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39. DUMP VALVE DUMP VALVE 44 HOUR METER 390S0142A 2 Figure 4 1 Controls and Hour Meter Instruments Section 4 5 Ammeter Figure 4 1 Indicates the condition of the charging system When the engine is running the needle should be toward the positive end of the meter If the needle is toward the negative end of the meter this indicates a discharge condition and the machine should be taken in for service 6 Hourmeter Figure 4 1 Indicates the number of hours the engine has been operated It operates whenever the ignition key switch is in the ON position It can be used to keep track of maintenance intervals and the amount of time required to perform various tasks 7 Fuse Holders Figure 4 1 Two 20 amp fuses protect the mower s electrical system To replace fuses pull fuse out of the socket and install a new fuse 8 Left Steering Control Figure 4 1 Used to control the mower s left wheel when traveling forward or reverse 9 Right Steering Control Figure 4 1 Used to control the mower s right wheel when traveling forward or reverse 10 Parking Brake Control Figure 4 1 Used to engage and disengage the parking brakes Pull the lever back to engage the parking brakes Push the lever forward to disengage the parking brakes 11 Fuel Tank Gauge Figure 4 1 Indicates the amount of fuel in the fuel tank 12 Dump Valve Control Levers Figure 4 2 Located on the hydraulic pumps used to free
40. INSTRUMENT PANEL BRAKE AAA SSI AA INTERLOCK AED SWITCH WATER WHT BLK 9 TEMP PINK RS BLK NC BLK BLK FUEL 5 PUMP lt RED MODULE BLK na PLUG O BLK eee MOWER LT BLU ENGAGE SWITCH ELECTRIC E 1 CLUTCH INI WHT YEL RED YEL 0 1 BLK i YEURED 1 STT2001 23 amp 27 SKA 69 Section 8 ELECTRICAL SCHEMATIC KAWASAKI 29 RELAY GRN W BLK STRIPE DIODE GAN WAWHT STRIPE GREEN RED W YEL STRIPE WATER L H NEUTRAL SWITCH 4 one 238 INTERLOCKE SEAT SWITCH SWITCH TEMP c WHT W BLK STRIPE GRN W BLK STRIPE E MODULE PLUG BLACK T LIT POS CaS ea N EG W RED STRIPE AMPM PTO is SWITCH S E re an SWITCH YEL IA i an CHECK eo ENGINE BLK W ORG STRIPE LIGHT RED 20 AMP FUSEEST 20 AMP FUSEEI YELLOW F U EL Emr W BLUE STRIPE P U M P BLACK MAIN H RED W GRN STRIPE R LAY E PONE EI ENGINE 22 RED RED ae R H NEUTRAL SWITCH ___ 1 LL ic E 48
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44. FUSES ec Two 2 20 Amp 3 3 TRACTOR Drive Hydraulic Drive with Two Variable Displacement Pumps and Two M Cast iron High Torque Motors Hydrostatic Pumps AA A entes Two Hydro Gear 16A Pumps with Dump Valves for movement without running the engine and pressure relief valves Drive Wheel Motors eod eret eie eed Two Ross Model TG 15 cu inch Cast iron High Torque Motors Steering Travel Control Twin Lever Fingertip Steering Control with Individual Control to Each Wheel with Gas Spring Dampers Brake oce eue dete Lever Actuated Linkage to Brakes on Both Drive Wheel Axles Wheels 2 Front Castel eese esent nnns 13 X 5 00 Four Ply 52 13 X 6 00 Four Ply 61 amp 72 DABIT 23X 10 5 X 12 Four Ply Pneumatic Tubeless Radius Edge 52 n 24X12 0X 12 Four Ply Pneumatic Tubeless Radius Edge 61 Tank Cc 10 Gallon Seamless Polyethylene Tank with Large opening and PH Fuel Gauge Fill Cap 8 Section 3 3 3 TRACTOR CONT D Tire Pressure Front Castel 25 PSI lb mec 12 PSI Padded Thick Cushion with tall back rest Travel Speed E 2 0 10MPH NOTE REVE tds 0 5 MPH 3 4 CUTTER DECK The machine will travel at 10 for transport purposes
45. Look down and behind before and while backing Keep sofety devices A shields switches etc in ploce ond worki Remove objects thot could be thrown by the blode o Train operators 482580 STT 2003 Decals 1 Section 8 REPLACEMENT DECALS AND INFORMATION PLATES Decal Danger Spinning Blades Decal Warning Rotating Blades Decal 52 Advantage Decal 61 Advantage Decal 72 Advantage Decal Traction Control Decal Heavy Duty Commercial Decal MetalCraft Made In USA Decal Instrument Panel Upper Air Cooled Instrument Panel Upper Kawasaki Instrument Panel Lower Decal Cutting Height Lower Decal Start Drive Procedure Decal Cutting Height Upper Decal Instrument Panel Lower Kawasaki 29HP DFI only Ref Part No No Description 1 482285 2 482286 3 481954 481955 481956 4 482290 Decal Fuel Tank 5 48656 Decal Patents 6 481568 7 481971 8 48404 9 481039 Decal Belt Cover 10 482515 11 482508 Decal 12 482507 Decal 13 482565 14 482580 15 482710 Decal Seat Support 16 482577 Decal Turf Tiger 17 481570 Decal Turf Tiger 18 481664 Decal Stripes RH 19 481663 Decal Stripes LH 20 481694 Decal Tiger 21 482165 Decal Warning 22 482493 23 482796 IMPORTANT ADJUSTMENT PROCEDURES READ OPERATOR S MANUAL FOR MORE DETAILS Check tire pressure Drive tires 12 psi Caster tires 25 psi NEUTRAL ADJUSTMENT p jam T Rotate turnbuckle With an operator in the seat
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50. o 9 0 Streaking Strips of Uncut Grass in Cutting Path Width of Deck 4 5 ae gt SGB018 Streaking Strips of Uncut Grass Between Cutting Paths Low engine RPM Ground speed too fast CONDITIONS Run engine at full RPM Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades incorrect sharpening Sharpen blades Deck plugged grass accumulation Clean underside of deck Belts slipping Dull worn blades Adjust belt tension Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Beltslipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Not enough overlapping between rows 17 Replace blades Increase the overlap of each pass Section 5 TROUBLESHOOTING CONT D CONDITION Uneven Cut on Flat Lift worn from blade Ground Wavy High Low Appearance Scalloped Cut or Rough Contour Replace blade Mount with cutting edge toward ground Blade upside down Deck plugged grass accumulation Clean underside of deck Too much blade angle deck pitch Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent
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54. Chassis Grease PROCEDURE Remove grease cap part number 481559 Remove plug part number 482028 01 and install standard grease zerk p n 48114 06 Apply grease to the fitting until new grease appears at the top of the caster extension Remove the grease zerk and reinstall the plug Reinstall the grease cap Special tool part number 47007 is recommended for use in the installation of the grease cap Mobilix 2 found at Mobil Service Stations Ronex MP found at Exxon Service Stations Super Lube MEP 2 amp Super Stay M 2 found at Conoco Stations Shell Alvania 2 found at Shell Service Stations Lidok EP 2 found at industrial shops 27 Compatible Greases SCAG Section 7 GREASE FITTING LUBRICATION LUBRICANT INTERVAL LITHIUM MP WHITE GREASE 2125 40 HOURS WEEKLY O CHASSIS GREASE 100 HOURS BI MONTHLY CHASSIS GREASE 200 HOURS MONTHLY CHASSIS GREASE 500 HOURS YEARLY 9900 oN oN CYS 05 SZ c o ALZA SAR 9 Z 9 3 10 39050145 1 Figure 7 1 Lubrication Fitting Points 28 Section 7 7 3 HYDRAULIC SYSTEM A Checking Hydraulic Oil Level The hydraulic oil level should be checked after the first 10 ho
55. 2003 POWER EQUIPMENT lt gt MODEL STT THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA TION FOR YOUR SCAG MOWER READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND AD JUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFI CIENCY THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER BEFORE OPERATING YOUR MACHINE PLEASE READ ALL THE INFOR MATION ENCLOSED SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE INC PART NO 03120 PRINTED 4 03 PRINTED IN USA AWARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY Keep all shields in place especially the grass discharge chute Before performing any maintenance or service stop the machine and remove the spark plug wire and ignition key mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Keep others off the tractor only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Read this manual completely as well as other manuals that came with your mower Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment This manual covers the operating instructions and illustrated
56. Cutting too low May need to reduce ground speed raise cutting height change direction of cut and or change pitch and level Rough terrain May need to reduce ground speed raise cutting height and or change direction of cut Ground speed too fast Slow speed to adjust for conditions Wet grass Blades not mounted evenly Cut grass after it has dried out Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect Bent spindle mounting area See your authorized SCAG dealer See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer Bent deck housing 19 See your authorized SCAG dealer Section 6 ADJUSTMENTS 6 1 PARKING BRAKE ADJUSTMENT AWARNING Do not operate the mower if the parking brake is not operable Possible severe injury could result The parking brake linkage should be adjusted whenever the parking brake lever is placed in the ENGAGE position and the parking brake will allow the mower to move If the following procedures do not allow you to engage the parking brake properly contact your Scag dealer for further brake adjustments Position a floor jack under the rear of the machine Raise the machine and support it to prevent it from falling Block the caster wheels to prevent the machine from moving Remove the drive wheels With
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61. 04001 59 04030 02 04060 06 04017 05 423685 421203 48829 482695 04021 09 04001 32 482696 482497 04021 09 04043 04 423524 423525 04001 08 482505 48136 13 Description Bushing 7 8 14 JIC x 3 4 16 O Ring Support Bracket Fuel Tank Nut 5 16 18 Serrated Flange Bolt Carraige 1 4 20 x 3 4 Elbow 90 Degree Strap Hydraulic Tank Support Bracket Hydraulic Tank Hose Assembly Pump Union 3 4 16 JIC x 3 4 16 O ring Bolt Hex Head 1 4 20 x 1 14 Lockwasher 1 4 Spring Roll Pin Spring 3 16 x 3 4 Bolt Hex Serrated Flange 1 4 20 x 3 4 Lever Control Clamp Plate Pump Control Block Pump Control Pump Left Hand BDP 16A 410 Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 1 4 Pump Right Hand BDP 16A 307 Cap Fuel Tank W Guage Nut Hex Elastic Stop 3 8 16 Flatwasher 3 8 391 x 938 x 105 Grade 8 Mounting Bracket LH Oil Cooler Mounting Bracket RH Oil Cooler Bolt Hex Head 5 16 18 x 3 4 Cooler Oil Clamp 69 Dia Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated Available through the individual engine manufacturer 55 SCAG Section 8 FUEL AND HYDRAULIC SYSTEM KAWASAKI 29DFI To Injector 43 2 282 46 729 42 4445 50 48 47 4 To Back Side of Reservoir ES Not Shown 39 2002 STT F amp HS DFl eps 56 Section 8 Ref Part No No 04110 01 481
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63. 39 L7 Y ADJUST HERE 39080146 ADJUST HERE STT99RHCRA Figure 6 3 RH Steering Control Rod Adjustment Figure 6 4 LH Steering Control Rod Adjustment 21 Section 6 Tracking Adjustment ACAUTION Stop the engine and remove the key from the ignition before making any adjustments Wait for all moving parts to come to a complete stop before beginning work ACAUTION The engine and drive unit can get hot during operation causing burn injuries Allow engine and drive components to cool before making any adjustments NOTE Before proceeding with this adjustment be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct If the tire pressure is not correct the machine will pull to the side with the lower pressure 1 If at full speed the mower pulls right it is an indication that the left wheel is turning faster than the right wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the LH steering control rod Rotate the control rod to lengthen the rod and tighten the lock nuts This will cause the control rod to stroke the LH pump less slowing down the LH wheel See Figure 6 4 NOTE If after making the adjustment as outlined in step 1 the machine creeps forward or backward the neutral adjustment must be made as descr
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66. Anti Scalp X 9 04043 06 Flatwasher 5 8 Hardened x 48 482462 Cutter Blade 18 x 10 04021 05 Locknut 3 8 16 Center Lock x 482464 Cutter Blade 21 x 11 461295 Discharge Chute Advantage Small 49 482486 Gearbox Assembly Deck Drive 421296 Discharge Chute Advantage Large x 50 482281 Belt Cutter Deck Drive x 12 04001 11 Bolt Hex Head 5 16 18 x 1 3 4 Front 481558 Belt Cutter Deck Drive x 04001 12 Bolt Hex Head 5 16 18 x 1 1 2 Rear 51 45944 Roller Shaft X 13 04021 10 Nut Hex Elastic Stop 5 16 18 X 52 48926 Tapered Hub 1 1 8 Bore x 14 04020 09 Nut 5 8 11UNC 53 48141 Tapered Hub 1 Bore 15 451240 Push Arm Shaft 54 461174 Idler Arm Cutter Deck 16 04001 41 Bolt Hex Head 5 8 11 x 9 1 2 x 55 48224 Bearings Ball x 17 04003 12 Carriage 5 16 18 x 3 4 56 482416 Pulley Idler 18 04001 108 Bolt Hex Head 5 16 18 x 4 1 2 x 57 422713 Base Idler Pivot 19 04063 08 Key 1 4 x 1 4 x 2 x x 58 48924 Pulley 5 75 O D 52 x 20 04063 01 Key 1 4 x 1 4 x 1 1 4 X x 48753 Pulley 6 75 O D 61 21 04043 04 Flatwasher 3 8 39 x 938 x 105 HD 59 422426 Mounting Plate Gearbox 22 04001 10 Bolt Hex Head 5 16 18 x 1 1 4 x 60 422412 Belt Cover x 22A 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 x 422413 Belt Cover 23 04019 03 Nut Hex Serrated Flange 5 16 18 X x 61 461516 Pusharm incl items 44 62 63 amp 64 X X 24 04001 01 Bolt Hex Head 1
67. For best cutting performance the forward travel speed should be adjusted depending upon the cutting conditions Floating Adjustable Anti scalping Hybrid Design Combines Out front and Belly mount Designs 10 gauge steel reinforced with 7 gauge 3 16 Support Plate 7 gauge 3 16 deck skirt True Cutting cases veces th vances 52 132 61 155 0cm Cutting Height Adjustment Foot Operated Lever Adjustment from Operator s Seat 1 00 to 6 00 in 1 4 increments Cutter BIAGES 197 Thick Milled Edge Wear Resistant Marbain SMT 52A Three 3 18 blades SMT 61A Three 3 21 blades SMT72A Three 3 24 1 2 blades Blade Engagement arial Electric Blade Engagement Clutch with Control Panel Switch Connected to the Cutter Deck Gearbox through a Drive Shaft Discharge Opening itr tette Rr Peter ire Extra Wide 11 5 Discharge Opening with Spring Loaded Discharge Chute Discharge Chute onini hr ende pte ptos ortus Black Polypropylene Plastic Flexible Caster Wheels cisco cit a DE oS 13x 5 00 Four Ply 527 13 X 6 00 Four Ply 61 amp 72 eS Heavy duty 1 1 8 Top Dimension Spindle Shaft Cast Housing Taper Roller Bearing Low Maintenance with Top Access Grease Fitting and Grease Overfill Relief Poppet
