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SERVICE & INSTALLATION MANUAL

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1. Plastic Header Models Non ASME ASME Bronze Header Models USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 22 2 8 2 Su Z z Q gt 2 z 22 2 2 Zo a lt an 2 d e zo o ES a HAYWARD roo Products A Hayward Industries Inc Company ITEM A PART NO FDXLJKT1150 FDXLJKT1200 FDXLJKT1250 FDXLJKT1300 FDXLJKT1350 FDXLJKT1400 FDXLJKT1500 FDXLJKT1250A FDXLJKT1400A FDXLJKT1500A FDXLTFC1150 FDXLTFC1200 FDXLTFC1250 FDXLTFC1300 FDXLTFC1350 FDXLTFC1400 FDXLTFC1500 FDXLTFC1250A FDXLTFC1400A FDXLTFC1500A FDXLFAD1150 FDXLFAD1200 FDXLFAD1250 FDXLFAD1300 FDXLFAD1350 FDXLFAD1400 FDXLFAD1500 FDXLFAD1250A FDXLFAD1400A FDXLFAD1500A FDXLRAD1150 FDXLRAD1200 FDXLRAD1250 FDXLRAD 1300 FDXLRAD1350 FDXLRAD1400 FDXLRAD1500 FDXLRAD1250A FDXLRAD1400A FDXLRAD1500A FDXLTFP1150 FDXLTFP1200 FDXLTFP1250 FDXLTFP1300 FDXLTFP1350 FDXLTFP1400 HAYWARD Poo Products A Hayward Industries Inc Company DESCRIPTION JACKET TOP H150FD JA
2. 40 Waranty eege 7 Heat exchanger inspection and cleaning 41 Maintaining proper water chemistry 7 Combustion chamber 41 Heat exchanger removal 41 Section l Installation 9 Burner inspection and cleaning 41 Equipment inspection 9 Burner removal and replacement 42 Important notice 9 Gas valve replacement 42 Conformance with codes 9 H ET ri 43 Altitude of installation 9 Flame sensor 43 Uncrating the heater 11 Burner orifices 43 Locating the heater 11 Gas conversion 44 OO N 12 Electrical wiring 44 Tie Down Brackets 12 Ignition control system 45 Indoor Installation and Venting 13 Blower vacuum switch 45 GIG Al ANCES NR 13 High limit switch
3. 32 Gas pressure testing 32 Water pressure switch 34 Two speed pump 34 Temperature adjustment 35 Temperature lock out 36 Fahrenheit v Celsius 36 Heating mode 36 Retry Failure of light 37 Recycle Loss of flame 37 Keypad inputs 37 Automatic reset time 38 Periodic inspection 38 Winterization 38 Draining the heat exchanger 39 Spring start up 39 Section IV Technician Service 40 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com SAFETY INFORMATION Basic safety precautions should always be followed including the following Failure to follow instructions can cause severe injury and or death A This is the safety alert symbol When you see this symbol on your equipment or in this manual
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18. 5 Check for gas valve failure or gas 1 Measure voltage across gas valve during trial for igintion If 24VAC is present and valve relay failure gas valve does not open gas valve is defective Replace gas valve 2 If 24VAC is not present gas valve relay on control module is defective Replace control module 6 Check for blockages in gas Inspect gas orifices for blockages which could prevent gas flow Remove and inspect orifices and burners burners for blockages 1 Check for defective blower on Disconnect Blower plug fron Control Module With heater off measure continuity relay or control module across pins 1 and 2 of receptacle on Control Module If closed control module relay is Blower vacuum switch closed defective Replace control module If OK proceed to step 2 2 Vacuum switch is defective Replace blower vacuum switch Blower vacuum 1 Check for faulty vacuum switch Check tubing and replace if necessary If OK proceed to step 2 switch open tubing 2 Check for faulty vacuum switch Inspect vacuum switch wiring Ensure wire harness terminals are securely fastened to wiring or connection spade terminals on vacuum switch If OK proceed to step 3 3 Check for faulty blower wiring or Inspect blower wiring Ensure plug on blower is securely fastened to control module connection If OK proceed to step 4 4 Check for defective vacuum Disconnect Blower plug from Control Module Measure resistance across B
19. rating plate located inside the front access panel on the heater the input rating and working pressure A suitable pressure relief valve 1s included separately with all ASME heaters Apply a suitable amount of pipe thread sealant or teflon tape to the threads and install as shown in Figure 21 Please note that the drain valve must be installed before the pressure relief valve Install the pressure relief valve with ca A the discharge connection facing the ground If necessary connect a pipe of the DU same size as the valve outlet to the outlet and run it to a safe place of discharge Pressure Relief Val Do not install any shut off or restriction in this drain line Ge PRESSURE RELIEF VALVE NON ASME MODELS ONLY Some local building codes require a pressure relief valve for non ASME pool spa heaters The plastic header has a 3 4 port which can be used for this purpose see Figure 28 for location of port A 3 4 pressure relief valve having a discharge capacity greater than or equal to the Btu hr input of the heater and a pressure rating equal to or less than the working pressure is recommended See the rating plate located inside the front access panel on the heater for the input rating and working pressure If desired you may order the pressure relief valve from Hayward order p n CHXRLV 1930 Remove the factory installed pipe plug and install the pressure relief valve using a suitable amount of pipe thread
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22. ITEM PART NO DESCRIPTION 35 FDXLHMB1930 HEADER MOUNTING BASE KIT 36 FDXLBKP1930 BYPASS CARTRIDGE KIT 37 CHXPLG1930 3 4 BRASS PLUG 38 FDXLCRN1930 HEADER CARTRIDGE RETAINING NUT 39 SPX4000FG DRAIN PLUG WITH GASKET 40 FDXLDRV1930A DRAIN VALVE ASME 41 CHXRLV1930 PRESSURE RELIEF VALVE FDXLGSK1930 GASKET KIT AIR SIDE ALL MODELS INCLUDES GASKET BLOWER MOUNTING GASKET IGNITER COVER GASKET COVER AIR BOX FRONT ALL MODELS GASKET MANIFOLD AIR BOX ALL MODELS FDXLGSK1931 GASKET KIT EXHAUST SIDE ALL MODELS INCLUDES GASKET FLUE COLLECTOR SIDE GASKET RAIN GUARD SIDE GASKET RAIN GUARD BOTTOM SIDE GASKET FLUE COLLECTOR TOP ALL MODELS GASKET RAIN GUARD FRONT amp REAR ALL MODELS GASKET RAIN GUARD BOTTOM FRONT amp REAR ALL MODELS FDXLGSK1933 INSULATION RETURN SIDE TUBE SHEET FDXLBRN1930 BURNER FDXLFOR1930 HEADER O RING KIT FDXLWHA1930 WIRING HARNESS KIT COMPLETE FDXLVSJ1930 VOLTAGE SELECTOR JUMPER FDXLFSK1930 FUSE SERVICE KIT FDXLFSKF30 FUSE KIT 3 0A FOR FIELD WIRING PANEL QTY 10 FDXLFSKC30 FUSE KIT 3 0A FOR INTEGRATED CONTROL BOARD QTY 10 SPX3200UNKIT UNION KIT INCLUDES FITTINGS UNION NUTS GASKETS FDXLUNK1930A ASME UNION FLANGE KIT INCL FITTINGS BOLTS GASKETS FDXLTDK1930 TIE DOWN KIT FDXLDRV1930A DRAIN VALVE ASME UHXNEGVT 11501 INDOOR VENT ADAPTER KIT NEG PRESS VERTICAL H150FD UHXNEGVT12001 INDOOR VENT ADAPTER KIT NEG
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27. SPA Max Pool Temp Limit Is Pre et To Energy g 90 F See Owner s Manual Indicator Lights Buttons USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ki AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com TEMPERATURE LOCK OUT The digital thermostat in this pool heater allows the user to lock the maximum temperature setting allowed This feature is useful for preventing unauthorized users from manually adjusting the temperature settings higher than desired On a new heater the maximum allowed temperature lock settings are initially set at the factory to 90 F for POOL mode and 104 F for SPA mode To adjust these settings use the following procedure 1 Use the MODE button to put the heater in STANDBY mode 2 Press and hold both the UP and DOWN buttons at the same time 3 After 3 seconds the thermostat enters maximum temperature lock adjustment mode 4 The SPA indicator light illuminates and the numeric display shows the current SPA mode maximum temperature lock setting Both the SPA indicator light and the numeric display flashes rapidly when in adjustment mode 5 Usethe UP and DOWN buttons to set the desired maximum temperature lock setting When finished press the MODE button 6 The POOL indicator light illuminates and the numeric display shows the current POOL mode maximum temperature lock setting Both the POOL indicator light and t
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29. Be sure the filter is clean before making the adjustment Turn ON the filter pump and ensure all air is out of the water lines and ensure water flow rate is at least the rated minimum see Table 14 Turn ON the heater and adjust the thermostat to create a call for heat If the heater does not light adjust the pressure switch by turning the adjustment knob on the pressure switch counter clockwise until the heater lights Turning the adjustment knob counterclockwise decreases the pressure needed to close the switch Check the function of the pressure switch by turning the filter pump on and off several times The pool heater should turn off immediately when the pump is turned off Never allow the heater to operate with less than the minimum rated water flow rate For Installations with Heater Below Water Level l 2 3 4 Be sure the filter is clean before making the adjustment Turn ON the filter pump and ensure all air is out of the water lines and ensure water flow rate is at least the rated minimum see Table 14 Turn ON the heater and adjust the thermostat to create a call for heat Turn the adjustment knob on the pressure switch clockwise until the heater turns off then turn the knob 1 4 turn counter clockwise so that the heater turns back on Turning the adjustment knob clockwise increases the pressure needed to close the switch Check the function of the pressure switch by turning the filter pump o
30. HAYWARD POOL AND SPA HOT TUB HEATERS H150FD H200FD H250FD H300FD H350FD H400FD amp H500FD MODELS SERVICE amp INSTALLATION MANUAL FOR YOUR SAFETY A WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage injury or death Do not store or use gasoline or other flam mable vapors or liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY This product must be installed and serviced by authorized personnel qualified in pool spa heater installation Improper installation and or operation can create carbon monoxide gas and flue gases that can cause serious injury property damage or death U S PATENT NOS 6 321 833 amp 7 971 603 1301623301 Rev K 0814 CONTENTS Section General information 7 General M 40 Introduction 7 Maintenance
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33. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona CA Clemmons NC Nashville TN Tel 908 351 5400 www haywardpool com HAYWARD pool Products A Hayward Industries Inc Company GAS LINE TESTING The appliance and its gas connection must be leak tested before placing the appliance in operation The heater and its individual shutoff valve must be disconnected from the gas supply during any pressure testing of that system at test pressure in excess of 5 psig 3 45 kPa The heater must be isolated from the gas sup ply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than psig 3 45 kPa Gas supply line must be capped when not connected After pressure testing reconnect the gas piping to the gas valve Turn gas supply ON and test all pipe and tubing joints for leaks Use a soap and water solution leaks could cause an explosion resulting in severe injury and or death Shut off gas and fix even the smallest leak r ight away Be sure to leak test the heater gas manifold fittings using the above procedure once the heater 1s in operation GAS PRESSURE TESTING The following gas pressure requirements are important to the proper operation of the burners in gas heaters Improper gas pressure or gas volume will create the following conditions 1 Flame burns totally yellow 2 Flame lifts off burner 3 Heat exchanger soots
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36. ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com NOTES TO THE ELECTRICIAN Use a solid copper conductor size 8 or larger Run a continuous wire from external bonding lug to rein forcing rod or mesh Connect a No 8 AWG solid copper bonding wire to the grounding lug provided on the heater and to all metal parts of swimming pool or spa and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool or spa IMPORTANT Refer ence NEC codes for all wiring standards including but not limited to grounding bonding and other general wiring procedures A WARNING Suction Entrapment Hazard Suction in suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured can cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlets Limb Entrapment A limb inserted into an opening of a suction outlet or suction outlet cover that is damaged broken cracked missing or not securely attached can result in a mechanical bind or swelling of the limb Body Suction Entrapment A differential pressure applied to a large portion of the body or limbs can result in an entrapment Evisceration Disembowelment A vacuum applied directly to the intestines through an unprotected suction outlet sump
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39. www haywardpool com ITEM PART NO DESCRIPTION FDXLTFP1500 TOP FRONT PANEL H500FD FDXLTFP1250A TOP FRONT PANEL GRAY ASME H250FD FDXLTFP1400A TOP FRONT PANEL GRAY ASME H400FD FDXLTFP1500A TOP FRONT PANEL H500FD 6 FDXLUEC1930 UPPER END CAP 7 FDXLLEC1930 LOWER END CAP 8 FDXLLTP1930 LEFT TRIM PANEL 9 FDXLRTP1930 RIGHT TRIM PANEL 10 FDXLPLC1930 JUNCTION BOX COVER POLYMER LEFT FDXLPRC1930 JUNCTION BOX COVER POLYMER RIGHT 11 FDXLPBL1930 BASE LEG 12 FDXLFCS1930 FLUE COLLECTOR SIDE PANEL 13 FDXLRGK1151 RAIN GUARD ASSEMBLY H150FD FDXLRGK1201 RAIN GUARD ASSEMBLY H200FD FDXLRGK1251 RAIN GUARD ASSEMBLY H250FD FDXLRGK1301 RAIN GUARD ASSEMBLY H300FD FDXLRGK1351 RAIN GUARD ASSEMBLY H350FD FDXLRGK1401 RAIN GUARD ASSEMBLY H400FD FDXLRGK1500 RAIN GUARD ASSEMBLY H500FD 14 FDXLHBP1150 HEAT BARRIER PANEL H150FD FDXLHBP1200 HEAT BARRIER PANEL H200FD FDXLHBP1250 HEAT BARRIER PANEL H250FD FDXLHBP1300 HEAT BARRIER PANEL H300FD FDXLHBP1350 HEAT BARRIER PANEL H350FD FDXLHBP1400 HEAT BARRIER PANEL H400FD FDXLHBP1500 HEAT BARRIER PANEL H500FD T9 FDXLBBN1150 BLOWER INLET BAFFLE H150FD FDXLBBN1200 BLOWER INLET BAFFLE H200FD FDXLBBN1250 BLOWER INLET BAFFLE H250FD FDXLBBN1300 BLOWER INLET BAFFLE H300FD FDXLBBN1350 BLOWER INLET BAFFLE H350FD FDXLBBN1400 BLOWER INLET BAFFLE H400FD FDXLBBN1500 BLOWER INLET BAFFLE H500FD 16 FDXLIAC 1930 IGNITER ACCESS COVER 17 FDXLGSVOOO1 GAS VALVE NATURAL FDXLGSVOOO2
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43. ON position The valve must be in the OFF position when the nipple is removed Removal of the nipple with the gas valve on could cause an explosion resulting in severe injury and or death 9 Remove the 1 8 pipe nipple and replace the 1 8 pipe plug If proper pressure cannot be achieved by adjusting the gas valve regulator the installer must contact the gas supplier and re quest that the inlet pressure to the heater be set to within the gas pressure range shown in Table Table 15 Correct gas pressures Ka Manifold 1 8 2 0 w c 6 8 7 0 w c 10 57 we 13 07 we WARNING EXPLOSION HAZARD Gas pressures in excess of those listed in Fig 33 could cause a gas leak or diaphragm rupture Gas leakage could cause an explosion resulting in severe injury or death USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com WATER PRESSURE SWITCH TEST ADJUSTMENT PROCEDURE The pressure switch ts preset at the factory for most typical deck level installations When the heater Is located above or below the level of the pool or spa the pressure switch may require adjustment to compensate for the change in static head pressure The following procedure is recommended when the switch needs adjustment and or is replaced For Installations with Heater Above Water Level l 2 3 4
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49. to OFF 2 Remove the heater s 4 Replace the heater s front access panel front access panel INSTRUCTIONS D ALLUMAGE 1 STOP Lire les consignes de Passer a l tape s curit sur cette tiquette suivante en l absence 2 Changer le MODE du tableau d odeur de gaz de commande STANDBY 7 Tourner le bouton de 3 Retirer le panneau d acc s commande du gaz en avant de l appareil de sens anti horaire chauffage ON OUVERT 4 4 Get appareil est pourvu d un 8 dispositif d allumage qui allume automatiquement les br leurs Ne pas tenter 9 d allumer manuellement les br leurs 5 Tourner le bouton de commande du gaz en sens lt horaire OFF ferm Replacer le panneau d acc s avant de l appareil de chauffage R gler le MODE du tableau de commande SPA ou POOL 10 tablir la valeur de r glage sur le tableau de commande la BOUTON DE temp rature d sir e COMMANDE 11 Si l appareil ne fonctionne DE GAZ MONTRE 9 pas r p terles tapes 2 10 EN POSITION Si l appareil refuse toujours de FERM fonctionner FERM OFF 6 Attendre cing 5 minutes dissipe Suivre les que tout gaz se dissipe instructions Pour tourner le Arr ter si l on sent alors gaz l appareil et une odeur de gaz appeler votre technicien Suivre B dans les consignes de service ou votre de s curit de cette tiquette fournisseur de gaz POUR FERMER LE GAZ SUR L APPAREIL Changer le MO
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52. venting system The appropriate system of venting for a particular site will depend on many factors such as vent termination needs horizontal vertical and the cost of venting system Table 3 lists the indoor venting kits available and the limitations of each system Multipe forced or induced draft units should never be vented uisng common venting or vent terminations Table 3 Indoor Vent Kits and Limitations of Venting Systems For Use With Vent Indoor Vent Kit Part Vent Pipe Description Heater Vent Pipe Limitations Termination Number Material Models Requirement UHXNEGVT11501 UHXNEGVT12001 50 ft max vetical height Indoor Vent Adapter Kit Single or Double Vertical Only 25 ft max horizontal length UHXNEGVT 12501 Negative Pressure g Wall Galvanized Termination Above horizontal length cannot UHXNEGVT 13001 Vertical Venting 19 okverticalteloti Non Sealed Roof of House excee of vertical height Applications Vent Pipe Buildin UHXNEGVT13501 PP 9 UHXNEGVT 14001 UHXNEGVT15001 UHXPOSHZ11501 Horizontal or 1777777 Indoor Vent Adapter Kit 50 ft max with 1 elbow Single or Double Vertical Termina ical ina UHXPOSHZ12501 Positive Pressure 40 ft max with 2 elbows Wall Stainless tion Immediately UHXPOSHZ13001 Horizontal or Vertical or 30 ft max with 3 elbows Steel Sealed dE E horizontal tical Vent P Outside Wall of enun ICatiIons orizontal or vertica ent ripe UHXPOSHZ13501 J PPP Hous
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58. 46 Air Supply u u uu L a a kel dot 13 eiie 46 Vertical Venting 15 Water pressure switch 46 Horizontal or Vertical Venting 16 Transformer 47 Reversible water connections 18 SION S O EE E AEE 47 Gas supply and piping 20 By pass service cartridge 47 Water DIDINO eegen 23 Installation above pool surface 25 Section V Troubleshooting 48 Chlorinator chemical feeder 25 a NR 48 Drain valve installation ASME Models 26 Automatic reset time 48 Pressure relief valve 26 Supply Wiring EE 48 Electrical specifications 26 Internal wiring 49 Electrical connections 27 Fuse specifications 49 Remote control connection 28 Eror COC CS 50 Troubleshooting 52 Section III Check out amp Start up 31 AAA E E E E 56 General 4 re 31 Service Parts 59 Gas line testing
