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W415-0118 Service Manual Be.indd

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1. inod 5159 028 us 5159 028 us _ 5159 5159 _
2. 1 7 9 9 5 5002 1114498 jediouud 61 esseq 159 91 5 71
3. 34 GO ETSE 35 Remote Control Guide 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 gt 33 ie CNAPO LEON QUALITY FIREPLACES Panliti Troubleshooting Other Issues Carboning Flowchart Has the unit been installed within Hasihe mam burner Check the recommendation from the local the elevations its been tested orifice been downrated authority having jurisdiction as to the proper for orifice size for the application or in the absence thereof downrate the orifice ata rate of 4 per additional thousand feet above the tested limit Is the primary air shutter venturi blocked with dust debris Clean as required Have the vent Return venting to manufacturer s parameters been specification exceeded Are the air intakes blocked Remove the blockage Does the unit have the proper main burner orifice for the a pplication Replace the orifice with correct size Is the sooting localized to a Has the air shutte
4. sed 5 9 5 2 1114498 Gl eee eee eee eee ee ee er ee ee ee ee ee ee ee ee eee ee 9 91591 sed 5 ale 2 7
5. 7 9 5 01 5 2 919 5 9 6 sseq 159 9 8 5 jediound 97 sed 5 jediound 97 9 5 1 5 97 sed 9159 97
6. sed 91591 sed 5 awed SAG 418 1 13315 39835 13NNVIN ALITVNO 90 Ck OL BLUS EPM 3311 19315 318 SNVS NO ANDINOYLOAIS AWHOsd SNOS ASINSNVAL 34913 LN3d 1 32 39 5 5 SNOL 5006 011 19315 1 8 6 HDIL 4 8 1 2919 1 1 888 194 SSNOINHD43L SLNAWANSISSNS4d ANDI 1 09 6 90 2994 1 1 4 90 49 011000 oe bye 4
7. sed 5 1 SILYVd 4 90 S 1 01 8 69 921 05 3211 13315 110M 31803 SNVS 12213 SNOS ASINSNVEL 3813 TANNVW INNONV 53193599 SNOL 002 211 73315 ATOM lp 028 us _ 1 194 1 194
8. 159 5 2945 59 anb 19 159 2995 59 UOISSaId 159 3U esuo 159 559 snoA zainssy Jayneyud 5 159 291 55 4 5 59 anb gt 153 JUJA e ej nb 22 153 uuoq 9253453 N Q 510 9 91 anb 22 53 19 159 gt 153 30 SH3A04 90 1 01 8 69 921 08 OIHYLNO 3217 13315 31923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL
9. jayseb 5159 0 55914 5159 5 19 5159 72 JIOA 5 92 Se xnewsoue syng
10. SNOL 9002 211 13215 410M 020 0 X 0910 swe 295111 SVd 239935 AN 1218958 SIA 591 JOUINO 291 88 2 sud R 2 159 726 IS uly 59 uns sind ej SIA 59 510 2 AILIOS 2 22 01 9131923 NOILVLNAWITV 39 11 1 Z TSHYNLVN 27 SUOISSOJC 5159 5 19 5159 1 30 5 90 Ol SLLO SLDM 921 05 3211 13315 110M 31923 NOILVSIYOLNV 1 SNVS 12213 NJAOW SNOS 5 5 3813 1
11. 2 19 S 59 2 snoss p xne 105 sj 59 anb 291155 9 IS 159 snoa snoa 101 5159 5 51591 1 1918494 SNOA 2 159 IS 2998 Snid wyo 1459 IS NO 9 1210491 s p JOU 51591 191 ns 91691 UN 2951117 59 sno ZayOUeIGEGq 5159 51591
12. 2 DUN JI e aulessadau 15 sed 15 anb 2 aun uolssaid 189 159 1 5 292 y ap sed Au 2911556 snoa ap yng suep 2 226 4Dedwod 5 291 55 zaXoyau 19 19 qN 29 J yUdWaysnf e auessadau IS SIA Zaysnly Sed 159 ajojid np SIA anb snoA zainssy ainpadoid 159 226 ap uolssaid anb snoa zainssy sed ou 97 aLNVNO 30 SH3A04 90 1 01 8 69 921 08 OIHYLNO 3217 13315 31923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 9002 211 73315 ATOM 2
13. 3217 13315 ATOM 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYG SNOL 9002 2171 12215 ATOM 1594 27 aun UN 2 2 19 ej 2 4 2992 Zasse sed IS 2 2 y ej 51594 2 4 05319 1 59 INS gt 1 92 159 9 2 15 Z OY U 19 19 anb 9253 159 59 52 addojaAap
14. 5 2 919 5 97 61 sseq 159 91 5 jediound 09 97 sed 5 97 9 5 1 5 97 sed 91591 97 val sed 5 97 SANOILVINA 190d SILYVd CEPT 4 90 Ol 8 69 1 921 05 3211 13315 110M 31803 SNVS
15. SLIOYA SNOL 9002 211 73315 ATOM xne 2 41220 19 suona sul 11019119 Sasinbas 59 1294945 59 2299591 22 153 1pu1 9 S anbsaid 19 anb 92 53 0919 5 1 30 90 S 1 01 8 69 921 05 OIHVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 12213 SNOS ASINSNVEL 3813 TANNVW INNONV 5 353 SNOL 2002 211 73315 ATOM Jeanu sowy un ja J 19215 Jed 19 2 3 zadejdwal yda1 ky 5 1 JOM 16 5 5
16. SNOS 5 5 3813 1 AN TANNVW 5 3534 SLIOYA SNOL 5 2905 soy 2299591 5 2791 55 sap 59 591 0 2919825 2 1 5 99 59 2 IS Au nb snoa zainssy 899 596 159 aulessadauU IS 2 UOUIS 2 25 19 2 101919 5 a OJId 9002 2171 12215 ATOM 5 59 19 SUOISUALUIP Sa 5 2 19 0 asng ins 226 sap ej 219 2921925 219 anb 22 153 41220 19 945 59 2299591 22 153 abedojq 4 5 25 4 5 nane
17. 5 29 159 1 2945 59 anb Sed 159 9 55929 15 2 26 4 29118591 2 5 919 gt np anb snoa zainssy suep sues 5 1191044 a 115 92 153 u19 9 S 97 30 SH3A04 Ol 9021 01 8 09 921 08 OIHYLNO 32171 13315 1410M 31923 NOILVSIYOLNV 1 SNVS 2318 SNOS ASINSNVEL 3813 1 AN TANNVW S3JAYISJY SLIOYG SNOL 9002 2171 12215 ATOM 226 uolssaid 9 mb Pedwo
18. 5 sed u 191 558 snoa inod 1 2 1 Said 159 1 5 1091 JUaIAINS 5 1 5 1 isnssap aj uns gt 153 snjd 159 ej uos syiniq 59 anb 22453 919 110 0192 4 0551 INS 5 5 SIA 59 anb 9253 un yene 1 22 153 59 sno 5 159 92453 1599195 JUOS SIA Sa nb 22 153 4 2 153 30 S543404 CNOTTOd gt 9 90201 800 5 17 921 05 VOVNVO OIHVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 12213 SN
19. 12213 SNOS ASINSNVEL 3813 TANNVW SNOL 2002 211 73315 410M Sap 5107 91050912 INOd 55 2 IS Jalinjyoeynuew lt gt 5 xne zauino 119 januew 2 snss p 2 inb s p 2 1 aduasaid 15 2 2 15 5 2 januew aj 59 2 2 991299591 e Sap spaid anb snoa zainssy asnasalssnod 159 ayUN 15 QQUuIOf s J aules S9D9U 15 2992519 SAN Sap adaId sed snid 5 ap sanbjanb 5 lt gt snb ajqissod 159 111
20. 21 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 NAPOLEON QUALITY FIREPLACES Troubleshooting Vent Free Pilot Not Lighting Flowchart Is there a spark at the electrode when the push button igniter is pressed 15 the electrode Secure Replace Check to ensure proper supply Has the inline gas pressures are available for ignition See Testing Procedures Ensure the adjustment screw has been tightened closed Adjust as necessary See Adjustments Pilot F lame Remove the tube and orifice and clean make sure no debris has compacted the inside inhibiting the flow of gas Tighten secure to prevent leaks Un kink the tube to prevent blockage or replace leaking tube Ensure the opening is not blocked or plugged Clear if necessary pressure been tested Has the pilot adjustment screw been checked Have the pilot tube amp pilot orifice been checked for blockages Are the fittings on the pilot tube secure Has the pilot tube been checked for kinks leaks Has the primary air opening on the pilot assembly been checked for blockages wire connection secure Is there a 1
21. CEED 90 Ol 8LLO SLDM 921 05 OIHVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 12213 SNOS ASINSNVEL 3813 TANNVW INNONV 53193599 SNOL 2002 211 73315 ATOM 394140 1310A 31 1 SYNLYSANO SIA 4389 35539 aNd 049 nod 9 29 SIA 291195590 95 15 95 ej g 2 Sed sap S s 8 SNid 159 2 s p 195 ene unef s snd 99w19 159 asud 5 19 asin 226 590
22. 1594 5 29 5 sa 191 55 snoa anbnaubew 3591 JOA 1101491 Sd 29 2 9 5 159 JOA 9 sa aja nb Jaunsse snoa 2 19 159 5 2985 59 0155918 159 au esuo 159 015591 snoA zainssy 19 5 159 anb snoA zoinssy 5 5 2 INOd Sa 912 98591 22 153 gt 153 919 1 0191 22 153 S FA 110 5 S P 59 22 15
23. Sed penap 27 8 925 55 Jed 29552 BUN nony 72 sped Np none 159 95 ZENO 5 JaIded IS 159 805 9 9 Jaided 15 194491 79 2554 8 21 2 19 g 4 2 19 1940 9 X UN 4 19 590 5159 5 9 5 19 5159 SH3A04 06 90 1 01 8 69 921 08 OIYVLNO 9311 14315 ATOM NOILVSIHOLNV 1 SNVS NO 10313 SNOS ASINSNVEL NO 3813 LNAd AN TANNVW
24. anb 924 53 fl A 42 gt 4 anb snid aun nb 2453 UOITESIUOGIeD 1 CEED 9021 Ol 8 69 921 08 2217 13315 110M 311923 SNVS 1 231 SNOS ASINSNVEL 3813 TANNVW 32 53193599 SNOL 2002 211 73315 a r SAYULNV SILYVd _4 90201 800 5 17 921 05 VOVNVO OIHVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 1 231 SNOS ASINSNVEL 3813 TANNVW
25. 5 159 JULINOD IS BUN 1940 92 53 85520 159 bjeri 30 S543404 90201 800 5 17 921 5 VOVNVO OIHVLNO 5317 13315 31803 NOILVSIYOLNV 1 SNVS 1 231 SNOS ASINSNVEL NO 3813 TANNVW 30 INNONV SNOL 2 suep uoge NDJ 19 9 ejad Jed 195520 sed 95912 anb snoa zaunssy ap sed inb 25 159 snoA zainssy 55 591 sed 291 55 n d Ja 5 2 suep 1929 jnad ejad jew 1105 SAYING 59115 55 15 5 159 19956 a 19 221 25 159 anb snoaA
26. inb 92454 2 9 56929 15 19 40 19 gt 153 SHOAL 159 5 55 gt sa anb 52 anb 22 153 2 115 2242 139 41 1 105 Z 5 xne 1022 1105 59 nb gt 153 sed 5 jediouud 27 4 bjere ippeg 30 S543404 9021 01 8 09 1 921 05 OIHVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 12213 SNOS ASINSNVEL 3813 TANNVW INNONV 5 353 SNOL 2002 211 73315 ATOM 134e 1 2 saade d sed uos lt 59 15
27. 5 9 5 19 51591 CORT Th j 90 1 01 8 69 921 5 3211 13315 311923 NOILVSIYOLNV 1 SNVS 12213 NJAOW SNOS 5 5 3813 1 AN TANNVW SLIOYG SNOL 9002 2171 12215 ATOM 9 5 un uN 14091 59 gt ajjneyoins ua un z ss y auoosnon nbs o BION LIS 5 510 597 un 1910558 inod 1005 inb 1940
28. SNOS ASINSNVEL 3813 TANNVW INNONV 5 353 SNOL 2002 211 73315 ATOM 2 55 90N LL 19 6 115 2998 14 205 9 29 2 175 UN 29511 5 21 JUBPIODOKI 1101491 SI 2 as ej 919 8 sj 59 3 2 4 AATVA V1 JA 5159 5 19 5159 5 CNOTTOd j 90 1 01 8 69 921 08 OIYVLNO 9311 14315 ATOM NOILVSIHOLNV 1 SNVS
29. SNOS ASINSNVEL 3813 TANNVW INNONV 5 353 SNOL 2002 211 73315 ATOM 19 1581 9 2 sed 19 9 91 159 Spes 99 SUBS 59 2 19 59 5 9 swine 2019 9 9 nbsnf yoju 2 snjd 2195 5 159 9 610 1 9 sseq 159 51 ej YAON 028 LIS 028 uouo 5159 51 5112 19 5159 yg 96 90 Ol 8
30. pz 1 93 3 143165 TIOM Yd 13 0 00 1006 ayyenb 46 gt janueyy
31. 101 5 7 01 5 1194498 n q 6 95520 159 8 5 Z sed 5 9 5 1114498 G
