Installation Instructions
Contents
1. 14 Where do you plan to use this product 21 Marital status 1 0 Work 3 0 Other 1 0 Married 2 0 Single 2 0 Home 22 Includin ourself how many people in your 15 who made the decision to purchase this prod household dd y uct Q Yourself only 3 1 Someone else Children Adults 1 Work initiated 23 Education Please check which category applies 16 What do you carry on your rack to you Q Lumber 3 0 Sports equipment 1 5 Some high school 3 0 College degree 2 0 Ladders 3 0 Other 2 2 Completed high school 4 U Graduate degree 17 Do you have any suggestions as to how we can 24 Which best describes your family income improve the product Q Under 15 000 7 Q 100 000 124 999 Q 15 000 24 999 Q 125 000 149 999 Q 25 000 34 999 Q 150 000 174 999 Q 35 000 49 999 10 1 175 000 199 999 Q 50 000 74 999 11 O 200 000 249 999 A 75 000 99 999 12 Q 250 000 or over PNPN 18 What other brands did you consider before buy ing this TracRac product Q WeatherGuard 6 0 Cross Tread Q System One 7 Q Kargo master Q Vanguard 8 U Pace Edwards 9 0 None What else we should know 2 3 4 0 Hauler 5 Q Thule 10 0 Other 19 Date of birth Please Mail your completed Product Registration Form to TracRac Inc Product Registration 994 Jefferson St Fall River 02721 MAY BE COMPLETED ONLINE WWW TRACRAC COM Inst2. Apply Loctite Repeat steps one and two for the remaining seven clamps 4 1 1 Note Clamp feet must be used to ensure proper clamping force distribution between the rack and the truck bed and prevent damage the bed rail while maximizing the distance between the 5 1 1 Note BE SURE TO KEEP THE RUBBER clam ps Fig ure 5 2 ONE 6 Place the rear uprights on top of the rounded shims Item 8 making sure that the rubber shims are completely under the bases With the second pair of uprights now on the truck Figure 5 1 they must be secured using two of the previously assembled Step 4 clamps 2 per upright When positioning the clamps make sure they are spaced at least 7 5 16 inches apart Any less of a distance 5 1 Front Upright and Base Clamp Assembly will reduce the load capacity of the rack You may adjust the position of the rack on the bed to ensure 1 Now take the rounded shims Item 8 and place that this distance can be achieved them on the sidewalls of you truck approximately Repeat Steps 3 5 on the rear rack where the uprights will sit Finally with the uprights secured you now want to take a measuring tape and center your crossbars The front uprights will be directly behind the rear win Once centered use your 7 32 Allen Wrench or dow Place the unit as far forward as possible 7 32 Allen Drive Bit to fully secure your crossbars Torque the BHCS to 27 ft Ibs 2 Place the front uprights on top of the r
3. 20 et faites glisser l unit dans la rainure sup rieure de la barre transversale pour que le boulon et le syst me de fixation soient verrouill s dans la rainure en T Ins rez le capuchon d extr mit de la barre transversale avec la surface de montage plane orient vers le bas dans l extr mit Figure 2 1 Figure 2 3 Vue de l extr mit de la barre 2e Partie Barres transversales Figure 2 2 2 2 1 REMARQUE LA PARTIE PLANE de la barre transversale en utilisant le trou de passage en partie inf rieure de la barre transversale et le SHCS M6 pi ce 15 Serrez le SHCS M6 en utilisant la cl Allen de 3 16 R p tez l op ration pour le c t oppos Reportez vous la figure 3 1 R p tez les tapes 1 4 pour les barres transversales restantes transversale Partie sup rieure DE L CROU CARR DOIT REGARDER LA PARTIE OUVERTE DE LA RAINURE Figure 2 4 A 2 4 1 CE C T VERS LE BAS 2 3 1 LA RAINURE S ADAPTE AU SABOT tape 3 3 1 Installation des barres transversales avant et arri re 1 Positionnez maintenant la barre transversale sur la partie sup rieure des montants assembl s Assurez vous du bon positionnement de la barre transversale avec sa face sup rieure vers le haut Reportez vous la figure 2 3 Faites glisser les crous carr s item 14 pour qu ils se trouvent directement au dessus du trou ovalis dans le sabot Ins rez les BHCS de 3 8 po pi ce 13 dans les
