1, 2, & 4 - DEL Ozone Generators
Contents
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12. AUTHORIZATION RGA NUMBER After receiving the RGA number the part in question must be returned to DEL Ozone freight prepaid with the RGA number clearly marked on the outside of the package All preauthorized defective parts must be returned to DEL Ozone within thirty 30 days Under no circumstances may any product be returned to DEL Ozone without prior authorization Returns without the assigned RGA number on the outside of the package will be refused and shipped back to the sender at their expense Upon receipt of preauthorized returned goods DEL Ozone will repair or replace at DEL Ozone s option the defective product s and return them freight prepaid for products under warranty Buyer s acceptance of the product and use thereof constitutes acceptance of these terms 4 1398 01_Rev C DEL Eclipse 1 2 amp 4 Corona Discharge Ozone Generators Appendix A O DEL OZONE Eclipse Installation Plumbing The DEL Ozone Eclipse works under vacuum The Injector Manifold draws the ozone air gas mixture out of the ozone generator and mixes it into the water leaving behind some un dissolved gas bubbles These bubbles can affect certain pool system components so care must be taken when installing the ozone Injector Manifold The diagrams below cover common plumbing configurations For other configurations or installation questions please call DEL Ozone Residential Pool amp Spa Technical Support at 1 800 676 1335 ext 293 or e mail
13. Order Information 5A Ordering information To locate a dealer nearest you call 1 800 676 1335 ext 249 or visit www delozone com Be prepared with the following information e Name e Address DEL Model e Date Purchased 5B Standard replacement parts list 1 Ozone Module Kit 9 0667 01 Each ozone module should be replaced after 15 000 hours of use 2 Ozone Tube Assembly 9 0770 01 The Ozone Check Valve and Tubing Assembly must be replaced once a year Note The warranty is void if the parts listed above are not replaced at recommended intervals DEL OZONE Eclipse TM LIMITED 1 YR WARRANTY The limited warranty set forth below applies to products manufactured by DEL OZONE 3580 Sueldo Street San Luis Obispo California 93401 and sold by DEL OZONE or its authorized dealers This limited warranty is given only to the first retail purchaser of such products and is not transferable to any subsequent owners or purchasers of such products DEL Ozone warrants that it or its authorized dealers will repair or replace at its option any part of such products proven to be defective in materials or workmanship within ONE 1 year from the date of retail purchase of such products All parts ANY REPAIR OR REPLACEMENT WILL BE WARRANTED ONLY FOR THE BALANGE OF THE ORIGINAL WARRANTY PERIOD NOTE USE ONLY DEL AUTHORIZED DEL REPLACEMENT PARTS USE OF ANY OTHER PART S WILL VOID
14. arrow on the injector manifold 2D 2 Water Check Valve If the pool equipment is mounted above the water line a check valve must be installed between the pump outlet and the Injector Manifold This will prevent the pump from draining and losing its prime when not in use Note If a 1 3 DELCheck is used do not install immediately after chlorine feeders 2D 3 Pressure Test If a pressure test is required it should be performed prior to connecting the Ozone Gas Line Install the 3 4 pipe cap provided onto the Injector for the pressure test 2D 4 Ozone Gas Line refer to Figure 3 1 Install Tube Adapter on injector Use thread seal ant as needed Do not use thread tape 2 Connect the end of the Ozone Tube Assembly with the check valve installed onto the Tube Adapter 3 Cut off the excess tubing so that the line from the injector to the DEL Eclipse is as straight and free from dips and loops as possible 4 The base of the DEL Eclipse has two tube connections Connect the other end of the ozone supply tubing to the port marked OZONE OUT see Bottom View Figure 4 NOTE Plumbing the Ozone Line to the incorrect port will cause damage to the ozone generator Grounding Lug s Ozone Power Indicator s oi Ozone Tube Assembly NJ Flowmeter Check Valve Preinstal
