REPAIR PARTS MANUAL MODEL NO. SM16H46
Contents
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12. 5 UNIT PLUGS SATOR RELAY TWIN ENGINES OPTIONAL BLUE HOUR BLACK O METER O wl r 8 1 XM FUEL SHUT OFF POWER OUTLET e BLUE ol SOLENOID OPTIONAL 1 7 9 M WY CHARGING SYSTEM OUTPUT 9 16 3600 RPM OQ REGULATOR RED STATOR V 5 m i PE 5 BROWN BLACK LIGHT SWITCH 1 A THT HEADLIGHTS IGNITION SWITCH D O WIRING INSULATED CLIPS Q NOTE IF WIRING INSULATED POSITION CIRCUIT MAKE D sO CLIPS WERE REMOVED FOR CONNECTIONS OFF 1 SERVICING OF UNIT THEY BSA Q 19 SHOULD BE RE INSTALLED RUN 1 L A2 PROPERLY SECURE YOUR O WIRING REMOVABLE START B S Al 03107 CHASSIS HARNESS DASH HARNESS CONNECTIONS CONNECTOR CONNECTOR MATING SIDE MATING SIDE TRACTOR MODEL SM16H46 96044000101 PRODUCT NO 960 44 00 01 ELECTRICAL 96044000101 With 12V Outlet Option 8 Z 2 gt gt Yn TRACTOR MODEL 5 16 46 96044000101 PRODUCT 960 44 00 01 ELECTRICAL KEY PART NO 1 163465 2 74760412 8 193228 16 176138 21 183759 22 4152 26 175158 27 73510400 28 198885 29 401545 30 193350 33 411933 34 110712 40 420021 42 154336 46 401763 55 17060512 70 419826 71 417875 79 175242 87 197802 90 400725 141 416977 DESCRIPTIO
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14. REPAIR PARTS MANUAL MODEL NO SM16H46 96044000101 Lawn Tractor LACK 420052 Rev 1 04 29 08 AP Printed in the U S A HOW USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his her tractor when ordering repair parts The illustrations may or may not represent the actual assemblies therefore it is not recommended to use this manual as a guide to assemble or disassemble the tractor Some hardware and parts are drawn larger in order to more readily identify them Each tractor has its own model number The model number for your tractor can be found on the fender under the seat When ordering parts always give the following information Product Tractor MODEL NUMBER SM16H46 96044000101 Part Number Part Description TABLE OF CONTENTS SCHEMATIG u II RS Nia awashka aS 3 4 5 CHASSIS 6 7 8 9 10 11 STEERING Z 12 13 SEAT T 14 DECALS m 15 MOWER DECK A 16 17 MOWER LIFT ua M 18 WARRANTY UTU ua 19 TRACTOR MODEL SM16H46 96044000101 P
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18. Cupholder Duct Heat Hood Bracket Pivot Shield Browning Debris Screw Hexwsh Thdrol 3 8 16 x 3 4 Screw Hex Wsh Hi Lo 1 4 x 1 2 unc Crossmember Screw 10 24 x 5 8 Wshd Qdrx Bushing Steering Chassis Bushing Mtg Fender Crgo Dash Lower Bolt Fin Hex 5 16 18 x 1 1 4 Insert Grille Nut Lock Hex Flange 5 16 18 Console Asm Deck Lift Rod Pivot Chassis Bezel RH Bezel LH Stud Fastener Bolt Shoulder 5 16 18 Spacer Fender Nut Center Lock 5 16 18 unc Screw Hew Washead 1 4 20 x 3 8 NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL 5 16 46 96044000101 PRODUCT 960 44 00 01 DRIVE 92 96 125 ig drive tex T2 pedal 6 r1 TRACTOR MODEL 5 16 46 96044000101 PRODUCT 960 44 00 01 DRIVE KEY PART NO NO 1 410043 2 123583X 15 19131316 17 197296 26 199679 29 408391 33 12000001 35 197722 37 121749X 42 8883R 49 72110614 50 194327 51 73900600 52 194326 56 125907 64 197865 70 401006 428 73 74490544 74 142432 80 408393 92 74760520 99 408418 114 73800500 116 73900500 121 175611 122 72010520 125 17000512 153 4497 159 76020412 160 169484 DESCRIPTION Transaxle Hydro T2 Order Parts from Transaxle Manufacturer Key Washer 13 32 x 13 16 x 16 Ga Spring Brake Spring Return Cruise Rod Brake Ring E Rod Brake Park Washer 25 32 x 1 1 4 x 16 Ga Cover Foot Pedal Bolt Pulley Idler Flat Lock Nut 3 8 16
