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TECHNICAL TRAX ADVANCE LSD
Contents
1. Technical Trax Traction X TOMEI LSD
2. 77 A LSD E
3. ON OFF TOMEI OO LSD LSD80W 90 2L 2 1 2 TOMEI LSD 80W 90 2L
4. 1 20km h 60km h 100km 3000km AXA IA re pda 250250 O D
5. 2 120 140 2 2 4 2 O0 imm 2 140 160 4 4 s wai Es 10 KAA D j 2 2 11 0 13 0 2 2 G 4 2 0O 1mm 2 13 0 15 0 6 6 G B cmm oe xe 06666666 DD 205290 s D o 2 2 1004120 2 l
6. 2 2 165 185 2 G 8 8 18 0 20 0 8 6 EA EXA CXA B E uw Y 9 2 G AZUZZT4AZ2UMB 165 185 2 GO 10 10 18 0 20 0 10 8 HA HXA po K TOURS e eQ ayy OD oy oo 5 OND Dox ce aw GE SOSO 00006060 6 005605656509 9 lt y gt AZUZZT4A20MD 2 16 5 18 5 2
7. V 09 x e v 6 666560 1 m D 2 2 ZB ZE BA 60 80 80 100 G 6 4 0 1mm 2 6 6 55 80 75 100 ZCA ZDA 49 B GEMAIQ O6 x e OOOH D e m Y oN K 6 0 wp A 5 a iN OO 2 15 0 18 0 2 2 6 4 O0 imm 2 170 200 6 gt 6 TB 06 d
8. LSD GL 5 80W 90 AN LSD LSD 30
9. 12 12 18 0 20 0 12 10 TAA TXA TGA ms men O a SA Oo 2 165 18 5 2 l 9 8 8 18 0 20 0 9 8 8 TD TE ZA DOO 2 2 60 80 C e 6 ZA 6 6 40 50 50 70 F ZB ZE BA CY i e O AM Y Y 0 d TEN 51 23 00 x e GGA oS db e 6060660
10. Whilst turning disengage the Clockwise Anticlockwise eee clutch and turn whilst coasting In the straight line section best to stay in 1st gear and stay at 20km h or under The next procedure is to travel 100km at the maximum speed of 60km h or below An oil change is required after the initial run in to flush any unwanted material A Periodic oil change is required at every 3000km When strange noise chattering sound becomes louder is the sign for an oil change If you feel realize something abnormal whilst driving extremely strange noise vibration and or damage best to stop driving immediately and to do a full overhaul to inspect everything If you risk to continue the results can lead to a breakdown or and accident which can result in hazardous consequences 18 CHANGING THE INITIAL TORQUE The Technical Trax Advance design utilizes the internal plates So it s possible to increase the initial torque excluding certain models AXA IA PLATE LOCATION FOR REBUILDS INCREASED INITIAL TORQUE STOCK INITIAL TORQUE SEES S FE spRmNepisc ouTERTEETD 2 16 5 18 5 G sprinapiscannerteeTH 2 FRcroNpisc ouTERTEETD 8 O 18 0 20 0 Froon nso anner TEETH 8 6 EA EXA CXA PLATE LOCATION FOR REBUILDS w w w M MME INCREASED INITIAL TORQUE STOCK INITIAL TORQUE LOCATION TYPE NO OF DISCS NO OF PLATES i e Increased Torque
11. published specifically for your car workshop service manual of each specific car Gear service manual Please safekeep this manual after the installation If installation is done at a workshop please give this manual to the customer to keep Thank you for purchasing another quality TOMEI product The TOMEI LSD takes another look at the standard design style of the multiple plate type LSD which is reknown for their durability and then designed the Technical Trax series for optimum value amp performance The result is this amazing Limited Slip Differential unit Reliability is proven at extreme conditions and high power output applications Each model of the Technical Trax amp Technical Trax Advance are designed to suit the chracteristics or each model application When installed correctly on the correct application it s durability is unmatched NISSAN I NAY KIT CONTENTS High Grade Differential Oil 2L Career Cover Gasket X 1 Bearings x 2 Oil Seals x 2 High Grade Differential Oil 2L G20 562015 TOYOTA SWAY NA KIT CONTENTS High Grade Differential Oil 2L mew 562027 MAZDA CONTENTS High Grade Differential Oil 2L HONDA CONTENTS 15 561550 20