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63. Iron or Plastic Iron or Plastic Iron or Plastic Iron or Plastic Iron or Plastic Iron or Plastic Regulator Line Material I Pipe Pipe Pipe Pipe Pipe Pipe Pipe 3 4 Based upon an inlet gas pressure of 2 psig at a pressure drop of 1 psi Based upon an inlet gas pressure of 10 in wc at a pressure drop of 0 5 in wc USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com 21 Table 13 Propane Gas Pipe Sizing High Pressure 2 Stage Regulation Distance from H150FDP Tank Regulator btu hrinput 150000 200000 250000 mm 350000 40000 500000 Qul S z z z 1 z iz z fol z ow alve Inlet Material Pipe Pipe Pipe Based upon an inlet gas pressure of 10 psig at a pressure drop of 1 psi Based upon an inlet gas pressure of 11 in wc at a pressure drop of 0 5 in wc USE ONLY HAYWARD GENUINE REPLACEMENT PARTS OH AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com GAS SUPPLY INSTALLATION The heater is shipped from the factory with the gas connection located on the left hand side of the heater cabinet Insert the pipe to the gas valve through the grommet in the cabinet side see Figure 14 A union should be installed outside the heate
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69. PRESS VERTICAL H200FD UHXNEGVT 12501 INDOOR VENT ADAPTER KIT NEG PRESS VERTICAL H250FD UHXNEGVT 13001 INDOOR VENT ADAPTER KIT NEG PRESS VERTICAL H300FD UHXNEGVT 13501 INDOOR VENT ADAPTER KIT NEG PRESS VERTICAL H350FD UHXNEGVT14001 INDOOR VENT ADAPTER KIT NEG PRESS VERTICAL H400FD UHXNEGVT15001 INDOOR VENT ADAPTER KIT NEG PRESS VERTICAL H500FD UHXPOSHZ11501 INDOOR VENT ADAPTER KIT POS PRESS HORIZONTAL H150FD UHXPOSHZ12001 INDOOR VENT ADAPTER KIT POS PRESS HORIZONTAL H200FD UHXPOSHZ12501 INDOOR VENT ADAPTER KIT POS PRESS HORIZONTAL H250FD UHXPOSHZ13001 INDOOR VENT ADAPTER KIT POS PRESS HORIZONTAL H300FD HAYWARD Poot Products A Hayward Industries Inc Company USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona CA Clemmons NC Nashville TN Tel 908 351 5400 www haywardpool com ITEM PART NO DESCRIPTION UHXPOSHZ13501 INDOOR VENT ADAPTER KIT POS PRESS HORIZONTAL H350FD UHXPOSHZ14001 INDOOR VENT ADAPTER KIT POS PRESS HORIZONTAL HA00FD UHXPOSHZ15001 INDOOR VENT ADAPTER KIT POS PRESS HORIZONTAL H500FD UHXHD6ETERM HEATFAB STAINLESS VENT KIT 6 HORIZONTAL ELBOW TERMINAL UHXHD6STERM HEATFAB STAINLESS VENT KIT 6 HORIZONTAL STRAIGHT TERMINAL UHXHD6ELBOW HEATFAB STAINLESS VENT KIT 6 90 DEGREE ELBOW UHXHD6PIPE18 UHXHD6PIPE24 UHXHD6PIPE36 UHXHDSSTERM UHXHD8ELBOW UHXHD8PIPE18 UHX
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73. TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com IGNITER Refer to Figures 12 and 25 as needed To remove the igniter COND tA Turn pump gas supply and heater power OFF Remove the front access panel It is secured with 4 screws Disconnect the igniter wires from the ignition control board Remove the screws from the igniter access panel Working from the underside of the panel press the bushing out of the hole in the sheet metal panel Slide the igniter wires through the slot on the panel and pull the panel free Remove the 2 screws that secure the igniter Pull the igniter straight back until it 1s free of the combustion chamber then out of the air box Reverse the above procedure to install the igniter FLAME SENSOR Refer to Figures 12 and 25 as needed To remove the flame sensor 2 3 4 Turn pump gas supply and heater power OFF Remove the front access panel 4 screws Disconnect the wire from the flame sensor Remove the screws that secure the flame sensor to remove the sensor Reverse the above procedure to install the flame sensor BURNER ORIFICES Refer to Figures 12 and 25 as needed To remove the burner orifices YON BWN Turn pump gas supply and heater power OFF Disconnect the union joint in the gas supply piping outside the heater cabinet Remove the front access panel It is sec
74. and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system which could cause property damage severe per sonal injury or death Before servicing pool and spa water circulation system all sys tem and pump controls must be in off position and filter manual air relief valve must be in open position Before starting system pump all system valves must be set in a position to allow system water to return back to the pool Do not change filter control valve position while system pump is running Before starting system pump fully open filter manual air relief valve Do not close filter manual air relief valve until a steady stream of water not air or air and water is discharged x WARNING Separation Hazard Failure to follow safety and operation instructions could result in violent separation of pump components Strainer cover must be prop erly secured to pump housing with strainer cover lock ring Before servicing pool and spa circulation system manual air relief valve must be in open position Do not oper ate pool and spa circulation system if a system component is not assembled properly damaged or missing Do not operate pool and spa circulation system unless filter air relief valve body 1s in locked position in filter upper body y WARNING Never operate or test the circulation system at more than 40 PSI A WARNING Fire and burn hazard Motors operate
75. at high temperatures and 1f they are not properly isolated from any flammable structures or foreign debris they can cause fires which may cause severe personal injury or death It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk of burns A WARNING Failure to install according to defined instructions may result in severe personal injury or death USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com WARNING The following Safety Rules for Hot Tubs recommended by the U S Consumer Product Safety Commission should be observed when using the spa Spa or hot tub water temperatures should never exceed 104 F 40 C A temperature of 100 F 38 C is considered safe for a healthy adult Special caution is suggested for young children Pro longed immersion in hot water can induce hyperthermia Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning Pregnant women beware Soaking in water above 100 F 38 C can cause fetal damage during the first three months of pregnancy resulting in the birth of a brain damaged or deformed child Preg nant women should adhere to the 100 F 38 C maximum rule Before entering the spa or hot tub u
76. code without any user intervention after 60 minutes If there is a call for heat after reset the control will make three 3 trials for ignition If ignition is not established the control will again enter safety lockout for 60 minutes This cycle will continue until ignition is established or the call for heat is removed b The user can reset the control and clear the IF error code by pressing the MODE button to move through STANDBY and return to the previous mode SPA or POOL LOSS OF FLAME RECYCLE If flame is established and then lost the control will make ten 10 attempts at ignition If flame 1s lost within ten 10 seconds of ignition the control will respond within 2 seconds If flame is lost more than ten 10 seconds after ignition the control will respond within 0 8 seconds l 6 The control de energizes the gas valve and the blower 2 The control monitors for open contacts at the blower vacuum switch 3 The control performs a gas valve relay check 4 5 Ifthe tenth ignition trial fails the control enters a safety lockout or hard lockout after the post A normal ignition sequence resumes with Item 2 in Heating Mode above purge period of the tenth failed trial The error code IF is displayed and the SERVICE indicator is illuminated a The control automatically resets after 60 minutes If there 1s a call for heat after reset the control will make three 3 tria
77. heater during a filter change For installation below the pool spa surface refer to Section III AUTOMATIC CHLORINATORS AND Figure 20 Automatic chlorinator CHEMICAL FEEDERS If used a chlorinator must be installed downstream from the heater in the pool return line and at a lower elevation than the heater as shown in Figure 20 Install a separate positive seal corrosion resistant check valve between the heater outlet and the chlorinator to prevent highly concentrated sanitizers from backsiphoning into the heater Backsiphoning usually occurs when the pump is shut off and a pressure differential 1s created USE ONLY HAYWARD GENUINE REPLACEMENT PARTS e rH AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com DRAIN VALVE INSTALLATION ASME MODELS ONLY If installing an ASME model heater a 3 4 brass drain valve must be installed A suitable drain valve is included separately with all ASME heaters Apply a suitable amount of pipe thread sealant or teflon tape to the threads and install as shown in Figure 21 Figure 21 Drain valve and PRESSURE RELIEF VALVE ASME MODELS ONLY relief valve locations If installing an ASME model heater a 3 4 pressure relief valve having a discharge capacity greater than or equal to the Btu hr input of the heater and a HAWAR pressure rating equal to or less than the working pressure must be installed See the
78. heater not equipped with Certified C S A limit controls or equivalent pressure relief valve 2 A heater operated with settings in excess of and or with fuel not conforming to those shown on rat ing plate A heater on which the serial numbers have been altered defaced or removed Leaks arising from defective installation Production of noise odors or discolored rusty etc water Leakage substantially contributed to by sediment lime precipitate and or higher than normal dis ON UA amp USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com solved solids pH above 7 8 In the tank copper tubes or water ways 7 Leakage caused substantially contributed to by corrosive elements in the atmosphere such as the storage of chlorine or other chemicals 8 Leakage caused substantially or contributed to by corrosive pool water in an acid condition pH below 7 2 9 Damage caused substantially or contributed to by an external source of energy 10 A pool spa heater is a water containing device Leakage of water from this device can be expected at some time due to malfunction or the limitations of the service life of various components Do not install this product where such leakage can cause damage MANUFACTURER IS NOT RESPONSIBLE OR LIABLE FOR ANY COSTS INCURRED BY SUCH DAMAGE IN NO CASE ARE WE TO B
79. is not necessary to remove the water header from the heat exchang er When this procedure 1s complete the water inlet will be located at the BACK of the heater The water outlet will be located at the FRONT 2 Remove screws and remove both of the upper plastic heater side panels see Figures 11 and 12 Note the wires that pass through a hole in the heater side panel go through a split bushing which will allow separation of the wires from the panel without disconnecting them 3 Disconnect the 2 wires connecting the heater wire harness to the heat exchanger header One 15 lo cated on the water pressure switch and one is located on the temperature limit switch both on the top of the header Pull these wires into the heater cabinet from the hole in the right hand metal side panel in the heater and re route them out through the left hand metal side panel in the heater 4 Remove countersunk screws on the heater top and remove louvered exhaust panel on heater top see Figure 12 5 Remove the heater top flue cover by removing 3 screws on each side of the heater see Figure 12 6 Remove screws and remove rain shield assembly see Figure 12 Note that there are screws which hold the rain shield assembly to the heat exchanger tube sheets which also must be removed Remove the front access panel see Figure 12 Disconnect water temperature sensor plug from the ignition control board located inside the heater see Figure 12 9 Pull the water
80. mature damage or failure to your heater and heat exchanger 1 WATER FLOW THROUGH HEATER Water must be flowing through the heater at the minimum rated flow rate during operation Check that the pump is operating and the system 15 filled with water and purged of all air prior to starting the heater The minimum rated flow rates are listed on page 26 Some installations may require an adjustment to the water pressure switch for proper low flow protection Test your system and if necessary adjust the water pressure switch as described on page 35 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com 2 POOL SPA WATER CHEMISTRY The chemistry balance and mineral content of swimming pool water changes daily due to the addition of pool and sanitizing chemicals bather loads rain runoff and the amount of sun to name a few Improper chem istry balance and mineral content can cause scaling and deposits to form on pool walls in the filtration system in the heat exchanger tubes and additionally can promote corrosive action to all metals in the water path Chang ing spa water regularly and maintaining the correct chemical balance in your pool spa will keep the pool spa safe and sanitary and will help protect the heat exchanger Use a 4 way pool spa water test kit to check your water frequently at least weekly Use the foll
81. must not fall below 30 full or damage to the heater may occur Hayward will not be responsible for heaters that soot up due to improper gas level in the tank resulting in inadequate gas volume 6 If another appliance is added to the gas line at a later date consult the local gas company to be sure the gas line will have the capacity to supply both units at full input rating at the same time 7 Do not use the heater if any part has been under water Contact a qualified service technician to inspect the entire heater and replace any part of the control system or gas valve that was under water If heater has been totally submerged in water it must be removed and the entire heater must be replaced 8 An inspection program is a good preventative maintenance measure Keep this manual in a safe place for future reference for yourself as well as for a service technician to consult when inspecting or servic ing the heater Additional inspection procedures to be performed by a qualified service technician are covered in Section VI of this manual WINTERIZATION In moderate climates the heater can continue to operate during short term cold spells Do not use the heater to maintain the water temperature just above freezing or for freeze protection Care must be taken to avoid freeze up in the heater When it is used during freezing weather the pump must run continuously The heater 1s not warranted against freeze ups In regions where freezing temperatures
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87. of the concrete tapping screw is at least 2 3 Remove the front access panel 4 screws 4 Remove the rear access panel 4 screws Figure 3 5 Position the heater on the pad so that all tap cons can bite into the pad Observe local codes Install sheet metal screws supplied at regarding pad construction some jurisdictions these locations front and rear specify a minimum thickness for concrete pads 8 6 Slip the tie down brackets into the slots in the front of the heater base pan from underside of e the heater so that they are positioned as shown in figure 3 Install the sheet metal screws through the holes in the bracket to secure the bracket to the heater base pan 7 Install the tap cons through the holes in the tie E down brackets into the pad Equipment pad 8 Repeat Steps 6 amp 7 at the rear of the heater 9 Installation is completed when 4 brackets are secured to the heater and the pad Install the ac cess panels when complete Install concrete tapping screws field supplied at these locations front and rear USE ONLY HAYWARD GENUINE REPLACEMENT PARTS OH AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com INDOOR INSTALLATION AND VENTING POSITIVE AND NEGATIVE PRESSURE VENTING SYSTEMS The heater is designed such that it may be vented using either a negative pressure or a positive pressure
88. on both sensors less than 10 F or greater than 180 F will result in the error code Automatic restart is 2 minutes after the error is corrected USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com 5 Figure 31 ERROR CODES continued 51 Code HS Sb F CE LO EE HAYWARD Water Temperature Sensing Error Keypad button stuck closed error Ignition failure error Communication error Limit string open error EEPROM ERROR A Hayward Industries Inc Company Pool Products A Inlet water temperature sensor is reporting a temperature in excess of 1049F Normal operation resumes 2 minutes after inlet water temperature sensor reports temperatures of 104 F or less This error functions in both normal and remote thermostat modes Or B Inlet water temperature sensor is reporting a temperature change at a rate faster than 6 F in 60 seconds indicating a potentially damaging low water flow conditon Normal operation resumes when temperatures stabilize If this condi tion Is detected 3 times in a one hour period the heater will lock out until the electrical power is cycled off and back on If one of the keypad buttons is closed or pressed for more than 30 s the error code will be displayed but the control will continue to function The error code will be cl
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91. or 2 stage regulation Follow local gas codes for proper gas line material selection copper iron plastic etc It is VERY IMPORTANT when installing a propane heater on a 2 stage regulation system to follow the gas line sizing data in Table 13 without exception Table 10 Natural Gas Pipe Sizing Low Pressure Single Stage Regulation H150FDN H200FDN H250FDN H300FDN H350FDN H400FDN H500FDN Distance from Gas Meter to Heater Gas btu hr input 150 000 200 000 250 000 300 000 350 000 400 000 500 000 Line Materiall ron or Plastic Pipel ron or Plastic Pipe ron or Plastic Pipe Iron or Plastic Pipe Iron or Plastic Pipe ron or Plastic Pipe Iron or Plastic Pipe Based upon an inlet gas pressure of 0 5 psig or less at a pressure drop of 0 5 in wc Table 11 Propane Gas Pipe Sizing Low Pressure Single Stage Regulation Distance from H150FDP H200FDP H250FDP H300FDP H350FDP H400FDP H500FDN oup EE e 160000 200000 Tam 300000 am mm so Outlet to btu hr input 150 000 200 000 250 000 300 000 350 000 400 000 500 000 Heater Gas Line f Based upon an inlet gas pressure of 11 in wc at a pressure drop of 0 5 inch w c Table 12 Natural Gas Pipe Sizing High Pressure 2 Stage Regulation H150FDN H200FDN H250FDN H300FDN H350FDN H400FDN H500FDN Distance from Outlet of 1st Stage Regulator btulhr input 150 000 200 000 250 000 300 000 350 000 400 000 500 000 to Inlet of 2nd Stage f f Iron or Plastic
92. or suction outlet cover which is damaged broken cracked missing or unsecured can result in evisceration disembowelment Mechanical Entrapment There is potential for jewelry swimsuit hair decorations finger toe or knuck le to be caught in an opening of a suction outlet or suction outlet cover resulting in mechanical entrap ment A WARNING To reduce the risk of entrapment hazards When suction outlets are less than a 18 x 23 equivalent a minimum of two function ing suction outlets per pump must be installed Suction outlets in the same plane i e lt floor or wall must be installed a minimum of three feet 3 1 meter apart as mea sured from near point to near point Dual suction outlets shall be placed in such locations and distances to avoid dual blockage by a user Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas The maximum system flow rate shall not exceed the flow rating of any listed per current revision of ASME ANSI A112 19 8 suction outlet cover installed Never use the Pool or Spa if any suction outlet component is damaged broken cracked missing or not securely attached Replace damaged broken cracked missing or not securely attached suction outlet components im mediately Install two or more suction outlets per pump in accordance with latest APSP formally NSPI Stan dards and CPSC guidelines Follow all applicable Nation
