エキゾーストシステム
Contents
1. 31 30 KIT CONTENTS Below is the contents of this kit with the quantity listed in brackets Front Pipe 1 Front Pipe Gasket 1 x Shown is the Metal Catalyzer version Tail End Gasket 1 Back Pipe 1 x Shown is the Metal Catalyzer version AP FAS r4 Cum mm lt Exhaust Manifold Gasket 1 Flange Bolt 2 Cap Bolt 2 Dish Washer 2 Flange Nut 4 Supplied with the Meta2. lt 3 1 2 A 1 2 2500rpm A
3. 1 A 1 2 3 4 5 6 2 TOMEI lt gt
4. 3 ZE A gt DR A 5
5. M10 M10 M10 M10 T 35N m 3 6kgf m 1 4 2 ee lt A 2 02 02
6. Please carefully read this manual prior to installation Please also refer to the MAZDA Service Manual with this Manual After the installation has been completed please keep this manual for future reference If the install was done in a shop please make sure to give this manual to the owner Thank you for purchasing a TOMEI product The TOMEI exhaust system has been specifically designed for performance gains So for the optimized exhaust gas flows the Exhaust Manifold and Front Pipe have been design together for the optimum results So changing the Front Pipe is a pre requisite We have also made 2 types of Front Pipes available The Metal Catalyzer version to suit street use and to comply with the smog emissions in Japan The Straight Pipe version is purely for competition use for maximum flow efficiency 1 1 _ 1 ee 1 7 E i Y 3 FS mm DD CY KEY I
7. 1 2 2 2 4 o 1 1 6 CA 8 yet 1 1 A A ZE A DR
8. 2015 1 M20Y08 0 EXHAUST SYSTEM LF VE NCEC MX5 INSTALLATION MANUAL 2015 1 M20Y08 0 12
9. 3 4 M10 5 02 6 7 T 35N m 3 6kgf m 8 A F
10. 3 Use the supplied exhaust manifold gasket 1 fit the exhaust manifold to the cylinder block first lt The Gasket is supplied in the kit Ref on the previous page 4 Use the Flange Nut Disc Spring and Bolts that are supplied with the Exhaust Manifold then fit the manifold bracket M10 Cap Bolt on previous page disc spring 7 on previous page and Flange Nut O on previous page are used 5 Install a coupler on each A F sensor Check the wiring for any signs of interference secure the wires in place with a cable tie Cable Ties previous page are used 6 Install the Metal Catalyzer or Straight Pipe by using the nuts bolts and gasket X Gasket 2 on the previous page Flange Bolt 8 on the previous page and Flange Nut Q on the previous page are used 7 While paying attention to the clearance of each part starting from the front to do the final tightening Torque Specs 1 35N m 3 6kgf m 8 Connect the A F Sensor or if not required use the blind bolt to seal it Metal Catalyzer Model Only A CAUTION During final assembly and tightening of all parts together check to be sure that nothing comes into contact with other body parts that may cause some interference In some cases there may not be sufficient clearance due to individual vehicle differences In such case loosen all the products bolts of each component after mounting them you can then re adjust to suit before finally ti
11. Once installed on the vehicle since these are non Mazda genuine parts the engine characteristics will change After installation please have a professional check the engines settings As correction may be required to suit the new setup 9 SMOG EMISSION CERTIFICATE The Japan smog emissions certificate comes supplied with the Metal Catalyzer kit version Once the product has been installed this certificate may be required to be presented during the renewal of the vehicles registration So please keep it in the vehicle at all times The vehicles operational noise level will be much higher which may not comply to the Japan Road amp Safety Standards Section 30 of the Road Vehicles Act Noise Control System 10 11 TOME POWERED we MADE RENTE T 194 0004 1737 3 TEL 042 795 8411 4 FAX 042 799 7851 1737 3 Tsuruma Machida shi Tokyo 194 0004 JAPAN TEL 81 42 795 8411 main switchboard http www tomei p co ip 9 00 18 00 If you have any questions in regards to the installation of this product please contact your local authorized Tomei Powered distributor OPEN Monday Friday National holidays and public holidays excluded 09 00 18 00 LF VE NCEC