4. Hardware Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM 01 27016 Hardware Bag 1 Upright Saddle Hardware Item 12 Item 13 Item 14 Item 15 3 8 16 x 1 5 3 8 16 x 625 3 8 16 M6 1 Flat Head Cap Screw Button Head Cap Square Nut Socket Head Cap crew Screw 01 27015 Hardware Bag 2 Clamp Hardware Item 18 Item 19 3 8 16 x 2 5 3 0 Hex Head Cap Screw U Channel 01 27043 Hardware Bag 3 Plastic Tie down Hardware Item 20 Item 21 Plastic Tiedown 3 8 16 x 1 125 Qty 4 T Bolt Qty 4 Instruction Manual TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 Part 1 Uprights Step 1 1 1 Upright Assembly 1 First take the upright Item 4 and insert it into a modular saddle Item 3 2 Bolt the saddle through the top by using two 3 8 16 flat head cap screws Item 12 and tighten using an 7 32 Allen Wrench or 7 32 Allen Drive Bit Torque the 3 8 16 FHCS to 32 ft lbs We recom mend threading both flat head cap screw initially by hand to ensure that you don t cross thread the bolt 1 1 1 When tightening the 3 8 flat head cap screws ensure that the allen key is fully seated in the bolt so that it will not strip 3 Now take the upright and saddle and bolt it to the modular base Item 5 4 Bolt the base through the bottom by using two 3 8 16 flat head cap screws Item 12 and tighten usingan 7 32 Allen Wrench or 7 32 Allen Drive Bit
5. Torque the 3 8 16 FHCS to 32 ft Ibs 5 For the other front upright repeat steps one through four except use Item 6 in step three 6 Repeat Steps 1 5 on each of the uprights 1 1 2 NOTE Item 5 and Item 6 are mirror images of each other Reference the packing checklist to confirm what part to use TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 Figure 1 1 Note Both surfaces must be parallel with each other TracRac Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM Instruction Manual TracRac Part 2 Cross Bars Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM Step 2 2 1 Crossbar Assembly Figure 2 1 1 Take the double T Slot crossbar Item 1 and insert four square nuts Item 14 into the bot tom T Slot Reference Figure 2 1 2 2 amp 2 3 Insert a T bolt Item 21 through the bottom of the cross bar tie down Item 20 and slide the unit into the top track of the crossbar so that both the bolt and the tiedown are locked into the t track Insert the Crossbar End Cap with the flat Figure 2 2 mounting surface facing down into the end of the crossbar Using the clearance hole on the bottom of the crossbar and the M6 SHCS 221 Nore FLAT Item 15 Tighten down the M6 SHCS using a FACE OF THE SQUARE 3 16 Allen Key Repeat on the opposite side Figure 2 3 NUT MUST FACE THE Figure 2 4 Reference Figure 3 1 Crossbar End View OPEN SLOT OFTHE 4 Repeat steps 1 3 for the re
6. crous carr s piece 14 et serrez les vis d assemblage en utilisant la cl Allen comprise de 7 32 po Ne serrez pas compl tement les vis avant l tape 8 de l installation sur la camionnette R p tez les tapes 1 et 2 pour le montant oppos R p tez les tapes 1 3 pour les barres Figure 3 2 Partie inf rieure Figure 3 1 No 3 1 1 Remarque Assurez vous que les BHCS reposent compl tement dans l encastrement cet effet du sabot Re portez vous la figure 3 2 transversales restantes Instruction Manual TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 IRacRac Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM 3e Partie Installation des triers de fixation sur la camionnette 4 1 Assemblage des triers sur la base A 4 1 2 Nous recomman Sur la ba 1 Prenez un trier de fixation pi ce 7 et vissez dons l application de Loc 1 Tite rouge sur le filetage traversant l trier 4 1 3 Les HHCS pi ce 18 doivent tre resserr s tous les 5000 miles Apply Loc Tite Within this area une vis d assemblage t te hexagonale 3 8 po 16 pi ce 18 travers la partie inf rieure comme indiqu Reportez vous la remarque au sujet de la Loc Tite 2 Placez une patte de serrage rainures en C pi ce 19 sur la vis t te hexagonale de 3 8 po comme indiqu 3 R p tez les tapes 1 et 2 pour les sept triers restants 4 1 1 Remar
