Model V45 Manual
Contents
1. TRAMAC 9 Model V45 Manual Parts Safety Operation amp Maintenance Form No M1017 POMS Revision 6 November 2001 Page 1 TRAMAC 0 Model V45 Quick Reference Quick Reference Parts Item Part Number Ref 630 86383809 82747 640 86382454 82325 700 86422714 93598 790 86588605 N A 800 86474897 94464 880 86509932 96567 930 86576303 97052 830 86422763 93548 840 86362837 76975 850 86378353 81137 870 86385937 83172 490 86231644 7294 500 86238466 12817 510 86352481 73008 520 86355500 74256 950 86594785 N A 960 86477163 94613 1071 86510146 96584 1072 86510112 96582 1080 86385572 83109 1070A 86510286 96597 1072A 86510310 96601 1080A 86385606 83112 Standard Soundproof Cradle 110 140 86582152 N A 120 150 86592490 N A 20 86576444 97064 30 86307493 51743 40 86486909 95041 50 86506961 96432 60 90 86473048 94346 70 100 86473030 94345 80 110 86576436 97063 90 120 86307493 51743 100 130 86510005 96574 1150 86492246 95295 86492238 95294 86481066 94712 86392537 84672 86265048 26428 86241403 14826 Page 2 Qty P OD PO HP a da KR BR a N e lo nl A di DESCRIPTION Strike piston Cylinder Spacer Front guide Upper chuck bushing Lower chuck bushing Tool retaining pin Lock Spring Spring guide Snap ring Fittings for auto greaser Knee piece axle Equal lip seal Tight seal Knee piece 3 8 NPTF Side rod bolt Side rod nut Upper s2. 730 86362712 76946 1 Pin Axe lisse 740 86350048 71863 1 Ball seat Si ge de bille 750 86285343 40530 1 Ball Bille 760 86353547 73477 1 spring Ressort 770 86579034 N A 1 Shank thrust But e d emmanchement FRONT GUIDE GUIDE AVANT 780 86588613 N A 1 Comp front guide incl Guide avant complet comp 790 86588605 N A 1 Front guide Guide avant 800 86474897 94464 1 Upper chuck bushing Douille sup rieure 810 86475167 94475 1 Pin Axe 820 86228962 5330 1 O ring Joint torique 830 86422763 93548 4 Lock Verrou 840 86362837 76975 2 Spring Ressort 850 86378353 81137 2 Spring guide Guide ressort 860 86422813 93499 2 Elastic pin Goupille lastique 8 0 86385937 83172 2 Snap ring Jonc 880 86509932 96567 1 Lower chuck bushing Douille inf rieure 890 86509940 96568 1 Ring Bague 901 86565231 96748 1 Scraper seal Joint racleur 910 86585254 N A 1 Snap ring Jonc 920 86362712 76946 1 Pin Axe lisse 930 86576303 97052 2 Pin Axe ASSEMBLING ASSEMBLAGE 950 86594785 N A 4 Assembling bolt Vis d assemblage 960 86477163 94613 4 Nut Ecrou SUSPENSION SUSPENSION Upper HD Superieure HD 1071 86510146 96584 1 Support disk Disque d appui 1072 86510112 96582 8 Screw UNF 1 1 8 Vis CHc UNF 1 1 8 1080 86385572 83109 1 Shock absorber Amortisseur Option Upper subtle Variante Sup rieure souple 1070A 86510286 96597 1 Support disk Disque d appui 1072A 86510310 96601 8 Screw UNF 1 1 8 Vis CHc UNF 1 1 8 1080A 86385606 83112 1 Shock absorber Amortiss
3. two mounted at a time Nut TOOLS Moil point Chisel Blunt tool Transformation Kit Pressurization kit incl Tight seal Knee piece Knee piece axle Equal lip seal 90 bent sleeve Adapter 3 4 ACCESSORIES Seal kit incl Nylon ring O ring Helicoil thread UNF 1 1 8 Tight seal Tight seal O ring Tight seal O ring O ring O ring Lip seal O ring Equal lip seal O ring Piston joint Lip seal O ring O ring Lip seal O ring Patin de guidage Patin de guidage Bouchon plastique Bouchon plastique Vis UNF 1 Rondelle montees par deux Ecrou H OUTILS Broche pic Broche burin Broche pilon Kit de Transformation Kit de pressurisation comp Joint d tanch it Genouill re Axe de genouill re Joint l vres gales Manchon coud 90 Mamelon 3 4 Gaz ACCESSOIRES Pochette rechange comp Bague nylon Joint torique Filet h lico l UNF 1 1 8 Joint d tanch it Joint d tanch it Joint torique Joint d tanch it Joint torique Joint torique Joint torique Joint l vres Joint torique Joint l vres gales Joint torique Joint de piston Joint de tige Joint torique Joint torique Joint l vres Joint torique Page P10 Item Part Number Ref 10 20 30 40 90 60 70 80 90 100 110 120 130 140 150 Page P11 86507829 865 6444 86307493 86486909 86506961 8658944 86583788 86585445 86473048 86473030 86576436 86307493 86510005 865821
4. 1 4 past notch and release to remove pretwist in rod Bracket Cap Bolts 86576436 97063 Fixing cap bolts 480 ft lbs Wear plate Bolts 86576444 97064 Wear plate bolts 650 ft lbs Accumulator 86392487 84667 H P accumulator 725 psi charge pressure 86381340 81958 Accumulator bolts 370 ft lbs 86265048 26428 Inflation screw 16 ft lbs 86413457 90181 Accumulator fixing bolts 660 ft lbs Page 3 TRAMAC 6 Forward Safety Ten Commandments Overall Dimensions Technical Specifications Mounting Tool Mounting Operation amp Adjustment Maintenance Underwater Operations Tool Guide Parts List Accessories Trouble Shooting Grease Station Page 4 Model V45 Table of Contents Avant Propos Securite Dix Commandements Encombrement Caracteristiques Techniques Montage Montage de Outil Utilisation amp Reglage Entretien Sous Marine les Fonctionnements Guide Outil Pieces Detachees Accessoires Incidents Techniques Centrale de Graissage S1 O1 O2 O3 O6 O8 010 013 015 016 P10 Mi G1 TRAMAC 6 Model V45 Forward FOREWORD The contents of this manual are considered to be proprietary and confidential to TRAMAC and should not be reproduced without prior written permission from TRAMAC Nothing contained in this document is intended to extend any promise warranty or representation expressed or implied regarding the TRAMAC prod ucts described herein Any su
5. 43 LCN247664 1 Fixed paddle 44 LCN247677 1 O ring 45 LCN247678 1 Adapter 46 LCN219141382 1 Gasket part of kit LCN600268762 Page G5 Part Number Qty 5045 5050 242125 246321 246420 246421 246422 246423 246424 246425 246426 246427 246428 246429 246431 246434 246435 246436 246437 246440 246441 247664 247671 247673 247675 247676 247677 247678 247679 219141382 600268762 Page G6 a Lita A A JD W W A i QUO W a Naa Nea 0 EE DESCRIPTION Grease fitting Grease fitting Grease cap Pressure relief assembly Printed circuit bord Housing cover Closure plug Sealing plug O ring Intermediate plate Pump housing Eccentric cam Adapter for relief assembly Power kord kit contains Socket with cord Flat packing Optional manual lube cord set contanins Flat packing Socket with cord Bearing and seal kit contains Washer Bearing ring Bearing Shim Snap ring Inner ring 12V DC Motor kit contains Screw Washer O ring Woodruff key Radial seal 12V DC motor Plug for motor 24V DC motor kit conatains Screw Washer O ring Woodruff key Radial seal 24V DC motor Plug for motor Housing seal kit contains O ring Radial seal Power plug kit contains Flat packing Screws Plug Optional manual lube plug set contains Flat packing Screws Plug Fixed paddle Lid Reservoir Stirring paddle Hose
6. O ring Adapter Washer O ring Pump element assembly contains Check valve Pump element Gasket Model 45 Grease Station Item 40 25 39 37 26 30 17 22 7 8 6 12 41 18 19 19 20 21 19 32 43 42 44 45 46 34 39 36 TRAMAC 0 6325 Clipper Switch Model 45 Grease Station Machine Electric Switch 154 Max Inline Fuse AAA Machine Power Supply 24 Yol EAS 7 Ground Mount Greaser in Convienant Location INSTRUCTIONS Connect black power cord as follows red and blue wire to the NO inlet of the foot switch white wire connects to the battery Page G7
7. at the boom mind the proper connection Swing the breaker to each end position Hoses must not be caught tight or rub against the carrier boom in any position A Do not use fingers to feel pin alignment MONTAGE SUR PELLE PREEOUIPEE Revoir les Instructions g6n6rales de socurit6 entre autres chapitre Montage sur porteur Descendre le balancier entre les flancs Engager l axe rep 1 et l immobiliser Descendre la biellette entre les flancs correspon dants Engager l axe rep 2 et l immobiliser V rifier le d baftement du marteau et l absence d intert rences en positions extr mes Brancher les flexibles de raccordement rep 3 du marteau Veillez au raccordement V rifier le d baftement du marteau Les flexibles ne doivent pas tre tendus pine s ou frofter contre le bras dans n importe quelle position A Ne pas v rifier l alignement des passages d axes avec les doigts Page O7 Model V45 Tool Mountin Page O8 TRAMAC 8 Model V45 _ Tool Mounting TOOL MOUNTING On a brand new breaker remove the plastic protection cover at the bottom of the front guide Lift the breaker and position it horizontally Use a screwdriver to push in the lock and keep it pushed in Using a different screwdriver tear off the plastic plug and push the retainer and the second plastic plug out Remove the plastic plug and the retainer Remove the second retainer Hand grease th