12. STOCK ASSEMBLY A This manual only provides the simple instructions For more details please refer to the vehicles official service manual Disconnect the battery s negative terminal Remove the center exhaust pipe Remove the strut tower bar Remove the undercover protector Remove the lower steering shaft Use a paint pen to mark the correct location so as to prevent misalignment later when you reconnect it 6 Remove the exhaust manifold 2 TOMEI EXHAUST SYSTEM INSTALLATION Illustration of the mounting position of each item The installation of each part are shown below with the torques specs as well Nuts Bolts and the stock gaskets are not specified oR ON lt Kit Contents Assembly gt X These items are for the Metal Catalyzer only Torque Specs T 35N m 3 6kgf m Apply the bolt smooth paste to prevent the parts sticking to each other INSTALLATION PROCEDURE 1 If you want to use the Thermal Bandage wrap now is the time to use it Wrap your headers with the bandage as shown REFERENCE Soak the bandage in water to soften then squeeze excess water prior to wrapping the header After completely wrapping the header with the bandage cut off any unwanted excess with nippers Take care as to prevent any injuries 2 Remove both A F sensors from the stock unit front and rear Then remove the stud bolt from the Stock unit Make sure as not to get them mixed up marking them will help
13. ghtening all bolts If any signs of dirt grim and oil is found on the exhaust system after installation thoroughly clean it all off before starting the engine Depending on usage and users preference you can then apply any thermal insulation to the other body areas 3 RETURNING AUXILARY PARTS 1 Re install any other parts that you intend to re use that was removed earlier 2 Reconnect the battery s negative terminal 4 INSTALLATION VERIFICATION 1 Check to be sure that there are no interference with any part 2 Start the engine have it idle and then revved up to 2500rpm to check for any abnormal sounds A Start the car in a well ventilated area as there will be gases coming from the newly installed Thermal Bandage on the Exhaust Manifold once heated up 3 Have a slow speed test drive to check for any loose items or unusual noises again N WARNING Poor installation can result in loose parts and or interference which can cause damages to other peripheral parts So please check thoroughly Any signs of exhaust leaks must be addressed It can pose a health risk and also poor performance If you find any signs of abnormality in the car stop the car immediately and check for faults If additional repairs are required please do so when the engine is cold to avoid any burns or safety risks If any part has come off the car do not restart the engine just call your local Professional to have it serviced N CAUTION
14. l Catalyzer Kit gt gt Ey a gt Cable Tie 2 E O Oe EINE ll Thermal Bandage 1 Blind Plug 1 me ee z 3 e EFTA E E Se ee E de ee Zr BR y 250 ee LA RIIIE MS Y E AR CET ee TI omens na a em empre am ce nie Bi E sia on Pr SURE TER deou AS Swe LA Cable Tie Large 6 Tall ee Cable Tie Short 8 en Copper Washer 1 Bolt Smooth Paste 1 Smog Emissions Certificate for Japan only 1 REQUIRED TOOLS These tools are the bare minimum required for the job General Engine Maintenance Tools Torque Wrench Official Service Manual N CAUTION W This product is designed to be used for off road competition purposes only W This product is to be installed by a qualified professional in a fully equipped workshop W This product was designed specifically for the application specified If the attempt was made to use this product on another engine car other than specified then you will risk damaging this kit and or the engine or components related with it M This product is to be installed with the appropriate tools and equipment to prevent any engine failure and injuries or bodily harm IN WARNING W This product is to be installed when the engine and engine bay is cold Mi Please be sure that all parts are fitted correctly to avoid any possible fire risk hazards 1 REMOVING THE
15. oO TOMEI 2015 1 M20Y08 0 The Engine Specialist E ES E G INSTALLATION MANUAL LF VE NCEC EXHAUST SYSTEM LF VE NCEC MX 5 oO CE SN Part Number 193100 El Application MAZDA CBA NCEC LF VE 6MT MAZDA CBA NCEC LF VE 5MT 6MT 6AT 05 08 JDM 05 08 JDM USDM HAR SB DD English 6p TOME TOMEI 2
Download Pdf Manuals
Related Search