警告 - Factory Cat
Contents
1. 29 MEAL2. De a AAG spe
3. 25 AMP 40 50
4. DA EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA A DANGER iby CHINE IN A WELL VENTILATED AREA USE ONLY DISTILLED WATER IN THE BATTERIES USE ONLY THE OEM CHARGER PROVIDED WITH THE MA A 1 CHINE ALWAYS DISCONNECT BATTERY BEFORE DANGER j SERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 BATTERY CHARGING LABEL PART 253
5. MicRoMiNi OP JP 9 them into the slots in the Squeegee Mounting Plate SEE BELOW 3 Tighten the two knobs and connect the Vacuum Hose A C from the machine to the Squeegee SEE BELOW 12 130AH 2 12 150 AH AGM 24 2x ALT 4 You may have to adjust the Squeegee Pitch SEE AD 1 OFF JUSTING SQUEEGEE ON NEXT PAGE 2 Attach Battery Cables as shown below 3 Turn ON main power switch and check the battery condition meter to ensure correct installation Charge vj Batteries if needed SEE BATTERY CHARGING mra Batteries possible environmental hazard Consult Ss mel STI your Battery supplier for safe disposal methods il k gt A 4 5 Pe sit 1 UR 1 Orientation of Batteries is critical for cables to reach m ATTACHING SQUEEGEE 1 Lower the Squeegee Mounting Plate by rotating the Ae Squee
6. MicRoMiNi OP JP AZE OSK a 1 262 681 3583 o BIN T R CON TCU
7. 5 Extending the adjustable arms raise the front and low er the rear of the Scrubdeck 6 Once Scrubdeck is level retighten and raise Scrub deck NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Hed or Blue Spacer pad to prevent Grip Face damage 12 MicRoMiNI OP JP MACHINE PRE CLEANING CHECKLIST Head and understand the Safety Messages section on 1 Pages 6 and 7 before operating the machine 1 Check Battery Condition Gauge on the Control Panel Make sure Batteries are fully charged before using Check the condition of the Pads Check the condition of the Squeegee Blades 2 4 Raise the Scrubdeck and Squeegee before transport ing then transport the machine to the filling station 5 Turn the machine OFF 6 Fill the tank with up to 10 gallons of clean water either at the front fill port A or rear fill port B SEE BE LOW 7 Add APPROVED cleaning chemical to the tank Use the proper dilution ratio indicated on the bottle Con tact us at 1 800 634 4060 or 011 262 681 3583 if unsure The clear tube Solution Sight Tube C at the rear of the machine indicates the amount of water
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9. 9 6 MicRoMiNI OP JP eo 10 11 12 13 14 15 16 17 18 19 20 MicRoMiNI OP JP UP amp
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12. 12 Machine Operation 13 Pre Cleaning _ 13 Operating 19 One Pass 14 Scrub Only LIE 14 Vacuum OnIV 14 Adjust Solution Flow 15 Draining Solution 15 Draining Recovery 15 Open Recovery 15 Flush Recovery 16 Clean Drain 5 16 Clean Vacuum 16 17 Squeegee Ub 17 Squeegee 17 Vacuum md NE 18 Solution Filter 18 Cleaning Solution 18 MicRoMiNi OP JP Battery Charging 4 19 External Battery 19 On Board Charger 20 On Board Battery Charging Optional
13. PL UN AZE 135 F 57 Sc Us AZE AS
14. 1 866 632 6961 www roscorporation coMe 1 De Introduction 2 About This Manual 2 Table of Contents 3 Safety Messages 4 Safety Label Locations 6 Operation 5 7 Machine Components 8 Machine Components 9 Machine Setup 10 Un Crating 10 Connecting Batteries 10 Attaching 5 10 Adjusting 11 Removing 11 Replacing or Rotating Squeegee Blades 11 Installing EDGE 5 12 Leveling EDGE Decks
15. 5 MICROMINI JP 20 EDGE ORBITZ 24 EDGE ORBITZ www rpscorporation com www factorycat com VERSION 14 0702 www tomcatequip com MICROMINI OP JP 2014 RPS Corporation 0 AN 1
16. 20 Battery Maintenance Guide 21 Safety ns 21 Inspection and 21 1 1 2 21 Wen 21 Maintenance 22 Daily 22 Weekly 22 Monthly maintenance 22 Yearly 22 Storing 22 Checking Battery Specific Gravity 22 PM Records 23 1 25 Machine 5 27 Common Wear 1 28 EDGE Pads and Screens 28 Squeegee Blade Kits amp Complete Squeegee PRS SOT ONS NN 29 Soap Choices T 30 Machine Install Warranty Registration 32 Standard Warranty Policy 33 24
17. Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued to 10ft Ibs Parking Brake works and Park Brake Override functions if installed Always park on a solid and level surface NEVER on a movable or inclinded surface J Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Manufacturer s website is a good source of information Videos PM Sheets and sign up for quarterly newsletters Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours use and recorded on PM Sheets provided online or in manuals Installed By print Signature Buyers Representative print 1 G MQ Signature Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete Online at www rpscorporation com MicRoMiNI OP JP 33 DLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK DLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 63
