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AC658HB AC708RB AC908HB AC6520HB
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4. AC658HB AC708RB AC908HB AC6520HB WHEELED GAS COMPRESSOR OPERATION MANUAL CAUTION READ THIS MANUAL CAREFULLY before operating or servicing this air compressor to familiarize yourself with the proper safety operation and standard operating procedures of this unit FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN THE VOIDING OF YOUR WARRANTY AND PERSONAL INJURY AND OR PROPERTY DAMAGE THE MANUFACTURER OF THIS AIR COMPRESSOR WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL By following the instructions and recommendations in this manual you will ensure a longer and safer service life of your air compressor TABLE OF CONTENTS Introduction 4 Using the Operators Manual Specifications 4 Specifications Product Identification 5 Record Identification Numbers Safety 6 Safety Instructions 7 Safety Rules 7 Hazard Symbols and Meanings 10 General Safety Information Safety amp Installation 11 Spraying Precautions 11 Hose Precautions 11 Installation and Location 11 Extension Cords Assembly Instructions 12 Assembly Product Features 13 Automatic ON OFF 13 Regulator 13 Tank Pressure Gauge 13 Safety Valve 13 Tank Drain Fitting 13 Safety Guard TABLE OF CONTENTS Operating Instructions 14 14 14 14 Initial Start Up Start Up Storage Shut Down Maintenance 15 15 15 15 15 15 When performing any maintenance or service
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14. 00280 44 Spring Washer 4 60016 12 Exht Elbow Gasket 1 501365 45 Bolt 4 6005620B 13 Exht Cooler 1 5014UH30 46 Oil Leveler 1 532012 13a Bolt 1 531814 47 Washer Oil Leveler 1 532112 14 Nut Exhaust 1 20341234 48 Discharge tubing 1 5318UH30 15 Exhaust Elbow 1 50051234 48a Six Angle Nut 1 5318UH301 16 Gasket Cylinder Head 1 5102UH30 49 Crankcase 1 5301UH30 17 M4 10 Screw 8 6021410 50 Bearing 1 60176304 18 Spring Washer 8 60014 51 Crankshaft 1 5308UH30 19 Outlet Valve Guard 2 514580 52 Woodruff Key 1 601557519 20 Valve Plate 2 513380 53 Bearing 1 60176205Z 21 Vavle Seat 1 510365UH 54 Gasket Bearing Seat 1 5307UH30 22 1 Valve Plate 2 51138519 55 Oil Seal 1 6016243575 23 Gasket Cylinder 1 5107UH30 56 Bearing Seat 1 5306UH30 24 Piston Ring Set 2 520065 57 Spring Washer 4 60018 25 Compression Ring 4 520365 58 Bolt 8 8 4 6005825A 26 Oil Ring 2 520465 59 Pulley 1 53021224A1 27 Piston 2 520265 60 Pulley Washer 1 5304UB10 28 Piston Pin 2 52071457 61 Spring Washer 1 60018L 29 Piston Pin Clip 4 6018147 62 Bolt 1 6005840L 30 1 In Six Angle Bolt 4 6011835 63 Oil Filling Plug 1 5316UH55 31 Spring Washer 4 60018 63a Washer 1 6014153 32 Connecting Rod 2 5206UB40 33 Splasher 2 5213UH30 34 Spring Washer 2 60014 35 Screw Cross recess head 2 6021410 36 Six Angle Nut 6 60068 37 1 Spring VVasher 6 60018 19 AC908HB
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16. 1 34 Breather 1 35 Washer Breather 1 36 Bearing Cover 1 37 Spring Washer 4 38 In Six Angle Bolt 4 21 22 23 If you need assistance with the assembly or operation of this Compressor please call 1 866 850 6662 6999 038 998 I l z l dde Jiejd snoA 1 5 in ss iduio5 no 5 S9JUEJSISSE p u os q ZSAE SNOA IS ce oS Le y a Bue p uojnoq x s u 8g y ejepuoi yossay ZE lueae juswejnoy 9 1 P e jiuey e epuo1 GE L PIEHIUSY ye juaua no anbeg ge L s llq Juewejnoy 26 L dwod ap Jaueg Le 9 a Bue p uojnoq x s u og 9 ll puo1 uossey 67 L uolsid p xv 99 L aspunko quiof 80 L uolsiq 99 L epuq o 22 L neeuue amy e 9 L eapurj o ep y elleyoueje p qui 92 z uoisseiduo9 g9 y dednos enbejq GZ r non z9 L eupun o quiof pz uoysid exy 19 dednos nbe q 22 6 ellerq 09 7 dednos zz L uolsid 69 L ep ejer eueyouezo p uro LZ L neeuue lnu g 89 L asseing og FA uoissaidwoo anbeq 49 L ajunoes adednos 61 L uojnoq 99 L xne n jquw ssy juaweddeyoz gi L l puo1 GG 4 MOQ 181009 L L anod pg L no199 91 9 uojnoq
