual 4 Wrong position of ignition electrode Check whether the electrode is covered with flame when the burner is burning 5 Defective ignition electrode Check whether the electrode glows ERROR 9 CRANK FOR MANUAL ROTATION OF IRONING CYLINDER IS PUSHED To avoid injury when pressing the crank during reverse operation the crank is equipped with a safety switch which will stop the ironer when the crank is pushed Then this error message is displayed CAUSE 1 The crank is pushed Release the crank and start the machine with Start button or start reverse operation 2 Micro switch on the crank stayed activated Check the correct function of the micro switch ERROR 10 THE TROUGH IS LIFTED UP ONLY MACHINES WITH FRONT REAR DELIVERY Position of the trough is monitored to avoid an access into the machine inner space during operation If the trough opens during the machine operation the error message is displayed and the machine changes
32. machine in accordance with EN 60204 1 standard point 5 3 1 Phase conductors 2 Protection conductor 3 Power supply protection 4 Machine 5 Laundry switchboard 6 Main switch supply terminal board TN C TN S 3 5 Fig 4 4 A Machine connection to TN C and TN S electrical network without an earth leakage trip 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 23 CONNECTION OF MACHINE WITH A LAUNDRY ROOM EARTH LEAKAGE TRIP In order to increase the safety of operators or service men during work and maintenance on the machine producer recommends to mount an earth leakage trip in the laundry room switchboard with a trip current of 30 mA for ironer 100mA for ironer with front rear delivery Main contacts of the earth leakage trip must correspond to the stated power supply The earth leakage trip connection and machine connection to such a network is shown on fig 4 4 B 1 Phase conductors Protection conductor Power supply protection Machine Laundry switchboard Main switch supply terminal board Earth leakage trip see tab 4 4 A B NOOR WP TN S L2 L3 N g H tab t 504466A Fig 4 4 B shows connection to electrical network TN C and TN S with the earth leakage trip N WARNING IF IN THE PLACE
33. nh 150 mm 150 mm P1 523593 Tab 5 20 Instruction Ironers Gas Underpressure switch 523591 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 49 5 21 LAUNDRY ROOM EARTH LEAKAGE TRIP TESTING THE EARTH LEAKAGE TRIP If the earth leakage trip is installed before the power cable supply it is necessary to regularly check its function The earth leakage trip is a very sensitive device which contributes to the improved safety of the machine and it requires a regular inspection N WARNING A QUALIFIED SERVICEMAN SHALL CHECK THE EARTH LEAKAGE TRIP AND ITS FUNCTIONING AT LEAST ONCE IN THREE MONTHS THE TEST IS CARRIED OUT UNDER VOLTAGE BY PRESSING A TEST PUSH BUTTON ON THE EARTH LEAKAGE TRIP THE EARTH LEAKAGE TRIP MUST SWITCH OFF 5 22 PUTTING ROLLER OUT OF SERVICE Provided that the ironer will not be used for a longer time longer than 5 working shifts it is necessary to do treatment of the roller Apply CLEANCOAT wax recommended by manufacturer on the roller when it is still hot 80 C Use a cloth for cleaning only i e old cloth or WAX CLOTH fold it and put a wax into its fold Then insert it several times into the ironer N WARNING DON T FORGET TO CLEAN THE ROLLER REMOVE A WAX BEFORE THE FIRST USING AFTE
34. of the outside hole must be at least a grand total of diameters of all machines To avoid the air draught in laundry the machines with conventional ventilation should not be placed between forced ventilated machines and ventilator holes REQUIRED ROOM DIMENSIONS N WARNING PROVIDED THAT THE REQUIREMENTS IN RESPECT TO ROOM DIMENSIONS ARE NOT MET THE MAINTENANCE OF THE IRONER MAY BE DIFFICULT Figure 4 2 A shows minimum dimensions of a room which are required for positioning of the ironer Insertion DISTANCE L Machine roller width cm S G 0 50 n 1 2 25 o7 28 so 2000 16 07 16 Ironer with ID poe 28 Tab 4 2 B Machine space 20 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC If it is possible to shift the machine forward due to service removal of rear panels to A min 600 mm then the machine working position can be A min 200 mm If it is not possible to ensure this you must keep A min 600 mm VILE Z MALI SELLE L i 7 Z Z xQ ZA 700 _ Z 1 7 2 N Z e Z Z Z ITTTTTTTTTTTTTTTTTTI 2 7 7 Zz 1 Water level SS Z 1 HIO IK G 8 K850 YY Yj IRONER
35. proper place by the machine for later use If any problems or failures occur which you do not understand immediately contact your dealer serviceman or manufacturer Do not bypass the instructions stated in the instruction manual and warnings on the labels Follow all basic and valid safety instructions and laws The ironing machine is intended to be permanently connected to fixed wiring The machine must be connected to the power ground ventilation and steam gas supply according to the installation manual in compliance with the local standards done by qualified technicians with proper authorization The valid standards for connecting to the local power network TT TN IT must be followed The machine is equipped with frequency inverter Do not change the parameters of the inverter Doing so can cause serious injury fire machine damage etc Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Do not operate the appliance when parts are broken or missing or when covers are open The appliance must not be operated until the fixed guards are put correctly in place Interventions into the machine functions are not allowed and the manufacturer refuses any responsibility in such cases Do not tamper with the machin
36. sem voltagem quando o buj o de contacto principal est tirado de tomada de corrente ou a alimenta o principal de corrente est desligada Com o desligador principal desligado os bornes de adu o do desligador principal est o sob tens o 2 1 SELO Carregue bot o em caso de pe ivo S N o toque nas superf cies assim assinaladas depois do aquecimento da m quina Cuidado perigo de descarga el ctrica Ses manusear com a roupa n o toque nos espa os equipamento el ctrico assim assinalados Incorrecta e correcta distribui o da roupa sobre a banda rolante de alimenta o da m quina h Pe Ke E JL ee HE 504 742 M quina de engomar M quina de engomar de sa da M quina de engomar de sa da bilateral bilateral sem dobrador com dobrador 2 2 INFORMA ES PARA ENGOMAR A m quina destinada somente a engomar roupa lisa len is toalhas panos da loi a toalhas turcas len os e outra roupa lisa de linho algod o l seda e de fibra poliacr lica ou de poli ster Esta m quina 2 MODO DE USAR A M QUINA 531476 PUB DATE 13 MAY 2009 DOC tem uma sa da bilateral com com uma parte para dobrar a roupa ao comprido cuja
37. the protection f 5 terminal located on the internal side of the left stand of the machine The terminal is identified by PE 1 Main switch 2 Cable bushing 2 3 3 Securing clamp 4 External protective terminal 5 Internal protective terminal gt gt gt Fig 4 4 D Main power supply connection 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 27 LAUNDRY ROOM PROTECTIVE MACHINE CONNECTION For safety reasons it is necessary to connect the machine to the laundry protection system The external protective terminal of the machine fig 4 4 E pos 4 M8 located on the rear part of the left stand fig 4 4 E pos 4 serves for this purpose and it is marked with an earthing mark The protection conductor enabling this connection is not part of the delivery with the machine The protection conductor cross section must at least correspond to the figures described in tab 4 4 C D However for protection purposes with a supply cable cross section below 2 5 mm we recommend to select a larger conductor cross section at least 4 mm The protective connection and earthing of machines prevents unfavourable effects of static electricity which may adversely affect the machine operation dl A 9 2 3 4
38. till June 2005 while the software version 1 42 or superior and programmer with revision E and superior must be used on machines which were made later ERROR 13 DEFECTIVE SPEED SENSOR During the machine operation the correct function of speed sensor is checked In case of incorrect function the error 013 is reported CAUSE 1 Damaged sensor Check the correct function of sensor 2 Wrong adjustment of sensor Adjust distance between the sensor and rotating screen with teeth so that the light indicator on sensor is blinking when the screen rotates If the indicator is constantly ON increase the distance if it is constantly OFF reduce the distance If adjustment of diameter does not help it is necessary to change the sensor 12 MODO DE USAR A MAQUINA 531476 H PUB DATE 13 MAY 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 1 TABLE OF CONTENTS 1 TABLE OF CONTENTS al 2 WARNING AND LABELS u u u uuu a ir im 2 1 MACHINE SYMBOL S tbe ee itte tette eta rtr uon slate Le atada da 3 TECHNICAL INFORMATION au cin kann ior Dux iude hok ada oaa dani da c Ix II Ya ad CET 3 TIRONER PER 3 2 MAGHINE DESIGN Tre ra r eec a na creto e ER Atrei eene Ign tec ep Rr gu a RE A urba eq 9 3 NAME PLATE