19. Idler V Groove 910 Offset V Belt Drive Shaft Asm Pedal Brake Control Box Tool Bolt 5 16 18 Gr 5 Screw Hex WSH Hi Lo 1 4x 1 2 unc Strap Torque Bolt Fin Hex 5 16 18 unc x 1 25 Rod Asm Bypass Spring Nut Lock 5 16 18 unc Nut Lock Hex Flange 5 16 18 Bracket Strap Torque Bolt 5 16 18 x 2 50 Screw 5 16 18 x 3 4 Retainer Spring Pin Cotter 1 8 x 3 4 Retainer Clip KEY PART NO 161 162 163 166 167 170 171 183 184 185 186 187 188 189 190 205 206 207 208 209 210 211 213 214 215 221 222 231 NO 105709X 408784 413322 197290 405257 413430 72110622 156972 198403X505 72110620 194321 19133210 194323 194317 194318 121748 197867 197868 197869 400769 400980 120183 400799 428 197302 428 197301 428 403187 79212010 407287 DESCRIPTION Spring Return Clutch Adapter Transaxle Rod Pedal Control Nut Push 625 Latch Brake Parking Keeper Belt Centerspan Bolt Spacer Axle Handle Parking Brake Bolt Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Washer 25 32 x 1 5 8 x 16 Ga Bracket Mount Latch Cruise Latch Control Cruise Gear Sector Control Cruise Rod Control Cruise Rockr Asm Pdeal Control Bearing Nylon Knob control Cruise Pedal Forward Pedal Reverse Retainer Spring Clip Handle Washer 21 32 1 1 4 10 Ga Idler V Groove 1 688 NOTE All component dimensions given in U S inches 1 inch 25 4 m
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23. N Battery Bolt Hex Head 1 4 20 x 3 4 Box Battery Switch Interlock Push In Harness Socket Light w 4152J Bulb Light Fuse Nut Keps Hex 1 4 20 unc Cable Ground Switch Seat Switch Ignition Key Chain Switch Light Reset Harness Dash Solshift Cover Terminal Gauge SRVCMNDR HRMTR Screw Thdrol 5 16 18 x 3 4 TYTT Harness Engine Stator Brake Harness Ignition Socket Asm Bulb Twistlock Switch Interlock Clutch Cable Cover Terminal Battery Kit T2 ROS NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL SM16H46 96044000101 PRODUCT 960 44 00 01 CHASSIS chassis tex elite pro 3 TRACTOR MODEL 5 16 46 96044000101 PRODUCT 960 44 00 01 CHASSIS KEY PART NO 2 5 14 15 18 25 36 37 68 130 137 138 150 151 152 159 162 175 176 177 180 181 182 183 186 194 196 197 207 208 228 230 235 236 287 NO 194263 199646 428 183394 505 183834 599 418723 183835 599 17060512 414872 418 17490508 416358 184921 193224 428 184462 407807 194329 17000612 142432 193243 400776 195227 194260 193102 428 193057 74780520 183829 428 73900500 414579 409167 183833 183832 195161 170165 406129 73930500 17600406 DESCRIPTION Drawbar Dash Hood Lens Grille LH Grille Included Key 5 15 25 191 Lens Grille RH Screw 5 16 18 x 3 4 Fender Screw THDROL 5 16 18 x 1 2 Screw 10 x 0 750 BOS Thread Bumper Hood