17. Daily Weekly Monthly Six Months or 250 Operating Hours Oil Change Troubleshooting 16 Troubleshooting Chart Parts 17 18 19 20 21 Engine Parts Diagram and List AC708RB AC6520HB AC6508HB Pump Diagram Pump List AC908HB Pump Diagram Pump List INTRODUCTION Attention Read through the complete manual prior to the initial use of your compressor Using the Operator s manual Thank you for choosing our compressor The manual gives information with respect to operation and maintenance of the Compressor and be sure to read it carefully first before operation Following the manual can ensure the user s safety and get the best results from the compressor All information and diagrams in this manual are in accordance with the newest products at the publishing time We strive for accuracy and this manual is accurate for the models described at the time of printing We reserve the right to make improvements or changes at any time without notice or obligation Please keep this manual with the engine permanently even if the engine ownership is transferred PRODUCT IDENTIFICATION Record Identification Numbers COMPRESSOR If you need to contact an Authorized Dealer or Customer Service line 1 866 850 6662 for information on servicing always provide the product model and identification numbers You will need to locate the model and serial number for the machine and record the information in the places provided b
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19. Pump 20 Parts List No Description Oty No Description Oty 1 1 Safety Valve 1 39 Oil Leveler 1 2 Cooler Washer 1 40 Washer Oil Leveler 1 3 In Six Angle Bolt 2 41 Oil Drain Plug 1 4 Spring Washer 4 42 Oil Drain pipe 1 5 Exhuast Cooler 1 43 In Six Angle Bolt 4 6 In Six Angle Bolt 2 44 Spring Washer 4 7 Flange 1 45 Soleplate 1 8 Nipple 1 46 seat gasket 1 9 Air Filter Assy 1 47 Crankshaft 1 10 Check Washer Air Filter 1 48 Brearing 1 11 Rear Cover Air Filter 1 49 Gasket Bearing Seat 1 12 Connect Seat Air Filter 1 50 Oil Seal 1 13 Washer Air Filter 1 51 Bearing Seat 1 14 Element Air Filter 1 52 Spring Washer 6 15 Front Cover Air Filter 1 53 Bolt 6 16 Nut 1 54 Pulley 1 17 Cooler Elbow 2 55 Washer 1 18 Intercooler copper pipe 1 56 Bolt 1 19 Safety Valve 1 57 Compression Ring 2 20 Cylinder Head 1 58 Oil Ring 1 21 Gasket Cylinder Head 1 59 Piston 1 22 Valve Seat 2 60 Connecting Rod 2 23 Valve Plate 2 61 Piston Pin 1 24 Al Gasket 1 62 Circlip for Hole 4 25 Valve Plate 4 63 Compression Ring 2 26 Gasket Cylinder 1 64 Oil Ring 1 27 Cylinder 1 65 Piston 1 28 Gasket Cylinder 1 66 Piston Pin 1 29 Spring Washer 6 30 In Six Angle Bolt 6 31 Crankcase 1 32 Bearing 1 33 Gasket Bearing Cover
20. ammable materials Keep work area well lit Normal sparking of a motor or sparking from grinding metal could ignite fumes Do not spray flammable materials in the vicinity of an open flame or other ignition source including the air compressor itself Do not direct paint or other spray material towards the compressor Read and follow all safely instructions for the material you are spray ing Be sure to use an approved respirator designed for use with your specific application BREATHABLE AIR WARNING This air compressor in not designed nor intended for the supply of breathable quality air Air produced by this unit may contain carbon monoxide or other toxic vapors Do not inhale air from the compressor or from a breathing device con nected to it SAFETY A WARNING AIR TOOLS AND ACCESSORIES WARNING Do not exceed the pressure rating of any air tools spray guns air accessories or inflatables Excess pressure can cause them to explode resulting in serious injury Follow the manufacturers recommended pressure set tings for all air tools and air accessories A WARNING Do not direct compressed air stream at people or pets The powerful compressed air stream can damage exposed skin and easily propel loose dirt and other small objects Always wear eye protection that meets ANSI Z28 1 specifications A WARNING Keep hands and fingers away from exposed metal parts on a running air compressor Air compressors gener ate sig