8. boom end between fixing plates Do not use your fingers to feel pin alignment When connecting the breaker hoses to the carrier circuit be sure the circuit is not under pressure check that the hydraulic tank is not pressurized or at high temperature The carrier engine must be stopped Check that HP and LP return hoses are well connected Take all necessary steps to prevent oil leakages when connecting the breaker HYDRAULIC FLUIDS Hydraulic fluids and lubricants can be dangerous to health if not used properly Avoid ingestion skin contact and inhalation Safety data sheets for oil and lubricants should be obtained from the lubricant supplier Should hydraulic oil come into contact with eyes rinse them abundanily and consult a doctor Lorsque un aide participe au montage du brise roche s assurer que les instructions donn es par gestes soient blen comprises Un mouvement inattendu du bras de pelle lors du montage du marteau peut tre la cause d accident aux mains S assurer que le porteur est immobile et stable Ne pas laisser les mains proximit lors de la descente de l extr mit du bras entre les plaques de fixation Ne pas v ritier l alignement des passages d axes avec les doigts Lors du raccordement du brise roche au circuit hydraulique du porteur s assurer que le circuit nest pas sous pression penser au r servoir pressuris ou temp rature lev e Le moteur de l engin port
9. heavy loads Ne jamais se servir de l outil du brise roche comme s il s agissait d un levier ou d un crochet de levage Model V45 Ten Commandments Avoid blank firing at all times Ne pas faire frapper le brise roche vide c est dire sans appul suffisant sur le mat riau d molir Lubricate the tool every two hours using only a molybdenum bisulphide grease If a lubricating station is available make sure it is full and check the proper oper ation of the pump before each shift Lubrifier l outil toutes les deux heures de travail environ en util isant une graisse au bisulfure de molybd ne S il y a une centrale de graissage veiller a son rem plissage en d but de poste de travail et verifier son bon fonc tionnement Replace the tool bushing when the wear limits are reached Remplacer la douille d usure lorsque celle ci atteint la limite d usure Continuously check for loose nuts bolts and fittings and imme diately replace loose or broken items Arr ter imm diatement le brise roche lorsqu un tirant d assemblage est desserr ou cass Stop the breaker immediately when the blows per minute decrease below normal operating parameters or the hoses vibrate excessively Arr ter imm diatement le brise fees roche lorsque les flexibles vibrent de facon excessive Page O1 Model V45 Dimensions 2565 Operating Weight 5767 Lbs Poids Total 2616 kg Dimensions in Mil
10. must be equipped with an approved FOPS protection Prior to starting work the operator will make sure there are no buried electricity gas or water pipes or lines The operator must take every step to illuminate or light up his working area and permanently take care of ground stability The rock breaker will be used on a clear working area oriented in such a way that inevitable rock chips produced by the contact of the tool with the ground are not dangerous for the operator or any bystanders Page S5 Nettoyer imm diatement la peau si de l huile entre en contact avec celle ci Les jets d huile hydraulique sous pression peuvent p n trer la peau et provoquer de graves blessures Ne jamais intervener sur un circuit hydraulique SOUS pression Ne jamais utiliser la main pour chercher une fuite Si de l hulle hydraulique p n tre sous la peau consulter imm diatement un m decin ACCUMULATEUR HYDRAULIQUE Les brises roches comprennent 1 ou 2 accumula teurs qui contiennent de l azote sous pression Ne jamais d monter les couvercies d accumula teurs Si une intervention est n cessaire sur un accumula teur consulter votre distributeur TRAMAC le plus proche UTILISATION S il y a un risque de chutes d objets ou de blocs dans la zone de travail la cabine de l engin porteur doit tre quip e d un syst me de protection homo logue FOPS Avant le d marrage de travaux l op rateur doir s in former de
11. tous passages de conduites d lectricit gaz eau ou autres pr sentant un danger dans sa zone d intervention L op rateur doit prendre si n cessaire toutes pr cautions pour signaler ou clairer sa zone de tra vail et s assurer en permanence de la stabilit du terrain sur lequel l engin porteur doit voluer Le brise roche doit tre utilis sur une aire de travail d gag e avec une orientation telle que les in vita bles clats de roche produits par le contact de l outil avec le terrain soient sans danger pour le voisinage et l op rateur TRAMAC 8 Model V45 Safety Stand clear from a breaker in operation It is highly recommended to have a protection grid in front of the excavator and in all places where special care and safety are necessary Depending on the job done with the breaker a large quantity of dust could be produced Avoid inhalation Use water spraying to drop dust Do not use the breaker for any other application than what it is intended for Splitting blocks digging trenches demolition and excavations Never use the breaker as a lever Never use the breaker to lift loads Using a rock breaker without tool retaining pins is forbidden Do not use any other tools than those recommended by the manufacturer After a certain working time the rock breaker temperature could be high Therefore avoid all contact with any parts until it has completely cooled down and the pressure relieved
12. 247675 1 Stirring paddle 4 LCN247679 1 VVasher 5 2 Bearing ring part of kit LCN246434 6 1 Bearing part of kit LCN246434 7 LCN246424 1 O ring 8 LCN246425 1 Intermediate plate 9 1 Shim part of kit LCN246434 10 2 Snap ring part of kit LCN246434 11 1 Inner ring part of kit LCN246434 12 LCN246427 1 Eccentric cam 13 3 Screw part of kits LCN246435 amp LCN246436 14 3 Washer part of kits LCN246435 amp LCN246436 15 1 O ring part of kits LCN246435 amp LCN246436 amp LCN246437 16 LCN246426 1 Pump housing 17 LCN246422 2 Closure plug 18 1 Socket with cord part of kit LUN246429 19 1 Flat packing part of kits LCN246429 LCN246440 LCN246441 LCN246431 20 4 Screw part of kits LCN246440 LCN246441 21 1 Plug part of kit LCN246440 22 LCN246423 1 Sealing plug 25 LCN5050 1 Grease fitting 27 1 Woodruff key part of kits LCN246435 amp LCN246436 28 1 Radial seal part of kits LCN246435 amp LCN246436 29 LCN246435 1 12V DC motor kit 29 LCN246436 1 24V DC motor kit 30 LCN246421 1 Housing cover 31 1 Hose not sold 32 1 Plug part of kit LCN246441 33 1 Socke part of kit LCN246431 34 1 Check valve part of kit LCN600268762 35 1 Pump element part of kit LCN600268762 36 1 Gasket part of kit LCN600268762 3 LCN249567 1 Pressure relief assy 38 1 Plug for motor part of kits LCN246435 amp LCN246436 39 LCN242125 1 Grease cap 40 LCN5045 1 Grease fitting 41 LCN246428 1 Adapter for relief assy 42 LCN247671 1 Lid
13. 52 86592490 96499 97064 51743 95041 96432 N A N A N A 94346 94345 97063 51743 96574 N A N A Qty NO OD BR ND NNU D N O1 BO P TRAMAC ModelV45 Sound Proof Option DESCRIPTION DESCRIPTION SOUND PROOF CRADLE BERCEAU MS Cradle including Berceau comprenant Screw UNF 1 Vis H UNF 1 Washer two mounted at a time Rondelle montees par deux Guiding slipper Patin de guidage Guiding slipper Patin de guidage Soundproofing kit Kit d insonorisation Ring Bague Snap ring Jonc Plastic plug Bouchon plastique Plastic plug Bouchon plastique Screw UNF 1 Vis H UNF 1 Washer two mounted at a time Rondelle montees par deux Nut Ecrou H Absorber Amortisseur Bar Barrette TRAMAC 0 Model V45 Accumulator V45 Accumulator HP HP Accumulateur Tightening torque 370 ft lbs Couple de serrage 500 Nm Nitrogen pressure 25 psi Pression de gonflage 50 bar Item Part Number Ref Qty DESCRIPTION DESCRIPTION 86494978 95484 1 Accumulator including Accumulateur comprenant 10 86241403 14826 1 Ring Bague BS 20 86265048 26428 1 Inflation screw Vie de gonflage 30 86381340 81958 16 Screvv CHc UNF 7 8 Vis CHc UNF 7 8 40 86392537 84672 1 Diaphragm Membrane d accumulateur Page P12 TRAMAC 8 Model V45 _ Trouble Shooting TROUBLE SHOOTING REMEDIES A Oil leakage on hammer Damaged or worn seals Call your TRAMAC distributor B The breake
14. 6371838 86384260 86349875 86583838 86349875 86380904 86380920 86380912 86412301 86349875 86366432 86362738 86255825 86371853 86390721 86223179 86340957 86284312 86332244 95502456 95484 828 2 19744 96014 19743 19432 76943 84031 73008 19744 73008 14397 84578 71834 71815 71816 14533 4535 9431 82871 71816 N A 71816 81786 81788 81 87 8988 1816 78117 76948 21838 9434 84222 9 5 6 211 39 32 63538 38352 N BR O1 O 1 nn td td ht hb th h LL oa cori O1 BP N IT S SS SS i Model V45 Parts List DESCRIPTION DESCRIPTION ACCUMULATOR ACCUMULATEUR Accumulator Accumulateur Nylon ring Bague nylon O ring Joint torique BACR HEAD TETE ARRIERE Back head incl Helicoil thread UNF 1 1 8 Lining Rush Plug O ring O ring Tight seal Tight seal O ring Tight seal Regulation Plug O ring Centering piece including Ring Strike regulator slide Plug O ring Valve plug O ring Valve body Valve Valve lining Svvivels LP Threaded plug O ring Shim Pin Spring Slide Rnee piece 1 1 4 S6 O ring Collar SAE O ring Half clamp Screw UNF 1 2 T te arri re comp Filet h lico l UNF 1 1 8 Chemise de tiroir Jonc Bouchon Joint torique Joint torique Joint d tanch it Joint d tanch it Joint torique Joint d tanch it R gulation Bouchon Joint torique Cimblot comprenant Bague Tir