39. to this installation manual and in accordance with the rules specific for the respective country Before you put the ironer into operation for the first time remove the protective paper wrapping from the cylinder ironing surface degrease it and wipe of until it is dry Use technical gasoline to degrease the cold roller N WARNING WHEN WORKING WITH FLAMMABLE PRODUCT DO NOT USE OPEN FLAME VENTILATE DO NOT SMOKE AND DO NOT EAT 2 Mount the insertion trough with protection covers and discharge trough foot pedal and control panel The insertion and discharge through can be tilted and secured by screws trapped in frame holes The protection covers are placed in the frame 3 The roller always turns in the correct direction which is done by the frequency invertor For version with pedal Adjust the turning on of the insertion belt For coin meter version Set time s for coins and minimal time N WARNING WHEN PUTTING GAS HEATING INTO OPERATION FOR THE FIRST TIME WATCH THE WHOLE CYCLE TROUGH FRAME S OPEN COVER DOOR SO AS TO BE SURE OF CORRECT FUNCTION OF ALL CONTROL AND REGULATION PARTS OF GAS INSTALLATION 531476_H_PUB_DATE_13_MAY_2009 DOC MANUAL DE INSTALA O E MANUTEN O 35 5 MAINTENANCE AND ADJUSTMENTS 5 1 SAFETY INSTRUCTIONS FOR MAINTENANCE N WARNING ONLY WELL TRAINED PERSON CAN EXECUTE MACHINE MAINTENANCE BEFORE ANY MANIPULATION WITH THE MACHINE S MECHANISM MAKE SURE N WARNING KE
40. 1 1 1 1 1 1 1 1 1 L IL L L L L ee o SEA rr en PDS RO Tig E a npe SS E vs VN 504464A Fig 4 3 A Anchoring dimensions are from door and frame edges Dao 1860 160 2080 2000 2480 iso 2060 200 2460 8200 3660 64 928 50 2000 2460 with front rear 2500 3060 delivery 3200 3660 Tab 4 3 Anchoring dimensions 22 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 4 4 ELECTRICAL CONNECTION N WARNING THE MACHINE MUST BE CONNECTED TO THE POWER GROUND VENTILATION AND STEAM GAS SUPPLY ACCORDING TO THE INSTALLATION MANUAL IN COMPLIANCE WITH THE LOCAL STANDARDS DONE BY QUALIFIED TECHNICIANS WITH PROPER AUTHORIZATION THE VALID STANDARDS FOR CONNECTING TO THE LOCAL POWER NETWORK TT TN IT MUST BE FOLLOWED CONNECTION OF MACHINE WITHOUT A LAUNDRY ROOM EARTH LEAKAGE TRIP The ironers are designed for the connection to four conductor TN C and five conductor TN S distribution systems in the voltage range of 380 to 415V 50 60Hz and 208 240V 50 60Hz Fig 4 4 A illustrates the connection to individual electrical networks If the machine is not equipped with a main switch then supply disconnecting devices need to be provided in the installation for all electrical supplies connected to the
41. 7 6 348 7 455 5 562 3 Liquid group steam 1 Testing pressure 1 43 Tab 3 5 B Machine with roller 50 cm model S PARAMETERS OF THE MACHINE WITH GAS HEATING MODEL G Insertion width mm 1600 2000 2500 320 3x380 415V N 50 60Hz Machine electrical system 3x208 240V 50 60Hz Motor output Ventilator motor output 0 18 0 255 2 x 0 18 0 255 Ventiaton ouput mim 0 2x990 Number of Exhaust pipe pes 1 1 2 2 Ironing speed mmn SB a O O D RE Max power consumption Weight net weight kg 920 1150 1290 1590 gross weight H 1120 1350 1500 1850 Sound pressure level Gas supply 3 4 Gas heating output w tao r ae es Tab 3 5 C Machine with roller 50 cm model G 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 11 LEGEND FIG 3 5 A 8 10 1 Coinmeter only for version with coinmeter 2 Control panel 3 Upper cover 4 5 6 7 Emergency stop Manual drive of roller Ironing belts Exhaust ventilation dimensions see chapter 4 5 Exhaust system Pedal used for starting stopping belts movement according to order only for version OPL Pedal microswitch according to order only for version OPL Coin container only for coin version 11 12 13 Condense drain G3 4 only for version S 15 16 17 18 19 20 21 22 23 14 MANUAL DE INSTALA O E MANUTEN O Insertion
42. 76 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 5 3 3 NAME PLATE The name plate is located on rear right stand of the machine pos 13 fig 3 4 A and 3 5 A pos 10 on fig 3 6A 3 4 IRONING MACHINE WITH ROLLER 35 CM PARAMETERS OF THE MACHINE WITH ELECTRICAL HEATING MODEL E Insertion width 1400 1600 2000 Packing dimensions width depth height transportation capacity 3x380 415V N 50 60Hz Vemisonoupu 89 Weight net weight kg 560 610 680 gross weight kg 710 780 880 Sound pressure leve dB 5 Tab 3 4 A Machine with roller 35 cm model E MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC PARAMETERS OF THE MACHINE WITH STEAM HEATING Machine electrical system V Hz Motor output Ventilator motor output Ventilation output Number of Exhaust pipe Ironing speed 1 5 8 Max ironer capacity kg h 40 Max power consumption 0 7 Weight net weight kg 580 670 700 gross weight kg 730 840 900 Sound pressure level dB A 67 6 Gas supply E 3 4 Gas heating output 30 MODEL S Insertion width mm 1400 1600 2000 Packing dimensions mm see model E see model E see model E A machine width mm 2150 2350 2750 B maximum feeding width mm 1400 1600 2000 Roller diameter mm 352 352 352 Roller length mm 1500 1700 2100 Machine electrical system V Hz 3x380 415V N 50 60H
43. A a number of poles of main contacts rated current of main contacts general identification for the earth leakage trip independent on mains voltage N WARNING AS THE CONTROL CIRCUITS ARE FED FROM THE SEPARATE TRANSFORMER THE PROTECTION 504467A BY MEANS OF THE EARTH LEAKAGE TRIP IS LIMITED TO POWER ELECTRIC CIRCUITS I E ENGINES HEATING ELEMENTS ENGINE CONTACTORS MAIN SWITCH ETC SEE THE ELECTRICAL DIAGRAM 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 25 SUPPLY CABLE AND PROTECTION Use a cable or cord with copper conductors to connect the machine to the electrical network Supply cable cross section depends on the machine s type of heating and total power consumption Protection of the cable against a short circuit or over load must be done with fuses or circuit breakers in the laundry room switch board Recommended cross sections of supply cables and fuses values for their protection or various types of machines are stated in tables 4 4 C D MODEL E HEATING POWER SUPPLY kW 380 415V 208 240V 380 415V 208 240V amo 380 415V 380 415V 324 208 240V 380 415V 37 2 Machine Insertion roller width VOLTAGE cm mm Phase Safety Power supply conductor conductor protection cross section cross section A 208 240V 380 415V front rear 208 240V delivery 380 415V 64 8 208 240V Tab 4 4 Supply
44. ALIMENTA O aan nana AnA A E EEEE EEEE E EEEE s 6 4 3 SELEC O DE PROGRAMA icto reda eo aN 6 4 4 ARRANQUE DE ENGOMAGEM ettet tette AE EEEE scis 6 4 5 PROCESSO DE AQUECIMENTO cette ttt te ttt ttt treten n 6 446 ENGOMA E IVE a isa nk ad nasi tech Sd Se TUE sole eco fe a es a mua maa e n8 6 devs cdc ue hos a ede pce ect tette c addu d dati ac pent 7 4 8 ALTERA O DE PROGRAMA DURANTE A 7 4 9 TERMINA O DE eet tette tte treten stis 7 4 10 COMO PROCEDER NO CASO DE AVISOS DE DEFEITOS 7 4 11 PARAGEM DE EMERG NCIA cccccsscecscscccsucccscecsecsssecesuccsseessccesseesuscsuseesecesaceesucssseesecessuessnsesaeessereneess 8 4 12 EXTRAC O DA ROUPA ATOLADA uiri ite a Sc 8 4 13 INTERRUP O DE FORNECIMENTO DA ENERGIA EL CTRICA ene 8 5 TABLE OF ERROR CODES MESSAGES AND TROUBLESHOOTING 9 5A TROUBLESHOOTING SP AO Sut 9 5 2 SOLVING OF COMMON PROBLEMS eere tette tette tid 9 SS ERROR MESSAGES somno rufi tmu e Mou tuu S LES astaq e N Co A td 9 5 4 HOW TO SOLVE ERROR MESSAGES eerte nn 9 5 5 TABLE OF ERROR MESSAGES ceti ration tor UR bd rto teste d deed dor erred ee 9 5 6 EXPLANATION OF ERROR MESSAGES tette tette 10 531476 H PUB DATE 13 MAY 2009 DOC MO
45. DO DE USAR A M QUINA 2 AVISOS E SELO PARA MINIMIZAR O PERIGO DE INC NDIO LES ES COM A CORRENTE ELECTRICA FERIDAS OU DANOS DAS PROPRIEDADES LEIA E SIGA AS SEGUINTES INSTRU ES Esta vers o do manual a tradu o da vers o original inglesa Sem a vers o original as instru es s o incompletas Antes da instala o opera o e manuten o da m quina estude detalhadamente as instrou es completas ou seja este Manual de instala o manuten o e opera o da m quina Manual de programa o e Cat logo de pe as de rec mbio O Manual de programa o e o Cat logo de pe as de rec mbio n o se fornecem por padr o com a m quina O Manual de programa o e o Cat logo de pe as de rec mbio podem ser pedidos ao fornecedor produtor Proceda segundo as instru es dos manuais e guarde os mesmos perto da m quina para o seu uso posterior Esta m quina n o pode ser manejada por crian as Antes de p r a m quina a funcionar assegure se de que nas redondezas n o se encontram pessoas crian as ou animais N o ponha a m quina a funcionar com pe as avariadas com falta de pe as ou enquanto estiver a cobertura aberta N o manipule desnecessariamente os elementos de comando da m quina A vers o OPL da m quina sem a caixa de moedas destinada para a um oper rio qualificado Enquanto engomar aperte as roupas largas gravatas pingentes pulseiras e os cabelos compridos soltos
