取扱説明書 - TOMEI POWERED USA Inc.
Contents
1. 1 TOMEI 191247 LY2. Dy Evo V K 191247 Evo V VI 193092 Evo V IX 193093 lnstallation of the production is to be carried out after the instructions are carefully read For further reference compare this installation sheet with the Mitsubishi factory service manual After installation keep this copy for future reference Be sure to give a copy of this instruction manual to the customer Thank you for the purchase of this TOMEI product The TOMEI exhaust manifold was designed for optimizing smooth exhaust flow with minimal interference by using high grade SUS304 stainless steel material which has superior anti corrosion properties We were also a ble to reduce the overall weight without compromising the products durability KIT CONTENTS Please confirm that this kit is complete Each item is illustrated showing the quantity in each package Oil Return Gasket Turbo Oil Return Turbo Side x1 Gasket x2 Oil Return Gasket O Eye bolt Oil Sump Side x1 Gasket x2 Secondary Gasket B x4 Secondary Gasket A x1
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6. Instructions manual XPREME 4G63 Exhaust Manifold 4G63 m 1493083 Part Number W syv EvoWV K 4G63 Application EVO IV IX Cars equipped with the 4G63 engine H Peri eae eae ea 3p English ee 1 tp TOMEI TOMEI SUS304 6 1 2 O OE 1
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10. Heat Shield Fitting Bolt Long Bolt x4 Short Bolt x1 s gt sF C 2 r Turbo Charger SS Exhaust Manifold Gasket x1 Exhaust Gasket x1 Exhaust Manifold 1 Washer x5 Blind Bolt x2 gt Bandage Band lt Long gt x2 ams srr n n EXPREME TOME d Bandage x1 Bandage Band lt Short gt x8 Bolt Smooth Paste x1 Sticker x2 Tools required for installation The following tools are necessary for the installation Tools used for general Maintenance Coolant LLC Torque wrench Engine Oil Service manual for the car A Caution MThis product is only for vehicle use under a closed circuit and for public roads MiThe technician for this installation must be a licensed mechanic which holds a thorough understanding for installations W Only install this product on the specific model as stated above If installed on a differant model possible engine damage will occur WMOnly use the proper tools during installation If wrong tools are used possible injury will occur A Warning W Install this item when the engine is cold E The installation of all kit components must always be done with care as there is always a possibility of engine fire It is best to Install this part s when the engine amp engine bay is cold 10 1 Removal of the Original Exhaust Manifold A The following instruction
11. prevent any foreign objects from entering the holes Check all 5 points Installation Procedure 1 Please decide if you want to use the Thermal Bandage that has been included in the kit and or to retain the genuine heat sheild or if you would like to use the Tomei heat sheild sold seperately Part No 191247 Applying the Thermal Bandage Wrap around the ehaust manifolds pipes covering as much as possible and secure in place with the bandage band clips provided Soak the Bandage in water then wring the excess water out prior to use After applying the bandage please cut off any unwanted excess bandage after the manifold is completely covered 2 Fit the TOMEI exhaust manifold gasket to the cylinder head prior to fitting the exhaust manifold Page 4 illustration 29 Nm 2 9 kgf m Tightening 3 4 5 6 Tighten in the order as shown in the illustration on the left 7 9 8 49 Nm 4 9kgf m 29 Nm 2 9kgf m 49 Nm 4 9kgf m 3 Fit the exhaust manifold gasket that is supplied in the kit Page 4 illustration and then fit the turbo charger Torque Settings 59Nm 5 9kgf m 13 4 Then refit any parts that were removed in the beginning when everything was taken apart A Please ensure that all the required gaskets are used when reconnecting the oil lines Also ensure that the gasket is fitted on the oil return line on the oil sump side Then install the heat s