68. Hex 5 8 32 5 48017 03 Lockwasher 5 8 Internal 6 423526 Instrument Panel Top w Decals 7 48798 Key Switch 8 481687 Switch PTO 9 48788 Relay 10 04031 01 Lockwasher 10 External Tooth 11 04020 01 Nut Hex 10 32 12 481755 Ammeter 13 451081 Base Instrument Panel 14 04030 02 Lockwasher 1 4 15 04001 01 Bolt Hex Head 1 4 20 x 3 4 16 04110 01 U Nut 1 4 20 17 481544 Throttle And Choke Controls 18 04010 01 Screw Phillips Washer Head 10 32 x 1 2 19 481638 Switch Interlock Seat 20 04001 44 Bolt Hex Head 1 4 20 x 1 2 21 48029 22 Cable Battery Red 22 04020 02 Nut Hex 1 4 20 23 48029 11 Cable Battery Black 24 48030 09 Clamp Cable 1 2 ID 25 48030 10 Clamp Cable 3 4 ID 26 482313 Electronic Module 27 04002 12 Bolt Hex Head M8 1 25 x 20 28 04031 03 Lockwasher 5 16 External Tooth 29 48430 Fuse Holder w Fuse and Connector 482588 Clip Fuse Holder Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 61 SCAG Section 8 ELECTRICAL SYSTEM 23HP amp 27HP KAWASAKI STT2002 ESKA 62 Section 8 ELECTRICAL SYSTEM 23 amp 27 KAWASAKI Ref Part No No Description 1 481755 Ammeter 2 48298 Fuse 20 AMP 3 48017 02 Key amp Ring Assembly 4 48017 04 Nut Hex 5 8 32 5 48017 03 Lockwasher 5 8 Internal 6 423526 Instrument Panel Top w Decals 7 48798 Key Switch 8 481687 Switch PTO 9 48788 Relay 10 04031 01 Lockwasher 10 External To
69. SANOIXANOO 9035 8 so erusnpur uo 11995 SOUOTORISO uo 11945 020109 OTOTAJOS souorovjso uo ZH 6616 Jodng 2917 1941 1 89 uo JIN XOUOY uo 018 ede e op e esed 0 0 4 ejuoruredroq ep 1681 88018 op ede e repejsur o e eA onA ep uorsuojxo e gred e uo 5918 onb ejseu uorxouoo e e ese18 90 1184 d u un 1 10 82028 Aed 8 Aed Lesers e ede e OLNATNIGADONA 515 5 93102 zunour fo op ojuezi sop 01 SISBUO OT 91109 ep op 2 ofo op N Oo SISBUO ejueumpensuoui se1ou 000
70. Spindle Pale p m Cast iron with Easily Removed Taper Hubs Cutter Deck Belts ecce eret te itt B section with Kevlar Cord Self adjusting Self tightening M Scag Part Number 482281 intra ipee ts Scag Part Number 481558 S Scag Part Number 481980 Electric Clutch Ty pe untada rs Ogura Electric Clutch Drive Shaft ER ERE Clamp Yoke Shaft With Two High Speed U Joints 3 6 HYDRAULIC SYSTEM Hydraulic Oil 10 Micron Spin on Element Hydraulic Resery ait eiit tbe oper ere eroe Nylon 3 Quart Capacity 3 7 WEIGHTS AND DIMENSIONS SMT52A 5 61 SMT72A Length 82 5 87 5 90 Tracking Width 52 55 Overall Width 62 72 83 5 Overall Height 46 46 46 Operating Weight 1200 1298 1348 3 8 PRODUCTIVITY The following chart will aid you in determining how many acres your Scag mower will cut per day The chart is an estimate based on 8 hours per day cutting time at 4 MPH with an allowance for overlap and turns Cutting Width 36 48 52 61 72 Acres Per Day 9 5 125 135 16 19 SCAG Section 4 OPERATING INSTRUCTIONS ACAUTION Do not attempt to operate this mower unless you 1 Ignition Switch Figure 4 1 The ignition switch 1s used to start the engine and has three positions OFF ON and START have read this manu
71. choke the engine as needed 5 Move the engine throttle control to about half engine speed 6 Turn the ignition key to the START position and release the key as soon as the engine starts Do not hold the key in the START position for more than 15 seconds at a time Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor Prolonged cranking can damage the starter motor and shorten battery life 12 Section 4 7 Allow engine to warm before operating the mower 4 5 GROUND TRAVEL AND STEERING IMPORTANT If you are not familiar with the operation of a machine with lever steering and or hydrostatic transmissions the steering and ground speed operations should be learned and practiced in an open area away from buildings fences or obstructions Practice until you are comfortable with the handling of the machine before attempting to mow Learn the operation on flat ground before operating on slopes IMPORTANT Start practicing with a slow engine speed and slow forward travel Learn to feather the steering controls to obtain a smooth operating action Practice operating the mower until you are comfortable with the controls before proceeding 10 mow Forward Travel To travel forward with the mower disengage the parking brake and slowly push the steering control levers forward an equal distance The further the steering control levers are pushed forward the greater the fo
72. engine running control Levers in neutral and the parking brake disengaged adjust control Linkage Loosen im nuts If wheel rotates forward adjust turnbuckle CCW IF wheel rotates rearward adjust turnbuckle CW Adjust until drive wheel stops turning Tighten jam nuts Repeat for opposite side TRACKING ADJUSTMENT If the machine pulls to the right adjust LH control Linkage CCW to slow Left wheel If the machine pulls to the Left adjust RH control Linkage CCW to slow right wheel Readjust neutral if necessary FREE WHEEL OPERATION To move machine without running the engine rotate both dump valves Located at the LH side of the pumps CCW 1 2 turn to freewheel positions Return dump valves to original position to operate the mower Tighten to 7 10 ft lbs HYDRAULIC FLUID LEVEL Gearbox Lubricant SAE 80W90 gear oil TE L 7 u Check hydraulic fluid Level while Fluid Is cooL Fluid Level should be below top of filler neck FILL with SAE 20W50 motor oil only IMPORTANT DRIVESHAFT MAINTENANCE Grease yokes 3 4 pumps Every 200 hour 4 IMPORTANT Do not overfill Room for hot fluid expansion must be allowed resultin expansion may cause Leaks in the system Grease spline 8 10 pumps Every 50 hours N M 482710 15 A WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED
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76. 2 20 x 3 4 62 43590 Spacer Spindle Bottom x 25 48100 15 Bushing 376 I D Oilite 63 04020 16 Nut Hex Head 5 8 18 UNF x x 26 04030 03 Lockwasher 5 16 X 64 48763 Rod End 5 8 Male RH Thread x 27 04040 15 Flatwasher 5 16 375 x 875 x 083 X 65 04001 79 Bolt Hex Head 5 8 11 x 4 1 2 28 04041 07 Flatwasher 3 8 391 x 938 x 105 X 66 481597 Spring Cutter Deck 29 04021 09 Nut Hex Elastic Stop 3 8 16 X 67 48967 Pulley 6 95 O D x 30 04001 62 Bolt Hex Head 3 8 16 x 3 1 4 482480 Pulley 6 75 O D x 31 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 X 68 04110 03 U Nut 3 8 16 X 32 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 x 69 04021 13 Nut Hex Elastic Stop 5 8 11 X 33 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 x 70 422600 Discharge Baffle 52 x 34 46631 Spindle Assembly X 71 422601 Discharge Baffle 61 35 43589 Spindle Shaft X 72 43503 Pivot Idler Short X 36 481024 Seal X 73 451508 Baffle Custom Cut 52 37 481022 Bearing Assembly 451509 Baffle Custom Cut 61 x 38 43294 Spindle Housing X 74 04003 23 Bolt Carriage 3 8 16 x 1 Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 39 SCAG Section 8 72A CUTTER DECK 60 24 2g 14 29 20 58 2 e A 2 69 64 44 61 a 24 14 A Se 11 E lt lt lt SS
77. 33 481657 Bearing W Race 51 482614 Back Cushion Cover 34 482028 01 Plug 1 4 28 THD Form 52 482615 Seat Cushion Cover 35 451449 Extention Weldment Caster 52A LH 53 482618 Arm Rest Right Hand 451450 Extention Weldment Caster 482617 Arm Rest Left Hand 52A RH amp 61A LH 482616 Arm Rest Cover 451451 Extention Weldment Caster 61A RH 54 482621 Bearing w Race 451452 Extention Weldment Caster 72A LH 55 48114 07 Grease Fitting 451453 Extention Weldment Caster 72A RH 56 481389 Spring Seat 36 481025 Seal 2 00 OD x 1 625 Bore 57 43462 Pin Retainer Spring 58 04060 01 Roll Pin Spring 5 32 3 4 Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 45 SCAG Section 8 DECK DRIVE COMPONENTS 5 0 72 6 64 63 62 5 2003 46 Section 8 DECK DRIVE COMPONENTS Ref Part Ref Part No No Description No No Description 1 423529 Belt Guard Rear 41 04041 07 Flatwasher 3 8 391 938 x 105 2 481531 Hinge Belt Guard 42 04069 01 Pin Rue Cotter 3 8 Dia 3 481309 Latch Hood 43 43507 Stud Anti Rotation 4 482554 Rod Assembly Clutch Anti Rotation 44 451573 Pump Mounting Plate Weldment Air Cooled 5 48030 09 Clamp Cable 451574 Pump Mounting Plate Weldment Liquid Cooled 6 461466 Clutch Ogura GT 3 45 04019 04 Nut Serrated Flange 3 8 16 7 481460 Belt Deck Drive 46 04019 02 Nut Serrated Flange 1 4 20 8 482658 Spring Transmissi
78. 481852 Tire 24 x 12 12 Turf Master 32 04061 06 Pin Cotter 9 16 x 1 1 2 70 04028 02 Lug Nut 1 2 20 33 482586 Rod End Male 3 8 24 RH Thread 71 48680 Nut Hex Castle 34 04020 25 Nut 3 8 24 RH Thread 72 422373 Threaded Plate 35 43629 Tube Control Link Air Cooled Engine 73 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 43624 Tube Control Link Liquid Cooled Engine 74 423279 Plate Weldment Motor Backing 36 04020 26 Nut Hex 3 8 24 LH Thread 75 423491 Actuator Switch 37 482585 Rod End Male 3 8 24 LH Thread 76 04017 16 Bolt Hex Serrated Flange 5 16 18 x 3 4 38 04021 10 Locknut 5 16 18 Elastic Stop 77 04003 36 Bolt Carriage 3 8 16 x 4 3 4 39 482452 Gas Damper 78 04001 19 Bolt Hex Head 3 8 16 x 1 40 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 79 481638 Switch 41 48114 04 Grease Fitting 80 04001 168 Bolt Hex Head 3 8 16 x 1 1 4 Grade 8 42 461082 Lever Parking Brake Includes item 43 Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 53 SCAG Section 8 FUEL AND HYDRAULIC SYSTEM y Ch S MET To Back Side En of Reservoir 10 Not Shown 14 7 12 um A 2 ES 24 d A ONG 272 b Was 0 4 xz 54 Section 8 Ref Part No No 04110 01 48136 13 04001 03 48811 48136 07 482266 01 482266 02 482417 482506 11 12 48058 13 48568 481753 1
79. A da ad vIoUuojod GI 6LGA CIOS LG CLI LIA MEY PUUA I Oy O 9pO A 608 116 48 29484 qH6c DIesemey 708 406 448 29484 Pesemeyy 108 11 9 48 29484 DIesemey Ic00 0FLHO Sd amp t 88 2 INYON 9900 0 LHO Sd 9 5 dHSZ IgYyoy vole OLDIAIOS 6 mmm 212493 HOLON S3NOIOVOlIJ3IO3dS3 20925 us dS 205105066 01 687 4515 Jesne seJoy 05 epe 5 eJpod ajuej nsaJ uoisuedxa e Sepesquoq 01 8 514159 0 81091182 Opin j jap uolsuedxa e eJed 0122059 asi fiwsad opeiseuep ON JLNVLYOdWI seJoy 002 epe O 0942 26 so pou viel 1 ZIYLOW 373 30 01 31 1 31 1 40148415 ajued e ep ofeqap opinjj seJjuaiu 021 opin J 5 06 08 3VS efe averai 001014 30 T3AIN 4 5814 0 ejseu ayar
80. ENGAGE PUSHINTO DISENGAGE 210 E POWER AG PULL OUT TO ENGAGE 482508 PUSH INTO DISENGAGE SLOW M CHOKE ME amp 482507 CHECK SLOW ENGINE LIGHT 482796 NWARN I NG 32 ____ gt 23 ROTATING BLADES AND BELTS Keep honds Feet clothing cleor Keep all guards in place Shut off engine 8 disengage blade Clutch before servicing Use caution in directing discharge Reod instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER MULCHING KIT OR DISCHARGE CHUTE IS INSTALLED MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS 4 487 006 4 991 382 4 885 903 4 998 948 4 920 733 5 042 239 4 967 543 5 118 617 PATENTS PENDING 6 192 666 Heavy Duty Commercial 481971 CUTTING HEIGHT CUTTING HEIGHT gt 1 3 4 BOTTOM ROW OF HOLES 482565 FAST 66 START DR l PROCEDURE e porking Disengoge mower drive control hondLes to neutrol Lock position oStort engine Releose porking broke oSelect Forward or reverse with hyrdo control hondLes N WARNING MAR AVOID SERIOUS INJURY OR DEATH o Reod the Operetor s MonuoL Go up ond down slopes o f mochine stops going uphill stop blode ond bock down slowly Avoid sudden turns Do not mow when children or others ore oround Never corry children even with blades off
81. Eng Spec PS CH730 0066 482681 Engine Kohler 27 CH Available only through Kohler Eng Spec PS CH740 0021 9 04001 19 Bolt Hex Head 3 8 16 x 1 10 04030 04 Lockwasher 3 8 Spring 11 04001 21 Bolt Hex Head 3 8 16 1 3 4 12 04021 09 Nut Hex Elastic Stop 3 8 16 13 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 14 451459 Plate Engine Mounting 15 04003 12 Bolt Carriage 5 16 18 x 3 4 16 04019 03 Nut Hex Serrated Flange 5 16 18 17 423550 Rear Cover 18 48023 Hour Meter Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 49 Section 8 23 27 amp 29HP DFI KAWASAKI ENGINE AND ATTACHING PARTS REF PUMP MTG WELDMENT STT 2002 EAPKA 50 Section SCAG ENGINE AND ATTACHING PARTS 23 27 8 29HP DFI KAWASAKI Ref Part No No Description 1 451378 Muffler Guard 2 04017 05 Screw Hex Serrated Flange 1 4 20 x 3 4 3 482699 Muffler 4 482351 Extension Oil Drain 5 04110 01 U Nut 1 4 20 6 48023 Hour Meter 7 43603 Spacer Engine Kawasaki 8 482410 Engine Kawasaki 23KA Available only through Kawasaki 482271 Engine Kawasaki 27KA Available only through Kawasaki 482678 Engine Kawasaki 29KA DFI Available only through Kawasaki 9 04002 18 Bolt M10 1 50 x 25 Grade 8 8 10 04030 04 Lockwasher 3 8 Spring 11 04001 21 Bolt Hex Head 3 8 16 x 1 3 4 12 04021 09 Nut Hex Ela
82. Grade 5 plated all other fasteners zinc plated 41 Section 8 CUTTER DECK CONTROLS STT2002CDC CUTTER DECK 42 Section 8 SCAG CUTTER DECK CONTROLS Ref Part No No Description 1 04041 07 Flatwasher 3 8 2 481764 Link Deck Lift 3 481765 Rod End Female 1 2 20 RH 4 481766 Rod End Female 1 2 20 LH 5 04020 27 Nut Jam 1 2 20 RH 6 04020 28 Nut Jam 1 2 20 LH 7 04021 09 Nut 3 8 16 Elastic Stop 8 482429 Slide Weldment Height Adjustment 9 43391 Spacer Decklift Pedal 10 43487 Pin Decklift 11 43526 Swivel Joint LH 12 43527 Swivel Joint RH 13 45904 Bellcrank Weldment LH Rear 14 45905 Bellcrank Weldment RH Rear 15 04021 05 Locknut 3 8 16 Center Lock 16 422381 Guide Short 17 423509 Guide Long 18 422346 Lockplate Decklift 19 46975 Deck Latch Includes items 20 amp 21 20 48100 14 Bushing 502 ID 21 481428 Grip Deck Latch 22 481598 Spring Helper 61 amp 72 Cutter Decks Only 23 422451 Foot Pedal Height Adjustment 24 04020 09 Nut Hex 5 8 11 25 04019 03 Nut Hex Serrated Flange 5 16 18 26 04040 09 Flatwasher 5 8 656 x 1 312 x 095 27 04041 14 Flatwasher 1 1 062 x 1 50 x 048 28 48114 04 Grease Fitting 29 04061 07 Cotter Pin 3 16 x 1 30 04021 10 Nut Hex Elastic Stop 5 16 18 31 04004 44 Stud 5 8 11 x 22 0 32 04067 09 Ring Pin 1 2 x 3 06 33 04050 08 Ring Retaining 1 External E 34 04021 07 Nut Hex Elastic Stop 1 2 13 35 04003 11 Bolt Carria
83. Train operators 482580 IMPORTANT DRIVESHAFT MAINTAINANCE IMPORTANT Grease yokes 3 4 pumps Do not overfill Room for Every 200 hours hot fluid expansion must be allowed or resulting expansion may cause Leaks in the system Grease spline 8 10 pumps Every 50 hours NW 482710 A 482580 482710 39050150 SCAG Section 3 SPECIFICATIONS 3 1 ENGINE General Type vivi li il Heavy Duty Industrial Commercial Gasoline Birand 55 Kohler 25HP Spec PS CH730 0066 E Kohler 27HP Spec PS CH740 0021 Kawasaki 23HP Spec FD671D ASO1 Kawasaki 27HP Spec FD750D AS04 Kawasaki 29HP Spec 0791 503 uon Kohler Command Kaw FD671D Kaw FD750D Kaw FD791D Forse PO WET vaste eatin te ete il 25 HP at 3600 RPM Model STT52A 25CH STT61A 25CH 23 HP at 3600 RPM Model STT52A 23KA STT61A 23KA 27 HP at 3600 RPM Model STT61A 27KA STT61A 27CH STT72A 27KA 29HP at 3600 RPM Model STT61A 29KA DFI STT72A 29KA DFT 4 Cycle Gasoline Twin Cylinder Horizontal Shaft PEA terr etr tre Dt ER 25HP Kohler 725cc 27hp Kohler 725cc 23HP Kaw 745cc 27HP Kaw 745cc 29 Kaw 745 Cylinders iii 2 with Cast Iron Sleeves ras Mechanical with Variable Speed Control Set At 3600 RPM Idle Spee