12. 2014 10 ATUM111Y0050 The Engine Specialist E e INSTALLATION MANUAL JDE TECHNICAL TRAX ADVANCE LSD LSD 2P ENGLISH 13P TOMEI TOMEI LSD LSD Before using this part please ensure you have read this manual thoroughly Please use this instruction manual in conjunction with the maintenance book
13. 34 TAA TXA TFA TB TD TE LSD F LSD lt LSD LSD TOMEI
14. 562050 High Grade Differential Oil 2L SUBARU iai a KIT CONTENTS TGA15 561547 TGA20 562047 High Grade Differential Oil 2L HYUNDAI CONTENTS 15 561546 20 562046 High Grade Differential Oil 2L LSD LSD LSD LSD LSD LSD
15. 6 6 16 0 180 8 e 11 12 Type Part No NISSAN SWAY NAY KIT CONTENTS High Grade Differential Oil 2L Career Cover Gasket X 1 Bearings x 2 Oil Seals x 2 High Grade Differential Oil 2L G20 562015 TOYOTA SWAY NA KIT CONTENTS High Grade Differential Oil 2L mew 562027 MAZDA CONTENTS High Grade Differential Oil 2L HONDA CONTENTS 15 561550 20 562050 High Grade Differential Oil 2L SUBARU iai a KIT CONTENTS TGA15 561547 TGA20 562047 High Grade Differential Oil 2L HYUNDAI CONTENTS 15 561546 20 562046 High Grade Differential Oil 2L 13 N CAUTION Please check with the application chart prior to installation to confirm your vehicles compatibility This book is not a d
16. OMMUN Oe X e aW 25290 29 INCREASED INITIAL TORQUE STOCK INITIAL TORQUE LOCATION TYPE NO OF DISCS NO OF PLATES i e Ihcreased Torque kg m SPRING Disc TOOTHLES 100 120 spRiNGpiScNNERTEETD 12 FncnoNpsc ouTERTEET 6 6 16 0 18 0 FrictionoiscannerteeTH 8 6 23 POST INSTALL SAFETY CHECK in your region country Please check with your local authorities prior to using this product if you intend to use it on normal roads Check for any signs of loose fitting on the driveshaft propeller shafts Make sure that there are no loose points in the driveshaft amp propeller joints Check for any signs of oil leaks Carrier cover drain plug filler plug oil seals Check that the amount of differential oil is correct TOMEI POWERED USA 13 Orchard Suite 107 Lake Forest CA 92630 USA TEL 1 949 855 6577 http www tomeiusa com OPEN Monday Friday National holidays and public holidays excluded 10 00 19 00 PST 14 10 TUM111Y0050 2014 Oct TECHNICAL TRAX ADVANCE INSTALLATION MANUAL TUM111Y0050 24
17. TORQUE ORG D qm INCREASED INITIAL TORQUE STOCK INITIAL TORQUE r ae r ZB ZE sPRNepisc ouTERTEETD 60 80 80 100 spRiNGpiscNNERTEETD_ FRICTION DISC OUTER TEETH 6 4 2 0 1mm thicker FRCTIONDISCUNNERTEETH 6 6 55 80 75 100 21 ZCA ZDA PLATE LOCATION FOR REBUILDS 6 OOOO EXAMPLE INCREASING INITIAL TORQUE SPRING DISC TOOTHLESS SPRING DISC OUTER TEETH 15 0 18 0 SPRING DISC INNER TEETH 2 FRICTION DISC OUTER TEETH 6 4 2 0 1mm thicker 17 0 20 0 FRICTION DISC INNER TEETH 6 6 TB PLATE LOCATION FOR REBUILDS 0090906 x ay 06 606090 EXAMPLE INCREASING INITIAL TORQUE INCREASED INITIAL TORQUE STOCK INITIAL TORQUE SPRING DISC TOOTHLESS SPRING DISC OUTER TEETH 12 0 14 0 SPRING DISC INNER TEETH 14 0 16 0 FRicoNpscNNERTEETD 4 4 22 KAA PLATE LOCATION FOR REBUILDS 06 EXAMPLE INCREASING INITIAL TORQUE igo X d AED of 225925 06 amp INCREASED INITIAL TORQUE STOCK INITIAL TORQUE EEG SPRINGDpISc OUTERTEETHD 2 2 11 0 13 0 2 13 0 15 0 FRicroNplscdNNERTEETd 6 6 G PLATE LOCATION FOR REBUILDS CHM Be x 60mm E o Q6 Q EXAMPLE INCREASING INITIAL TORQUE C
18. aintenance of oil change is needed Maximum locking point is now wider during acceleration response is now increased The LSD responds amp reacts more noticably under acceleration when both left and right wheels have direct contact When accelerator is OFF amp disengaged from the drive train 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i I Long term stable locking efficiency 1 1 1 1 1 1 1 1 1 1 1 Reduced forced understeer 1 15 KIT CONTENTS Only with AXA CXA EXA EA and IA types included OO Career cover gasket Bearings 2 LSD BODY i i SEM gear gil Oil seals 2 