7. IN 27000_B Installation Instructions Manual de Instrucciones Instructions d installation TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 TracRac Inc 994 Jefferson St FallRiver MA 02721 www tracrac com 800 501 1587 Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM Instruction Manual DETAIL B ITEM NO PART NUMBER DESCRIPTION 00 27000 01 QTY 1 01 27021 01 P C DOUBLE T SLOT CROSSBAR 2 2 01 27023 P C DOUBLE TRIPLE CROSSBAR ENDCAP 4 SKU 00 27000 01 3 01 27012 P C MODULAR SADDLE 4 4 01 27006 P C MODULAR CLAMP 8 PACKAGED BY 5 RX 11034 3 SHIM ROUNDED 4 DATE 01 27015 HARDWARE BAG CLAMPS 1 DETAIL A 7 01 27016 HARDWARE BAG UPRIGHT SADDLE 1 TracRac Fall River Mass 8 01 27043 HARDWARE BAG PLASTIC TIEDOWNS 1 9 0127013 P C UPRIGH BASE LF RR 2 TracONE 10 01 27035 ASM MODULAR UPRIGHT 4 _ ue 11 0127014 P C UPRIGHT BASE RF LR 2 EBB 04 27 09 1 10 R 3 559 2 NU 3 E LE 2 99 os TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 Instruction Manual TracONE 1 800 501 1587 WWW TRACRAC COM Tess of a TracONE cargo rack from TracRac TracRac takes great pride in the quality and workmanship we put into every product We designed the TracONE specifically to meet your cargo management needs an
8. O THE REMEDY SET FORTH ABOVE IN NO EVENT WILL TRACRAC BE LIABLE FOR ANY LOST PROFITS LOST SALES OR FOR ANY CONSEQUENTIAL DIRECT INDIRECT INCIDENTAL SPECIAL EXEMPLARY OR PUNITIVE DAMAGES OR FOR ANY OTHER DAMAGES OF ANY KIND OR NATURE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT BE APPLICABLE THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE Instruction Manual TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 TracRac Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM PRODUCT REGISTRATION CARD By completing the form on the next page or on tracrac com and returning your PRODUCT REGISTRATION CARD you will receive these important benefits WARRANTY CONFIRMATION Your prompt product registration confirms your right to the protection available under terms and conditions of your TracRac warranty PRODUCT PROTECTION We will keep the model number and date of purchase of your TracRac product on file to help refer to this information in the event of a product warranty issue First Name Initial Last Name Address number and street Apt number City State Province Zip Code Postal Code Phone number Email address your nameQyourhost com Date of purchase 10 What product features most influenced this purchase 1 51 Style Appeara
9. acRac will warranty all other accessories for a period of 2 years from the date of purchase This warranty terminates if a purchaser transfers the product to any other person To activate this warranty the original purchaser must complete and return the Product Registration Card included with the product or complete the Warranty Registration on the TracRac website at http www shoptracrac com contact register php to enable TracRac to verify original ownership Subject to the limitations and exclusions described in this warranty TracRac will remedy defects in the structural integrity of the product related to materials or workmanship by repairing or replacing at its option a defective product without charge for parts or labor In addition TracRac may elect at its option not to repair or replace a defective product but rather to issue to a purchaser a refund equal to the purchase price paid for the product or a credit to be used toward the purchase of a new TracRac product No warranty is given for defects caused by shipping damage normal wear and tear cosmetic discoloration scratches or chips road hazards accidents unlawful vehicle operations or modification of or any types of repair of a truck or van rack system other than those authorized by TracRac No warranty is given for defects resulting from conditions beyond TracRac s control including but not limited to misuse overloading or failure to assemble install or use t