93. position and remove H400FD 3 the valve handle to prevent further adjustment H500FD 4 A ATTENTION Improperly adjusted manual bypass valves will result in damage to the heater if the flow rates are not maintained as specified in Table 14 under all operating conditions The heat exchang er will fail and this damage will not be covered under the Hayward warranty Le Figure 16 Manual Bypass valve Return to Bypass Valve USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Figure 17 illustrates a typical pool piping diagram and layout for the pool equipment Figure 18 illustrates a multiple heater installation for very large pools with and without a manual bypass valve BALANCING VALVES mab FROM FILTER BALANCING VALVE Figure 19 Heater installation INSTALLATION ABOVE POOL SPA SURFACE above pool spa If the heater is installed less than three 3 feet above the sur face of the pool spa water install eyeball fittings or directional flow fittings on the end of the return water line to the pool spa to create adequate back pressure at the heater to operate the pressure safety switch when the filter pump is running If the heater 1s installed more than three 3 feet above the surface of the pool spa water install a loop as shown in Figure 19 to prevent drainage of water in the
94. qualified should not attempt to repair this equipment according to these instructions These instructions and procedures are not for the use of do it yourself consumers WARNING BURN HAZARD The operation of the heater with the pump shut off could cause heater overheating and fire Never operate heater with the pump shut off mA ATTENTION As a preliminary check make sure that all wire connections are clean and tight and that all wiring conforms to the wiring diagram AUTOMATIC RESET TIME The heater will automatically reset when an error condition is corrected and resume operation The heater can be manually reset using the keypad by cycling the MODE button through STANDBY and back to the original operating mode POOL or SPA ERROR CODES See Figure 31 for an error code chart TROUBLESHOOTING See Figure 32 for troubleshooting guide SUPPLY WIRING If the heater is connected to the line side of the circuit it will be powered at all times In this situation when the pump shuts down the heater will display a fault code of LO If there is a call for heat and the pump then restarts there will be a 2 minute delay for the heater to fire After the pump has been running for at least 2 minutes there is no delay for heater operation Wiring the heater to the load side of the timer or controller will not result in a 2 minute delay if the pump primes quickly enough to activate the heater s water pressure s
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96. sealant or teflon tape on the threads Install the pressure relief valve with the discharge connection facing the ground If necessary connect a pipe of the same size as the valve out let to the outlet and run it to a safe place of discharge Do not install any shut off or restriction in this drain line ELECTRICAL SPECIFICATIONS WARNING It is required that licensed electricians do all electrical wiring Risk of Electric Shock Hazardous voltage can shock burn and cause death or serious property damage To reduce the risk of electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located electrical receptacle All electrical wiring MUST be in conformance with applicable local and national codes and regulations Before working on heater turn off power supply GENERAL INFORMATION Wiring connections must be made as shown in the wiring diagram found inside the heater cabinet and as shown in Figure 23 The heater must include a definite means of grounding and bonding There is a ground lug inside the control box and a bonding lug on the side of the heater MAIN POWER WARNING Power connections supplied to the heater must be in accordance with National Electric USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYUVARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Code NEC and local electric code
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98. temperature sensor wires out of the heater cabinet through the hole in the right hand metal side panel 10 Lift and rotate the heat exchanger Do not flip Use care when setting the heat exchanger in place not to damage the white sealing gaskets or combustion chamber 11 Route the water temperature sensor wires into the heater cabinet through the hole in the left hand metal side panel and re connect to the ignition control board 12 Re connect the heater wire harness to the water pressure switch and temperature limit 13 Reverse the above steps to reassemble the heater pons USE ONLY HAYWARD GENUINE REPLACEMENT PARTS OH AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Figure 12 Top Flue Cover Louvered Exhaust Panel Rain Shield Assembly Heat Exchanger Assembly Pressure Switch Port Temperature Limit Switches Drain Plug or Valve Upper Plastic Heater Side Panel Ignition Control Upper Plastic Heater Circuit Board Side Panel Front Access Panel USE ONLY HAYWARD GENUINE REPLACEMENT PARTS jal AYWARD po ol Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com 20 Gas Supply and Piping To properly size the gas piping for the heater refer to Tables 10 11 12 and 13 depending on natural or propane gas and single stage
99. the Table 5 Combustion and Ventilation Air Requirements same cross sectional area as the free area Free Area per Btu Total Input Combustion Air Free Ventilation Air Free of the openings to which they connect Requirement btu hr Area Required sq in Area Required sq in The minimum dimension of rectangular air 1 sq in per 1 000 btu hr 200 ducts shall not be less than 3 inches paragraph A 250 000 250 4 When installing a heater below ground in 300 000 300 uel ce 350 000 350 a pit combustion and ventilation air open ings must be provided as shown in Figure area of 1 square inch per 250 btu hr or total input rating of all equipment in the pit TT tions must be natural gas only 1 sq in per 4 000 btu hr paragraph B 1 For more detailed methods of providing air for combustion and ventilation refer to the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 1 sq in per 250 btu hr paragraph B 4 2000 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com VERTICAL VENTING NEGATIVE PRESSURE VENT SIZING size the vent pipe according to the venting Table 6 tables 1n the National Fuel Gas Code ANSI a We Z223 1 NFPA 54 for a Category I gas appliance Vent Pipe Diameters for using single wall or double wall Type B g
100. the blower Is developing sufficient airflow for combustion Figure 31 shows the location of the blower vacu um switch in the heater cabinet When the blower achieves sufficient airflow the negative pressure created in the blower housing closes the contacts on the blower vacuum switch indicating to the ignition control board that it 1s safe to continue the ignition sequence A silicone tube connects the blower vacuum switch with the blower as shown in Figure 31 To remove the blower vacuum switch Turn pump gas supply and heater power OFF Remove the front access panel It is secured with 4 screws Remove the wires from the pressure switch Pull the tubing from the hose barb on the switch Remove the 2 screws that secure the pressure switch to the control panel Reverse the above procedure to install the blower vacuum switch USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ki AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com HIGH LIMIT SWITCHES The high limit is an automatically resetting safety device wired in series with the thermostat and gas valve See Figure 28 The heater is equipped with two automatic high limits located on the water header If the water temperature exceeds the limit set point the gas valve will be closed shutting off gas supply to the burners Erratic high limit operation is often an indication of a problem
101. the heater must be made in accordance with the latest edition of the National Electrical Code ANSI NFPA 70 unless local code requirements specify otherwise In Canada follow CSA C22 1 Canadian Electrical Code Part 1 The heater must be electrically grounded and bonded in accordance with local codes or in the absence of local codes with National Electrical Code ANSI NFPA 70 The heater may be installed with the electrical service and remote control entering the heater cabinet on either the left or right sides of the heater The heater is equipped with 4 openings for electrical entry Any unused openings must be plugged these are supplied Field power wiring connections are to be made to the terminal block located in the upper compartment inside the junction box see Figure 22 The heater has 2 junction boxes one on each side of the heater Only one junction box should be used for field power wiring USE ONLY HAYWARD GENUINE REPLACEMENT PARTS E AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com REMOTE CONTROL CONNECTION The heater is equipped for con Fieure 22 nection to an external 2 wire remote 775 thermostat or a 3 vvire remote svvitch A L 120v 2 wire thermostat has its own tempera L1 240v ture sensor for regulating water tempera ture A 3 wire remote switch allows the POOL or SPA models to be re motely selected Conne
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103. with an sensor accurate thermometer If significantly different replace inlet water temperature sensor 1 ICB is defective Using the sight glass check to see if the flame is present in the unit If not replace ICB If flame is present move to next step Without disconnecting the valve from the wiring harness use a voltmeter to determine if 24 VAC is present at the gas valve connections If so replace ICB If not move to step 3 2 Gas Valve is defective Replace Gas Valve 1 Verify that the pump is running This 1s a normal display when the pump is off Turn pump on LO code should clear If LO does not clear proceed to step 2 2 Verify that water flow 1s adequate Verify that water flow rate to heater is above minimum required 20 GPM for H150FD and H200FD 25 GPM for H250FD and H300FD 30 GPM for H350FD and H400FD If OK proceed to step 3 3 Check for faulty wiring or Inspect water pressure switch wiring Ensure wire harness terminals are securely connection fastened to spade terminals on water pressure switch If OK procced to step 4 4 Verify state of water pressure Remove wire leads from water pressure switch and jumper leads Operate heater switch contacts Measure continunity across water pressure switch If open proceed to step 5 If closed LO code is not caused by water pressure switch fault Remove jumper from wire leads and reconnect wire leads to water pressure switch 5 Ensure that low pump pressure Clean fil
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115. CK CHANGE H400FD FDXLGCK1500NP CONVERSION KIT NA TO LP QUICK CHANGE H500FD FDXLGCK1500PN CONVERSION KIT LP TO NA QUICK CHANGE H500FD 20 FDXLBWR1930 COMBUSTION BLOWER FDXLBWR1500 COMBUSTION BLOWER H500FD 21 FDXLBVS1930 BLOWER VACUUM SWITCH 22 FDXLICB1930 INTEGRATED CONTROL BOARD 23 FDXLFWP1930 FIELD WIRING PANEL 24 FDXLIGN1930 IGNITOR 25 IDXLFLS1930 FLAME SENSOR 26 IDXL2TRF1930 TRANSFORMER 27 FDXLWPS1930 WATER PRESSURE SWITCH 28 IDXL2DB1930 DISPLAY BOARD ONLY FDXLBKP1930 BEZEL amp KEYPAD ASSEMBLY FDXLBKP1931 BEZEL amp KEYPAD ASSEMBLY BLUE ASME FDXLGSK1932 GASKET BEZEL TOP 29 FDXLHLI1930 HIGH LIMIT KIT 30 FDXLTER1930 THERMISTOR 31 FDXLGSK1934 GASKET CC FRONT AIR BOX ALL MODELS 32 FDXLHXA1150 HEAT EXCHANGER ASSY H150FD FDXLHXA1200 HEAT EXCHANGER ASSY H200FD FDXLHXA1250 HEAT EXCHANGER ASSY H250FD FDXLHXA1300 HEAT EXCHANGER ASSY H300FD FDXLHXA1350 HEAT EXCHANGER ASSY H350FD FDXLHXA1400 HEAT EXCHANGER ASSY H400FD FDXLHXA 1500 HEAT EXCHANGER ASSY H500FD FDXLHXA1250A HEAT EXCHANGER ASSY ASME H250FD FDXLHXA1400A HEAT EXCHANGER ASSY ASME H400FD FDXLHXA1500A HEAT EXCHANGER ASSY ASME H500FD 33 FDXLFHD1930 INLET OUTLET HEADER ONLY FDXLFHA1930 INLET OUTLET HEADER ASSY 34 FDXLHDW1930 HEADER HARDWARE KIT USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona CA Clemmons NC Nashville TN Tel 908 351 5400 www haywardpool com HAYWARD Poo Products A Hayward Industries Inc Company EN LA
116. CKET TOP H200FD JACKET TOP H250FD JACKET TOP H300FD JACKET TOP H350FD JACKET TOP H400FD JACKET TOP H500FD JACKET TOP GRAY ASME H250FD JACKET TOP GRAY ASME H400FD JACKET TOP GRAY ASME H500FD TOP FLUE COVER H150FD TOP FLUE COVER H200FD TOP FLUE COVER H250FD TOP FLUE COVER H300FD TOP FLUE COVER H350FD TOP FLUE COVER HA00FD TOP FLUE COVER H500FD TOP FLUE COVER GRAY ASME H250FD TOP FLUE COVER GRAY ASME H400FD FRONT ACCESS DOOR GRAY ASM H500FD FRONT ACCESS DOOR ASSY H150FD FRONT ACCESS DOOR ASSY H200FD FRONT ACCESS DOOR ASSY H250FD FRONT ACCESS DOOR ASSY H300FD FRONT ACCESS DOOR ASSY H350FD FRONT ACCESS DOOR ASSY H400FD FRONT ACCESS DOOR ASSY H500FD FRONT ACCESS DOOR ASSY GRAY ASME H250FD FRONT ACCESS DOOR GRAY ASME H400FD FRONT ACCESS DOOR ASSY GRAY ASM H500FD REAR ACCESS DOOR ASSY H150FD REAR ACCESS DOOR ASSY H200FD REAR ACCESS DOOR ASSY H250FD REAR ACCESS DOOR ASSY H300FD REAR ACCESS DOOR ASSY H350FD REAR ACCESS DOOR ASSY H400FD REAR ACCESS DOOR ASSY H500FD REAR ACCESS DOOR ASSY GRAY ASME H250FD REAR ACCESS DOOR ASSY GRAY ASME H400FD REAR ACCESS DOOR ASSY H500FD TOP FRONT PANEL H150FD TOP FRONT PANEL H200FD TOP FRONT PANEL H250FD TOP FRONT PANEL H300FD TOP FRONT PANEL H350FD TOP FRONT PANEL HA00FD USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona CA Clemmons NC Nashville TN Tel 908 351 5400
117. DE du tableau de commande STANDBY Retirer le panneau d acc s avant de l appareil de chauffage Tourner le bouton de commande du gaz en sens horaire OFF ferm Replacer le panneau d acc s avant de l appareil de chauffage 1301623001 REV A SECTION III INSTALLER CHECK OUT AND START UP 31 GENERAL Some of the following procedures will require the heater to be operating Full lighting and shutdown instruc tions are included on the lighting and operating label affixed to the inside of the front access panel The heater automatically lights in response to a call for heat and automatically shuts down when that call for heat 1s satisfied Water must be flowing through the heater during operation Check that the pump 1s operating and the system is filled with water and purged of all air prior to starting the heater Figure 25 Location of components Blower Vacuum Switch Fuse Board Gas Valve Sight Glass Ignitor Access Panel Gas Manifold Blower Vacuum Switch Transformer Gas Valve Flame Sensor Ignitor Access Panel Gas Manifold Transformer Gas Valve Air Box Ignitor Access Panel Gas Manifold H500FD Units Transformer Ignition Control Board Blower Flame Sensor Keypad Ignition Control Board Fuse Board Blower Sight Glass Air Box Keypad Ignition Control Board Fuse Board Blower Vacuum Switch Blower Flame Sensor Sight Glass
118. E HELD LIABLE FOR DAMAGE TO SURROUNDING AREA OR PROPERTY CAUSED BY LEAKAGE OR MALFUNCTION HOW TO CLAIM UNDER THIS WARRANT Y The original owner upon discovering the defect must present the attached completed warranty claim card with proof of purchase either to the dealer or notify the Company in writing at either address HAYWARD POOL PRODUCTS INC 620 DIVISION ST ELIZABETH NJ 07207 OR HAYWARD POOL PRODUCTS INC 2875 POMONA BOULEVARD POMONA CA 91768 Upon receipt of such notification we shall decide whether to repair such parts or replace any pool heater reserving at all times the right to inspect In order to verify any claimed defect We also reserve the right to have our representatives make any inspections repairs or to furnish replacements This warranty 1s intended as a legally binding obligation of the Company enforceable in the courts This warranty may give you spe cific legal rights which may vary from state to state USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com LIMITATION ON LIABILITY All intended representations have been expressly set forth in this document This warranty may not be extended by oral or any other additional representations written sales information drawings or other mal function 1s strictly limited to repair or replacement of the defective heater or pa
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120. GAS VALVE PROPANE FDXLGSV1500N GAS VALVE NATURAL H500FD FDXLGSV1500P GAS VALVE PROPANE H500FD 18 FDXLBON 1930 BURNER ORIFICE KIT NATURAL FDXLBOP1930 BURNER ORIFICE KIT PROPANE FDXLBON 1500 BURNER ORIFICE KIT NATURAL H500FD FDXLBOP1500 BURNER ORIFICIE KIT PROPANE H500FD 19 FDXLMAN1150 GAS MANIFOLD H150FD FDXLMAN1200 GAS MANIFOLD H200FD FDXLMAN1250 GAS MANIFOLD H250FD FDXLMAN1300 GAS MANIFOLD H300FD USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona CA Clemmons NC Nashville TN Tel 908 351 5400 www haywardpool com HAYWARD pool Products A Hayward Industries Inc Company ITEM PART NO DESCRIPTION FDXLMAN1350 GAS MANIFOLD H350FD FDXLMAN1400 GAS MANIFOLD H400FD FDXLMAN1500 GAS MANIFOLD H500FD FDXLGCK1150NP CONVERSION KIT NA TO LP QUICK CHANGE H150FD FDXLGCK1150PN CONVERSION KIT LP TO NA QUICK CHANGE H150FD FDXLGCK1200NP CONVERSION KIT NA TO LP QUICK CHANGE H200FD FDXLGCK1200PN CONVERSION KIT LP TO NA QUICK CHANGE H200FD FDXLGCK1250NP CONVERSION KIT NA TO LP QUICK CHANGE H250FD FDXLGCK1250PN CONVERSION KIT LP TO NA QUICK CHANGE H250FD FDXLGCK1300NP CONVERSION KIT NA TO LP QUICK CHANGE H300FD FDXLGCK1300PN CONVERSION KIT LP TO NA QUICK CHANGE H300FD FDXLGCK1350NP CONVERSION KIT NA TO LP QUICK CHANGE H350FD FDXLGCK1350PN CONVERSION KIT LP TO NA QUICK CHANGE H350FD FDXLGCK1400NP CONVERSION KIT NA TO LP QUICK CHANGE H400FD FDXLGCK1400PN CONVERSION KIT LP TO NA QUI
121. HD8PIPE24 UHXHD8PIPE36 HEATFAB STAINLESS VENT KIT 6 HEATFAB STAINLESS VENT KIT 6 HEATFAB STAINLESS VENT KIT 6 HEATFAB STAINLESS VENT KIT 8 HEATFAB STAINLESS VENT KIT 8 HEATFAB STAINLESS VENT KIT 8 HEATFAB STAINLESS VENT KIT 8 HEATFAB STAINLESS VENT KIT 8 VENT PIPE 18 LONG VENT PIPE 24 LONG VENT PIPE 36 LONG HORIZONTAL STRAIGHT TERMINAL 90 DEGREE ELBOW VENT PIPE 18 LONG VENT PIPE 24 LONG VENT PIPE 36 LONG FDXLCNKOOO1 GAS CONVERSION KIT NA TO LP FDXLCNKO0002 GAS CONVERSION KIT LP TO NA FDXLCNKO0003 GAS CONVERSION KIT NA TO LP H500FD FDXLCNKOOO4 GAS CONVERSION KIT LP TO NA H500FD FDXLHAK1930 CONVERSION KIT HIGH ALTITUDE 2 000 10 100 FT FDXLVPS1930 VENT PRESSURE SWITCH INDOOR 0 2 000 FT FDXLVPS1931 VENT PRESSURE SWITCH INDOOR 2 000 10 100 FT Hayward Pool Products Inc 620 Division St Elizabeth NJ 07207 2004 Hayward Printed in U S A Hayward Pool Products Inc 2875 Pomona Boulevard Pomona CA 91768 Hayward Pool Products Inc 2880 Plymouth Drive Oakville Ontario L6H 5R4 Hayward S A Zoming de Jumet B6040 Jumet Belgium USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona CA Clemmons NC Nashville TN Tel 908 351 5400 www haywardpool com HAYWARD Poo Products A Hayward Industries Inc Company woo joodpreaAdey AAA 00759 166 806 PL NL 2HAUSeN ON suoumuo VO euouioq SHn LLNHEHLOV CAVMAVH TDNVHOd2 AC S3O3Id SA
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124. ING 2 Verify state of temperature limits Remove wire leads from limit switch and jumper leads Operate heater Measure contacts continity across limit switches If closed LO code is not caused by temperature limit Temperature limit switch fault cont d switch fault If open proceed to step 3 Remove jumper from leads and reconnect leads to temperature limits 3 Verify that water flow is adequate Verify that water flow rate to heater is above the minimum required 20 GPM for H150FD and H200FD 25 GPM for H250FD and H300FD 30 GPM for H350FD and H400FD If OK proceed to step 4 4 Temperature limit switch is Replace temperature limit switch defective 1 Ensure gas supply shutoff valves Ignition Failure Ensure that main gas shutoff installed adjacent to heater is open Ensure that knob on are open gas valve inside unit is in on position If OK proceed to step 2 2 Check for low gas supply Ensure inlet gas supply pressure is between the minimum and maximum values pressure indicated on rating plate If OK proceed to step 3 3 Check for faulty flame sense Inspect flame sense wiring Ensure wire harness terminals are securely fastened to wiring or connection flame sense and to control module If OK proceed to step 4 4 Check for faulty gas valve wiring Inspect gas valve wiring Ensure wire harness terminals are securely fastened to spade or connection terminals on gas valve If OK proceed to step 5