46. ELECT para seleccionar o programa Depis poss vel elevar com o bot o SELECT ou e reduzir com o bot o o n mero de programa no display superior O programa seleccionado ser lido da mem ria dois segundos depois de press o ltima de um dos bot es mencionados assim para prevenir as mudan as r pidas de velocidade quando o programa se selecciona durante a marcha da m quina Vers o com a caixa de moedas a selec o de programa n o dispon vel a m quina trabalha s com um programa Seleccione a temperatura de trabalho segundo o tipo da roupa a ser engomada segundo a tabela seguinte TEMPERATURA C MATERIAL Poliacrila Poliamida Poli sler Celulose 4 4 ARRANQUE DE ENGOMAGEM A vers o OPL prima o bot o START a m quina arranca isto o accionamento do cilindro ventiladores aquecimento e o acoplamento de accionamento das cintas de inserir se a m quina equipada com o acoplamento A vers o com a caixa de moedas insira o n mero necess rio de moedas na caixa de moedas no display aparece o tempo pago de engomagem em minutos e prima o bot o START o accionamento do cilindro ventiladores e o aquecimento arrancam mas n o o acoplamento de accionamento das cintas de inserir 4 5 PROCESSO DE AQUECIMENTO Ao ser ligada a m quina preciso esperar at o cilindro aquecer temperatura necess ria Antes de ligar o aquecimento s o tamb m verificadas as v l
47. EP INSTRUCTIONS MENTIONED BELLOW IN CHAPTER 5 MAINTENANCE AND ADJUSTMENT 1 the main machine switch is switched off 2 the section switch of electric distributor in laundry is off and mechanically blocked 3 some of the components are not in motion due to delayed action 4 the machine is completely cooled down 5 there is a sign hung on the machine or electrical box DEVICE UNDER REPAIR and all other operators or workers are informed about it FOR MACHINES WITH STEAM GAS HEATING the manual gas steam supply valve is blocked By following the mentioned directives very good operation is achieved the risk of failures is decreased and the machine s durability is extended N WARNING IT IS NECESSARY THAT USERS DO NOT CARRY OUT ANY MANIPULATION NOT MENTIONED IN MAINTENANCE PROCESSES BECAUSE IT IS ONLY IN THE COMPETENCE OF AUTHORIZED TECHNICAL SERVICE N WARNING MINIMALLY TWICE A YEAR IT IS NECESSARY TO CLEAN THE MACHINE PROPERLY AND CLEAR ALL THE TEXTILE DUST AND DIRT DANGER OF THEIR COMBUSTION CLEANING THE MACHINE 1 Cleaning the electric components contactors placed in the panel of devices cleaning the frequency inverter s 2 Cleaning all openings for air suction into the machine from the room 3 Cleaning the space inside the machine after removal upper front covers upper rear covers lifting off the filter covers removal of rear panels removal of filter sieves cleaning the filter tub 4 cleaning the ve
48. EQUIREMENTS WORKING CONDITIONS OF THE MACHINE The ironer is designed for the working environment where the temperature is in the range from 15 C to 40 C where the ambient temperature does not reach 35 C for a period of 24 hours Elevation above sea level within 1000 m Relative humidity should range from 30 to 70 without condensation The machine is not designed to be placed in an environment where it can come into contact with splashing or spraying water Do not store or install the machine where it can be subject to environmental conditions rain wind or extreme humidity When the ironer bedews as a result of sudden climate change the water must not run down the walls or covers of the machine or cover the floor The manufacturer is not responsible for machine corrosion caused by non fulfilment of determined air ventilation in the room i e vapors invasive chemical elements or dry cleaning process N WARNING BE CAREFUL WHEN USING CHEMICAL CLEANED LAUNDRY WITH CHEMICAL VAPOUR AND EVAPORATED GAS WHICH SHOULD LEAD TO TOXICAL AND RUST DANGER IT IS NECESSARY TO TAKE MAXIMAL CARE TO PREVENT SUCH SITUATION The fresh air inlet area has to be 5 times bigger than the extraction pipes of the vapours In case of gas heating the required flow of fresh air for the supply in air of the combustion has to be of 2 m h per kW In the case of several machines or boilers in the same room with forced or conventional ventilation the diameter
49. HINE DESIGN THIS MANUAL IS COMMON FOR STANDARD IRONERS OF SERIES WITH ROLLER DIAMETER 350 500MM FURTHER AS IRONER AND IRONERS WITH FRONT REAR DELIVERY WITH FOLDER OR WITHOUT FOLDER FURTHER AS IRONER WITH FRONT REAR DELIVERY WITH ROLLER DIAMETER 500MM DIFFERENCES ARE MENTIONED PROPERLY IN THE TEXT Insertion width of the machine is 1400 1600 2000 2500 and 3200 mm according to the particular type Machines are operated manually by push buttons on keyboard hereafter just OPL for qualified operators in a laundry or with a coin meter for self serve laundries Machines are heated by electricity E steam S or gas G The temperature of the roller can be set by means of the keyboard The ironing speed can be set according to the degree of moisture of the linen List of categories for which appliance is approved VALID FOR VERSION WITH GAS HEATING Z WARNING SOME PARTS OF G VERSION ARE DESIGNED FOR SPECIFIC GAS AND ONE CAN NOT REPLACE THEM SUCH PARTS ARE LISTED IN CHAPTER THE LIST OF ORIGINAL NON INTERCHANGEABLE PARTS N WARNING TOLERANCE OF GAS PRESSURE 5 TOLERANCE VIOLATION EXCESS AFFECTS THE CORRECT FUNCTION OF HEATING Category of machines country of destination types of gases and pressures of gases for which the machines are approved are stated in chapter 4 7 tab 4 7 A tab 4 7 B and are specified in attachment 525185 the attachment is delivered only with machines with gas heating G 5314
50. INSTALLATION MAINTENANCE CHECKING THE GAS INSTALLATION FOR LEAKS The test for finding out about gas leaks is done in the following manner 1 Coat all the gas pipe connections with a water solution that has a high concentration of soap mixed in 2 Turn on the machine If bubbles appear it means that gas is escaping 3 A qualified serviceman will remove all of the discovered leaks N WARNING WHEN FIRST BRINGING THE GAS HEATING INTO OPERATION WATCH THE WHOLE CYCLE THROUGH THE OPEN DOOR IN THE STAND SO YOU CAN BE SURE OF THE PROPER FUNCTION OF ALL CONTROLLING AND REGULATING UNITS OF THE GAS REGULATION SYSTEM 5 20 UNDERPRESSURE SWITCH GAS HEATING CHECKING ADJUSTMENT OF UNDERPRESSURE MACHINE SWITCHES WITH GAS HEATING If it is necessary after damage or failure to equip the machine with a new under pressure switch one or two itis necessary to adjust them in accordance with the data contained in tab 5 20 In the case that there was no failure or damage to the underpressure switches it is not necessary to adjust them 48 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC TAB 1 IRONERS UNDERPRESSURE SWITCH SETTING UP TONERS L mm switch OFF NC switch OFF NC switch OFF NC switch OFF NC switch OFF NC switch OFF NC switch OFF NC Side of machine Parameters TAB 2 IRONERS UNDERPRESSURE SWITCH DESIGN P 2 1 or P 2 2 E
51. LD CREATE SERIOUS DAMAGES THE MANUFACTURER DECLINES ALL RESPONSIBILITY IN SUCH CASES CLEANING THE STEAM FILTER It is necessary to clean the steam filter screen once every 1 3 months depending on the amount of dirt present on machines with steam heating The interval between cleanings depends on the amount of solid particles in the steam 1 Filter body 1 2 Filter screen 3 Gasket 2 4 Plug Y 504484 Fig 5 12 A Screen of steam filter N WARNING 1 STOP THE STEAM SUPPLY AND WAIT UNTIL THE FILTER COOLS DOWN 2 Unscrew the filter plug fig 5 12 A pos 4 and remove the filter screen 2 3 Clean the filter screen under water compressed air can also be used 4 Insert the filter screen 2 into the filter body 1 and tighten the plug 4 If in the operation of the machine with steam heating the machine is not disconnected for a longer period than one month the components of the steam route do not require any maintenance or inspection with the exception of the steam filter see above Otherwise in the case of re commissioning of machine it is necessary to inspect the components of the steam route see chapter 4 6 44 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 5 13 INDUCTIVE SENSOR OF TURNS Fig 5 11 A pos 10 only the ironer with front rear delivery with folder Value A the sensor face distance from the sensor disc 2 3 mm 5 14 OUTPUT SYSTEM FINAL TENSION
52. Molybdenum 5 10 MANUAL DRIVE GEAR TENSION FIG 5 11 A Chain of manual drive pos 5 is pretensioned by sliding pulley which is a part of manual handle system pos 6 The chain is tensioned by minimal power which ensures transfer of move from the main motor pos 7 to the crank belt pulley 5 11 GEAR BOXES FIG 5 11 A Gear boxes of the motor do not require any maintenance for the whole lifetime 42 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC HORIZONTAL 12 F1 12 1 3 2 IRONER WITH FRONT REAR DELIVERY IRONER 35 50 sF 508999B 1 Main chain 08 B1 of the roller drive 9 Motor with gear box drive of folding 1 2 Main chain for version E balancer only for ironer with front rear 2 Sliding tension pulley delivery with folder 3 Tightening bolt 10 Inductive sensor of turns 4 Chain of feeding belts drive 06 B1 11 Conversion tension pulley 5 Chain of manual drive 12 Bracket of pushing bolts 6 Manual emergency handle 12 1 Pushing bolt of pulley 2 7 Main motor with gear box 12 2 Pushing bolt of pulley 11 8 Motor with gear box drive of reverse table only for 13 Output conveyer ironer with front rear delivery Fig 5 11 A Look through the machine Ill right side 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 43
