OPC-VG1-CCL - Fuji Electric GmbH
Contents
1. ungui p 2171 0000000000 0 21200000000 FRNZ2ValS 2J 4 Z2kWT D FRNBOVGLS 2J 4 OU 30kW D 200000000 DH 16bit 00000 PC Vel DUDU DIDUM D D D WONO DU uuu OOOOOG 00000000 166t0 00 00 CPEva UUUOOO 3 2 3 3 21 2000000000000000000000000000000000000000 21100 0 4 0 221 000000000000000 amp prt00000000 AEB S OO0000000000 DUDU2. A OOOO C3 A A L1 L3 L3 GE cs ANTE AXE 000000000000000 00000000000 Ol 000000 11 00000 AE 000000000000000000000000000 DUDU 00 PC a 2 0000000000000000000 3 D U D M0 30 030 00000000000000000000000000000000000000000000000000 1200000 06 E Ba GD oc ve on d a e o a KI KI va 0121 000000000000 13 000000 131 0000 0131 000000000 n Un utu 1 2 70 C EM SUN e liinan 50 95 2 Her 0000000000000000000000000000000C000000000000 D000D0000000M0D 0 01 nyem DO SUA 88 106 kPa OOOO 70 106 kPa 0000 0 2 0000000000000000000
3. H RO RH 00000000 DOM 0 OO m Dp nugnganpnpnunt peronnpnmnagdudnp OOO 166t 00000000000 00 ep O00000 16it DD DD e D 090 00000 b 4n 00000000 anoo o OU OU 43 21 21 100 0 6 EL EXE DL u w ren ee ne em El E ed Ed r3 r3 r3 Uu OO 0000 Uu 20119 110 og 6 6 6 LEE EL PIAER
4. 1 Mount the digital 16 bit option onto connector D port provided on the control PCB 2 Secure the digital 16 bit option with two screws a that come with the option through holes O and Q then set four spacers b that come with the option into holes O to 3 Set spacer d that comes with this interface card onto location c of the option mount provided on the control PCB 4 Mount the interface card so that connector CN1 on the card comes to be connected to connector B port on the control PCB 5 Secure the interface card with three attached screws e 6 Mount the front cover in the reverse order of removal referring to Figure 2 1 1 or 2 1 2 Control PCB B port Figure 2 2 2 Mounting the Interface Card when connecting to B port History of revision Number Date of revision Remarks November 2011 First edition Copyright O 2011 Fuji Electric Co Ltd No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement The purpose of this instruction manual is to provide accurate information in handling setting up and operating of the CC Link interface card Please feel free to send your comments regarding
5. 6 D FREN C VGL OOOO AEE OOOOOGOOOOCOOOOOOOOOOCOOCOOOOOOCOOOOOCOOOGO Uu 0 OU OU ex Ae OU OU OU OU OU UU MC Lr Ld res EE EXE EJ ATES OOOOOOOOOOOOOOOOOOOOOOOOOOOOGO OQ ono ot oOo AB ono oo ono pH oo oo oo pH ono pH oo pH EXE pH ma pH oo Ao L3 r3 r3 nom oo man oo ooo oo nom oo oo man oo ooo man as Tan m noo ofa noo ao TEE Sos noo qo noo Ee e noo Gada noo poo uan ja ai poo E noo ot O noo poo noo poo noo ooo noo EE EI noo
6. any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual NU Fuji Electric Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7058 Fax 81 3 5435 7420 URL http www fujielectric ccom 2011 11
7. high humidity environment put a drying agent such as silica gel in the airtight package 1 3 2 Long term storage The long term storage method of the interface card varies largely according to the environment of the storage site General storage methods are described below 1 2 3 The storage site must satisfy the requirements specified for temporary storage The package must be airtight to protect the interface card from moisture Add a drying agent inside the package to maintain the relative humidity inside the package within 70 If the inverter equipped with the interface card has been installed to the equipment or panel at construction sites where it may be subjected to humidity dust or dirt then temporarily remove the inverter and store it in the environment specified in Table 1 3 1 1 3 3 Wiring precautions 1 2 Route the wiring of the control circuit terminals as far from the wiring of the main circuit as possible Otherwise electric noise may cause malfunctions Fix the control circuit wires inside the inverter to keep them away from the live parts of the main circuit such as the terminal block of the main circuit Chaper 2 INSTALLING THE INTERFACE CARD 2 1 Removing the Front Cover ACAUTION equipment for prevention of electric shock Incorrect handling in installation removal jobs could result in a broken produce Before installing or removing the interface card shut down the inpu
8. 00000000000000000000000000000000 Oooooooo0 00000000000000000000000000000000000000000 2151 9200000 OU 3 0000 13 2 UU 000000 13 3 9200000000000000000000000000000000000000000000000000 00000000 21 AER gt CH 30g 308 304 FRNBOVGLS 2 4 30KWO OOOO
9. 9000000000 0000000 D 141 0032 40 20 GQO0000000000000 URL http Avww fujielectric co jp OO OOOO 0 513 8633 0000000000 52000 2011 11 FS Instruction Manual CC Link Interface Card for FRENIC VG OPC VG1 CCL Thank you for purchasing our CC link interface card designed for the high performance vector control FRENIC VG series of inverters Improper handling might result in incorrect operation a short life or even a failure of this product Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded This manual does not contain the description of function codes or troubleshooting information Read through this manual in conjunction with the FRENIC VG User s Manual Fuji Electric Co Ltd INR SIA7 1597 JE Preface Thank you for purchasing our CC Link interface card OPC VG1 CCL The interface card is used to connect our high performance vector control FRENIC VG series of inverters to a CC Link network Mounting this interface card on your FRENIC VG allows you to connect the FRENIC VG to control it as a slave unit using The interface card has the following features CC Link Version Complies with CC Link versions 1 10 and 2 00 Applicable Profile Inverter 1 station occupied Monitoring the status of the FRENIC VG running status frequency output torque output current output voltage e
