Zanussi ZGL 62 ITX User's Manual
Contents
1. When in use a gas cooking appliance will produce heat and moisture in the room in which it has been installed Ensure there is a continuous air supply keeping air vents in good condition or installing a cooker hood with a venting hose When using the hob for a long period of time the ventilation should be improved by opening a window or increasing the extractor speed Do not use this hob if it is in contact with water Do not operate the hob with wet hands Ensure the control knobs are in the OFF position when not in use When using other electrical appliances ensure the cable does not come into contact with the hot surfaces ofthe cooking appliance Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage You MUST read these warnings carefully before installing or using the hob If you need assistance contact our Customer Care Department on 08705 727727 e Never leave the hob unattended when cooking with oil and fats e Never use plastic or aluminium foil dishes on the hob e Perishable food plastic items and aerosols may be affected by heat and should not be stored above or below the hob unit e The chromed pan supports and burners will become discoloured over time This does NOT affect the performance of the hob and is NOT a fault with the pan supports or burners Service e This hob should only be repaired or serviced by an authorised Service Engi2. the following products are recommended For stainless steel hobs use a proprietary stainless steel cleaner For other hobs use Hob Brite or Bar Keepers Friend Pan Supports The pan supports are dishwasher proof If washing them by hand take care when drying them as the enamelling process occasionally leaves rough edges If necessay remove stubborn stains using a paste cleaner The Burners The burner caps and crowns can be removedfor cleaning Washthe burner caps and crowns using hot soapy water and remove marks with a mild paste cleaner A well moistened soap impregnated steel wool pad can be used with caution if the marks are particularly difficult to remove After cleaning be sure to wipe dry with a soft cloth Ignition electrode The electric ignition is obtained through a ceramic electrode and a metal electrode see diagram on page 4 letter C Keep these components very clean to avoid lighting difficulties and check that the burner crown holes are not obstructed Something Not Working If the hob is not working correctly please carry out the following checks before contacting your local Zanussi Service Force Centre IMPORTANT If you call out an engineer to a fault listed below or to repair a fault caused by incorrect use or installation a charge will be made even if the appliance is under guarantee SYMPTOM SOLUTION BM There is no spark when lighting the gas Check that the unit is plugged in an
3. 24 25 731 421 2 43 33 43 22 www electrolux fi 46 0 771 76 76 76 EI 21 22 OS 10 2S 7 095 937 7837 Rr Pjeter Bogdani Nr 7 Tirane Bergensesteenweg 719 1502 Lembeek Bud jovicka 3 Praha 4 140 21 Sj llandsgade 2 7000 Fredericia Muggenhofer Str 135 90429 N rnberg Mustam e tee 24 10621 Tallinn Carretera M 300 Km 29 900 Alcala de Henares Madrid Addington Way Luton Bedfordshire LU4 9QQ 4 Limnou Str 54627 Thessaloniki Slavonska avenija 3 10000 Zagreb Long Mile Road Dublin 12 C so Lino Zanussi 26 33080 Porcia PN Kr Barona iela 130 2 LV 1012 Riga Verkiy 29 09108 Vilnius Lithuania Rue de Bitbourg 7 L 1273 Hamm H 1142 Budapest XIV Erzs bet kiralyn utja 87 Vennootsweg 1 2404 CG Alphen aan den Rijn Rislokkvn 2 0508 Oslo Herziggasse 9 1230 Wien ul Kolejowa 5 7 Warsaw Quinta da Fonte Edificio Gon alves Zarco Q 35 2774 518 Paco de Arcos B dul Timisoara 90 S6 Bucharest Industriestrasse 10 CH 5506 M genwil Electrolux Ljubljana d o o Gerbi eva 98 1000 Ljubljana Electrolux Slovakia s r o Electrolux Dom ce spotrebi e SK Seber niho 1 821 03 Bratislava Electrolux Service S t G ransgatan 143 8 105 45 Stockholm Tarlabasi caddesi no 35 Taksim istanbul 129090 Mockpa Onnmnuvceku i npocnekr 16 BU Orniaunuk www electrolux com www zanussi electrolux co uk 35687 8002 11 06 Grafiche MDM Forli
4. Use the instructions The following symbols will be found in the text to guide you throughout the Instructions Ay Safety Instructions CS Step by step instructions for an operation i Hints and Tips d Environmental Information C This appliance complies with the following E E C Directives 73 23 90 683 Low VoltageDirective 93 68 General Directives 89 336 Electromagnetical Compatibility Directive 90 396 Gas Appliances and subsequent modifications Description of the Hob c o E 3 e c D 5 D c 25 o 9 M952 3 o e s LI x 20 8M o O o Ka E e 0 E ox E Ge 9 o 5 08 0 o we OO ac amp o Ll vr N CO st oO O Operation Hob burners E To light a burner e pushtheelectric ignition pushbutton which is marked by a little spark e at the same time turn the relevant control knob anticlockwise to maximum position and keep it pushed down about 5 seconds This will allow the thermocouple see diagram letter D to be heated and the safety device to be Switched off otherwise the gas supply would be interrupted e then check the flame is regular and adjust it as required If you cannot light the flame even after several attempts check the cap and crown see diagram letter A and B are in the correct position To put the flame out turn the knob to the symbol e When switching on the mains after installation or a power cut it is quite n