53. N AND REPAIR e Any repairs of electric installation must be done by a qualified serviceman e To find out any failures use electric installation documentation which is a part of the operating instructions e After any repair take care to connect all connections in compliance with previous conditions It is important to re connect all protection conductors provided they were disconnected during repair e After any exchange of electric devices make sure that they have correct identification according to a functional scheme e After any repair test all of the safety elements and their setting terminal switches safety thermostat etc e The ironer must be always earthed During the installation pay attention to a correct earthing to avoid the occurrence of antistatic charges which may adversely affect a proper function of the ironer and ironing quality e Check condition and tightening of screw clamps of the main switch and contactors at version with electric heating also fuse disconnectors and heating bodies Perform this check after the machine installation and then every 1000 operation hours or after six months 5 16 FUSES FUSES VALUES MODEL E Machine roller cm Insertion width mm Identification Intended for 1600 2000 1600 2000 2500 3200 FUI Venisoriph 6A 6A 6A 6A 6A 6A FU Heating elements 360v 32 40A 50 eA 684 SOA 63A Heangelemens220V 32
54. ND OPERATED VALVE ETC MUST COMPLY WITH THE STANDARDS VALID IN THE COUNTRY WHERE THE MACHINE IS BEING USED These machines are designed to use the type of gas indicated on the production label see chapter 3 4 Ironing machine with roller 35 3 5 Ironing machine with roller 50 3 6 Ironing machine with front rear delivery It is not allowed to use other kinds of gas For each type of machine and corresponding gas corresponding nozzle must be used Generally it is not allowed to install gas machines in cellars basements as well as in rooms which cannot be ventilated properly It is necessary to consult it with the gas supplier The machine has to be installed in compliance with the appropriate country s standards To increase gas appliance safety it is necessary to install a gas escape detector near the machine It is obligatory to place in room an easily accessible and easily visible powder fire extinguisher of least 12 kilograms The installing company must carry out the machine connection to the gas source Leading for the gas connection is placed on the back side of the left frame of the machine The dimensions of this connection are mentioned in the machine parameter table see chapter 3 4 Ironing machine with roller 35 3 5 Ironing machine with roller 50 cm 3 6 Ironing machine with front rear delivery machines with gas heating N WARNING NEVER CHANGE YOURSELF THE USED PRESSURES
55. NON INTERCHANGEABLE PARTS 52 7 2 LIST OF RECOMMENDED SPARE PARTS nennt nnne nns 53 7 3 RECORD OF CHECK AND CLEANING L nre nennen nennen ennt nns 54 8 PUTTING THE MACHINE OUT OF SERVICE 55 8 1 MACHINE DISCONECTION s uu eirata nennen rennen A se triste aaia nnne 55 8 2 MACHINE DISPOSAL a u e nre nr innen e 55 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY 55 8 2 2 POSSIBILITY OF THE MACHINE DISPOSAL BY OWN POTENTIAL 55 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 2 WARNING AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS This version is the original version Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a
56. O E MANUTEN O 53 7 3 RECORD OF CHECK AND CLEANING It means cleaning of air filters steam filters S and filter of primary air G Check of unstickers state of belts ribbons pressure roller padding and tension of chain gears Greasing of bearings Date Cleaning Date Cleaning Date Maintenance Date Checking 54 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 8 PUTTING THE MACHINE OUT OF SERVICE 8 1 MACHINE DISCONECTION 9 If the machine is still to be used do a treatment of the roller according to chapter 5 22 Putting roller out of service 10 Turn off the outer power supply to the machine 11 Turn off the switch in the rear part of the machine N WARNING 4 WAIT UNTIL THE MACHINE AND CONNECTIONS COOL DOWN 5 Disconnect all power steam and gas inlets 8 2 MACHINE DISPOSAL N WARNING TAKE ALL NECESSARY ACTION AND PRECAUTIONS WHEN DOING DISASSEMBLY OF THE MACHINE TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY Information concerning the WEEE directive Waste Electrical and Electronic Equipment for European Union member states only For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you dispose of your machine to avoid spreading of these s
57. OF BELTS OF OUTPUT CONVEYER APPLICABLE FOR IRONER WITH FRONT REAR DELIVERY WITH FOLDER FIG 5 14 Check of belts tension pos 1 1 of inclined output conveyer pos 1 may be execute only when the machine is switched off and the input trough is uncovered Check of belt tension must be executed 1x per two weeks and it is executed minimally on two belts located approx in the first and second third of the machine width The belt tight correctly is the one when by action of the force approx 10N in the spot Fb there occurs flexibility approx 10 mm Tensioning is executed by slight lift of roller pos 1 2 using tightening bolts pos 1 3 after loosening anchor bolts pos 1 9 located on inner sides of stands For feeding width 250 and 320 it is executed also in the middle of output conveyer using the tightening bolt pos 1 4 after loosening the anchor bolt pos 1 8 of the central tightening bearing pos 1 5 After tensioning the belts and after the check tighten the anchor bolts pos 1 9 and pos 1 8 Tight the anchor bolt pos 1 8 slightly to enable light pendulous motion of steady pos 1 5 in case of small excentric running of roller pos 1 2 OPTICAL SENSOR POS 1 6 APPLICABLE FOR IRONER WITH FRONT REAR DELIVERY WITH FOLDER FIG 5 14 A Maintenance of optical sensor consists in cleaning wiping the dust and sediments in the spot of the light source pos A It must be executed minimally 1x per two weeks or more
58. OF INSTALLATION THE STANDARD EN 60519 OBSERVANCE IS REQUIRED THE MACHINE MUST BE CONNECTED VIA AN EARTH LEAKAGE TRIP 24 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC Recommended types of the earth leakage trips for individual types of machines are stated in tab 4 4 A B MODEL E RECOMMENDED TYPES OF THE EARTH LEAKAGE TRIPS Machine Insertion ELECTRIC MAX EARTH roller cm width VOLTAGE HEATING POWER CURRENT LEAKAGE TRIP mm SUPPLY KW A 15 9 kW 26 o a 15 9 KW 42 24 3 KW 38 E CNET 24 3 KW 65 27 9 kW 43 Ty 27 9 kW 75 x ame gt 49 32 4 KW 85 2000 400 V 37 2 kW 58 FI 80 4 xxx 50 230 V 37 2 kW 97 FI 125 4 xxx 54 kW 78 Ee HESS 54 KW 136 front rear mE delivery v 64 8 KW 94 64 8 KW 163 Tab 4 4 A Earth leakage trips of machines with electrical heating MODEL G S RECOMMENDED TYPE OF THE EARTH LEAKAGE TRIPS Machine Insertio MAX EARTH roller cm n width VOLTAGE HEATING TYPE CURRENT A LEAKAGE TRIP mm 50 400 230V FI 20 4 030 50 Ironer with front rear delivery Tab 4 4 B Earth leakage trips of machines with gas and steam heating An example of marking of the earth leakage trip which does not depend on the mains voltage FI Fl 25 4 xxx additional identification for example IP protection gt earth leakage trip actuating current 030 100 300 m
59. R THE MACHINE HAS BEEN PUT OUT SERVICE INSERT A PIECE OF LINEN WHICH IS MEANT FOR CLEANING ONLY SEVERAL TIMES 50 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 6 TROUBLE SHOOTING 6 1 INSUFFICIENT IRONING If the linen coming out of the machine is wet check the roller temperature If it is correct then it can be caused by e HIGH LINEN MOISTURE The linen is insufficiently spun In this case pre dry the linen in a dryer to the correct residual moisture e THE THICKNESS OF THE IRONED LINEN e THE IRONING SPEED IS TOO HIGH Reduce speed on the control panel until the right ironing quality is reached 6 2 FAILURES OF MACHINES WITH GAS HEATING DESCRIPTION AND ELIMINATION OF THE GAS INSTALLATION FAILURES 1 Design for supply 50 Hz if you do not manage to ignite the burner the system will give an error message see Programming manual error 8 2 Design for supply 60 Hz if you do not manage to ignite the burner the system will not give any error message It is necessary to eliminate the cause first see Programming manual error 8 and then reset the burner ignition unit You can do it either by switching the machine off and switching on again centralstop or main switch or by double pressing the button on ignition unit to do this you must screw off the machine left stand cover ignition unit is above electric distributor 3 If you smell gas or combustion gases escaping from the machine