LSD80W 90 2L REQUIRED TOOLS For installation the following tools and parts are required along with the usual tools used in general car maintenance Side flange 1 or 2 depending on model Torque wrench Dial gauge TOMEI Hypoid Differential Gear Oil LSD 80W 90 2L included Threadlock paste Service Manual Required for detailed adjustments and backlash information COMPATIBILITY Please refer to the model chart included for vehicle compatibility When required you must exchange the side flange of with appropriate part number INSTALLATION Prior to actual assembly please refer to the maintenance manual for the car application to check the adjustment settings required Drive gear Differetial case TECHNICAL TRAX Te Bearing
19. cap Spasar Adjustment washer Side Bearing 16 N CAUTION W During installation side flanges oil and other adjustments may be required All types can vary depending on the model of the vehicle of which this part will be applied Reference to the correct workshop service manuals for the vehicle is required Please inspection the backlash and tooth bearing thoroughly If care is not taken into account during installation and instructions are not followed as noted in the vehicles workshop service manual You ll run the risk of possible damage to if the LSD were to be installed incorrectly It can lead to hazardous consequences Installation of this performance part should always be done by a professional ONLY The lock plates are not required when installing the TAA TXA TFA TB TD LSD onto Toyota models Apply loctite paste to the ring gear bolts prior to tightening the bolts Modifications to the case housing may be required with the Nissan F Series housing The illustration shows which areas will require modifications for allowing clearance Clean the case throughly prior to fitting the LSD and Ring Gear assembly Only remove the bare minimum to just allow enough space for the LSD to fit inside the carrier case Smooth out any rough amp sharp edges as well Use a sander to when possible make room Clean the carrier case completely then check for any signs of unwanted material before installin
20. etailed explanation of how to install this LSD Installations should always be done by a professional whom has access to the workshop service amp drivetrain manual of the car in which this unit will be fitted to E Wrong installation and or usage can cause breakage damage to this item or related equipment In turn it can jeapordize the safety of the vehicle which can result in hazardous consequences W After this LSD is installed the turning characteristics of the vehicle will be different comparared to the previous standard setup The driver should practice off public roads to get used to it in a safe approved environment A car equipped with a LSD may make a chattering sound whilst turning The chattering sound is caused by the LSD mechanism from how it operates This is completely normal and there is no problem with respect to normal function This item is designed for a specific vehicle and cannot be used with other models unless specified Wi Motorsports is dangerous and this product is for RACE USE ONLY This product wasn t designed to be used on normal public roads What is a LSD A LSD Limited Slip Differential is designed to evenly distribute rotation to both the left amp right wheels under cornering conditions for increase traction This guarantees traction from the entry through the apex and exit of the corner where the rotational difference on both the left amp right wheels are different under cornering co