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126. MER LOW HIGH VOLTAGE gt PRIMARY VOLTAGE P6 BK P3 P5 O 2 5 TRANSFORMER TRANSFORMER BK i PRIMARY SECONDARY Water Temperature Sensor Water Temperature m Capteur de Limit Switch Gas Valve temp rature de l eau Soupape de gaz Commutateur limiteur de temp rature d eau Flame Sensor Capteur de R SELECTOR T SECONDARY flammes a z ELLE fete R T R HAS QOD gaye 240 VAC Plug RR GY GY Prise de 240 V c a 120 VAC Plug Prise de 120 V c a Water Pressure Switch Pressostat d eau E l Control Module E4 Module de commande Transformer Transformateur 8 Blower Vacuum Switch Commutateur vide de soufflante black noir lt 120 VAC 120vac Ss E 120 VAC 24 VAC o z Q a 7 G G UJ Xurs o FLONTA UJ r UJ A PS LIMITS s Se ap 7 O L Vent Pressure Pressostat blue bleu Switch d vent BR brown marron Ignitor Combustion Blower Indoor mod les d int rieur geen xem Rallumeur Soufflante de combustion Models Only seulement gray gris O orange orange R red rouge V violet violet G W white blanc BK 5 Y yellow jaune d 5777 e ae is fact ired for 240VAC T rt to 120VAC install 120VAC plug int ti t f al on Power Connections Heater Is factory wired Tor 10 convert to Insta plug into mating connector on
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128. Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com 5 pU Obtain the necessary equipment a Manometer to read pressure in inches of water column b 1 8 pipe nipple 1 8 thread x 1 long c 3 16 hex wrench d Flat screwdriver Remove the 1 8 plug from the gas valve Install the 1 8 pipe nipple into the gas valve Attach the manometer to the pipe nipple Turn on the water system and start the heater following the lighting amp operating instructions on the label affixed inside the front access panel If there is more than one pool spa heater connected to the gas supply line turn each of those appliances ON while testing the heater Take a pressure reading with the heater running the value should agree with those in Table 15 If the pres sure 1s within the range of 1 8 2 0 w c natural or 6 8 7 0 w c propane then no further adjustment is needed If the gas pressure does not meet the above requirements the regulator must be adjusted Gas pressure regulator adjustment procedure a Remove the screw cap over the regulator adjustment screw see Figure 26 b Turn the regulator adjustment screw clockwise to increase pressure and counterclockwise to decrease pressure c Replace the screw cap over the regulator adjustment screw Y 2 A WARNING EXPLOSION HAZARD Do not remove the 1 8 pipe nipple with the valve in the
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134. Transformer Figure 32 TROUBLESHOOTING Open FC3 and or F1 1 Check for faulty Gas Valve Fuses wiring 2 Verify that Gas Valve is not defective 3 Check for faulty Control Module wiring 4 Control Module is defective 3 Check for defective Igniter None 4 Check for defective Blower 5 Control Module is defective None Bad Board or 1 Verify that FC4 Fuse on Fuse Secondary Hig Board is not open Voltage Fault 2 Verify high voltage output from Fuse Board 3 Check for defective Harness 4 Check for defective Transformer 5 Fuse Board is defective Replace Fuse Board 53 Inspect Gas Valve wiring Ensure insulation on wiring is not worn If OK proceed to step 2 Mesure for resistance across Gas Valve terminals and between each terminal and ground If short exists replace Gas Valve If OK proceed to step 3 Inspect Control Module wiring Ensure insulation on wiring is not worn If OK proceed to step 4 Replace Control Module Inspect Igniter wiring Ensure insulation on wiring is not worn If OK proceed to step 2 Inspect Blower wiring Ensure insulation on wiring is not worn If OK proceed to step 3 Disconnect Igniter plug from Control Module Measure resistance across Igniter Resistance should be 10 9 19 7 ohms at at 77 F If out of this range replace igniter If OK proceed to step 4 Disconnect Blower plug from Control Module Measure resistance across Blo
135. Tuse Power Connections Connexions d alimentation bun T dme circuit board 12 Connexions d alimentation GND 2 For field power connections use 14 AWG or larger wire rated for at least 75 C 167 F L L1 3 For field remote thermostat connections use 22 AWG or larger wire Remote Thermostal Ex 4 If any of the original wire supplied with the heater must be replaced it must be replaced with 18 AWG UL or Remote Th mest t 6 SPA lt T 7 R CSA approved wire rated for 600V and 105 C x J gt POOL PISCINE Connections Connexions de COM 4 W REMARQUE gt COM Connexions de thermostat POOL PISCINE a 1 Le r chauffeur est c bl l usine pour 240 V c a Pour le convertir 120 V c a installer la prise de 120 V gt SPA thermostat telecommande c a dans le connecteur correspondant sur la carte de circuit fusible t l command 2 Pour les connexions d alimentation de terrain utiliser un fil de calibre 14 AWG ou plus gros homologu pour Left Junction Box 75 C 167 F au moins Right m Box Boite de jonction de gauche 3 Pour les connexions de thermostat de terrain distance utiliser un fil de calibre 22 AWG ou plus gros Boite de jonction de droite 4 Si tout fil fourni initialement avec le r chauffeur doit tre remplac il faut le remplacer par un fil de calibre 18 AWG approuv UL ou CSA homologu pour 600 V et 105 C 1303103801
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137. UVMAVH 44 A m Q A A po ujoo oodpaea eu A AA 00FS IS 906 T L ueduuoo ou s u snpul pe eH v NLL SITAUSEN ON SUOMI vO euouioq s npold Dod CHI VAMAV HI SIN LINAHLAV QHUAAVH TDNVHOd2 AC S3O3Id SAA LNAWANOINA ZASTILLO n n op uorjou1oo Solde sam z onbrjeurogne oSexreuiopos Zemo opou suep nu ojut gnos EI MIE JJONUOD AYSIVU uo 189 ojuepnos VJ ANbsIO MANO 189 Inoumnj e op 31nouro y p IBEJ INOLIBA op opou suep sed 189 u yo nuo a IS j10ANO INOUUNIIE p MOI k u eJAno s MAANITEPUI onbsuo ojerpourur 159 JISANO n odronue 1s onbnewojne uornesi enruroi B7 ojuepgnos Ieup sed pey ou onuoo ojuepgnos nnbsio JWI UONBIYLISA e op JULAL 4S9 ojuepgnos L op uoneogroA op 1nojdnuojur IS op MAPA lt OWJ S uejJJjnos LJ op op onb sroy oun 1s asind jsod e ogund 1sod op 91949 Mmoue p opoo oyouje o o1juoo a sed yneq ou juepuod WOANO uonteogrioA osdind 1sod 91949 JURPUdd 5 ojuepgnos ej op uoneogroA op nojdnarojur IS op mojdninoyuip 1no32opgo dq lt n n uornoodroo p saade ozerpowwi 1s onbngwojne nOnBsI enIUIQJ VT OYOICU uo ojuepnos EI JOAB
138. VSNOdSH3I SVd SHININOS AN SANON SELIOTIdINI SALINVUVD SAA NOLLVLIATI SIn esilmn so Sno nod uoneiye3sur p op ue un p re op un suep u n nu p uonesi rn p sop eurou SUOT IPUOD sop Supp sojue rejop 1005 mb eds ur sid op moyuneyogu np s ld sa s no no 9991d suoraredar snou uordo nou uo os no nasyun op oS1eqo p g 30829 IMAS ap MANDY p UU op o qnssnquioo op uore pejsur p uonrpodxo p stegy s y suo1ooejdwouj snou onno ug c SIn esilmn so sno mod o enrur uone eisuI p op ue un p re op un suep u n nu p uonegsi rn p s ypunou suorrpuoo sop suep s n sop mb eds ourosid op 1nojjneuoo no suoJo1edod snou uondo onou uo os no o qe1eduroo jueururopoud opoui 2oA 1nojesi rn oBreyo e Y JULIO TAT S SAND p WEU op o qnsnquioo op uone ejsur p tuonrpodxo p SILIJ s p suogooe durog snoN snossop 1o soonbipur suondooxo SOP suonrpuoo sop 2AJ9S3I snos onuteIeS 91192 MIIA uq Wononuo p uonegsi rn p SOJEULIOU suomnrpuoo sop suep neriojeui QJANW P UI op s rA op 189 ourosid op mopneyoou onou nb suossnuvies snow FUNLAAANOD LA SNOLLIGNOO Inogineuooid np orueIer GOSHVMAVH dNIOSId 3d 4 344 na 3alilWri AILNVaVS 40 1VOIdl L13439 ojuepJnos e op uoneNdse p 1nojyejnururoo Jooe duro 9 g 1ossed YO IS o
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140. YWARD GENUINE REPLACEMENT PARTS E AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Figure 31 ERROR CODES ode Internal fault power up error Gas valve sensed as ON error Gas valve sensed as OFF error Flame present with gas valve OFF error rJ Electrical supply wiring error a Ti Blower vacuum switch open error Blower vacuum switch open when expected closed error Blower vacuum switch open during post purge error gt Blower vacuum switch closed when expected open error 2 Q gt gt Igniter open error Thermistor error A Ti On initial trial for 1gnition Automatic reset is immediate once the gas valve relay check results are acceptable If valve is open when it should be closed the heater will shut down and go into lockout Blower will operate until error condition is corrected Automatic restart 2 minutes after error 1s corrected If valve is closed but flame is sensed the blower will run for 5 s then start a new ignition sequence If error occurs 10 times during a call for heat the control will go into lockout Automatic reset is 60 minutes Data retrieval error If control input data is corrupted the heater will shut down and go into lockout If flame is sensed with the gas valve off the control will go into lockout The blower will run until error c
141. a CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com HORIZONTAL OR VERTICAL VENTING POSITIVE PRESSURE When installed according to the following instructions UHS heaters meet the criteria for cateogry III venting VENT SIZING Vent pipe diameter must match the vent pipe diameter on the heater see Table 9 The vent pipe must be single or double wall stainless steel sealed vent as listed in Table 9 Double wall vent must be used in non conditioned spaces The maximum total length of vent pipe and number of 90 degree elbows cannot exceed the limits specified in Table 8 The venting system must be installed in accordance with the vent manufacturer s installation instructions and guidelines The installer is urged to visit Heatfab s website www heatfab com and review the installation information for Saf T Vent EZ Seal single wall and or Saf T Vent CI Plus double wall products VENT TERMINATION The vent system must terminate with a vent terminal approved for this pool heater Termination may be either horizontal or vertical See Table 9 for vent terminals which are approved OBTAINING VENT PIPE AND TERMINALS Hayward offers a variety of double wall vent components including terminals elbows and straight lengths which will satisfy the needs of most applications The available parts are listed 1n the service parts section in the back of this manual Also Hayward publishes an ins
142. a CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com 6 Do not install within 24 of any outdoor Table 2 HVAC equipment Outdoor Installation Clearances 7 Do not install where water may run off a Heater Panel Required Clearance roof into the heater A gutter may be needed to protect the heater 8 Any enclosure around the heater must provide a combustion air vent commencing within 12 inches of the bottom of the enclo Water Connection Side sure The vent opening shall have a mini Side Opposite Water Connection mum free area of square inch per 4 000 btu hr input rating of all gas appliances in the enclosure See Table 5 FLOORING This heater may be installed on either non combustible or combustible flooring Ultralite or equivalent concrete over foam HVAC pads are acceptable TIE DOWN BRACKETS The heater is equipped for installation of factory supplied tie down brackets if required by local codes The brackets are shipped in the consumer kit You will need the following to complete the installation 1 Tie down brackets FACTORY SUPPLIED quantity 4 2 Sheet metal screws FACTORY SUPPLIED quantity 4 3 Concrete tapping screws tapcons field supplied quantity 4 size to be A diameter with a minimum length of 2 INSTALLING TIE DOWN BRACKETS 1 Locate the tie down brackets and the sheet metal screws 2 Obtain the tap cons Be sure the overall length
143. al State and Local codes USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYUVARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com WARNING Failure to remove pressure test plugs and or plugs used in winterization of the pool spa from the suction outlets can result in an increase potential for suction entrapment as described above A WARNING Failure to keep suction outlet components clear of debris such as leaves dirt hair paper and other material can result in an increase potential for suction entrapment as described above A WARNING Suction outlet components have a finite life the cover grate should be inspected fre quently and replaced at least every ten years or if found to be damaged broken cracked missing or not securely attached A WARNING All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage All drains and suction outlets MUST have properly installed covers securely attached using the screws supplied with the cov ers If screws are lost order replacement parts from your supplier A WARNING Hazardous Pressure Pool and spa water circulation systems operate under hazardous pressure during start up normal operation and after pump shut off Stand clear of circulation system equipment during start up Failure to follow safety
144. ap 1nassiu1noj juaura erpauiui Jajaddy uosieu p suep auoudaj31 l Jasijin Sed N nbll l anoajenwwoo un e 1902n0 sed N e reyedde awn je p saAessa sed N e 7 9 30 941300 0 39N3S3uUd NI JYIVA AND layouejd np nenu ne juajjua2uo9 as H anb spino snjd 206 saj anb aajed 1syouejd np said uge ap 19insse s zef ap sinapo sajjanjuaA9 p 19 8929p 1nod io1edde ap 1nojne jnoj 1nues J9VINAT17V LNVAV ulew e e Sinajnig s l 1aumj e p sed JTaABSSa N SINajniq s li Inod anbijguojne sahewnyye p ousiueggw un ajo id ap sed e u iojedde 139 OIA e ap ej no S9119100109 Sainssajq sap lli e e sahewwop sap 19Sne9 ja JiuaAIns penod uorsojdxe aun no aipusou un suononi sui 592 juauigj2exa sed za aims au SNOA IS 30YY9 NI ASIN 39VINQ11V 1 LNVAV 2411 FIIYNDIS 3HLOA H Od gaueijdde 3y 0 JAJEA Sef jenuew H0 uin 0 1145 0 sjie Ajddns seb v 10 1n990 Guneay 1ano pinous 4 BM Japun 0024 seu YIIYM 011u03 586 Aue pue wajsAs 011009 au jo wed Aue aaejdau 0 pue aouei dde ayi padsui 0 uBIJIUYI9 8931AJ8S parjijenb e 129 Ajayeipawuwy 19 eM Japun uaaq sey ped Aue ji aoueljdde siu asn jou 00 UOISO dXa 10 941 Ul jjnsaJ Aew pajdwane 10 99104 UBIJIUYIa 991A49S pPatjijenb e 1159 211 edal 0 Au 1 uop puey Ag uin jou IM QOUX ayi J S100 asn J9AaN qou y 1041009 sef ayi Uln 0 puey 1no Ajuo aen juouyedap 911 ay 1159 aijddns se 1no
145. are encountered all water must be drained from the heater when it 1s out of service to prevent damage to the heater and piping Drain ing the heat exchanger is recommended as part of the season s shutdown procedures ATTENTION A heater damaged by freezing 1s not covered under the Hayward warranty USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com DRAINING THE HEAT EXCHANGER This procedure applies to installations where the heater 1s located higher than the pool water level If it is necessary to drain a pool heater located below the pool water level you must either partially drain the pool or isolate the pool heater from the pool using valves Set the heater to STANDBY mode using the keypad Turn the electricity to the heater OFF at the circuit breaker panel Turn the heater gas valve OFF using the knob or switch on the valve see Figure 26 Turn the heater s gas supply OFF at the main shut off valve outside the heater cabinet Be sure the circulating pump is OFF On models with plastic headers remove the plastic drain plug see Figure 28 On models with bronze headers ASME models open the brass drain valve located on the header see Figure 21 Allow all water to drain from the heater On models with plastic headers re install the plastic drain plug On models with bronze headers ASME mode
146. as Negative Pressure Indoor Vent Kits vent Vent pipe diameter should not be less than Indoor Vent Kit ux the size of the vent pipe adapter on the heater Part Number Heater Model Diameter see Table 6 The max mum vent height can not exceed 50 ft The total lateral horizontal length cannot exceed 1 2 of the total vent height The system may have up to 3 90 degree elbows maximum Single wall vent may be used in conditioned spaces only Clearance to combus tible materials for single wall vent 1s 9 inches Double wall Type B vent must be used in non VENT TERMINATION Vent extending through a roof or wall must be listed double wall Type B vent and pass through an approved roof jack or roof thimble A listed vent cap must be used Gas vents that are spaced less than 8 ft horizontally from a vertical wall or similar obstruction shall terminate not less than 2 ft above any portion of a building within 10 ft Gas vents that are spaced 8 ft or more horizontally from a vertical wall or similar obstruction shall terminate above the roof a distance H based on the roof pitch Using the roof pitch find the minimum value of H using Figure 5 and Table 7 Table 7 Height Requirements for Vent Caps see Figure 5 Figure 5 Min Height H from Roof to Minimum Height from Roof for Vent Cap Roof Slope _ Lowest Discharge Opening Listed gas 2 0 ft Ural 5 USE ONLY HAYV ARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomon
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150. ayward Industries Inc Company Tel 908 351 5400 www haywardpool com UNCRATING THE HEATER l To remove the shipping carton from the heater 77 Remove the corrugated carton from the heater The carton top pad bottom pad and The screvv through the the four corner posts can be recycled rear shipping bracket There are three 3 screws total used to se AA is located in this area cure the heater to the wood pallet All three Dr m Remove the screw must be removed to separate the heater from vy e the pallet One 1 is located in the lower VG px It is not necessary to rear of the heater as shown in Figure 1 oY remove the bracket or To access the other two 2 screws open the the rear louvered panel A ATTENTION Do not drop the Lift the heater clear of the corrugat front access panel by removing the four 4 black phillips head screws Then remove the two 2 screws which hold the heater base pan to the pallet as shown in Figure 2 ed bottom pad and off of the pallet Remove the 2 shipping screws and discard bottom corrugated tray heater from a pickup truck tailgate to the ground This may damage the heater LOCATING THE HEATER Locate the pool spa hot tub heater in an area where leakage of the heat exchanger or connections will not result in damage to the area adjacent to the heater or to the structure When such locations cannot be avoided it is recommended that a suitable drain pan
151. being readily disassembled for storage and reassembled to its original integrity Though this product 1s designed for outdoor use it 1s strongly recommended to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation of air for cooling Do not install in a damp or non ventilated location WARNING It is required that licensed electricians do all electrical wiring Risk of Electric Shock Hazardous voltage can shock burn cause death or serious property damage To reduce the risk of electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located outlet All electrical wiring MUST be in conformance with applicable local and national codes and regulations Before work ing on this unit turn off power supply to the heater WARNING To reduce the risk of electric shock replace damaged wiring immediately Locate conduit to prevent abuse from lawn mowers hedge trimmers and other equipment A WARNING Failure to bond to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock the electrician must comply with installation in structions and must bond the heater accordingly In addition the licensed electrician must also conform to local electrical codes for bonding requirements USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD
152. ct remote wiring to the terminal block located in the lower compartment inside the junction box see Figure 22 The heater has 2 junction boxes one on each side of the heater 5 m 777 7 7 Only one function box should be used for ES 5 Block remote wiring Do not remove the wires x 1 connected to the remote connection ter minal block Remote wiring must be run AS Remote A SR Connection in a separate conduit Use 22 AWG wire p Terminal Block l Le for runs less than 30 feet Use 20 AWG wire for runs over 30 feet The maximum allowable run is 200 feet Spa RED Common WHITE ORANGE 2 WIRE REMOTE CONTROL CONNECTION To configure the heater for 2 wire remote thermostat control use the MODE key on the heater keypad to put the control into STANDBY mode Then press and hold both the DOWN and MODE keys for 3 seconds until the display shows the code bo On the remote control wiring terminal block Figure 22 connect the appropriate wires from the remote control to the terminals adjacent to the ORANGE wire POOL and WHITE wire 24V To operate the heater by remote thermostat the heater s control must be in either POOL or SPA mode The display will show bo The POOL or SPA LED will be illuminated The remote thermostat will operate the heater The heater s thermostat will function to limit the water temperature to a ma
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159. e Building UHXPOSHZ14001 UHXPOSHZ15002 CLEARANCES Table 4 The heater must be installed such that the installation and Indoor Installation Clearances service clearances from combustible materials shown in Table 4 are maintained This heater may be installed on combustible floors Do not install heater in a closet AIR SUPPLY Indoor installations and outdoor shelters confined spaces must be provided with adequate combustion and ventilation air Connection vents to assure proper heater operation These vents must be sized according to the requirements stated in paragraph A or B below whichever applies to the installation These vents must never be obstructed when heater is in operation When air blowers are used in spa hot tub installations and are located in proximity to the heater caution must be observed to ensure sufficient combustion air 1s available to the heater for proper combustion A separate bl ir duct i ded USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com A ALL AIR SUPPLY FROM INSIDE THE BUILDING The confined space shall be provided with 2 permanent openings communicating directly with an addi tional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an un confined space a space whose volume 1s not less than 50 cubic feet per 1 000 bt
160. e blower from the air box cover 10 Remove the 2 screws securing each burner to the combustion chamber front 11 Pull the burners straight out of the heater 12 Reverse the above procedure to install the burners 13 Turn the gas supply on Use a soapy water solution to check for leaks Bubbles forming indicate a leak WARNING EXPLOSION HAZARD The use of an open flame to check for gas leaks could cause an explosion resulting in severe injury and or death GAS VALVE REPLACEMENT Refer to Figures 12 and 25 as needed Attempts to repair it will void the warranty Turn pump gas supply and heater power OFF Disconnect the union joint in the gas supply piping outside the heater cabinet Remove the front access panel It is secured with 4 screws Disconnect the wiring terminals from the gas valve Remove the gas manifold assembly It is attached to the air box using 4 screws Unscrew the gas valve from the gas manifold pipe Reassemble the gas manifold assembly using the new gas valve Only use liquid pipe thread sealant on the male threads of the gas manifold pipe Do not place pipe dope on the first two threads of any joint 8 Reverse the above procedure to re install the gas manifold ATTENTION Do not attempt to repair the gas valve If found defective replace the entire valve d l uu USE ONLY HAYV ARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville
161. e of plastic materials if accept able to the authority having jurisdiction Heat sinks heat tapes firemen switches and check valves are not required on the heater However 1f there is any chance of back siphoning of hot water when the pump stops running it is suggested that a check valve be used on the heater inlet pipe The built in bypass inside the header will maintain proper flow through the heat exchanger 1f the flow rate is within the range for the heater See Table 14 The minimum flow rate is to be calculated or measured with the infloor cleaning system in use if the pool is so equipped as well as any other jets or other demands on the water flow USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ki AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com If the normal pump and filter system flow rate exceeds F Table 14 125 gpm then a manual bypass valve must be installed as shown in Figure 16 Damage caused by flow rates outside this range will void the manufacturer s warranty Allowable Water Flow Rate Range Model Minimum Flow Maximum Flow Rate GPM Rate GPM The installation is as follows H150FD 125 1 Install a flow meter on the outlet line of the heater H200FD 2 Adjust the manual bypass valve until the flow H250FD rate is within the flow rate range specified for the H300FD 2 heater H350FD 3 Once the valve is set note the
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163. e switch may require adjustment to compensate for the change in static head pressure If adjustment is needed the procedure is detailed in Section III under Water Pressure Switch Test Adjustment Procedure A ATTENTION Do not operate the pool heater without the function of a properly adjusted pressure switch or flow switch To replace the pressure switch Turn pump gas supply and heater power OFF Unplug the high limit terminals from the main wire harness Remove the 4 screws securing metal trim panel around the header Remove the wires from the pressure switch Using two 2 open end wrenches disconnect the pressure switch from the pressure switch tubing Replace the pressure switch Use new sealant on the pressure switch threads before re installing Reverse steps above to complete the procedure L o im USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com TRANSFORMER The transformer converts the field supply voltage either 240 VAC or 120 VAC to a 120 VAC output for blower and igniter power and a 24 VAC output for powering the ignition control board control circuits and gas valve See Figure 25 for its location To replace the transformer UB IN L Turn pump gas supply and heater power OFF Remove the front access panel It Is secured with 4 screws Disconnect all wir
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166. eared when the condition 1s corrected If the control exceeds the maximum number of ignition retries or recycles the heater will shut down and go into lockout Automatic reset is 60 minutes If communication between the ignition board and the display board is not estab lished within 3 s of power up an error will be displayed After communication is established if it is lost for 30 s the error will be displayed The error code will be cleared upon a valid data exchange between boards If the limit string opens the heater shuts down and goes into lockout Automatic restart is 2 minutes after the error condition is corrected and the limit string closes See below for more detail An error was detected in the ignition control circuit board USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona CA Clemmons NC Nashville TN Tel 908 351 5400 www haywardpool com CA E Figure 32 TROUBLESHOOTING Code Diagnosis Step Heater will not power up None Low voltage circuit fault None Open FCI and or FC2 Fuses None 1 Check for Low amp High Voltage Output from Fuse Board 2 Ensure field power supply to heater is turned on 3 Check for faulty Fuse Board wiring 4 Verify that FC1 and FC2 Fuses on Fuse Board are not open 5 Verify that 240vac Voltage Selector Plug is not installed with a 120vac field power supply 6 Check for defective Transformer 7 Fuse Board is defective 1 Check for L
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170. el and service labor at user s expense with the prevailing comparable model or at our option repair any pool spa heater that leaks under nor mal use and service within one year from the date of original installation for all users 2 In addition we will replace cost of freight installation cost of fuel and service labor at user s expense or at our option repair any part or parts of the pool spa heater which malfunctions under normal use and service within one year from the date of original installation for all users LIMITATION ON IMPLIED WARRANTIES WE ARE NOT LIABLE FOR ANY CONSEQUENTIAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY OF THIS PRODUCT Im plied warranties including the WARRANTY of MERCHANTABILITY and all other implied warranties that may arise from course of dealing or usage of trade imposed on the sale of this heater under laws of the state are limited in duration to the term of one 1 year for all products when products are NOT installed and serviced by a licensed and qualified pool equipment professional with all sufficient experience in pool equip ment installation and maintenance and adhering to the requirements of the jurisdiction where the product is installed Warranty extends in duration to the term of 2 years for all non ASME certified products and three 3 years for all ASME certified products ONLY when products are installed and serviced by a licenesed and qualified pool equipment professional with s
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173. ep 2 Replace Control Module and or Display Interface Assembly Inspect Igniter wiring Ensure Igniter Plug is securely attached to Control Module If OK proceed to step 2 2 Igniter is defective Replace Ignitier S Keypad Failure 1 Keypad is defective Replace Display Interface Assembly SF Temperature sensor 1 Check for faulty wiring or input failure connection 2 Sensor is defective Replace temperature sensor Inspect sensor wiring Ensure sensor is pluggd into back of control module If OK proceed to step 2 SA ES Code HS F L O T 54 Figure 32 TROUBLESHOOTING e cda Water Temperature Sensing Error Flame Present with Gas Valve not Energized Water pressure switch fault Vent pressure switch fault applies only if indoor installation Temperature limit switch fault 1 Check remote thermostat setting Verify set point setting of remote thermostat is at or below 104 F If set point of remote thermostat is OK or if heater is not configured for remote thermostat proceed to step 2 2 Verify that the water flow is Verify that water flow to heater is above minimum required 20 GPM for H150FD and adequate H200FD 25 GPM for H250FD and H300FD 30 GPM for H350FD and H400FD Note that intermittent periods of low water flow will cause this error If OK proceed to step 3 3 Check inlet water temperature Compare the heater s temperature reading to the pool water temperature
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175. er removal procedure BURNER INSPECTION AND CLEANING With the heater ON remove the front access panel and make a visual inspection of Figure 29 Burner Flame characteristics the main burners through the sight glass see Figure 25 The main burner flames should be about 2 to 2 in height and should not lift off the burner ports see Figure 29 A normal flame 1s blue without yellow tips Yellow tips or a totally yellow or lazy flame may be an indication of a fuel rich mix ture due to restricted air supply Spider nests in the burner and or gas orifices may also cause yellow tips USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ki AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com BURNER REMOVAL AND REPLACEMENT Refer to Figures 12 25 and 26 as needed 1 Turn pump gas supply and heater power OFF 2 Turn gas valve knob OFF 3 Remove the front access panel It is secured with 4 screws 4 Disconnect the union joint in the gas supply piping outside the heater cabinet 5 Disconnect the wiring terminals from the gas valve 6 Disconnect the wiring terminals from the blower 7 Remove the gas manifold assembly It is attached to the air box using 4 screws 8 Remove the screws from the igniter access panel and pull it out of the way Do not disconnect the wires 9 Remove the air box cover Do not remove th
176. es from the transformer leads Remove the 2 screws that secure the transformer to the control box Replace the transformer Reassembly is the reversal of steps above BLOWER The blower provides the air that mixes with the gas at the main burners for the combustion process The blower operates during the pre purge time approximately 30 seconds at the beginning of each ignition cycle during the entire time the gas valve is open and the burners are firing and for 30 seconds after the valve gas closes See Figures 25 and 30 To replace the blower l 2 3 4 7 Be sure the blower outlet gasket 1s in place before proceeding 5 Remove the blower air inlet plate from the blower 4 screws 6 Figure 30 Blower Turn pump gas supply and heater power OFF Remove the front access panel 4 screws Disconnect the blower wire harness from the ignition control board Disconnect the tubing from the hose barb on the blower housing Remove the blower from the air box cover 4 screws Reverse the above steps to reassemble the blower Blower Outlet Gasket a Air Box Cover BYPASS SERVICE CARTRIDGE The following procedure details how to remove and replace the internal pressure bypass valve in the header This procedure applies only to plastic non ASME headers On bronze ASME headers the bypass service cartridge 1s not field replacable Please contact Hayward technical support for more infor
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179. fore the heat exchanger Close the bypass valve once the water is properly balanced Failure to close the bypass valve when attempting to operate the heater will result in extensive damage to the heat exchanger Ensure water flow through the heater is restored before operating the heater A bypass feature 1s also advanta geous for service needs and for the ability to remove the heater from the water path when not heating Refer to page 26 for further information USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com SECTION Il INSTALLATION H EQUIPMENT INSPECTION On receipt of the heater inspect the heater carton s for damage If any carton s 1s damaged note it when signing for it Remove the heater from the carton s inspect it and advise the carrier of any damages at once IMPORTANT NOTICE The installation instructions are intended for the use of a qualified technician specifically trained and experienced in the installation of this type of heating equipment Some states or provinces require that instal lation be licensed If this 1s the case in the state or province where heater is located the contractor must be properly licensed A WARNING Failure to comply with the appliance and vent package installation instructions and service instructions in this manual may result in equipment damage fire asphyxia
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182. h altitude kit USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ki AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com FDXLHAK1930 sold separately may be necessary 3 Ifinstalllng indoors select the appropriate high altitude indoor vent pressure switch from the indoor adapter kit or from the FDXLVPS1931 kit Each switch has a label which identifies which model s and altitude range s it 1s designed for 4 f connected turn pump main gas valve and heater power off 5 Remove heater front access door 6 Remove the 4 10 hex head screws that fasten the blower air inlet plate to the blower and remove the blower air plate and discard Save the 4 screws as they will be needed to install the new plate See Figure 49 page 47 7 Install the appropriate blower plate from the kit using the 4 screws It may be helpful to drive the screws in and out of the plate outside of the heater first to thread the holes before installing it 1n the heater 8 Ifthe installation 1s configured for indoor venting a special high altitude vent pressure switch must be installed Follow the instructions for vent kit installation page 17 but use the appropriate blower air inlet plate and vent pressure switch for your altitude 9 Re install heater front door 10 If connected turn pump main gas valve and heater power back on 11 Activate heater and check for proper functi
183. haywardpool com AUTOMATIC RESET TIME The heater will automatically reset when an error condition 1s corrected and resume operation as detailed in the table below The heater can be manually reset using the keypad by cycling the mode button through STANDBY and back to the original operating mode SPA or POOL PERIODIC INSPECTION The heater is designed and built for long performance life when installed and operated according to the manufacturer s directions Regular inspection by qualified service personnel is recommended to keep the heater working properly The following inspection points are suggested to help maximize heater life 1 Periodically check the venting on outdoor heaters The heater s venting areas the louvered top panel must never be obstructed in any way and minimum clearances must be observed to prevent restric tion of combustion and ventilation air Remember that shrubs grow and in time may obstruct a heater s venting areas 2 Check the venting of indoor heaters for looseness and possible leaks Keep all openings for combustion and ventilation air clear and unobstructed 3 Keep the entire pool heater area clean and free of all debris combustible materials gasoline and other flammable vapors and liquids Remove any leaves or paper from around the heater 4 Do not store chlorine other pool chemicals or other corrosives in the vicinity of the heater 5 Ifthe heater is operating on propane gas the tank
184. he numeric display flashes rapidly when in adjustment mode 7 Usethe UP and DOWN buttons to set the desired maximum temperature lock When finished press the MODE button 8 The heater will return to STANDBY mode FAHRENHEIT VERSUS CELSIUS The temperature can be displayed in Fahrenheit or Celsius TO change the display use the MODE button to place the heater in STANDBY Then press and hold the UP and MODE buttons until the display shows the F C selection Press the DOWN button to toggle between selections To accept the selection press the MODE button If the user does not act the selection will be automatically accepted after 60 seconds HEATING MODE The control continually compares the water temperature with the set point and the high limit temperature When the water temperature is more than 1 below the set point a call for heat is generated and a heating cycle is initiated 1 The control checks for open contacts at the blower vacuum switch 2 The control energizes the blower and the igniter The igniter heat up time is approximately 20 seconds The blower is running a pre purge cycle during this time 3 The control checks for closed contacts at the blower vacuum switch 4 When the igniter reaches the proper temperature a 4 second trial for ignition begins The control opens the gas valve and monitors flame current The igniter is turned off when flame is sensed or after 4 sec onds 5 The bl