24. RODUCT 960 44 00 01 5 5 14 Oi io SOLENOID lt STARTER RED O N O RED O CX M 1 AMMETER FUSE P i 4 BLACK OPTIONAL CELO o l WHITE eee WHITE 1 dn 4 1 1 O O ATTACHMENT CLUTC CLUTCH OFF 1 BLACK J CLUTCH BRAKE GRAY 2 RENE i REVERSE SWITCH i i NOT IN REVERSE i BLACK I lt oO BLACK I 2 BLACK N N N BLACK T SEAT SWITCH e 13 BLACK NOT OCCUPIED M M L BLACK bd BLACK 1 16 GRAY RELAY 1 I 1 i 85 86 i JUNCTION i 0 CONNECTOR 1 1 130 i 87 j T O T Fj I I 87 i SHORTING 87 I CONNECTOR i CHASSIS 86 97A 85 r 861 I HARNESS aie eo Ph l 40 0 30 130 e RELAY IGNITION SPARK 87
25. SEMBLY KEY PART NO NO 1 186094 428 2 184706 4 403087 5 403088 6 6266H 7 121748X 8 12000029 9 184946X505 13 121749 14 10040600 15 173540600 16 408219 19 194729 20 199743 428 21 186737 22 194845 26 186095 428 28 17000612 35 194732 45 19183812 50 73900600 51 73940800 53 188967 54 74760636 55 414736 57 407465 58 194747 59 194748 60 173971000 61 194740 62 194741 63 17000512 64 199849 65 194734 66 171020748 67 194737 68 173900700 69 199162 70 196197 78 57079 DESCRIPTION Wheel Steering Axle Asm Front Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 x 1 5 8 x 16 Ga Ring Clip 5304 75 Cap Spindle Washer 25 32 x 1 1 4x 16 Ga Washer Lock Hcl Spr 3 8 Nut Crown Lock 3 8 24 unf Shaft Steering Plate Steering Boot Steering Adapter Wheel Steering Bushing Strg Insert Wheel Steering Screw 3 8 16 x 3 4 Gear Sector Plate Washer 9 16 ID x 2 3 8 x 12 Ga Nut Lock 3 8 16 unc Nut Hex Jam Toplock 1 2 20 unf Washer Hardened 793 x 1 637 060 Bolt Hex 3 8 16 unc x 2 1 4 Spacer Brace Axle Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5 8 11 Draglink LH Draglink RH Screw 5 16 18 x 3 4 Retainer Clip Spring Steering Brace Axle Front Bolt Hex 7 16 14 3 Serr Bushing PM Front Axle Nut Lock Flange 7 16 14 Gr 5 Washer 1 5 505 118 Bracket Deck Susp Front Washer Thrus
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27. eve Spring Torsion Deflector Nut Push Shield Deflector Rod Hinge Screw Thdrol Rolling Wsh Hd Washer Spacer Pulley Mandrel Nut Toplock Flanged Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 Pulley Idler Washer 13 32 x 13 16 x 16 Ga Keeper Belt LH Mandrel Nut Lock Flg 3 8 16 unc Spring Torsion Brake Spring Torsion Retainer Screw Bracket Clutch Cable Arm Idler Spacer Retainer Screw Hexwsh Thd 3 8 16 x 1 Guard Tuv Idler 94 Arm Brake Mower LH 17 KEY PART NO 63 64 67 68 69 70 113 116 117 118 119 122 123 144 145 147 152 188 189 195 197 198 199 200 208 240 NO 199477 405138 198398 505 405143 72140505 199779 17000510 4898H 188606 73930600 19121414 197258 197259 199204 193197 401872 408714 195161 73900500 17000612 19131312 403149 403150 413524 17670608 74520636 192870 DESCRIPTION Arm Brake Mower Linkage Brake Handle Clutch Cable V Belt Bolt Clutch Asm Manual Screw 5 16 18 Bolt Shoulder Wheel Gauge Nut Crownlock 3 8 1 Washer 13 32 x 7 8 x 14 Ga Keeper Belt Eng LH Keeper Belt Eng RH Keeper Belt Pulley Idler Primary Spring Return Cable Clutch Manual w Spr Stud Fastener Nut Lock Hex Flange Screw 3 8 16 x 3 4 Washer 13 32 x 13 16 x 12 Ga Baffle Center Front Baffle Front RH Washer 13 32 x 1 x 1 2 11 Ga Screw 3 8 16 x 1 2 Bolt Fin Hex 3 8 16 x 2 1 4 Gr 5 Mandrel Assembly Includes hou sing shaft assembly a