60. SA 8 X ha an 504474A Fig 4 6 A Components of steam lines 2 ee 5 5 7 PRESSURE bar 1 Tab 4 6 A Table of temperatures depending on the steam pressure For the steam installation for maximum pressure of 10 bar ensure steam valve with manual closure 2 pcs draining valve 1 pc condense tank 1 pc overflow by pass valve 1 pc backward valve flap 1 pc Sizes and types of steam fittings are designed by designer of the laundry 30 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC Connect the steam installation according to the scheme to back part of the machine to the diameter G3 4 for the input and the diameter 093 4 for the condense output 1 Steam box 2 Filter 3 Electromagnetic valve 4 Inlet steam hose D s n Z4 504475A Fig 4 6 B Scheme of the steam input installation 1 Steam box 2 Outlet condense hose 504476 Fig 4 6 Scheme of the condensation output installation 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 31 4 7 GAS CONNECTION FOR GAS HEATING N WARNING IT IS OBLIGATORY THAT THE GAS INSTALLATION AND ITS LATER REPAIRS MUST BE DONE BY AN AUTHORIZED ORGANIZATION ALL USED INSTALLATION MATERIAL PRESSURE REDUCING VALVE HA
61. UP CRANK OF THE GEAR AND TO PUT IT BACK TO ITS POSITIONS The deposits can also be removed by a thin solution of oxalic acid or warm acetic acid 36 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC N WARNING NEVER FORGET TO RINSE THE SPACE WHICH WAS CLEANED BY THE SOFT SOLUTION OF ACID WITH WATER TO AVOID CORROSION WHEN WORKING WITH ACID USE PERSONAL PROTECTIVE TOOLS GLOVES GLASSES 5 3 UNSTICKER CHECK OF UNSTICKER FIG 5 3 A FIG 5 4 A Regularly 1 x in two weeks check the state of unstickers fig 5 3 A pos 2 which are located under the feeding belts on the machine face side If the unsticker is polluted with sediments detergents paraffin wax dust etc itis necessary to remove the sediments For visual check of unsticker or for non dismantling maintenance at ironer with front rear delivery itis necessary to move the complete unsticker from operating position A to service position B fig 5 3 A 1 Switch off the machine main switch wait until the machine cools down 2 Loosen the bolt of unsticker holders 1 in both stands 3 Dismount arresting bolt 3 in both stands 4 Loosen the lower bolt M6 in unsticker holder 7 in both stands 5 Dismount the upper bolt M6 in unsticker holder 7 in both stands 6 Turn over the unsticker holder 7 to upper position and concurrently lift up slightly the complete unsticker Using one bolt M6 secure the unsticker holder 7 in upper s
62. WHEN SLIPPING FORK OF FORK LIFTING DEVICE UNDER THE MAIN BEAMS OF THE MACHINE YOU MUST AVOID DAMAGE OF THE PEDAL MICROSWITCH PROVIDING THAT MACHINE IS EQUIPED WITH SUCH A PEDAL IN CASE OF NEED IT IS POSSIBLE TO REMOVE THE PEDAL WITH INTEGRATED MICROSWITCH FIG 4 1 B POS 2 HANDLING WITH HUNG MACHINE In case of need and under certain conditions it is possible to transport the machine in hanging position Before the ironer is installed on the place you must remove wrapping and four anchor bolts After removal upper front covers holders of covers and pipes of ribbons the transport eyes must be installed into prepared openings fig 4 1 C pos 2 special equipment Hanger must be fitted with the spacing bar fig 4 1 C pos 1 in such a way so that eyes would be loaded only with vertical force when lifting the machine up fig 4 1 C 1 Transport bar 2 Transport eyes JI 1111 504463A Fig 4 1 C Handling with hung machine ACCESSORIES DELIVERED WITH THE MACHINE Check if all accessories have been delivered according to the following list Installation and maintenance manual 1 pc this manual User s manual 1 pc Programming manual 1 pc Spare part manual 1 pc Machine electrical diagram 2 pc Screw M16x160 4 pcs Nut M16 4 pcs Washer 4 pcs 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 19 4 2 WORKSTATION R
63. a de protec o quadro 4 6 A pos 1 Quadro 4 11 N ADVERT NCIA IMEDIATAMENTE DEPOIS DE REMOVER AS CAUSAS DE PARAGEM DA M QUINA LIBERTE A ROUPA DA M QUINA E REFRIGERE O CILINDRO DEBAIXO DE 80 C MANUALMENTE PELA MANIVELA OU COM A MARCHA DA MAQUINA PERIGO DE INCENDIO 4 12 EXTRAC O DA ROUPA ATOLADA Caso que a roupa estiver atolada dentro da m quina desligue a m quina com o interruptor principal e use a manivela situada no p j Q D direito da m quina para extrair a roupa Desvie a manivela e puxe na abertura Durante a rota o puxe no sentido ao p O O Depois de extrair a roupa liberte a manivela e bascule de novo para a posi o original 504 367 Quadro 4 12 A N ADVERT NCIA A MANIVELA PODE CAUSAR UM FERIMENTO SE EMPURRADA E SE O CILINDRO GIRA EM SENTIDO CONTR RIO 4 13 INTERRUP O DE FORNECIMENTO DA ENERGIA EL CTRICA N ADVERT NCIA SOB A TEMPERATURA DO CILINDRO SUPERIOR 80 PRECISO GIRAR O CILINDRO MANUALMENTE PELA MANIVELA OU COM A MARCHA DA M QUINA E ASSIM REFRIGERAR A M QUINA PERIGO DE INC NDIO Ver o uso da manivela no cap tulo 4 12 Depois de reiniciar o fornecimento da corrente el ctrica poss vel imediatamente arrancar a m quina A vers o com a caixa de moedas se a temperatura do cilindro for superior a 80 C depois de reiniciar o fornecimento da corrente preciso apertar o bot o Start isso arranca o ac
64. ausa da fun o correcta do dobrador necess rio deixar o espa o m nimo de 15 20 cm segundo a velocidade de engomagem entre as pe as individuais da roupa inseridas na m quina Caso contr rio mais pe as sejam dobradas uma sobre a outra Se engomar a roupa mais estreita do que a largura do cilindro preciso por a roupa alternadamente do lado esquerdo e direito para prevenir o sobreaquecimento de margens do cilindro de engomar Se a roupa for mais estreita do que uma metade de largura da m quina n o ser dobrada 4 8 ALTERA O DE PROGRAMA DURANTE A ENGOMAGEM Faz se da mesma maneira como antes do arranque de engomagem ver o cap tulo 4 3 s a vers o OPL 4 9 TERMINACAO DE ENGOMAGEM A vers o OPL preciso usar o bot o para a termina o autom tica de engomagem Depois de apertar o bot o o aquecimento desliga e o indicador LED junto de bot o tremula Logo que a temperatura descer debaixo de 80 C a m quina para por completo S o sistema de comando fica sob tens o A desconex o completa da m quina faz se com o interruptor principal poss vel acelerar a refrigera o engomando algumas pe as de roupa com humidade superior a 50 N ADVERT NCIA SE A TEMPERATURA DO CILINDRO DE ENGOMAR FOR SUPERIOR 80 NUNCA DESLIGUE A M QUINA COM O INTERRUPTOR PRINCIPAL O CENTRALSTOP OU A TIRA DE PROTEC O PERIGO DE DANIFICA O DAS CINTAS DE ENGOMAR A vers o com a caixa de moedas depois d
65. cables of machines with electrical heating MODEL S G 1 2 3 Machine Insertion Phase Safet roller width VOLTAGE HEATING Conductor conductor Power supply cm mm cross section cross section mm mm 1400 35 1600 380 415V 2000 1600 6 2000 50 Steam 1 5 1 5 2500 gas 3200 208 240V 50 2000 Ironer with 2500 10 front rear delivery 3200 Tab 4 4 D Supply cables of machines with gas and steam heating 26 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC CABLE PREPARATION N WARNING THE IRONING MACHINE IS INTENDED TO BE PERMANENTLY CONNECTED TO FIXED WIRING Use a cable or cord with copper conductors Adapt the conductor ends according to the description in fig 4 4 C A green yellow conductor protective must be longer so that in the event that a cable is pulled out accidentally the conductor is the last to be disconnected When using the cable hard copper conductors strip the individual cores in such a way to avoid the protrusion of a stripped part from the terminal when the conductor is connected into the device 7 dimension X When using a cord stranded copper conductors the individual cores can be stripped in a similar way as in the case of a cable or moulded tubes 6 can be used In this case use tubes with an insulated neck to avoid any a to a part under current after the conductor connection 1 2 P A d
66. chine is running without folding 255 See error No 005 Message is accompanied with discontinuous sound of siren 531476 H PUB DATE 13 MAY 2009 DOC MODO DE USAR A M QUINA 5 6 EXPLANATION OF ERROR MESSAGES IMPORTANT TECHNICAL REPAIRS OF IRONER CAN BE EXECUTED ONLY BY TECHNICIANS WITH APPROPRIATE KNOWLEDGE OF THE MACHINE ERROR 1 TEMPERATURE OF IRONING ROLLER IS HIGHER THAN 200 C Error is detected by temperature sensor For higher safety the machine is equipped with separate safety thermostat which disconnects heating when temperature exceeds 210 C CAUSE 1 Interruption of ironing when temperature Wait until the machine cools down or cool it down of ironing roller is high 180 C by ironing of wet linen use some old linen as it can be damaged by the high temperature 2 Failure of electrical installation Professional servicing is necessary 3 Interruption of temperature sensor Change temperature sensor check the connection displayed temperature is 255 C of the sensor ERROR 2 TEMPERATURE OF IRONING ROLLER IS HIGHER THAN 80 C AND THE ROLLER IS NOT ROTATING Rotation of ironing roller is evaluated on the basis of signal from frequency inverter If the roller stops due to any cause it means either on purpose e g by the button for reverse operation by pushing the crank or safety bar or due to failure then after 5s the siren starts whistling to warn about danger burning of i