84. be replaced after every 500 hours of operation or annually whichever occurs first 1 Close the shutoff valve Remove the two clamps securing the fuel filter to the fuel hose Remove the fuel filter 2 Install a new fuel filter Be sure it is installed in the proper direction Secure to the fuel hose using the two clamps 7 6 ENGINE AIR CLEANER A Cleaning and or Replacing Air Cleaner Element For any air cleaner the operating environment dictates the air cleaner service periods Inspect and clean the air cleaner element after every 100 hours of operation or monthly whichever occurs first and replace the element if required NOTE In extremely dusty conditions it may be necessary to check the element once or twice daily to prevent engine damage 1 Remove the wing nut securing the air cleaner cover to the engine Remove the air cleaner cover and set aside 2 Remove the air cleaner and inspect 3 Clean or replace the air cleaner and foam pre cleaner as recommended by the engine manufacturer 31 Section 7 7 7 A Checking Electrolyte Level and Cleaning Battery After every 40 hours of operation or weekly whichever occurs first check the electrolyte level in the battery and clean the battery and connections Dirt and fluid on the top of the battery can cause the battery to discharge Corrosion of the battery terminals or loose connections will cause poor battery performance
85. cool for several minutes before adding fuel Keep flammable objects cigarettes matches etc open flames and sparks away from the fuel tank and fuel container Equipment must comply with the latest requirements per SAE J137 and or ANSI ASAE S279 when driven on public roads NOTE If the mower is driven on public roads it must comply with state and local ordinances as well as SAE J137 and or ANSI ASAE 5279 requirements Contact your local authorities for regulations and equipment requirements DO NOT operate without the side discharge chute installed and in the down position Check the blade mounting bolts at frequent intervals for proper tightness Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine 2 4 OPERATION CONSIDERATIONS Know the function of all controls and how to stop quickly Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control Be especially cautious when changing directions on slopes AWARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution ALWAYS FOLLOW OSHA APPROVED OPERATION Section 2 2 4 OPERATION CONSIDERATIONS 10 11 12 CONT D To prevent tipping or loss of control do
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88. exclusi n o limitaci n de da os incidentales o consecuentes La presente garant a le otorga derechos legales espec ficos aparte de los derechos de los que usted goza seg n el estado 86 SVLON 9795 Jap 218 uois424 ap 18 vj ojsandas ap 502214 9 0122 D DIA UO1IIDULAO U DAD e uorooojoJud eun 1 9 8825 OPPZIIO ME 1opimnqrnsrp NS ua o qruodsip 17697 3825 op e mquid uoo sepeuep pepu sep 4 o ogoneo oprurA un o uogel op uoron os 981 50911 99 SO 21001 0 7 uorsaud e osn ON sojoperdurq eL enge asf 2100 op e o osn onb sandsaq 1 2159 odinba jap ON W VIHADIdVL A VINHOSAVLV 1d ELZ 291109 e 1676 1 o 10180110 18 8206 JOPINQIANSIP ns uoo 10182944 88 41 01 Z PT 231109 uorsuoj ep
89. for evaluation This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Engines and electric starters are covered by the engine manufacturer s warranty period Major drive system components are warranted for two 2 years by Scag Power Equipment Parts and labor 181 year Parts only 2nd year Two year warranty exclude fittings hoses drive belts The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Electric clutches have a Limited Warranty for 2 year Parts and labor Ist year Parts only 2nd year Cutter Spindle Assemblies 46631 have a Limited Warranty for three years Parts and labor 181 year Parts only 2nd and 3rd year Any Scag product used for rental purposes is covered by a 90 day warranty The Scag mower including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner Scag s responsib
90. limita al comprador original no es transferible Para acceder a cualquier reclamo de garant a el distribuidor requerir el comprobante de compra Todo trabajo bajo garant a debe realizarlo un distribuidor autorizado Scag Con respecto a materiales o mano de obra defectuosos esta garant a se limita a los siguientes per odos especificados a partir de la fecha de compra original Los art culos desgastables incluyendo correas de transmisi n cuchillas mangueras hidr ulicas y llantas est n garantizados por noventa 90 d as Las bater as est n garantizadas por noventa 90 d as El bastidor y los componentes estructurales incluyendo el dep sito de aceite las conexiones y los enfriadores de aceite tienen una garant a de 2 a os piezas y mano de obra primer a o piezas solamente segundo a o Las plataformas de corte est n garantizadas contra grietas por un per odo de tres 3 a os Piezas y mano de obra primer a o piezas solamente segundo y tercer a o La reparaci n o el reemplazo de la plataforma de corte estar n sujetos a discreci n de Scag Power Equipment Nos reservamos el derecho de solicitar componentes para su evaluaci n Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los motores el ctricos y los arrancadores est n cubiertos por el per odo
91. not start or stop suddenly Always avoid unnecessary turns and travel at reduced speed When using any attachment never direct the discharge of material toward bystanders or allow anyone near the machine while in operation Before attempting to start the engine with the operator in the seat disengage power to the cutter deck place the steering control levers in the neutral position and engage the parking brake If the mower discharge ever plugs shut off the engine remove the ignition key and wait for all movement to stop before removing the obstruction Do not use your hand to dislodge the clogged discharge chute Use a stick or other device to remove clogged material Be alert for holes rocks roots and other hidden hazards in the terrain Keep away from any dropoff Beware of overhead obstructions low limbs etc underground obstacles sprinklers pipes tree roots etc Cautiously enter a new area Be alert for hidden hazards Disengage power to cutter deck before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower DO NOT turn sharply Use care when backing up Disengage power to cutter deck before crossing roads walks or gravel drives Mow only in daylight or good artificial light Take all possible precautions when leaving the machine unattended such as disengaging the mower lowering the attachments setting the parking brake
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94. on the cutting height index gauge To check for proper deck height be sure that the mower is on a flat level surface and the tires are properly inflated 1 Place the cutter deck in the transport position Loosen the jam nuts on both ends of the deck height control rod See Figure 6 6 LANYARD ea LOOSEN HERE HEIGHT ADJUSTMENT PEDAL 390S014A 1 Figure 6 6 Cutter Deck Height Adjustment Turn the control rod See Figure 6 6 until there is a 1 4 space between the rear deck stop and the top of the cutter deck See Figure 6 7 Tighten the jam nuts on the control rod 39050175 1 Figure 6 7 Cutter Deck Stop 24 3 Check the cutter deck cutting height by placing the lanyard pin in the 3 position on the cutting height index Release the deck from the transport position and allow the deck to move to the 3 cutting height position Check the measurement from the floor to the cutter blade tip If the measurement is not at 3 an adjustment can be made using the deck height control rod See Figure 6 6 NOTE If an adjustment had to be made be sure that the cutter deck can easily be locked into the transport position Custom Cut Baffle Adjustment The Custom Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass The Custom Cut Baffle can be raised or lowered to precisely tailor the deck s performance for the type of grass being cut The baffle c
95. spedes destinados a alquiler Por consiguiente se rechaza en su totalidad cualquier garant a impl cita incluidas las garant as de comerciabilidad adecuaci n para un fin determinado o de otro tipo despu s de la finalizaci n del correspondiente per odo de garant a de dos a os o noventa d as La obligaci n de Scag en virtud de la presente garant a se limita estricta y exclusivamente a la reparaci n o el reemplazo de piezas defectuosas y Scag no asume ni autoriza a ning n otro a asumir en su lugar ninguna otra obligaci n La limitaci n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la limitaci n del per odo de validez de una garant a impl cita Scag no asume responsabilidad alguna por da os incidentales consecuentes ni de cualquier otro tipo incluyendo pero sin limitarse a gasto de gasolina gasto de entrega del cortac sped a un distribuidor autorizado Scag y gasto de su devoluci n al propietario tiempo de viaje del mec nico cargos por comunicaciones telef nicas o telegramas alquiler de un producto similar durante el per odo en que se llevan a cabo las reparaciones bajo garant a viajes p rdida o da o de bienes personales lucro cesante da os ocasionados por la p rdida del uso del cortac sped da os por la p rdida de tiempo o cualquier otro inconveniente La limitaci n o exclusi n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la
96. spindle area See your authorized SCAG dealer I Width of Deck 4 o gt o B 68020 Dull blade Sharpen blade Uneven Cut on Uneven Ground Wavy Appearance High LowScalloped Cut or Rough Contour May need to reduce ground speed raise cutting height and or change direction of cut Uneven ground VA AS INS VAN ye WU Y AY w I Width of Deck gt o 568021 22 Sloping Ridge Across Check and adjust tire pressure Width of Cutting Path Tire pressures not equal Wheels uneven Check and adjust tire pressure gt A Deck mounted incorrectly See your authorized SCAG dealer Deck not level side to side Check for level and correct 242 gt 18 Section 5 TROUBLESHOOTING CONT D CONDITION Scalping Blades Hitting Dirt or Cutting Very Close to the Ground I Width of Deck 4 2 Do e o SGB022 Step Cut Ridge in Center of Cutting path o L Width of Deck 21 9 o 9 SGB024 Slope Cut Sloping Ridges Across Width of Cutting Path ae SS DN lt lt gt 204 PS gt Dn m a Width of Deck 4 Sie NE gt 222 Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions
97. stopping the engine and removing the key 13 14 15 16 Disengage power to the attachments when transporting or when not in use The machine and attachments should be stopped and inspected for damage after striking a foreign object and damage should be repaired before restarting and operating the machine DO NOT touch the engine or the muffler while the engine is running or immediately after stopping These areas may be hot enough to cause a burn DO NOT run the engine inside a building or a confined area without proper ventilation Exhaust fumes are hazardous and could cause death 2 5 MAINTENANCE CONSIDERATIONS Never make adjustments to the machine with the engine running unless specifically instructed to do so If the engine is running keep hands feet and clothing away from moving parts Remove the key from the ignition switch to prevent accidental starting of the engine when servicing or adjusting the machine Keep all nuts bolts and screws tight to ensure the machine is in safe working condition Check blade mounting bolts frequently to be sure they are tight Do not change the engine governor settings or overspeed the engine See the engine operator s manual for information on engine settings To reduce fire hazard keep the engine free of grass leaves excessive grease oil and dirt AWARNING Hydraulic fluid is under high pressure Keep body and hands away from pinholes or nozzles that ej
98. the appropriate two year or ninety day warranty period Scag s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Scag assumes no responsibility for incidental consequential or other damages including but not limited to expense for gasoline expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner mechanic s travel time telephone or telegram charges rental of a like product during the time warranty repairs are being performed travel loss or damage to personal property loss of revenue loss of use of the mower loss of time or inconve nience Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GARANTIA LIMITADA EQUIPO COMERCIAL Toda pieza del cortac sped comercial Scag fabricada por Scag Power Equipment que segun criterio razonable de Scag presente materiales o mano de obra defectuosos sera reparada o reemplazada por un distribuidor autorizado Scag sin cargo por las piezas ni mano de obra Esta garant a se
99. the brake lever in the disengaged position check the distance between the top of the frame tube and the bottom of the brake handle The distance should be 2 to 2 1 4 See Figure 6 1 If the distance is not at the specified measurement adjust by loosening the jam nuts at both ends of the brake control rod and turning the rod until the proper distance is achieved See Figure 6 1 Tighten the jam nuts With the brake in the engaged position check the distance between the lower nut on the brake actuator rod and the brake actuator lever on the LH side of the machine The distance should be 1 8 See Figure 6 2 If the distance is not at the specified measurement loosen the jam nut at the clevis on the top of the brake actuator rod See Figure 6 2 Turn the bolt at the bottom of the brake actuator lever until the 1 8 measurement is achieved and tighten the jam nut at the clevis on the brake actuator rod See Figure 6 2 20 7 Repeat steps 4 6 on the RH side of the machine 8 Replace the drive wheels and test the brake NOTE If this procedure does not achieve proper brake adjustment please contact your authorized Scag dealer LOOSEN HERE 390S0152 1 2 to 2 1 4 Clearance Figure 6 1 Brake Adjustment 39050153 1 Figure 6 2 Brake Rod Adjustment 62 TRAVEL ADJUSTMENTS Neutral or tracking adjustments will need to be made if A The steering control levers are in the neutral position and the mac
