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INSTALLATION Continued

Contents

1. 16 Pressure Settings All Models 16 Burner Adjustments sanea r NRERIN Na 16 Air 16 Thermostat Bypass Adjustment Oven 17 Pilot Burner Adjustments 18 Generali iios REUNIR PRESSIUS 18 lr 1 Solid Hot Plate Griddle 18 Front Fired Hot 0 ee Ga asa ad 18 BIollet 18 OPERATION 25202 270002 18 Open Top Burnets mueren rr 18 Hot top and Spectro Top Sections 18 Thermostatically Controlled Griddles 19 Valve Controlled Griddles 19 Oven Standard eee Y tee Waleed e eia e eee ig e 19 RC CONVECTION OVENS ices cs rh rr EIERE rre rena ga 20 Unit Broil rs yy a pret Stef bie se teeta d 21 FEVERS EN 21 Part 3052000 09 16 09 MAINTENANCE AND CLEANING 21 S asohiliguss sse see ya ER UE TRES 21 Griddle Seasoning 21 Seasoning Cast Iron top Grates 21 ClEANING EE 21 General Cleaning ERE EE 21 Stainless Steel Exterior and Standard Oven Interior Finishes sete ayer YI E TAS Der 22 Oven Interior Optional Porcelain Enamel Finish
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4. 28 REPLACEMENT OF PARTS 29 Gas EE 29 Oven Thermostat scene EEN 29 P vver 30 DOGOESWItCh esee op Re Sra ovis as x RO cett 30 Y UE aeta 30 Convection Ovens RC Spark Module 30 Convection Oven RC Motor 30 FlizEimit 60 TEE 31 Gas Control Valve 31 TROUBLESHOOTING GUIDE 32 Page 3 SPECIFICATIONS Table A Gas Pressures SUPPLY GAS PRESSURE RANGE Minimum Maximum 7 W C 17 5 mbar 14 W C 35 mbar 11 W C 27 5 mbar 14 W C 35 mbar MANIFOLD OPERATING PRESSURE Ranges Broilers 6 W C 15 mbar 10 W C 25 mbar Table B Model Designations 36 Griddle 24 Griddle 2 Open Burners 12 Top Grate 24 Therm Griddle 2 Open Burners 12 Top Grate 24 Griddle 12 Hot Top 24 Therm Griddle 12 Hot Top 18 Griddle 2 Open Burners 18 Top Grate 18 Therm Griddle 2 Open Burners 18 Top Grate 18 Griddle 18 Hot Top 18 Therm Griddle 18 Hot Top Six Open Burners 3 12 Top Grates Six Open Burners 3 Are Step up 6 Half Top Grates 12 Inch Wide Each 18 Hot Top Left Front Fired Hot Top Right 18 Front Fired Hot Top Left 18 Hot Top Right 2 Open Burners 12 Top Grate Left 12 Hot Top Centre 12 Hot Top Right 12 Hot Top Left 2 Open Burn
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8. 22 Oven Interior Optional Continuous Clean Finish 22 Griddle Cleaning ore eere bete e E Ridens 23 Operi Top B rners 23 Cast Iron Top Grates sa rn I ha E 23 Cast Iron Hot tops and Spectro Heat Tops 23 Broiler Cleaning edes erect het ever Rv deem 24 C836 36A C836 36ARC Models 24 C836 336A C836 336ARC Models 24 C836 436A C836 ARC Models 24 Adjustments voted usr aa daya Nn ys ks 24 Oven Orifice n dree as be Rex aa ees 24 Pilot Adiustments 24 Automatic Pilot Valve 25 Burner Gas Air Adiustments 25 CONVECTION OVEN PRODUCT APPLICATION 25 PROBLEM SOLUTIONS CONVECTION OVEN 26 SERVICING 2505 2707 27 Thermostat Calibration 27 Cleaning Servicing Burners 27 Open Type rrr eek Ry k s 27 Front Fired Solid Top Burners 27 Solid Hot Plate Griddle Burners 27 Standard Oven Burners 28 RC Oven Burners Ne s yes ek aaa rre 28 Broller Ee 28 Pilot Burner Cleaning 22 28 Hot Plate Solid Top Griddle Broiler 28 OVE Ris Sorts
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11. 3 With back panel 3 still attached to the uprights 2 drop the uprights into the rectangular openings at the rear of the range 4 Fasten the uprights 2 to the range with four 5 16 x 18 bolts and flat washers Item 6 amp 7 removed in step one 5 Ifthe range is in a battery line up fastens units together at hold marked X with 1 4 20 bolts nuts and washers 6 Reattach the front panel by placing notches in back of the front panel over heads of shoulder bolts and pulling panel down until the top of the front panel rests on top of uprights This will allow shoulder bolts to lock panel in place Re install sheet metal screws Item 5 previously removed Page 12 Single Deck Risers Follow instructions above for double deck backriser but asthere are no shoulder bolts involved in the single deck assembly the installation and removal of the front panel only comprises assembly and disassembly of the four 10 x 1 1 4 long sheet metal screws Item 5 Installation Instructions For Cuisine Single And Double Deck High Shelves Figure 3 0 Ww 9 1 Oven Flue Riser Optional right or left side 1 Remove four 5 16 x 18 hex bolts and flat washers from top rear of unit Item 6 amp 7 2 Remove four 4 1 4 20 locking acorn nuts securing shelf Item 9 Remove shelf 3 Remove 6 10 sheet metal screws Item 5 that affix front panel Item 4 to uprights Item 2 4 With back panel 3 still attac
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13. CAUTION Gas will flow to top burners even with top pilots out Gas will not be interrupted It is the responsibility of the operator to check the ignition of the burners Should ignition fail after ten 1 seconds turn burner valve off and wait five 5 minutes and then try again Pressure Settings All Models 1 Make sure all gas valves are in the OFF position and turn on the main gas supply 2 Light all pilots in accordance with the User s Instructions 3 Connect a U gauge manometer to the pressure test point on the main manifold and turn all gas controls to the ON position Confirm that the pressure is the same as stated on the rating plate Burner Adjustments Air Shutters Open Top Section 1 Checkthat the air shutter is set to the required opening Refer to figure 6 2 Adjust setting as necessary Part 3052000 09 16 09 COMMISSIONING Continued Fig 5 CUISINE BURNER SHUTTER INJECTOR LOCATION OPENING SKSHUT Figure 6 Injector Location Fixing Screw Required Length of Opening Aeration Shutter Solid Top Griddle 1 Check to make sure that the air shutter is set to give the required opening 2 Adjust as necessary See Figure 6 Front Fired Solid Top 1 Check that the aeration shutter is set to provide the required opening Part 3052000 09 16 09 Broiler Burner 1 Check that the aeration shutter is set to provide the requested opening Thermostat Bypass Adjustmen
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15. U S Range INSTALLATION OPERATION AND SERVICE MANUAL CUISINE C836 SERIES COMMERCIAL RANGES ADD A UNITS MODULAR RANGES AND CHAR BROILERS FOR YOURSAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED INTHE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER APPROVAL NUMBER G 1 07 05 28 For Your Safety Post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with the product or any product that has its
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17. 1 Turn all valves to the OFF position MAINTENANCE AND CLEANING Seasoning Griddle Seasoning A Remove all factory applied protective material washing with hot water mild detergent or soap solution B Apply athin coat of cooking oil to the griddle surface about one ounce per square foot of griddle surface Spread over the entire griddle surface with a cloth to create a thin film Wipe off any excel oil with a cloth C Light all burners set a lowest possible setting Some discoloring will occur when heat is applied to steel D Heat the griddle slowly for 15 to 20 minutes Then wipe away oil Repeat the procedure 2 to 3 times until the griddle has a slick mirror like finish Do this until you have reached the desired cooking temperature IMPORTANT Do not attain high on valve control or 450 degrees on thermostat control during Seasoning period The griddle will not require reseasoning if it is used properly If the griddle is over heated and product begins to stick to the surface it may be necessary to repeat the seasoning process again If the griddle is cleaned with soap and water it will be necessary to reseason the griddle surface again Part 3052000 09 16 09 2 Iftheunitis to be shut down for an extended time close the in line gas valve Fryers Refer to separate instruction manual provided with fryer unit Seasoning Cast Iron top Grates First remove the cast iron top grates from the range Wash
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20. Siting The floor on which the appliance is to be sited must be capable of adequately supporting the weight of the appliance and any ancillary equipment Units with ovens must be fitted with legs if installed ona combustible floor Appliance Equipped With Casters A The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances ANSI Z21 69 CSA 6 16 Addenda Z21 69B 2006 CSA 6 16B 2006 or latest edition and a quick disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel ANSI Z21 41 CSA 6 9 Addenda Z21 41A 2005 CSA 6 16A 2005 or latest edition B The front casters of the unit are equipped with brakes to limit the movement of the oven without depending on the connector and any quick disconnect device or its associated piping to limit the appliance movement C Please be aware required restraint is attached to a bracket which is located on the left rear caster and if disconnection of the restraint is necessary be sure to reconnect the restraint after the appliance has been returned to its originally installed position Appliances Equipped With Legs Raise front of the unit and block Do not lay unit on its back Position leg insert into leg retainer opening and tap up until it seats at collar flange Repeat at rear of unit making sure all four legs are adjusted to the same height Legs can be adjusted to overcome an unev