21. g the LSD into the carrier case If you install the LSD assembly when there s still unwanted matter in the case it can lead to a possible breakdown and damaging the LSD GEAR OIL Please use the TOMEI hypoid gear oil LSD GL 5 80W 90 with this product N CAUTION The use of a different type of oil can result in chattering sound and the risk of higher shorter wear life of this unit noisy differential can be the result of the oil viscosity grade being too high or if the oil includes extreme pressure lubrication change will not always resolve the noise problem To effectively remove the noise a complete dismantling of the LSD unit is required to remove all traces of the previous oils After assembling of the LSD unit and application of the correct oil will resolve the problem The correct amount of oil is necessary for correct operation Excess or not enough oil can result to damages or malfunction 17 POST INSTALLATION TEST As with engines and brake pads wearing running in the LSD is required before full use is possible This will guarantee effective operation and prolong the LSD unit s durability Neglecting this important procedure can result shortened wear life and malfunction How to run in the LSD Minimum turning radius the steering wheel is on full lock with 30 minutes repeatedly turning left and right As in the diagram drive in a straight line and coast while turning
22. kg spRNepisc ouTERTEETH 2 16 5 18 5 050 anner Teeth 2 18 0 20 0 FrictionoiscannerteeTH 10 8 19 HA HXA PLATE LOCATION FOR REBUILDS pcm eQ ww EG DOSOSOHCECEOSO 0000600000000 SY EXAMPLE INCREASING INITIAL TORQUE 055 CM Oe x 39v EF S9000 00000060 6666656665609 INCREASED INITIAL TORQUE STOCK INITIAL TORQUE sm spPRmNGpisc TooTHLEsS 2 spRiNGpisc ouTERTEETHD 2 16 5 18 5 spPRNepisc NNERTEET C 2 18 0 20 0 10 TAA TXA TGA PLATE LOCATION FOR REBUILDS INCREASED INITIAL TORQUE STOCK INITIAL TORQUE p smem SPRING DISC OUTER TEETH 16 5 18 5 ST FRicroNpsc ouTERTEETH 8 O 18 0 20 0 FRICTION pisc NNER TEETH 8 6 20 TD TE ZA PLATE LOCATION FOR REBUILDS 6 6 EXAMPLE INCREASING INITIAL Ma 6 OE OSD INCREASED INITIAL TORQUE STOCK INITIAL TORQUE oo aoa TD TE EC ra SSES 5 0 6 0 6 0 8 0 SPRING DISC INNER TEETH D FRicrloNpsc ouTERTEETH 6 6 IZA FRicroN pisc INNER TEETH 6 6 4 0 5 0 5 0 7 0 F ZB ZE PLATE LOCATION FOR REBUILDS 220602650209 amp O EXAMPLE INCREASING INITIAL
23. nditions Both the throttle control amp handling are greatly enhanced from initial acceleration to the exit of the corner and with throttle control of the car While cornering the wheel spins freely Even with the inner wheel lifting the outer wheel is as the wheel lifts off the road due able to transfer the power to the road So the car can to body roll and effectively loosing then accelerate and the driver can control the nature acceleration of the car with ease 14 FEATURES The TOMEI LSD takes another look at the standard design style of the multiple plate type LSD which is reknown for their durability and then designed the Technical Trax series for optimum value amp performance The result is this amazing Limited Slip Differential unit Reliability is proven at extreme conditions and high power output applications Each model of the Technical Trax amp Technical Trax Advance are designed to suit the chracteristics or each model application When installed correctly on the correct application it s durability is unmatched THE RESULTS OF LARGER DIAMETER DISKS Improvement on low speed cornering in tighter turns with the help of side pressure decrease on friction sides Durability of the plates are improved with the disks springs and oil assists with decrease of surface pressure on the friction surface The LSD noise has been decreased by decreasing the friction surface TOMEI Another only basic m
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