100. wheel the mower Rotating the valves clockwise until they stop allows the unit to move under hydraulic power The valves must be in this position and torqued to 10ft lbs during operation of the mower Rotating the valves counter clockwise allows the mower to be moved by hand free wheeling 13 Deck Lift Foot Lever Figure 4 1 Used to raise and lower the cutter deck 14 Cutting Height Adjustment Figure 4 1 Used to set the cutter deck at the desired cutting height DUMP VALVE ONTROL 3905141 1 Figure 4 2 Dump Valve Control 15 Deck Release Lever Figure 4 1 Used to lock the cutter deck in the transport position Push the foot pedal forward and lift up on the release lever to release the cutter deck for normal mowing 16 Temperature Gauge Figure 4 1 Indicates the operating temperature of the engine Used on mowers with the Kawasaki liquid cooled engine only 17 Check Engine Light Figure 4 1 Indicates the operation of the engine sensors on the Kawasaki Digital Fuel Injection DFI Light will flash once at initial start up If problem occurs with a sensor on the engine the light will flash a code See your authorized Scag Dealer for diagnosis and repair 4 2 SAFETY INTERLOCK SYSTEM The mower is equipped with a safety interlock system that prevents the engine from starting unless the deck drive is disengaged the parking brake is engaged the steering control levers are in the neutral position an
101. wheel grinder may burn the blade NOTE DO NOT sharpen the blades beyond 1 3 of the width of the blade Sharpen the cutting edge at the same bevel as the original See Figure 7 7 Sharpen only the top of the 1 Remove the ignition key before servicing the blades cutting edge to maintain sharpness 2 Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling 33 Section 7 Angle Blade Back X Must NOT Exceed 1 3 Blade Width 2002SGB033 Figure 7 7 Blade Sharpening 2 Check the balance of the blade If the blades are out of balance vibration and premature wear can occur See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades C Blade Replacement AWARNING Always wear proper hand and eye protection when working with cutter blades 1 Remove the ignition key before replacing the blades 2 Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling 3 Secure the cutter blades to prevent them from rotating use the optional Blade Buddy tool P N 9212 to assist in securing the cutter blades remove the nut from the blade attaching bolt Remove the cutter blade bolt and spacer from the spindle shaft Figure 7 8 The front of the machine will have to be rai
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105. 2 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 423701 04019 03 04003 02 482574 423513 423485 481611 48572 04 04001 59 04030 02 04060 06 04017 05 423685 421203 48829 482695 04021 09 04001 32 482696 482497 04021 09 04043 04 423524 423525 04001 08 482505 48136 13 482702 48058 482703 48309 481178 Description Support Bracket Fuel Tank Nut 5 16 18 Serrated Flange Bolt Carraige 1 4 20 x 3 4 Elbow 90 Degree Strap Hydraulic Tank Support Bracket Hydraulic Tank Hose Assembly Pump Union 3 4 16 JIC x 3 4 16 O ring Bolt Hex Head 1 4 20 x 1 14 Lockwasher 1 4 Spring Roll Pin Spring 3 16 x 3 4 Bolt Hex Serrated Flange 1 4 20 x 3 4 Lever Control Clamp Plate Pump Control Block Pump Control Pump Left Hand BDP 16A 410 Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 1 4 Pump Right Hand BDP 16A 307 Cap Fuel Tank W Guage Nut Hex Elastic Stop 3 8 16 Flatwasher 3 8 391 x 938 x 105 Grade 8 Mounting Bracket LH Oil Cooler Mounting Bracket RH Oil Cooler Bolt Hex Head 5 16 18 x 3 4 Cooler Oil Clamp 69 Dia Hose Fuel Line order by inch Adapter 1 2 5 16 p n 59071 2141 Hose 1 4 Fuel Line order by inch Fitting Hose Bushing Fuel Pump Kawasaki 29DFl Fuel Hose 5 16 ID order by inch Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated Ava
106. 2 481183 Water Temp Gauge STT KA Only 13 451081 Base Instrument Panel 14 04030 02 Lockwasher 1 4 15 04001 01 Bolt Hex Head 1 4 20 x 3 4 16 04110 01 U Nut 1 4 20 17 481662 Throttle Controls 18 04010 01 Screw Phillips Washer Head 10 32 x 1 2 19 481638 Switch Interlock Seat 20 04001 44 1 4 20 1 2 21 48029 06 Cable Battery Red 22 04020 02 Nut Hex 1 4 20 23 48029 11 Cable Battery Black 24 48030 09 Clamp Cable 1 2 ID 25 48030 10 Clamp Cable 3 4 ID 26 48030 11 Clamp Cable 27 481670 Sending Unit Water Temp 28 482795 Wire Harness STT Liquid Cooled Digital Fuel Injection DFI 29 04031 03 Lockwasher 5 16 External Tooth 30 04002 12 Bolt Hex Head M8 1 25 20 31 482313 Electronic Module 32 481945 01 Heatshield Flexible 33 48430 Fuse Holder w Fuse and Connector 34 481182 Indicator Light Check Engine Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 65 Section 8 REPLACEMENT DECALS AND INFORMATION PLATES DANGER SPINNING BLADE KEEP CLEAR 1 4 482285 CAUTION Avoid injury from burns drut OFF engine before removing fuel tank 482290 FORWARD E R REVERSE 481568 6 12 INSTALL BELT COVER BEFORE AO OPERATING MACHINE READ OPERATOR S MANUAL 481039 10 START POWER EQUIPMENT DEC PULL OUT
107. 36 13 04001 03 48811 48136 07 482266 01 482266 02 482417 482506 10 48136 05 12 481178 13 481308 48059 01 15 481178 16 481312 17 48309 18 04001 09 19 04019 03 48758 21 482483 04021 08 481164 481507 48603 02 461451 48350 09 48136 13 48811 04010 10 31 48571 02 461586 48136 05 48350 05 48938 02 FUEL AND HYDRAULIC SYSTEM KAWASAKI 29DFI Ref Part No No Description U Nut 1 4 20 Hose Clamp 0 69 dia Bolt Hex Head 1 4 20 x 2 0 Hose 3 8 ID Pushlock order by inch Clamp Hose 1 2 Elbow 90 Degree 9 16 O ring x 3 8 Hose Elbow 90 Degree 3 4 O ring x 3 8 Hose Oil Filter Base Hose Assembly 1 2 ID Tank to Filter Base Clamp 87 max Dia Fuel Filter Kawasaki p n 49019 1055 Fuel Hose 5 16 ID order by inch Valve Shutoff Kawasaki Clamp Fuel Hose Fuel Hose 5 16 ID order by inch Hose Fitting Bushing Bolt Hex Head 5 16 18 x1 0 Zinc Nut Serrated Flange 5 16 18 Oil Filter Tee 3 4 O ring x JIC x 1 2 Hose Nut Hex Elastic Stop 1 4 20 Cap Hydraulic Tank Insert Filler Neck O Ring Oil Reservoir Assembly includes 24 27 39 Elbow 90 Degree 9 16 18 JIC x 9 16 O Ring Hose Clamp 0 69 dia Hose 3 8 ID Pushlock order by inch Screw Phillips Head 1 4 20 Cap Fuel Tank Assembly incl items 16 17 65 66 Clamp Hose Elbow 90 Degree 7 8 14 THD Bushing 7 8 14 JIC x 3 4 16 O Ring 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 5
108. 4 down toward the front of the cutter deck for proper cutting performance To check for proper deck pitch be sure that the mower is on a flat level surface and the tires are properly inflated Check the distance from the bottom of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains Next check the distance from the bottom of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains The measurement at the front of the cutter deck should be 1 4 lower than the measurement at the rear of the deck Make these measurements at the LH side of the cutter deck also If the measurement at the front of the deck is not 1 4 lower the cutter deck pitch must be adjusted as follows 1 Loosen the jam nut on both adjusting rods Figure 6 5 2 Using a wrench on the jam nut See Figure 6 5 turn the adjusting rods until the 1 4 forward pitch is obtained on both the RH and the LH side of the cutter deck Tighten both jam nuts NOTE To prevent the cutter deck from teetering all four cutter deck hanging chains must have tension on them If all four chains do not have tension on them and the deck teeters you must readjust the cutter deck as outlined in the procedures above Section 6 Cutter Deck Height The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated
109. 4 48059 01 15 48058 16 481602 17 48309 18 04001 09 19 04019 03 20 48758 21 482483 22 04021 08 23 481164 24 481507 25 48603 02 26 461451 27 48350 09 28 48136 13 29 48811 30 04010 10 31 48571 02 32 461445 33 48136 05 34 48350 05 FUEL AND HYDRAULIC SYSTEM Ref Part No No Description U Nut 1 4 20 Hose Clamp 0 69 dia Bolt Hex Head 1 4 20 x 2 0 Hose 3 8 ID Pushlock order by inch Clamp Hose 1 2 Elbow 90 Degree 9 16 O ring x 3 8 Hose Elbow 90 Degree 3 4 O ring x 3 8 Hose Oil Filter Base Hose Assembly 1 2 ID Tank to Filter Base Fuel Hose to Carb Fuel Filter Fuel Hose 1 4 ID order by inch Valve Shutoff Kohler Valve Shutoff Kawasaki Clamp Fuel Hose Fuel Hose 1 4 ID order by inch Hose Fitting Bushing Bolt Hex Head 5 16 18 x1 0 Zinc Nut Serrated Flange 5 16 18 Oil Filter Tee 3 4 O ring x JIC x 1 2 Hose Nut Hex Elastic Stop 1 4 20 Cap Hydraulic Tank Insert Filler Neck O Ring Oil Reservoir Assembly includes 24 27 39 Elbow 90 Degree 9 16 18 JIC x 9 16 O Ring Hose Clamp 0 69 dia Hose 3 8 ID Pushlock order by inch Screw Phillips Head 1 4 20 Cap Fuel Tank Assembly includes items 23 amp 24 Clamp Hose Elbow 90 Degree 7 8 14 THD 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 48938 02 423701 04019 03 04003 02 482574 423513 423485 481611 48572 04
110. 462165 21 ls y ANN 2003 5 Decals 2 SCAG Section 8 ELECTRICAL SCHEMATIC KOHLER BLK GROUND Ox BLK HARNESS EJ GRN WHT YEL LH NEUTRAL SWITCH WHT RH NEUTRAL RED RED WHT RED WHT fh SWITCH ORN RED E m SEAT RED SWITCH BRAKE INTERLOCK INSTRUMENT PANEL SWITCH CHS ew eee HOURMETER RED PINK RED T MOWER EL ELECTRIC CLUTCH LITE BLUE SWITCH RED RED YEL m 71 KEY IN RED gt Lj _____ L wit GRN BLK BLK BLK GRN WHT VEU BED RED H GRN RED YEL af 87 YEL EL 9 BATTERY RELAY PUSES 20 AMP 5 995 68 Section SCAG ELECTRICAL SCHEMATIC 23HP amp 27HP KAWASAKI BLK GROUND BLK RED YEL Q STARTER GRN WHT A ENGINE SOLENOID HARNESS LH NEUTRAL RED WHT E RED WHT RH NEUTRAL SWITCH ET eus RED SWITCH 2 RED RED YEL RED YEL RED YEL
111. 5 11 421274 Cover Battery 42 481613 Tire 13 x 5 00 4 Ply 52A 12 04003 12 Bolt Carriage 5 16 18 x 3 4 482619 Tire 13 x 6 50 4 Ply 61A 72A 13 423308 Plate Battery Box 43 482625 Rim Assembly 52A Includes item 55 14 04029 01 Wing Nut 1 4 20 x 3 4 482620 Rim Assembly 61A amp 72A Inc item 55 15 04019 03 Nut Hex Serrated Flange 5 16 18 44 04041 07 Flatwasher 3 8 391 x 938 x 105 16 04003 01 Bolt Carriage 1 4 20 x 6 45 481284 Bumper Rubber 17 48661 Rubber Pad 46 48566 Cable Seat Stop 18 43584 Spacer Caster Wheel 47 04001 59 Bolt Hex Head 1 4 20 x 1 1 4 19 04003 04 Bolt Carriage 5 16 18 x 1 48 04019 02 Nut Hex Serrated Flange 1 4 20 20 482622 Seal 49 482502 Seat Adjustment Track Set 21 04021 09 Lock Nut 3 8 16 Elast Stop 50 461453 Caster Wheel Assy Inc 31 thru 43 22 461520 Main Frame 52A RH 23 04019 04 Nut Hex Serrated Flange 3 8 16 461446 Caster Wheel Assy Inc 31 thru 43 24 04017 27 Screw Hex Serrated Flange 3 8 16 x 1 52A LH 25 451480 Fender Weldment LH 461447 Caster Wheel Assy Inc 31 thru 43 26 423489 Foot Plate 61A LH 27 04021 09 Nut Hex Elastic Stop 3 8 16 461448 Caster Wheel Assy Inc 31 thru 43 28 04001 19 Bolt Hex Head 3 8 16 x 1 61A RH 29 04001 125 Bolt Hex Head 5 8 11 x 4 461449 Caster Wheel Assy Inc 31 thru 43 30 04021 13 Nut Hex Elastic Stop 5 8 11 72A LH 31 481559 Cap Grease 461450 Caster Wheel Assy Inc 31 thru 43 32 04021 20 Nut Hex Elastic Stop 1 0 14 72A RH
112. 6666298 1000248 UOI 19115 6666198 1000198 UOI 9 194 6666098 1000098 UOI VAEZ V 19115 6666278 1000623 UOI H2Zc VcSL1S 6666678 2 1000678 9 UOI 9115 6666878 1000878 9195 UOI 9115 eJed seued ap eisi e A ugioeJedo seuoroonujsur se 2153 odinba jap A ej uoo euos 19d jap sopeidoude o A erouepnud 5 OJUSIWWIDOUOD uepuedep ej A 13 idOqvaado 14 OYNDAS NVL 54 034830 1 00 NS zan e e opesn euosiad eun ojos 1019941 sepeleje e ns uoo opeuoroJodoud enueu Ise 297 Sayed Se ap sola edo ej A said so sej Jeiduui sajue eoseye es ousiuegau UNIS Opipueoue 2 einq ej ep ejqeo ja aynb A eumbeu e
113. 75 59 422426 Mounting Plate Gearbox 19 04063 08 Key 1 4 x 1 4 x 2 60 422677 Belt Cover LH 72 20 04063 01 Key 1 4 x 1 4 x 1 25 422708 Belt Cover RH 72 21 04043 04 Flatwasher 3 8 39 x 938 x 105 HD 61 461516 Pusharm includes items 44 62 63 amp 64 22 04001 11 Bolt Hex Head 5 16 18 x 1 50 62 451510 Baffle Custom Cut 72A 22A 04001 12 Bolt Hex Head 5 16 18 x 1 75 63 04020 16 Nut Hex Head 5 8 18 UNF 23 04021 10 Nut Hex Serrated Flange 5 16 18 64 48763 Rod End 5 8 Male RH Thread 24 04001 01 Bolt Hex Head 1 2 20 x 75 65 04001 79 Bolt Hex Head 5 8 11 x 4 1 2 25 48100 15 Bushing 376 1 0 Oilite 66 481597 Spring Cutter Deck 26 04030 03 Lockwasher 5 16 67 48753 Pulley 6 35 O D 72 27 04040 15 Flatwasher 5 16 375 875 x 083 68 04110 03 U Nut 3 8 16 28 04041 07 Flatwasher 3 8 391 x 938 x 105 69 04021 13 Nut Hex Elastic Stop 5 8 11 29 04021 09 Nut Hex Elastic Stop 3 8 16 70 422602 Discharge Baffle 72 30 04001 62 Bolt Hex Head 3 8 16 x 3 25 71 482295 Wheel Anti Scalp 31 04001 31 Bolt Hex Head 3 8 16 x 2 50 72 43590 Spacer Spindle Bottom 32 43503 Pivot Idler Short 73 04003 23 Bolt Carriage 3 8 16 x 1 33 04001 136 Bolt Hex Head 3 8 16 1 50 Grade 8 34 46631 Spindle Assembly 35 43589 Spindle Shaft 36 481024 Seal Top 37 481022 Bearing Assembly 38 43294 Spindle Housing 39 43312 Spacer Outside 40 43296 Spacer Inside Common hardware which should be purchased locally All bolts
114. 8 8 83 ENGINES 8 ENGINE KC i 20 AMP FUSE 2 250 STARTER STARTER DIODE SOLENOID mae NEG POS HOURMETER Saco 70 LIMITED WARRANTY COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found in the reasonable judgment of Scag to be defective in materials or workmanship will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor This warranty is limited to the original purchaser and is not transferable Proof of purchase will be required by the dealer to substantiate any warranty claims All warranty work must be performed by an Authorized Scag Service Dealer This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship Wear items including drive belts blades hydraulic hoses and tires are warranted for ninety 90 days Batteries are covered for ninety 90 days Frame and structural components including oil reservoir fittings and 01 coolers are warranted for 2 years Parts and labor Ist year Parts only 2nd year Cutter decks are warranted against cracking for a period of three 3 years Parts and labor 181 year Parts only 2nd and 3rd year The repair or replacement of the cutter deck will be at the option of Scag Power Equipment We reserve the right to request components