5. carried out by a competent person The manufacturer will not accept liability should the above instructions or any of the other safety instructions incorporated in this book be ignored On the end of the shaft which includes the GJ 1 2 threaded elbow adjustment is fixed so that the washer is fitted between the components as shown in the diagram Screw the parts together without using excessive force Gas Connection Connection to the gas supply should be with either rigid or semi rigid pipe i e steel or copper The connection should be suitable for connecting to RC 1 2 1 2 BSP male thread When the final connection has been made it is essential that a thorough leak test is carried out on the hob and installation Ensure that the main connection pipe does not exert any strain on the hob It is important to install the elbow correctly with A the shoulder on the end of the thread fitted to the hob connecting pipe Failure to ensure the correct assembly will cause leakage of gas Cut Out Size The dimensions of the cut out are given in the diagram 10 FO 0814 A End of shaft with nut B Washer C Elbow Rectangular cut out size for hob Dimensions are given in mm Building In Building over a cupboard or drawer If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface I ON OFF
6. same extent for labour and parts as exists in your new country of residence for this particular model or range of appliances The appliance guarantee is personal to the original purchaser of the appliance and cannot be transferred to another user Theappliance is installed and used in accordance with instructions issued by Electrolux and is only used within the home i e is notused for commercial purposes The appliance is installed in accordance with all relevant regulations in force within your new country of residence The provisions of this European Guarantee do not affect any of the rights granted to you by law 17 EN Albania Belgique Belgi Belgien Ceska republika Danmark Deutschland Eesti Espana France Great Britain Hellas Hrvatska Ireland Italia Latvija Lituania Luxembourg Magyarorsz g Nederland Norge sterreich Polska Portugal Romania Schweiz Suisse Svizzera Slovenija Slovensko Suomi Sverige T rkiye Poccua 18 www electrolux com D 8 35 5 4 261 450 82 2 363 04 44 420 2 61 12 61 12 45 70 11 74 00 49 180 32 26 622 37 2 66 50 030 34 902 11 63 88 www electrolux fr 44 8705 929 929 30 23 10 56 19 70 385 1 63 23 338 353 1 40 90 753 39 0 434 558500 37 17 84 59 34 370 5 27 80 609 485 2 42 48 98 O 36 1 252 1773 31 17 24 68 300 47 81 5 30 222 43 18 66 400 48 22 43 47 300 35 12 14 40 39 39 40 21 451 20 30 41 62 88 99 111 38 61
7. E EARTHED The manufacturer declines any liability should these safety measures not be observed This hob is designed to be connected to a 230 V 50 Hz AC electrical supply Before switching on make sure the electricity supply voltage is the same as that indicated on the hob rating plate The rating plate is located on the bottom of the hob A copy is attached on the back cover of this book The hob is supplied with a 3 core flexible supply cable incorporating a 3amp plug fitted In the event of having to change the fuse a 3amp ASTA approved BS 1362 fuse must be used Should the plug need to be replaced for any reason the wires inthe mains lead are coloured in accordance with the following code Green and Yellow Earth Blue Neutral Brown Live E 7 Connect the green and yellow earth wire to the terminal in the plug which is marked with the letter E or the earth symbol or coloured green and yellow Connectthe blue neutral wire to the terminal in the plug which is marked with the letter N or coloured black Connectthe brown live wire to the terminal in the plug which is marked with the letter L or coloured red Upon completion there must be no cut or stray strands of wire present and the cable clamp must be secure over the outer sheath A cut off plug inserted into a 13 amp socket is a serious safety shock hazard Ensure that the cut off plug is disposed of safely 12 Permanent Conne
8. EGORY II2H3 Auxiliary Semi rapid APPLIANCE GAS SUPPLY Natural gas G20 20 mbar Rapid Aeration adjustmentnone Important safety requirements This hob must be installed in accordance with the Gas Safety Installation and Use Regulations Current Edition and the IEE Wiring Regulations Current Edition For appliances installed in the Republic of Ireland please refer to NSAI Domestic Gas Installation l S 813 Current Editions and the ETCI Rules for Electrical Installations Provision for ventilation Detailed recommendations are contained in the following British Standards Codes Of Practice B S 6172 B S 5440 Part 2 and B S 6891 Current Editions The hob should not be installed in a bed sitting room with a volume of less than 20 mf If it is installed in a room of volume less than 5 m an air vent of effective area of 110 cm is required If it is installed in a room of volume between 5 m and 10 m an air vent of effective area of 50 cm is required while if the volume exceeds 11 m no air vent is required However if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 m and 11 m If there are other fuel burning appliances in the same room B S 5440 Part 2 Current Edition should be consulted to determine the requisite air vent requirements For appliances installed in the Republic of Ireland please refer to the NSAI Domestic Gas Installation I S 813 Cur