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186. icipal water dis tribution systems The warranty does not cover heater use with mineral water seawater PPM gt 5000 or other non potable waters Do not install any restriction in the water pipe between the heater outlet and the pool spa with the exception of 1 three way switching valve Figure 15 Pipe nipples 2 in line chlorinator 3 chlorinator check valve WARNING EXPLOSION HAZARD Blockage of water flow from heater return to pool may result in fire or explosion Heater Causing property damage Header Gaskets Fittings Union Nuts personal injury or loss of life Plastic Header The heater is equipped with CPVC flanged pipe nipples to accomodate water piping to and from the pool or spa These pipe nipples will accept piping by solvent welding PVC glue The fittings will accept either a 2 pipe or a 2 1 2 pipe fitting and seal to the heater header with rubber gaskets On plastic headers the fit tings are secured in place with plastic union nuts and on bronze headers ASME models the fittings are secured Header Gaskets Fittings in place with bolts Assemble these parts to the heater Bronze Header ASME prior to plumbing Tighten union nuts or bolts securely before gluing fittings to the ends of the pipe nipples See Figure 15 The CPVC flanged pipe nipples must be installed on the heater inlet and outlet without modification Pipe fittings valves and any other element of the filter system may be mad
187. ify the correct plate and vent pressure switch when applicable is being used to ensure proper heater performance The vent pressure switch should be provided with the indoor adapter kit or if you have an older indoor adapter kit order p n FDXLVPS1931 for the high altitude indoor vent pressure switch High Altitude Conversion Procedure 1 Identify the altitude of the installation site This may be done using a GPS device or by looking up the altitude for the geographic location Altitudes for all locations in the United States and Canada may be found using the zip postal code database at www zip codes com If the altitude for the installation site is greater than 10 100 ft the heater may not be installed Note that if installing outdoors some Universal H Series heaters may be compatible with your altitude without modification Table 1 lists the altitude ranges for heaters without modification All indoor heaters installed above 2 000 ft require a special vent pressure switch 2 Select the appropriate blower air inlet plate to use based on the heater model vent configuration outdoor or indoor and altitude needed Extra plate s are included with the heater packaged in the plastic bag with this manual Each plate has a label which identifies which model s vent configuration s and altitude range s it is designed for Table 1 lists the maximum installation altitudes using the included conversion plate s If installing above 7 700 ft the hig
188. ill illuminate to show which mode the heater is currently in Each mode has its own temperature setting allowing the user to have 2 individual pre set temperature settings To adjust the temperature while in SPA or POOL mode use the UP and DOWN buttons The numeric display will flash to indicate the temperature setting 1s being displayed adjusted When the numeric display is not flashing the actual water temperature 1s being displayed The temperature settings for both SPA and POOL modes are initially set at the factory to 65 F The minimum allowed settings for SPA and POOL modes are both 65 F The maximum allowed settings for SPA and POOL modes are adjustable up to 104 F using the temperature lockout feature see below After selecting SPA or POOL mode or adjusting the temperature setting it is normal for the heater to delay up to 10 seconds before the heater starts operating This delay is an internal self test of the heater On occasion the numeric display may show a diagnostic error code refer to list of diagnostic error codes in Fig ure 3 Pressing the MODE button to cycle to STANDBY and back to SPA or POOL will clear a diagnostic error code When clearing a diagnostic error code this way it Is normal for the heater to delay up to 5 seconds before resuming normal operation assuming the diagnostic error code does not re appear Figure 27 User interface keypad Numeric Display x HAYWARD SERVICE O D STANDBY HEAT C
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197. look for one of the following signal words and be alert to the potential for personal injury A WARNING warns about hazards that could cause serious personal injury death or major property dam age and if ignored presents a potential hazard A CAUTION warns about hazards that will or can cause minor or moderate personal injury and or prop erty damage and if ignored presents a potential hazard It can also make consumers aware of actions that are unpredictable and unsafe A ATTENTION indicates special instructions that are important but not related to hazards READ AND FOLLOW ALL INSTRUCTIONS IN THIS OWNER S MANUAL AND ON EQUIPMENT IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this electrical equipment turn power supply OFF KEEP SAFETY LABELS IN GOOD CONDITION AND REPLACE IF MISSING OR DAMAGED A WARNING To reduce risk of injury do not permit children to use or climb on the heater pumps or filters Closely supervise children at all times Components such as the filtration system pumps and heaters must be positioned to prevent children from using them as a means of access to the pool A CAUTION This heater is intended for use on permanently installed swimming pools and may also be used with spas Do NOT use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it is capable of
198. lower switch windings Winding resistance across lead should be in the following range Red to White 8 to 9 ohms If measured values vary substantially from these values Blower is defective Replace If OK proceed to step 5 5 Check for defective blower relay Disconnect Blower plug from Control Module Place heater in Pool or Spa Mode Lower set point temperature to generate call for heat During pre purge period measure for 120VAC across pins 1 and 2 If 120VAC is not present control module relay is defective Replace control module If OK proceed to step 6 6 Vacuum switch is defective Replace blower vacuum switch Bypass Operation 1 Check to see if Control Module This 1s normal display when heater is being controlled by a remote thermostat No is in Bypass Operation service is required If heater is not being controlled by remote thermostat change setting by using the MODE key to put the heater into STANDBY Press and hold the DOWN key and then press and hold the MODE key Hold down both keys for 3 seconds until the indication bO is removed from the display HAYWARD POOL HEATER CERTIFICATE OF LIMITED WARRANTY Limited heater warranty TERMS AND COVERAGE We warrant our pool heater to be free from defects in workmanship and materi als under normal use and service Pursuant to this warranty and subject to the Conditions and Exceptions indicated below 1 We will replace cost of freight installation cost of fu
199. ls close the brass drain valve located on the header pU a SPRING START UP 1 Inspect and clean the heater being sure the heater is free of leaves and debris prior to startup 2 Be sure inlet and outlet piping are properly attached to the heater and the drain valve is closed 3 Turn the filtration system pump ON and allow the system to run long enough to purge all the air from the lines 4 Turn the gas supply to the heater ON 5 Set the temperature control using the keypad to POOL or SPA and adjust the set point to the desired temperature setting 6 If operating difficulties are encountered contact a qualified service company for assistance A ATTENTION Heater installation checkout and start up should now be completed BE SURE to leave the Owner s Manual with the pool owner Figure 28 Heat exchanger header components Bypass Service Cartridae Water Pressure Inlet Outlet Cartridge Retaining Nut Switch Header g Temperature Limits Thermistor Drain PI Pressure Relief Valve Port USE ONLY HAYV ARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com 40 40 SECTION IV QUALIFIED TECHNICIAN MAINTENANCE amp SERVICING GENERAL ATTENTION Only qualified service technicians with appropriate test equipment should be allowed to service the heater Bea
200. ls for ignition If ignition 1s not established the control will again enter safety lockout for 60 minutes If flame 1s established but is lost the control will make ten 10 attempts at ignition This cycle will continue until ignition is established or the call for heat is removed b The user can reset the control and clear the IF error code by pressing the MODE button to move through STANDBY and return to the previous mode SPA or POOL KEYPAD INPUTS The control accepts user inputs via the keypad on the front panel l When changing the mode from STANDBY to either SPA or POOL there may be up to a 10 second delay for the blower fan to begin running The control performs an internal self test and then verifies that the blower vacuum switch contacts are open before energizing the blower It is normal for the heater to display a 1 to 2 second delay in responding to any keypad input Itis normal for the heater to display up to a 5 second delay when the keypad is used to reset the control to clear an error code The control will accept a mode change during lockout after 5 seconds The control will continue to display the error code and remain in lockout until it 1s reset At reset the control will go to the last saved mode USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www
201. m in this heater consists of 3 printed circuit boards the ignition control board the display board and the fuse board and a keypad The locations of these components are shown in Figure 3 The ignition control system functions as the heater s thermostat safety control system and controller for the gas combustion system To remove replace the ignition control board or the fuse board 1 Turn pump gas supply and heater power OFF 2 Remove the front access panel 3 Disconnect all wires from the printed circuit board 4 Detach the board from the sheet metal panel by compressing the plastic stand offs 5 Replace the board and reverse the above steps to reassemble To remove replace the display board or keypad Turn pump gas supply and heater power OFF Remove the front access panel Unplug the display board ribbon cable from the ignition control board Remove the 4 screws and remove the plastic bezel amp keypad assembly from the sheet metal panel on the front of the heater The display board is attached to the back side of the bezel amp keypad assembly Unplug the keypad ribbon cable from the display board Detach the board from the plastic bezel by removing the 2 small screws Replace the display board or bezel amp keypad assembly and reverse the above steps to reassemble 5075 Un NA BLOWER VACUUM SWITCH The blower vacuum switch is a safety device that prevents the ignition sequence from continuing unless
202. mation Ota Pe Turn pump main gas valve and heater power off Drain heat exchanger according to instructions in Section III of this manual Remove 6 screws and remove the upper plastic heater side panel to allow access to the header Remove the cartridge retaining nut from end of header see Figure 28 Slide out the bypass cartridge from the end of the header see Figure 28 Check the function of the bypass valve to ensure the valve flaps rotate smoothly on the shaft and the spring fully closes the valve Apply silicone o ring grease Hayward Jack s 327 Multilube p n SP032712 or equivalent on o ring seals on the bypass cartridge before inserting into the header Insert bypass cartridge into header with the arrow on the end of the cartridge pointing up Re install cartridge retaining nut Nut should be tightened hand tight only DO NOT OVER TIGHTEN Re install the upper plastic heater side panel USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com SECTION V TROUBLESHOOTING GENERAL ATTENTION These instructions are intended for the use of qualified personnel trained and experi enced in the installation and servicing of this type of heating equipment and its related system compo nents Some states may require installation and service personnel to be licensed Persons not
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204. n and off several times The pool heater should turn off immediately when the pump is turned off Never allow the heater to operate with less than the minimum rated water flow rate TWO SPEED PUMP In a few cases the pressure from a two speed pump 1s below the 1 pound minimum required to operate the water pressure switch on the heater This 1s apparent when the pressure switch cannot be further adjusted In these cases the pump must be run at high speed to operate the heater If the pump and piping arrangement are such that the required 1 pound minimum pressure cannot be obtained do not attempt to operate the heater Correct the installation USE ONLY HAYWARD GENUINE REPLACEMENT PARTS E AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com TEMPERATURE ADJUSTMENT This pool heater 1s equipped with a digital thermostat which allows the user to select the desired water temperature The heater will then function automatically to maintain the desired temperature The heater has 3 modes of operation 1 STANDBY in this mode the heater will not function to heat the water 2 SPA in this mode the heater will automatically function to maintain the water temperature setting for SPA mode 3 POOL I this mode the heater will automatically function to maintain the water temperature setting for POOL mode Use the MODE button to change modes The indicator lights w
205. ncluded in UHX kit Double Wall Heatfab Saf T Vent Cl Plus P N CCAO06Lx Heatfab Saf T Vent EZ Seal P N 940x or DuraVent FasNSeal P N FSVLx04 t Single Wall Heatfab Saf T Vent Cl Plus P N CCAO4Lx Double Wall Heatfab Saf T Vent Cl Plus P N CCAOSLx Double Wall DuraVent FasNSeal W2 P N W2 x04 t Single Heatfab Saf T Vent EZ Seal H300FD UHXPOSHZ13001 man FIN 80x H350FD UHXPOSHZ13501 10 100 ft 8 inch Included in UHX kit H400FD UHXPOSHZ14001 Heatfab Saf T Vent EZ Seal P N 960x or DuraVent FasNSeal P N FSVLx06 1 Single Wall Heatfab Saf T Vent Cl Plus P N CCAO6Lx or DuraVent FasNSeal W2 P N W2 x06 t Double Wall H400FD UHXPOSHZ14002 eem gin an P N 1901946901 DuraVent P N 810003725 For Heatfab single wall vent pipe section length x should be 1 2 4 5 or 7 where 1 6 inches 2712 inches 4 18 inches 5 24 inches and 7 36 inches For Heatfab double wall vent pipe section length x should be 06 09 12 18 24 or 36 indicating the length of the vent pipe section in inches T For DuraVent vent pipe section length x should be 6 12 18 24 or 36 indicating the length of the vent pipe section in inches For these horizontal terminals the wall penetration is included from the vent manufacturer On all others it must be ordered separately Vent Pipe amp Terminal Specifications for Positive Pressure Indoor Vent Kits Hori
206. nd 120VAC between pins 4 amp 6 If 2AVAC or 120VAC is not present replace Transformer Otherwise proceed to step 7 Replace Fuse Board Diconnect plug from P5 connector from Fuse Board Measure for 24VAC across pins Reconnect plug If OK proceed to step 2 Otherwise proceed to step 5 Inspect Control Module wiring Ensure all plugs are securly fastened to Control Module If OK proceed to step 3 Verify 24VAC across R and C terminals on Control Module If not OK replace harness If OK procced to step 4 Remove F1 fuse from fuseholder Measure continuity across fuse If OK replace Control Module If fuse is open proceed to section titled Open FC3 or FCI Fuses Remove FC3 fuse from fuseholder Measure continuity across fuse If fuse 1s open proceed to section titled Open FC3 or FCI Fuses If OK reinstall fuse and proceed to step 6 Disconnect plug from P4 connector from Fuse Board Mesure for 24VAC between pins 1 amp 2 of plug from transformer If 24VAC is not present replace Transformer Otherwise proceed to step 7 Replace Fuse Board Check that proper Voltage Selector Plug is installed If OK proceed to step 2 If 120VAC plug is installed and field supply voltage is 240VAC FC1 and FC2 fuses will have to be opened Install the correct Voltage Selector Plug and new FC1 and FC2 fuses Inspect Transformer wiring Ensure insulation on wiring is not worn If OK proceed to step 3 Replace
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214. ommended procedure 1 Turn pump main gas valve and heater power OFF 2 Remove heat exchanger according to the procedure in Section II under Reversible Water Connections A WARNING BURN HAZARD Do not use a wire brush to remove soot from the heat exchanger This could cause a spark and ignite the gases trapped within the soot der 3 Using a soft tipped brush such as a paint brush apply a degreaser to the entire heat ex changer surface top and bottom Allow the heat exchanger to sit for a period of time to allow the degreaser to loosen the soot Wash the heat exchanger using a garden hose ensuring both the top and bottom surfaces are cleaned Re assemble the heater by reversing the disassembly steps Although the heat exchanger should be cleaned of soot and reinstalled the fact that sooting occurred should be investigated as it may indicate other problems such as Insufficient air supply Inadequate venting High or low gas pressure Blockage of burner tubes or orifices Blockage of blower inlet Low voltage supply causing blower to spin slower Improper heater location installation Incorrect gas supply pipe size Excessive water flow through heat exchanger LP tank below 309 full COMBUSTION CHAMBER The combustion chamber is a single piece casting If damaged the entire chamber must be replaced HEAT EXCHANGER REMOVAL Follow steps in Section II under Reversible Water Connections for heat exchang
215. on Table 1 lists the maximum altitudes each model 1s designed for with a no modifications b the included conversion plate installed and c the accessory conversion kit FDXLHAK 1930 installed sold separately TABLE 1 Maximum Installation Altitude Outdoor Installation Indoor Installation Heater Model Gas Included Conversion kit Included Conversion kit No Modifications Conversion Plate FDXLHAK1930 No Modifications Conversion Plate FDXLHAK1930 to Heater Installed on Installed on to Heater Installed on Installed on Heater Heater Heater Heater H150FDN H150FDP H200FDN H200FDP H250FDN 7 700 ft LP 5 400 ft 10 100 ft 2 000 ft 10 100 ft NAT 5 400 ft 10 100 ft 2 000 ft 10 100 ft H250FDP LP 2 000 ft 7 700 ft 10 100 ft 2 000 ft 7 700 ft 10 100 ft H300FDP 2 000 ft 10 100 ft 2 000 ft 10 100 ft H350FDN 2 000 ft 10 100 ft 2 000 ft 10 100 ft H350FDP LP 2 000 ft 7 700 ft 10 100 ft 2 000 ft 7 700 ft 10 100 ft H400FDP LP 2 000 ft 7 700 ft 10 100 ft 2 000 ft 7 700 ft 10 100 ft All indoor installations at altitudes above 2 000 ft also require a special vent pressure switch to be installed in addition to the blower air inlet plate The special vent pressure switch is included with the appropriate indoor vent UHXNEGVT 1xxx or UHXPOSHZ1xxx or the high altitude vent pressure switch kit FDXLVPS1931 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS OH AYWARD ool Products Pomona CA Clemmons NC Nashville TN A H