12. heild of your choice if wanted either the factory original or the TOMEI heat sheild A Warning Use the included secondary air gasket B when installing the exhaust manifold assembly Blind bolt lt l ENS g bolt Tighten included blind bolt with secondary air Secondary air gasket B gasket Properly install the secondary air gasket B as noted on the diagram Tighten bolts to the correct torque specs 49N m 4 9kgf m 36 1 ft lbs lt EVO IV VD Holes not used for this application A Blind bolt has only been temporarily put in place for shipping If vehicle is driven without the above procedure the bolts will not stay in place 5 Add coolant 6 Reconnect the battery 3 Final Check After Installation is Completed 1 Verify that the exhaust manifold and related parts are all fitted securely without any interference with wiring etc 2 After starting the engine please check for any exhaust leaks A when running the engine for the 1st time with the new thermal bandage there will be smoke so it is best to run the engine in a well ventilated area until the bandage stops smoking A Warning Take care and check for any interfering parts as it may cause a break down fire or other hazards An exhaust leak can cause performance loss and also can be a health hazard 14 Related Products Part Name Application Part No Heat Sheild EVO IV IX 191247 EVO IV VI 193092 Outlet Compo
13. ifold in the same position whilst working 13 Remove the exhaust manifold 11 2 Installation of the TOMEI Exhaust Manifold A The following instructions are a basic and easy to follow procedure for the general installation For more detailed information on the correct torque settings please refer to the Mitsubishi factory service manual for the correct bolt torque settings Each bolt amp gasket installation chart The following illustration is a basic guide on the fitting location of the bolts and gaskets for re assembly wy oa A T cars use Kit Contents amp Torque Settings gt For A T Cars use gt p LH Q Wo 3 6 4 2 Secondary Gasket B Secondary Gasket B For M T 10 lt Original Torque Settings gt 9Nm 0 9kgf m 10Nm 1 0kef m 14Nm 1 4kef m 24Nm 2 4kgf m 4kgf m 36Nm 3 6kgf m 9kgf m 9kgf m Please apply bolt smooth paste on the nuts and bolts to prevent metal burn or the bolts from sticking to the nuts for ease of removal in the future 12 Verification Please ensure that the cylinder head is free from any oil leaks from the bottom stud where the original exhau st manifold is connected to If there are signs of leaks please remove the head stud double nut and the screw lock to repair the leak A After removing the studs please take care 9 and cover the holes to
14. nent EVO VII IX 193093 TOME POWERED wc Telephone 81 42 795 8411 main switchboard Facsimile 81 42 799 7851 URL http www tomei p co jp If you have any questions in regards to the installation of this product please contact your local distributor or Tomei Powered in the above contact details OPEN Monday Friday National holidays and public holidays excluded 09 00AM 18 00PM 15 TOMEI POWERED wc 194 0004 1737 3 TEL 042 795 8411 FAX 042 799 7851 http www tomei p coJp 9 00 gt 18 00 4G63 06 7 M19K340 16
15. s illustrated below are a simple and basic explanation on the removal and reinstallation of the exhaust manifold For more detailed instructions please refer to the manufacturer s service manual Remove the under cover Drain the coolant and engine oil Remove the cross member bar Remove the front exhaust pipe Remove the radiators upper hose OO OT 8 OO I 8 Remove the O2 sensor connector 9 Remove the exhaust manifold shield amp turbo charger shield PR spray lubricant onto the bolt whilst removing it to help prevent any damage to the bolt 10 Remove the air pipe assembly A lubricant onto the bolt whilst removing it to help prevent any damage to the bolt 11 Remove the Outlet bracket Oil lines eye bolt Water lines amp Oil return line Disconnect the batterys negative terminal Remove the air duct air cleaner assembly amp air intake hose Air Pipe Oil line eye Water line hose 02 Sensor C nnector Outlet Bracket 12 Remove the turbo charger assembly from the exhaust manifold A Please remove the air hose any auxilaries connected to the turbo charger Once the turbine has been remove please seal any openings on the turbine to prevent any unwanted materials from entering it as it can cause serious damage later Please take care not to damage the radiator when removing the turbo charger assembly It is best to leave the turbo charger assembly near the exhaust man
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