9. SWITCH ON OFF SWITCH Dee It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2 FLEX OUTLET FLEX OUTLET FO 0763 FO 0764 Building over a kitchen unit with door Proper arrangements must be taken in designing the furniture unit in order to avoid any contact with the bottom of the hob which can be heated when it is operated The recommended solution is shown in diagram 3 The panel fitted under the hob a should be easily removable to allow easy access if technical assistance is needed The space behind the kitchen unit b can be used for connections Fitting the Hob into the worktop ce Carry out the building in of the hob as follows put the seals supplied with the hob on the edges of the cut out taking care that the seals meet without overlapping place the hob in the cut out taking care that it is centred fixthe hob with the relevant fixing clamps and screws as shown in the diagram When the screws have been tightened the excess seal can be removed The edge of the hob forms a double seal which prevents the ingress of liquids Lo oe Dimensions are given in mm em FO 0199 11 Electrical connections Any electrical work required to install this hob should be carried out by a qualified electrician or competent person in accordance with the current regulations THIS HOB MUST B
10. TANT The replacement conversion of the gas hob should only be undertaken by acompetent person It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted and the gas rate is adjusted to suit Method Ensure that the gas taps are in the OFF position Isolate the hob from the electrical supply Remove all pan supports burner caps rings crowns and control knobs With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors To adjust the gas rate With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw which is located down the centre of the gas tap control shaft Upon completion stick the replacement rating plate on the under side of the hob 15 Guarantee Customer Service Standard guarantee conditions We Zanussi Electrolux undertake that if within 12 months of the date of the purchase this Zanussi Electrolux appliance or any part thereof is proved to be defective by reason only of faulty workmanship or materials we will at our option repair or replace the same FREE OF CHARGE for labour materials or carriage on condition that The appliance has been correctly installed and used only on the electricity supply stated on the rating plate The appliance has been used for normal domestic purposes only and i
11. ZANUSSI GAS HOB ZGL 62 ITX INSTRUCTION BOOKLET Please read this instruction booklet before using the appliance CGB QIED A Important Safety Information Installation This appliance must be installed and serviced by a competent person as stated in the Gas Safety Installation and Use Regulations Current Editions and the IEE Wiring Regulations For appliances installed in the Republic of Ireland please refer to NSAI Domestic Gas Installations 1 S 813 Current Editions and the ETCI Rules for Electrical Installations Remove all packaging before using the hob Ensure that the gas and electrical supply complies with the type stated on the rating plate located near the gas supply pipe Do not attempt to modify the hob in any way Child Safety This hob is designed to be operated by adults Do not allow children to play near or with the hob The hob gets hot when it is in use Children should be kept away until it has cooled Children can also injure themselves by pulling pans or pots off the hob This appliance is not intended for use by children or other persons whose physical sensory or mental capabilities or lack of experience and knowledge prevents them from using the appliance safely without supervision or instruction by a responsible person to ensure that they can use the appliance safely During Use This hob is intended for domestic cooking only It is not designed for commercial or industrial purposes
12. ction In the case of a permanent connection it is necessary that you install a double pole switch between the hob and the electricity supply mains with a minimum gap of 3 mm between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations The switch must not break the yellow and green earth cable at any point Ensure that the hob supply cable does not come into contact with surfaces with temperatures higher than 50 deg C GREEN amp YELLOW 3 AMP FUSE CABLE CLAMP FO 0390 Wiring Diagram A TAPS IGNITOR SWITCHES B IGNITOR UNIT Fault Finding Preliminary Electrical Systems Check SOCKET PLUG with cover removed face view SIA E START Neutral Wire Isolate appliance Blue Jd and carry out A Earth Continuity check Green Yellow YES Carry out Electricity supply Ne Carry out D Resistance to should now be Earth check satisfactory C Polarity check A EARTH CONTINUITY CHECK Appliance must Has inlet fuse blown be electrically disconnected meter set on Q Ohms x 1 scale and adjust zero if necessary NO YES a Test leads from any appliance earth point to earth pin on plug Resistance should be less than 0 1 Q Ohm check all earth wires for continuity and all contacts are clean and tight Inlet wiring B INSULATION CHECK Appliance electrical