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117. AWARNING Lead acid batteries produce flammable and explosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilation and wear safety glasses Loosen the two plastic wing nuts and then remove the battery cover Remove the battery cell caps Visually inspect electrolyte level in the cells If electrolyte 18 below the bottom of vent well fill with clean distilled water to the bottom of vent wells 1 4 to 1 2 inch above the plates Install the battery cell caps IMPORTANT Do not overfill the battery Electrolyte will over flow through the vent tube onto parts of the machine resulting in severe corrosion Clean the cable ends and battery posts with steel wool Use a solution of baking soda and water to clean the battery Do not allow the solution to enter the battery cells Tighten the cable connections securely and apply a light coat of silicone dielectric grease to the terminal connections to prevent corrosion Install the battery cover 32 AWARNING Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS Avoid contact of fluid with eyes skin or clothing Use proper protective gear when handling batteries DO NOT tip any battery beyond 45 angle in any direction If fluid contact does occur follow first aid su
118. B aci STT 2003 72CD Section 8 72 CUTTER DECK Ref Part Ref Part No No Description No No Description 1 461507 Cutter Deck 72 Advantage Includes Decals 41 481025 Seal Bottom 2 04003 04 Bolt Carriage 5 16 18 x 1 42 43297 Spindle Bushing Bottom 3 04019 04 Nut Hex Serrated Flange 3 8 16 43 481035 Nut Special 1 1 16 18 4 481625 01 Wing Nut 3 8 16 44 48114 04 Grease Fitting 5 481632 Anti Scalp Wheel 45 48677 Relief Fitting Tapered Spindle 6 04003 26 Bolt Carriage 3 8 16 x 4 46 482245 Spring Discharge Chute 7 422478 Anti Scalp Wheel Bracket 47 48038 Guide Roller 8 04017 27 Bolt Hex Serrated Flange 3 8 16 x 1 48 482002 Cutter Blade 24 5 72 9 04043 06 Flatwasher 5 8 Hardened 49 482486 Gearbox Assembly Deck Drive 10 04021 05 Locknut 3 8 16 Center Lock 50 481980 Belt Cutter Deck Drive 72 11 461296 Discharge Chute 61 amp 72 Adv 51 45944 Roller Shaft 12 04001 12 Bolt Hex Head 5 16 18 x 1 75 Front 52 48926 Tapered Hub 1 1 8 Bore 04001 11 Hex Head 5 16 18 1 50 Rear 53 48141 Tapered Hub 1 Bore 13 04021 10 Nut Hex Elastic Stop 5 16 18 54 461174 Idler Arm Cutter Deck 14 04020 09 Nut 5 8 11 UNC 55 48224 Bearings Ball 15 451240 Push Arm Shaft 56 482416 Pulley Idler 16 04001 41 Bolt Hex Head 5 8 11 x 9 50 57 422713 Base Idler Pivot 17 04003 12 Bolt Carriage 5 16 18 x 75 58 48967 Pulley 6 95 O D 72 18 04001 154 Bolt Hex Head 5 16 18 x 4
119. Cutter deck level pitch and height are set at the factory However if these adjustments should ever need to be made the following procedures will aid in obtaining the proper cutter deck adjustment NOTE Before proceeding with the cutter deck adjustments be sure that all tires are properly inflated Cutter Deck Level The cutter deck should be level from side to side for proper cutting performance To check for level be sure that the mower is on a flat level surface the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use On the RH side of the machine check the distance from the bottom of the cutter deck to the floor Next check the distance from the bottom of the cutter deck to the floor on the LH side of the machine Both measurements should be the same If the two measurements are different the cutter deck level must be adjusted as follows 1 On the front LH side of the cutter deck locate the cutter deck adjusting bolt JAM NUT ADJUST HERE 390S0174 1 Figure 6 5 Cutter Deck Adjustment 2 Loosen the serrated flange hex nut and move the bolt up or down in the slot to adjust the cutter deck until the distance from the bottom of the cutter deck to the floor is the same as the measurement on the RH side of the machine 3 Tighten the serrated hex nut to secure the cutter deck in the proper position Cutter Deck Pitch The pitch of the cutter deck should be 1
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121. Levers in neutral and the parking brake disengaged adjust control Linkage Loosen jam nuts If wheel rotates forward adjust WA RN turnbuckle CCW IF wheel rotates rearward adjust turnbuckle CW Adjust until drive wheel stops turning Tighten jam nuts Repeat for opposite side TRACKING ADJUSTMENT If the machine pulls to the right adjust LH control Linkage CCW to slow Left wheel If the machine pulls to the Left adjust RH control Linkage CCW to slow right wheel Readjust neutral if necessary FREE WHEEL OPERATION hyrdo control handles AVOID SERIOUS INJURY OR DEATH Read the Oparotor s Monudt To move machine without running the engine rotate both dump 9 Go up ond down slopes not ocross valves Located at the LH side of the pumps CCW 1 2 turn to o f machine stops going uphill freewheel positions Return dump valves to original position stop blade and back down slowly to operate the mower Tighten to 7 10 ft lbs Avoid sudden turns HYDRAULIC FLUID LEVEL Gearbox Lubricant Do not mow when children or others Check hydraulic fluid Level SAE 80W90 gear oil are around while Fluid is cool Fluid o Never carry children even with Laa phould be a blades off SAE 20W50 motor oil only Look down and behind before and while backing Keep safety devices guards shields switches etc in place and working Remove objects that could be thrown by the blade 9
122. OD x 1 625 Bore 66 04001 21 Bolt Hex Head 3 8 16 x 1 3 4 28 481022 Roller Bearing Tapered 67 04019 03 Nut Serrated Flange 5 16 18 29 43312 Spacer Outside 68 04021 09 Nut Elastic Stop 3 8 16 30 43296 Spacer Inside 69 04001 19 Bolt Hex Head 3 8 16 x 1 31 48114 04 Grease Fitting 1 4 28 70 04021 05 Nut Center Lock 3 8 16 32 48677 Relief Fitting 71 04001 21 Bolt Hex Head 3 8 16 x 1 3 4 33 43294 Spindle Housing 72 04063 02 Key 1 4 x 1 4 x 2 1 4 34 481022 Roller Bearing Tapered 73 04063 20 Key 1 4 x 1 4 x 1 35 481024 Seal 2 0 OD x 1 5 Bore 36 43321 Shaft Deck Drive 37 461608 Idler Arm Weldment Pump Drive 38 482424 Driveshaft Air Cooled Engine 482438 Driveshaft Liquid Cooled Engine 39 04012 08 Set Screw 3 8 16 x 3 4 Torx Socket 40 04011 11 Screw 10 32 x 56 Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 47 Section 8 ENGINE AND ATTACHING PARTS KOHLER REF PUMP MTG WELDMENT STT 2002 EAPKH 48 Section 8 ENGINE AND ATTACHING PARTS KOHLER Ref Part No No Description 1 422593 Muffler Guard 2 04017 05 Screw Hex Serrated Flange 1 4 20 x 3 4 3 ii Muffler Part Of Engine Available only through Kohler 4 482510 Oil Drain Extension 5 04110 01 U Nut 1 4 20 6 481584 Exhaust Elbow 7 43603 Spacer Engine Kohler 8 482680 Engine Kohler 25 CH Available only through Kohler
123. SA OTL o Se e TL oered o SP e 25218 X 61 o SP op 15 INDIJLIOA X o o pL o IOJOU op 9ATU o INDIJLIOA TIL ogend o 0195 op TOATU o INDIJLISA o seongueui SP JOLLA seorneJprq e3uo seongueui se uo seanj ou onb onbrjuoA X so1oumq o ap X 8 5 SP sepoj op 23291109 INDIJA X o MIW op BATU o Mb X epejsnfe 9159 v epo onb ANDIJLISA X 01 5910 9 1954 ojuemuipeoo4g 005 0020 00 07 8 191 OSN SVHOH SOQVQN3WOO3U 0014356 OLN3IWIN3 LNVW 12 OLN3IININ3 LNVIN 1 012995 91102 1032 09121504 9 15 sSOHarnov 1 3dO1 VOILLSY13 VNV Id ds Sumos 820 200 31102
124. al Learn the location and 2 Mower Deck Switch Figure 4 1 Used to engage purpose of all controls and instruments before you and disengage the mower drive system Pulling up operate this mower on the switch will engage the deck drive Pushing down on the switch will disengage the deck drive 4 1 CONTROLS AND INSTRUMENT IDENTIFICATION 3 Engine Choke Control Figure 4 1 Used to start a cold engine Before operating the mower familiarize yourself with all mower and engine controls Knowing the location 4 Engine Throttle Control Figure 4 1 Used to function and operation of these controls is important for control the engine speed Pushing the lever forward safe and efficient operation of the mower increases engine speed Pulling the lever back decreases engine speed Full back position 18 the IDLE position Full forward is the cutting position DECK LIFT LEFT STEERING 4 RIGHT STEERING CONTROL ____________ CONTROL CUTTING HEIGHT ADJUSTMENT PARKING BRAKE WATER TEMPERATURE CONTROL J DECK RELEASE ENGINE THROTTLE 3 CONTROL ST 223 SN ENGINE lt lt O A MOWER DECK SWITCH AMMETER IGNITION SWITCH CHOKE CONTROL KAWASAKI DFI ONLY FUSES
125. an be set in three 3 different positions for optimum performance A 3 Position baffle removed See Figure 6 9 With the baffle removed the Advantage cutter deck will deliver the best quality of cut in very tall wiry tough to cut grass 3 1 2 Position factory setting baffle is installed using the bottom set of holes on the Custom Cut Baffle See Figure 6 10 For general purpose cutting place the Custom Cut Baffle in the 3 1 2 position This gives the best mix of cutting performance in all types of grass 4 Position baffle is installed using the top set of holes on the Custom Cut Baffle See Figure 6 11 Placing the baffle in the 4 setting will enhance fall cutting leaf pickup and reduce cutter deck blowout Section 6 SCAG To adjust the Custom Cut Baffle height 1 Place the cutter deck in the transport position 2 Remove the hardware securing the Custom Cut Baffle to the cutter deck See Figure 6 8 3 1 2 Setting BOTTOM SET OF HOLES FLATWASHER ELASTIC STOP FOR 3 1 2 SETTING NUT NOTE Hardware location used in the illustrations are for reference only Location of hardware may vary depending on cutter deck size Figure 6 10 3 1 2 Custom Cut Baffle Position MOUNTING HARDWARE Figure 6 8 Custom Cut Baffle ix 2 NUT Figure 6 11 4 Custom Cut Baffle Position 3 Move the Custom Cut Baffle to desired position See Figures 6 9
126. and clean with compressed air Never spray a hot engine with water use only compressed air to remove debris 3 Re install the debris screen to the radiator C Checking The Fan Belt Tension Periodically check the fan belt tension The belt should deflect 1 2 with 10 pounds of pressure See your Scag dealer if the belt is in need of adjustment or replacement 36 Section 8 SCAG NOTES 37 SCAG Section 52A amp 61A CUTTER DECKS 0 lt 14 29 20 e 24 58 52 A D 69 64 K No 4e 44 61 63 E gt gt E 9 S 6 11 4 Dz N We 2 lt gt 6 7 gt STT 2003 CD 38 8 52 amp 61 5 Ref Part Ref Part No No Description 5261 No No Description 52 61 1 461501 Cutter Deck Advantage 39 43312 Spacer Outside x 461505 Cutter Deck Advantage x 40 43296 Spacer Inside X 2 04003 04 Bolt Carriage 5 16 18 x 1 41 481025 Seal Bottom 3 04019 04 Hex Serrated Flange 3 8 16 x 42 43297 Spindle Bushing Bottom X 4 481625 01 Wing nut 3 8 16 x 43 481035 Nut Special 1 1 16 18 5 481632 Anti Scalp Wheel x 44 48114 04 Grease Fitting X 6 04003 26 Bolt Carriage 3 8 16 x 4 x 45 48677 Relief Fitting Tapered Spindle X 7 422478 Anti Scalp Wheel Bracket 46 482245 Spring Discharge Chute 8 04017 27 Bolt Hex Serrated Flange 3 8 16 1 x 47 482295 Wheel
127. and thrown objects downward Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings When mowing close to obstacles direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects AWARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 3 Cut grass when it is dry and not too tall Do not cut grass too short cut off 1 3 or less of existing grass for best appearance Mow frequently 4 Keep mower and discharge chute clean 5 When mowing wet or tall grass mow the grass twice Raise the mower to the highest setting for the first pass and then make a second pass to the desired height 6 Use a slow travel speed for trimming purposes 7 Operate the engine at full throttle for best cutting Mowing with a lower RPM causes the mower to tear the grass The engine is designed to be operated at full speed 8 Use the alternate stripe pattern for best lawn appearance Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass 4 13 ADJUSTING CUTTING HEIGHT The mower deck can be adjusted from a height of 1 inch to 6 inches at 1 4 inch intervals To adjust the cutting height AWARNING Do not adjust the cutting height with the mower blades rotating Disengage the power to the cutter blades put levers in the neutral lock position apply the brake and then adjust cuttin
128. bligation 1 2 DIRECTION REFERENCE The Right and Left Front and Rear of the machine are referenced from the operator s right and left when seated in the normal operating position and facing the forward travel direction 1 3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS The detail servicing and repair of the engine hydraulic pumps and gearboxes are not covered in this manual only routine maintenance and general service instructions are provided For service of these components during the limited warranty period it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer Any unauthorized work done on these components during the warranty period may void your warranty ISO Symbols E CE Mark Choke Transmission Parking Brake Spinning Blade On Start Spring Tension on Idler Off Stop Falling Hazard Continuously Variable Linear Cutting Element Basic symbol Pinch Point Cutting Element Engage Hourmeter Elapsed Operating Hours Cutting Element Disengage Thown Object Hazard Read Operator s Manual Keep Bystanders Away Section 2 SAFETY INFORMATION 2 1 INTRODUCTION Your mower is only as safe as the operator Carelessness or operator error may result in serious bodily injury or death Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the p
129. cess to the cutter deck gearbox 2 Clean and remove the check plug from the side of the gearbox See Figure 7 9 Visually check that the lubricant level is up to the bottom edge of the check plug hole If lubricant is low add SAE 80W90 lubricant through the check plug hole in the gearbox until it is level with the bottom of the check plug hole Install the check plug and tighten securely B Changing Lubricant The lubricant in the cutter deck gearbox should be changed after every 500 hours of operation or yearly whichever occurs first 1 Place a suitable container beneath the cutter deck gearbox and locate the gearbox drain plug 35 2 Remove the drain plug drain the lubricant into the container and properly discard it Re install the drain plug and add SAE 80W90 lubricant through the check plug hole in the gearbox until it is level with the bottom of the check plug hole Install the check plug and tighten securely 7 12 KAWASAKI COOLING SYSTEM AWARNING To avoid burns always allow the engine to cool before removing the radiator cap A Checking Coolant Level The coolant level should be checked before each day of operation 1 Remove the radiator cap by turning it slowly counterclockwise to the first stop and allow any pressure to be released Push down on the cap and turn counterclockwise to remove 2 Visually check the coolant level The coolant level should be up to the bottom of the filler neck a