15. VERY 2 HOURS Grease the tool shank DAILY Check the breaker attachment at the boom end Make sure that a side rod is not broken WEEKLY Check tightening of side fixing cap bolts Check tightenning of wear plate screws Remove the tool Check the tool shank and striking face condition Replace the tool if deeply scratched Check the tool retainer condition Replace if it shows important marks Check the lower bushing wear Call your TRAMAC distributor if wear limit is reached Check the grease level of the automatic greaser if installed Page 014 Model V45 Maintenance TOUTES LES 2 HEURES D UTILISATION Graisser l emmanchement de l outil TOUSLES JOURS V rifier la fixation du marteau en bout de bras V rifier qu un tirant d assemblage ne soit pas cass CHAQUE SEMAINE Contr ler le serrage des boulons de fixation des plaques lat rales Contr ler le serrage des palques de guidage dans berceau D monter l outil V rifier l tat de l emmanchement et de la face de frappe Remplacer l outil s il pr sente des grippages impor tants Verifier l tat de la clavette de retenue La remplacer si elle pr sente des traces de choc importants Contr ler l usure de la douille inf rieure Demander lintervention d un technician TRAMAC pour la remplacer quand la limits de l usure est atteinte V rifier le niveau de graise dans la centrale automatique si mont e Model V45 Operat
16. a ND nn Et td hb hb h nd n n eh bh bh DESCRIPTION Swivels HP Threaded plug O ring Lip seal Slide Swivel O ring Collar SAE O ring Half clamp Screw UNF 1 2 Lubrication Knee piece axle Equal lip seal Tight seal Knee piece 3 8 NPTF DISTRIBUTION Distribution box Distributor Complete plunger Overpressure valve O ring Pin Thrust piston guide Piston seal Thrust piston Strike piston CYLINDER Cylinder Rod seal Complete valve incl O ring Pin O ring DESCRIPTION Raccords Tourants HP Bouchon filet Joint torique Joint de tige Tiroir Genouill re 1 1 4 Joint torique Collet SAE Joint torique Demi bride Vis CHc UNF 1 2 Graissage Axe de genouillere Joint a levres gales Joint d tanch it Genouillere 3 8 NP TF DISTRIBUTION Boite de distribution Distributeur Plongeur complet Clapet de surpression Joint torique Goupille Culasse Joint de piston Piston de pouss e Piston de frappe PARTIE CYLINDRE Cylindre Joint de tige Clapet complet comp Joint torique Axe lisse Joint torique Page P6 Model V45 Parts List xs 901 ES 890 Page P7 TRAMAC 0 Model V45 Parts List Item Part Number Ref Qty DESCRIPTION DESCRIPTION SPACER PARTIE ENTRETOISE 700 86422714 93598 1 Spacer Entretoise 710 86373149 79746 1 O ring Joint torique 720 86384245 82869 2 Unequal lip seal Joint l vres in gales
17. ater when it has been heated in the course of work or leaving it in the snow in the winter will result in a drenching effect on the tip or cutting bit and increase the risk of breakage Tools are covered by TRAMAC against metal defects very uncommon It is not unusual that some operations working at angles or blank firing lead to tool breakage including inside the chuck housing The use of after market tools will void your warranty for any claim related to parts in contact with the tool including the main piston 9 P Page 015 TRAMAC 6 Model V45 Tool Guide How a demolition tool cracks rock and concrete When the hammer piston strikes the top of a demolition tool it sends a compressive stress wave down to the working end of the tool Provided that the demolition tool is in contact with the rock or concrete which requires breaking it is this compressive stress wave which fractures the rock Then immediately following the compressive wave a tensile stress wave is formed due to the hammer piston lifting from the top of the demolition tool The cycle of compressive and tensile stresses flowing down the tool is repeated for each hammer blow Obviously anything that interferes with the strength of the compressive stress wave during service for example blank firing or bending of the demolition tool due to leverage will result in loss of breaker efficiency of up to 80 and possible failure of the tool itself Correct operati
18. ating pressure 2400 psi value plus 600 psi If necessary readjust the flow to keep the hammer flow value constant for pressure varying between 1000 psi and hammer operating pressure value 2400 psi plus 600 psi Relief valve problems If you cannot reach the proper oil flow at the hammer operating pressure value plus 600 psi you may have a bad system relief setting or a bad hammer control valve To check system relief valve see excavator manual for proper relief setting Build pressure with the flow meter to determine relief cracking pressure usually 50 to 200 psi below relief setting Reset relief if needed There should be 400 to 500 psi between hammer regulated pressure value and system cracking pressure or heat may develop Pump problems If you cannot produce proper oil flow against pressure varying from 1000 psi to hammer operating pressure plus 600 psi the pump could be bad or there is excessive leakage in the circuit Hammer control valve problems If relief valve and pump are good open and close valve three or four times The valve spool may be sticking or back pressure is developing on return line With the flow adjusted and the flow meter loaded to hammer operating pressure value plus 600 psi take note of the low pressure gauge reading The return pressure should be less than 85 psi If the back pressure is more than 85 psi the restriction causing this higher pressure must be found and eliminated After the flow mete
19. ators backhoes or other excavators according to the model The operator must have the necessary knowledge and must be allowed to operate such carriers The operator must know the safety instructions con cerning the carrier and comply with them In addition to the usual safety equipment such as helmet and safety shoes the operator will if need be have available Safety glasses industrial gloves dust mask and ear protector Ample loose clothing watches or bracelets can in some circumstances be dangerous The operator will not absorb any alcoholic drinks or medicines liable to generate sleepiness It is imperative to be informed and comply with all local laws and regulations concerning the breakers and their use MOUNTING ON CARRIER Each model of breaker is suited to a specific carrier The operator must be informed of the technical instructions given by the manufacturer such as Carrier minimum weight working pressure flow rate hoses dimensions and connection to carrier s hydraulic circuit Failure to follow these instructions could result in permanent damage to the hydraulic hammer Page S3 INFORMATIONS GENERALES Un brise roche est un accessoire adaptable aux mini pelles tracto pelles ou pelles hydrauliques selon le mod le L op rateur doit avoir acquis les connaissances n cessaires et doit tre autoris conduire de tels engins porteurs Il doit s informer des consignes de s curit p
20. breakage Never operate the breaker at the same place for more than 15 seconds If the material has not been broken at this time reposition the breaker in another spot Operating the breaker too long at the same place may heat up the tool This may cause the point may dull mushrooming and the shank may seize When breaking boulders do not start from the cen ter Production is higher when breaking slices beginning at the most favorable faces Do not use the tool as a lever To finish splitting the rock To move boulders High forces applied onto the breaker may be the origin of Cracks in the cradle or side plate welds Destruction of lower bushing by crushing it Tool breakage Pendant le travail maintenir le brise roche perpendiculaire Si le brise roche n est pas perpendiculaire l outil glisse sous l effet de la pouss e et coince entre les douilles de guidage Les frottements importants cr s entre outil et douilles provoquent des grippages conduisant la casse de l outil la destruction des douilles voir l extraction de la douille inf rieure L nergie dissip e dans les plaques lat rales ou le caisson du marleau provoque la rupture des soudures Ne pas faire frapper le brise roche au m me endrolt plus de 15 secondes Si la roche n a pas cass e pendant cette p riode repositionner le marteau un autre emplacement Faire fonctionner le marteau trop longtemps la m me place peut prov