28. jupueuu opeJD v L z X 91 8 2 ep uoo jeuoDexeu ezaqeo ep Z L X 91 8 2 0 1 X XZE El oJe1uejep io 5 j q L e Lxce e Lepejepuedv v E X 91 8 2 epuquooj euoDexeuuorseJdepeoJen jap Jopeje ng 910S9J uoo jenuew ep ejqeo 910S91 e90 281109 p ep Jopejalns 291109 e ouoauep Jopejolns Jap 891109 e ep 2 sopeyains vi Siqieo X 8 2 x 22 2 1 8 6 uoi s id eon pp ni JopeJqie2 edoi ep 81 91 G enuey jap ejquiesu3 2 29110 ep e qeo jap Oud pedsoo eJopenoo ej ep ozeJg NOIOdlHOS3q v LOCU 028661 9290 72 80907971 VoSELV 09120 6V LEV 21616161 2190004 0080066 19196 717807 2810 161661 702661 692261 892261 VIVICLEL 0090666 909881 8687 01900041 622661 9090 Lc SOSX86E86 861407 227661 ON Ove 802 002 661 861 161 961 681 881 CSI 101 6LL 8LL 111 911 02 69 89 9 v9 69 ON VZ3ld 091009 41
29. m TRACTOR MODEL SM16H46 96044000101 PRODUCT NO 960 44 00 01 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine tex Honda 2cyl 1 TRACTOR MODEL 5 16 46 96044000101 PRODUCT 960 44 00 01 ENGINE KEY PART DESCRIPTION 1 Engine Honda Model No GXV530 2 149723 Muffler 9 194319 Keeper Asm Belt Engine 12 405140 Pulley Engine 15 407489 Tank Fuel 4 0 18 197725 Cap Asm 20 175437X505 Control Throttle 21 416358 Screw 10 x 0 750 BOS Thread 22 187768X505 28 401137 Fuel Line 29 137180 Spark Arrester Kit 37 123487 Hose 42 10040700 Washer Lock 7 16 62 146629 Shield Heat Muffler 69 18333 20 000 Gasket Order parts from Engine Manufacturer 70 175484 Tube Exhaust LH 71 175485 Tube Exhaust RH 81 148456 Tube Drain Oil Easy 82 181654 Plug Drain Oil 83 171877 Bolt 5 16 18 unc x 3 4 w Sems 84 17120616 Screw 3 8 16x 1 85 173937 Bolt 7 16 20 x 4 Gr 5 1 5 THR 88 94050 06000 Nut Exhaust Order parts from Engine Manufacturer 90 17000616 Screw 3 8 16 x 1 96 19091416 Washer 9 32 x 7 8 x 16 Ga 97 17670412 Screw 1 4 20 x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 11 TRACTOR MODEL SM16H46 96044000101 PRODUCT NO 960 44 00 01 STEERING ASSEMBLY steering tex_LEGND2_1_r1 12 TRACTOR MODEL 5 16 46 96044000101 PRODUCT 960 44 00 01 STEERING AS
30. nd bearing only pulley nut washer and blade bolt washers not included 420143 Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL SM16H46 96044000101 PRODUCT NO 960 44 00 01 MOWER LIFT 87 j k 1 lift tex 5 r3 E puel 7 KEY PART KEY PART NO DESCRIPTION NO DESCRIPTION 2 195223 Shaft Lift 90 194208 Pin Cotter 5 16 Bow Tie Lock 3 195231 Lever Asm Lift RH 91 195181 Link Asm Lift Rear 7 196492X428 Grip Lever 97 17000612 Screw 3 8 16 x 75 Smgml Tap R Z 10 196314 Spring Torsion 98 195270 Link Lift Susp Front Mower 87 194209 Pin Cotter 7 16 Bow Tie Lock 100 73930600 Nut Centerlock 3 8 16 unc 88 410710 Spring Lift Assist 88 dese Washer Clear Zine NOTE All component dimensions given in U S inches 1 inch 25 4 mm 18 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine transaxle transmission component
31. normal maintenance 7 In the event you have claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact HOP In Canada contact Outdoor Products Customer Service Dept HOP 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA Mississauga Ontario L5V 4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 19 6 5261 e ue es eun se 2153 ue ep uenea anb ep 2206 enb jq sod sa A sooyinadsa s eB 9 2153 oseo ns