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24. code s in the country of destination NOTE 1 The room containing the appliance is required to have a permanent air vent The minimum effective area of the vent is related to the maximum rated heat input of the appliance and shall be 4 5 cm per kW 2 04 X 107 in per BTU H in excess of 7 kW 23 900 BTU H NOTE 2 Air vents should be of such a size to compensate for the effects of any extract fan in the premises Page 15 COMMISSIONING Pressure Regulators 1 Must have a maximum regulation capacity for the total connected load 2 The pressure regulator s installed must be listed by a nationally recognized agency 3 The pressure regulators must have a pressure adjustment range to allow adjustment to the manifold pressure on the appliance rating plate 4 Unless the manifold pressure on all connected appliances is the same a separate pressure regulator must be supplied for each appliance having differing manifold pressures 5 Gas supply lines may be connected at right left or both ends of a battery or at the TEE connections on spreader plates If five 5 or more units are placed in a battery more than one 1 supply line should be used A readily accessible approved type of hand shut off valve should be installed on each supply line WARNING Local codes may require that the pressure regulator be externally vented This will be supplied by others Testing and Adjustments All fittings and pipe connections m
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34. Liftthe front burner and slide it backwards off the orifice 3 Remove the rear burner in the same manner 4 Clean the burners in hot soapy water with a stiff scrubbing brush 5 Rinse the burners and shake them well to remove the water 6 Make sure the gas ports are free of debris Clear ports of debris if necessary 7 Reassemble the units in reverse order Front Fired Solid Top Burners 1 Remove the key plates from the top of the range 2 Remove the two screws that retain the air shield in place and remove shield 3 Lift the burner to disengage the locating peg and slide it backwards off the orifice 4 Clean the burners in hot soapy water with a stiff scrubbing brush 5 Rinse the burners and shake them well to remove the water 6 Make sure the ports are free of debris Clear ports of debris if necessary 7 Reassemble the burners in reverse order Solid Hot Plate Griddle Burners 1 Liftoffthe griddle or solid plates as applicable 2 Liftthe rear of the burner and slide it backwards off the orifice Page 27 SERVICING Continued 3 Clean the burners in hot soapy water with a stiff scrubbing brush 4 Rinse the burners and shake them well to remove the water 5 Make sure the ports are free of debris Clear ports of debris if necessary 6 Reassemble the burners in reverse order Standard Oven Burners 1 Remove the oven bottom assembly 2 Remove the two screws that secure the front air shield in pl
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36. Top Griddle Broiler 1 Remove the main burners Refer to the appropriate section on burner cleaning 2 Disconnect the pilot gas supply pipe from the pilot burner 3 Remove the pilot burner 4 Cleanthe pilot burner by blowing through it or washing it CAUTION Do not use wire to clear the pilot burner It might damage the unit 5 Reassemble the pilot burner in reverse order Oven 1 Onall models but RC convection units remove the oven bottom assembly To deal with convection oven RC models follow the procedure specified below 2 Remove the two screws securing the front air shield and remove it from the oven 3 Disconnect the pilot gas supply pipe Part 3052000 09 16 09 SERVICING Continued 4 For RC convection oven models Follow procedures specified for burner cleaning then disconnect pilot tubing from the base of the pilot burner and remove two screws retaining pilot bracket to burner rest Remove bracket and burner from unit Remove screws retaining burner to bracket 5 Remove pilot jet from pilot burner REPLACEMENT OF PARTS For replacement parts users and service personnel are referred to US Range Cuisine Series Heavy Duty Ranges and Attachments parts list This section of the service manual deals only with the replacement of parts on heavy duty cooking equipment WARNING Before servicing any cooking appliance be certain to SHUT OFF the gas supply at the shut off valve and the electr
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39. air by closing the air shutter If the burner flames are lazy and yellow in appearance increase primary air by opening the shutter If poor burner performance persists check for proper gas pressure NOTE The rates shown in Table C on Page 9 are maximum rates and must not be exceeded CONVECTION OVEN PRODUCT APPLICATION Asa guide set oven temperatures 25 to 50 lower than called for in recipes or directions using standard or conventional ovens Cooking time may be less depending upon the product you are preparing 2 to 5 is a general rule Product should be watched the first time it is prepared Cooking time and oven temperature will vary depending upon such factors as size of load temperature of product and mixture of recipe particular moisture When you have established satisfactory time and temperature for your products record them on a chart and keep as a reference guide Preheat oven thoroughly before use To reach 350 takes approximately 15 minutes burner ON light will go off when temperature is reached For optimum results oven should be preheated for 30 minutes to allow for thorough heat saturation Part 3052000 09 16 09 The load should be centered on the racks to allow for proper heat circulation around the sides Load size The oven will hold three 3 18 x26 sheet pans six 6 12 x 20 x 2 5 steam table pans or one 1 21 x 18 x 7 roast pan with cover Never place pans directly on the
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42. factory with legs fitted unless otherwise specified Where the range is to be mounted on a dial or cove base it is shipped without legs Legs must be fitted to the oven where it is installed on a combustible floor 4 Thetype of gas and supply pressure that the equipment was set up for at the factory is noted on the data plate and on the packaging This type of gas supply must be used 5 Donotremove permanently affixed labels warnings or data plates from the appliance for this may invalidate the manufacturer s warranty INSTALLATION Clearances MODELS CLEARANCES C836 436A 436ARC C836 36A 36ARC Installation in Non C0836 324A 336A Combustible Locations C0836 424A 436A Only with 0 Side amp Rear C0836 24A 36A Clearance C0836 24AM 36AM 7 172mm Side 6 152mm Rear from Combustible Base All Other Models 1 All models may be installed with 0 side and rear clearance from non combustible construction Page 10 Rating Plate Every cooking unit has a rating plate Information on this plate includes model and serial numbers Knowing the equipment model and serial number is essential if spare parts are required or for discussing equipment problems with Garland s technical support staff Other information on the rating plate indicates BTU hr output of the burners outlet gas pressure in inches water column WC and whether orifices are for natural or propane gas The following table gives the location
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44. of the rating plate on the designated models and Table B in the Specification Section lists the various models of heavy duty equipment in the U S range gas operated Cuisine series MODEL WITH SUFFIX LOCATION Oven Or Behind the lower kick panel In the storage cabinet on the left hand side panel Modular Top On the front panel NOTE Cuisine heavy duty gas operated equipment must be connected only to the type of gas identified on the rating plate Storage Cabinet Base 2 For models sited on combustible and non combustible floor bases the required clearances are 7 172mm sides and 6 152mm rear NOTE When installed without legs on a non combustible curb or platform front of unit should extend at least 3 inches 76mm NOTE Adequate clearance must be provided for servicing and proper operation Installation Procedure 1 Remove all packing material 2 Remove the front valve panel Part 3052000 09 16 09 INSTALLATION Continued 3 Place the appliance in the required position and level by means of the adjustable feet or shims if the appliance is not equipped with legs 4 Where spreader plates are installed between units the plate is secured at the front by means of the gas manifold and at the rear by means of the connecting bolts 5 Connect the gas supply pipe work to the appliance The connection may be made to the left or right hand side of the appliance or optionally at the rear on some models
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61. 836 12R 12 Hot Top Left 12 Hot Top Centre 2 Open Burners 12 Top Grate Right CO836 13L 12 Hot Top Left 2 Open Burners 12 Top Grate Centre 2 Open Burners 12 Top CO836 13C 2 Open Burners 12 Top Grate Left 2 Open Burners 12 Top Grate Centre 12 Hot CO836 13 CO836 14 CO836 14L 0836 15 Modular T Top On Square Tubular Legs 24 Griddle 2 Open Burners 12 Top Grate 24 Therm Griddle 2 Open Burners 12 Top Grate 24 Griddle 12 Hot Top 24 Therm Griddle 12 Hot Top 18 Griddle 2 Open Burners 18 Top Grate 18 Therm Griddle 2 Open Burners 18 Top Grate 18 Griddle 18 Hot Top 18 Therm Griddle 18 Hot Top Six Open Burners 3 12 Top Grates Six Open Burners 3 Are Step up 6 Half Top Grates 12 Inch Wide Each Four Open Burners 2 18 Top Grates 2 Open Burners 12 Top Grate Left 12 Hot Top Centre 12 Hot Top Right 12 Hot Top Left 2 Open Burners 12 Top Grate Centre 12 Hot Top Right 12 Hot Top Left 12 Hot Top Centre 2 Open Burners Right 12 Top Grate 12 Hot Top Left 2 Open Burners 12 Top Grate Centre 2 Open Burners 12 Top 2 Open Burners 12 Top Grate Left 12 Hot Top Centre 2 Open Burners 12 Top 2 Open Burners 12 Top Grate Left 2 Open Burners 12 Top Grate Centre 12 Hot Page 6 Part 3052000 09 16 09 SPECIFICATIONS Continued MODELS DESCR