130. d eet ree rere o eee hd 1400 RPM Kohler Fuel Pump Group eee Mechanical Type Fuel Pump with In Line Fuel Filter Fixed Jet Carburetor with Smart Choke and Fuel Shutdown Solenoid Kawasaki Fuel Pump Electric Fuel Pump with In Line Fuel Filter Fixed Jet Downdraft Carburetor A T Non Leaded Gasoline with a Minimum Octane Rating of 87 Oil Pump Group Positive Displacement Gerotor Oil Pump with Remote Oil Filter Electric Starting with Solenoid Shift Starter Kevlar cord Self adjusting Self tightening Deck Drive Belt ta eerte Scag Part Number 481460 Pump Drive Belt ini a Scag Part Number 482641 Kawasaki Pan mc Part Number Mitsubishi 59011 2056 Avail Through Kawasaki 3 2 ELECTRICAL M sedate tees as 12 Volt AEREAS Alternator Charging Output Sen 12 Volt 15 Amp System Polarity t Er Po Rep Negative Ground Starte 2 12 Volt Electric Ring Gear Type Key and Solenoid Operated Interlock DS WITCHES m RI Seat Neutral Control Mower Engagement BBC Parking Brake cantado Ammeter Key Switch Throttle Lever Manual Choke BBC Switch Fuses and Safety Start module Temp gauge KA Check Engine Indicator
131. d the operator is in the seat The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and or the cutter blades engaged and the parking brake not engaged AWARNING Never operate the mower with the interlock system disconnected or malfunctioning Do not disengage or bypass any switch injury to yourself and others or property damage could result 4 3 INITIAL RUN IN PROCEDURES First Day of Use or Approximately 10 Hours 1 Check belts for proper alignment and wear at 2 4 and 8 hours 2 Change the engine oil and oil filter after the first 5 hours of operation See Section 7 4 3 Check oil level in the hydraulic system reservoir See Section 7 3 4 Check for loose hardware Tighten as needed 5 Check interlock system for proper operation See Section 4 2 6 Check tire pressure Adjust pressure if necessary See Section 7 10 4 4 STARTING THE ENGINE ACAUTION DO NOT USE STARTING FLUIDS Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition that could result in engine damage and or personal injury Be sure the fuel shutoff valve located behind the operator s seat is completely open See section 7 5 2 Sit in the operator s seat and place the steering control levers in the neutral position 3 Engage the parking brake 4 If the engine is cold
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133. de garant a del fabricante de motor Los componentes principales del sistema de transmisi n est n garantizados por Scag Power Equipment por dos 2 a os Piezas y mano de obra primer a o piezas solamente segundo a o La garant a de dos a os no incluye las conexiones mangueras las correas de transmisi n La reparaci n o el reemplazo de la bomba hidr ulica o el motor hidr ulico estar n sujetos a discreci n de Scag Power Equipment Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los embragues el ctricos tienen una Garant a limitada de 2 a os Piezas y mano de obra primer a o piezas solamente segundo a o Los ensambles del eje de la plataforma de corte 46631 tienen una Garant a limitada de 3 a os Piezas y mano de obra primer a o piezas solamente segundo y tercer a o Cualquier producto Scag que se utilice para alquiler est cubierto por una garant a de 90 d as El cortac sped Scag incluida cualquier pieza defectuosa debe ser llevado a un distribuidor autorizado de Scag dentro del per odo de garant a Los gastos incurridos en la entrega del cortac sped al distribuidor para que se realice el trabajo bajo garant a as como los gastos de devoluci n del cortac sped al propietario despu s de la reparaci n estar n a cargo del propietario La responsabi
134. e speed when engaging the deck drive Reverse Travel 2 Engage the deck drive by pulling out on the yellow switch located on the instrument panel Figure 4 3 A CA U to the engage position Disengage power to the mower before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower ACAUTION Before backing up observe behind the mower for PULL UP TO ENGAGE persons and obstructions Clear the area before backing up Possible injury or property damage could occur PUSH DOWN TO DISENGAGE STT99CES Figure 4 3 Cutter Engage Switch To travel in reverse pull both handles back Keep the NOTE travel speed low while traveling in reverse A squealing noise may be heard when engaging or disengaging the deck drive It is caused the electric clutch plates meshing as the mower The mower may not travel straight in reverse comes up to speed This is normal Slight adjustments may need to be made using the steering controls 3 To disengage the deck drive push the switch in to the disengage position To steer left while traveling in reverse allow the left steering control lever to move forward The further the 4 control is allowed to move forward the quicker the mower will turn left Always operate the engine at full throttle to properly maintain cutting speed If the engine starts to lug down reduce the fo
135. ecked after every 8 hours of operation or daily as instructed in the Engine Operator s Manual furnished with this mower B Changing Engine Crankcase Oil After the first 5 hours of operation change the engine crankcase oil and replace the oil filter Thereafter change the engine crankcase oil after every 100 hours of operation or monthly whichever occurs first Refer to the Engine Operator s Manual furnished with this mower for instructions ENGINE OIL FILTER VD an SSS STT99CEC Figure 7 5 Drain Plug and Oil FilterLocation C Changing Engine Oil Filter After the first 5 hours of operation replace the engine oil filter Thereafter replace the oil filter after every 200 hours of operation or every month whichever occurs first Refer to Engine Operator s Manual for instructions Section 7 7 5 ENGINE FUEL SYSTEM To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling A Filling the Fuel Tank Fill the fuel tank at the begining of each operating day to within 1 inch below the filler neck Do not overfill Use clean fresh unleaded gasoline with a minimum octane rating of 87 ZA gt MN AS 2 T 752 2 55 22 85 E KE IRIS Fuel Filter with hose clamps above and below STT99FF 1 Figure 7 6 Fuel Filter B Replacing In Line Fuel Filter Element The in line fuel filter Figure 7 6 should
136. ect hydraulic fluid under high pressure If you need service on your hydraulic system please see your authorized Scag dealer If hydraulic fluid 18 injected into the skin it must be surgically removed within a few hours by a doctor or gangrene may result Section 2 SCAG 2 6 SAFETY AND INSTRUCTIONAL DECALS DANGER SPINNING BLADE INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL 481039 KEEP CLEAR 1 4 CONTACT INJURE 482285 FORWARD R A WARNING F ROTATING BLADES AND BELTS 481568 Keep hands feet amp clothing clear CAUTION Keep all guards in place Shut off engine disengage blade Avoid injury from clutch before servicing Use caution in directing discharge x Read instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER MULCHING KIT OR DISCHARGE CHUTE IS INSTALLED burns hut off engine before removing fuel tank cap START DRIVE PROCEDURE IMPORTANT ADJUSTMENT PROCEDURES o Engage parking brake READ OPERATOR S MANUAL FOR MORE DETAILS oDisengoge mower deck drive ji m control handles Check tire pressure Drive tires 12 psi Caster tires 25 psi to neutral Lock position NEUTRAL ADJUSTMENT eStart engine Loosen jam nuts oRelease parking brake 14 9 Select forword reverse with Ou HO Rotate turnbuckle With an operator in the seat engine running control
137. ersonnel involved in the operation transport maintenance and storage of the equipment Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower READ THIS OPERATOR S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment Service Department at P O Box 152 Mayville WI 53050 or contact us via the Internet at www scag com Use the contact form to make your request Please indicate the complete model and serial number of your Scag product when requesting replacement manuals 2 2 SIGNAL WORDS This symbol means Attention Become Alert Your Safety is Involved The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual The message that follows the symbol contains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury or death Signal Word It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard ADANGER The signal word DANGER denotes that an extremely hazardous situation exists on or near the machine that could result in high p
138. g height 1 Disengage the power to the cutter blades 2 Push the cutting height adjustment foot pedal all the way forward using your right foot until it locks in place Figure 4 6 3 Insert the lanyard pin into the cutting height index at the desired cutting height Push forward on the deck lift foot lever hold in place and lift up on the deck release lever Figure 4 7 Page 16 Slowly release the foot pedal A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height Figure 4 6 LANYARD HEIGHT ADJUSTMENT PEDAL 39050140 1 Figure 4 6 Adjusting Cutting Height 15 SCAG Section 4 DECK RELEASE 390S0151 1 Figure 4 7 Deck Release Lever 4 14 Towing optional hitch accessory 1 Never allow children or others in or on towed equipment 2 only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 3 Follow manufacturer s recommendations for weight limit for towed equipment 250158 maximum towing weight 4 Never tow on slopes The weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra distance to stop 6 Zero turning with a trailer attached could cause damage to the trailer or mower 16 Section 5 TROUBLESHOOTING CUTTING CONDITION Stringers Occasional Blades of Uncut I Width of Deck 1 ED CREE
139. ge 3 8 16 x 1 1 4 36 423463 Bracket Cutting Height Adjustment 37 04014 03 Screw Cap 5 16 18 x 3 FHHS 38 481547 Lanyard Deck Height Pin 39 48540 Chain 40 04001 20 Bolt Hex Head 3 8 16 1 1 2 41 04019 04 Nut Hex Serrated Flange 3 8 16 42 04050 10 Ring Retaining 1 2 External 43 04001 74 Bolt Hex Head 1 2 13 x 3 44 04003 04 Bolt Carriage 5 16 18 x 1 45 04009 02 Bolt Shoulder 1 2 x 3 4 Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 43 Section 8 SHEET METAL COMPONENTS 4 IN Y Y STT 2002 SMC 44 Section 8 SHEET METAL COMPONENTS Ref Part Ref Part No No Description No No Description 1 451481 Fender Weldment RH 37 04021 07 Nut Hex Elastic Stop 1 2 13 2 04001 09 Bolt Hex Head 5 16 18 x 1 Zinc 38 45934 Yoke Weldment Caster 52A 3 43606 Spacer 451416 Yoke Weldment Caster 61A amp 72A 4 04041 07 Flatwasher 3 8 391 x 938 x 105 39 04001 134 Bolt Hex Head 1 2 13 x 7 1 2 52A 5 451448 Seat Plate Weldment 04001 167 Bolt Hex Head 1 2 13 x 9 1 2 61A amp 72A 6 482597 Seat Assembly w armrest 40 43581 Sleeve Caster Wheel 52A 7 04001 45 Bolt Hex Head 3 8 16 x 2 0 43583 Sleeve Caster Wheel 61A 72A 8 04021 09 Nut Elastic Stop 3 8 16 41 482503 Wheel Assy 52 Inc items 20 42 43 54 55 9 48015 Battery 482504 Wheel Assy 61A 72 Inc items 20 42 43 54 10 48903 Pad Battery Cover 5
140. ggestions below BATTERY ELECTROLYTE FIRST AID EXTERNAL CONTACT Flush with water EYES Flush with water for at least 15 minutes and get medical attention immediately INTERNAL Drink large quantities of water Follow with Milk Of Magnesia beaten egg or vegetable oil Get medical attention immediately In case of internal contact DO NOT give fluids that would induce vomiting B Charging the Battery Refer to the battery charger s manual for specific instructions Under normal conditions the engine s alternator will have no problem keeping a charge on the battery If the battery has been completely discharged for a long period of time the alternator may not be able to recharge the battery and a battery charger will be required DO NOT charge a frozen battery It may explode and cause injury Let the battery warm before attaching a charger Whenever possible remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells Section 7 AWARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced while charging can dissipate Charging rates between 3 and 50 amperes are satisfactory 1 excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot over 125 F If spewing or gassing occurs or the temperature exceeds 125 the charging rate must be reduced or te
141. glasses safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations Operator hearing protection is recommended particularly for continuous operation of the mower Wear suitable hearing protection Prolonged exposure to loud noise can cause hearing impairment or loss Keep the machine and attachments in good operating condition Keep all shields and safety devices in place If a shield safety device or decal is defective or damaged repair or replace it before operating the machine AWARNING This machine is equipped with an interlock system intended to protect the operator and others from injury This is accomplished by preventing the engine from starting unless the deck drive is disengaged the parking brake is on the steering control levers are in the neutral position and the operator is in the seat The system shuts off the engine if the operator leaves the seat with the deck drive engaged and or the steering control levers are not in the neutral postion and the parking brake is not engaged Never operate equipment with the interlock system disconnected or malfunctioning 10 Be sure the interlock switches are functioning 11 correctly Fuel is flammable handle it with care Fill the fuel tank outdoors Never fill it indoors Use a funnel or spout to prevent spillage Clean up any spillage before starting the engine 13 14 15 16 17 the engine to
142. h 12 423488 Mount Control Linkage 55 04010 12 Screw Hex SLTD WSHR Head 10 32 x 3 4 13 48224 Ball Bearings Neutral Return 56 461471 Brake Linkage LH 14 43607 Spacer 461472 Brake Linkage RH 15 04069 01 Pin Rue Cotter 3 8 Dia 57 45953 Bellcrank Brake Actuator 16 04001 13 Bolt Hex Head 5 16 18 x 2 75 Zinc 58 48807 Spring 17 04021 13 Nut Hex Elastic Stop 5 8 11 59 04001 163 Bolt Hex Head 1 2 13 x 3 3 4 18 461601 Bracket Control Lever LH 60 04021 19 Locknut Hex 1 2 13 Center Lock 461602 Bracket Control Lever RH 61 04001 52 Bolt Hex Head 1 2 13 x 2 1 2 19 04003 04 Bolt Carriage 5 16 18 x 1 62 482639 Wheel Motor Ross 20 43600 Spacer Bearing 63 04001 12 Bolt Hex Head 5 16 18 1 75 Zinc 21 04003 12 Bolt Carriage 5 16 18 x 3 4 64 481601 Brake Band Assembly 22 04019 03 Nut Hex Serrated Flange 5 16 18 65 04064 16 Pin Clevis 3 8 Dia x 1 93 23 04050 01 Ring Retaining 5 8 External E 66 43063 Spacer 24 43602 Spacer 67 461585 Wheel Hub Brake Drum Assembly 25 45918 Bracket Neutral Return 68 04063 25 Key Woodruff 5 16 x 1 26 04003 02 Bolt Carriage 1 4 20 x 3 4 69 481552 Wheel Assembly 23 x 10 5 12 52 Only 27 04040 14 Flatwasher 1 4 312 x 750 x 065 481659 Rim W Valve Stem 52 Only 28 04021 08 Nut Hex Elastic Stop 1 4 20 481660 Tire 23 x 10 5 12 52 Only 29 43477 Pin Retaining Spring 481850 Wheel Assembly 24 x 12 12 Turf Master 30 481389 Spring 481851 Rim W Valve Stem 31 04060 01 Roll Pin Spring 5 32 x 3 4