10. d it will do just that With 800 Ibs of load capacity and its heavy duty aluminum construction you can be sure this rack can handle all of your gear To get started please take a minute to reference the packing list and ensure that all of the components of your TracONE are in the package The installation should take you approximately 45 minutes TABLE OF CONTENTS TracONE Accessories Installation Overview Hardware Contents Upright Assembly Cross Bar Assembly Clamp and Truck Installation Espa ol Francais Warranty Product Registration PLEASE DO NOT FORGETTO FILL OUT YOUR PRODUCT REGISTRATION CARD IN THE BACK OF THE INSTRUCTIONS PACKET OR ONLINE AT WWW TRACRAC COM By completing this form or on tracrac com and returning your PRODUCT REGISTRATION CARD you will receive these important benefits WARRANTY CONFIRMATION Your prompt product registration confirms your right to the protection available under terms and conditions of your TracRac warranty PRODUCT PROTECTION We will keep the model number and date of purchase of your TracRac product on file to help refer to this information in the event of a product warranty issue TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 Instruction Manual TracRac a TracONE Accessories 1 800 501 1587 WWW TRACRAC COM Sar O La TracONE Toolbox Mount Kit The toolbox mount kit includes Aluminum Shims amp Hardware to mount any To
11. de barras verticales que est n ahora en la camioneta deben ser fijadas con dos abrazaderas Paso 4 armadas previamente 2 por barra vertical Cuando ubique las abrazaderas aseg rese de que est n separadas al menos 7 5 16 pulgadas entre s Cualquier distancia menor reducir la capacidad de carga del rack Puede ajustar la posici n del rack sobre la caja para garantizar que se alcance esta distancia Repita los Pasos 3 a 5 5 1 para el rack posterior Por ltimo con las barras verticales ya bien fijadas debe tomar la cinta m trica y centrar las barras transversales Una vez centradas use la llave Al len de 7 32 para fijar completamente las barras transversales Apriete con firmeza los tornillos de cabeza de bot n a 27 libras pie Figura 5 2 TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 Francais Instructions d installation Teche 1 re Partie Montants 1 800 501 1587 WWW TRACRAC COM tape 1 1 1 Upright Assembly 1 1 Assemblage du montant 1 1 Prenez d abord le montant pi ce 4 et ins rez le dans un sabot modulaire pi ce 3 2 2 Boulonnez le sabot par le haut au moyen de deux vis d assemblage t te plate de 3 8 16 po pi ce 12 et serrez l ensemble au moyen de la cl Allen de 7 32 po et une douille de 1 4 po Serrez les 16 FHCS de 3 8 po 32 pi lb Nous recommandons de proc der d abord au vis sage manuel des deux vis d assemblage t te plate afi de vous assurer
12. de ne pas fausser le filetage du boulon A 1 1 1 Lors du serrage des vis d assemblage t te plate de 3 8 po assurez vous que la cl Allen est compl tement enfonc e dans le boulon afin d viter qu elle ne d rape 3 Boulonnez l ensemble montant et sabot dans la base Figure 1 1 modulaire pieces 5 4 Boulonnez la base par le bas au moyen de deux vis deux surfa d assemblage t te plate de 3 8 16 po pi ce 12 et doivent tre serrez l ensemble avec la cl Allen de 7 32 po et avec la parall les I cl douille de 7 32 po Serrez les 16 FHCS de 3 8 po a par rapport 32 pi lb 5 Pour l autre montant avant r p tez les tapes 1 4 mais utilisez la pi ce 6 l tape 3 6 R p ter les tapes 1 5 pour chacun des montants l autre 1 1 2 REMARQUE Les pi ces 5 et 6 sont sym triques Reportez vous la liste de v rification dans l emballage afin de confirmer la pi ce utiliser TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 Instruction Manual TracRac Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM tape 2 2 1 Assemblage des Barres transversales 1 Prenez la barre transversale a double rainure en T pi ce 1 et ins rez quatre crous carr s pi ce 14 dans la rainure en T inf rieure Reportez vous aux figures 2 1 2 2 et 2 3 Ins rez un boulon en T pi ce 21 travers la partie inf rieure du syst me de fixation de la barre transversale pi ce