21. art Up 1 Disconnect tools and or accessories from the air hose 2 Open the tank drain valve to allow air to escape preventing air pressure buildup in the air tank 3 Check to see that the belt is installed properly with the correct tension 4 Plug power supply cord into proper power source receptacle See Grounding Instructions 5 Run the compressor for a minimum or twenty minutes in this no load posi tion to lubricate the bearings and piston 6 Turn off compressor drain liquid from tanks and close drain valve 7 The compressor is now ready for use Start Up 1 Slowly open tank drain by turning clockwise Allow any water in tank to drain out Close fitting securely 2 Before starting the compressor check for broken components and ac cessories and check for damage to the hose 3 Make sure the power switch is turned O OFF position 4 Attach desired tool to the end of the air hose 5 Turn the switch on the I ON position 6 Adjust regulator knob to desired pressure level once the pump has shut off and the compressor has stopped running Storage 1 Disconnect tools and or accessories from the air hose 2 Locate drain valve on bottom side of tank 3 Open drain valve to release remaining pressurized air and moisture from the air tank Moisture buildup in the tank is normal vvith air compressors so a small amount of vvater may come out vvhile draining the tank Draining the tank is vital for longevit
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23. damaged Six Months or 250 Operating Hours Change compressor oil Use only SAE 20 or SAE 30 weight non detergent oil Replace oil more frequently when used in dusty operating environments Oil Change Place oil drain pan below oil drain plug Remove dipstick to allow air to enter crankcase Remove oil drain plug Allow oil to drain completely Clean and replace oil drain plug Refill crankcase with SAE 20 or SAE 30 weight non detergent oil to red dot on oil level sight glass Be careful not to overfill DAPUNZ 15 TROUBLESHOOTING Troubleshooting Chart Trouble Possible Cause Corrective Action No start condition Gas engine not running Check operation of gas engine Low pressure Air leak in safety valve Check valve manually by pulling upvvard on rings If condition persists replace valve Loose tube or fittings Tighten fittings Restricted air filter Clean or replace Belt loose Adjust belt tension Defective check valve Replace check valve Safety valve releasing Defective pressure switch or improper adjustment Check for proper adjustment and if problem persists replace pressure switch Oil discharge in air Improper oil viscosity Replace oil with 20 30 weight non detergent oil Too much oil in crankcase Drain crankcase and fill to proper level Restricted air filter Clean or replace filter Worn piston rings Replace pis
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26. elow Date of Purchase Dealer Name Dealer Phone Product Identification Numbers Model Number Serial Number SAFETY Safety Instructions Carefully read through the entire owners manual before operating this compressor Keep manual with important records for safety instructions operating procedures and warranty After unpacking your new air compressor please inspect it carefully for any damage that may have occurred during transit Do not operate this air compressor if damaged during shipment handling or misuse Damage may result in bursting which can cause serious injury or property damage All damaged parts must be repaired or replaced as needed prior to operating this air compressor Check to see that all nuts bolts and fittings are secure Check to see that the proper lubrication oil which has been included with the air compressor is used to fill the compressor crankcase to the proper level Please contact our customer service department at the numbers listed on the back of this instruction manual for any questions or comments regarding this air compressor SAFETY Save these Instructions SAFETY RULES This is the safety alert symbol t is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death The safety alert symbol is used with a signal word DANGER CAUTION WARNING a pictorial a