216. ondition is corrected When corrected control will run blower for 5 s then automatically restart after 2 minutes This code will display if 120V polarity is reversed low voltage is detected or if the ground path is not sufficient Reset is immediate after error is corrected If the blower prover switch does not close after the blower starts the control will stop the ignition trial go into lockout The blower will continue to run Automatic reset 1s immediate after the switch closes If the blower prover switch opens unexpectedly during operation the control will shut down and attempt to re light If the switch does not close after the blower starts the control will go into lockout with the blower running Automatic reset is immediate after error 1s corrected If the blower prover switch opens during the postpurge cycle heater is not fir ing the control will display the error code The post purge cycle will be com pleted once the blower prover switch closes If the blower prover switch is closed before blower start up the control will not start the blower Automatic reset is immediate when the switch opens If the control is not in lockout and senses that the igniter circuit is open when the blower is running the control will turn off the blower and go into lockout Auto matic restart 2 min after error is corrected An excessive temperature difference between the two thermistors 5 F or more or an out of bounds condition
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220. ow Voltage Output from Fuse Board 2 Check for faulty Control Module wiring 3 Verify low voltage input to Control Module 4 Verify that F1 Fuse on Control Board is not open 5 Verify that FC3 on Fuse Board is not open 6 Check for defective Transformer 7 Fuse Board is defective 1 Verify that 120VAC Voltage Selector Plug is not installed with a 240VAC field power supply 2 Check for faulty Transformer wiring 3 Defective Transformer Disconnect plug from P5 connector from Fuse Board Measure for 24VAC between pins of receptacle on Fuse Board Reconnect plug Disconnect plug from P6 of Fuse Board Measure for 120VAC between pin 3 and 5 of receptacle on Fuse Board Reconnect plug If OK proceed to section titled Low voltage circuit fault Otherwise proceed to step 2 Measure for field supply voltage across terminals of TB1 terminal block on Fuse Board If OK proceed to step 3 Insoect Fuse Board wiring Ensure all plugs are securely fastened to Fuse Board If OK proceed to step 4 Remove FCI and FC2 fuses from fuseholder Measure continuity across fuse If fuses are open proceed to section titled Open FC1 and or FC2 Fuses If fuses are OK reinstall them and proceed to step 5 Check that proper Volatage Selector Plug is installed in Fuse Board If OK proceed to step 6 Disconnect plug from P4 connector from Fuse Board Mesure for 24VAC between pins 1 amp 2 of plug of Transformer a
221. ower vacuum switch the temperature limit switches the vent pressure switch the water pressure switch the water temperature sensors and the flame sensor are constantly monitored during a call for heat to assure the heater is operating properly 6 When the thermostat is satisfied and the call for heat ends the control immediately de energizes the gas valve Flame is extinguished 7 The control operates the blower during a 30 second post purge period USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com FAILURE TO LIGHT RETRY If the first ignition attempt fails during a normal heating cycle the control will make two 2 additional ignition attempts l The control de energizes the gas valve after the 4 second ignition trial ends 2 The control operates the blower during a 30 second post purge period 3 The control monitors for open contacts at the blower vacuum switch 4 5 Anormal ignition sequence resumes with Item 2 in Heating Mode above If the third ignition The control performs a gas valve relay check trial fails the control enters a safety lockout or hard lockout after the postpurge period of the third failed trial The error code IF is displayed and the SERVICE indicator 1s illuminated a The control automatically resets and clears the IF error
222. owing guidelines to help protect your heater s heat exchanger mecommended Effect of Low Levels Effect of High Levels Level 1 3 ppm hazy water algea growth swimmer irritation bleaching of clothes hair 2 A ppm bacteria causing infections corrosive to heat exchanger corrosive to heat exchanger cloudy water scaling of heat exchanger 7 4 7 6 swimmer irritation reduced sanitizer effectiveness corrosive to heat exchanger Total Alkalinity 80 120 ppm large fluctuations in pH scaling of heat exchanger Calcium Hardness 200 400 ppm corrosive to heat exchanger scaling of heat exchanger 2700 5000 ppm poor salt chlorinator performance corrosive to heat exchanger 3 SKIMMER CHLORINATION Placing chlorine or bromine tablets directly into the skimmer may result in high chemical concentrations flowing through the heater DO NOT place chlorine or bromine tablets in the skimmer 4 CHLORINATOR INSTALLATION Chlorinators must be installed downstream of the heater and a check valve must be installed between the heater and chlorinator to prevent high chemical concentrations from back flowing into the heater Make sure your piping arrangement meets the chlorinator installation requirements shown on page 27 5 BYPASS Until water chemistry is properly balanced and if your piping has a bypass valve installed for the heater open the bypass so that corrosive and potentially damaging water will not flow through the heater and there
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230. r cabinet for easy removal of the gas manifold assembly during service A CSA certified main gas shutoff valve must be installed outside the cabinet and within 6 feet of the heater This valve must have an I D large enough to supply the proper amount of gas volume to the heater See Figure 13 ATTENTION Apply joint compound pipe dope sparingly and only to the male threads of pipe joints Do not apply joint compound to the first two threads Use joint compounds resistant to the action of lique fied petroleum gas Do not overtighten the gas inlet pipe or damage may result ATTENTION Do not use flexible appliance con nectors on any gas connections unless the connector rue is CSA approved for outdoor installation is marked with BTUH capacity which must be equal to or greater than the heater rated input and the type of gas natural or LP Reduction of gas supply pipe or tubing to the inlet of the heater gas valve must be made at the valve only and must match the valve inlet size 3 4 or 1 NPT If more than one appliance is installed on the gas line consult the local gas company for the proper gas line size Questions on the installation of the proper gas line size can be directed to Hayward Technical Service NATURAL GAS The gas meter must have the capacity to supply enough gas to the pool heater and any other gas appli ances if they are on the same pipeline Example 225 meter 225 000 BTUH If doubt exists as to
231. r in mind that all of the components that comprise the system have an effect on heater operation Before proceeding with heater related troubleshooting tips covered in Section VII be certain that the pump 1s operating correctly the filters and strainers are not blocked the valves in the piping are properly positioned and the time clocks are properly set A WARNING EXPLOSION HAZARD Do not attempt to repair any components of this heater Do not modify the heater in any manner To do so may result in a mal function that could result in death personal injury or property damage Check with the consumer to see if any part of the heater has been under water Replace any part of the control system and any gas control that has been under water MAINTENANCE The following inspection procedures are recommended to be performed as part of annual heater mainte nance and to ensure safe operation External heat exchanger Internal heat exchanger Main burner flame patterns Main burner orifices Operating controls USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fl AYWARD p ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com EXTERNAL HEAT EXCHANGER INSPECTION AND CLEANING Remove the louvered exhaust cover panel see Figure 12 and inspect the external surfaces of the heat exchang er for soot accumulation If soot has accumulated it must be removed by following the rec
232. rev F Figure 24 Lighting amp Operating Instructions label X e rri FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliances e Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neigh bor s phone Follow the gas supplier s instructions e f you cannot reach your gas supplier call the fire department C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water E Should over heating occur or the gas supply fails to shut off turn off man
233. rs water containing section leak within one year from date of such installation for all users due to defects in materials and workmanship Hayward will provide a replacement part Cost of freight installation fuel and service labor after one year 1s at user s expense For full details of warranty agreement see war ranty certificate included in this manual A ATTENTION If the pool spa hot tub heater 1s damaged or destroyed by improper maintenance exces sive water hardness incorrect water chemistry or freezing it is not covered under the manufacturer s watranty MAINTAINING PROPER WATER CHEMISTRY Failure to Maintain Proper Water Chemistry May Cause A a Premature Heat Exchanger Damage or Failure The heat exchanger in your Hayward pool heater 1s made from the highest quality of copper and nickel Cupronickel materials The premium materials and the exacting processes used in the manufacture of the heat exchanger 1s state of the art in pool heater design and manufacture Yet it remains vital that the heat ex changer be protected from damaging or corrosive chemicals insufficient water flow or improperly balanced water chemistry Heat exchanger damage or failure resulting from improper flow improperly balanced pool water or the improper addition of sanitizers Into the water is NOT covered under the terms of your warranty The following factors are critical to heat exchanger protection Follow these guidelines to help prevent pre
234. rt as provided herein and the Company is not responsible hereunder for incidental or consequential or incidental costs or damages The com pany neither assumes nor authorizes any person or firm to assume for us any further liability or obligation in connection with the sale installation use maintenance or existence of the heater SAFETY WARNING Pool heaters are heat producing appliances and to avoid damage or injury in the event of possible overheating of the outer jacket 1 no materials should be stored against the Jacket and 2 care should be taken to avoid unneces sary contact especially by children with the jacket When lighting a gas heater the lighting instructions must be followed exactly to prevent flashback of excess gas in the heater Electronic ignition heaters and electric heaters must have the power shut off when making adjustments to servicing or coming into contact with the heater UNDER NO CIRCUMSTANCES SHOULD FLAMMABLE MATERIALS SUCH AS GASOLINE OR PAINT THINNERS BE USED OR STORED IN THE VICINITY OF THE HEATER OR IN ANY LOCA TION FROM WHICH FUMES COULD REACH THE HEATER For your comfort enjoyment and safety please read the enclosed operating instructions carefully USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fl AYWARD p ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com SERVICE PARTS
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236. s The NEC contains no standards requiring Ground Fault Inter ruption protection via GFI Circuit Breaker or otherwise of Fixed or Stationary equipment under article 680 Swimming Pools Fountains amp Similar Installations BONDING CAUTION This heater must be connected to a bonding grid with a solid copper conductor wire gauge 8 AWG or larger All Hayward heaters are designed for copper conductors only The National Electrical Code NEC and most other codes require that all metallic components of a pool structure including reinforcing steel metal fittings and above ground equipment be bonded together with a solid copper conductor wire gauge 8 AWG or larger The heater along with pumps and other pool equipment must be connected to this bonding grid A bonding lug is provided on the side of the heater to ensure that this requirement 1s met ELECTRICAL CONNECTIONS The heater 1s equipped with a hot surface ignition control system that automatically lights the burners An external power supply is required to power the control system The heater is shipped from the factory wired for use with 240VAC 60 Hz field power supply To convert the heater to 120VAC 60 Hz operation remove the 240VAC voltage selector jumper from the ignition con trol board and replace it with the 120VAC jumper These jumpers are tie wrapped together and are located on the fuse board See Figure 25 for location of the fuse board All wiring connections to
237. sers should check the water temperature with an accurate ther mometer spa or hot tub thermostats may err in regulating water temperatures by as much as 4 F 2557 Persons taking medications which induce drowsiness such as tranquilizers antihistamines or anti coagulants should not use spas or hot tubs If the pool spa is used for therapy it should be done with the advice of a physician Always stir pool spa water before entering the pool spa to mix in any hot surface layer of water that might exceed healthful temperature limits and cause injury Do not tamper with controls because scalding can result if safety controls are not in proper working order Persons with a medical history of heart disease circulatory problems diabetes or blood pressure problems should obtain a physicians advice before using spas or hot tubs Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98 6 F 37 C The symptoms of Hyperthermia include drowsi ness lethargy dizziness fainting and an increase in the internal temperature of the body The effects of Hyperthermia include 500 Unavvareness of impending danger Failure to perceive heat Failure to recognize the need to leave the spa Physical inability to exit the spa Fetal damage in pregnant women Unconsciousness resulting in danger of drowning DEFINITIONS Suction Outlet The term Suction Outlet is a fi
238. sop uosreururoj op SJU9A9 sop suduuoo tored o qnop g sjuesoduioo op JILA oun o1jjo premAeH SNOSIVNINAAL 31 14 LN3A d G 4 141N4140 S99nS0 JOUIOU 1005 mb qeneay JUSAI Pp suosteunu19 so mod 6 neo qej 9 IOA 9 EODJ A no o ejuozrioq Op UOSIEUTUL ET ourosid op g Juepuodsa1100 uosreururo oun 29A T UTUL S JOP JU9A9 P JWAJSAS T LNSAd 44 NOSIVNINYSAL ejqnop rored snjq IO 30 A L Jes nda tored peog 73 JUA L Jes simpoud so mod uonv ejsur p SUOnBWIOJUI SO IOA WON QEPA MMM qereoH IP QIM 2115 A T TSTA Y 189 INDE VISUL 1 jueoriqej np soAnoourp xne uone ejsut p SUOTION SUI xn JUDWOULIOJUOD J LASUI 9179 JIOP uorme nuoA op ouigjs S 27 8 Neajqe a Ins soogioods SAJILUI Sa r ssed p sed juoArop ou S9189P 06 op sopnoo op o1quiou 19 nEZn np umuirxeuil jezo monBuo 27 soosreui o uou sooedso SA suep sin 110p o qnop tored g g JUDAS UN INSAd 1 44 LNAWANNOISNAWIG III 2109909 op xn SHN sedsysourasid apneyo so sojueAms suononnsuI so uojes soj ejsur JUOS s r nbsJo T AAILISOd NOISSJFJ d 3 1VOlL1d4A NO 4 IVLNOZIHOH NOILV TIILNAA woo joodprem ey MMM OOVS ISE 806 191 Auedwod ou seujsnpu pJeM eH v CF NL IBAUSEN ON Suotutuo D YO euouiog sionpoud 100d GUVMAVH STIN LINIHLAV TONVHO J
239. ter or clear blockages Check position of valves in plumbing system If OK does not exist proceed to step 6 6 Check for correct water pressure Adjust water pressure switch setting as shown on page 33 of Installation Manual only switch setting if heater is above or below water level If LO does not clear proceed to step 7 7 Water pressure switch is Replace water pressure switch defective 1 Check for faulty wiring or Inspect vent pressure switch wiring Ensure wire harness terminals are securely connection fastened to spade terminals on vent pressure switch If OK proceed to step 2 2 Verify state of vent pressure Remove wire leads from vent pressure switch and jumper leads Operate heater Measure contacts continuity across vent pressure switch If closed LO code is not caused by vent pressure switch fault If open proceed to step 3 Remove jumper from wire leads and reconnect wire leads to vent pressure switch 3 Check for restricted or blocked Ensure that flue is not blocked or restricted See indoor vent sizing requirements in flue installation manual If OK proceed to step 4 4 Vent pressure switch is defective Replace vent pressure switch 1 Check for faulty wiring or Inspect temperature limit switch wiring Ensure wire harness teminals are securely connection fastened to spade terminals on temperature limit switches If OK proceed to step 2 N Un Code L F AC 55 Figure 32 TROUBLESHOOT
240. the meter size consult the local gas utility for assistance Hayward will not be responsible for heaters that soot up due to improper meter and gas line sizing resulting in improper gas volume PROPANE GAS All propane gas tanks must be located outdoors and away from pool spa structure and In accordance with the standard for storage and handling of propane gas ANSI NFPA 58 latest edition and applicable local codes If the propane gas tank is installed underground the discharge of the regulator vent must be above the highest probable water level Propane tanks must have sufficient capacity to provide adequate vaporization for the full capacity of the equipment at the lowest expected temperatures Consult a propane company expert for correct sizing USE ONLY HAYWARD GENUINE REPLACEMENT PARTS E AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com ATTENTION Whenever a high pressure double regulation system is utilized for propane gas consult a propane expert for accurate pipe and pressure sizing Make sure that 1st and 2nd stage regulators are large enough to handle the BTUH input listed for the heater s being used Hayward will not be responsible for heaters that soot up due to improper gas line or propane tank sizing resulting in improper gas volume WATER PIPING The heater is designed for use with pool and spa hot tub water only as furnished by mun
241. tion or carbon monoxide poi soning Exposure to products of incomplete combustion carbon monoxide can cause cancer and birth defects or other reproductive harm CONFORMANCE WITH CODES The heater shall be installed in accordance with all local and state codes The heater installation must con form to the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and with the requirements of the authority having jurisdiction Design certification of the heater is in compliance with ANSI Z21 56 CSA 4 7 For Canadian installations the heater 1s to be installed 1n accordance with the standards CAN CGA B149 1 and B149 2 Installation Codes for Gas Burning Appliances and Equipment and or local codes and if appli cable CSA C22 1 Canadian Electrical Code Part I ALTITUDE OF INSTALLATION Heaters other than the HSOOFD may be installed at any altitude up to 10 100 ft above sea level provided the appropriate modification s are performed The altitudes which require modification vary depending on the model Parts necessary to convert the heater for outdoor installation at altitudes up to 7 700 ft minimum are included with the heater Conversion 1s accomplished by replacement of the blower air inlet plate and for indoor applications installation of a special vent pressure switch The blower air inlet plates are clearly marked with the compatible heater model s vent configuration s and altitude range s Care should be taken to ver