13. e entre s Primero apriete con firmeza las abrazaderas en cualquier lado del rack hacia la cabina luego con tin e con las otras dos abrazaderas hacia la parte trasera de la camioneta Apriete con firmeza los tornillos de cabeza hexago nal a 14 libras pie utilizando una llave dinamom trica y una llave de tubo de 9 16 Instruction Manual 4 1 Montaje de la abrazadera base 1 Tome una abrazadera modular item 7 y enrosque un tornillo de cabeza hexagonal de 3 8 tem 18 desde la parte inferior tal como se indica en la figura Consulte la nota sobre el Loc Tite Ahora tome un pie de abrazadera de canal en C item 19 y col quelo arriba del tornillo de cabeza hexagonal de 3 8 tal como se muestra en la figura Repita los pasos uno y dos para las siete abrazad eras restantes 4 1 1 Nota La base de la abrazadera debe usarse para garantizar la correcta distribuci n de la fuerza de sujeci n entre el rack y la caja de la camioneta y para evitar da os 5 2 Montaje de la barra vertical posterior y la abrazad era base Las barras verticales posteriores deben asentarse lo m s cerca posible de la puerta de descarga sin que la base cuelgue de la parte posterior del riel y a su vez maximizando la distancia entre las abrazaderas Figura 5 2 Coloque las barras verticales delanteras sobre las cu as redondeadas tem 8 verificando que las cu as de goma est n completamente debajo de las bases El segundo par
14. he product in accordance with TracRac s written instructions or guidelines included with the product or made available to the purchaser No warranty is given for TracRac products purchased outside of the United States Canada and Mexico In the event that a product is defective the purchaser should contact the TracRac Customer Service group in writing or by phone at 994 Jefferson Street Fall River MA 02721 Attn Customer Service 1 800 501 1587 In the event that a product needs to be returned to TracRac a TracRac Customer Service Representative at the address or telephone number listed above will provide the purchaser with the appropriate mailing address and any additional instructions Please note that the purchaser will be responsible for the cost of mailing the product to TracRac and that proof of purchase in the form of an original purchase invoice or receipt and a detailed description of the defect must be included in the mailing DISCLAIMER OF LIABILITY REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT OR THE ISSUANCE OF A REFUND OR CREDIT AS DETERMINED BY TRACRAC IS A PURCHASER S EXCLUSIVE REMEDY UNDER THIS WARRANTY DAMAGE TO A PURCHASER S VEHICLE CARGO AND OR TO ANY OTHER PERSON OR PROPERTY IS EXCLUDED THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TRACRAC S SOLE LIABILITY TO ANY PURCHASER IS LIMITED T
15. maining crossbar Top CHANNEL Step 3 Bott 2 4 1 THIS FACE DOWN ottom 2 3 1 GROVE FITS INTO SADDLE 3 1 Front Rear Crossbar Installation 1 Now place the assembled crossbar on top of the assembled uprights Make sure the Figure 3 1 crossbar is right side up Reference Figure 2 3 Slide the Square Nuts Item 14 so that they are directly above the slotted hole in the saddle Insert the 3 8 BHCS Item 13 into the Square Nuts Item 14 and tighten the cap screws using an 7 32 Allen Wrench or 7 32 Allen Drive Bit Do not fully torque the Figure 3 2 screws until Step 8 of the Truck Installation 3 1 1 Note Make sure that the BHCS sits completely within the recessed area of the saddle casting See Figure 3 