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29. nd or a safety message to alert you to hazards DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death HAZARD SYMBOLS AND MEANINGS o EXPLOSION ELECTRIC SHOCK TOXIC FUMES KICKBACK HOT SURFACE WEAR EYE SLIPPERY PROTECTION FLUID INJECTION MOVING PARTS READ MANUAL SAFETY WARNING AIR TANK WARNING Drain liquid from air tank daily or after each use using the drain valve located on the bottom of the lower air tank Failure to properly drain liquid from the tank will cause rust from moisture build up which weakens the tank and could lead to a violent tank explosion Periodically inspect the tanks for unsafe conditions such as corrosion Never attempt to repair or make modifications to the tank or its at tachments Welding drilling or any other modifications may weaken the tank which may result in damage from rupture or explosion Never remove or attempt to adjust the pressure switch safety valve or other factory set operating pressures A WARNING FIRE WARNING Avoid dangerous environments Do not use compressor near gasoline or other fl
30. ngle Nut 4 60068 37 Air Tank 1 20T028D411 15 Pump 1 01UH30 2 38 Tank Wheel 1 200210C 16 Bolt 4 6005830 39 Screw Cross recess head 2 6021535 17 Spring Washer 4 60018 40 Spring Washer 2 60015 18 Six Angle Nut 4 60068 41 Six Angle Nut 2 60065 19 Discharge tubing 1 5318UH30 42 Washer 2 60026 20 Six Angle Nut 1 5318UH301 43 Screw 1 6005625 21 Grip Handle 2 200624120 44 Six Angle Nut 1 60066 22 Manifold 1 300514275 45 link span 1 60263 23 Pressure Gauge 2 30032014LC 17 AC708RB AC658HB AC6520HB pump w II TR O 2 T s Tfu 18 Parts List No Description Oty Part No Description Oty Part 1 Bolt 6 6005880B 38 Stud 6 6013835 2 1 Spring VVasher 6 160018 39 1 Cylinder 1 52016550 3 Cylinder Head 1 5101UH30 40 Gasket Cylinder 1 5214UH30 4 Air Filter Assy 1 504034 41 Breather Assy 1 533016A 5 Front Cover Air Filter 1 504434 41a Breather 1 533316A 6 Element Air Filter 1 504334 41b VVasher Breather 2 6014153 7 Rear Cover Air Filter 1 504534 41c Ball 1 5331113 8 Exht Elbow Gasket 1 501365A 41d Rod Breather 1 53321616 9 Exht Elbow 1 5011UH30 42 Gasket Bearing Cover 1 5312UB20 10 In six Angle Bolt 4 6011825B 43 Bearing Cover 1 5313 40 11 Copper Washer 4 6
31. nificant heat during normal operation which can cause serious burns The compressor will remain hot for some time after operation and should not be touched or moved until cool SAFETY GENERAL SAFETY INFORMATION Do not operate unit if damaged during shipping handling or use Damage may result in bursting and cause injury or property damage Since the air compressor and other components filters lubricators hoses etc used make up a high pressure pumping system the following safety precautions must be observed at all times 1 Read all manuals included with this product carefully Be thoroughly familiar with the controls and the proper use of the equipment 2 Follow all local electrical and safety codes 3 Only persons well acquainted with these rules of safe operation should be allowed to use the compressor 4 Keep visitors away and NEVER allow children in the work area 5 Wear safety glasses and use hearing protection when operating the pump or unit 6 Do not stand on or use the pump or unit as a handhold 7 Before each use inspect compressed air system and electrical components for signs of damage deterioration weakness or leakage Repair or replace defective items before using 8 Check all fasteners at frequent intervals for proper tightness Compressor parts may be hot even if the unit is stopped 9 Keep fingers away from a running compressor fast moving and hot parts will cause injury and or bur