32. 43 Testing Function Operator Coil Robertshaw 44 Testing Function Magnet Coil SIT 820 45 Testing Function Operator Coil SIT 820 46 NO steed 47 48 49 Adjustments Spill 511820 2 90 Adjustments Venturi Air 2 51 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE ISO 176 PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA W415 0118 B 10 25 06 a QUALITY FIREPLACES Award PART 1 TROUBLESHOOTING DIRECT VENTS Pilot IOS FARO WIN A ESE 4 execs sscctcccedancsoknsndecussacstooseuieceamssenceeeueteceeeenweaceciaceteneedeenenenseseenseiec 5 Pilot Failure OAC 6 Main Burner Not Ligh
33. ASSAUA 00 41114416 FIOM 5 SIA Sap I e UOJ 159 12 2182 puenb sajed xne 59 nb 9825453 5 5 e 19 155 02 un anb 22 153 2 159 anb 22 153 5 5 105 ap Sajed anb 9253453 SUPP 2 59 asdAb xneauued s p yene 22 153 59125 1005 Sajed 59 anb 92 53 Ewx ew 5 anb 22 153 gasseq snid 5 159 ll 5101 ayueAnig 159 anb 22 153 1 30 5 Aa NG at UN syiniq sap anb 22 153 22 153 159 anb 22 153 9021 01 8 09 OIHYLNO 3211 13315 ATOM 311923 NOILVSIYOLNV 1 SNVS 921 05
34. inb Ino ZaAOY au 2 3 zeb aqn aj anb 92 53 asud unjua 5 22 4 ajjaq aun 1 55929 15 Zaysnfe 1 5 19 UNUAA anb 22 153 nbj nb sed 1 05 S S Inod 919 19 a gt 1534 aulessadau 15 ZaXoyau sed JUOS a 15 yalUNyD ejnu 2 59 SNOA 2 1 556 19 5 55 59 51 5 JUOS uoissad a zeb Ud 4 anb snoa zainssy UO SUdSWIP 159 2 IS 5 anb 22 153 ins 226 95105 19 DIBA 150 ej 152 22 153 asseq 5 1 2
35. 22 15 anb snoa zainssy uou 19 saidoid 1 05 19 SOU dU 19 141919 5 59 anb 22 153 9 55929 15 292 29119591 2 5 Ua 12 es snfe 19 ap gt anb 22354 sod 22 15 3 anb snoa zainssy suep sues 5 115 22 153 5 97 30 5 9021 01 8 09 921 08 OIHYLNO 3217 13315 ATOM 311923 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TAN
36. anb 2453 226 115 ej 2942 5 4138 4 105 219 5 xne JUOS 51 2 59 9253453 sed 5 ou 27 joinjeu bjere 30 S543404 90 S 1 01 8 69 921 05 VOVNVO OIHVLNO 2217 143315 110M 31803 NOILVSIYOLNV 1 SNVS 12213 SNOS ASINSNVEL 3813 TANNVW INNONV SNOL 002 211 73315 ATOM aun Jasned ined inb 22 ej 1929 692 sed 105 au 59 15 uolssaid 1 aun ZaJANO janu ew anb 2 55 gt 15 Zaysnfe 19 saj
37. 226 UOISsaid 22 153 5 UdIg 1 9 Ja 5 9253453 5 97 1 30 SH3A04 90 1 01 8 69 921 5 3211 13315 ATOM 311923 NOILVSIYOLNV 1 SNVS ANOINOYLIIT4 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 9002 2171 12215 ATOM 5 21591 aun un UN 2 2 19 ej 29920 UOIDUOJ Zasse sed 15 2191 ej 5159 2 ej 58 INS
38. 3813 1 AN TANNVW SLIOYA SNOL 9002 211 73315 ATOM suqued 159 226 anb 22 153 auressadau 15 0 ej 2 19 220 gt 8 DUUONDUOJ 9245 159 2 45 Sd 15 2 ua q 3 15 1994 153 is 5 159 5 9 15 2 2 Inod 21581 92 53 8 1291402 Jasiwixew 1 ej 159 ej anb 39 453 8 SOA 91195 159 194 55 snoa inod 7919 5 49 Sed 9159 97 bjere 30 S543404 90 4 OL 921 05 OIHVLNO
39. Eene EEE EEEE Ea 11 Jdou FOWE NA e 12 2 Troubleshooting Natural Vents Piot Not a 14 Pilot Not Holding 2 15 PilotFailure TN WAG I 16 Main Burner Not Lighting 17 Main Burner Delayed Ignition 18 Main Burner Low Flame 19 Main Burner Failure TIOW 20 C mplete 21 I 22 Part 3 Troubleshooting Vent Free a 24 Pilot Not Holding 25 26 Main Burner Not Lighting 5 gt 27 Main Burner D
40. 2 159 ej 29 8 119109591 91 ne 2 9 159 1940 2 0810 2 yos g 2 4 Z MAN e 4 OGL SNssap ne 5 2 IS 9498021 5 UN 1 5 91 91 n d 594 0192 BIOS 59 5159 g 191 59 295110 2 9 Ns ZeAndde yA 1 9 4 9 INOY UO 2 DD 2 226 edednos gj 2 uos 59 5 29 55 e 1 55 81999 1 n d 991 Sajid Sap 291 8 sed 2 1 91 IS 1N d 99
41. IO 16 Main Burner Not Lighting 17 Main Burner Delayed lgnition 18 Main Burner Low Flame 19 occa 20 Complete Unit 21 Odour _______ 22 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 NAPOLEON QUALITY FIREPLACES Troubleshooting Natural Vents Pilot Not Lighting Flowchart Is there a spark at the electrode when the push button igniter is pressed 15 the electrode Secure Replace Check to ensure proper supply pressures are available for ignition See Testing Procedures Ensure the adjustment screw has been tightened closed Adjustas necessary See Adjustments Pilot F lame Remove the tube and orifice and clean make sure no debris has compacted the inside inhibiting the flow of gas Has the inli
42. 5159 j dow1 y _ 5159 028 5159 _ 5159 08 5159 08 1109184 1 5159 08
43. 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS NO 1 231 SNOS ASINSNVEL 3813 TANNVW INNONV SNOL 15 2 sed 1594 12 21 2 15 8 1 1 ej Zaisnly 559 9 15 C 9 suq 1 9 9 sed 1 5 15 5 2 aja gt 8 1 Ainb 92 153 9X14 159 I4 9 22453 lt 002 217 12215 ATOM suep 152 np10 sed 95 au 152 4591195 105 5 Sa anb 2 153 25 540 SN J L A 9210 SN J A aqn 9225453 9 919 5 inod SIA 92 153 919 e 226 uolssaid anb 2 153 INS 2
44. NO 1 0 1 SNOS ASINSNVEL NO 3813 LNAd AN TANNVW ANNONV SNOL 9002 2171 12215 ATOM OG 91 Y AW 006 1 93 2 sj xne 59 2 INS 1 9 72 5 INS 1 9 2 xne 59 29198 Z 9 lt Sap sj 59 29 LINDYID 1531 LYSANO LINDYID 1531 5159 51 5 jo 5159 30 90 S 1 01 8 69 921 05 OIYVLNO 3211 13315 110M 31803 NOILVSIYOLNV T SNVS 12213 NO SNOS ASINSNVEL 3813 TANNVW 53193599 SNOL 2002 211 73315 410M LIS VAON V1 5155309 LIS YAON YAON 028 1
45. 0 90 0 8 69 921 08 3217 13315 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW 5 3534 SLIOYG SNOL 9002 2171 12215 ATOM SALON ipj CEED 90 Ol 8 69 921 05 OIHYLNO 3211 13315 ATOM 311923 NOILVSIYOLNV 1 SNVS ANOINOYLIIAT4 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SNOL 9002 73315 ALIN 90 0 8 69 921 08 3217 13315 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW 5 3534 SLIOYG SNOL 9002 2171 12215 ATOM SALON ipj
46. 5159 cece eee 5 2 _ 5159 08 _ 5159 08 _ 5159 08 1 5159 SUOISS Jd 5159 SLNAWSALSNV 14 51531 90 Ol 8 69 921 08 OIHYLNO 3217 13315 311923 NOILVSIYOLNV 1 SNVS ANOINOYLIIATA NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW INNONV 5 3534 SLIOYA SNOL 9002 2171 73315 ATOM DD 51 4 94 59 asin sed 159 1 0810 g 2 9 2998 590
47. 159 nb s 1101491 UNIO 5 9 saline s p 1180 19 UOS ue noo 5109 9 slowed 159 1109 un 115 un 10691 0 108101 modnu 19 51591 30 5 SS OV 90 Ol 8 69 921 08 3217 13315 ATOM 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYG SNOL 9002 2171 12215 ATOM 1 SIA ej nod q 91 SIA BAON 028 LIS
48. 1 jiasedde nod 159 s p 510 aun 5 2 2 snoa nbs oj 15 2 1 59 49 5 59 19 59 597 191 1109 159 spaid 06 ZBAOASId SNOA IS 5 10 sedeja 59 2019981 d q ap 915 d q uos 1940 159 920 9 IS 910005 dig UN 8 110991 2 9 0520 1080 s
49. 291 55 9 5 59294 15 92 19 226 lt inb u nb snoa zainssy JaUNIeynuew 9 2 5 UO ISUSLUIP 159 IS 5 59 48 1 aJenbape 159 0155919 snoA zainssy 9 Np aww ejz 159 5991294 594 JUOS snoa zainssy 9 2002 211 73315 410M EH HW E xne n q 115 sods p 159 assnow anb 92 153 i SaguUOsod 105 5 59 anb gt 153 5 LINJUDA anb gt 153 1105 19 ediduld unajnig anb 2 153 12 uuoq 1911552 5 anb gt 153 226 gt 153 ESO DA 939 ej 19 5 gt 153 Injeu 566 30 SH3A04 N 90 1 01 8 69 921 08
50. 3211 13315 110M 311923 NOILVSIYOLNV 1 SNVS 921 08 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 9002 171 12215 ATOM 30 0 90 0 8 69 921 08 3217 13315 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW 5 3534 SLIOYG SNOL 9002 2171 12215 ATOM SALON ipj CEED 902 1 01 8 10 9 3211 13315 110M 311923 NOILVSIYOLNV 1 SNVS 921 08 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 9002 171 12215 ATOM 30
51. 39 Testing Switches 39 Testing Millivolts Thermocouple Robertshaw 40 Testing Millivolts Thermocouple SIT 820 Nova 41 Testing Millivolts THERMO DIG 42 Testing Function Magnet Coil Robertshaw 43 Testing Function Operator Coil Robertshaw 44 Testing Function Magnet Coil SIT 820 Nova 45 Testing Function Operator Coil SIT 820 Nova 46 Testing Pilot aE 47 Adjustments Pilot FAN Cs 48 Adjustments Spill Switch Robertshaw 49 Adjustmetns Spill Switch SIT 820 Nova 50 Adjustments Venturi Air 51 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE ISO 176 PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA W415 0118 B 10 25 06 __if O NAPOL
52. Inb uns ZaAOY9uU 19 29 3 0 1594 SUOMedIDadS 59 JUINUOIUDI ej 9 15 2 5 spnb 1910556 SNOA 291195 159 226 anbnaubew anb 22 153 YUM 5 195 1 51 9 2 59 159 226 Ud 2 153 isannsqo JUOS 19 294 15 JPA lt 5 2 1591195 1 5 Sed 9159 910 18 97 joinjeu GL bjeri 30 S543404 90 4 OL 921 05 VOVNVO OIHVLNO 3211 13315 ATOM 31803 NOILVSIYOLNV 1 SNVS 1 231 SNOS ASINSNVEL 3813
53. INNONV SNOL 9002 211 73315 410M pue ued JayNys sy sey si yun y Ue 1050212 JO 2 9 ABULUIYD 72945 Ayessadau se suoneryinads suainj gt eynu ew 9101591 pue 5 Y snss p 1591102 inb Sap 2 jalia ew 1 ap ap IS NeaUeW 2915 2 5 suep 59 22 594 159 sap anb snoa zainssy 5 55 159 JUN 15 anod 1940 sap 1 aduasaid 5 sainay Sanbjanb juayssadau sajja nb ajqissod 159 119 sulow uo inb sayuN 591 5 5 s n y OL
54. 453 e A nb 22 5 3 0155 4 159 sed 1594 15 Uolssaid snoa anb 510 5 np anb 2 163 ej anod ej anod 919 9225353 u uou 191 19 SUOIX9UUOD 591 141919 5 5 SPIJA 919 12 192 5 19 21592 92 459 sod anb 22 15 4 anb ja sed 919 anb 294 55 1 244 anb 22 153 40 3do p 1159 MOA 5 2905 59 9 151594 15
55. 9002 2171 73315 ATOM 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 55 2 15 5 0 291102 59 12 1 92 inod 95506 aja 1940 2 510 2952129 sed anb snoa zainssy 5911925 IS 2928225 19 n Z aj anb 9225353 gt 15 seq snid nad un SIA 2 y AAJASUODAP UN Jasned inb 1055102 SIA lt sed s u anb 291 55 SIA 1 5 uos 9 spaid 59 5 19 9541 2 IS 22 2 jeu SIA Sap nod A 1 5 9 5 5 1 1 91019 IND 1
56. 8 apoliad sues 1 Saye 4 yun ue yun 5 lt 2 5 159 anb 22 153 5 sajqusnquiod xne S32Ue SIP Sa anb 92 59 neajuew 15 159 LJ sap anb 2453 159 un anb 22 153 aJaISSNOd sadxa Knew ue 5944 INOd 9223453 Jan eynuUeW 52 0 5 anb 22 153 s p 7 joinjeu open 30 5 4 NS 4 90 1 01 8 69 921 08 OIHYLNO 3217 13315 31923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW
57. 9 s p uos 595 soy 159 s p 190 5109 59 159 9 5 9 unp unu jamu 115 un uo nbs o Soyouelg 19 5159 1 SHAAOS LV 90201 800 5 17 921 05 OIYVLNO 2217 13315 110M 311923 NOILVSIYOLNV 1 SNVS 23198 SNOS ASINSNVEL 3813 TANNVW 30 53193599 SNOL 002 211 73315 ATOM un uns 1 5109 S UBAINS 593 un Jeinsse
58. 9 ej nod q 9118 Np SIA gj SIA 9 3 910 10 51 5112 19 5159 bjere 30 90 S 1 01 8 69 921 05 VOVNVO OIYVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 1 231 SNOS ASINSNVEL 3813 TANNVW INNONV 5 353 SNOL 002 211 73315 ATOM 228 IMA 2019 5584 789 UOISSOIg STEANE 15 30318 13 ALiLAd 9 728 55914 15 1333 13 AWNV 15 90 IS 2 ALNVTHOSO 30318 AWNV 14 IVYO 840 5 7 ASNASSAdVd ANNVE 15 728 UOIS
59. Adjustments Pilot F lame Has the pilot flame position and size been examined Test the thermopile to ensure it is within specifications and that it 5 connected See Testing Millivolts Thermopile Has the thermopile been tested for millivolt generation Check to ensure the proper supply pressures are H he inlin available for ignition See Testing Pressures Have the spill amp vent safety switches been checked for proper function Has the burner amp orifice been checked for blockages Test switches to ensure function and verify connection See Testing Switches Spill S witch Check amp clean as required Connect a switch or remote to terminals 1 amp 3 Is there a switch or remote connected on terminals 1 amp 3 THTP amp TH Test the operator coil of the valve for resistance Replace the valve if out of specification See Testing Function Operator Coil Disconnect at valve and replace with a jumper wire Did the burner activate See Testing Switches T Stat T oggle 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 18 am QUALITY FIREPLACES Troublesho
60. GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 When troubleshooting natural draft appliances which make use of a spill switch it is sometimes necessary to bypass it in order to test its function and that of the other ignition components is illegal to keep the spill switch bypassed The spill switch is a safety feature of the fireplace which is required for proper operation The following two diagrams illustrate how to bypass the spill switch a commonly used Robertshaw system ISO 176 49 QUALITY FIREPLACES Award We fea dng Testing amp Adjustments Adjustments Spill Switch Wall switch or thermostat Switch Connected 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA W415 0118 B 10 25 06 When troubleshooting natural draft appliances which make use of a Spill switch and vent safety switch it is sometimes necessary to bypass them it in order to test their function and that of the other ignition components lt is illegal to keep these switches bypassed These switches are a Safety feature of the fireplace which are required for proper operation The followin
61. TANNVW 5 353 SNOL 2002 211 73315 ATOM 15 2 504 sed 1590 12 2182 15 9 1 gt ej Zaisnly 55 29 15 292 15 gt 9 1452 gt 15 2 19 8 1 eA Inb 95453 159 2919 92453 np 1 suep N anb snoa zainssy sed 1594 1591195 105 5 2 591 591540 9210 19 aqn anb 2 153 JIJA 919 inod SIA anb 9253453 919 226 anb 22 153 sed s u anb snoa zainssy Jasned 0155919 2 1 2 159 5 aqn a 2 y ap sed u 191 558 snoa ap ing 2 5 sap
62. anb 5 2791 55 UONISOd 29 159 aj 22 153 asseq lt n d 122 159 JULINOD 15 BUN 1940 92 53 85520 159 joinjeu bjere 30 S543404 CHD 61 aN 4 90 4 OL 921 05 OIYVLNO 3211 13315 110M 31803 NOILVSIYOLNV T SNVS 12213 NO SNOS ASINSNVEL 3813 TANNVW 53193599 SNOL 55 Sa Janbojq sed 291 5 19 129 19 2 2 lt sed 1 5 au sais sud UdIG 159 LINJUDA a 5
63. 17 921 5 OIYVLNO 5317 13315 110M 31803 NOILVSIYOLNV 1 SNVS 1 231 NO SNOS ASINSNVEL NO 3813 AN TANNVW 32 INNONV SNOL 55 2 15 291195 sajed sap said sed 105 Sj 5 anb snoaA zainssy IS 29 5 19 55 190155 UN YaInbas e 15 snoaA zasaja Y inod suojnog 59 19 SIA Sa 29119559 8 9550148 5 sajed 59 gt 15 292 ZaAON aN 5194155 02 59 2556014 un ej ap sajed 59 ajueAniq sulow aSSayA 5 Y 2 ej SHOA 6 ap ej 2915 955 asseq snjd ej ina z snfe ej xne 2
64. 69 921 08 OIHYLNO 3217 13315 ATOM 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW ANNINV SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYG SNOL 9002 2171 12215 ATOM 159 snoA zeinssy 90N 5 11 19 6 91 ANS 7 205 np 2998 14 175 9 9 UN 295111 919 5 59 SNO 3 4 JAVA V1 30 5159 19 51591 30 amp 90 Ol 8 69 1 921 05 OIHVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 12213
65. AN TANNVW 5 3534 SLIOYG SNOL 9002 73315 ATOM 5 pos 16 1 5 0 JALA 100191 i 5 5 5159 028 15 1012104 5159 15 1021044 5159 5159 poss MeCUSHSQOY 5159 _ 5159 029 us _ _
66. 1 2 19 10 Np 15 SIA 29 5 sed 1594 np JuawWaysnfe p 5 291 55 159 zep 22 153 uo noq ans ZaAndde snoa sed 5 97 joinjeu 1 30 SH3A04 Vi 90 1 01 8 69 921 08 OIHYLNO 3217 13315 31923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 9002 211 73315 ATOM 7 10 5 02
67. SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW 5 3534 SLIOYG SNOL 9002 2171 12215 ATOM SALON ipj CEED 902 1 01 8 10 9 3211 13315 110M 311923 NOILVSIYOLNV 1 SNVS 921 08 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 9002 171 12215 ATOM 30 0 90 0 8 69 921 08 3217 13315 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW 5 3534 SLIOYG SNOL 9002 2171 12215 ATOM SALON ipj CEED 902 1 01 8 10 9
68. THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 QUALITY FIREPLACES Troubleshooting Direct Vents Main Burner Failure Flowchart Is the burner flame spontaneously going out without any change in flame appearance Check to make sure the pilot flame is adequately covering the thermopile thermocouple See Testing Pilot Flame Has the pilot flame position and size been examined Are the electrical Clean tighten or replace as necessary connections thermopile switch remote thermostat clean secure unbroken Check to ensure that the length and gauge of the wire have not exceeded their listed maximums and that the wire is not coiled at any point Test the thermopile to ensure it is within specifications See Testing Millivolts Thermopile Test the operator coil to ensure it is within specification See Testing Function Operator Coil Does the main burner flame shrink shortly after activation Check to make sure the pressure is not dropping off on activation See Testing Pressures Remove and replace witha millivolt switch Has the wiring for the therm ostat switch if applicable been checked for proper length size Has the thermopile been tested for
69. aj suep de 5 20 Sa Ua adWOD say s p SUOMePURWWODIAL 59 xneauued INS 2 ajquias ains ej 453 lt lt anb 92 53 Uos anb 924 53 995 gt 2 9253453 594 9215 un 2 159 15 162 said don ins sany s p JUO uos 1989 sap Jed puud aod ap 5 anb 954 53 2951 2 20 159 5 anb gt 153 anb 22 153 15 anb 22 153 2 159 un anb 22 153 sep 21215 ne
70. blower running ata high speed Have the fins become Has there recently been drywalling construction performed in the area Have fins become Is the blower vibrating Does the blower have a vibration reducing pad installed Are the wires from the harness or other foreign material touching the fins when the blower is in Is the blower ticking or operation rattling Are there loose screws or components 2005 WOLF STEEL LTD The variable speed switch requires recalibration Attach a multimeter to the blower terminals and set the speed switch to the low setting Adjust the calibration screws on the switch until the multimeter reads 93 volts Lower the speed to quiet the blower Clean the fins with a duster brush vacuum or dus tbuster Drywall dust may have penetrated the bearings Clean or replace as necessary Clean the fins with a duster vacuum or dus tbuster Tighten the screws and wingnut securing the blower Refer to the installation instructions to see if the blower required a vibration pad and install as necessary Secure the wires and ensure they are clear of the fins Tighten as required ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 10 25 06 36 QUALITY F
71. first unit being programmed and verify that it s working properly e Turn the first unit being installed to the off position when you go to install and program the second unit Remembering to turn back to the remote position after setup of the other units are complete e Change the transmitter code switch to a different combination for each unit installed e Move twenty feet away from all operating remote controls and follow the code switch setting procedure e Verify the correct operation of each remote Display Screen of the Transmitter is blank e Make sure fresh alkaline batteries are installed into the transmitter e Check that the batteries are properly installed into the battery compartment and the polarity is correct e After taking out the batteries from the transmitter wait for at least 1 minute before replacing with fresh batteries Transmitter Cannot Switch off the Fireplace e Make sure the batteries at the transmitter are not empty The low battery indicator will turn on automatically when the battery level is low Change batteries if necessary e Check the temperature at the receiver Make sure the temperature at the receiver is below 140F when the fireplace is turned e Reduce the distance between the transmitter and receiver if necessary Receiver Can Not Turn on the Fireplace e Make sure fresh alkaline batteries are installed into the receiver DC receiver only e Make sure the output cables are securel