21. brication or excessive bending D Lubrication Care must be taken to avoid metal to metal contact that as a result of galling could cause deep damage marks which in turn may lead to the formation of fatigue cracks and eventually failure of the demolition tool Make sure that the shank of the demolition tool is well lubricated before insert ing it into the hammer E Corrosion A rusty demolition tool is more likely to suffer fatigue failure Keep tools well greased and sheltered from the weather when not in use Typical failures TRAMAC demolition tools are manufactured from first class materials and then heat treated to pro duce a fatigue and wear resistant tool Thus when the tool has apparently failed to give a satisfac tory service life a brief visual inspection can often give a quick indication of the failure cause Wear is dictated by the conditions of the material being broken In general however the following guidelines apply Blank tools worn more than 1 3 of their diameter or moils and chisels worn back more than 2 inches from the working end are classed as reasonable life Page 017 TRAMAC 6 Model V45 Tool Guide TRAMAC demolition tool guide Ref Tool type Moil point Chisel In line chisel Blunt In line asphalt cutter Spade Frost moov gt Page 018 Application Low abrasive homogenous material Plastic or heterogeneous material Plastic or heterogeneous material Crumbly r
22. ch warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale of such products which are available upon request This manual contains instructions and technical data to cover all routine operations and scheduled maintenance tasks by operation and maintenance staff Major overhauls are outside the scope of this manual and should be referred to an authorized TRAMAC service department The design specification of this machine has been certified as complying with E C directives Any modification to any part is absolutely prohibited and will result in the CE certification and marking being rendered invalid TRAMAC reserves the right to make changes and improvements to products without notice and with out incurring any obligation to make such changes or add such improvements to products sold pre viously AVANT PROPOS Le contents de ce manuel est consid r comme appartenant a TRAMAC et comme confidentiel il ne doit pas tre reproduit sans l autorisation crite pr alable de la soci t TRAMAC Aucun l ment du contenu de ce document n est entendu comme repr sentant aucune promesse garantie ni repr sentation ni explicates ni implicites eut gard aux produits TRAMAC qui y sont d crits Toute garanties de cette nature ou tout autres termes et conditions de vente des produits doivent tre conformes aux termes et conditions standard de vente de la soc
23. de frappe 510 to 1160 bpm Pression r gl e sur le marteau 2400 psi 165 bar Protection contre marche vide Yes Qui corps d outil 5 91 in 150 mm IMPORTANT La temp rature d huile maximale autoris e esi 80 C au marteau et 70 C au r servoir de la pelle Les brises roches sont tudi s pour tonctionner avec de l huile min rale dune viscosit de 32 cst 402 C Pour utilisation avec d autres fluides huiles moteur ou synth tiques consulter votre distributeur TRAMAC Page 03 TRAMAC 6 Model V45 Technical IMPORTANT Prior to any mounting the operator must check that the carrier characteristics correspond to the required specifications mainly Weight flow and setting of relief valve s mounted on breaker line Refer to technical specifications sheet Prior to any mounting a flow and pressure test of the breaker circuit is imperative The operator will make sure that the hydraulic installation is acceptable as given and it cannot allow the inverse feeding of the breaker by the return line Note The breaker pressure line HP line is located on the right side of the breaker Some carriers might have inverted piping pressure line on the left side of the carrier boom Clearly identify HP pressure and return lines on carrier boom If necessary cross over the breaker hoses to allow proper connection Page O4 IMPORTANT Avant tout montage l op rateur dolt s assurer que l
24. e et se prot ger les mains avant toute intervention ATTENTION Les vibrations sur l apparell d passent 2 5 m s Ne pas toucher le brise roche en fonctionnement ni laisser aucun objet sur le brise roche Page S6 TRAMAC 8 Model V45 Safety MAINTENANCE AND REPAIRING All components accessories pipes and connectors added to the rock breaker should be Of good quality procured from a reputable manufacturer and wherever possible be of a type approved by TRAMAC Compatible with the breaker maximal working pressure Accompanied by instructions for safe installation operation and maintenance When replacing HP and return hoses use only hoses compatible with the maximum working pres sure equipped with crimped end fittings The use of spare parts other than those included in the TRAMAC approved parts list may create hazardous conditions over which TRAMAC has no control Therefore TRAMAC cannot be held responsible for equipment on which non approved Spare parts are installed Page S7 MAINTENANCE ET REPARATION Tous les composants accessoires tuyauteries et connecteurs ajout s au brise roche doivent tre De bonne qualit produits par un fabricant de bonne r putation et d un type agr par TRAMAC toutes les fois que cela s av re possible Compatible avec la pression de travail maximale autoris e du brise roche Accompagn s d instructions pour pouvoir effectuer l installation l explo
25. e porteur devant tre quip correspond aux sp cifications donn es principalement Poids d bit et pression de tarage du des clapet s de d charge situ s sur la ligne brise roche Voir feuille sp cifications techniques Un contr le du d bit et de la pression du circuit brise roche est Indispensable Il doit verifier que l installation hydraulique est con forme au sch ma de principe fourni et qu elle ne permet pas l alimentation inverse du marteau par le circuit retour Note La ligne d alimentation HP est situ e cot droit du brise roche Certains porteurs peuvent avoir des circuits inver s s HP gauche du bras Identifier clairement les circuits HP et BP du bras Si n cessaire croiser les flexibles de raccordement du brise roche pour permettre un branchement correct Model V45 Technical Normal working Marche normale Mechanically impossible stop Rendu m canicanique impossible but e Normal working Marche normale Precautions to be taken when connecting the breaker Feeding the rock breaker by the breaker LP line which is theoretically possible when the carrier is fitted with an extra spool with 3 positions is forbid den otherwise the rock breaker may be damaged It is therefore essential to Take necessary steps to avoid activating the spool in the wrong position From P to return circuit of rock breaker For instance adaptation of a stop under t
26. e tool shank If the breaker is not equipped with an automatic lubricating station grease the tool shank every 2 hours 5 to 10 shots with a hand grease pump Use molybdenum bisulphide grease Page 012 Ne pas utiliser le marteau sous l eau Dans le cas d un travail sous l eau m me pour une courte dur e il est n cessaire de pressuriser la partie avant du marteau pour viter que l eau ne p n tre l int rieur Consulter page O13 Le marteau doit tre pressuris avant d tre immerg et jusqu ce qu ii soit retir de l eau Note La pressurisation est aussi indispensable chaque fois que des d bris peuvent p n trer dans le marteau purgeage par example Par temps froid ne pas commencer le travail sans avoir prechauffe le marteau D marrer le porteur et faire pr chauffer l huile Lever le brise roche pour que l outil ne soit pas en appui sur le sol alimenter le marteau avec un d bit r duit moteur du porteur au ralenti pendant cinq minutes Commencer le travail en augmentant progressivement le d bit Graisser l emmanchement de l outil Si le marteau nest pas quip dune central de graissage automatique graisser l outil toute 2 heures de travail environ 5 ou 10 coups de pompe graisse Utillser de la graisse au bisulfure de molybd ne Daily Toutes les jours Weekly Toutes les semaines Model V45 Maintenance LR Y 650 ft Ibs Page 013 TRAMAC 6 E