32. ns 10 If the equipment should start to abnormally vibrate STOP the engine motor and check immediately for the cause Vibration is generally a warning of trouble 11 To reduce fire hazard keep engine motor exterior free of oil solvent or excessive grease Never remove or attempt to adjust safety valve Keep safety valve free from paint and other accumulations 12 Never attempt to repair or modify a tank Welding drilling or any other modification will weaken the tank resulting in damage from rupture or explosion Always replace worn or damaged tanks Drain liquid from tank daily 13 Tanks rust from moisture build up which weakens the tank Make sure to drain tank daily and inspect periodically for unsafe conditions such as rust formation and corrosion 14 Fast moving air will stir up dust and debris which may be harmful Release air slowly when draining moisture or depressurizing the compressor system 10 SAFETY amp INSTALLATION SPRAYING PRECAUTIONS 15 Do not smoke when spraying paint insecticides or other flammable substances 16 Use a face mask respirator when spraying and spray in a well ventilated area to prevent health and fire hazards 17 Do not direct paint or other sprayed material at the compressor Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor 18 When spraying or cleaning with solvents or toxic chemicals follow the instructions
33. ns the pump will automatically shut off While the switch is in the I ON position the pump will automatically turn back on once the pressure in the tank drops below the minimum preset pressure Do not leave the compressor unattended while the power switch is in the ON position 2 Regulator The regulator allows you to select the amount of air pressure that is output through the air hose into tools and accessories Refer to the air delivery requirements of your tools for the proper pressure settings 3 Tank Pressure Gauge The tank pressure gauge provides a reading of the air pressure inside of the compressor tank 4 Safety Valve This compressor is equipped with a safely valve switch that will engage when the pressure in the tank exceeds the maximum rated pressure DO NOT attempt to modify or remove safely valve 5 Tank Drain Fitting Water is produced whenever air is compressed It is critical to drain water from the air tank on this compressor frequently If unit is used only occasionally tank should be drained after each use and prior to the next use To drain the tank slowly open the tank drain fitting by turning clockwise Once all water has drained out close the fitting securely NOTE tank will not pressurize while fitting is open 6 Safety Guard The belt drive mechanism is protected by a metal guard Do not attempt to modify or remove this safety guard 13 OPERATION Operating Instructions Initial St
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35. provided by the chemical manufacturer 4 WARNING Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit HOSE PRECAUTIONS 19 Inspect hose before use Do not exceed working pressure marked on hose Do not twist bend knot or abrade hose Do not wrap hose around body 20 Keep away from hot surfaces and chemicals INSTALLATION AND LOCATION The compressor must be used on a stable level surface The air compres sor must be used in a clean and well ventilated area The compressor requires an unobstructed airflow and must be located a minimum of 18 inches from any walls or other obstructions Extension Cord Length Wire Size A W C Up to 25 Feet 14 26 to 50 Feet 12 51 to 100 Feet 10 11 ASSEMBLY INSTRUCTIONS Assembly Read all safety instructions before using air compressor A WARNING The compressor is shipped without oil in the crankcase Add oil as indicated below Check Oil Level Daily Refilloi z Immediately 1 After opening the carton please remove all parts and check against photograph on carton If any parts are missing please call 1 866 850 6662 2 Place air compressor on a flat level surface 3 Pour supplied oil into crankcase until the oil level reaches the red dot in the oil level sight glass Be careful not to overfill 4 Adjust tension of belt to ensure that a ma