10. FS 8 mcg 6 OPC VG1 CCL ARE FRNGMGU DUDU 6 FREN vog DO OOOO Steers INR SI47 1597 JE 0000 0 6 6 gt 6 6 O Link Ver1 100 0 0 Ver2 000 1 00000000 8 FREN CM UD FRNGCVGO LL An 1 Li nk Ver2 OQ 00 0000000000000000000000 Link Ver2 000 00000 DUDUH DUDUH 00
11. Sooo noo N EE D ooo 0go noo oga o noo nooo noo Dada noo cooo ooo ooo ooo Ooo b EI ooo moo ooo ISIS Sse SaaS noo ooo COD noo GE imd ANTE OOOOOOOOOOOOOOOOOOOOOOCOOOOOOOOOOOGO Co Co A Co A A Co Ez A Co Co Co oad o a A o ad oad L3 CU Co Ooo O iu BX 0 0 00M sm cH Coo ogo dag Cl mm LE EX E Co Co A EI OOO OU OU UU mun o a A Oooo Oo aA Ooo A Ooo A LL L3 OOOO C3 A OOOO
12. act the shop where you bought the product or your local Fuji branch office 1 2 External Appearance 11 6 5 06 OOOOF XP oPc ve1 ccL e e o a KI wo va Tal Figure 1 2 1 External Appearance 1 3 Precautions for Use 1 3 1 Temporary storage Table 1 3 1 Storage and Transport Environments Item Specifications Storage temperature 25 to 70 C Places not subjected to abrupt temperature changes or condensation Note 1 or freezing Relative humidity 5to 95 Note 2 The interface card must not be exposed to dust direct sunlight corrosive or flammable Atmosphere gases oil mist vapor water drops or vibration The atmosphere must contain only a low level of salt 0 01 mg cm or less per year Atmospheric 86 to 106 kPa during storage pressure 70 to 106 kPa during transportation Note 1 Assuming comparatively short time storage e g during transportation or the like Note 2 Even if the humidity is within the specified requirements avoid such places where the interface card will be subjected to sudden changes in temperature that will cause condensation to form Precautions for temporary storage 1 2 3 Do not leave the interface card directly on the floor If the environment does not satisfy the specified requirements listed in Table 1 3 1 wrap the interface card in an airtight vinyl sheet or the like for storage If the interface card is to be stored in a
13. between the terminals P and N has dropped to the safe level 25 VDC or below Qualified electricians should carry out wiring Otherwise an electric shock could occur In general sheaths of the control signal wires are not specifically designed to withstand a high voltage i e reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the sheath might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live conductors of the main circuit Doing so could cause an accident or an electric shock Do not use the product that is damaged or lacking parts Doing so could cause a fire an accident or injuries ACAUTION Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter and the interface card Otherwise a fire or an accident might result Incorrect handling in installation removal jobs could cause a failure A failure might result Operation AWARNING Be sure to mount the front cover before turning the power ON Do not remove the cover when the inverter power is ON Otherwise an electric shock could occur Do not operate switches with wet hands Doing so could cause an electric shock If you configure the function codes wrongl
14. e of 30 KW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise an electric shock could occur Maintenance inspection and parts replacement should be made only by qualified persons Take off the watch rings and other metallic objects before starting work Use insulated tools Never modify the interface card Otherwise an electric shock or injuries could occur Disposal ACAUTION Treat the interface card as an industrial waste when disposing of it Otherwise injuries could occur Others ACAUTION Never modify the interface card Doing so could cause an electric shock or injuries Chaper1 BEFORE USE 1 1 Acceptance Inspection ACAUTION Do not use the product that is damaged or lacking parts Otherwise injuries could occur Unpack the package and check the following 1 The product is the type you ordered You can check the model printed on the interface card Model OPC VG1 CCL The interface card is not damaged during transportation a MD The following accessories are also contained in the package Three screws M3 Three spacers If you suspect the product is not working properly or if you have any questions about your product cont
15. motor Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded Safety precautions Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual Failure to heed the information indicated by this symbol may lead to dangerous AWARNING conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to dangerous ACAUTION conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Installation and wiring AWARNING A Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters of 22 kW or below or at least ten minutes for those of 30 KW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage
16. t power to the inverter and make sure that the charging lamp is turned OFF Even if all of the input power to the main circuit and control circuit and the auxiliary power are shut down however power is still applied to the inverter control terminals 30A 30B 30C Y5A and Y5B when the external control circuit is supplied with power from a separate power supply Shut down the power of the external equipment for prevention of electric shock Shut down the power of the external Remove the front cover from the inverter as shown below The removal procedure differs depending on the inverter type capacity FRN22VG1S 2J 4J 22 kW or lower types FRN30VG1S 2J 4J 30 kW or upper types As shown in Figure 2 1 1 loosen the cover mounting screw on section a and pull out the upper end of the front cover towards you Figure 2 1 1 Removing the Front Cover 1 As shown in Figure 2 1 2 remove the cover mounting screws the number of screws differs depending on the inverter capacity on section b and remove the front cover 2 Open the keypad enclosure Keypad enclosure Control printed circuit board Control PCB Figure 2 1 2 Removing the Front Cover FRN22VG1S 2J 4J 22 kW or lower types FRN30VG1S 2J 4J 30 kW or upper types 2 2 Installing the Interface Card The interface card should be connected to either one of two connectors A port upper side and B port lower side on the con
17. tc Reading and writing from to function codes applicable to the FRENIC VG Logo ar CCLink The interface card is a CC Link version 2 00 compliant remote device unit and supports the following Extended cyclic transmission Easing restrictions on inter station cable length This interface card can be connected to A or B port of option connection ports on the FRENIC VG This instruction manual does not contain the description of function codes troubleshooting information or handling instructions of the inverter Read through this manual in conjunction with the FRENIC VG Instruction Manual and User s Manual to become familiar with proper handling and operation Improper handling might result in incorrect operation a short life or even a failure of the interface card Keep this manual in a safe place Related Publications Listed below are the other materials related to the use of the CC Link interface card OPC VG1 CCL Read them in conjunction with this manual as necessary FRENIC VG User s Manual FRENIC VG Instruction Manual The materials are subject to change without notice Be sure to obtain the latest editions for use Read through this instruction manual to become familiar with this product before proceeding with installation connections wiring operation or maintenance and inspection Improper handling might result in incorrect operation a short life or even a failure of this product as well as the
18. trol printed circuit board control PCB When using the interface card without the digital 16 bit option e g OPC VG1 UPAC follow the Mounting procedure 1 given below When using the interface card with the digital 16 bit option e g OPC VG1 UPAC follow the Mounting procedure 2 given below Note Two interface cards cannot be used on an inverter Mounting procedure 1 Without the digital 16 bit option 1 Set three attached spacers d onto three locations a to c of the option mount provided on the control PCB 2 Mount the interface card so that connector CN1 on the card comes to be connected to connector B port on the control PCB 3 Secure the interface card with three attached screws e 4 Mount the front cover in the reverse order of removal referring to Figure 2 1 1 or 2 1 2 Control PCB RA e f N d Arns Nye 3 d YN CA Yo JE Interface card Figure 2 2 1 Mounting the Interface Card when connecting to B port B Mounting procedure 2 With the digital 16 bit option ACAUTION Spacers that come with this interface card and the ones that come with the digital 16 bit option are different slightly in length Make a distinction between them referring to the figure below Wrong use may break the product Spacer that comes with Spacer that comes with lt this interface card the digital 16 bit option Unit mm
19. y or without completely understanding the FRENIC VG Instruction Manual and User s Manual the motor may rotate with a torque or at a speed not permitted for the machine Confirm and adjust the setting of the function codes before running the inverter Otherwise an accident could occur When enabling the communications link H30 be sure to check that a run command entered via the CC Link or digital input terminals is OFF beforehand Enabling it with the run command being ON causes a sudden motor start When resetting an alarm be sure to check that a run command entered via the CC Link is OFF beforehand Resetting it with the run command being ON causes a sudden motor start lt Ifa communications error occurs when the inverter is controlled via the CC Link it may cause the inverter to fail to recognize a stop command via the CC Link Make an emergency stop measure using BX Coast to a top or STOP1 STOP2 STOP3 Decelerate to stop assigned to inverter digital input terminals lt H Communications error processing y02 y12 is set to Continue to run or Retry and continue to run the inverter may automatically start running after recovery from errors Otherwise an accident could occur Maintenance and inspection and parts replacement AWARNING A Before proceeding to the maintenance inspection jobs turn OFF the power and wait at least five minutes for inverters of 22 KW or below or at least ten minutes for thos
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