27. e tool shank the bushings and the retainers Using a lifting device sized according to the weight of the tool lift the tool keeping it horizontal Insert the tool into the front guide Make sure that the flat edges are well positioned in order to insert the tool retainers A Do not use fingers to feel the alignment Use a screwdriver to push in the lock and keep it pushed in Insert the retainer by hand Push it to the end with a screwdriver and the lock will release itself A Do not use fingers to push the retainer to the end Insert the second retainers Mount the plastic plugs TOOL REMOVING Remove the tool retainers Remove the tool A Mind the tool temperaturel Should the breaker be stored without the tool mounted remount the tool retainers and the plastic plugs MONTAGE DE L OUTIL Dans le cas d un brise roche neuf enlever le bou chon de protection Lever le brise roche et l amener l horizontal A l aide d un tournevis repousser le verrou le tenir repousser l aide d un second tournevis percer le bouchon de protection repousser la clavette et le bouchon de protection sup rieur Enlever le bouchon et la clavette D monter la deuxi me clavette Graisser l emmanchement de l outil les douilles et les clavettes En utilisant un moyen de levage appropri au poids des outils lever l outil en le maintenant horizontal Engager l outil dans le guide avant Veillez l ori entation de
28. ecte Si la pouss e est insuffisante l nergie du brise roche au lieu d tre transmise au mat riau se dissipera en partie dans l outil dans le brise roche et dans le bras du porteur cr ant des vibrations anormales et provoquant des frappes vides Si par contre la pouss e est trop forte au point de soulever le porteur lors de la rupture du mat riau l excavateur retombera brusquement en avant Cela provoquera des chocs dangereux et destructeurs pour l outil les claveftes les but es du brise roche le bras et autres parties du porteur Les v rins de bras du porieur ne doivent pas A tre en but e avant ou arri re lis n y r sisteraient pas Ne pas faire frapper le marteau vide Avant de faire frapper le marteau l outil doit tre en appui contre la surface casser Les frappes vide outil insuffisamment appuy provoquent la destruction rapide des clavettes de retenues et sont la cause de casses d outils Lorsque le brise roche frappe vide les coups ont un son aigu m tallique TRAMAC 8 Model V45__ Operation When In use keep the breaker perpendicular If the breaker is not perpendicular the tool may slip off and get stuck between guiding bushings Severe friction created between tool and bushings leads to seizing which will result in tool breakages bushing breakages or the lower bushing sliding off Energy dissipated into the side plates or into the cradle of the breaker leads to welding
29. eur SEE PAGE 10 Lower Inf rieure 110 86582152 N A 2 Absorber Amortisseur 120 86592490 N A 2 Bar Barrette Included in Seal Kit Page P8 Model V45 Cradle 110 Model V45 Air Inlet Remove Plug Air Inlet Sleeve 3 4 Enlever le Bouchon Manchette en 3 4 Excavator Side C te Pelle We Air inlet Orifice de la bride de pressurisation Lubrication inlet Back h Orifice de la bride de graissage ack head T te arri re Page P9 TRAMAC 0 Model V45 Parts List Item Part Number Ref 10 86582251 20 865 6444 30 86307493 40 86486909 90 86506961 60 86473048 70 86473030 80 865 6436 90 86307493 100 86510005 1150 86492246 86492238 96492253 86372505 1 86352481 2 86231651 3 86251832 4 86238466 5 86237195 6 86302650 86481066 10 20 100 90 90 110 510 120 130 140 160 210 230 280 400 340 440 380 420 480 900 980 610 650 670 690 710 20 820 N A 9 064 51 43 95041 96432 94346 94345 97063 91743 96574 95295 95294 95296 79619 73008 7295 19716 12817 11752 90000 94712 LA ND IQ mm a Q On PR O1 N BR BR NON DESCRIPTION STANDARD CRADLE Cradle including Screw UNF 1 DESCRIPTION BERCEAU STANDARD Berceau comprenant Vis UNF 1 Washer two mounted at a time Rondelle montees par deux Guiding slipper Guiding slipper Plastic plug Plastic plug Screw UNF 1 Washer
30. eur dolt tre arr t Veillez ce que les flexibles d alimentation et de retour soient correctement branch s Prendre toutes les mesures n cessaires pour viter au maximum les pertes d huiles lors du branche ment du brise roche FLUIDE HYDRAULIQUE Les huiles hydrauliques et lubrifiants peuvent tre dangereux pour la sant s ils sont utilis s incor rectement Ne pas avaler mettre en contact avec la peau ni Inhaler les manations Les fiches de param tres de s curit pour les huiles et lubriflants doivent tre obtenues aupr s du fournisseur Si de l huile hydraulique entre en contact avec les yeux rincer les abondamment et consulter un m decin Page S4 TRAMAC 8 Model V45 Safety Should hydraulic oil come into contact with skin wash it off immediately Fine jets of hydraulic fluids at high pressure can penetrate the skin causing serious injury Be sure the circuit is not under pressure prior to any intervention Do not use your hand to check for hydraulic fluid leakages If hydraulic fluid penetrates the skin get medical help immediately HYDRAULIC ACCUMULATOR Rock breakers incorporate one or two hydraulic accumulators containing nitrogen under pressure Never attempt to open the accumulator covers lf an accumulator needs to be repaired contact your TRAMAC distributor OPERATION If the carrier is in a work area where there are risks of falling objects or rocks the cabin
31. ge des clapets de d charge du circuit de pelle Consultez votre distributeur TRAMAC le plus proche C Le marteau fonctionne normalement puis la cadence ralentit et le marteau s arr ite Quelque temps apr s le marteau red marre puis s arr te L huile hydraulique est trop chaude Le porteur doit tre v rifi pour trouver l origine de l chauffement Si n cessaire r duire la pression de frappe du marteau D Un tirant d assemblage est cass Arrdter le travail imm diatement Consultez votre distributeur TRAMAC le plus proche E Apr s adaptation au porteur le marteau tape quelques coups puis s arr te Le flexible retour est bouch v rifier le coupleur si mont e Recommandation Le brise roche ayant une puis sance globale lev e veiller au bon refroidissement de l huile Un mauvais r glage du clapet de sur pression du porteur peut tre la cause d un chauf fement important de l huile entrainant un mauvais fonctionnement du brise roche TRAMAC 8 Model V45 _ Trouble Shooting TECHNICAL PROBLEMS Before looking for a hammer problem look for a problem in the installation like bad quick couplers or a plugged filter see page M3 for how to check the installation Make sure that the hammer has not been hooked up backwards Make sure that the hammer has the proper tool Make sure that the down pressure has been applied Make sure that no valve s are closed For any other problem refer to the T
32. he con trol pedal fig 1 or mounting of a non return valve on rock breaker LP line between the breaker and the spool fig 2 Possible Possible Pr cautions a prendre lors du raccordement L alimentation du brise roche par le circuit retour marteau th oriquement possible lorsque le porteur est quip d un distributeur suppl mentaire 3 posi tions doit absolument tre vit6 sous peine d endommager le brise roche Pour cola il faut Prendre les mesures n cessaires pour emp cher de commander le distributeur dans la mauvaise position Passage de P vers circuit retour du brise roche Montage dune but e sous la p dale de commande fig 1 par example ou bien montage d un clapet anti retour sur la ligne retour du brise roche entre marteau et distributeur fig 2 Page O5 C 3 O LO gt O 2 ps SES o l oy 34 I PAST f 4 I Page O6 TRAMAC 8 Model V45 _ Mounting MOUNTING ON EXCAVATOR Review the general safety instructions Move the dipper stick end between the corresponding sides of the fixing cap Insert the pin mark 1 and secure it Move the linkage between the corresponding sides of the fixing cap Insert the pin mark 2 and secure it Swing the breaker to each end position and make sure that there is no interference with any parts of the boom end Connect the breaker hoses mark 3 onto pipe line
33. i t TRAMAC termes et conditions que l on pourra obtenir sur demande Ce manuel contient des instructions et des donn es qui couvrent toutes les op rations et les tdches de maintenance r guli re a effectuer par le personnel d exploitation et de maintenance Les r visions g n rales sortent du cadre de ce manuel et doivent tre renvoy es a un service d entretien agr TRA MAC Les sp cifications de cet appareil ont t homo logu es comme tant conformes aux directives de la CEE Toute modification dune pi ce quelconque est absolument interdite et auralt pour cons quence l invalidation de l homologation CE La soci t TRAMAC se r serve le droit d apporter des modifications ou d ajouter des perfection nements aux produits sans pr avis et sans encourir en quoi que ce soit l obligation d apporter de telles modifications ni d ajouter de tels perfectionnements aux produits vendus ant rieurement Page 5 TRAMAC 6 WARNING ATTENTION WARNING Pressurized com ponent or system ATTENTION Composant ou syst me sous pression WARNING Pressurized vessel accumulator ATTENTION R cipient sous pression accumulateur Lifting point Point de levage Model V45 Safet WARNING Consult the oper ation and maintenance manual before beginning any maintenance ATTENTION Consulter le manuel d utilisation et d entre tien avant d entreprendre toute intervent