72. the function of the spill switch Has the function See Testing Switches Spill Switch of the spill switch been checked Does the Does the Does the unit have Check to ensure the unit is not spilling Has the unit unit have remote connected to and it is establishing a good draft been checked switch thermostat it for proper Pa connected connected Isit a Wolf Steel approved remote Remove and Advantage Skytech replace with a millivolt millivolt wall millivolt switch switch thermostat Remove and replace with a Wolf Steel Remove and approved remote replace with a millivolt wall thermostat 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 21 QUALITY FIREPLACES Award We Troubleshooting Natural Vents Complete Unit Shutdown 15 the burner flame going blue and see through before extinguishing See Pilot Failure Flowchart Is the venting within the specifications of the Check the venting requirements and return to installation manual and local code requirements specification 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRAN
73. units may require more than 1 burn in period Remember to ventilate the area Has the area been checked for the presence of contaminants in the air pet hair excess of dust excess of smoke etc Is the front of the fireplace clear of the presence of any combustible materials If the unit is zero clearance has the unit been installed in a finished wall The presence of air pollutants can give off an odour when combusted by the fireplace Check to see if the unit is dusty and is burning off accumulated dust from prolonged inactivity Ensure that combustible materials are kept at least four feet away from the front of the fireplace The addition of a catalytic door may help where available to reduce the odours associated with the burning of a vent free unit Check for the presence of vapour barrier insulation or other material construction debris in contact with the outer shell of the firebox 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 QUALITY FIREPLACES Award PART 4 TROUBLESHOOTING OTHER ISSUES RS UT OFT 33 Flowchart
74. zainssy yuswa 159 291 55 Jed 2 5 UOISUDUWIP 159 9210 15 2 5 59290 15 Z O N inb ad 226 anizsqo inb u u u 2911551 0155 15 1 159 559 anb 291 5 5 12 4 591 JUOS 2119 5 nb snoA zainssy 00 lt 002 41111343165 ATOM 25 105 155 gt 59 15 UJA 5 4 xne 1191049 INS 159 anb 22 153 sa gt 153 159 aj anb 22 153 ayod anb 22 153 u q 159 anb 22 153 12 1911552 5 nod e anb 9253 5 9 1105 2 153
75. 1 2 1 295 159 1940 2 0810 2 2 yos 1 9199081 ej 2 5 119199081 ej e aessa u IS Sajid 59 955 159 Said s p 5 7 sed 0 Sajid 59 nb 291 1 Sed mod eT s p 59 291191 snoa 2 8101 9109100 159 g nb 19 105 59 IS s p 29 55 e 8 7 s p 5 299819494 e
76. 19 3 159 anb 22454 egy ruelq 159 159 a IS 1022 BUN 22 159 un a9 159 22 15 3 anb 22 153 anb 453 anb 22 153 un 295519639 19 sed au un anb snoa zainssy DIBA 1 1591 JOA zeb 1591 DIBA 1594 suonedyioads 59 15 nod 1 159 9 59 15 ej anod sed 1590 a 19 ej sed asian 2
77. 3 9225453 uuoq 22 153 n q anbsio np anb 22 153 159 19 UOISUaWIP uuoq 159 np gt 153 5 Joinjeu 4 30 SH3A04 91 9021 01 8 09 921 5 3211 13315 1410M 311923 NOILVSIYOLNV 1 SNVS ANOINOYLIIT4 NJAOW ANNINV SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYG SNOL 9002 2171 12215 ATOM 1159 59 1911556 snoa 159 YDS 1145 1 91 1 15 2 9 12559290 15 292 19 L20 zeb abessed inb 5 e
78. 50 AW G 01 3 LINDYIO AW 06 0 LHAANO 51591 5 jo 5159 30 5 aN D 4 90 1 01 8 69 921 5 OIYVLNO 9311 14315 ATOM NOILVSIHOLNV 1 SNVS 10313 SNOS ASINSNVEL NO 3813 1413 AN TANNVW SLIOHA SNOL 9002 2171 12215 ATOM LYAANO LINDYIO AW G 01 LINDYIO AW 06 0 LHAANO 5159 51 5112 19 5159 30 90 S 1 01 8 69 1 921 05 3211 13315 110M 31803 NOILVSIYOLNV T SNVS 12213 SNOS ASINSNVEL 3813 TANNVW INNONV 5 353 SNOL 2002 211 73315 ATOM sed 159 1989 5 IS 2
79. 55 ap sy dejp sap ajed IDULId s p 58 9225353 9 5 nb s d 19 92 53 4 1 5 5 bjere 30 S543404 D 90 S 1 01 8 69 OIHVLNO 3211 13315 110M 31803 NOILVSIYOLNV 1 SNVS 921 05 12213 NJAOW SNOS ASINSNVEL 3813 TANNVW INNONV SAAYASIAY SNOL 002 211 73315 ATOM un 2 4 13315 19 2 3 aun 19 29 4 1 4u0 un 159 22 153 un 924153 19 gt AUN 92 153 gauun ap 1022 1 i 115 92 53 inb
80. 8 gap between the electrode and the pilot hood Has the electrode been examined for damage i e chipped broken as necessary Adjust position so there is no greater thana 1 8 gap Replace if damaged or broken 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 7 10 25 06 25 ie CNAPO LEON QUALITY FIREPLACES Award Troubleshooting Vent Free Pilot Not Holding Flowchart Has the thermocouple thermopile connection been checked Check and tighten thermocouple to ensure proper millivolt delivery g Has the thermocouple thermopile been tested for millivolt generation Check and tighten the thermocouple thermopile to ensure proper millivolt delivery gl Has the magnet coil of the valve been checked for function Testthe magnet coil to ensure itis within specification See Testing F unction Magnet Coil g Remove the tube amp orifice and clean to make sure no debris has compacted inside inhibiting the flow of gas Have the pilot tube pilot orifice been checked for blockages g Check local code requirements and replace as Is the supply line size adequate for the installation necessary g Is the unit sustain
81. 9 ap sulow zuo inb 58 59 2 0 8 aun sues 159 Pun anb gt 153 aJUadseYr xne xne sasinbas 52 2299521 anu suep 9154 159 anb 22 153 xnela ew xne 52 anb 24 s IS 5 159 sap aduejsip anb gt 153 159 anb 92 153 5 19 1940 snq 155 1948 sap ey ap 59 anb 22 153 2 1 59 5 anb 9225453 s p 30 5 4 NS 94 21 9021 01 8 09 17 921 5 3211 13315 1410M 311923 NOILVSIYOLNV 1 SNVS 23198
82. EON QUALITY FIREPLACES Winning Products Testing amp Adjustments Testing Pressures NATURAL GAS PROPANE SUPPLY 1 WATER COLUMN WATER COLUMN 3 5 10 MANIFOLD WATER COLUMN WATER COLUMN To test inlet outlet pressure by turning screw counter clockwise 2 or 3 turns and then place gauge tubing over inlet outlet hose fitting Test inlet pressure with the main burner on to determine if gas flow is sufficient Inlet Outlet After taking pressure readings be sure to turn screws clockwise firmly to reseal DO NOT OVER TORQUE Use an appropriate screwdriver with 150 x 030 blade 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 39 j 7 CNAPOLEON QUALITY FIREPLACES Award Testing amp Adjustments Testing Gasket 1 Take a 1 x 6 piece of paper and place it in between the main body of the fireplace and the door Close the door and fasten it as per the method specified in the manual Attempt to pull the paper out from between the door body of the fireplace If paper will not be removed without tearing the gasket is sealing well If the paper pulls out easily examine the door gasket and door latch ass
83. IREPLACES Award Troubleshooting Other Issues Remote Control Guide Code Switch Setting e Set the code switch on the transmitter hand held before the batteries are installed The remote transmitter reads and remembers the code switch setting right after the batteries are installed e Place the receiver the remote position e The remote receiver will remember the code switch setting in it s internal memory will not lose the code switch setting even during a power outage or battery change e After the batteries are installed the LCD display screen on the transmitter will blink Pressing any button during when the screen is blinking will activate the code and transmit it to the receiver e Pressing any button when the screen is blinking will activate the code and transmit it to the receiver You should be five feet away from the unit when doing this e When the receiver learns the code transmitted by the hand held it will produce a single beep noise If the receiver is installed inside a fireplace the beep may be very faint Repeat the previous steps if you did not receive a beep from the receiver Installing Multiple Remote Controls e If more than one remote control is expected to operate within a 50 foot range a different coding is required for proper operation Radio frequency signals will travel through floors and walls in all directions e Follow the code switch setting procedure for the
84. MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 40 CAID QUALITY FIREPLACES Winning Products Testing amp Adjustments Testing Millivolts Thermocouple OPEN CIRCUIT 20 30 mv CLOSED CIRCUIT 10 15 mv CLOSED CIRCUIT OPEN CIRCUIT 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 41 QUALITY FIREPLACES Waning Testing 4 Adjustments Testing Millivolts Thermocouple OPEN CIRCUIT 20 30 mv CLOSED CIRCUIT 10 15 mv te SIT 820 NOVA SOLDER BUTTON BOTTOM OF SIT NOVA VALVE TOP OF SIT NOVA VALVE 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 42 QUALITY FIREPLACES Award Testing amp Adjustments Testing Millivolts Thermopile OPEN CIRCUIT TEST CLOSED CIRCUIT TEST 1 Disconnect leads from terminals 1 amp 2 1 Con
85. NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 8 a CNAPOLEON QUALITY FIREPLACES Troubleshooting Direct Vents Main Burner Delayed Ignition Flowchart enough and inthe proper position to reach the ignition ports See lel Testing Pilot Flame pressures are available for ignition Jel See Testing Pressures blocking the flow of gas through the burner and orifice contributing to lel the delay Clean as necessary right size ensure it meets manufacturers lel specification Has the venturi air shutter been checked amp adjusted Check the venturi setting and adjust as necessary to improve the ignition 8 time See Adjusting Venturi Check to ensure the door is tightly sealed and not allowing any air into the air shutter chamber and that the gasket is intact Examine and level as necessary Out of place logs can alter the flow of air within the combustion chamber causing an erratic pilot Have the charcoal glowing embers where applicable been checked Check to make sure no ember material is clogging the ports and contributing to the delay Ensure the venting is sealed and there are no leaks Check to make sure no air is leaking in around the seal which can affect the f