2 3 Repeat Steps 1 and 2 for the opposite upright 4 Repeat Steps 1 3 for the remaining crossbar Instruction Manual TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 Part 3 Clamps Truck Installation TracRac Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM 4 1 2 We recommend 4 1 Base Clamp Assembly that you apply Loc Tite red to any thread that is 1 Take a modular clamp Item 7 and thread a 3 8 16 engaged with the clamp hex head cap screw Item 18 through the bottom 4 1 3 HHCS Item 18 as shown See note about Loc Tite should be re torqued every 2 Nowtake aC channel clamp foot Item 19 and 5000 miles place it on top of the 3 8 hex head cap screw as shown
16. n de 7 32 No dentro del rea apriete por completo los tornillos hasta el embutida de la pieza paso 8 de la instalaci n en la camioneta N fundida del soporte Repita los pasos 1 y 2 para la barra vertical NN Vea la Figura 3 2 opuesta Repita los pasos 1 a 3 para la barra transversal restante Figura 3 1 3 1 1 Nota TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 Instruction Manual TracRac aon Espanol Manual de Instrucciones 1 800 501 1587 WWW TRACRAC COM 4 1 3 Deber volver a apretar con firmeza los tornillos de cabeza hexagonal tem 18 cada 5000 millas A 4 1 2 Recomendamos que aplique Loc Tite rojo en todas las roscas que est n engrandas con la abrazadera 5 1 1 Nota ASEGURESE DE QUE LAS CUNAS DE GOMA ESTEN DEBAJO DE LA BASE CUANDO AJUSTA LAS ABRAZADERAS Figura 5 1 5 1 Montaje de la barra vertical delantera y la abrazad era base Ahora tome las cu as redondeadas item 8 y col quelas en las paredes laterales de su camio neta aproximadamente donde quedar n asentadas las barras verticales Coloque las barras verticales delanteras sobre las cu as redondeadas tem 8 verificando que las cu as de goma est n completamente debajo de las bases El par de barras verticales que ahora est n en la camioneta deber n ser fijadas usando dos abrazaderas modulares Paso 4 Cuando ubique las abrazaderas verifique que est n separadas lo m s posibl
17. nce 5 U Portability Purchase price Q Brand reputation 6 0 drill mounting Q Price Q Ease of use Model name Exawete T Rac Pro Q Size weight 8 0 Warranty 11 How did you first learn about this product U In store Q Saw on the road Item number Exampte 22940 5 Q Internet 6 Q Store circular Ty 8 gt m S z re S Q 5 y QO Q Where did you purchase this product Q Magazine ad Q Direct Mail Q Specialty auto 5 Q Car dealership Q Radio TV ad A Word of mouth 2 U Home Center 6 Q Website 3 U Building or plumbing supply 12 Where did you go in order to gather additional 4 Q Other information about the rack before making your purchase decision Q Store 4 0 Trade magazines 2 0 Friend 5 0 TracRac 1 800 3 51 Product website 6 A No where MAY BE COMPLETED ONLINE WWW TRACRAC COM Store name 9 What event if any triggered the purchase of your rack 1 0 Boughtnewtruck 3 0 Started new business 2 0 Replaced another rack 4 0 Expanded business 13 Which one of the following statements best describes your rationale for your purchase Q Received asa gift 4 5 Always wanted one Q Replaced older model5 Q Other U Purchased for business Additional Questions on Reverse TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 Instruction Manual TracRac Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM
18. olbox crossover toolbox that will fit your truck Features Weatherproof Seals 2 Stage Rotary Latch Dual Push Button Foam Filled Lid Shocks 5 Compartment Sliding Heavy Duty Gas Tray Shocks L 70 in W 20 in H 20 in Bike Mount mount your bikes to the crossbar safely and ES securely D Kayak Rack Kit Complete with all of the mounting hardware The Kayak Kit has felt lined rear saddles and rubber front saddles for easy loading and a secure fit TracBox Full size Silver Powder Coated Crossover Tiedown Options Aluminium Die Case CrossBar Tiedowns Qty 2 Tiedowns Plastic Loop Tiedowns Qty 2 