13. d the electrical supply is switched on Check that the RCCB has not tripped if fitted Check the mains fuse has not blown Check the burner cap and crown have been replaced correctly e g after cleaning B The gas ring burns unevenly Check the main jet is not blocked and the burner crown is clear of food particles Check the burner cap and crown have been replaced correctly e g after cleaning Instructions for the Installer Engineers technical data Overall dimensions Rear Left Burner semi rapid Width 580 mm Heat Input 2 0 kW 6824 BTU HR Depth 500 mm Front Left Burner auxiliary Heat Input 1 0 kW 3412 BTU HR Cut out dimensions Width 550 mm Rear Right Burner semi rapid Depth 470 mm Heat Input 2 0 kW 6824 BTU HR Front Right Burner rapid Supply connections Heat Input 3 0 kW 10236 BTU HR Gas RC 1 2 inch 1 2 inch male Rear right hand corner Electric 230 V 50 Hz supply 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse RAPID SEMI RAPID AUXILIARY large medium small POSITION MAX MIN MAX MIN MIN o 5 t NOMINALTHERMAL a POWER kw a8 n NOMINALFLOW ae kr RATE m 0 286 9 en HH uw PA u 382 NOZZLEREFERENCE Es 1 100mm gt 2 NOMINAL THERMAL S POWER kw o a lt E g On pa NOMINAL FLOW os RATE g h d Ww N 2 NOZZLE REFERENCE 1 100mm Bumer Dla Map By pass APPLIANCE CLASS 3 1 100 mm APPLIANCE CAT
14. g not working When you contact the Service Force Centre you will need to give the following details 1 Your name address and postcode 2 Your telephone number 3 Clear concise details of the fault 4 The model and Serial number of the appliance found on the rating plate 5 The purchase date Please note a valid purchase receipt or guarantee documentation is required for in guarantee service calls Customer Care For general enquiries concerning your Electrolux appliance or for further information on Electrolux products please contact our Customer Care Department by letter or telephone at the address below or visit our website at www electrolux co uk Customer Care Department Electrolux Major Appliances Addington Way Luton Bedfordshire LU4 9QQ Tel 08705 727 727 Calls may be recorded for training purposes 16 European guarantee This appliance is guaranteed by Electrolux in each of the countries listed at the back of this user manual for the period specified in the appliance guarantee or otherwise by law If you move from one of these countries to another of the countries listed below the appliance guarantee will move with you subject to the following qualifications The appliance guarantee starts from the date you first purchased the appliance which will be evidenced by production of a valid purchase document issued by the seller of the appliance The appliance guarantee is for the same period and to the
15. in the insulation of the HT leads Change the taps ignition switches Change the ignitor unit Check gas supply at burner Light burner manually Check by pass simmer Check position of the electrode Check fitting of burners Commissioning When the hob has been fully installed it will be necessary to check the minimum flame setting To do this follow the procedure below Turn the gas tap to the MAX position and ignite Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times If the flame is unstable or is extinguished follow the procedure below cg Procedure Re ignite the burner and set to MIN Remove the control knob and use a thin bladed screwdriver to turn the adjustment screw until the flame is steady and does not extinguish when the knob is turned from MIN to MAX The adjustment screw may be located at the centre of the gas tap control shaft or on the gas tap body left of the control shaft or below see diagram Repeat the adjustment procedure for all burners cg Pressure Testing Remove left hand pan support and front left burner cap and crown Fitmanometer tube over the injector Turn on the burner gas supply and ignite another burner The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar Turn off the burner supplies Adjustment screw Conversion from Natural Gas to LPG IMPOR
16. ly faulty disconnected all switches ON Rectify any a meter set on Q Ohms x 1 scale fault Test leads from Lto N in appliance terminal block If meter reads 0 then there is a short circuit b meter set on Q Ohm x 100 scale Repeat test with leads from L to E If meter reads less than ce infinity there is a fault Isolate appliance and NOTE Should it be found that the fuse has failed but carry out no fault is indicated a detailed continuity check i e B Insulation check by disconnecting and checking each component is Rectify any fault required to trace the faulty component including replacing It is possible that a fault could occur as a result of fuses as necessary local burning arcing but no fault could be found under test However a detailed visual inspection should reveal evidence of burning around the fault 13 Ignition System Gas Ignition 14 Ignitor does not spark NO Check plug top fuse and replace if necessary Check polarity and earth continuity of supply point Check earth continuity of appliance Check continuity from N on the mains connector block and O on the ignitor unit Check continuity from L on the mains connector block and the taps ignition switches Check continuity from ignition switches connector to ignitor unit YES Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit Check for breaks