34. in the hydraulic circuit Should the tool be changed wait for cooling and use proper gloves to protect your hands CAUTION The vibrations of the breaker exceed 8 2 ft sec Do not touch the rock breaker while it is in opera tion Do not leave any object on the breaker Ne pas rester a proximit du brise roche en fonctionnoment Il est vivement recommand de pr voir une grille de protection devant le poste de conduite de l engin porteur et tous les endrolts indispensables la s curit de l environnement imm diat du chantier Pendant l utilisation du brise roche principalement en d molition une quantit importante de poussibres peut tre produite Ne pas inhaler Utillser de l eau pour abattre les poussi res Ne pas se servir du brise roche hydraulique autrement que pour les applications pr vues casse de blocs travaux de tranch es fouilles d moli tions Ne pas utiliser le marteau comme levier Ne pas utiliser le marteau pour soulever des charges L emploi d un brise roche hydraulique sans claveftes de retenue d outil est interdit Ne pas utiliser d autres outils que ceux pr vus par le constructeur La temp rature du brise roche apr s le travail peut tre lev e Eviter tout contact avec les pi ces du brise roche attendre le refroidissement complet de ces derni res et la d compression totale des circuits hydrauliques En cas de changement d outil attendre que la broche soit refroidi
35. ion The TRAMAC Model V45 in the standard version must not be used for underwater work even for very short periods of time If the chamber between the piston and the tool fills with water when the piston strikes the water will not be evacuated fast enough and a considerable pressure rise will then occur and destroy the pis ton seal with a risk of piston seizure Compressor Pressure Pressure from the compressor must be at least 22 psi above the water pressure at the working depth Water pressure equals 14 5 psi for every 30 feet of depth Through the first 30 feet 36 5 psi of air pressure is required Tool Life TRAMAC working tools are made from a special steel far superior to any tool steel commercially available Unlike other tools on the market our steel is hardened all the way through no thin shell of hard steel which wears quickly When the tools lose their edge either at the tip or on the sides it is possible to sharpen them without repeating heat treatment using one of the following methods A With a milling or planning machine for chisels and spades or with a lathe for the moils and blunt tools These operations must be completed using an adequate type of hard metal tool B By sharpening This operation must be performed using a coolant to prevent the tool from overheating A As a general rule never let the tool cool quickly or suddenly even when it is used with the breaker Caution Dipping the tool into w
36. ions WARNING For operating temperature below 0 C consult the operation and maintenance manual ATTENTION Pour l utilisation en dessous de 0 C consulter le manuel d utilisation et d entretien WARNING Risk of flying chips of rock Keep clear wear a helmet and safety glasses ATTENTION Risques de projections Rester distance porter un casque et des lunettes de s curit TRAMAC 8 Model V45 Safety SAFETY WARNINGS Warnings call attention to instructions which must be followed precisely to avoid injury or death CAUTION Caution calls attention to instructions which must be followed precisely to avoid damaging the prod uct process or its surroundings NOTES Notes are used for supplementary information SAFETY PRECAUTIONS All mechanical equipment can be dangerous when used without care or if it is in bad condition Ensure that the operator reads and understands the decals and consults the manuals before mainte nance or operation Ensure that the operation and maintenance manu als remain at operator s disposal Ensure that maintenance personnel are adequately competent and have read the maintenance manuals Safety is not only a matter of warnings Every time the operator is working with the breaker the operator must be able to foresee any risks and know how to avoid them Never undertake a new job or maintenance operation without being sure you and other people i
37. itation et la maintenance sans danger En cas de remplacement des flexibles d alim entation et retour n utiliser que des flexibles compatibles avec la pression d utilisation maximum quip s d embouts sertis L utilisation de pi ces de r paration autres que celles qui sont incluses dans la liste des pi ces qui sont approuv es par TRAMAC peut engendrer des conditions dangereuses sur lesquelles la soci t TRAMAC n a aucun contr le par cons quent la soci t TRAMAC ne peut tre tenue comme responsable des quipements sur lesquels il est mont des pi ces de r paration non homologu es TRAMAC 4 Don t ever modify the hydraulic installation set by the dealer Ne jamais pousser l acc l rateur jusqu d passer la limite indiqu e au moment des essais de mise en route Avoid any violent movement when the breaker is operating Eviter toute manoeuvre brutale du bras alors que le brise roche est en phase de frappe Applied pressure is perpendicular to the material to be broken and always follows the tool Imprimer au brise roche la bonne pouss e toulours perpendiculaire ment la face du mat riau d molir Do not leave the breaker in the same spot for long periods of time Short bursts Production Long tool life Ne pas insister plus de 15 secon des sur le m me point lorsque le mat riau est particuli rement dur et tenace Never use the tool as a lever or to lift
38. limeters Les Cotes Sont Donn es en Millim tres weer Page O2 TRAMAC 6 Model V45 Technical TECHNICAL SPECIFICATIONS Carrier recommended weight Recommended oil flow Minimum pressure at excavator pressure relief valve Admissible counter pressure of the HP hose inside of the LP hose inside Weight without adaptation kit or tool Approximate weight in working order Height with standard moil point Overall width Striking rate Adjusted pressure on breaker Protection against idle running Tool diameter IMPORTANT The maximum authorized oil temperature is 176 F at breaker and 158 F in the excavator tank Rock breakers are designed to function with mineral oil with a viscosity of 32 cst at 104 F For use with other fluids such as engine oil or synthetic fluids consult your TRAMAC distributor TRAMAC CARACTERISTIQUES TECHNIQUES Adaptation sur pelles de poids consei 27 5 to 41 Tons lle Debit d huile recommande 48 70gpm 180 265 Ipm Pression minimale de d clenchement 3045 psi 210 bar du clapet de s curit de la pelle Contre pression admissible 85 psi 6 bar de la tuyauterie haute pression 1 25 in 30 mm int rieur de la tuyauterie basse pression 1 25 in 90 mm int rieur Poids sans kit m canique ni outil 5125 lbs 2325 kg Poids moyen en ordre de marche 5490 lbs 2490 kg Hauteur avec outil pic standard 101 in 2965 mm Largeur hors tout 25 2 In 640 mm Cadence
39. ly starts from a damage mark or other stress initiated on the outside of the demolition tool and spreads inward The fatigue area slowly widens until the stresses being applied to the demolition tool cause sudden failure of the remaining section Generally the size of the fatigue area indicates the level of stress applied to the tool i e the smaller the fatigue area the higher the stress level However it must be borne in mind that once initiation of a fatigue crack has taken place it requires a lower stress level to cause it to grow Page 016 TRAMAC 6 Model V45 Tool Guide Causes of increased fatigue stress in a demolition tool A Free running or blank firing Free running occurs when the hammer piston strikes the top of the demolition tool when the work ing end is not in proper contact with the rock or concrete to be broken This includes jobs where the tool slides off the working area and also when breakthrough of thin concrete slabs or boulders occurs B Cold Low temperatures cause a demolition tool to be more susceptible to fatigue failure Tools should be warmed before use C Mechanical and thermal damage Any form of damage to the surface of a demolition tool renders it more liable to suffer fatigue fail ure Thus all care must be exercised to prevent scratches gouges or weld marks occurring due to accidental damage and galling caused by contact between the tool and the chuck bushing through the lack of lu