67. cionamento do cilindro de engomar o que impede o defeito das cintas de engomar n o necess rio inserir quaisquer moedas Depois de temperatura descer sob 80 C a m quina para automaticamente 8 MODO DE USAR A M QUINA 531476 PUB DATE 13 MAY 2009 DOC 5 TABLE OF ERROR CODES MESSAGES AND TROUBLESHOOTING 5 1 TROUBLESHOOTING Control system ensures complete control of the ironer When a failure occurs the machine will go automatically to safety state Following table is a guide for solving of common problems 5 2 SOLVING OF COMMON PROBLEMS Problem Cause state Problem solving After switching ON the main switch the display doesn t light up e Failure in power supply e Some of emergency stops is pushed in the buzzer sounds in this case e Check outer supply e Deactivate pull out both emergency stops e The fuse in distributor or on the control system is blown e Change the fuse if it blows again then the failure is in electrical installation The machine doesn t react when pressing the buttons on keyboard work e No button functions e Safety bar or crank for manual rotation is pushed in the button Start doesn t e Find out if connector 51 of keyboard is connected properly e Loosen the bar and crank check if micro switch of safety bar or crank is not jammed 5 3 ERROR MESSAGES It a failure occurs the control system displays an error message and th
68. ck the country of destination category pressure and type of gas see chapter 3 2 Machine design on serial plate 4 1 MANIPULATION AND UNPACKING DURING TRANSPORT The ironer will be installed in a building according to its detailed layout All passages and gaps through which the machine will be transported should comply with the width depth and height of the machine The machine dimensions are illustrated in chap 3 Technical information 50 Machine Ironer with roller front rear delivery Fig 4 1 A Dimensions for transport C 504460A MANIPULATION Only a qualified worker can handle or operate the ironer The ironer is delivered to the customer in a cratewood packaging and the machine is additionally protected by polyethylene foil The machine is screwed into the wooden frame by means of four M12x60 screws 1 Fork lift forks 2 Pedal with integrated switch 504462A Fig 4 1 B Manipulation with machine by means of high lift truck or pallet truck 18 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC MANIPULATION WITH MACHINE BY MEANS OF HIGH LIFT TRUCK OR PALLET TRUCK Before you install the ironer on its place remove four anchor bolts and lift the machine up by high lift truck or manual pallet truck which you shift under the main lower bent fig 4 1 B Install the machine N WARNING
69. d in waste groups These groups can be found on www euwas org Offer the sorted waste to the company which is competent for further treatment 531476_H_PUB_DATE_13_MAY_2009 DOC MANUAL DE INSTALAGAO E MANUTENGAO 55 NOTES 56 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC IMPORTANTE TIPO DE M QUINA PROGRAMADOR PROGRAMADOR FULL CONTROL FC PROGRAMADOR EASY CONTROL EC DATA DE INSTALA O INSTALA O FEITA POR NUMERO DE SERIE ESPECIFICA ES EL CTRICAS TENS O EM FASE Hz NOTA PARA CONTACTAR DE QUALQUER MANEIRA COM SEU DEALER POR MOTIVOS DE SEGURIDADE DA M QUINA OU PE AS DE REPOSI O DEVE SER PREENCHIDA CORRECTAMENTE ESTA FOLHA GUARDE AS INSTRU ES DE USO PARA OUTRAS REFERENCIAS DEALER
70. e expirar o tempo pago o aquecimento desliga e a m quina passa ao regime de refrigera o Logo que a temperatura descer debaixo de 80 C a m quina para automaticamente por completo Durante a refrigera o poss vel reiniciar a engomagem em qualquer tempo inserindo as moedas seguintes e apertando o bot o Start ver 4 4 Arranque de Engomagem 4 10 COMO PROCEDER NO CASO DE AVISOS DE DEFEITOS O aviso de defeito aparece no display inferior em forma num rica 001 at 999 no display inferior aparece Er em alguns casos soa a sereia Se poss vel a m quina continua o trabalho mas com o aquecimento desligado 531476 H PUB DATE 13 MAY 2009 DOC MODO DE USAR A M QUINA N ADVERT NCIA SE A M QUINA DE ENGOMAR PARAR SOB A TEMPERATURA SUPERIOR 80 PRECISO ASSEGURAR A REFRIGERA O DO CILINDRO DE ENGOMAR POR MEIO DA ROUPA H MIDA USANDO A MANIVELA O aperto de bot o para a termina o automatica de engomagem e na vers o com a caixa de moedas tamb m o aperto de bot o START apaga o aviso de defeito e cala a sereia Caso o defeito persista o aviso aparece de novo depois de 30 segundos Para as informa es mais detalhadas ver o Manual de Programas 4 11 PARAGEM DE EMERG NCIA S a vers o OPL No caso de seguran a ou a sa de de oper rio colocadas em perigo poss vel parar a m quina apertando o bot o de centralstop quadro 4 11 nos p s da m quina ou 508930 carregando na tir
71. e s control Do not store or spray flammable materials around the machine Keep the top of the machine clean with out the presence of flammable materials and once a day remove the dust from the ventilation filter Regularly check the proper function of ground ventilation of the machine safety bar and emergency stop Do not repair or adjust chain and belt pulleys when the machine is in operation turn off the main switch The instructions and warnings described in this installation manual do not include all conditions and situations which may occur during the installation of your ironer They must be generally understood Caution and care are factors which are not included in the design of this ironer and all persons who install operate or maintain the machine must be qualified and familiar with the operating instructions FOR GAS HEATED VERSION Turn off the main Gas supply when discovering a gas leak from the machine Ventilate the premises do not turn on any electrical devices do not smoke do not use open flame and call the maintenance Do not eliminate nor change settings of the underpressure switch safety thermostats primary air suction and all factory preset devices Do not replace the parts stated in the chapter List of the previous non interchangeable parts Ensure minimal air vent of room recommended by manufacturer FOR STEAM HEATED VERSION Turn off the main Steam supply when discovering that steam is l
72. e siren will whistle discontinuously in some cases 5 4 HOW TO SOLVE ERROR MESSAGES Find appropriate error message in manual Error message can be delete by pressing the button for automatic finishing of ironing 5 5 TABLE OF ERROR MESSAGES No Error message Machine operation 001 Temperature of ironing roller is higher than 200 C Machine operates normally heating is OFF 002 Temperature of ironing roller is higher than Machine is stopped it is possible to start it by 80 C and roller does not rotate the button Start 003 Overloading of motor s of ventilator s L nao Machine goes on operating heating is OFF 004 Short circuit of temperature sensor Stopping the machine is possible only by the main switch Machine goes on operating heating is OFF 005 Disconnection of temperature sensor Stopping the machine is possible only by the main switch 006 Failure of drive Machine is stopped 007 Cn e aot Machine is operating heating is OFF 008 Failure of burner ignition gas heating only Machine is operating heating is OFF 009 Ed manual rotation of ironing cylinder is Machine is stopped 010 Lifting up the trough only machines with ironer with front rear delivery Ea is reduced to minimum 011 Failure of underpressure switches Machine is operating heating is OFF 012 Wrong function of safety bar Maere r blocked machine can be 013 Defective speed sensor IF machines only Ma
73. eaking from the machine and call the maintenance FOR ALL VERSIONS INSTALLATION AND REPAIR CAN ONLY BE DONE BY A TECHNICIAN WITH MANUFACTURER S CONSENT IF THE INSTRUCTIONS IN THIS MANUAL ARE NOT MET THE WARRANTEE MAY BE CANCELED WARNING Always disconnect the machine from the electrical supply before attempting any service The machine is out of tension if the main plug is taken out or when the main supply is disconnected When the main switch is turned off the inlet terminals of the machine main switch are still under current 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O N WARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAY TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE DURING TRANSPORT AND STORAGE N WARNING NEVER PUSH PULL OR APPLY PRESSURE ON COMPONENTS WHICH PROTRUDE FROM THE MACHINE CONTOURS CONTROLLERS DOOR LOCKS CENTRAL STOP BUTTONS MANUAL HANDLE MAIN SWITCH ETC MAKE SURE THAT THESE COMPONENTS ARE PROPERLY SECURED TO AVOID A DAMAGE DURING THE INSTALLATION AND HANDLING THE IRONER In the event that the customer provides the transport it is necessary to follow the manufacturer s instructions for transport handling and storage In this case the manufacturer is not responsible for occasional damages during transpor