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38. ton rings Excessive belt wear Belt too loose Adjust for proper tension Belt too tight Adjust for proper tension Motor pulley out of alignment Align motor pulley by adjusting the position of the electric motor During the break in period nuts and bolts have a tendency to loosen After two weeks tighten all nuts and bolts including head bolts Check every month to make sure all nuts and bolts stay tight 16 Parts Diagram KG 2 A y k lt o Ep amp re r w e 9 Parts List No Description Qty Part No Description Qty Part 1 Exhaust Pipe Assembly 1 500712250 24 Quick Disconnect 2 80MS1 4MOscr 2 Safety Guard 1 2009618A 25 Safety valve 1 301014N6A 3 Safety Guard 1 2009605 26 Screw Cross recess head 2 6021515 4 Bolt 2 6005890 27 nipple 2 20331438A 5 Spring Washer 2 60018 28 Pipe 1 500738290 6 Washer 2 60028 29 Drain Cock 2 300214C 7 1 M5x0 8x8 Screw 3 603458 30 Foot Rubber Pad 4 85 660 007V 8 V Belt 1 4004A53 31 8 Flat Washer 4 85 660 007V 9 1 Engine 1 02G70 32 Spring Washer 4 85 660 007V 10 In six Angle Bolt 1 6011520 33 Bolt 4 85 660 007V 11 Motor Pulley 1 4002451905A1 34 1 Pilot Unloader Valve 1 30091212 12 Bolt 4 6005840 35 Gas Pedal 1 304318 1 13 Spring Washer 4 60018 36 Exhaust Elbow 1 50051234C 14 Six A
39. ximum of 1 2 12mm of slack exists when pressure is placed on belt at centre line NOTE If the belt is installed too tightly overloading of the motor will occur This will cause the motor to overheat If the belt is installed too loosely it will slip and unstable operation and vibration will occur Caution The rotating direction for the flywheel must follow the arrow shown on the belt guard 5 Close tank drain valve on the bottom of the air tank by turning the valve clockwise until fully closed 6 Attach the air coupler to the compressor regulator valve Use Teflon thread sealing tape on the threads to make sure you have an airtight connection Do not over tighten fittings 7 Attach the supplied air filter to the air intake port on the pump head 8 Attach air hose and any desired air accessories which are not included Use Teflon thread sealing tape on the threads to make sure you have an airtight connection Do not over tighten fittings NOTICE Do not operate the compressor without lubricant or with low lubricant level We are not responsible for damage caused to the compressor due to operation without proper lubrication 12 PRODUCT FEATURES Product Features 1 Automatic ON OFF Pressure Switch The compressor is equipped with an automatic on off pressure switch The compressor will only run when the switch is in the I ON position Once the tank has reached the desired preset pressure see Operation Instructio
40. y and safety of your air Compressor 4 Close valve and store the compressor in a cool dry place Shut Down 1 Turn the ON OFF lever to the OFF position 2 Rotate the pressure regulator knob counterclockwise until it is fully closed Check regulated pressure gauge to ensure that it reads O PSI 3 Remove air hose and other connected accessories 4 Slowly open air tank drain valve to release remaining pressurized air and Jou tilt unit to fully drain accumulated liquid from air tanks Moisture build up in the tank is normal with air compressor so a small amount of water may come out while draining the tank Draining the tank is vital for the longevity and safely of your air compressor Close drain valve Allow compressor to cool down Clean and store compressor MAINTENANCE Maintenance When performing any maintenance or service air compressor must be turned off Drain tanks Allow compressor to cool down pally Check oil level Drain accumulated liquid from tanks Check for oil leaks Check for unusual noise and or vibrations Check that all fasteners are secure Weekly Check safety relief valve Inspect and clean air filter Clean breather holes on oil check dipstick monthly Check for air leaks Apply a solution of soapy water around joints Look for air bubbles around joints when compressor reaches the pressure cut out limit and pump turns off Adjust belt tension and replace if worn or
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