40. n the environment will be safe SECURITE ATTENTION L indication ATTENTION pr cise que les instruc tions doivent tre suivies absolument pour viter tout accident grave PRECAUTIONS L indication PRECAUTION pr cise que les instructions doivent tre suivies absolument pour viter d endommager le produit la proc dure ou son environnement NOTES L indication NOTE donne des complements d information PRECAUTION POUR LA SECURITE Tous les appareils m caniques peuvent tre dan gereux s ils sont utilis s sans pr cautions ou s ils sont en mauvais tat d entretien V rifier que l op rateur lise et comprenne les ti quettes consulte les manuels avant toute op ration et maintenance Assurer vous que le manuel d exploitation et de maintenance reste la disposition de l utilisateur Assurer vous que les personnels sont form s dune mani re ad quate qu ils sont comp tents et qu ils ont lu les manuels de maintenance La s curit n tant pas uniquement une affaire d in structions chaque fois que l op rateur travaille avec un brise roche il doit penser aux risques qui peu vent survenir en cours de travail et pr voir les moyens de les viter Ne jamals commencer un travail ou une op ration de maintenance sans tre certain que vous et les personnes alentours resteront en s curit Page S2 TRAMAC 8 Model V45 Safety GENERAL INFORMATION A rock breaker is an accessory for mini excav
41. ng conditions The continuous cycle of compressive and tensile stresses in the demolition tool even under correct operating conditions creates fatigue stress in the tool which can lead to the fatigue failure of the tool before it is worn out Anything that interferes with the cycle of compressive and tensile stresses will also increase the level of fatigue stress being applied to the demolition tool and thus increase the risk of early fatigue failure of the tool The main cause of increased fatigue stress in a demolition tool is any form of side pressure during service which creates bending Thus utilizing the tool as a lever using an incorrect driving angle or attempting to break ground using the pull of the excavator are all detrimental to the life of a demoli tion tool and should be avoided A The hydraulic power available in the machine far exceeds the strength of a demolition tool if Caution it is used incorrectly and can snap the tool like a pencil Demolition tool fatigue failure Demolition tool fatigue failure will occur in approximately 4 inches from either side of the chuck front face or through the retainer pin flat Another slightly less common failure area can fall approxi mately 8 inches from the working end subject to the nature of use The fracture face itself will nor mally exhibit semi circular polished area with the remainder being of rougher appearance The pol ished semi circular area is the fatigue area and general
42. ns and induces blank strikes If on the other hand the down pressure is so high as to lift the carrier at the moment of the breakage of the material the carrier will drop suddenly This will create dangerous and destructive shocks for the tool tool retainers breaker thrusts carrier booms and other parts The carrier boom cylinders can be A damaged if they reach the end of their stroke Avoid blank strikes Prior to hammering the tool must be pressed against the material face Blank strikes tool not properly in contact with the material lead to fast wear of the tool retainer and are the origin of tool breakages When blank striking the breaker sounds high pitched and metallic Page 010 Revolr les Instructions g n rales de s curit princi palement chapitre utilisation Avant d utiliser le brise roche pour la premi re fois habituez vous contr ler La position Le brise roche doit toujours tre perpendiculaire la surface du mat riau casser La pouss e Pour que l nergie du marteau soit transmise au mat riau et provoque sa rupture il faut que l outil soit maintenu fermement en appui contre le mat riau pendant toute la dur e de frappe La pouss e se r gle en abaissant le bras du porteur et au besoin pour corriger la position du brise roche et le maintenir perpendiculaire la surface d molir en manoeuvrant les commandes de godet ou de balancier Il faut que la pouss o soit corr
43. ock Asphalt cutter and trenching Asphalt and trenching TRAMAC 6 BREAKAGE CHART CL Fatigue breakage with typical fatigue wrinkles due to steel defect 100 WARRANTY Ar Re Model V45 Tool Guide Failure due to blank firing or excessive wear of bushings and or chuck housing NO VVARRANTY Failure due to operation with worn Out retaining pins blank firing twisting tool NO WARRANT Y Typical failure caused by misalignment between down pressure hammer and tool prying levering etc NO WARRANTY ns Breakage due to improper contact between the tool s tip and rock or concrete NO VVARRANTY Mushrooming or fast vvearing caused by operating too long on the same spot NO VVARRANTY Page 019 Model V45 This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page P1 TRAMAC 9 MODEL V45 PARTS MANUAL Form No M1017 P Revision 7 November 2001 Page P2 Model V45 Parts List Page P3 XX XX 150 160 1 0 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 3 0 380 Included in Seal Kit Accumulator Breakdown See page P12 TRAMAC 0 Part Number Ref 864949 8 863842 8 863 3123 8690250 863 3115 86371846 86362704 86389954 86352481 86373123 86352481 86355906 86392115 86349990 8634986 86349875 86356128 86356136 8
44. oir r gulateur course Bouchon Joint torique Bouchon de clapet Joint torique Corps de clapet Clapet Chemise de clapet Raccords Tourants BP Bouchon filets Joint torique Rondelle de calage Axe Ressort Tiroir Genouill re 1 1 4 S6 Joint torique Collet SAE Joint torique Demi bride Vis CHc UNF 1 2 Page P4 Model V45 Parts List 1080A 260 IIG 400 Na 580 Rue 250 730 x ME Reg preti 720 740 P Y 410 N 230 SE ee A A P 470 il RS HP 80 770 a 120 e LE 130 LA Re 120 510 s a 120 a 500 pr PE 8 Mn E HP Pd Page P5 TRAMAC 0 Model V45 Parts List Item 390 400 410 420 430 440 450 460 4 0 480 490 900 910 920 940 990 960 970 980 990 600 610 620 630 640 650 660 670 680 690 Included in Seal Kit Part Number Ref 86381001 86349875 86381035 86381019 86390721 86223179 86340957 86284312 86332244 95502456 86231644 86238466 86352481 86355500 86384955 86384963 86406451 86384971 862 8561 86350006 86383833 86480783 8638381 86383809 86382454 86373156 86590502 86223740 86362712 86373149 81815 71816 81818 81816 84222 9775 6 211 39 32 63538 38352 1294 1281 73008 74256 83013 83014 88581 83018 35409 71847 82750 92583 82748 82 4 82325 9748 N A 3 18 6946 79746 Qty BRNO VY EE HS a da _
45. oquer un chauffement important de l outil L extr mit peut tre refoul e champignonnage l emmanchement peut gripper Lors de la casse de blocs il est pr f rable de ne pas les aftaquer au centre Le rendement est bien meilleur en proc dant par degr et en attaquant d abord les faces les plus favorables Ne pas utillsor l outil comme levier Pour finir de casser le mat riau Pour d placer les blocs Les forces importantes appliqu es au marteau sont a l origine De fissuration des soudures du berceau ou des plaques lat rales De la destruction de la douille inf rieure par crasement De la rupture de l outil Page O11 TRAMAC 8 Model V45__ Operation Do not use the breaker under water For underwater operation even for a short time it is essential to pressurize the breaker front part to prevent water from entering inside the breaker See page 013 The breaker must be pressurized prior to being plunged into water and remain so while it is under water Note Pressurization is also essential every time there is a possibility for debris to enter the front part scaling for example If the weather is cold do not start working with out preheating the breaker Start up the carrier and preheat oil Raise the breaker from the ground so that the tool is hung up Feed the breaker with reduced flow idle the carrier engine for 5 minutes Start work increasing the flow gradually Grease th
46. r loses power high vibrations in breaker hoses The accumulator is deflated or diaphragm punctured Check the oil temperature If oil is too hot ask a technician to check the breaker circuit relief valve setting Call your TRAMAC distributor C The hammer operates normally then slows down and stops few minutes later the hammer will start again then stop again Hydraulic oil is too hot Excavator circuit must be checked for heat source If necessary reduce the breaker operating pres sure D One side rod bolt has broken Stop working immediately and call your TRAMAC distributor E After connection to carrier the breaker operates for few blows then stops The return hose is plugged Check the quick coupling seat if installed Recommendation Check oil temperature and settings of carrier relief valves If relief valve is not adjusted properly oil may heat up quicker due to the high total power of rock breaker This will cause the rock breaker to perform poorly Page M1 PANNES POSSIBLES REMEDES A Fulte d hulle au niveau du marteau Joints d tanch it endommag s ou us s Consul tez votre distributeur TRAMAC le plus proche B Le marteau manque de puissance les flexibles de raccordement battent L accumulateur est d gonfl la membrane de l ac cumulateur est perc e V rifier la temp rature de l huile En cas d chauffement important faire v rifi er par un technicien le r gla