143. hematic Kawasaki 23HP amp 27 Electrical Schematic Kawasaki 29DFI Warranty Statement Section 1 GENERAL INFORMATION 1 1 INTRODUCTION Your mower was built to the highest standards in the industry However the prolonged life and maximum efficiency of your mower depends on you following the operating maintenance and adjustment instructions in this manual If additional information or service is needed contact your Scag Power Equipment Dealer We encourage you to contact your dealer for repairs All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop They carry a full line of Scag service parts USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY When ordering parts always give the model and serial number of your tractor The serial number plate is located where shown in Figure 1 1 SERIAL NUMBER PLATE LOCATION 390S0137A Figure 1 1 Tractor Serial Number Plate Location For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should your mower be operated without these devices in place All information is based upon product information available at the time of approval for printing Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any o
144. hine creeps forward or backward Neutral Adjustment See Page 21 Section 6 SCAG The steering control levers are in the full forward 4 Adjust the RH wheel by loosening the jam nuts on position and the pulls to side or the the steering control rod and turning the rod until the other when traveling ina forward direction drive wheel turns in the forward direction Turn the Tracking Adjustment See Page 22 rod back until the drive wheel stops moving Turn the rod an additional 1 2 turn See Figure 6 3 Neutral Adjustment 5 Tighten the jam nuts and repeat for the LH wheel Be sure the dump valve levers are in the run position See Figure 6 4 and the steering control levers are in the neutral lock poston 6 Actuate the steering control levers forward and reverse serveral times and return them to the neutral With an operator in the seat start the engine and position disengage the parking brake 7 Check that the drive wheels remained in neutral and Run the engine at full operating speed and check if the readjust if necessary machine creeps forward or backwards 8 Check that the steering control levers hit the stop before the pumps reach full stroke Adjust as needed LOOSEN HERE 39050147 1 LOOSEN HERE LOOSEN HERE Y 7022205 N AN A Q US W Q 0 A RG S XS
145. ibed on page 21 2 If at full speed the mower pulls left it is an indication that the right wheel is turning faster than the left wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the RH steering control rod Rotate the control rod to lengthen the rod and tighten the lock nuts This will cause the control rod to stroke the RH pump less slowing down the RH wheel See Figure 6 3 NOTE If after making the adjustment as outlined in step 2A the machine creeps forward or backward the neutral adjustment must be made as described on page 21 6 3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine Should either need adjustment contact your authorized Scag service center 6 4 BELT ADJUSTMENT AWARNING Before removing any guards shut the engine off and remove the ignition key All drive belts and cutter deck belts are spring loaded and self tensioning The belts should be checked periodically for proper alignment and wear 6 5 BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower If you experience frequent belt wear or breakage see your authorized Scag service center for belt adjustment 22 Section 6 6 6 CUTTER DECK ADJUSTMENTS
146. ilable through the individual engine manufacturer 57 SCAG Section 8 BDP 16A HYDRAULIC PUMP ASSEMBLY SS OR Ke PORT SIDE PORT SIDE 58 Section 8 BDP 16A HYDRAULIC PUMP ASSEMBLY Ref Part No No Description 1 HG70740 Overhaul Seal Kit 2 HG51455 Valve Plate 3 HG70735 Cylinder Block Kit 16cc 4 HG51462 Thrust Ball Bearing Assembly 5 HG51436 Variable Swashplate 6 HG2000015 Slot Guide 7 HG2000014 Trunnion Arm 8 HG2000025 Block Spring 9 HG2000024 Block Thrust Washer 10 HG2000032 Shaft Ball Bearing 11 HG2000023 Spacer 12 HG2000038 Retaining Ring 13 HG51092 Seal 14 HG70581 Kit Pump Shaft 15 HG70738 Housing Kit 16 HG70739 Trunnion Seal Kit 17 HG50641 Pin 18 HG51437 O Ring 19 HG9005110 7500 Straight Thread Plug 20 HG70743 Shock Valve Kit 031 Orifice 21 HG70742 Shock Valve Kit 024 Orifice 22 HG9005200 7500 Straight Thread Plug 23 HG70736 End Cap Kit 24 HG2513030 Bypass Valve Kit 25 HG9004100 1430 O Ring 26 HG50406 Gerotor Assembly 19 cu in rev 27 HG50173 Socket Head Cap Screw M8 1 25 25mm 28 HG2510071 Charge Pump Kit 19 STD Splined 29 HG51457 Hex Screw Flanged Head M10 x 1 50 65mm 30 HG70402 Charge Relief Kit 59 SCAG Section 8 ELECTRICAL SYSTEM KOHLER Section 8 ELECTRICAL SYSTEM KOHLER Ref Part No No Description 1 482656 Wire Harness STT Air Cooled 2 48298 Fuse 20 AMP 3 48017 02 Key amp Ring Assembly 4 48017 04 Nut
147. ility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that is the result of improper maintenance or to any mower or parts that have not been assembled or installed as specified in the Operator s Manual and Assembly Manual The warranty does not cover any mower that has been altered or modified changing performance or durability In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which in the reasonable judgment of Scag are either incompatible with the Scag mower or adversely affect its operation performance or durability Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obliga tion to modify any mower previously manufactured All other implied warranties are limited in duration to the two 2 year warranty period or ninety 90 days for mowers used for rental purpose Accordingly any such implied warranties including merchantability fitness for a particular purpose or otherwise are disclaimed in their entirety after the expiration of
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149. k the drive belts for proper alignment and any signs of wear Correct and adjust if necessary ADANGER To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling 4 After the mower has cooled down fill the fuel tank with fresh clean fuel at the end of every day of operation 5 Check the tire pressure Adjust pressure if necessary 4 10 REMOVING CLOGGED MATERIAL LDANGER ROTATING BLADES NEVER PUTYOUR HANDS INTOTHE DISCHARGE CHUTE FOR ANY REASON Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred 14 If the discharge chute becomes clogged shut off the engine and remove the ignition key Using a stick or similar item dislodge the clogged material Then resume normal mowing 4 11 MOVING MOWER WITH ENGINE STOPPED To free wheel or move the mower around without the engine running place the dump valve levers in the FREE WHEEL position Figure 4 2 Disengage the parking brake and move the mower by hand The dump valve levers must be returned to the DRIVE position and torqued to 10ft lbs to drive the mower Section 4 4 12 RECOMMENDATIONS FOR MOWING 1 Do not mow with dull blades A dull blade will tear grass resulting in poor lawn appearance and require extra power 2 The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings
150. lidad de Scag se limita a la realizaci n de las reparaciones requeridas y ninguna reclamaci n por incumplimiento de las obligaciones de garant a ser causa de cancelaci n o revocaci n del contrato de venta del cortac sped Scag Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador La garant a no ser de aplicaci n en ning n caso de da o ocasionado al cortac sped como consecuencia de mantenimiento inadecuado o a cualquier cortac sped o piezas que no se hayan ensamblado o instalado de acuerdo con las especificaciones del manual del operador o el manual de montaje La garant a no cubre ning n cortac sped que haya sufrido alteraciones o modificaciones que hayan afectado su funcionamiento o durabilidad Asimismo la garant a no se extiende a reparaciones necesarias por el desgaste normal o por el uso de piezas o accesorios que seg n criterio razonable de Scag sean incompatibles con el cortac sped Scag o afecten la operaci n funcionamiento o durabilidad de ste Scag Power Equipment se reserva el derecho de modificar o mejorar el dise o de cualquier cortac sped sin tener por ello obligaci n alguna de modificar cualquier cortac sped fabricado con anterioridad Cualquier otra garant a impl cita se limita a un per odo de garant a de dos 2 a os o noventa 90 d as en el caso de cortac
151. me dusty or dirty conditions 26 Section 7 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS CONT D 8 40 Break In First 10 Procedure Apply grease to fittings Comments See paragraph 7 2 Check hardware for tightness Change engine oil filter See paragraph 7 4 Check hydraulic oil level Replace engine fuel filter See paragraph 7 3 See paragraph 7 5 Drain hydraulic system and replace hydraulic oil See paragraph 7 3 Use SAE 20W50 Motor Oil Replace hydraulic oil filter See paragraph 7 3 Replace cutter deck gearbox lubricant See paragraph 7 11 7 2 LUBRICATION SEE FIGURE 7 1 PAGE 27 Change coolant Kawasaki only GREASE FITTING LUBRICATION CHART See paragraph 7 12 NO OF PLACES LUBRICATION LOCATION INTERVAL LUBRICANT Caster Wheel Pivot Caster Wheel Bearings Brake Actuator Cutter Deck Bellcranks Cutter Deck Pusharms 500 Hours Yearly 100 Hours Monthly 200 Hours Monthly 100 Hours Bi Weekly 100 Hours Bi Weekly Chassis Grease Chassis Grease Chassis Grease Chassis Grease Chassis Grease Lithium MP White Grease 2125 Lithium MP White Grease 2125 Chassis Grease PTO Spindle Cutter Deck Spindle Brake Handle Cutter Deck Drive Shaft U Joints Cutter Deck Drive Shaft Slip Sleeve 40 Hours Weekly 40 Hours Weekly 200 Hours Monthly 200 Hours Monthly 40 Hours Weekly Chassis Grease 2 2 2 4 2 1 3 1 2 1
152. mporarily stopped to permit cooling C Jump Starting 1 The booster battery must be a 12 volt type Ifa vehicle is used for jump starting it must have a negative ground system 2 When connecting the jumper cables connect the positive cable to the positive battery post then connect the negative cable to the negative battery post 7 8 DRIVE BELTS All drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of operation the belts should be checked for proper alignment and wear Thereafter check the belts after every 40 hours of operation or weekly whichever occurs first 7 9 CUTTER BLADES A Blade Inspection AWARNING Always wear proper hand and eye protection when working with cutter blades 3 Check the cutter blades for straightness If the cutter blades appear bent they will need to be replaced AWARNING Do not attempt to straighten a bent blade and never weld a broken or cracked blade Always replace it with a original Scag cutter blade to assure safety If a blade cutting edge is dull or nicked it should be sharpened Remove the blades for sharpening See Blade Replacement NOTE Keep the blades sharp Cutting with dull blades not only yields a poor mowing job but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive Blade Sharpening NOTE If possible use a file to sharpen the blade Using a
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154. on Idler 47 04003 07 Bolt Carriage 1 4 20 x 1 2 9 48181 Pulley Idler 5 Dia 48 04021 10 Nut Elastic Stop 5 16 18 10 481536 Tapered Hub 1 Bore 49 04001 12 Bolt Hex Head 5 16 18 x 1 3 4 11 481398 Pulley 6 35 Tapered Bore 50 04063 06 Key 1 4 x 1 4 x 1 1 2 12 481884 Tapered Hub 17mm Bore 51 04001 171 Bolt Hex Head 3 8 16 x 4 1 2 Grade 8 Black 13 482641 Belt Pump Drive STT 52 04043 04 Washer 3 8 Hardened 14 482655 Pulley Idler 4 Dia 53 04001 135 Bolt Hex Head 3 8 16 x 1 3 4 Grade 8 Black 15 482670 Pulley 4 45 Dia 1 125 Bore 54 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 Black 16 43631 Spacer Idler Bearing 55 04001 170 Bolt Hex Head 3 8 16 x 2 1 2 1 5 Thread Grd 8 17 04063 14 Key 5 0 x 5 0 x 25mm 56 04021 05 Nut Center Lock 3 8 16 18 48224 Ball Bearing 57 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 Black 19 481284 Bumper Rubber 58 04021 09 Nut Elastic Stop 3 8 16 20 481883 Pulley 6 25 OD Tapered Bore 59 04001 45 Bolt Hex Head 3 8 16 x 2 21 482667 Spring PTO 60 04001 109 Bolt Hex Head 1 4 20 1 3 8 22 461609 Idler Arm Weldment PTO Drive 61 04030 02 Lockwasher 1 4 Spring 23 43632 Pivot Idler PTO 62 04001 101 Bolt Hex Head 7 16 20 x 2 1 2 UNF 24 46977 Spindle Assembly Deck Drive 63 04030 05 Lockwasher 7 16 Spring 25 481035 Nut 1 06 18 Thread 64 04041 28 Flatwasher 7 16 469 1 75 x 25 26 43297 Spindle Bushing Bottom 65 04001 01 Bolt Hex Head 1 4 20 x 3 4 27 481025 Seal 2 0
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156. ontrols and Instrument Identification Safety Interlock System Initial Run In Procedures Starting the Engine Ground Travel and Steering Engaging the Deck Drive Hillside Operation Parking the Mower After Operation Removing Clogged Material Moving Mower with Engine Stopped Recommendations for Mowing Adjusting Cutting Height Troubleshooting Cutting Conditions SUBJECT TABLE OF CONTENTS CONT D Section 6 Adjustments 6 1 Parking Brake Adjustment 6 2 Travel Adjustments 6 3 Throttle Control and Choke Adjustments 6 4 Belt Adjustment 6 5 Belt Alignment 6 6 Cutter Deck Adjustments Section 7 Maintenance 71 Maintenance Chart 7 2 Lubrication Fitting Points 7 3 Hydraulic System 74 Engine Oil 7 5 Engine Fuel System 7 6 Engine Air Cleaner 77 Battery 7 8 Drive Belts 7 9 7 10 711 Cutter Deck Gearbox 7 12 Kawasaki Cooling System 7 13 Deck Hopper and Upholstery Section 8 Replacement Parts STT52A STT61A Cutter Deck STT72A Cutter Deck Cutter Deck Controls Sheet Metal Components Deck Drive Components Engine and Attaching Parts Kohler Engine and Attaching Parts Kawasaki Brake and Steering Components Fuel and Hydraulic System Fuel and Hydraulic System Kawasaki 29 Hydraulic Pump BDP 16A Electrical System Kohler Electrical System Kawasaki 23HP amp 27HP Electrical System Kawasaki 29DFI Replacement Decals Electrical Schematic Kohler Electrical Sc