62. Centre 2 Open Burners Right 12 Top Grate C836 13LRC 12 Hot Top Left 2 Open Burners 12 Top Grate Centre 2 Open Burners 12 Top C836 13CRC 2 Open Burners 12 Top Grate Left 12 Hot Top Centre 2 Open Burners 12 Top C836 13RC 2 Open Burners 12 Top Grate Left 2 Open Burners 12 Top Grate Centre 12 Hot C836 14RC 2 Open Burners 18 Top Grate Left 18 Hot Top Right C836 14RC 18 Hot Top Left 2 Open Burners 18 Top Grate Right C836 15RC 3 12 French Tops 36 Thermostatic Griddle 24 Griddle 2 Open Burners 12 Top Grate 24 Therm Griddle 2 Open Burners 12 Top Grate 24 Griddle 12 Hot Top 24 Therm Griddle 12 Hot Top 18 Griddle 2 Open Burners 18 Top Grate 18 Therm Griddle 2 Open Burners 18 Top Grate 18 Griddle 18 Hot Top 18 Therm Griddle 18 Hot Top Six Open Burners 3 12 Top Grates Six Open Burners 3 Are Step up 6 Half Top Grates 12 Inch Wide Each Four Open Burners 2 18 Top Grates Part 3052000 09 16 09 Page 5 SPECIFICATIONS Continued MODELS DESCRIPTION Storage Base Open Cabinet Continued CO836 10 2 Front fired Hot Tops CO836 11 18 Hot Top Left Front Fired Hot Top Right CO836 11R 18 Front Fired Hot Top Left 18 Hot Top Right CO836 12 2 Open Burners 12 Top Grate Left 12 Hot Top Centre 12 Hot Top Right CO836 12C 12 Hot Top Left 2 Open Burners 12 Top Grate Centre 12 Tog Grate Right CO
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64. FORMATION 2 SPECIFICATIONS aa al 4 Table A Gas Pressures 4 Table B Model Designations 4 Table C Inp t Rating d s y 9 Ep RS IER 10 Uncratingl 2e ley RR RR IIO Y RR PRX E EEN RR SE TIS 10 Rating 1316 2220 10 INSTALLATION isis NN NEE rrr em etitm NNN 10 Glearafiees Eu geb geet meg 10 Installation Procedure 10 EE 11 Appliance Equipped With Casters 11 Appliances Equipped With Legs 11 Installation Instructions for Cuisine Stub Backguard 11 Installation Instructions for Cuisine Back Risers 12 Installation Instructions For Cuisine Single And Double Deck High Shelves 12 Installation Instructions For Cuisine Salamander or Cheese Melter 13 Statutory Regulations 13 Gas 50 EE 13 Gas Supply Notes Av Seu eet ge rere yen L ERR eases eae 14 Gas Connection EE 1 Electrical Supply Models with Convection Oven only 14 Assembly of Battery 15 Ventilation And Air Supply 15 COMMISSIONING 16 Pressure Regulators ER Re d Beie e 16 Testing and Adiustments
65. IPTION Char Broilers on Standard Oven Base C836 336A Lava Rock W Adjustable Grates Wide C836 436A Cast Iron Radiants W Adjustable Grates Wide C836 36A Cast Iron Radiants W Non Adjustable Grates Wide Char Broilers on Convection Oven Base C836 336ARC Lava Rock W Adjustable Grates Wide C836 436ARC Cast Iron Radiants W Adjustable Grates 36 Wide C836 36ARC Cast Iron Radiants W Non Adjustable Grates 36 Wide Range Match Char Broilers on Storage Base Open Cabinet C0836 324A Lava Rock W Adjustable Grates Wide C0836 336A Lave Rock W Adjustable Grates Wide C0836 424A Cast Iron Radiants W Adjustable Grates Wide C0836 436A Cast Iron Radiants W Adjustable Grates 36 Wide C0836 24A Cast Iron Radiants W Non Adjustable Grates Wide C0836 36A Cast Iron Radiants W Non Adjustable Grates 36 Wide Modular T Top Char Broilers on Square Tubular Legs C0836 24AM Cast Iron Radiants W Non Adjustable Grates 24 Wide C0836 36AM Cast Iron Radiants W Non Adjustable Grates 36 Wide 12 Wide Add A Units with Storage Base Open Cabinet C12836 1 12 Griddle C12836 1 1 12 Thermostatic Griddle C12836 6 2 Open Burners 12 Top Grate C12836 8 12 Hot Top C12836 15 18 Wide Add A Units with Modular Top Square Tubular Legs C1836 1M C1836 1 1M C1836 7M C1836 9M C1836 10M 18 French Top 18 Wide Add A Units with Storage Base Open Cabinets Part 3052000 09 16 09 Page 7 SPECIFICATIONS Con
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71. Wherever the practical this shall be located either outside the kitchen or near to an exit in a readily accessible position Where it is not practical to do this an automatic isolation valve system shall be fitted which can be operated from a readily accessible position near to the exit At locations where the manual isolation valve is fitted or the automatic system can be reset a notice MUST be fitted stating ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BETURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY AFTER EXTENDED SHUT OFF PURGE BEFORE RESTORING GAS Page 13 INSTALLATION Continued Gas Supply Notes Before assembly and connection check gas supply A The type of gas for which the unit is equipped is stamped on the data plate located behind the lower front panel Connect a unit stamped NAT only to natural gas connect one stamped PRO only to propane gas B If it isa new installation have the gas authorities check meter size and piping to assure that the unit is supplied with the necessary amount of gas pressure required to operate the UNIT C Ifit is additional or replacement equipment have gas authorities check pressure to make certain that existing meter and piping will supply fuel to the unit with not more than 1 2 water column pressure drop NOTE When checking gas pressure be sure that all other equipment on the same gas line is on A pressure regulator is not supplied as standard equipment wi
72. ace and lift out 3 Slide the burner towards the rear off the orifice fitting and remove from oven 4 Clean the burner in hot soapy water with a stiff scrubbing brush 5 Rinse the burner and shake it well to remove the water 6 Make sure the ports are free of debris Clear ports of debris if necessary 7 Reassemble the burners in reverse order RC Oven Burners 1 Open the lower front panel 2 Remove the right hand oven door spring CAUTION The oven door may need additional support to remain closed 3 Remove the right hand front radiation shield 4 Slide the burner to the rear and off the orifice Then slide it to the right and remove it from the combustion chamber 5 Clean the burner in hot soapy water with a stiff scrubbing brush 6 Rinse the burners and shake them well to remove the water 7 Make sure the ports are free of debris Clear ports of debris if necessary 8 Reassemble the burners in reverse order Page 28 Broiler 1 Remove the top grates 2 Remove the briquettes or slide it to the rear and off the orifice 3 Lift the rear of the burner and slide it to the rear and off the oriface 4 Clean the burners in hot soapy water with a stiff scrubbing brush 5 Rinse the burners and shake them well to remove the water 6 Make sure the ports are free of debris Clear ports of debris if necessary 7 Reassemble the burners in reverse order Pilot Burner Cleaning Hot Plate Solid
73. aning action and reduce the time required to effectively clean the oven Usually the cleaning operation will take about 45 to 60 minutes 3 Heavy Staining When the oven appears soiled due to heavy staining we suggest preheating the empty oven each day for 1 or 2 hours depending on the condition of the oven for effective results Also ordinary household ammonia has proven to be effective in removing baked on soil build up and has the beneficial effect of keeping the microscopic pores of the coating open and free to perform its cleaning action An occasional light swabbing with household ammonia while the oven is at room temperature will prove extremely beneficial Part 3052000 09 16 09 MAINTENANCE AND CLEANING Continued Abrasives should not be used in order to maintain continuous cleaning action it is very important to avoid the use of abrasive materials such as steel wool scouring pads abrasives or sharp implements which can cause permanent damage to the surface coating In addition oven cleaners such as Easy Off or Dow Oven Cleaner will clog the PORES of the special coating and will retard the cleaning action 4 Periodic Tune Up Although the oven appears clean we recommend operating the oven at high heat for 2 hours approximately once each month This will insure against build up of solids in hard to see places and in the pores of the coating Griddle Cleaning Do Not use water on griddle to
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76. clean then wash in hot soapy water A rule of thumb is that if the grates are becoming encrusted so are the radiants 3 The Cuisine Char Broiler uses a double drip tray The front grease trough at the top of the unit downspouts to a 3 5 8 wide tray running the depth of the body remaining grease which drips past the radiants is collected by a second pan covering the remainder of the broiler bottom The front tray must be checked frequently during operation and drained as necessary the rear drip pan should also be checked occasionally Spills should be wiped as they occur and at the end of the day both pans should be washed in hot soapy water Adjustments Oven Orifice The top and oven orifices are fixed and cannot be adjusted Proper rate is attained if the gas supply pressure is adequate Pressure may be checked by using the 1 8 N P T manifold pressure tap A properly adjusted air shutter will provide for a distinct blue flame over the entire port area of the burners when at full rate Pilot Adjustments All pilot adjustment valves are mounted on the range top manifold The pilot burner for the griddle or hot top burner should provide for rapid ignition of the burner but should not impinge on any part of the burner When properly adjusted it should neither lift off the burner nor should it show a yellow tip Part 3052000 09 16 09 MAINTENANCE AND CLEANING Continued Automatic Pilot Valve The automatic pilot valve