86. NVW SLIOYA SNOL 9002 2171 73315 ATOM 226 uolssaid ad enod inb 2210 2 29 zep aqn anb 22 153 yUsWaysnf e aun 15 291 5 LNJUDA Np 2 anb 22 153 9 569 9 15 sed 1105 Ja 15 0 1005 51 5 INOd 19 2 153 59 5 SNOA ZaINSSE 19 2 1 159 2 15 gt 153 1591 159 0155 INS 226 0105 19 DIBA ej anb 226 5
87. OS ASINSNVEL 3813 TANNVW INNONV 5 353 SNOL 9002 211 73315 ATOM suep sasod 51 105 Sanbug ap xneauued 59 92 163 55 2 IS 2 2 50 9 y 15 2 SINS uonsnquiod suep 1 4 inb gt saadejd jew sed 105 529 anb snoa zainssy JIJIA 99 sap 5 92 153 15 2 gt 2921925 19 2 nod uone esu p nod aulessadau 15 ayad JUSWeSIINS 159 asud anb 2 153 Jed 2 y 5 0 1 inb 2 3 2222 Jed suonedisid suore ds xne aulessadau 15 5 spaid 0001 y
88. PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 19 ie CNAPO LEON QUALITY FIREPLACES Award Troubleshooting Natural Vents Main Burner Low Flame Flowchart Check to see if the remote has power When Does the fireplace have a modulating remote power is unavailable the remote defaults toa low flame mode until it s restored Is the hi lo knob set to a high setting Turn the knob to its higher setting Check to ensure the proper supply and flow condition pressures for optimal burn See Testing Pressures Have the inlet outlet gas pressures have been tested Check the size of the orifice and ensure it meets manufacturers specification Has the main burner orifice been examined to see if it is the right size Check to make sure nothing is blocking the flow of gas through the burner and orifice which could result in low flame Clean as necessary Has the main burner and orifice been checked for blockages Check the venturi setting and adjust as necessary to improve the flame appearance See Adjustments Venturi Has the venturi air shutter been checked adjusted Remove the tube to make sure no debris has blockages compacted inside inhibiting the flow of gas Clean as necessary 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THI
89. R MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 44 QUALITY FIREPLACES Award Testing amp Adjustments Testing Function Operator Coil Robert Shaw Valve VALVE CHECK Function of Millivolt Operator Coil 1 Remove all wires from the valve operating head 2 Use an ohmmeter or multimeter set on OHMS setting 3 Place black or ground lead from the meter to TP on the valve 4 Place the red lead from the meter to TH on the valve Reading should be between 1 5 and 1 7 Ohms NOTE Assure that the magnetic coil wire is re attached to terminal 1 prior to testing Operating Head 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 45 _ NAPOLEON QUALITY FIREPLACES Award Testing amp Adjustments Testing Function Magnet Coil SIT 820 Nova Valve 820 NOVA Since the resistance of the magnet coil is too low to be read by most meters 0 015 milliohms hold in test is more practical Connect one millivolt meter lead to the thermocouple capil lary tube The other lead should be connected to the solder button on the bottom of the valve Li
90. S BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 20 QUALITY FIREPLACES Troubleshooting Natural Vents Main Burner Failure Flowchart Is the burner flame spontaneously going out without any change in flame appearance H he pil Check to make sure the pilot flame is aie flame position adequately covering the thermopil q 9 and size been thermocouple Is the burner flame going ghostly and blue before extinguishing Are the electrical connections See Complete Unit thermopile switch Shutdown remote thermostat clean secure unbroken Clean tighten or replace as necessary Flow chart Check to ensure that the length Has the wiring for the and gauge of the wire have not thermostat switch if exceeded their listed applicable been maximums and that the wire is checked for proper not coiled at any point length size Test the thermopile to ensure it is Has the within specifications See Testing thermopile Millivolts been tested for millivolt generation Test the operator coil to ensure it is Has the within specification See Testing operator coil of Function Operator Coil the valve been checked for resistance Check
91. SCREW b le an ma ken m mm ee AJR TER OPENING ROTATE SHUTTER ORIFICE VENTURI MAIN BURNER 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 My NAPOLEON QUALITY FIREPLACES Award Winning NOTES 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 902 1 01 8 10 9 3211 13315 110M 311923 NOILVSIYOLNV 1 SNVS 921 08 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW SLIOYA SNOL 9002 171 12215 ATOM 30 0 90 0 8 69 921 08 3217 13315 311923 NOILVSIYOLNV 1
92. SMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 22 NAPOLEON QUALITY FIREPLACES Award Troubleshooting Natural Vents Odour Flowchart Run the unit on its highest setting for 8 10 hours with the blower shut off Note Some lower BTU units may require more than 1 burn in period Remember to ventilate the area Has the unit had its required Burn in period g Has the area been checked for the presence of contaminants in the air i e pet hair excess of dust excess of smoke etc The presence of air pollutants can give off an odour when combusted by the fireplace g Check to see if the unit is dusty and is burning off Is the unit being used frequently 9 accumulated dust from prolonged inactivity 8 Is the front of the fireplace clear of the presence of any combustible materials Ensure that combustible materials are kept at least four feet away from the front of the fireplace g Check the mantle clearances listed in the manual against the specifics of the installation Adjust or remove the mantle as necessary If the unit has a mantle have the mantle g clearances been referenced for accuracy Check for the presence of vapor barrier insulation or other material construction debris in contact w
93. SOIg 15 3133105 IND 14 IND AWNV 13 3199898909 AWNV 13 910 Id 5159 5 19 51591 CHD 90 1 01 8 69 921 08 3217 13315 ATOM 311923 NOILVSIYOLNV 1 SNVS 23198 NJAOW SNOS ASINSNVEL 3813 1 AN TANNVW 5 3534 SLIOYA SNOL 9002 2171 12215 ATOM 6222 Janbipul Ans np 9 7998 14 Y 41 218 7958 4 118 91691 UN 919 2 511 59 3 YAON 028 LIS 15 BAON 9100 51591 5 19 5159 30 543404 26 2 e 90 S 1 01 8 69 1 921 05 3211 13315 110M 31803 NOILVSIYOLNV T SNVS NO 12213 NJAOW
94. Service Manual Quality System Certified To 9001 2000 PRODUCED 8 DISTRIBUTED BY NAPOLEON WOLF STEEL QUALITY FIREPLACES 24 Napoleon Road Award Winn Droduchs Barrie Ontario Canada L4M 4Y8 Tel 705 721 1212 Fax 705 722 6031 TECHNICAL HELP LINE 1 888 721 TECH 8324 1 877 FAX TECH 329 8324 tech napoleon on ca www napoleonfireplaces com 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA 150 176 415 0118 10 25 06 NAPOLEON QUALITY FIREPLACES Award Wolf Steel s Service Manual Index Part 1 Troubleshooting Direct Vents 4 Pilot Not Holding Flowchart 5 Pilot Failure 6 Main Burner Not Lighting FIOW CHEM 7 Main Burner Delayed Ignition 8 Main Burner Low Flame 9 Main BurnerFailure Flowchart wsionenicnnernicndeninausneciesanicciesacnescirademoaesneceesutiecedscpelicndecitendtceusandtiseceilocnainacemcisenseite 10 C mplete EES MONO WW
95. ace logs can alter the flow of air within Are the logs properly positioned the combustion chamber causing an erratic pilot 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 7 B 10 25 06 QUALITY FIREPLACES Awad a Troubleshootin Direct Vents Main Burner Not Lighting Flowchart Have the thermopile leads been connected to the 155 amp 2nd terminals on the valve amp Has the thermopile been tested for millivolt generation Has the burner amp orifice been checked for blockages 15 there a switch or remote connected on terminals 1 amp 3 Disconnect switch or remote at valve and replace with a jumper wire Did the burner activate See Testing Switches T Stat Toggle 2005 WOLF STEEL LTD Connect the thermopile leads to the 1st amp 2nd terminals on the valve THTP amp TP Test the thermopile to ensure it is within specifications See Testing Millivolts Thermopile Check and clean as required Connecta switch or remote to Test the operator coil of terminals 1 amp 3 the valve for resistance Replace the valve if out of specification See Testing Function Operator Coil ALL RIGHTS RESERVED
96. als on the valve THTP amp TP Is there a switch or remote connected on terminals 1 amp 3 THTP amp TH Disconnect at valve and replace with a jumper wire the burner activate See Testing Switches T Stat T oggle Connect the thermopile leads to the 1st amp 2nd terminals on the valve THTP amp TP Test the thermopile to ensure it is within specifications See Testing Millivolts Thermopile Check amp clean as required Connecta switch or remote to terminals 1 amp 3 Test the operator coil of the valve for resistance Replace the valve if out of specification See Testing Function Operator Coil 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 28 QUALITY FIREPLACES Award Troubleshooting Vent Free Main Burner Delayed Ignition Flowchart Has the pilot flame position and size been examined Check to make sure the pilot is large enough and inthe proper position to reach the ignition ports See Testing Pilot Flame Has the inline gas pressure been tested Check to ensure the proper supply Check to make sure nothing is pressures are available for ignition See Testing Pressures Has the main burner amp orifice been che