32. nue S3 S315NI 1 4 ej epuoH elmed ered ep jap NOIOdlHOoS3q 81 801901 11 912 01 164029 X892901 82vX S4v0L HOv06 X22290 I 70669 8b PXZEZ901 62199 26165 ON ON VZ3ld ODIGOD st 10 O 400 7 veesrv 8 7 9 661 ix 096991 8 186007 289817 SE 96609 vl ON ON VZ3ld 091009 1 8 6 OL r SOOILVINNAN A SVaang ejuejoA eed 89991 L oze duJeaJ ep g 8lvV LL ojung oJBijeg ep gt S00SrL 6 O0Jo qe 1 99991 7 1 jap soJeqepJen ered 189110 9 soJeqepJen ered 79991 v oued ja ered 299917 6 e 299910 L NODdIHISIG ON ON 23 9 091009 1 v el SVINVNOITYI 10 00 tt 096 L0L000rr096 45 OTSGOW HOLOVHL
33. r Schematic Pad Footrest Control Pad Footrest LH Decal Grille Honda Blackmax Decal Bypass Manual Operator s ENG SPAN Manual Parts ENG SPAN DESCRIPTION Cap Valve Tire Stem Valve Rim Assembly Front Tube Front Tire Front Fitting Grease Bearing Flange Cap Axle Front Wheel Only Tire Rear 18 x 9 5 8 Turf Saver Tire Rear 18 x 9 5 8 Turf Saver LT Tube Rear Rim Assembly Rear Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm 46 tex It pred 10 r3 TRACTOR MODEL NO SM16H46 96044000101 PRODUCT NO 960 44 00 01 MOWER DECK TRACTOR MODEL SM16H46 96044000101 PRODUCT 960 44 00 01 MOWER DECK KEY PART NO NO 1 405049 2 405506 3 405507 5 STD624008 6 195186 7 416358 8 193003 11 420141 13 192872 14 187281 15 110485 19 196539 21 73680500 23 192557 24 105304X 25 197026 26 110452X 27 405357 29 131491 30 173984 31 187690 32 197473 33 400234 34 172110612 36 197379 37 19131316 38 199189 40 173900600 42 198410 43 197256 46 137729 47 197250 55 197249 56 199092 57 17000616 59 141043 60 199471 DESCRIPTION Mower Housing Cover Mandrel RH Cover Mandrel LH Retainer Spring Arm Suspension Screw 10 x 750 BOS Thread Bolt Washer Asm 7 16 20 unf Blade Mower Shaft Assembly Mandrel Housing Mandrel Bearing Ball Mandrel Bolt Shoulder Nut Bracket Deflector Cap Sle
34. s battery except as noted below com ponents parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchas er unless such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and
35. t 515 x 750 x 033 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 13 TRACTOR MODEL SM16H46 96044000101 PRODUCT NO 960 44 00 01 SEAT ASSEMBLY seat tex 6 5SL 3 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 406625 Seat 37 173800500 Nut Lock 5 16 18 unc 2 180166 Bracket Pivot Fender 40 197661 Handle Slide Seat 3 140675 Strap Asm Fender 41 198200 Spring Latch Seat 6 73800600 Nut Lock w Ins 3 8 16 unc 43 74760612 Bolt Fin Hex 3 8 16 unc x 3 4 7 124181X Spring Seat Cprsn 44 19133812 Washer 13 32 x 2 3 8 x 12 Ga 8 171877 Bolt 5 16 18 unc x 3 4 w Sems 10 196977 Pan Seat 21 171852 Bolt Shoulder 5 16 18 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 14 TRACTOR MODEL 5 16 46 96044000101 PRODUCT 960 44 00 01 DECALS 13 11 4 3 7 KEY PART DESCRIPTION 1 416662 Decal Hood 3 416663 Decal Side Panel 4 416664 Decal Fender 6 411657 Decal Fender Operator s 7 416666 Decal Lower Dash 9 145005 Decal Battery Dnge Poi 11 418375 Decal Replacement WHEELS AND TIRES wheel_art_1 vgt 15 KEY PART NO 13 14 KEY NO NO 416665 160396 400981 X428 193226 428 418687 166960 418334 420052 59192 65139 106732 418 59904 106222 278H 9040H 104757X428 106268X 420531 7152J 106108X418 144334 DESCRIPTION Decal Steering Wheel Decal Mowe
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