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18. warrantysupport delozone com Pool Cleaners i e Polaris 360 Always plumb the cleaner t fitting before the Eclipse injector to prevent gas from affecting the operation of the cleaner Salt Chlorinator A Salt Chlorinator may be plumbed on either side of the Eclipse injector Chlorine Tab Mineral Erosion Feeder Always plumb the Eclipse injector after any erosion feeder to avoid gas accumulating in the feeder In Floor Cleaning System The Eclipse Injector must be on a different pool return leg than any In Floor Cleaning system to avoid excess back pressure on the Injector This will also prevent gas intrusion and high oxidizer levels in zone valve and cleaner heads Water Features Avoid plumbing the Injector Manifold into any leg with excessive back pressure such as those going to fountains restrictive wall fittings etc DEL Total Eclipse Also correct location for Total Eclipse By Pass Back pressure on Total Eclipse must be minimal Diagram 1 Pool Only Pool Cleaner Sanitizer Eclipse ee Injector Sanitizer Manifold Sanitizer __ eo Q Diagram 2 Pool Spa Combo In Floor Cleaner o Actuator VVater o H Features Eclipse Sanitizer Ras Sanitizer gt 213 Manifold o o DEL Ozone nc 4 1393 01 Rev A www delozone com WOI 8U0Z0 9D MMM V eH 20 6661 Su euozo 130 esdip3 esdij93 lt lep JopaAu lep ejdnini enbe jap sopewopo
19. 240V 60 Hz 10 0 06 Amp EC 4 120V 60 Hz 10 0 24 Amp ma zt 240V 60 Hz 10 0 12 Amp Shipping Weight EC 1 Approx 3 5 pounds 1 6 kg EC 2 Approx 5 5 pounds 2 5 kg EC 4 Approx 10 5 pounds 4 8 kg Location Requirements Mounting Wall mount in a clean protected area Ambient Temp 30 F 120 F 0 C 50 C 1C Warranty Summary Limited Warranty 1 year warranty on entire generator See Warranty section for limitations and details on obtaining warranty service DEL Eclipse 1 2 amp 4 Corona Discharge Ozone Generators SECTION 2 Installation 2A Location The DEL Eclipse units are designed for wall mounting See Figure 1 Mount generator in a clean protected area either indoors or outdoors preferably out of direct sunlight Locate generator out of reach of sprinklers or drainage spouts Allow sufficient access for maintenance and all tubing and electrical wires Ozone generator should be installed at least not less than one foot above the maximum water level 2B Wall Mounting 1 Refer to Figure 1 to mark the locations for the four mounting screws 2 Install screws or other hardware appropriate for the mounting surface through the two mounting slots built in to the bottom end cap on the Eclipse Install two more screws in the flanges towards the top Figure 1 Wall Mount 2C Electrical 2C 1 Main Power Connect the DEL Eclipse to the pool timing clock so that the DEL Eclips
20. O DEL OZONE ECLIPSE 12 64 Corona Discharge Ozone Generators INSTALLATION amp OPERATION MANUAL DEL Eclipse 1 2 amp 4 Corona Discharge Ozone Generators Table of Contents SECTION 1 SECTION 4 General Information Maintenance amp Service 1A Description 1 4A System Electromechanical Overview 3 T B Specifications 1 4B System Maintenance 3 1C Warranty 5 1 4C Generator Servicing nne 3 77777 4E Contact Information a Installation 2A LOCAOM aaa Odd AEG 1 SECTION 5 2B MOURN este een 1 Replacement Parts and Ordering PME Tee NR 1 Information SD Pierre 2 SA Ordering Information 5 SECTION 3 5B Standard Replacement Parts List 5 Operation VVarramiy vU suu Riad nnb 5 3A Genel serenade 2 SB Initial System Start Up 2 3C Normal Operation 2 s s 3D System SHUTDOWN nee 3 U UL SE Water Chemistry 3 x IMPORTANT SAFETY INSTRUCTIONS Read and Follow All Instructions Read this manual completely before attempting installation Failure to install in accordance with the installation instructions could void warranty and result in injury or death All permanent electrical connections should be made by a qualified electrician For cor
21. THIS WARRANTY Any replaced parts must be returned to DEL OZONE for warranty evaluation THIS LIMITED WARRANTY DOES NOT INCLUDE ANY OF THE FOLLOWING a Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse negligence accident fire flood repair materials and or unauthorized accessories b Any such products installed without regard to required local codes and accepted trade practices c Damage to unit caused by water backflow d Any implied warranty of merchantability or implied warranty of fitness for particular purpose and such warranties are hereby disclaimed e DEL Ozone shall not be liable under any circumstances for loss of use of such product loss of profits direct damages indirect damages consequential damages and or incidental damages This warranty gives you specific legal rights You may have other rights which vary from state to state TO OBTAIN WARRANTY SERVICE DEL OZONE Commercial Department 3580 Sueldo San Luis Obispo CA 93401 Customer Service Number 800 676 1335 Fax Number 805 541 8459 E mail warrantysupport delozone com PROVIDE 1 Project contact name mailing address and telephone 2 Installer Mechanical Contractor 3 Unit Part Number Serial Number and date of purchase 4 The date of failure 5 A description of the failure After this information is provided DEL Ozone may release a RETURN GOODS