77. connection is made at the left hand side or right hand side of the equipment or optionally at rear on some units The size of the pipe work supplying the appliance must not be less than the inlet connection which is 1 1 4 NPT Note a 3 4 NPT single unit optional connection must be specified An isolating valve is recommended to be close to and upstream of the appliance and regulator to allow shutdown during an emergency or routine servicing A gas pressure regulator must be installed at the appliance prior to connecting the equipment to the gas supply service line Failure to install a regulator will void the equipment warranty After installation be certain to check the complete pipe work for leakage Electrical Supply Models with Convection Oven only The electrical supply required is single phase 115V 60Hz As an option equipment can be supplied for 240V 60Hz operation If 240V the supply must be connected to the terminal block termination located at the rear of the range for models with the suffix RC For ease in attaching the supply line there is a removable cover A qualified electrician should make the connection to the mains in accordance with the applicable local codes WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or r
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80. e working on any appliance SHUT OFF the gas supply at the main shut off valve and electrical supply at the main disconnect On completion of any servicing work test for gas leaks before returning the equipment into service Thermostat Calibration Oven Calibration Calibration Lock Screw Plate By Pass Flame Adjuster Indicator Mark To check the calibration follow this procedure 1 Place the thermocouple of the test instrument or a mercury thermometer in the center of the oven 2 Turn the oven control dial to 400 F 202 C to allow the oven temperature to stabilize Allow the oven to cycle twice before taking a test reading 3 Check the temperature reading when the control cuts down to bypass If the temperature does not read within 15 5 C of the dial setting recalibrate as follows 4 Remove the control dial making sure not to disturb the setting 5 Hold the calibration plate and loosen the two calibration lock screws until the plate can be rotated independently of the control Part 3052000 09 16 09 6 Turn the calibration plate until the temperature indicated on the plate corresponds with the reading of a test instrument Hold the plate and tighten the screws firmly 7 Repeat the temperature reading and check when the control cuts down to bypass to make sure the correct adjustment has been made Cleaning Servicing Burners Open Type Burners 1 Life and remove the pan open top grate 2
81. emove the grounding prong from this plug POWER FAILURE NOTE In the event of a power failure no attempt should be made to operate this oven This oven is gas operated but has electrical features motor and door switches Part 3052000 09 16 09 INSTALLATION Continued Assembly of Battery All models described except Models C836 336A C836 436A C836 336ARC C836 436ARC and C836 110 may be installed to battery with Cuisine Series Ranges sharing common manifold connections Models C836 336A C836 336ARC C836 436A and C836 436ARC range base broilers may be connected to other like broilers but cannot be placed in a battery with other cuisine units A All such units should be placed in their respective battery position Detach valve panels to prevent damage and remove them from the area where the battery is being assembled B Level each unit to the front rail by adjusting the six inch 6 legs or where legs are not used adjust level with shims Readjust legs if required C Connect units together by mating the unions at each end of the manifold Adjoining units must have matching unions unless the union parts are of the same specifications a leak proof connection cannot be assured Hand tighten unions at this point D Theunits should be fastened at the rear by inserting 5 16 bolts through the holes provide at the rear of the burner box sides Install washer and nut and hand tighten Be sure of proper unit alignme
82. en Base 72 Therm Griddle Top 36 Rc Oven Base 36 RC Oven Base 72 Therm Griddle Top 36 Std Oven Base 36 Storage Base 72 Therm Griddle Top 36 Rc Oven Base 36 Storage Base 72 Therm Griddle Top 36 Storage Base 36 Storage Base 72 Therm Griddle Top SUFFIX DEFINITIONS R RightHand PREFIX DEFINITIONS Cuisine Cuisine Storage Base Or Modular Unit On Legs Step Up Burner Left Hand Page 8 Part 3052000 09 16 09 SPECIFICATIONS Continued Table C Input Rating GAS TYPE Model Number Natural 6 W C Propane 10 W C BTU HR BTU HR Open Burner for Models C836 2 2 1 4 4 1 6 6SU 7 12 12C 12R 13 13L 13C 14 14L 15 Front 30 000 28 000 C836 15 Rear hot top burner 15 000 15 000 C836 10 11 11R Front fired hot top burner 12 500 12 500 C836 1 1 1 2 2 1 3 3 1 4 4 1 5 5 1 Griddle burner Note data applied to operation at elevation from sea level to 2000 ft Part 3052000 09 16 09 Page 9 INTRODUCTION Uncratingl 1 Check crate for possible damage sustained during transit Carefully remove unit from crate and again check for damage Any damage to the appliance must be reported to the carrier immediately 2 The wires for retaining the burners and other packing material must be removed from units Any protective material covering stainless steel parts must also be removed 3 All equipment is shipped from the
83. en floor Part 3052000 09 16 09 Installation Instructions for Cuisine Stub Backguard Figure 1 Oven Flue Riser Optional right or 1 Remove four 5 16 hex bolts and flat washers from top rear of unit 2 Remove flue cap 3 by removing 3110 24 self tap screws 3 With back and front panels Item 4 amp 5 still attached to the uprights Item 2 drop the uprights into the rectangular openings at the rear of the range 4 Fasten the uprights Item 2 to the range with four 5 16 x 18 bolts and flat washers Item 6 amp 7 removed in step 1 using a ratchet extension 5 Ifthe range is in a battery line up fasten units together at hold marked X with 1 4 x 20 bolts nuts and washers 6 Reattach the flue cap 3 to the top of the backguard with self tap screws previously removed NOTE Stub Backguard is shipped installed as standard equipment on all Cuisine units unless optional back riser or high shelf has been ordered Page 11 INSTALLATION Continued Installation Instructions for Cuisine Back Risers Double Deck Risers Figure 2 Shoulder Bolts N 1 Oven Flue Riser Optional right or left Side 1 Remove four 5 16 hex bolts and flat washers from top rear of unit 2 Remove four 10 x 1 1 4 long sheet metal screws Item 5 from top and lower front corners of front panel Remove front panel by lifting upwards and pulling outward to clear heads of shoulder bolts affixed to uprights Item 2
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85. er via a long match or taper through the opening in the valve panel 2 Turn the burners on by rotating them to the ON position The burners should have a 1 2 to 5 8 stable blue flame CAUTION Do notallow the griddle to heat for longer than one minute The griddle must be seasoned before use Refer to the Passage Entitled Griddle Seasoning Shut Down 1 Turn all valves to the OFF position 2 If the unit is to be shut down for an extended time close the in line gas valve Part 3052000 09 16 09 Oven Standard OVEN THERMOSTAT RED mn ES EET i RESET BUTTON Lighting 1 Remove Oven bottom 2 Depress and hold reset button red located through the access hole on the front control panel to the left of the oven door When facing the unit front While lighting the oven pilot continue to depress the reset button for 60 seconds Release button If pilot does not stay lit repeat this procedure after 5 minutes 3 Turn oven valve knob to the ON position 4 Rotate oven thermostat dial to the desired setting Shut Down 1 Turn oven valve and thermostats to the off position 2 If range is to be shut down for an extended period of time close the in line gas valve Relighting 1 Shut all gas valves off 2 Wait 5 minutes 3 Repeat lighting instructions in lighting above Page 19 OPERATION Continued RC Convection Ovens For 115 V usage a cord and plug is provided but connecti
86. ers 12 Top Grate Centre 12 Tog Grate Right 12 Hot Top Left 12 Hot Top Centre 2 Open Burners 12 Top Grate Right 12 Hot Top Left 2 Open Burners 12 Top Grate Centre 2 Open Burners 12 Top 2 Open Burners 12 Top Grate Left 2 Open Burners 12 Top Grate Centre 12 Hot 2 Open Burners 12 Top Grate Left 2 Open Burners 12 Top Grate Centre 12 Hot 2 Open Burners 18 Top Grate Left 18 Hot Top Right 18 Hot Top Left 2 Open Burners 18 Top Grate Right 3 12 French Tops Page4 Part 4 3052000 09 16 09 SPECIFICATIONS Continued MODELS DESCRIPTION C836 1RC 36 Griddle C836 1 1RC 36 Thermostatic Griddle C836 2RC 24 Griddle 2 Open Burners 12 Top Grate C836 2 1RC 24 Therm Griddle 2 Open Burners 12 Top Grate C836 3 RC 24 Griddle 12 Hot Top C836 3 1RC 24 Therm Griddle 12 Hot Top C836 4 RC 18 Griddle 2 Open Burners 18 Top Grate C836 4 1RC 18 Therm Griddle 2 Open Burners 18 Top Grate C836 5RC 18 Griddle 18 Hot Top C836 5 1RC 18 Therm Griddle 18 Hot Top C836 6RC Six Open Burners 3 12 Top Grates C836 6SURC Six Open Burners 3 Are Step up 6 Half Top Grates 12 Inch Wide Each C836 7RC Four Open Burners 2 18 Top Grates C836 8RC C836 9RC C836 10RC C836 11RC C836 11RCR 18 Front Fired Hot Top Left 18 Hot Top Right C836 12RC C836 12CRC C836 12RRC 12 Hot Top Left 12 Hot Top