18. Be sure to flush the tanks out completely To thoroughly flush out any solution chemicals in solution line and valves refill Solution Tank with a few gallons of warm clean water and run machine until Tank is empty 2 Open the Recovery Tank lid to promote air circulation 3 Raise Scrubdeck and Squeegee CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the Battery specific gravity Checking Gravity e Hydrometer e Battery Do not take readings immediately after adding distilled water If water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer against this chart BATTERY CONDITION 100 Charged If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 F 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 F 27 C SPECIFIC GRAVITY 80 F 27 C 1 265 1 225 1 190 1 155 1 120 MicRoMiNI OP JP MICROMINI RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE ZIP CONTACT MACHINE INFORMATION BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 BATTERY 1 ELECTROLYTE CLAR
19. CASTERCONDITION DRIVE WHEELS CONDITION pf COMMENTS SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE SIGNATURE CUSTOMER S NAME DATE _ SIGNATURE 24 MicRoMiNi OP JP TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER NOTHING OPERATES SCRUBMOTOR DOES NOT OPERATE VACUUM MOTOR DOES NOT OPERATE INSUFFICIENT SOLUTION FLOW NO SOLUTION FLOW POOR WATER RECOVERY MicRoMiNi OP JP FAULTY POWER SWITCH BATTERIES NEED CHARGING FAULTY BATTERIES LOOSE BATTERY CABLE MAIN CIRCUIT BREAKER TRIPPED GREEN DRIVE BUTTON IS NOT DEPRESSED CIRCUIT BREAKER TRIPPED FAULTY SCRUBDECK MOTOR OR WIRES FAULTY VACUUM SWITCH CIRCUIT BREAKER TRIPPED FAULTY VACUUM MOTOR CARBON BRUSHES WORN SOLUTION TANK LOW FLOW LEVER TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED NO SOLUTION IN TANK SOLUTION SWITCH IS OFF SOLUTION SCREEN CLOGGED FAULTY SOLUTION SOLENOID FAULTY SOLUTION SWITCH RECOVERY TANK IS FULL BALL SCREEN IS CLOGGED VACUUM HOSE IS CLOGGED SQUEEGEE IS CLOGGED SQUEEGE BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR GASKET TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VACUUM MOTOR FAULTY BATTERY CHARGE LOW CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT DEPRESS BUTTON ON HANDLE BAR RESET amp REDUCE PRESSURE CONTACT LOCAL S
20. Replace 2 Squeegee Intake Hose CLEAN VACUUM SCREEN With Recovery Lid open and Tank fully drained 1 Remove Vacuum Screen retaining clip C SEE BELOW 2 Pull Vacuum Screen and float ball assembly D off of the Vacuum box Rinse with hot water Dry thoroughly Heplace the Vacuum Screen onto box r Xe Replace and tighten retaining clip 4 After rinsing reattach the Drain Hose e p B on hook SEE ABOVE y ay TII L d LUN Keep water off of Control Panel I 16 MicRoMiNi OP JP TIP TANK SQUEEGEE UP 1 Fully drain Solution Tank and the Recovery Tank 1 Toraise the Squeegee off the floor rotate Squeegee Lift Lever A counter clockwise 2 Remove Squeegee or place in center all the way to the left SEE BELOW 3 Unlatch Tank Latch A on each side gt of the machine SEE BELOW 4 Tip Tank Back carefully until supported by strap SEE BELOW SQUEEGEE DOWN 1 To Lower the Squeegee to the floor rotate Squeegee Lift Lever B clockwise all the way to the right To turn on Vacuum Motor use the Vacuum Switch C on the Control Panel SEE BELOW Qu E ARE Casters need to be swiveled back B as shown other wise machine may tip 17 VACUUM MOTOR 1 The machine is equipped with a 24 volt 75HP Vacuum Motor A SEE BELOW 2 I
21. hp 298 watts All Gear Sealed 0 230 ft min 4 mph 6 kph 0 130 ft min 2 mph 3 kph 20 24 18 474 FT HR 20 525 FT HR 27 COMMON WEAR PARTS EDGE PADS AND SCREENS DESCRIPTION 24 x14 20 x14 13 x19 SCRUBDECK SCRUBDECK EDGE ORBITZ GRIP FACE DESCRIPTION PART 20 Velcro Grip Face 300 1037 24 Velcro Grip Face 300 1038 20 Mighty Lok Grip Face 300 01037Z 28 MicRoMiNi OP JP SQUEEGEE BLADE KITS amp COMPLETE SQUEEGEE ASSEMBLIES SQUEEGEE MODEL 24 GUM RUBBER LINATEX BLADE COMPLETE SIZE EDGE BLADE KIT KIT SQUEEGEE ASSEMBLIES 26 Squeegee 130 770G 130 770L 130 7180 30 Squeegee 150 770G 150 770L 150 7180 34 Squeegee 180 770G 180 770L 180 7180 NOTICE Squeegee blade kits include 1 Rear Blade 1 Front Blade and 2 Backup Wheels with hardware NOTICE Squeegee Assemblies complete listed above all come with Linatex blades NOTICE Size is stamped into the top of the painted steel squeegee body on all squeegee s NOTICE The 26 squeegee is designed for narrow aisles and may not have the same water control around tight turns as the large squeegees MicRoMiNi OP JP 29 Industrial Commercial Environmentally Safe TRADITI