22. all should indicate at least a small amount of air flow Flow may be adjusted as described below Adjustable Injector Manifold Gas flow can be controlled by adjusting the Valve on the Manifold Close the valve to increase gas flow open the Valve to decrease gas flow Rigid Injector Manifold This Manifold is equipped with a DELCheck spring loaded valve It cannot be adjusted but provides a wide operat ing range If more gas flow is necessary verify that other valves in the system are not inhibiting flow through the Manifold If you experience complications see TROUBLE SHOOTING Section 4D 3 Remove flowmeter after setting flow 3D System Shut Down The following sequence of steps must be followed for servicing or for storage 1 Disconnect the power to the ozone generator 2 After the generator has been shut down the pool water circulation pump may be turned off 3 If the system is to be shut down for an extended period disconnect the Ozone Gas Line from the ozone generator 3E Water Chemistry Regular chlorine or bromine testing should be performed as normal Ozone will be eliminating the majority of contaminants Therefore only a small amount of chemicals will need to be added just enough to maintain a minimum of residual level of 0 5 1 0 ppm chlorine or 1 0 2 0 ppm bromine Ozone is pH neutral thus minimizing pH adjustments SECTION 4 Maintenance and Service 4A System Electromechanical Overvie
23. bution box b Check for loose connections or wiring breaks from the power distribution box to the genera tor c Fuse in the unit has blown and needs to be replaced Fuse is an AGC 1 1 amp 1 4 x 1 25 long glass fuse 2 G F C I has tripped a Check power cord and reset G F C l 4D 2 Symptom LED Indicator has turned red a This means that the power supply of that specific ozone module is no longer drawing power and needs to be replaced Refer to section 4C for instructions on how to replace the corresponding ozone module Note It is normal for the LED indicators to shine red for several seconds as the system powers up As long as they turn back to green several seconds after startup 4D 3 Symptom Flowmeter not indicating flow 1 Injector not supplying adequate suction a Check pump filters and skimmers to ensure water is flowing through injector b Ensure that there is no debris clogged inside the injector 2 Tubing is impaired a Check for kinks or clogs b Check for cracks or cuts c Check connections d Check that the check valve is installed with the arrow pointing towards the injector Remove Power Supply Electrode Ozone Support Nut T Module 2 T 77 pport Bracket Do not remove Module 1 Indicators Fuseholder 4D 4 Be sure that the check valve has not become fouled with debris Disconnect the ozone tubing from the injecto
24. d and plug connected units connect to a grounded grounding type receptacle only If the DEL Eclipse electrical connection is to be attached to the pool controls be sure the pool controls are pro tected by a Ground Fault Circuit Interrupter G F C l If the DEL Eclipse is connected to an independent electrical supply then a G F C l must be installed between the DEL Eclipse and the electrical supply Do not bury cord Warning To reduce the risk of electrical shock replace damaged cord immediately A pressure wire connector is provided on the outside of the unit to permit connection to a minimum No 8 AWG 8 4 mm solid bonding conductor between this point and any metal equipment metal enclosures of electrical equipment metal water pipes or conduit within five b feet 1 5m of the unit as needed to comply with local requirements Install at least 5 feet 1 5 meters from wall of pool using nonmetallic tubing Install ozone generator no less than one 1 foot above maximum water level to prevent water from contacting electrical equipment Install in accor dance with the installation instructions Follow all applicable electrical codes Electric shock hazard Be sure to turn power OFF and disconnect from power source before any service work is performed Failure to do so could result in serious injury or death The DEL Eclipse must be installed in an outdoor location or indoors in a forced air ventilated room and installed so that the ori