17. n accordance with the manufacturer s instruc tions The appliance has not been serviced maintained repaired taken apart or tampered with by any person not author ised by us Electrolux Service Force Centre must undertake all service work under this guarantee Any appliance or defective part replaced shall become the Company s property This guarantee is in addition to your statutory and other legal rights Exclusions Damage or calls resulting from transportation improper use or neglect the replacement of any light bulbs or remov able parts of glass or plastic Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the United Kingdom Appliances found to be in use within a commercial environment plus those which are subject to rental agreements Products of Electrolux manufacturer that are not marketed by Electrolux Service and Spare Parts In the event of your appliance requiring service or if you wish to purchase spare parts please contact your local Service Force Centre by telephoning 0870 5 929 929 Your telephone call will be automatically routed to the Service Force Centre covering your postcode area For the address of your local Service Force Centre and further information about Service Force please visit the website at www serviceforce co uk Before calling out an engineer please ensure you have read the details under the heading Somethin
18. neer and only genuine approved spare parts should be used Contents For the User Important Safety Information Description of the Hob Operation Maintenance and Cleaning Something Not Working Service and Spare Parts Guarantee Customer Service N DO NN Oo OO ND A European guarantee Environmental Information e After installation please dispose of the packaging with due regard to safety and the environment e When disposing of an old appliance make it unusable by cutting off the cable e The symbol Mo the product or on its packaging indicates that this product may not be treated as household waste Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contact your local city office your household waste disposal service or the shop where you purchased the product Keep this instruction book for future reference and ensure it is passed on to any new owner For the Installer Instructions for the Installer 8 Installation 10 Electrical connections 12 Wiring Diagram 13 Fault Finding 13 Commissioning 15 Conversion from Natural Gas to LPG 15 Guide to
19. ormal for the spark generator to be activated automatically To ensure maximum burner efficiency you should only use pots and pans with a flat bottom fitting the size of the burner used see table minimum maximum diameter diameter Large rapid Medium semi rapid Small auxiliary If you use a saucepan which is smaller than the recommended size the flame will spread beyond the bottom of the vessel causing the handle to overheat Take care when frying food in hot oil or fat as the overheated splashes could easily ignite As soon as a liquid starts boiling turn down the flame so that it will barely keep the liquid simmering If the control knobs become difficult to turn please contact your local Service Force Centre A Burner cap B Burner crown C Ignition electrode D Thermocouple Maintenance and Cleaning A Before any maintenance or cleaning can be carried out you must DISCONNECT the hob from the electricity supply The hob is best cleaned whilst it is still warm as spillage can be removed more easily than if it is left to cool The Hob Top Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added Avoid the use of the following household detergent and bleaches impregnated pads unsuitable for non stick saucepans steel wool pads bath sink stain removers Should the hob top become heavily soiled
20. rent Editions Table Four ICLEARANCES REQUIRED WHEN FITTING THE HOB WITHOUT A COOKER HOOD ABOVE FO 0812 Location The hob may be located in a kitchen a kitchen diner or bed sitting room but not in a bathroom shower room or garage Before making the cut out in the worktop ensure that there is a minimum distance of 55 mm between the rear edge of the hob and the wall A minimum distance of 100 mm must be left between the side edges of the hob and any adjacent cabinets or walls The minimum distance combustible material can be fitted above the hob in line with the edges of the hob is 400 mm If it is fitted below 400 mm a space of 50 mm must be allowed from the edges of the hob The minimum distance combustible material can be fitted directly above the hob is 700 mm For appliances installed in the Republic of Ireland please refer to NSAI Domestic Gas Installation I S 813 Current Edition Section 7 Permitted Locations of Appliance CLEARANCES REQUIRED WHEN FITTING THE HOB WITHA COOKER HOOD ABOVE FO0813 Installation IMPORTANT This hob must be installed by a A competent person to the relevant Gas Standards Please ensure that once the hob is installed it is easily accessible for the engineer in the event of a breakdown WHEN THE HOB IS FIRST INSTALLED Once the hob has been installed it is important to remove any protective materials which were put on in the factory Any gas installation must be
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