97. cked for blockages blocking the flow of gas through the burner and orifice contributing to the delay Clean as necessary Has the main burner orifice been examined to see if it is the right size ensure it meets manufacturers lel specification Has the venturi air shutter been checked amp adjusted Check the venturi setting and adjust as necessary to im prove the ignition lel time See Adjusting Venturi Has the burner been checked to ensure it is level no gt Examine and level as necessary Has the positioning of the logs been checked no gt Out of place logs can alter the flow of air within the combustion lel chamber causing an erratic pilot Have the charcoal glowing embers where applicable been checked Check to make sure no ember material is clogging the ports and contributing to the delay 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 10 25 06 29 ie CNAPO 2 AHD QUALITY FIREPLACES Award Troubleshooting Vent Free Main Burner Low Flame Flowchart Check to see if the remote has power When Does the fireplace have a modulating remote power is unavailable the remote defaults to a low flame mode un
98. elayed Ignition 28 Main Burner Low Flame 29 Complete Unit cane ncaleemsaciosssideacatinedigadanencsivensalbenodeladanaosatientaasetoascndonses 30 tyes E 31 4 Troubleshooting Other Issues 8 FION Nai escrire 33 yee E E 34 Blower OW Cie 35 Remote Control 36 Part 5 Testing amp Adjustments WSS ES ace ENE S 38 Ucar A 39 Testing 22 25 24 39 Testing 39 Testing Millivolts Thermocouple Robertshaw 40 Testing Millivolts Thermocouple SIT 820 41 Testing Millivolts IN ONS doce 42 Testing Function Magnet Coil Robertshaw
99. embly for any potential issues Perform this test in varying positions around the doorframe 2 Examine the opening of the firebox Around its perimeter you should see a distinct colour difference made by the pressure of the gasket around the opening The colour difference should not penetrate past the perimeter of the gasket Testing amp Adjustments Testing Switches Spill Switch Disconnect all wires Set a digital multimeter to the Ohms setting for measuring resistance Touch the black lead of the multimeter to one of the spade connectors of the spill switch and the red lead to the other connector The reading should be less than 1 Ohm or Open Circuit If the reading is 1 Ohm or higher replace the switch If no multimeter is available please refer to Adjustments Spill Switch Robertshaw SIT Testing amp Adjustments Testing Switches T Stat Toggle When encountering difficulty with a switch in order to isolate whether it is the switch itself or the wiring to the switch you must perform the following test Ensure the wire leads from the switch are connected to terminals 1 3 top and bottom of the valve Disconnect the wire leads from the switch itself and connect them to each other Turn the gas valve to the on position If the burner activates this proves the wiring is not the issue 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY
100. fications generation See Testing Millivolts Thermocouple Has the thermopile on single generator systems been Test the thermopile to ensure it is within specifications tested for millivolt generation See Testing Millivolts Thermocouple Are the connections on the thermopile spill switch and Tighten secure the connections Check the function of the spill switch See Testing Switches S pill S witch Test the magnet coil to ensure itis within specification See Testing Function Magnet Coil Check local code requirements for natural vent appliances and adjustas necessary Check the spill tube for draft as detailed in the installation manual and open a window to alleviate negative pressure in the area Out of place logs can alter the flow of air within the combustion chamber causing an erratic pilot Has the positioning of the logs been checked 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 17 ie CNAPO LEON QUALITY FIREPLACES Troubleshooting Natural Vents Main Burner Not Lighting Flowchart Check to make sure the pilot is large enough and in the proper position to reach the ignition ports See
101. g two diagrams illustrate how to bypass the spill switch and vent safety switch on a commonly used SIT system Note When B venting a stove use the high limit spill switch included in the GS 150KT An addional connection to a terminal block must be made before connecting to the valve Please review the respective installation manual of the stove for more information ISO 176 We Testing amp Adjustments Adjustments Spill Switch Wall switch or thermostat SIT 820 NOVA Switches Connected Switches Disconnected 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA W415 0118 B 10 25 06 51 QUALITY FIREPLACES Testing amp Adjustments Adjustments Venturi Air Shutter Adjustment may be required depending on fuel type vent configuration and altitude Closing the air shutter will cause a more yellow flame that can lead to carboning Opening air shutter will cause a more blue flame but can cause the flame to lift from the burner ports The flame may not appear yellow immediately allow 15 30 minutes for the final flame colour to be established Loosen securing screw and rotate venturi indicated to open close as desired ORIFICE BURNER LOOSEN
102. ght the pilot and hold in the on pilot off knob until your multimeter registers the proper amount of millivolts to keep the pilot burning 6 millivolts for regular product 4 2 millivolts for vent free product At this point the knob is released and the pilot should continue to burn If it does not continue to burn the valve fails the test and should be replaced SOLDER BUTTON 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 46 QUALITY FIREPLACES Award Testing amp Adjustments Testing Function Operator Coil SIT 820 Nova Valve SIT 820 NOVA 1 Remove all wires from the valve operating head 2 Use an ohmmeter or multimeter set on OHMS setting 3 Place black or ground lead from the meter to TP on the valve 4 Place the red lead from the meter to the TH on the valve Reading should be 2 25 Ohms 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 47 QUALITY PREPLACES Award Winning Testing amp Adjustments Testi
103. hest setting for 8 10 hours with the blower shut off Note Some lower BTU units may require more than 1 burn in period Remember to ventilate the area Check for leaks and seal as necessary See Testing Gasket Check to see if the unit is dusty and is burning off accumulated dust from prolonged inactivity Ensure that combustible materials are kept at least four feet away from the front of the fireplace Check the mantle clearances listed in the manual against the specifics of the installation Adjust or remove the mantle as necessary Check for the presence of vapor barrier insulation or other material construction debris in contact with the outer shell of the firebox Reference installation manual and restore to manufacturers specifications as necessary Check the existing chimney for the presence of creosote which can when heated produce an odour 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 7 10 25 06 a QUALITY FIREPLACES Award PART 2 TROUBLESHOOTING NATURAL VENTS Fr a 14 Pilot Not Holding FIOW GMA 15
104. ing pressure when the burner is activated Check to make sure the pressure is not dropping off on activation See Testing Pressures g Clean the air opening to prevent the pilot flame from candling and lifting off of the thermocouple Is the primary air opening for the ODS system clean g Ensure thatthe logs have been positioned according to Has the positioning of the logs been checked the specifications in the manual El Too much pressure can push the pilot out past the thermopile resulting in lower millivolts Too low pressure can prevent the pilot from lighting See Testing pressures Has the inline gas pressure been tested g 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 26 _ NAPOLEON QUALITY FIREPLACES Troubleshooting Vent Free Pilot Failure Flowchart Check to make sure the pilot is large enough and in the proper position to properly heat the thermocouple See Testing Pilot Flame Is the pilot flame pattern position and size correct Is the pilot flame shrinking when the burner is turned on Has the thermocouple been tested for millivolt Check to make sure the pressure is not dropping off on act
105. ith the outer shell of the firebox Has the unit been installed finished wall g Have the required clearances to combustibles been maintained Reference installation manual and restore to manufacturers specifications as necessary g Check the existing chimney for the presence of creosote which can when heated produce an odour Isthe unit an insert g A unit that is sooting or has its air shutter improperly adjusted can result in incomplete combustion and produce a definite odour 15 the unit burning clean g 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 a QUALITY FIREPLACES Award PART 3 TROUBLE SHOOTING VENT FREE PO Not 24 Pilot Not Holding 25 Pilot Failure VOI ce eae asc 26 Main Burner Not Lighting 27 Main Burner Delayed Ignition 28 Main Burner Low Flame 29 Complete Unit 30