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26. e Eclipse shut down the Ozone Generator immediately and replace the Ozone Tube Assembly If water entered the Eclipse allow the unit to dry completely before restarting the unit Evidence of water in the Eclipse may void the warranty WARNING Do NOT touch the ends of the Ozone Tube Assembly when replacing Trace amounts of nitric acid may be present and could prove harmful if touched or ingested 4B 5 While operating check to see if bubbles are entering the pool If an MDV is installed check the MDV for bubbles 4C Generator Servicing Refer to Figure 4 4C 1 Removing the Cover The Eclipse ozone generator may be serviced on the wall without dis connecting any of the plumbing or wiring Simply remove the cover as follows 1 Shut down the pool system power then discon nect power to the ozone generator 2 From the Top End cap of the Eclipse remove the 2 rear Screws 3 From the Bottom End cap remove the 2 front screws See Figure 4 Do not remove the screws securing the unit to the wall 4 Carefully lift and pull the cover off of the Eclipse 5 Hold the cover and locate the screw connecting the ground wire to the base Remove the screw and set the cover aside Do not hang the cover from the ground wire 6 The Base will remain firmly mounted to the wall with the Ozone Modules fully accessible for servicing 4C 2 Ozone Module Replacement The EC 1 EC 2 and EC 4 have 1 2 and 4 ozone modules respecti
27. e oper ates simultaneously with the pool pump Refer to the IMPORTANT SAFETY INSTRUCTIONS at the beginning of this manual for important wiring information NOTE The standard DEL Eclipse is equipped with a power cord that terminates with a NEMA plug For units equipped with a conduit fitting connect the Black wire to Line the White wire to Neutral and the Green wire to Ground 2C 2 Grounding Lug Using an BAWG conductor connect the grounding lug on the right side of the DEL Eclipse to an appropriate earth contact DEL Eclipse 1 2 amp 4 Corona Discharge Ozone Generators 2D Plumbing Ozone gas is introduced to the pool circulation line using a venturi injector Suction developed by the venturi allows the DEL Eclipse generator to operate safely under vacuum Note Water must never travel back to the ozone generator 2D 1 Plumbing the Injector Manifold The Injector Manifold must be installed in the pool s main return line after all other pool equipment pump filter heater and cleaner Figure 2 shows the most basic installation For installation with additional sanitizers and pool cleaners contact DEL Technical Support see section 4E DELZONE ECLIPSE Series 1 4 n Figure 2 DEL Injector Manifold Mounting Location Locate an appropriate section of the return line and install the injector manifold with PVC cement Be very careful to observe and follow the correct water flow direction as indicated by the
28. entation is exactly as shown in Figure 1 Install to provide water drainage of generator to protect electrical components Mount the DEL Eclipse so that it is inaccessible to anyone in the pool Never attempt any servicing while unit is wet Plastic ozone supply tubing is supplied with the Eclipse Never replace this tubing with metal tubing Warning Short term inhalation of high concentrations of ozone and long term inhalation of low concentrations of ozone can cause serious harmful physiological effects DO NOT inhale ozone gas produced by this device For your safety do not store or use gasoline chemicals or other flammable liquids or vapors near this or any other appliance SAVE THESE INSTRUCTIONS SECTION 1 General Information 1A Description The DEL Eclipse Corona Discharge CD series ozone generators described in this manual are designed to provide the benefits of ozonated water in an environmentally safe and effective manner The high quality specially engineered compo nents ensure efficient ozone output and reliable performance As a result of proper use of the DEL Eclipse CD ozone generators unpleasant effects of traditional chemical use are virtually eliminated The DEL Eclipse CD ozone generators are safe and harmless to your equipment when installed properly 1B Specifications Power Requirements Domestic EC 1 120V 60 Hz 19 0 06 Amp 25 240V 60 Hz 10 0 03 Amp EC 2 120V 60 Hz 18 0 12 Amp KE
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34. led Tube 1 Adapte 8 Injector Manifold From Pool Return Equipment to Pool Valve Figure 3 Installation Diagram SECTION 3 Operation 3A General To achieve optimal performance from the ozone system the pool must be as clean as possible to start with 1 Backwash or clean filters one day before starting the ozone generator 2 Superchlorinate pool water using a chlorine based shock treatment prior to ozone system start up 3 Test pool chemistry and adjust pH between 7 4 and 7 6 Adjust total alkalinity between 80 and 120 ppm 4 Run pool filtration continuously for 24 hours prior to starting ozone system 3B Initial System Start Up Upon completing all of the generator system connec tions and cleaning the pool as outlined above you are ready to start the ozone generator 1 Check electrical connections 2 Check for proper voltage 3 Adjust the injector manifold valve if applicable to half open 45 as shown in Figure 2 4 Turn on pool circulation system 3C Normal Operation 1 Indicator Lights When the pools circulation system starts the green LED indicator s on the front of the DEL Eclipse will illuminate The EC 1 EC 2 and EC 4 should show 1 2 and 4 indicators respectively 2 Gas Flow Connect the flowmeter provided to the AIR IN port on the base of the Eclipse Under worst case system conditions the flowmeter b