87. he screws that secure the module 5 Replace with a new module and reassemble the unit in reverse order Convection Oven RC Motor 1 Remove the oven racks from the oven compartment 2 Remove the two 2 wing screws securing the fan guard and remove the guard 3 Using an Allen key loosen the screw securing the fan wheel to the motor shaft 4 Remove the six 6 screws securing the motor mount plate to the oven casing back and pull the plate forward into the oven compartment 5 Disconnect the wires from the motor terminals noting which terminal each wire came from 6 Replace with new motor and reassemble in the reverse order Part 3052000 09 16 09 REPLACEMENT OF PARTS Continued Hi Limit Control Gas Control Valve 1 Open the cabinet door 1 Open the cabinet door 2 Drain the oil from the frypot 2 Disconnect the gas union at the inlet of the gas control 3 Disconnect the hi limit wire from the terminals on the gas 3 Disconnect all wiring from the terminals on the gas valve control valve 4 Using a wrench rotate the hi limit body counter 4 Disconnect pilot tubing and thermocouple connections clockwise to remove at the gas control valve 5 Replace with new component and reassemble in the 5 Swing pipe work forward so that the gas control valve is reverse order clear to rotate Disconnect from pipe work 6 Replace with new component and reassemble in the reverse order CAUTION Ensure that the elect
88. hecked frequently during operation and drained as necessary the rear drip pan should also be checked occasionally Spills should be wiped as they occur and at the end of the day both pans should be washed in hot soapy water Weekly If daily maintenance is performed as recommended above weekly maintenance will not be required beyond the daily cleaning for the last day of the working week C836 336A C836 336ARC Models Daily 1 Remove the broiler grates Wire brush them clean of any encrusted materials and wash in hot soapy water A common cleaning practice is to turn grates upside down to burn off encrusted material Do not do this with the Cuisine Char broiler It is likely that cooked on matter will cook in even deeper rather than burn off 2 With the grates removed turn over all the briquettes on the ceramic coal model 3 Remove the perforated screen drip pan and grease can and clean thoroughly Page 24 C836 436A C836 ARC Models Daily 1 Remove the broiler grates Wire brush them clean of any encrusted materials and wash in hot soapy water A common cleaning practice is to turn grates upside down to burn off encrusted material Do not do this with the Cuisine Char broiler The flame from the burner is shielded by a cast iron radiant with the result that heat not flame reaches the grate It is likely that cooked on matter will cook in even deeper rather than burn off 2 Remove the radiants and wire brush them
89. hed to uprights 2 drop the uprights into the rectangular openings at the rear of the range 5 Fasten the uprights 2 to the range with four 4 5 16 x 18 bolts and flat washers previously removed 6 Ifthe appliance is in a battery line up fasten unit together at hold marked X with 1 4 20 bolts nuts and washers Part 3052000 09 16 09 INSTALLATION Continued 7 Reattach the front panel by first aligning clearance holes with studs in uprights and then re installing sheet metal screws Item 5 previously removed 8 After installing front panel install shelf Item 8 by hooking the top of shelf over the top of the front panel Threaded studs on uprights will pass through clearance holes on rear of shelf Fasten shelf to studs via 1 4 20 locking acorn nuts provided Item 9 9 For double deck shelves mount the lower shelf one with flat back and no upper hook to uprights through front panel via locking nuts Item 9 provided to 1 4 20 threaded studs on uprights Installation Instructions For Cuisine Salamander or Cheese Melter Figure 4 1 Oven Flue Riser Optional right or left side 1 Remove four 5 16 x 18 hex bolts and flat washers Items 6 amp 7 from rear top of unit 2 Remove front panel 4 by removing two 2 sheet metal screws from the underside of the salamander or cheesemelter 3 With back panel 3 still attached to the uprights 2 drop the uprights into the rectangula
90. ical supply at the main disconnect On completion of any servicing work test for gas leaks before returning the equipment into service Regarding electrical work always shut off the electrical supply at the mains and secure the breaker panel with a lock before doing electrical work Do not service electrical equipment until the power is securely locked off Gas Valves 1 Remove the knob of each gas valve and thermostat on the unit 2 Remove the two securing screws on the valve panel and remove it 3 Disconnect the gas tubing from the pressure fitting at the main manifold to the inlet of the gas valve 4 Unthread the gas valve from the manifold 5 Fita replacement gas valve 6 Re assemble the unit in reverse order Part 3052000 09 16 09 6 Cleanthe pilot burner by blowing through it washing it in water CAUTION Do not use wire to clear the pilot burner It might damage the unit 7 Reassemble the unit in reverse order NOTE For thermostatic griddle units the thermocouple must be removed from the griddle bottom prior to removal of the valve thermostat In order to perform this step prop up the griddle assembly ensure that it is adequately supported and remove the capillary shields The valve thermostat threads into a fitting on the main manifold The fitting doesn t have to be removed Reassemble in reverse order Oven Thermostat 1 Remove the knob of each gas valve and thermostat on the range 2 Re
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93. is a protective device which allows gas to flow to the oven burner only when the pilot burner is burning This device is used on Cuisine ranges and has safe lighting provisions provided by the flow interrupter which will not allow gas to flow to the oven burner while the red button is depressed A too loose or too tight connection of the thermocouple nut to the automatic pilot valve can prevent the thermocouple from activating the valve It should be drawn up finger tight and the TIGHTENED ONLY 1 4 turn with a wrench Burner Gas Air Adjustments Variations in field conditions rough handling of the equipment in transit may indicate the need for adjustment of primary air to the burners Check operation and adjust as below to provide a sharp blue flame at full rate open valve fully so that the thermostat is calling for maximum gas flow On the burner Open top H griddle knuckle broiler oven burners locate the air shutter Loosen the lock nut so that the air shutter turns freely Figure 6 Reinstall burner Turn on gas flow and ignite burner Rotate air shutter to obtain the following a Open Burner 1 2 stable sharp inner blue cones b Hot tops griddles 5 16 stable sharp inner blue cones Knuckle burners 4 to 6 stable blue flame slight yellow tips d Broiler burners 3 72 to 4 stable blue flame slight yellow tips If the burner flames are sharp but lift off the burner ports reduce the amount of primary
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96. move the two securing screws on the valve panel and remove it 3 Remove the two screws retaining the front control panel and pull the panel away from the unit Set the panel a side On RC units gently set the panel aside as power switch is affixed to panel 4 Disconnect the pipe work between the oven gas valve and the thermostat 5 Disconnect the thermocouple connection at the oven gas valve outlet 6 Remove the two thermostat mounting screws and pull the thermostat 7 Disconnect the oven gas supply pipe from the outlet of the thermostat Page 29 REPLACEMENT OF PARTS Continued 8 Remove the two thermostat mounting screws and pull the thermostat forward 9 Release the thermostat sensor retaining clips from the oven lining and the sensor from the clips 10 Withdraw the thermostat sensor from the oven compartment The thermostat should now be totally free to remove from the appliance 11 Fit the replacement thermostat and reassemble the unit in reverse order Power Switch 1 Remove the screws securing the front control panel and pull forward to unsnap it from the unit 2 Disconnect the wires from the terminals on the switch 3 Depress the tabs on the body of the switch and push the switch through the panel opening 4 Fit a replacement switch and reassemble in reverse order ensuring wires are attached correctly Door Switch 1 Remove the screw securing the front control panel and pull out o
97. n the panel to unsnap it from the unit 2 Remove the cover protecting the door switch 3 Remove fasteners securing the door switch to the mounting bracket and remove the switch 4 Disconnect wires from terminals on switch 5 Replace with new switch and reassemble in reverse order Oven Pilot 1 Remove the screws securing the front control panel and remove the panel by pulling forward to unsnap it from the unit 2 Disconnect the thermocouple connection at the gas valve 3 Disconnect the pilot connection at the gas valve 4 Openthe lower front panel Page 30 5 Remove the oven bottom assembly plate For RC models refer to the previous section under burner cleaning 6 Disconnect the pilot gas supply pipe at the pilot burner 7 Remove the screws that secure the pilot mounting bracket to the oven burner support 8 Remove the pilot assembly 9 Replace the faulty component and reassemble the unit in reverse order CAUTION Don t over tighten the connection between the thermocouple and the flame safety device It is sufficient for it to be finger tight plus a quarter of a turn Convection Ovens RC Spark Module 1 Remove the screws securing the front control panel and pull out on panel to unsnap it from the unit Gently set panel down and ensure its supported 2 Remove screws from front component support plate and slide forward 3 Disconnect the wires from spark module 4 Remove t