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158. oth 11 04020 01 Nut Hex 10 32 12 481183 Water Temp Gauge STT KA Only 13 451081 Base Instrument Panel 14 04030 02 Lockwasher 1 4 15 04001 01 Bolt Hex Head 1 4 20 x 3 4 16 04110 01 U Nut 1 4 20 17 481662 Throttle And Choke Controls 18 04010 01 Screw Phillips Washer Head 10 32 x 1 2 19 481638 Switch Interlock Seat 20 04001 44 Bolt Hex Head 1 4 20 x 1 2 21 48029 06 Cable Battery Red 22 04020 02 Nut Hex 1 4 20 23 48029 11 Cable Battery Black 24 48030 09 Clamp Cable 1 2 ID 25 48030 10 Clamp Cable 3 4 ID 26 48030 11 Clamp Cable 27 481670 Sending Unit Water Temp 28 482657 Wire Harness STT Liquid Cooled 29 04031 03 Lockwasher 5 16 External Tooth 30 04002 12 Bolt Hex Head M8 1 25 20 31 482313 Electronic Module 32 481945 01 Heatshield Flexible 33 48430 Fuse Holder w Fuse and Connector 482588 Clip Fuse Holder Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 63 SCAG Section 8 ELECTRICAL SYSTEM 29HP DFI KAWASAKI STT2003 ESKA DFI 64 Section 8 ELECTRICAL SYSTEM 29HP DFI KAWASAKI Ref Part No No Description 1 481755 Ammeter 2 48298 Fuse 20 AMP 3 48017 02 Key amp Ring Assembly 4 48017 04 Nut Hex 5 8 32 5 48017 03 Lockwasher 5 8 Internal 6 461631 Instrument Panel Top w Decals 7 48798 Key Switch 8 481687 Switch PTO 9 48788 Relay 10 04031 01 Lockwasher 10 External Tooth 11 04020 01 Nut Hex 10 32 1
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161. parts list for STT52A 23KA STT52A 25CH STT52A 27CH STT61A 23KA STT61A 25CH STT61A 27KA STT61A 27CH STT61A 29KA DFI STT72A 27KA STT72A 29KA DFI SMT 52A SMT 61A SMST 72A with a with a with a with a with a with a with a with a with a with a with a with a with a serial number of 8480001 serial number of 8490001 serial number of 8720001 serial number of 8500001 serial number of 8510001 serial number of 8520001 serial number of 8730001 serial number of 8530001 serial number of 8540001 serial number of 8550001 serial number of 8560001 serial number of 8570001 serial number of 8610001 to 8489999 to 8499999 to 8729999 to 8509999 to 8519999 to 8529999 to 8739999 to 8539999 to 8549999 to 8559999 to 8569999 to 8579999 to 8619999 Always use the entire serial number listed on the serial number tag when referring to this product SUBJECT Section 1 121 12 13 13 Section 2 2 1 2 2 2 3 2 4 2 5 2 6 Section 3 Section 4 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 Section 5 SCA is POWER EQUIPMENT TABLE OF CONTENTS General Information Introduction Directional Reference Servicing the Engine and Drive Train Components Symbols Safety Information Introduction Signal Words Considerations Before Operation Operation Considerations Maintenance Considerations Safety and Instructional Decals Specifications Operating Instructions C
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164. reservoir Remove the drain plug from the fitting on the oil filter base See Figure 7 2 Allow the fluid to drain into the container and properly discard it 3 Re install the drain plug into the fitting on the oil filter base and be sure it is tight NOTE Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as outlined in section C on the next page 4 the reservoir to 3 inches from the top of the filler neck with 20W50 motor oil 5 Replace the reservoir fill cap Start the engine and drive forward and backward for two minutes Check the oil level in the reservoir If necessary add oil to the reservoir Section 7 Changing Hydraulic Oil Filter Element HYDRAULIC OIL FILTER 39050155 1 Figure 7 3 Hydraulic Oil Filter The hydraulic oil filter should be changed after every 500 hours of operation or annually whichever occurs first Remove the oil filter element Figure 7 3 and properly discard it Fill the new filter with clean oil and install the filter Hand tighten only Run the engine at idle speed with the speed control lever in neutral for five minutes Check the oil level in the hydraulic tank It must be 3 inches from the top of the filler neck If necessary add SAE 20 50 motor oil 7 4 ENGINE OIL ENGINE OIL DIPSTICK 390S0156 Figure 7 4 Engine Fill Stick 30 A Checking Engine Crankcase Oil Level The engine oil level should be ch
165. robability of death or irrepairable injury if proper precautions are not taken WARNING The signal word WARNING denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken CAUTION The signal word CAUTION is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine 2 3 BEFORE OPERATION CONSIDERATIONS 1 NEVER allow children to operate this riding mower Do not allow adults to operate this machine without proper instructions 2 DO NOT mow when children and or others are present 3 Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades 4 DO NOT carry passengers 5 DO NOT operate the machine under the influence of alcohol or drugs 6 Ifthe operator s or mechanic s cannot read English itis the owner s responsibility to explain this material to them Section 2 2 3 BEFORE OPERATION 12 DO NOT add fuel to a running or hot engine Allow CONSIDERATIONS CONT D DO NOT wear loose fitting clothing that could get tangled in moving parts Do not operate the machine wearing shorts always wear adequate protective clothing including long pants Wearing safety
166. rward speed will be To increase the speed push the steering control levers further forward and to decrease the speed pull the steering control levers back To stop the forward travel pull the steering control levers back to the neutral position To steer the mower left while traveling forward pull the left steering lever back The further the lever is pulled back the quicker the mower will turn left To steer the mower right while traveling forward pull the right steering control lever back The further the lever is pulled back the quicker the mower will turn right Section 4 SCAG NOTE steering control lever to move forward The further the control is allowed to move forward the quicker the Smooth operation of the steering levers will mower will turn right produce smooth mower operation While learning the operation of the steering controls To stop the reverse travel allow the steering control keep the travel speed low levers to return to the neutral position If the mower is to be parked engage the parking brake IMPORTANT 4 6 ENGAGING THE DECK DRIVE CUTTER Do not travel forward over a curb The mower BLADES will hang up on the curb Raise the deck and travel backwards over the curb at a 45 degree 1 Set the throttle at about 3 4 speed Do not attempt to angle See section 4 13 for cutter deck engage the deck drive at high speed as this shortens raising instructions the electric clutch life use only moderate engin
167. rward speed and allow the engine to operate at maximum RPM To steer right while traveling in reverse allow the right 13 4 7 HILLSIDE OPERATION AWARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution ALWAYS FOLLOW OSHA APPROVED OPERATION The mower has been designed for good traction and stability under normal mowing conditions However caution must be used when traveling on slopes especially when the grass is wet Wet grass reduces traction and steering control To prevent tipping or loss of control do not start or stop suddenly avoid unnecessary turns and travel at reduced speed Keep tires properly inflated 4 8 PARKING THE MOWER 1 Place the steering control levers in the neutral position 2 Disengage the cutter blades 3 Slow the engine to idle speed 4 Engage the parking brake 5 Turn the ignition key to the OFF position and remove the key 4 9 AFTER OPERATION Wash the entire mower after each use Do not use high pressure spray or direct the spray onto electrical components IMPORTANT Do not wash a hot or running engine Cold water will damage the engine Use compressed air to clean the engine if it is hot Section 4 2 Keep the entire mower clean to inhibit serious heat damage to the engine or hydraulic oil circuit 3 Chec
168. s shown in figure 7 10 Add a mixture of coolant and soft water as needed NOTE Refer to the coolant manuafacturer s instruc tions for the proper coolant mixture ratio Fill to Bottom of Filler Neck 030467 13 Figure 7 10 Coolant Level SCAG Section 7 7 13 BODY DECK AND UPHOLSTERY 3 Replace the radiator cap Push down on the cap and turn clockwise until it stops NOTE ACAUTION The cooling system should be flushed and the Do not wash any portion of the equipment coolant replaced every 500 hours of operation while it is hot Do not wash the engine use or annually See your Scag dealer for proper compressed air coolant replacement B Cleaning the Radiator Debris Screen 1 After each use wash the mower and cutter deck Use cold water and automotive cleaners Do not use ressure cleaners After each day of operation remove and clean the radiator debris screen 2 Do not spray electrical components 3 Use a mild soap solution or a vinyl rubber cleaner to ACAUTION 2 clean the seat To avoid personal injury always wear safety 4 Repair damaged metal surfaces using Scag touch up glasses when using compressed air paint P N 48521 available from your authorized Scag dealer Wax the mower for maximum paint protection 1 Pull the debris screen up to remove 2 Clean the debris screen with compressed air or a water hose NOTE Check the radiator for excessive debris
169. sed slightly to remove the blade bolt from the cutter spindle 4 install the new cutter blade put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade HEX NUT TORQUE TO 75 LB FT SR CUTTER DECK HEX HEAD BOLT NUT SPINDLE ASSEMBLY CUTTER BLADE SPACER CUTTER BLADE WASHER HEX HEAD BOLT 39050160 Figure 7 8 Blade Replacement NOTE Be sure that the blade is installed with the lift wing pointing toward the top of the deck 5 Install the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft 6 Install the hex nut to the blade bolt at top of the cutter spindle Secure the blades from rotating and torque to 75 ft lbs See Figure 7 8 7 10 TIRES Check the tire pressures after every 8 hours of operation or daily Caster 25 PSI Drive Wheels eere 12 PSI Section 7 7 11 CUTTER DECK GEARBOX A Checking Lubricant Level ACAUTION The cutter deck gearbox can reach high operating temperatures Allow the cutter deck gearbox to cool before servicing CUTTER DECK GEARBOX 39050161 Figure 7 9 Cutter Deck Gearbox The fluid level in the cutter deck gearbox Figure 7 9 should be checked after every 100 hours of operation or bi weekly whichever occurs first 1 Lower the cutter deck to to its lowest position to gain ac
170. stic Stop 3 8 16 13 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 14 451454 Plate Engine Mounting 15 04003 12 Bolt Carriage 5 16 18 x 3 4 16 04019 03 Nut Hex Serrated Flange 5 16 18 17 423550 Rear Cover 18 451421 Screen Weldment Radiator Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 51 Section 8 BRAKE AND STEERING COMPONENTS UM M IN RH PUMP TO LH PUMP 20 STT2002B amp SC 70 52 Section 8 BRAKE AND STEERING COMPONENTS Ref Part Ref Part No No Description No No Description 1 482340 Grip Handle Bar 43 481548 Grip Parking Brake 2 461386 Handle Bar Includes item 1 44 04001 22 Bolt Hex Head 3 8 16 x 2 3 4 3 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 45 04019 04 Nut Hex Serrated Flange 3 8 16 4 04030 04 Lockwasher 3 8 46 48343 04 Clevis Traction Control 5 04041 07 Flatwasher 3 8 391 x 938 x 105 47 04064 02 Pin Clevis 3 8 16 x 1 1 16 6 422372 Bar Control Lever 48 04061 02 Pin Cotter 3 32 x 75 7 451483 Control Lever Weldment LH 49 04004 34 Rod Parking Brake 451484 Control Lever Weldment RH 50 48544 Rod End LH Thread 8 04001 17 Bolt Hex Head 5 16 18 x 2 51 48796 Bushing Self Align 9 04021 10 Nut Hex Elastic Stop 5 16 18 52 04001 08 Bolt Hex Head 5 16 18 x 3 4 10 04001 45 Bolt Hex Head 3 8 16 x 2 53 04001 147 Bolt Hex Hd 3 8 24 x 5 1 4 23 4 Thrd 11 04021 09 Nut Hex Elastic Stop 54 481637 Switc
171. through 6 11 for position 4 Reinstall the mounting hardware as shown See Figures 6 10 though 6 11 Torque hardware to 39ft Ibs 2002 CCB 3 Setting Figure 6 9 3 Custom Cut Baffle Position 25 MAINTENANCE Section 7 7 1 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS Break In 500 First 10 Procedure Check all hardware for tightness Comments Check hydraulic oil level See paragraph 7 3 Check all belts for proper alignment See paragraph 7 8 Change engine oil and filter See paragraph 7 4 Check hydraulic hoses for leaks Check coolant level Kawasaki only Use extreme caution when checking the hydraulic hoses See paragraph 2 5 See paragraph 7 12 Check engine oil level See paragraph 7 4 Clean mower See paragraph 7 13 Check condition of blades See paragraph 7 9 Apply grease to fittings See paragraph 7 2 Check tire pressure See paragraph 7 10 Check coolant level Kawasaki only Check battery electrolyte level clean battery posts and cables See paragraph 7 12 See paragraph 7 7 Check belts for proper alignment See paragraph 7 8 Apply grease to fittings See paragraph 7 2 Change engine oil Clean air cleaner element See paragraph 7 4 See paragraph 7 6 Check lubricant in cutter deck gearbox See paragraph 7 11 Perform these maintenance procedures more frequently under extre
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174. urs of operation Thereafter check the oil after every 200 hours of machine operation or monthly whichever occurs first IMPORTANT If the oil level is consistently low check for leaks and correct immediately 1 Wipe dirt and contaminants from around the reservoir cap Remove the cap from the hydraulic oil reservoir 2 Visually check the level of hydraulic oil Hydraulic oil must be at least 3 inches from top of the filler neck If the level cannot be determined visually use clean tape measure to check the level If the fluid 15 low add 20W50 motor oil DO NOT overfill overfilling the oil reservoir may cause oil seepage 3 Clean the fill cap and install it onto the reservoir B Changing Hydraulic Oil 7 Hydraulic Oil Reservoir STT99HOR 1 Figure 7 2 Hydraulic Oil Reservoir 29 The hydraulic oil should be changed after every 500 hours or annually whichever occurs first The oil should also be changed if the color of the fluid has become black or milky A black color and or a rancid odor usually indicates possible overheating of the oil and a milky color usually indicates water in the hydraulic oil The hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil 1 Park the mower a level surface and stop the engine 2 Place a suitable container under the hydraulic oil filter Remove the fill cap from the
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