Tiedowns Toyota Tacoma Mount Kit These replacement clamps work with your existing hardware to mount your TracONE into the Tacoma Deck Rail System MC Description Kayak Mount Kit Mount Kit Instruction Manual TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 Installation Instructions TracRac Engineered to Deliver 1 800 501 1587 WWW TRACRAC COM These instructions will guide you through the 3 main component assemblies 1 Upright units 2 Cross bars 3 Clamp units Please reference the drawing below for a general overview Tool you will need e 3 16 Allen Key 7 32 Allen Key Tape Measure 9 16 Socket and Socket Wrench Recommended Torque Wrench 7 32 Allen Drive Bit Non Impact Drill TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 Instruction Manual
19. ounded shims Item 8 making sure that the rubber shims are completely under the bases ZA 5 2 1 When tightening the 3 8 flat head cap With one pair of uprights now on the truck they screws ensure that the allen key is fully must be secured using two Modular Clamps Step seated in the bolt so that it will not strip 4 When positioning the clamps make sure they are spaced as far apart as possible First torque the clamps on either side of the rack towards the cab then follow with the other two clamps towards the rear of the truck Torque down the HHCS to 14 Ib ft using a 9 16 socket and a torque wrench 5 2 Rear Upright and Base Clamp Assembly Figure 5 2 The rear uprights should sit as far towards the tailgate as possible without the base hanging off the back of TracRac Inc 994 Jefferson St Fall River MA 02721 9 800 501 1578 Instruction Manual TracRac a Espa ol Manual de Instrucciones 1 800 501 1587 WWW TRACRAC COM Paso 1 1 1 Montaje de las barras verticales 1 Primero tome la barra vertical item 4 e ins rtela en un soporte modular tem 3 2 Atornille el soporte desde la parte superior con dos tornillos de cabeza plana de 3 8 16 item 12 y aj stelos con la llave Allen de 7 32 item 16 y una llave de tubo con conector de 1 4 Apriete con firmeza los tornillos de cabeza plana de 3 8 16 a 32 libras pie Recomendamos enroscar los tornillos de cabeza plana primero a mano para asegu
20. que Des pattes de serrage doivent tre utilis es pour assurer une r partition ad quate des forces de serrage entre le b ti et la plate forme de la camionnette 5 1 1 Note BE SURE TO KEEP RUBBER SHIM UNDER THE BASE WHEN TIGHTENING THE Figure 5 1 5 1 Assemblage des montants avant et des triers de serrage sur la base 1 Placez maintenant les cales arrondies pi ce 8 sur les parois de votre camionnette approximativement sur l emplacement o les montants reposeront Les montants avant se trouveront directement derri re la fen tre arri re Positionnez l unit aussi loin que pos sible vers l avant Positionnez les montants avant sur les cales ar rondies pi ce 8 en vous assurant que les cales en caoutchouc sont compl tement install es sous les bases Une paire de montants tant maintenant install s sur la camionnette ceux ci doivent tre fix s en utilisant les triers modulaires tape 4 Lors du positionnement des triers assurez vous qu ils sont loign s autant que possible l un de l autre Serrez d abord les triers de chaque c t du b ti en direction de la cabine et ensuite les deux autres triers vers l arri re de la camionnette Serrez les HHCS 14 pi lb en utilisant une douille de 9 16 po et une cl dynamom trique TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 5 2 Assemblage des montants arri re et des triers de serrage sur la base Les montants arri