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102. nstructions 4 Checkthatthe length ofthe pilot light Adjust pilot flame for desired characteristics Screwdriver adjustments may be made to the pilot valve adjacent to the oven burner valve on the manifold through the valve panel opening OPERATION This section deals with equipment operating instructions and some of the simple and obvious cleaning methods that will help keep heavy duty cooking equipment in good condition Open Top Burners 1 Open top burner pilots may be reached down through the opening of the top grate 2 Light the pilots 3 Turn the valve completely on by rotating the knob to the ON position NOTE The burner flame should be a 1 2 stable flame and impinge on the underside of a pot placed on the top grate Page 18 Solid Hot Plate Griddle 1 Light the pilot in accordance with the Operation Instructions 2 Checkthat the length of the flame Adjust pilot flame for desired characteristics Screwdriver adjustment may be made to the pilot valve adjacent to the burner valve on the manifold through the valve panel opening Front Fired Hot Top 1 Light the pilot light in accordance with the Operation Instructions 2 Checkthat the length of the flame Adjust pilot flame for desired characteristics Screwdriver adjustment may be made to the pilot valve adjacent to the burner valve on the manifold through the valve panel opening Broiler 1 Light the pilot light in accordance with the Operati
103. nt in the battery before final tightening of these bolts or unions improper tightening will cause fanning or bowing of batteried units The final tightening of the union should be accomplished by using a suitable spanner wrench If such a wrench is not available the GARLAND union collar has special ridges and a cold chisel can be driven against these ridges to properly seat and seal the union Part 3052000 09 16 09 E The manifold of this unit or the manifold of which it is a part of must be equipped with a certified pressure regulator suitable for battery application and adjustable for an outlet pressure at the manifold as specified on the rating plate Ventilation And Air Supply Proper ventilation is highly important for good operation The ideal method of ventilating a range is the use of a properly designed canopy which should extend approximately six inches 67 152 mm beyond all sides of the appliance and six feet 6 six inches 6 1981mm from the floor A strong exhaust fan will create a vacuum in the room For an exhaust system vent to work properly replacement air must enter the room in which the vent is located All gas burners and pilots need sufficient air to operate and large objects should not be placed in front of the appliance which would obstruct the airflow through the front The following notes are intended to give general guidance For detailed recommendations refer to the applicable
104. off If necessary remove the plate and wash in a sink with soap and hot water Dry thoroughly In damp climates wipe down with a light coating of oil to prevent rusting Avoid excessive use of water as this could damage the surface and the control below NOTE Cast Iron Hot Tops amp Spectro Heat Tops surface will tone blue brown discoloration from heat This toning will not diminish function or operation and is not a defect Page 23 MAINTENANCE AND CLEANING Continued Broiler Cleaning C836 36A C836 36ARC Models Daily 1 Remove the broiler grates Wire brush them clean of any encrusted materials and wash in hot soapy water Acommon cleaning practice is to turn grates upside down to burn off encrusted material Do not do this with the Cuisine Char broiler The flame from the burner is shielded by a cast iron radiant with the result that heat not flame reaches the grate It is likely that cooked on matter will cook in even deeper rather than burn off 2 Remove the radiants and wire brush them clean then wash in hot soapy water A rule of thumb is that if the grates are becoming encrusted so are the radiants 3 The Cuisine Char Broiler uses a double drip tray The front grease trough at the top of the unit downspouts to a 3 5 8 wide tray running the depth of the unit Remaining grease which drips past the radiants is collected by a second pan covering the remainder of the broiler bottom The front tray must be c
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106. on Instructions 2 Checkthat the length of the flame Adjust pilot flame for desired characteristics Screwdriver adjustment may be made to the pilot valve adjacent to the burner valve on the manifold through the valve panel opening Shutdown 1 Turn all valves to the off position 2 If the unit is to be shut down for an extended time close the in line gas valve Hot top and Spectro Top Sections 1 Lightthe pilots via a long match or taper through the opening in the valve panel 2 Turn the burner valve on by rotating the knob to the ON position A sharp blue flame should be approximately 1 4 high Part 3052000 09 16 09 OPERATION Continued Shutdown 1 Turn all valves to the off position If the unit is to be shut down for an extended time close the in line gas valve Thermostatically Controlled Griddles 1 Light the pilots at the front right side of the burner via along match or tape through the opening in the valve panel 2 Setthe thermostat to maximum one at a time The burner should have a 5 16 high stable flame CAUTION Do notallow the griddle to heat for longer than one minute The griddle must be seasoned before use Refer to the Passage Entitled Griddle Seasoning Shut Down 1 Turnall thermostat valves to the OFF position 2 If the unit is to be shut down for an extended time close the in line gas valve Valve Controlled Griddles 1 Light the pilot at the front right side of the burn
107. on to the electrical service must comply with local codes or in the absence of local codes with the National electrical code ANSI NFPA No 70 or current edition WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three pronged receptacle Do not cut or remove the grounding prong from this plug POWER FAILURE NOTE In the event of a power failure no attempt should be made to operate this oven This oven is gas operated but has electrical features motor and door switches A wiring diagram is attached to the rear of this unit OVEN THERMOSTAT POWER SWITCH RED RESET BUTTON Lighting Instructions 1 Remove the lower front panel 2 Push the power switch to cook position This will activate the spark module and light the pilot 3 Using the access hole in the front control panel to the left of the oven door when facing unit front depress and hold the reset button Red located on the oven safety valve Continue to depress the reset button for 60 seconds Release button Page 20 4 Ifthe pilot does not stay lit after you release the reset button wait 5 minutes and repeat Step 3 amp 4 Start Up 1 Turn oven knob on to the ON position 2 Turn thermostat to desired setting Cool Down 1 Turn thermostat and oven valve off 2 Open Door 3 Acti
108. oroughly with a clean cloth NOTE Many parts of the commercial range are raw steel i e hot tops griddles springs door hooks etc and can react to moisture forming rust This occurrence is normal and not considered a factory defect Clean with a stainless steel or fiber pad A coating of salt free oil may be applied Stainless Steel Exterior and Standard Oven Interior Finishes NOTE Disconnect line cord if applicable from power supply before cleaning or servicing For routine cleaning just wash with a hot water and detergent solution Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking Rinse the washed area with a clean sponge dipped in a sanitizing solution and wipe dry with a soft cloth before it can dry Use a paste of water and a mild scouring powder if you have to but never rub against the grain All stainless steel has been polished in one direction Rub with the polished lines to preserve the original finish Then thoroughly rinse as before To prevent finger prints on exterior surfaces there are several stainless steel polishes on the market that leave an oily or wavy film Do not use on surfaces that will be in contact with food Stainless steel may discolor if overheated These stains can usually be removed by vigorous rubbing with a scouring powder paste Use only stainless steel wooden or plastic tools if necessary to scrape off heavy deposits of g