242. truction sheet which can be used as a guide in specifying installations It can be obtained on Hayward s website at www haywardnet com If you need more specialized fittings you may order them directly from the manufacturer or one of their authorized dealers To locate an authorized dealer for venting parts contact the appropriate manufacturer at Selkirk Corporation M amp G DuraVent Inc Heatfab Division 6 Jupiter Ln 130 Industrial Blvd OR Colonie NY 12205 Turners Falls MA 01376 800 835 4429 800 772 0739 www duravent com www heatfab com Table 8 Maximum Vent Pipe Length and Number of Elbows for Positive Pressure Vent Systems Number of 90 Maximum Vent Pipe degree Elbows Length horizontal amp vertical 50 ft USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Table 9 Maximum Nominal 7 ioi as Part Installation Vent Pipe Appliance Adapter 7 Vent Pipe Altitude Diameter Heatfab Saf T Vent EZ Seal P N 960x Single Wall Included in UHX kit Double Wall Heatfab Saf T Vent Cl Plus P N CCAO6Lx H150FD UHXPOSHZ11501 H200FD UHXPOSHZ12001 10100ft H250FD UHXPOSHZ12501 10 100 ft Heatfab P N 1501329001 H250FDN UHXPOSHZ12502 2 000 ft 4 inch or DuraVent P N 810003683 Heatfab Saf T Vent EZ Seal P N 960x Single Wall I
243. tting fitting assembly cover grate and related compo nents that provide a means for water to exit the pool and into the pump circulating system Inches of Mercury in Hg A unit for measuring pressure below atmospheric suction or vacuum 1 0 inch Hg 491 PSI Main Drain See Suction Outlet PSI An abbreviation for pounds per square inch USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com SECTION I GENERAL INFORMATION INTRODUCTION This manual contains instructions for installation operation maintenance troubleshooting and parts lists for the safe use of the swimming pool spa hot tub heaters Hayward strongly recommends that the installer read the manual before installing the swimming pool spa hot tub heater If after reviewing the manual any questions remain unanswered contact the factory or local representative Following heater installation the installer should leave all manuals with the consumer for future reference LIMITED WARRANTY SUMMARY Hayward warrants the pool spa hot tub heater to be free from defects in materials and workmanship and will within one year from date of installation for all users for the original purchaser repair or at our option replace without charge any defective part Hayward further warrant that 1f the heat exchanger or exchanger heade
244. u hr The total input of all gas utilization equipment installed in the combined space shall be considered in making the determination Each opening shall have a minimum free area of 1 square inch per 1 000 btu hr of the total input rating of all gas utilization equipment in the confined space but not less Fiaure 4 than 100 square inches See Table 5 One opening shall be within 12 inches of the top and and one within 12 inches of Below Ground Pit Installation the bottom of the enclosure AN ili B ALL AIR SUPPLY FROM OUTDOORS Combustion Ground Level Air The confined space shall be provided with 2 permanent openings once commencing within 12 inches of the bottom of the enclosure The opening shall communicate directly 5 D or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors 1 When communicating with the outdoors either directly or Drip Tee Air Duct from Ground to Base through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 btu hr of total input rating of all Gas Cock equipment in the enclosure See Table 5 2 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square Sediment Trap Level Flooring inch per 2 000 btu hr of total input rating of all equipment in the or lab enclosure See Table 5 3 When ducts are used they shall be of
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246. ual gas valve to the appliance POUR VOTRE S CURIT LIRE AVANT L ALLUMAGE MISE EN GARDE Si vous ne suivez pas exactement ces instructions un incendie ou une explosion pourrait survenir et causer des nu a la Du ri t e des blessures corporelles ou la perte a vie Cet appareil n a pas de pilote Un m canisme d allumage automatique pour les br leurs N essayer pas d allumer les br leurs la main AVANT L ALLUMAGE sentir tout autour de l appareil pour d celer d ventuelles odeurs de gaz S assurer de sentir pr s du plancher parce que les gaz plus lourds que l air se concentrent au niveau du plancher QUE FAIRE EN PRESENCE D ODEURS DE GAZ e Ne pas essayer d allumer l appereil eNe pas toucher un commutateur lectrique Ne pas utiliser le t l phone dans la maison e Appeler imm diatement fournisseur de gaz chez un voisin Suivreles instructions du fournisseur de gaz e Si le fournisseur ne peut pas tre atteint appeler le service des incendies Utiliser uniquement les mains pour actionner les boutons de commande du gaz Ne jamais utiliser d outils Si le bouton ne s enfonce pas ou ne se tourne pas a la main ne pas essayer de le r parer Appeler un technicien qualifi L utilisation de la force ou une tentative de r paration pourrait causer un incendie ou une explosion Ne pas utiliser cet appareil si une des composantes a t immerg e dans l eau Appeler imm diatement un technicien qualifi po
247. ueqo9 s1n9329 09 SA no 1no euo op moZdueyoo 15 onb uo suossqueJesa SNON sn n1o J p 14 juourojmjeJ8 suoJooe duio SNOU SUOSSISIOYI snou rs no suoJoJedoi snou eur rio mooyore mod sinozestpun so sno mod uorje ejsur p e soide ue un p re op un suep DIANA P URU neriojeui op S99IA op nAunodop 189 snoul l g uteq eds outosid op 1nojgjneuood onb suossrjueies snoN J3 LIATT AILNVYVS V1 3G JINNSJA SOU919J91 op MAIOS nod 1nojeuruosuoo ne Sf oNUBWI SA SNO IUINOJ JOP 1noje ejsur INIJJNVYIII 9 oj e1sur 110A sod y eoo 3uejuosoudoi 9j no JUISN 1939830029 zo InoA onueui 99 oururexo TOAL Sarde osuodoi sues juojso1 mb suonsanb sop zoA SNOA IS snouloi g uteq eds outosid op Imeypneyoou 1o e sut p 3ueA onueui sil 1noje e sur onb juowoy107 opueuiruiooo1 premAey snows g uteq eds outosid op sinogneuooi sop oosrnoos uoresi rn Nod soouoejop S9991d op SASI sop oseuuedap oou uojureui GI tuonesi rn uore ejsur mod SUOHONIJSUI sop juoruoo onueui 97 NOILONGOULNI S31V33N39 SNOILVINHOANI I NOILO3S wos Toodpremivy A AA OOVS TSE 806 T L ueduuoo ou s u1snpul v NLL SITAUSEN ON SUOMI vO euouioq TR Lod CHI VAMAV HI SIN LINTHLAV CAVMAVH AONVHIAA AC S3O3Id SAA LNAWANOINA ZASTILLO 91189 oonod Ted S N op UONPIADIQYV ISd uoneidse p onos MOA
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249. ufficient experience in pool equipment installation and maintenance and adhering to the requirements of the jurisdiction where the product is installed There are no warranties which extend beyond the description on the face hereof We shall not in any event be held liable for any special indirect or consequential damages EXPENSE OF DELIVERY AND INSTALLATION Each pool heater or replacement part to be furnished under this warranty shall be furnished at our nearest distribution center We shall not pay nor be responsible for shipping or delivery charges to the place of instal lation nor for labor charges or other costs of removal or installation Every defective heater or part replaced under this warranty shall become our property and as such must be returned to our distribution center with transportation charges paid by the user Any replacement pool heater furnished under this warranty shall re main in warranty only for the unexpired portion of this warranty CONDITIONS AND EXCEPTIONS This warranty applies only to the pool spa at its original place of installation and only for the original owner It does not apply if the pool heater is installed in violation of any applicable code or ordinance or is not installed operated and maintained in accordance with our instructions or is misused damaged by ac cident weather act of God freezing water void and or excess pressure altered or disconnected It does not apply with respect to 1 A
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252. up The gas pressure regulator on all heaters is preset at the factory but the setting should be verified by the installer to ensure proper operation If gas pressure is inadequate check for undersize piping between the gas meter and the heater or for a low capacity gas meter GAS PRESSURE TEST PROCEDURE Refer to figure 26 for the location components used in this procedue on the specific model of UHS heater be ing serviced Figure 26 Gas Valves Regulator Regulator adjustmernt adjustmernt screw under screw under j this screw Inlet this screw TX cap Inlet E w Manifold pressure RR cap Inlet pressure Z l pressure tap plug N OA fe pressure tap plug KS A JL tap plug 2 tap plug 7 AN ON OFF 2 I ON OFF knob ON OFF ON Regulator knob I 1 Cu 4 adjustmernt screw under V this screw Electrical L fk cap Manifold terminals m pressure f Electrical tap plug ee Electrical terminals terminals Valve for H500FDN model Manifold pressure to be taken at the pressure tap located on Valve for H150FD H200FD the gas manifold just after the gas valve for H500FDN units H250FD H300FD H350FD and H400FD models Valve for H500FDP model For all valves adjust regulator pressure INCREASE DECREASE by removing the screw cap and turning PRESSURE PRESSURE the adjustment screw as shown below USE ONLY HAYWARD GENUINE REPLACEMENT PARTS E AYWARD ool
253. ur v rifier l appareil et remplacer toute composante du syst me de commande ou de gaz qui aurait t immerg e dans l eau Sile systeme surchauffait ou si le gaz refusait de se fermer placer le robinet d arr t manuel de gaz de l appareil en position FERM OFF OPERATING INSTRUCTIONS 1 STOP Read the safety information safety information on this on this label label If you don t smell 2 Change the MODE on the control gas go to the next step panel to STANDBY 7 Turn gas control knob 4 3 Remove the heater s front access counterclockwise to ON panel 8 Replace the heater s front 4 This appliance is equipped with access panel 9 Set the MODE on the control panel to SPA or POOL an ignition device which auto matically lights the burner Do not try to light the burners by hand 10 Set the set point temper 5 Turn gas control knob clockwise SU Un me pane oun to OFF to the desired setting I 11 If the appliance does not GAS CONTROL KOU operate repeat steps 2 KNOB SHOWN thru 10 If the appliance IN OFF still does not operate POSITION follow instructions TO TURN OFF GAS TO 6 Wait five b minutes to clear APPLIANCE and call your out any gas If you then smell service technician or gas STOP Follow B in the gas supplier TO TURN OFF GAS TO APPLIANCE 1 Change the MODE on the 3 Turn the gas control knob control panel to STANDBY clockwise
254. ured with 4 screws Disconnect the wiring terminals from the gas valve Remove the gas manifold assembly It is attached to the air box using 4 screws Remove the orifices using a 7 16 wrench After cleaning or replacing orifices re install into the gas manifold pipe being careful not to cross thread or over tighten as a leak may result A ATTENTION Do not enlarge orifice holes USE ONLY HAYWARD GENUINE REPLACEMENT PARTS E AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com GAS CONVERSION The factory installed gas train where appropriate may be changed from natural gas to propane or from propane to natural gas using the appropriate conversion kits available from the factory Gas conversions are to be performed only by a qualified service agency Detailed instructions are included with each kit ATTENTION Conversion kits are not available in Canada Conversions must be performed by the conversion station at Hayward Pool Products Canada Inc ELECTRICAL WIRING A ATTENTION If itis necessary to replace any of the original wiring it must be replaced with Hayward supplied replacement parts USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fl AYWARD p ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com IGNITION CONTROL SYSTEM The ignition control syste
255. wer windings Winding resistance across lead should be in the following range Red to White 8 to 9 ohms If measured values vary substantially from these values blower is defective Replace Otherwise proceed to step 5 Replace Control Module Remove FC from fuseholder Mesure continuity across fuse If OK reinstall fuse and proceed to step 2 If Fuse is open proceed to section titled Open FC4 Fuse Disconnect plug from P6 connector of Fuse Board Measure for 120VAC across pins 3 and 5 of P6 receptacle on Fuse Board If OK reconnect plug and proceed to step 3 If not OK go to step 4 Disconnect plug from E10 connector of Contol Module Measure for 120VAC across pins 1 and 3 of Plug on Harness If OK replace Control Module If not OK replace Harness Disconnect plug from P4 connector of Fuse Board Measure for 120VAC between pins 4 and 6 of plug from Transformer If OK proceed to step 5 If not OK replace Transformer EE Bad Board 1 Defective Control Module Replace Control Module Control Module and 2 Check for faulty wiring or CE Display Interface c nnestion Assembly 3 Control Module and or Display Interface Assembly are defective Igniter Failure 1 Check for faulty wiring or connection IO Communication 1 Disconnect and then re connect Error between power to heater Inspect Display Interface Wiring Ensure Display Interface Plug is securely attached to Control Module If OK proceed to st
256. witch If the pump is slow to prime the heater may display an LO fault code and will take 2 minutes to automatically restart If the pump has primed this wait can be avoided by manually clearing the error code via the keypad by changing the mode through the STANDBY setting and returning to the initial setting SPA or POOL When a heater is wired to the line side of the power circuit continuous power the blower will not oper ate when the pump ss cycled via a time clock or other switch method USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Fel AYWARD ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com INTERNAL WIRING If the heater display 1s blank after the electrical has been installed see Figures 43 and 44 to determine the cause The ribbon cable between the display board and the ignition control board is polarized and cannot be inserted upside down if it was removed when electrical was done FUSE SPECIFICATIONS The fuse designations are printed on the ignition board and the control board See Figure 25 for board lo cations Fuses are available as common hardware items or may be purchased from Hayward in a service parts kit The fuse specifications are FI fuse low voltage 3A blade style fast acting automotive fuse type 257 e FCI amp FC2 transformer primary and FC4 transformer secondary 3A slo blo fuse 5 x 20 mm USE ONLY HA
257. with drain outlet be installed under the heater The pan must not restrict airflow This heater must be installed at least 5 feet from the inside wall of a pool in ground or aboveground spa hot tub unless separated from the pool spa hot tub by a solid barrier The heater must be installed such that the location of the exhaust gas vent assembly outlet relative to adjacent public walkways adjacent buildings openable windows and building openings complies with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or CAN CGA B149 installation codes Outdoor instal lation and service clearances The heater must be installed outdoors such that the installation and service clearances from combustible materials shown in Table 2 are maintained This heater may be installed on combustible floors l 2 3 4 5 The heater 1s self venting when installed outdoors and does not require additional vent piping Do not install in a location where growing shrubs may in time obstruct a heater s combustion air and venting areas Do not install this appliance under an overhang less than 3 feet from the top of the appliance The area under the overhang must be open on 3 sides Do not install the heater where water spray from ground sprinkler can contact the heater The wa ter could splash on the controls causing electrical damage Do not install under a deck USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EI AYWARD ool Products Pomon
258. with water flow Reduced flow may be caused by 1 Clogged filter or strainer 2 Excessive flow through the external bypass if one 1s used 3 Lime scale accumulation in the heat exchanger TO REPLACE A HIGH LIMIT SWITCH Turn pump gas supply and heater power OFF Drain the heat exchanger of all water Unplug the high limit wires from the wiring harness Unscrew the high limit switch from the header Replace the high limit switch Use new sealant on the high limit switch threads before reinstalling Reverse the above procedure to install the high limit switch THERMISTOR The thermistor monitors the return water temperature See Figure 28 To replace the thermistor Turn pump gas supply and heater power OFF Drain the heat exchanger of all water Remove the front access panel It is secured with 4 screws Unplug the thermistor connector from the ignition control board From outside the heater pull the thermistor leads out of the control box and through the hole in the heater chassis Unscrew the thermistor from the inlet side of the header Replace the thermistor Use new sealant on the thermistor threads before re installing Reverse steps above to complete the procedure pae 7 7 WATER PRESSURE SWITCH The water pressure switch Figure 28 1s preset at the factory for most typical deck level installations When the heater 1s located above or below the level of the pool or spa the pressur
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260. ximum of 104 F 3 WIRE REMOTE CONTROL CONNECTION On the remote control wiring terminal block Figure 22 connect the appropriate wires from the remote control to the terminals adjacent to the ORANGE wire POOL WHITE wire 24V and RED wire SPA To operate the heater with a remote 3 wire switch the heater s control must be in STANDBY mode The STANDBY LED will be illuminated When the remote switch 1s set to Pool Low the POOL LED will be illuminated and the water temperature will be displayed When the remote switch is set to Spa High the SPA LED will be illuminated and the water temperature will be displayed The heater will use its internal thermostat to regulate the water temperature to the set point of the mode selected USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ki AVWARD Pp ool Products Pomona CA Clemmons NC Nashville TN A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com iagram d iring connection W Figure 23 Fuse Circuit Board Carte de circuit BRBK Y O R GY SERVICEO O STANDBY fusible HEATING O SPA m WE Wiring Connection Diagram Sch ma de Connexion de C blage H150FD H200FD H250FD H300FD H350FD H400FD Keypad Pav num rique V Water Temperature Limit Switch Commutateur limiteur de temp rature d eau Display Circuit Board Carte de circuit d affichage O POOL MODE TEMP SET P1 TRANSFOR
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263. zontal Vent Terminal Heatfab P N 9614TERM Heatfab P N 9614TERM Heatfab P N 5690CI Heatfab P N CCEO6WP t Heatfab P N 9414TERM or DuraVent P N FSTT4 Heatfab P N 9414TERM or DuraVent P N FSTT4 Heatfab P N 5890CI Heatfab P N CCEOSVVP t Heatfab P N 9614TERM Or DuraVent P N FSTT6 Heatfab P N 9614TERM or DuraVent P N FSTT6 Vertical Vent Terminal Heatfab P N 5600CI Heatfab P N CCAO6RC Heatfab P N 5600CI Heatfab P N 6 Heatfab P N 5400CI or DuraVent P N FSRC4 Heatfab P N CCA04RC or DuraVent P N W2 RC4 Heatfab P N 5800CI Heatfab P N CCAO8RC Heatfab P N 5600CI or DuraVent P N FSRC6 Heatfab P N 6 Or DuraVent P N W2 RC6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD Poo Products A Hayward Industries Inc Company Tel 908 351 5400 Pomona CA Clemmons NC Nashville TN www haywardpool com REVERSIBLE WATER CONNECTIONS Figure n This heater is designed so that it can be installed with the water connections located on either the right Screw Locations or left side Heaters are factory shipped with right side water connections To move the connections to the left side follow the instructions below A trained service technician should perform these steps before the heater is installed l KN Ne LT W LI W LI d LJ mE EY l Before beginning be aware that it

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