74. eck of spring pretension dimension pos 8 is executed only 1x month of operation Pretension is determined by spacing A 140 5 mm and it is executed by change of position of lower spring eye pos 9 REPLACEMENT OF IRONING BELTS FIG 5 4 C Ironing belts can be replaced individually only if they have been damaged torn Otherwise it is always recommended to replace all of the belts at once In the case of their contamination by washing detergents and dust wash ironing belts in usual washing detergents Thus their durability can be increased and you get improved quality of ironing Their durability is two years of operation at 40 hours week following all instructions stated in this manual 1 Turn off the machine with the main switch make sure and wait until the machine cools down 2 Remove the rear panel see chapter 5 2 Cleaning of roller 3 Insert the crank and turn the ironing belt 2 so that the belt connectors are accessible 4 Lift up tightening roller of ironing belts to upper technological position fig 5 4 A pos 5 5 Disconnect an old belt and connect the new belt 1 to the old one using braces 6 Turn the crank until the new belt is completely rolled onto the rollers 7 Disconnect the old belt and connect the new belt 8 Repeat the same for each belts 9 Put the rear cover back on N WARNING NEVER FORGET TO CHECK IF THE MANUAL HANDLE IS OUT OFF MESHING 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA
75. emperatures of ironing roller without problems When the failure occurs the sensor must be changed repair is not possible ERROR 6 FAILURE OF DRIVE Failure of the drive is evaluated on the basis of signal from frequency inverter CAUSE 1 Failure message of frequency inverter Try to switch the machine OFF and ON again or let the inverter cool down If it doesn t help look for error according to individual instruction for inverter 10 MODO DE USAR A MAQUINA 531476 H PUB DATE 13 MAY 2009 DOC ERROR 7 UNDER PRESSURE SWITCHES ARE OFF GAS HEATING ONLY 1 or 2 according to width of machine under pressure sensors detect correct function of combustion gases exhaust If the combustion gases exhaust is weak and there is a danger of spreading combustion gases to the space around ironer then under pressure switches will open and by this the gas valve gets closed and the burner will turn off CAUSE 1 Clogged exhaust pipeline dust in ventilator Check and clean the whole route of combustion vanes etc gases exhaust 2 Ventilator is not rotating at all Check motor of ventilator and electrical installation see also error 003 ERROR 8 FAILURE OF BURNER IGNITION GAS HEATING ONLY 50 HZ Ironer is equipped with automatic electronic system for the burner ignition and the flame guarding If the flame ignition is not successful the system will bring out the error message After confirmation this message
76. ervice position Applicable for both stands Do not use sharp articles for cleaning Check the thrust to ironing roller If it is low there can occur local clearance between the unsticker edge and surface of ironing roller Consequently the linen might be stuck If it is too high the unticker edge is worn too much Generally true is that the thrust should be adjusted as low as possible without occurence of local clearance between an edge and roller surface Thrust is adjusted by changing position of arresting bolt 3 identically in both stands If the unsticker is worn too much replace it REPLACEMENT OF UNSTICKER FIG 5 3 A FIG 5 4 A 1 Switch off the machine main switch wait until the machine cools down 2 Dismount the bolt of unstickers holders 1 in both stands 3 Dismount arresting bolt 3 in both stands 4 Remove complete unsticker from the machine For ironer with front rear delivery with folder it is necessary first to dismount an upper pipe with guidance stainless boards it is shown in fig 5 14 A which is a part of inclined output conveyor 5 Mount the repaired or new complete unsticker onto the machine in reverse order 5 4 IRONING BELTS TIGHTENING THE IRONING BELTS FIG 5 4 B Ironing belts are tightened automatically gravitationally with support of tension spring pos 8 one on each side at ironers 35 50 two on each side at ironer with front rear delivery For system of ironing belts tightening ch
77. ir should not point to wall ceiling or other part of the building Aerating areas in the room has to be twice higher than flow of suction ventilator of each ironer 28 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 7 Fig 4 5 B Exhaust ventilation line 3941172 Approximate air A maximum rate of Minimal The total available temperature escaping from perna flow rate a the machine at working mm x m h VEM temperature of 160 180 C C Ironer with 2 x 990 2 x 500 2x 23 8 front rear delivery Tab 4 5 B Machine width roller cm Provided that several ironers are installed with one common exhaust pipe this pipe must comply with the same value preferably the lowest value of the air resistance of every ironer Fig 4 5 C N WARNING CHECK IF THERE IS NOT ANY PRODUCT LEAKAGE GAS BETWEEN CONNECTION OF OUTLET PIPING TO THE MACHINE AND PIPING ITSELF IF SO IT IS NECESSARY TO ELIMINATE SUCH UNTIGHTNESS 7 da J da S JE 1 2 3 4 5
78. ng nuts pos 4 nut of belt cover at ironer with front rear delivery pos 5 fastening bolts of input trough at ironers 35 50 and at ironer with front rear delivery as well Tightening the belts will be executed by the tightening bolt pos 2 Input trough at ironers 35 50 will be set in such a way so that distance between the edge of input trough and belts on the roller pos 3 would be 3 5 mm in the lowest spot All nuts will be tightened back again ADJUSTMENT OF FEEDING BELTS SWITCH FIG 5 5 B It is delivered together with pedal and system of electromagnetic clutch of the feeding table roller as special accessories Required moment of microswitch switching pos 6 by the leg pedal pos 7 and then stoppage of feeding belts movement pos 1 is reached by setting the stop bolt pos 8 FINGER GUARD Finger guard serves to stop machine in case of incorrect feeding of laundry or possibly if accidental pulling of hand into the gap between the guard and table happen Back stroke is started with button from the control panel keyboard Fig 5 5 A Finger guard 513400 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 39 IRONER WITH FRONT REAR o m s O O00000 i C
79. ntilator wheel removal of ventilator motor is necessary 5 Cleaning the trough of burner it is necessary for machines with gas heating 5 2 ROLLER To get a high quality of ironing the ironing roller must be kept clean and glossy which can be achieved by regular treatment of the ironing roller once a month according to chapter 5 2 Roller When the quality of ironing worsens remove the washing powder and freshening agents deposits from the ironing roller as follows CLEANING THE ROLLER 1 Stop the ironer and disconnect it from power i e the main switch must be switched off switchboard is free from voltage N WARNING MAKE SURE THAT NO ONE TURNS THE MACHINE ON DURING CLEANING 2 After lifting up the rear upper covers fig 5 4 A pos 4 1 remove rear panels fig 5 4 A pos 4 and lift off the filter cover fig 5 4 A pos 4 2 3 Lift up the tightening roller of ironing belts to upper technological position fig 5 4 A pos 5 4 Release the ironing belts fig 5 4 C and leave them loosely placed on the machine 5 Cover ironing belts with old cloth to protect them against contamination After these steps it is possible to begin the cleaning Use the very fine abrasive paper grain size No 300 to remove washing powder deposits and calcium Apply the abrasion paper in the direction of the laundry movement N WARNING WHEN CLEANING TURN THE ROLLER MANUALLY BY MEANS OF CRANK AFTER FINISHING NEVER FORGET TO HITCH
80. often according to working conditions and type of linen Note When ironing dark let us say black linen the linen may not be folded properly ANTISTATIC ELECTRODE POS 1 7 APPLICABLE FOR IRONER WITH FRONT REAR DELIVERY WITH FOLDER FIG 5 14 A Maintenance of antistatic electrode consists in cleaning vacuum cleaning the dust and sediments in the spot of points pos B It must be executed minimally 1x per two weeks or more often according to working conditions and type of linen REVERSE CONVEYER FOLDING TABLE POS 4 5 6 APPLICABLE FOR IRONER WITH FRONT REAR DELIVERY FIG 5 14 A Tensioning of belts of folding table pos 4 is executed by the balanced motion of bearing bodies of folding table front roller after loosening the bolts pos 6 Tension the belts of folding table pos 4 by tightening bolts pos 5 in both stands of machine and tighten the bolts pos 6 For replacement of belts of folding table pos 4 loosen the bolts pos 6 loosen the tightening bolts pos 5 sufficiently and disconnect the belts pos 4 by pulling the nylon connecting element out of metal connectors Replace the belts by new ones and connect them Tighten the belts adequately using the tightening bolts pos 5 equally on both machine sides tighten the bolts pos 6 EXCESSIVE TENSION OF BELTS CAUSES OVERLOAD OF REVERSE TABLE DRIVE SLIGHT SAG OF THE BELTS LOWER PART DOES NOT OBSTRUCT THE FUNCTION BUT THE BELTS MUST ALWAYS REMAIN BETWEEN THE