35. r With the pump run ning test the end of the injector with your thumb and feel for suction If there is suf ficient suction without the check valve replace the check valve with a new one Symptom Ozone tubing becomes yellow brown and brittle The high concentration of ozone created by the Eclipse family of corona discharge ozone generators as well as environmental conditions like UV sunlight will tend to dete riorate the supplied ozone tubing This is normal and acceptable as long as the tubing doesn t become cracked and leak Because of this The Ozone Tube Assembly should be replaced every year 4D 5 Symptom Can t get ball to stay in the center of flowmeter a The flowmeter provided is a general tool to setup flow to the ozone generator Flow will vary depending on pressures across the injec tor and therefore can be affected by things such as filter or strainer loading The ozone generator s efficiency is optimized near the center of the flow meter The Eclipse ozone generator will still perform well at flows above and below the recommended range However the ball must be moving and not stuck on the bottom of the flowmeter 4E Contact Information For technical assistance Call 805 541 1601 Ext 293 or 800 676 1335 Ext Email warrantysupport delozone com Or visit our website www delozone com DEL Eclipse 1 2 amp 4 Corona Discharge Ozone Generators SECTION 5 Replacement Parts and
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37. vely The green indicator lights on the front of the DEL Eclipse correspond from left to right to ozone module number 1 through 4 For the EC 2 and EC 4 the ozone modules are numbered beginning with number 1 at the bottom To replace an ozone module 1 Open the DEL Eclipse as described in section 2 Disconnect the tubing at both the inlet and outlet of the ozone electrode 3 Remove the two nuts that secure the ozone electrode to the support bracket 4 Disconnect the plastic power connector between the power supply and wire harness 5 Remove the two screws that secure the power supply to the metal base 6 Install the new ozone module by reversing the AA n21660 0 0 0 DEL Eclipse 1 2 amp 4 Corona Discharge Ozone Generators Top Endcap Remove back screws only Top View Bottom Endcap Remove front screws only Cover Bottom View Figure 4 Component Locations Eclipse 2 Shown 4D Trouble Shooting Knowledge of electrical applications is required for trouble shooting Contact a certified electrician if you are unsure of your ability to service the equipment Improper servicing will void generator warranty If any condition persists contact DEL technical support see section 4E 4D 1 Symptom LED Indicator not lit when pool system is on 1 No power to the ozone generator from the power source a Check circuit breaker at the power distri
38. w Refer to Figure 4 4A 1 Ozone Module The Eclipse Ozone Genera tors are constructed with High voltage Corona Dis charge Ozone Modules The EC 1 EC 2 and EC 4 have 1 2 and 4 modules respectively 4A 2 Indicator Lights Each indicator light on the base of the Eclipse corresponds to one Ozone Module inside the unit The EC 1 EC 2 and EC 4 have 1 2 and 4 indicators respectively A green light indicates proper operation of it s respective Ozone Module For red indicators or no indicators see the Troubleshooting Section 4B System Maintenance 4B 1 The green ozone power indicator light s on the front of the DEL Eclipse indicate that the ozone power supply is operating properly When an indicator light turns red replace the corresponding ozone module 4B 2 Each ozone module should be replaced after 15 000 hours of operation Even if the green indica tor light s are glowing the ozone module may be producing little or no ozone after this period of time due to contamination within the corona discharge ozone chamber DEL Eclipse 1 2 amp 4 Corona Discharge Ozone Generators 3 4B 3 Regularly reinstall and check the flowmeter for proper flow Always remove the flow meter after confirming proper flow Inspect ozone supply tubing for cracks or wear and replace as necessary 4B 4 Replace the Ozone Tube Assembly every year or sooner if needed If there is evidence of water leaking past the Check Valve toward th
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