47. r test is completed disconnect the flow meter and connect the hoses to the hammer Mount a high pressure gauge 0 3000 psi on the hammer HP line and take the machine outside Run the hammer on a heavy 3 inch by 40 inch by 40 inch steel plate on hard ground and take note of the pressure reading Call your TRAMAC dealer if pressure adjustments are needed Page M3 TRAMAC 4 Model 45 Grease Station GREASE STATION MANUAL Form No M1028 PO Revision 0 November 1999 Page G1 Model 45 This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page G2 TRAMAC 0 CE d I 9 00 229 mm 4 78 121 mm 9 84 250 mm Do Not Use pump without pressure relief valve SPECIFICATIONS Electrical Requirements Model LCN94212 Model 82720L Enclosure Rating 12 VDC 3 5 amps 24 VDC 2 amps IP 54 Protected from water sprayed in all directions Pump Output 0 146 cu in min 2 4 emmin Outlet Connection 1 8 NPT female Maximum Recommended Operating Pressure 3600 psi 248 bar 244 cu in t4000 cc Greases up to N Reservoir Capacity E grace 2 with 3 molly 50 F Lubricant Temperature Range BB FIS OC to 1 98 F 70 C Pressure Relief Valve 4000 ps 250 psi 276 bar 1 7 bar Model 45 Grease Station DESCRIPTION The chassis lube pump is electrically operated and used in a progressive type centralized lubrication sy
48. ropres a l engin porteur et les respecter En plus de l quipement de s curit habituel casque chaussures de s curit l op rateur devra si la nature des travaux l impose se munir d quipements tels que Lunettes et gants de protection masque anti poussi res casque anti bruit etc Les v tements amples flottants les bracelets mon tre et autres sont proscrire car dangereux en cer taines circonstances L op rateur ne doit pas absorber de boisson alcoolis e ni de m dicament provoquant la somno lence pendant le travail Il est par allieurs imp ratif de prendre connaissance et de respecter les r glements locaux concernant les brise roches et leur utilisation sur chantier MONTAGE SUR PORTEUR Chaque mod le de brise roche est adapt a un type d engin porteur L op rateur dolt prendre connaissance des prescrip tions d utilisation fournies par le constructeur du porteur telles que Poids minimum du porteur pression d utilisation d bit dimensionnement des flexibles et raccorde ment au circuit hydraulique du porteur Le non respect de cos prescriptions peut endom mager gravement le brise roche TRAMAC 8 Model V45 Safety When someone helps to install the breaker make sure any hand signals will be well understood Unexpected boom movements when installing the breaker could result in hand injury Be sure the carrier is immobile and stable Keep your hands clear when moving the
49. rouble Shooting page M1 If you cannot identify the problem BEFORE calling your TRAMAC dealer collect the following information A complete diagnosis cannot be done without it A Flow rate in high pressure line running to the hammer at operating temperature and operating pressure B Value of high pressure at hammer inlet when hammer is operating use a 0 3000 psi gauge C Value of back pressure in return line use a 0 300 psi gauge D Setting of relief valve in the system For more details please refer to page M3 Low Pressure Gauge 0 160 Psi Return and Supply Lines Same Size as Breaker Flow Meter Flow Scale Oil Temperature Gauge Pressure Gauge n Needle Valve Page M2 TRAMAC 8 Model V45 _ Trouble Shooting How to check hydraulic circuit and installation Mount a flow meter in place of the hammer Also mount a low pressure 0 300 psi gauge on the outlet of the flow meter in order to test the back pressure in the return circuit With the flow meter in place activate the circuit and bring the machine up to operating temperature Do not test the machine cold If the control valve is equipped with solenoid switch on the solenoid before starting the engine to avoid damage to the flow meter Do not switch on or off the solenoid when the engine is running Adjust the flow output to match the requirements of the breaker 48 to 70 gpm After the flow has been adjusted load the flow meter to the hammer oper
50. s plats de l outil par rapport au trou des clavettes A Ne pas v rifier l alignement avec le doigt A l aide d un tournevis repousser le verrou et le maintenir repouss Engager la clavette la main la repousser fond l aide d un tournevis Le verrou ressort autom atiquement A Ne pas repousser la clavette avec le doigt Monter la deuxi me clavette Monter les bouchons de protection DEMONTAGE DE L OUTIL D monter les clavettes Extraire l outil A Attention la temp raturel Si le marteau doit tre stock sans outil remonter les clavettes et les bouchons Page O9 TRAMAC 8 Model V45__ Operation Review the general safety instructions Before operating the breaker train yourself to check The position The rock breaker must be perpendicular to the material face at all times Down pressure To allow the breaker energy to be transmitted to the material and break it the tool must be firmly pressed against the material while hammering Down pressure is adjusted by pulling down the carrier boom and if required correcting the breaker position Keep the breaker perpendicular to the material face by operating dipper stick or bucket controls Down pressure must be correct If the down pressure is insufficient the breaker energy will be partly dissipated into the tool the breaker itself and into the carrier boom instead of being transmitted to the material This generates abnormal vibratio
51. stem The pump consists of a pump housing electric gear motor a timer and a plastic reservoir with stirring paddle The high operating pressure allows the pump to supply lubricant up to NLGI 2 grease MOUNTING THE PUMP Select an easily accessible place of installation which allows access to the timer and lubricant reservoir filler fitting The pump must be mount ed vertically on an even surface by means of three bolts See Fig 1 on page 3 TO FILL RESERVOIR Fill the reservoir palo d the grease fitting located at the base of the reservoir using a hand operated grease pump Refill reservoir when grease reaches MIN mark located on the reservoir Fill the reservoir up to the MAX mark located on the reservoir TO PRIME SYSTEM Pump amp Supply Line After reservoir has been filled with recommended lubricant loosen the supp line fitting Operate the pump until lubri cant fiows from gullet then tighten fitting Feed Lines Pre fill each feed line with lubricant before connecting to outlet of divider valve and bearing Page G3 Model 45 Grease Station mp pp gt gt gt eS MMM o p i en ES eme mL CO ON SE 1 8 NPT Female A MUR OU npa RR gt RS A EN ER ee ee ne me OPTIONAL 20 19 Page G4 TRAMAC 8 Model 45 Grease Station Item Part Number Ref Qty DESCRIPTION DESCRIPTION 82720L 1 Lubricating Station 1 LCN247674 1 Reservoir 2 LCN247676 1 Hose 3 LCN
52. uspension Support disk Screw UNF 1 1 8 Shock absorber Upper soft Support disk Screw UNF 1 1 8 Shock absorber Lower suspension 2 Absorber Bar 16 Wear plate bolts 32 Washer two mounted at a time 2 Guiding slipper 2 Guiding slipper 4 Plastic plug 4 Plastic plug 14 screw UNF 1 56 Washer two mounted at a time 14 Fixing cap nut Moil point Chisel Seal kit H P Diaphragm Inflating screw Inflating ring Piston de frappe Cylindre Entretoise Guide avant Douille sup rieure Douille inf rieure Axe de retenue Verrou Ressort Guide ressort Jonc Axe de genouillere Joint l vres gales Joint d tanch it Genouill re 3 8 N Vis d assemblage Ecrou Disque d appui Vis CHc UNF 1 1 8 Amorlisseur Disque d appui Vis CHc UNF 1 1 8 Amortisseur Amortisseur Barrette Rondelle montees par deux Patin de guidage Patin de guidage Bouchon plastique Bouchon plastique Vis UNF 1 Rondelle montees par deux Ecrou H Broche pic Broche burin Pochette rechange H P Membrane d accumulateur Vis de gonflage Bague BS TRAMAC 0 Model V45 Quick Reference Quick Reference Torques Part Number Ref DESCRIPTION Assembly Side Rods 86594785 N A Side rod bolt Pull the nuts to 290 ft lbs and release 86477163 94613 Nut Pull the nuts to 150 ft lbs in a crisscross pattern Align the notches Next pull five more flats Two flats two flats and one flat in a crisscross pattern Go
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