81. roning belts CAUSE 1 Pressing the button for reverse operation Press the button again for starting the reverse operation or press Start again to start the normal operation 2 The crank for manual rotating of the roller was Start the normal operation by the button Start pushed When it is not possible check whether the crank is not jammed in the insertion position or the micro switch got jammed on the crank inside the stand 3 The safety bar was pushed Start the normal operation by the button Start 4 Failure of drive Switch the machine OFF and ON again If it s not possible to start it even now cool it down by wet linen and rotating the handle After cooling the machine down below 80 C repair the drive ERROR 3 OVERLOADING OF VENTILATOR S MOTOR S The machine is equipped with one and at length 250 and 320 cm with two ventilators for exhaust of evaporated humidity or combustion gases from the gas burner In motor winding of every ventilator there is placed bimetal that detects overheating of the winding CAUSE 1 Mechanical failure of ventilator Check ventilator s 2 Clogged exhaust pipeline Check and clean exhaust pipeline ERRORS 4 AND 5 SHORT CIRCUIT INTERRUPTION OF TEMPERATURE SENSOR Temperature sensor of ironing roller is pushed on the roller approximately in 1 3 of its length and it is equipped with cable with silicone insulation which withstands high t
82. s dimen es s o poss veis pelo menos num armaz m longitudinal O produtor n o se responsabiliza por qualquer estrago do tecido provocado por um n o adequado manejo com a m quina de enngomar A m quina n o destinada para engomar a roupa que continha umas partes de metal pl stico fibras de vidro ou borracha esponjosa Na m quina de engomar pode ser inserida a roupa de humidade ptima residual de 40 10 A m quina faz a secagem final A roupa de humidade residual superior deve se centrifugar ou pr secar Aspirja antes de engomar a roupa seca demais sen o a roupa adira s fitas de engomar ou cil ndros de engomar dobras no caso das m quinas de sa da bilateral com dobrador A roupa deve ser enxaguada devidamente Caso contr rio a roupa torne se amarela e deponham se nela os res duos de detergentes e sujidades preciso separar a roupa segunco o tipo e a temperatura escolhida de engomar Evacue as bolsas remova da roupa quaisquer objectos alheios como cravos alfinetes parafusos etc que possam danificar a roupa e a m quina Limpe o filtro de poeira uma vez por dia Destape a tampa do filtro de poeira e remova o filtro Verifique o estado do filtro de poeira e remova a poeira sedimentada Recoloque o filtro limpo e feche a tampa Ponha a roupa no alimentador alternadamente direita e esquerda ou sucessivamente de direita esquerda para que o cilindro entregue o calor por igual Advert ncia para a vers
83. t The ambient temperature for transport and storage should not decrease below 25 C and it should not exceed 55 C During transport the relative humidity of the environment should not exceed 50 When the machine is stored outdoors it must be protected against mechanical damages adverse climatic effects and sunshine If it is convenient leave the machine in its transport package or at least on its wooden transport skids until it is decided to install the ironer on the base in the laundry A manner of handling the ironer is described in chapter 4 1 Manipulation and unpacking 2 1 MACHINE SYMBOLS See User s manual 4 MANUAL DE INSTALA O E MANUTEN O 531476 H PUB DATE 13 MAY 2009 DOC 3 TECHNICAL INFORMATION 3 1 IRONER USE Machines are designed for ironing flat linen in laundries bedroom linen table cloths towels dish towels handkerchiefs and other flat linen Machine with front rear delivery with folder serves additionally for length folding of linen N WARNING THE MACHINE IS NOT DESIGNED FOR THE IRONING OF LINEN WHICH CONTAINS PARTS MADE OUT OF METAL PLASTIC GLASS FIBERS OR RUBBER FOAM THE MACHINE IS DESIGNED TO IRON LINEN MADE OUT OF FLAX COTTON WOOL SILK POLYACRILYC AND POLYESTER FIBERS ONLY LINEN WITH A RESIDUAL MOISTURE OF 40 10 CAN BE INSERTED INTO THE IRONER THE IRONER WILL PERFORM THE FINAL DRYING IT IS NECESSARY TO SPIN OR PRE DRY LINEN WITH A HIGHER RESIDUAL MOISTURE 3 2 MAC
84. tening of the chain pos 1 or possibly pos 1 2 tighten the drive chain in the feeding belts pos 4 in the direction F2 by pushing the bolt pos 12 1 After sufficient tension of both chains pos 1 or pos 1 2 and pos 4 tighten the bolts of tension pulley pos 2 FINAL TENSION OF MAIN CHAIN AFTER TENSIONING THE BELTS OF INCLINED OUTPUT CONVEYER VALID FOR IRONER WITH FRONT REAR DELIVERY WITH FOLDER FIG 5 11 A After tensioning the belts of inclined output conveyer pos 13 direction Fa see chapter 5 14 position of conveyer chain wheel is changed and loosening of the main chain occurs pos 1 or pos 1 2 This loosening is necessary to compensate by secondary tension of chain using the conversion pulley pos 11 tensioned in direction F3 by pushing bolt pos 12 2 After final tensioning of the main chain pos 1 or pos 1 2 the part of chain must remain between the pulleys pos 13 and pos 11 in roughly horizontal position Unless this is done by tensioning the pulley pos 11 itis necessary to execute complete adjustment using the tension pulley pos 2 after setting up the correct position of pulley pos 11 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O 41 Note Position of conversion pulley pos 11 at ironers with front rear delivery without folder does not change Grease the chains and teeth of chain wheels approx 1x week Manufacturer recommends high load lubricating liquid with content of
85. ubstances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of the components The symbol crossed out bin on wheels invites you to make use of these systems If you wish more information concerning the systems for collection reuse or recycling of disposed machines you can take contact with the competent administration of your region or country waste management You can also take contact with us for more information concerning the environmental performances of our products Please consider that the WEEE directive is generally only valid for household machines In some countries professional machines are added in others not Therefore the symbol qm may not be present Info for dealers Due to the diversity of the national legislations manufacturer can not take all the measures to be in accordance with all national legislations of each member state We expect that each dealer who imports our appliances into a member state and puts it on the market takes the necessary steps to be in rule with the national legislation as the directive requires 8 2 2 POSSIBILITY OF THE MACHINE DISPOSAL BY OWN POTENTIAL It is necessary to sort out the parts for metal non metal glass plastics etc and bring them to recycle places The sorted out materials has to be classifie
86. vulas de depress o A vers o OPL poss vel seguir o processo de aquecimento no display inferior depois de primir o bot o para a temperatura Vers o com moedeiro a finaliza o do processo de aquecimento indicada com o som intermitente da sereia Nesse momento come a descontar se o tempo de engomado que j foi pago ADVERTENCIA se o cliente tenta engomar antes do fim de aquecimento pondo a roupa debaixo da tira de protec o a contagem do tempo pago inicia imediatamente e a sereia soa 4 6 ENGOMAGEM A vers o OPL a engomagem pode iniciar logo gue a temperatura actual atingir um valor perto da temperatura desejada para o certo tipo de roupa Verifique se poss vel engomar o tecido e sob qual temperatura Se for preciso poss vel ajustar a temperatura e a velocidade durante a engomagem ver o Manual de Programas Vers o com moedeiro pode se come ar o engomado logo de ter soado a sereia ligue a esteira alimentadora carregando o pedal Durante o engomado pode ser prolongado o tempo previamente pago s 1 3 4 introduzindo outras moedas Um minuto antes de acabar o tempo pago soa a sereia durante 10 segundos para informar ao pessoal que o tempo pago est a acabar Para inserir a roupa correctamente poss vel parar e arrancar as cintas de alimenta o quadro 4 6 A pos 3 carregando no pedal pos 2 Se inserir a roupa incorrectamente use a marcha atr s para libert la
87. z 3x208 240V 50 60Hz Motor output kW 0 37 Ventilator motor output kW 0 18 0 255 Ventilation output m h 990 Number of Exhaust pipe pcs 1 1 1 Ironing speed m min 1 5 8 Max ironer capacity kg h 27 32 40 Max power consumption kW 0 5 0 5 0 5 Weight net weight kg 570 620 690 gross weight kg 720 790 890 Steam pressure MPa 0 8 1 0 Steam consumption press 0 9 Mpa kg h 27 32 40 Steam supply 93 4 93 4 Sound pressure level dB A 67 6 Max permitted pressure Mpa 1 0 Max permitted temperature C 185 Volume of pressure tank cylinder dm 123 1 141 3 177 5 Liquid group steam 1 Testing pressure MPa 1 43 Tab 3 4 B Machine with roller 35 cm model S PARAMETERS OF THE MACHINE WITH GAS HEATING MODEL G insertionwidth mm 140 1600 2000 see model E A machinewidih mm 2150 2350 2750 B maxmumfeedingwidih mm 1400 1600 2000 FRolerdiameer mm 352 32 382 FRolerlengh mm 150 1700 2100 3x380 415V N 50 60Hz 3x208 240V 50 60Hz 0 37 0 18 0 255 990 Tab 3 4 C Machine with roller 35 cm model G 531476 H PUB DATE 13 MAY 2009 DOC MANUAL DE INSTALA O E MANUTEN O LEGEND FIG 3 4 A 1 Coinmeter only for version with coinmeter 11 Insertion belts feeding table 2 Control panel 12 Cover of filter sieve 3 Upper cover 13 Name plate 4 Emergency stop 14 Condense drain 93 4 only for version S 5 Manual drive of roller 15 Main switch

- Commercial laundry equipment and service in Scotland

Contents

Download Pdf Manuals

Related Search

Related Contents