109. oven bottom Always use the lowest rack position which will allow the air to circulate within the oven cavity Load and unload food as quickly as possible to prevent an excessive drop in temperature Avoid using wrapped pans since level pans bake more evenly Page 25 CONVECTION OVEN PRODUCT APPLICATION Continued Do not use a deep for shallow cakes cookies etc as When rethermalizing frozen products preheat the oven circulation across the surface is essential for even cooking 50 higher than cooking temperature to compensate for and browning heat loss during and after loading Thermostat must be returned to cooking temperature after loading To prevent excessive shrinkage roast meats at a low temperature 250 to 325 To conserve energy turn the oven off and cool down when not in use PROBLEM SOLUTIONS CONVECTION OVEN Problem Solution Cakes are dark on the sides and not done in the center Cake settles slightly in the center Do not open doors too often or for long periods Cake ripples Overloading pans or batter is too thin Cakes are too coarse Lower oven Temperature or eliminate use of bake pans Meats are browned and not done in center Meats are well done and browned Page 26 Part 4 3052000 09 16 09 SERVICING Regular maintenance and servicing by competent and qualified personnel is recommended for the continued safe and efficient operation of cooking equipment WARNING Befor
110. ps while still hot or do not cool by using ice This will cause griddle plate to warp and possibly crack This is not a factory defect To produce evenly cooked perfectly browned griddle products keep griddle free from carbonized grease Carbonized grease on the surface hinders the transfer of heat from the griddle surface to food product This results in uneven browning and loss of cooking efficiency and worst of all carbonized grease tends to cling to the griddle foods giving them a highly unsatisfactory and unappetizing appearance To keep the griddle clean and operating at peak performance follow these simple instructions A After Each Use clean griddle thoroughly with a grill scraper or spatula Wipe off any excess debris left from cooking process B Once a Day clean griddle surface with a grill brick and grill pad Remove grease container and clean thoroughly in same manner as any ordinary cooking utensil C Oncea Week clean griddle surface thoroughly If necessary use a grill stone or grill pad over the griddle surface Rub with grain of the metal while still warm A detergent may be used on the plate surface to help clean it but care must be taken to be sure it is thoroughly removed After removal of detergent the surface of the plate should be covered with a thin film of oil to prevent rusting To remove discoloration use a non abrasive cleaner Before re using the griddle must be reseasoned Keep griddle drain tube
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113. r openings at the rear of the range Part 3052000 09 16 09 4 Fasten the uprights 2 to the range with four 4 5 16 x 18 and flat washers 6 amp 7 removed previously 5 Ifthe range is in a battery line up fasten units together at hole marked with 1 4 20 bolts nuts and washers 6 Reattach the front panel 4 to the salamander or Cheesemelter with sheet metal screws previously removed Statutory Regulations The installation of this appliance must be carried out by a competent person and in accordance with the relevant regulations codes of practice and the related publications of the country of destination Gas Supply The local gas authority should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas and to ensure that the meter is adequate for the required flow rate The pipe work from the meter to the appliances must be of an appropriate size Where a number of appliances are installed in a battery no more than five should be served by any one supply pipe All fixed non mobile appliances MUST be fitted with a manual gas cock upstream of the appliance to provide a means of isolation for servicing or cleaning purposes A union or similar means of disconnection must be provided between the gas cock and the appliance A manually operable valve must be fitted to the gas supply to the kitchen to enable it to be isolated in a emergency
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115. rease and oil Do not use ordinary steel scrapers or knives as particles of the iron may become imbedded and rust STEEL WOOL SHOULD NEVER BE USED Either a typical bleach solution or hot water can be used to sanitize stainless steel without harm Page 22 Oven Interior Optional Porcelain Enamel Finish NOTE Disconnect line cord if applicable from power supply before cleaning or servicing 1 Before cleaning oven interior remove all oven racks and guides if convection oven base Oven racks and guides can be cleaned with a mild soap and warm water or run through dish washer 2 The porcelain interior can be cleaned with oven cleaners such as Easy Off or Dow Oven cleaner Apply only when oven is cold Oven Interior Optional Continuous Clean Finish NOTE Disconnect line cord if applicable from power supply before cleaning or servicing 1 Break In Period When the oven is new operate the oven for at least two hours at high heat with the oven empty before normal cooking operation Continue preheating the oven for two hours prior to use during the first two weeks During this break in period it is important that the oven surfaces be kept clean of excessive soiling due to spillage 2 How to put continuous cleaning action to work Each day after baking and roasting operations have ceased empty the oven turn the temperature control up to high heat 500 degrees This high heat will accelerate the cle
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117. rical supply to unit is disconnected at the mains before attempting any service on electric components Part 3052000 09 16 09 Page 31 TROUBLESHOOTING GUIDE Oven Standard amp Convection Excessive primary air Delayed ignition Burner ports blocked Clean burner Plot bumer will notignite Pilot keeps going out Replace valve Millivolt output high in open circuit test Faulty gas safety valve Replace valve but low in closed circuit Millivolt output high on closed circuit Faulty gas safety valve Replace valve test but flame safety tap will not stay open Door will not stay closed Oven Standard Only Burner flame shuts off when oven is at Thermostat has incorrect by pass rate 1 Adjust by pass or replace them the required temperature Page 32 Part 3052000 09 16 09 TROUBLESHOOTING GUIDE Continued Oven Convection Only Possible Cause Schon Cook Cool Down switch set to Cook Check power supply position Light off Motor working Defective Cook Cool down Switch Replace Switch connections Cook Cool Down switch set to Cook position Light off Motor not working connections Noisy motor Replace motor Cook Cool Down switch set to Cool Down position Light on motor not working Faulty wiring Check condition of wires and all connections No spark to pilots Disconnected or loose hi tension wires Reconnect hi tension wires Defective spark module Replace module Check power supply Open Top Solid Hot
118. s l 2 aJlessa2au Is 5324110 Sa jeu noqag 206 ap 5224110 s suep suq p ap sed e Ku jnb 5566 9 9 nea Jassey ue Jnod Janodas 59 42194 19 sin lniq s l Uly e eJnp JaindaJ 355020 2411 Jane epneup asnauuores nea suep sinajnigq s l 1900119 p 2DYUO ep s l qil a 1100 SI A H SS B 21 a 12 10 019 np eJelue JeAe hOS sjueipeJ Sa no senenbuq 5 Z seanauedns 6 59 s 1 HossnoM abeyUOWAPp np esjeAul suep PHUN Ja UOWAY 8 H SS U 15 5324110 Sal jleu noqag 206 ap 5224110 sa suep suqap ap sed e u 5566 91 4 Josseu ua anod 5 l u lq Jo s n lniq 9 J92UIH o 0 abed eJnp JaindaJ 355020 2411 Jane pneu esnauuo es nea ap suep 10 019 l JAAOWAN uonsnquiJoo ep eJquueup e ap 9 1 5 Joss eyinsuo 6 9 27 BY l INod 5 in lniq 9 H ssil5 ap v oap 3ueAe JUBWAUUOABI ap l 121521 Jnod asje UaWa ddns yoddns un p uioseq n d 4noj np 21100 e NOILNILLY ep INO np 21100 1405521 l C jue e Inaljajul neeuued l L Uon2ua 0 aq 10034 y sin nig ebeyuouuap np asJaAu apJo suep PHUN Je3uOUd8H a
119. serial number defaced obliterated or removed or which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice GARLAND COMMERCIAL INDUSTRIES GARLAND COMMERCIAL RANGES LTD 185 East South Street 1177 Kamato Road Mississauga Ontario L4W 1X4 Freeland Pennsylvania 18224 CANADA Phone 570 636 1000 Phone 905 624 0260 Fax 570 636 3903 Fax 905 624 5669 Part 3052000 09 16 09 2005 Garland Commercial Industries Inc IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of California to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm Keep appliance area free and clear of combustibles Page 2 Part 3052000 09 16 09 TABLE OF CONTENTS IMPORTANT IN
120. t Oven Figure 7 Calibration Plate Calibration Lock Screw By Pass Flame Adjuster Indicator Mark With reference to Figure 7 the Robertshaw FDO snap throttle thermostat requires a bypass adjustment To adjust the bypass follow this procedure 1 Turn the oven temperature control dial to 200 F 93 C then allow the oven to heat for 3 minutes Turn the oven control dial to the OFF position then slowly turn the oven temperature control dial counter clockwise until an audible click is heard Making sure not to disturb the oven temperature control dial turn the bypass flame adjusting screw and adjust the bypass flame to the Lowest Possible Stable flame covering the Entire Ported Area of the Burner Turn the adjusting screw counter clockwise to increase or clockwise to decease the size of the bypass flame NOTE For calibration please refer to Thermostat Calibration in the Service Section Page 17 COMMISSIONING Continued Pilot Burner Adjustments General 1 Light the pilot light in accordance with the Operation Instructions in Operation Section 2 Check that the length of the flame and adjust as necessary for desired characteristics Screwdriver adjustment may be made to the pilot valve adjacent to the burner valve on the manifold through the valve panel opening Oven 1 Open the lower kick panel 2 Remove the oven bottom assembly 3 Lightthe pilot light in accordance with the Operations I