21. rarse de que no pase la rosca del perno A 1 1 1 Cuando ajuste los tornillos de cabeza plana de 3 8 aseg rese de que la llave Allen est completa mente asentada en el perno para que no lo arranque 3 Ahora tome el conjunto de la barra vertical y sopo rte y atorn llelo en la base modular item 5 4 Atornille la base desde la parte inferior con dos tornillos de cabeza plana de 3 8 16 item 12 y aj stelos con la llave Allen de 7 32 tem 16 y una llave de tubo con conector de 7 32 Apriete con firmeza los tornillos de cabeza plana de 3 8 16 a 32 libras pie Para la otra barra vertical delantera repita los pasos uno a cuatro excepto que debe usar el item 6 en el paso tres Repita los pasos 1 a 5 para cada una de las barras verticales 1 1 2 NOTA El tem 5 y el item 6 son im genes espejo entre s Consulte la lista de verificaci n del empaque para confirmar qu pieza debe usar Instruction Manual Figura 1 1 TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578 7 m TRacRac Espanol Manual de Instrucciones 1 800 501 1587 WWW TRACRAC COM Paso 2 2 1 Montaje de la barra transversal Figura 2 1 1 Tome la barra transversal con doble ranura en T tem 1 e inserte cuatro tuercas cuadradas tem 14 en la ranura en T inferior Consulte las Figuras 2 1 2 2 y 2 3 2 Inserte un perno en T tem 21 desde la parte inferior del anclaje de la barra transversal
22. re doivent tre plac s aussi loin que possible du hayon arri re sans que la base ne pende a l arri re du longeron de plate forme tout en maximal isant la distance entre les triers figure 5 2 6 Positionnez les montants arri re sur les cales ar rondies pi ce 8 en vous assurant que les cales en caoutchouc sont compl tement install es sous les bases La deuxi me paire de montants tant maintenant install e sur la camionnette fixez l ensemble avec deux triers pr c demment assembl s tape 4 2 par montant Lors du positionnement des triers assurez vous qu ils sont espac s d au moins 7 5 16 po Des distances inf rieures r duiront la capacit de charge du b ti Vous pouvez r gler la position du b ti sur la plate forme afin de vous assurer que cette distance peut tre obtenue R p tez les tapes 3 a 5 sur le b ti arri re Enfin les montants tant fix s utilisez un ruban mesureur afin de centrer les barres transversales Leur centrage tant obtenu utilisez la cl Allen de 7 32 po afin de fixer compl tement les barres trans versales Serrez les BHCS 27 pi lb 5 16 Figure 5 2 Instruction Manual nr TracRac Limited Lifetime Warranty 1 800 501 1587 WWW TRACRAC COM TracRac Limited Lifetime Warranty TracRac Incorporated will warranty all TracRac truck and van racks manufactured by TracRac Incorporated during the time that an original retail purchaser ownsthe product Tr
23. ruction Manual TracRac Inc 994 Jefferson St Fall River MA 02721 e 800 501 1578
24. tem 20 y deslice la unidad en la gu a superior de la barra transversal para que tanto el perno como el anclaje queden Figura 2 2 fijados en la gu a ent 3 Inserte la tapa del extremo de la barra transversal con la superficie de montaje Faura 221 NOTA LA plana mirando hacia abajo en el extremo qua CARA PLANA de la barra transversal Usando el orificio Vista del extremo de la barra DELA TUERCA Figura 2 4 en la parte inferior de la barra transversal y transversal CUADRADA los tornillos de cabeza tubular M6 item 15 Pane suparior ee Ajuste los tornillos de cabeza tubular M6 NURA ABIERTA usando la llave Allen de 3 16 Repita en el DEL CANAL lado opuesto Consulte la Figura 3 1 A 4 Repita los pasos 1 a 4 para la barra 24 1 ESTA CARA transversal restante HACIA ABAJO 2 3 1 GROVE FITS INTO SADDLE Parte inferior Paso 3 3 1 Instalaci n de la barra transversal delantera y posterior 1 Ahora coloque la barra transversal armada sobre la parte superior de las barras verticales armadas Verifique que el lado Na correcto de la barra transversal est hacia arriba Consulte la Figura 2 3 Deslice las tuercas cuadradas tem 14 para Figura 3 2 Aseg rese de que que queden directamente arriba del orificio A ranurado en el soporte Inserte los tornillos el tornillo de cabeza de cabeza de bot n de 3 8 tem 13 dentro i de bot n se asiente de las tuercas cuadradas tem 14 y ajuste completamente los tornillos con la llave Alle
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