106. ivation See Testing Pressures Test the thermocouple to ensure it is within specifications See Testing Millivolts eneration 9 Thermocouple Test the magnet coil to ensure it is within specification See Testing Function Magnet Coil Has the function of the magnet coil been checked Too much pressure can push the pilot out past the thermopile resulting in lower millivolts Too low pressure can prevent the pilot from lighting See Testing Pressures Has the inline gas pressure been tested Has the ODS been examined for dirt debris in it s primary air opening Check the ODS and clean as required Check the requirements for the unit as per the manual and then provide make up air as necessary Has the unit been installed in room which meets its minimum unconfined space requirement Out of place logs can alter the flow of air within the combustion chamber causing an erratic pilot Are the logs properly positioned 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 10 25 06 QUALITY FIREPLACES 27 4 Troubleshootin Vent Free Main Burner Not Lighting Flowchart Have the thermopile leads been connected to the 1st amp 2nd termin
107. l connections thermopile switch remote thermostat clean secure unbroken Does the unit have a catalytic door Clean tighten or replace as necessary Ensure that the air Test the operator coil to ensure it is for the within specification See Testing operator coil catalytic door are Function Operator Coil been checked not plugged or for resistance covered Does the main burner flame shrink Does the main burner flame shortly after activation remain consistent size when activated Check to make sure the pressure is not dropping off on activation See Testing Pressures combustion ventilation air provision guidelines been Increase available room air or relocate as necessary to meet requirements ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE checked to see if the room is of sufficient volume to sustain the unit 2005 WOLF STEEL LTD PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 7 10 25 06 Troubleshootin 31 CD QUALITY FIREPLACES Award We Vent Free Has the unit had its required period Odour Flowchart Run the unit on its highest setting for 8 10 hours with the blower shut off Note Some lower BTU
108. low of air the combustion chamber 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 7 10 25 06 CNAPOLEON QUALITY FIREPLACES Award We Troubleshooting Direct Vents Main Burner Low Flame Flowchart Check to see if the remote has power When power is Does the fireplace have a modulating remote unavailable the remote defaults to a low flame mode until it s restored Turn the knob to its higher setting Check to ensure the proper supply and flow condition pressures for optimal burn See Testing Pressures Has the main burner orifice been examined to see if it is Check the size of the orifice and ensure it meets the right size manufacturers specification Check to make sure nothing is blocking the flow of gas through the burner and orifice which could result in low flame Clean as necessary Has the main burner and orifice been checked for blockages Check the venturi setting and adjust as necessary to improve the flame appearance See Adjustments Venturi Remove the tube to make sure no debris has compacted inside inhibiting the flow of gas Clean as necessary Has the manifold tube been checked for blockages 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF
109. lowchart Does the oil canning occur a long time after ignition Is the vent collar free of stress from being forced into alignment Have the screws behind the upper louvers on the zero clearance shell been examined Does the oil canning seem to occur more on colder days 15 the unit a top vent The sooner the oil canning occurs the closer it is to the heat source Examine inside the firebox for loose screws panels baffle etc Check the heat shield log support and baffle if applicable for loose or stripped screws and tighten replace as necessary Support the vent pipe every three feet to prevent movement during operation Relieve the stress by adjusting the venting Check the point of penetration where the screw goes through the metal Ensure there is no burr or tear where the screw exits the metal as this can lead to oil canning File down as necessary Has the 7 vent pipe and the area around it been sealed Seal as necessary Ensure the venting did not compress when the fireplace was slid into position and uncompress as necessary 2005 WOLF STEEL LTD PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA W415 0118 10 25 06 QUALITY FIREPLACES 35 Troubleshooting Other Issues Blower Flowchart Is the blower being noisy Is the blower being unusually on low setting noisy Is the
110. millivolt generation Has the operator coil of the valve been checked for resistance Isthe main burner flame staying the same size when turned on Does the unit have a switch connected to it it a millivolt switch 15 the burner flame going ghostly and blue before extinguishing See Complete Unit Shutdown Flow chart Does the Does the unit have a unit have a remote connected to thermostat it connected to it Is ita Wolf Steel approved remote Is it a Advantage Skytech millivolt wall thermostat Remove and replace with a Wolf Steel Remove and approved remote replace with a millivolt wall thermostat 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 11 CHAD QUALITY FIREPLACES We Troubleshooting Direct Vents Complete Unit Shutdown Is the burner flame going blue and see through before edinguishing See Pilot Failure Flowchart Have the seals on the venting main door relief doors around the burner and the pilot assembly been checked Check and seal replace as See leaks Gasket Has the termination been checked for blockages and Ensure that nothing is ob
111. mocouple been tested for millivolt generation Test the magnet coil to ensure it is within Has the magnet coil of the valve been checked for specification See Testing Function Magnet function Coil Check the local code requirements and replace as necessary Is the supply line size adequate for the installation 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 NAPOLEON QUALITY FIREPLACES Award Troubleshooting Direct Vents Pilot Failure Flowchart Check to make sure the pilot is large enough and in the proper position to properly heat the thermocouple See Testing Pilot Flame Is the pilot flame pattern position and size correct Is the pilot flame shrinking when the burner is Check to make sure the pressure is not dropping turned on off on activation See Testing Pressures Test the thermocouple to ensure it is within specifications See Testing Millivolts Thermocouple Has the thermocouple been tested for millivolt generation Test the magnet coil to ensure it is within specification See Testing Function Magnet Coil Has the function of the magnet coil been checked See Complete Unit Shutdown Flowchart Out of pl
112. ne gas pressure been tested Has the pilot adjustment screw been checked Have the pilot tube amp pilot orifice been checked for blockages wire connection secure Is there a 1 8 gap between the electrode and the pilot hood Has the electrode been examined for damage i e chipped broken as necesSary Adjust position so there is no greater thana 1 8 gap Replace if damaged or broken Are the fittings on the pilot tube secure Tighten secure to prevent leaks Has the pilot tube been checked for kinks leaks Un kink the tube to prevent blockage or replace leaking tube Has the primary air opening on the pilot assembly been checked for blockages Ensure the opening is not blocked or plugged Clear if necessary 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 7 10 25 06 15 NAPOLEON QUALITY FIREPLACES LY Troubleshooting Natural Vents Pilot Not Holding Flowchart Has the thermocouple thermopile connection been checked Has the thermocouple Ahermopile been tested for millivolt generation Have the pilot tube pilot orifice been checked for blockages Is the supply line size adequate for the installa
113. nect leads from meter to terminals 1 amp 2 2 Set meter to millivolts 2 Set meter to millivolts 3 Connect meter leads to thermopile leads 3 Turn main burner on 4 Reading should be 500mv or higher 4 Reading should be a minimum of 150mv 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 43 j 7 CNAPOLEON QUALITY FIREPLACES Award Testing amp Adjustments Testing Function Magnet Coil Robert Shaw Valve VALVE CHECK Function of Millivolt Magnet Coil 1 Remove all wires with the exception of the magnet coil wire from the valve operating head It may be necessary to remove spill switch wires from the wire connecting the wire coil to the operator terminal on some models 2 Use an ohmmeter or multimeter set on OHMS setting 3 Place black or ground lead from the meter to TP on the valve 4 Place the red lead from the meter to TP TH on the valve Reading should be between 9 and 11 Ohms NOTE Assure that the magnetic coil wire is re attached to terminal 1 prior to testing Operating Head 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC O
114. ng Pilot Flame CORRECT FLAME WAVING BLUE FLAME CHECK FOR e Drafts at pilot location NOISY LIFTING BLOWING FLAME HARD SHARP FLAME CHECK FOR CHECK FOR High gas pressure High gas pressure Wrong orifice Orifice too small LAZY YELLOW FLAME SMALL BLUE FLAME CHECK FOR Clogged primary air opening Clogged orifice 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA CHECK FOR Wrong orifice Low gas pressure e Clogged pilot tube Pilot tube gas leak ISO 176 W415 0118 B 10 25 06 48 QUALITY FIREPLACES Testing amp Adjustments Adjustments Pilot Flame m a 1 Remove the protective cap screw 2 Turn the pilot adjustment screw a Clockwise to reduce the pilot flame b Counter clockwise to increase the pilot flame Pilot Adjustment Screw 16 7 820 NOVA 1 Turn the pilot adjustment screw a Clockwise to reduce the pilot flame b Counter clockwise to increase the pilot flame Pilot Adjustment Screw 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS
115. oting Natural Vents Main Burner Delayed Ignition Flowchart Has the pilot flame position and size been examined Check to make sure the pilot is large enough and in the proper position to reach the ignition ports See Adjustments Pilot F lame Has the inline gas pressure been tested Check to ensure the proper supply pressures are available for ignition See Testing Pressures Has the main burner amp orifice been examined to see if it is the right size Check size of orifice to ensure it meets manufacturers specification Check to make sure nothing is blocking the flow of gas through the burner and orifice contributing to the delay Clean as necessary Has the main burner and orifice been checked for blockages Has the venturi air shutter been checked amp adjusted Check the venturi setting and adjust as necessary to improve the ignition time See Adjusting Venturi g Has the positioning of the logs been checked Out of place logs can alter the flow of air within the combustion chamber causing an erratic pilot gl Have the charcoal glowing embers where applicable been checked Check to make sure no ember material is clogging the ports and contributing to the delay 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN
116. pe snoa BUN 1 51 2185 IND JAAN 2 0810 ins ye e IN91d9091 1 IND 9 eine 1999 anb uns z ndde snoa 15 191 105 59 9 0520 e Sajid ap NO ses LS 1N d2991 2 9 105 5914 59 nb 1 27 Sd 2 9 2 Np 30 SH3A0 NOD TOdYN 4 20 90201 800 5
117. r been Open the air shutter as necessary to certain area in the combustion opened enough for the eliminate dark sooty tips on the flames chamber application Refer to the installation manual for default settings Have the seals on the venting main door Check and seal replace relief doors around the burner and the pilot as necessary assembly been checked for leaks Check to make sure the logs are not out of place altering the flow of air within the Does the sootseem to Has the position of combustion chamber causing Examine the area be localized on the the logs been impingement and soot for signs of logs checked Reposition as necessary impingement heavy black soot deposits direct Does the sootseem to Are the panels flame contact be localized on the seating properly in brick panels the firebox Reposition replace as necessary 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 34 ALL RIGHTS RESERVED PART OF THIS BOOK MAY BE REPRODUCED TRANSMITTED ANY FORM BY MEANS GRAPHIC ELECTRONIC MECHANICAL WITHOUT THE ISO 176 7 QUALITY FIREPLACES Award Troubleshootin Other Issues Oil Canning F
118. structing the flow of air amp obstructions exhaust from the terminal Clear as necessary Is the venting within the specifications of the installation Check the venting requirements and return to manual and local code requirements specification Has the venting been sealed on the inner and outer vent pibe connections Seal all inner and outer vent pipe connections Does the venting meet the fireplace parameters Ensure that the venting is within specified parameters 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 12 QUALITY FIREPLACES We 7 Troubleshootin Direct Vents Odour Flowchart Has the unit had its required period Has the unit been checked for leaks around the door seal relief door seals vent collar if possible and firebox Is the unit being used frequently Is the front of the fireplace clear of the presence of any combustible materials If the unit has a mantle have the mantle clearances been referenced for accuracy Has the unit been installed in finished wall Have the required clearances to combustibles been maintained Is the unit an insert Run the unit on its hig
119. t blocked or plugged Clear if necessary Has the inline gas pressure been tested Has the pilot adjustment screw been checked Have the pilot tube amp pilot orifice been checked for blockages Are the fittings on the pilot tube secure Has the pilot tube been checked for kinks leaks Has the primary air opening on the pilot assembly been checked for blockages 15 the electrode wire connection secure Is there a 1 8 gap between the electrode and the pilot hood Has the electrode been examined for damage i e chipped broken Secure Replace as necessary Adjust position so there is no greater thana 1 8 gap Replace if damaged or broken 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 7 B 10 25 06 gt 5 ie CNAPO 2 LEON QUALITY FIREPLACES Troubleshooting Direct Vents Pilot Not Holding Flowchart Tighten thermocouple to ensure proper millivolt delivery Has the thermocouple connection been checked Clean any buildup off of the tip of the thermocouple to maximize it s exposure to the flame Test the thermocouple to ensure it is within specifications See Testing Millivolts Thermocouple Has the ther
120. til it s restored Turn the knob to its higher setting Check to ensure the proper supply and flow condition pressures for optimal burn See Testing Pressures Have the inlet amp outlet gas pressures have been tested Check the size of the orifice and ensure it meets manufacturers specification Has the main burner orifice been examined to see if it is the right size Check to make sure nothing is blocking the flow of gas through the burner and orifice which could result in low flame Clean as necessary Has the main burner and orifice been checked for blockages Check the venturi setting and adjust as necessary to improve the flame appearance See Adjustments Venturi Has the venturi air shutter been checked amp adjusted manitold tuh tor Remove the tube to make sure no debris has blockages compacted inside inhibiting the flow of gas Clean as necessary 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 30 am QUALITY FIREPLACES Troubleshooting Vent Free Complete Unit Shutdown Flowchart Is the burner flame going ghostly and blue before extinguishing Are the electrica
121. ting 4 Main Burner Delayed Ignition 8 Main Burner Low Flame Flowchart cncciccecccdaetscovadecuedeanceeracecuecessdebedacautiantecadeviineusedudenceddeneiocevaseees 9 Main Burner Failure 10 Complete r 11 Odour 12 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 NAPOLEON QUALITY FIREPLACES Troubleshooting Direct Vents Pilot Not Lighting Flowchart Is there a spark at the electrode when the push button igniter is pressed Check to ensure proper supply pressures are available for ignition See Testing Procedures Ensure the adjustment screwhas not been tightened closed Adjustas necessary See Adjustments Pilot F lame Remove the tube and orifice and clean make sure no debris has compacted the inside inhibiting the flow of gas Tighten secure to prevent leaks Un kink the tube to prevent blockage or replace leaking tube Ensure the opening is no
122. tion Has the magnet coil of the valve been checked for function Check and tighten thermocouple thermopile to ensure proper millivolt delivery Test the thermocouple thermopile to ensure they are within specifications See Testing Millivolts Thermocouple and Testing Millivolts Thermopile Remove the tube amp orifice and clean to make sure no debris has compacted inside inhibiting the flow of gas Check the local code requirements and replace as necessary Verify that the spill switch is connected and that there is continuity on the switch Test the magnet coil to ensure it is within specification See Testing Function Magnet Coil 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 16 QUALITY FIREPLACES Troubleshooting Natural Vents Pilot Failure Flowchart Check to make sure the pilot is large enough and in the Is the pilot flame pattern position and size correct proper position to properly heat the thermocouple See Testing Pilot Flame Check to make sure the pressure is not dropping off on activation See Testing Pressures Has the thermocouple been tested for millivolt Test the thermocouple to ensure it is within speci
123. y connected to the receiver the gas valve and the millivolt generator e For DC receiver switch the receiver to For AC receiver press the on off button on the receiver Use a multimeter to measure the resistance between the output cables The multimeter should read zero or very low resistance Receiver Turns off Automatically After Some Time The receiver will turn itself off automatically if the temperature rises above 150F e Check the temperature at the receiver Make sure the temperature is below 140F when the fireplace is turned on e Relocate receiver as necessary Receiver Turns on Unexpectedly Check to ensure that the transmitter is off Change code switch setting on the transmitter Nearby radio transmissions may interfere with proper operation e Place receiver slide switch in the off position when not in use On DC battery operated receiver only 2005 WOLF STEEL LTD ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS GRAPHIC ELECTRONIC OR MECHANICAL WITHOUT THE PRIOR WRITTEN PERMISSION FROM WOLF STEEL LTD BARRIE ONTARIO CANADA ISO 176 W415 0118 B 10 25 06 a QUALITY FIREPLACES Award PART 5 TESTING amp ADJUSTMENTS Testing IS SS os asics 38 TESTING 39 Testing Switches Spill

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