121. th US Range Heavy Duty Equipment however a 1 1 4 pressure regulator is sold as an option with the original purchase If you would like to purchase a regulator after original purchase contact your equipment dealer The installation must conform with the national Fuel Gas Code ANSI Z 223 1 1988 or latest edition NFPA No 54 latest edition and National Electrical Code ANSI NFPA 70 1990 or latest edition and or local code to assure safe and efficient operation In Canada the installation must comply with CANICGA 149 1 Natural Gas Installation Code or CAN CGA B149 2 Propane Gas Installation code and local codes where applicable In Canada electrical connection must comply with applicable sections of the Canadian Electrical Code C22 1 1990 or latest edition Safety Standard for Installation Part 1 and C22 2 No 0 M 1982 or latest edition General Requirements Part 2 Note The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1 2 PSIG 3 45 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off not supplied with appliance during any testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 45kPa Page 14 NOTE This appliance is not recommended for residential installation Gas Connection The gas pipe
122. the cast iron top grates thoroughly with a mild soap and warm water Dry the cast iron top grates thoroughly with a clean cloth Immediately after drying season the top grates lightly with a non toxic Liquid vegetable oil or Pam spray oil WARNING Do Not Season the Top Grates While On the Range top Seasoning grates on the range top over an open flame could cause a flash fire After seasoning replace the top grates onto the range Turn all the range top section ON LOW Allow the top sections to burn in this manner for at least 20 minutes before using pots or pans on the top grates Seasoning of the top grates will be required whenever they have been cleaned Failure to season grates will cause rusting Cleaning General Cleaning NOTE Disconnect line cord if applicable from power supply before cleaning or servicing Proper maintenance cleaning and care of cooking equipment is an important part of any program and will keep itin good operating condition These notes provide a code of good practice for users to maintain a regular cleaning schedule Page 21 MAINTENANCE AND CLEANING Continued Establish a regular cleaning schedule Any spill should be wiped off immediately The oven should be permitted to cool down before cleaning exterior surfaces Wipe exposed cleanable surfaces when cool with a mild detergent and hot water Stubborn residue spots may be removed with a light weight non metallic scouring pad Dry th
123. tinued MODELS DESCRIPTION Additional Griddle Models 8 Wide Units C836 48 36 Std Oven Base 12 Storage Base 48 Manual Griddle Top C836 48 1 36 Std Oven Base 12 Storage Base 48 Therm Griddle Top C836 48RC 36 RC Oven Base 12 Storage Base 48 Manual Griddle Top C836 48 1RC 36 RC Oven Base 12 Storage Base 48 Therm Griddle Top CO836 48 36 Storage Base 12 Storage Base 48 Manual Griddle Top C0836 48 1 36 Storage Base 12 Storage Base 48 Therm Griddle Top 60 Wide Units C836 60 36 Std Oven Base 24 Storage Base 60 Manual Griddle Top C836 60 1 36 Std Oven Base 24 Storage Base 60 Therm Griddle Top C836 60RC 36 RC Oven Base 24 Storage Base 60 Manual Griddle Top 836 60 1RC 36 RC Oven Base 24 Storage Base 60 Therm Griddle CO836 60 36 Storage Base 24 Storage Base 60 Manual Griddle Top C0836 60 1 36 Storage Base 24 Storage Base 60 Therm Griddle Top 2 Wide Units 36 Std Oven Base 36 Std Oven Base 72 Manual Griddle Top 36 Std Oven Base 36 Rc Oven Base 72 Manual Griddle Top 36 RC Oven Base 36 Oven Base 72 Manual Griddle Top 36 RC Oven Base 36 Storage Base 72 Manual Griddle Top 36 RC Oven Base 36 Storage Base 72 Manual Griddle Top 36 Storage Base 36 Storage Base 72 Manual Griddle Top 36 Std Oven Base 36 Std Oven Base 72 Therm Griddle Top 36 Std Oven Base 36 RC Ov
124. to grease container clear at all times on those models without side grease container Part 3052000 09 16 09 CAUTION This griddle plate is steel but the surface is relatively soft and can be scored or dented by careless use of spatula Be careful not to dent scratch or gouge the plate surface This will cause food to stick in those areas Also note since this is a steel griddle if a light coating of oil is not always present rust will develop on unexposed areas Open Top Burners Periodically burners should be removed and cleaned with soap and hot water You may soak the burner in a bucket of hot soapy water and brush off any burnt on grease or debris Allow the cast iron burner to dry thoroughly before installing into the range If the burner ports are blocked or plugged with grease it will be necessary to clear the ports with a wire or blunt instrument Cast Iron Top Grates Cast Iron Top Grates can be cleaned with mild soap and warm water For baked on material a wire brush can be used Dry thoroughly Lightly coat with vegetable oil to help prevent rust from forming Seasoning of the top grates will be required whenever the grates have been cleaned Failure to season grates will cause rusting Cast Iron Hot tops and Spectro Heat Tops DO NOT use water on tops while still hot or Do not cool by using ice While the surface is still slightly warm wipe down with a clean burlap cloth Burnt on spillage should be scraped
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126. uoiun spio22e1 s l 3uessiunaJ ue quu su s IeJedde s l D 9 e1sut 159 H neq e no 304pus 9p 1122 e Jasod s l Ja Jebeuuopue S ep 1944F 1100 sjaulqo4 sap xneauued s l J 1uouu d H neq e suep aAn edsoeJ uonisod mal suep se e d n JUBAION s ieedde sad 5 y euisin aues e ep sjlasedde sasjne p dane aliayjeq ue s 2e d n sed 1ueAned au 51641 saJle iuirs seJlossnoij seJne p g S99 BUD n 1u An d 3uv9 t 9 8 19 9 9682 966 968 968 6 s pouu l lulsin ap saJlossno4 s 7 s unuluuuo2 In 12 o2 ap suon euuoo sep zue eyed ue QUISIND BLAS e ep saJglulsin2 s l 2aAe auam eq ue s e1su n 1uaAnad 01 1 9682 39 DUVIEH 9E8D DUVIEE 9EBD MOER 9682 V9 9 82 s l pouu s l 1065 s1u3 p s pouu s l SNOL H eg 43 e amp ejquiessy s nbi l 31100 sine1dnujaiut s p 1n810UJ un suon uo s p apassod siew 266 ne uuonpuo 1701 UNO 22 1331401 sed eu UO sed uq LNVYNOD 3G SAYNdNOD 531 LNVNYADNOD 3n0H VW38 eu2y m ap M e e ssiu u5oiq e s ulud dns iu Jadnod sed N e e ll i 3u8UJ8128J102 s u o q S101 e 95110 eun suep 1usuJ8328JIp BaydUeI n Inb senbu1 eJe 5 Sa auo uon old 84193 8420Jq S101 e eu y eun p d
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128. ust be tested for leaks Use approved gas leak detectors soap solutions or equivalent checking over and around the fittings and pipe connections DO NOT USE A FLAME Accessibility to all gas lines and fittings require that valve panel s lower front panel s oven rack s be removed It may be necessary to remove or at least raise and securely prop griddles hot tops and top grates All parts removed including fasteners should be stored safely for re use Testing 1 Besure that all valves and thermostats are in the OFF position 2 Turn on the main gas supply valve Light all top section pilots 3 Leaktest all valves and fittings as described in the procedure above Correct any leaks as required and recheck Page 16 4 Light oven pilot 5 Ifthe range is provide with an oven shut off valve separate from the thermostat turn this valve on and set the thermostat at 500 F 260 C degrees If the range oven thermostat has an OFF position on the dial the thermostat is equipped with an internal integral shut off valve Set this thermostat dial to 500 F 260 C degrees In both cases gas will now flow to the oven burner 6 Leaktest all valves fittings etc as above Correct any leaks and retest 7 Shut off all rang valves and set thermostat dials to OFF or low position All units are tested and adjusted at the factory However burners and pilots should be checked at installation and adjusted if necessary
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131. vate power to the cool down position Shut Down 1 Turn thermostat off 2 Return power switch to OFF position 3 Turn oven valve off The motor on your range convection oven is maintenance free since it is constructed with self lubricating sealed ball bearings It is designed to provide durable service when treated with ordinary care We have a few suggestions to follow on the care of your motor A When the motor is operating it cools itself internally by air entering the rear of the motor case provided proper clearance has been allowed B Since the blower wheel is in the oven cavity it is at the same temperature at the oven If the motor is stopped while the oven is hot the heat from the blower wheel is conducted down the shaft and into the armature of the motor This action could shorten motor life C We recommend at the end of the bake or roasting period when the oven will be idle for any period of time or before shutting down completely that the oven door be left open and by use of the cool down position on the fan switch the fan continue to run for at least 20 minutes The FAN should never be turned OFF when the oven is HOT Part 3052000 09 16 09 OPERATION Continued Unit Broilers 1 Light the pilots via a long match or taper through the opening s in the valve panel 2 Turn the burner valve on by rotating the knob to the ON position A sharp flame should be about 1 4 high Shut Down

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