22. in the tank SEE BELOW 7 8 f 9 EXPLOSION RISK Flammable materials can cause an explosion or fire Do NOT use flammable materials in Tank or pick up gt z 4 TO AVOID DAMAGE TO THIS MACHINE e Use approved Detergents only e Water temperaturemust not exceed 130 F 54 C e Do NOT use high percentage Bleach mixture MicRoMiNI OP JP OPERATING HINTS Observe the amount of solution the machine is dispensing on the floor and adjust to the desired flow To increase the solution flow rate pull the Solution Control Lever up To shut the solution OFF completely just release the Drive button or use dash mounted switch Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap Always operate at lower speeds when scrubbing around walls and objects You should reduce the speed to maintain control when turning If Squeegee starts to streak raise and wipe the blades with a clean cloth if the problem continues check the oqueegee Blades for wear or damage and rotate if needed You may need to pre sweep before scrubbing Only Use OEM Parts Change or turn over Pads when dirty Stay clear of objects protruding from the floor such as Sockets grates etc for they w
23. lifting carrier 4 Inspect or repair as needed and reinstall REPLACING OR ROTATING SQUEEGEE BLADES FOR SAFETY Before leaving or servicing the machine stop on a level surface turn off machine and remove Key 1 Remove the Squeegee assembly from the machine Remove Blade retainer strap and remove Squeegee Blade 2 Rotate the Squeegee to new edge position or replace as required 3 Install Blade on the locating pins of Squeegee assem bly 4 Install squeegee retainer strap 5 Fasten and lock knobs starting in the center and mov ing outwards 11 INSTALLING EDGE ORBITZ PADS 1 Turn on machine power 2 Raise the Scrubdeck by depressing the Brush switch to the UP and OFF position and turn machine power back OFF 3 Select the correct Pads that best meet your cleaning application Consult your local dealer for assistance 4 Remove any Pad previously attached to the EDGE Grip Face by pulling down from the corners SEE BELOW 5 Once Grip Face is clear of any Pads place pad want ed for application centered on the Grip Face This will leave 2 overhang on all sides 6 Press upwards on the Pad to secure it in place SEE BELOW Qi EE 7 With Pad attached securely to Grip Face of EDGE Deck the machine is ready to u
24. vacuum switch horn honking and vacuum timer Recovery tank draining amp cleaning in APPROVED locations only Common Squeegee hose clog points vacuum screen removal and cleaning drain saver basket emptied Shroud and pad brush removal and installation Side Wiper and Curtain adjustment and maintenance for water control Solution valve and filter operation removal and cleaning LCD display operation 4 hour meters key switch brush traction drive vacuum Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs BURNISHERS Train and have customer demonstrate proper removal and replacement of burnishing pad Pad pressure gauge and proper operating range to avoid tripping the circuit breaker SWEEPERS J Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators amp deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the floor ALL MACHINES
25. 1 Year LABOR 90 Days MOTOR 2 Years 1 500 hour ZERO3 WALL MOUNT PORTABLE UNITS Unit Must be Shipped back to Factory PARTS 6 Month BACKPACK VACUUMS Unit Must be Shipped back to Factory PARTS 3 Years LABOR 3 Years CARPET SPOTTER EXTRACTOR Unit Must be Shipped back to Factory PARTS 3 Years LABOR 3 Years NEW PARTS 90 day warranty on OEM replacement parts when installed by an authorized dealer VALIDIT Y Machine is serviced by Factory Authorized Personnel and a fully completed Machine Delivery Form online or fax is on record at RPS Corporation LIMITATION Warranty will begin on date of machine installation to end user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time This warranty includes all parts and original equipment accessories on the machine except normal wear items Some examples of these wear item exclusions are EDGE ORBITZ isolators 1 000 hours on average EDGE ORBITZ Grip Face Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and Vacuum Bags Motor Brushes and or commutator wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing Drive Tires Foam Filled Pneumatic Wheels Tubes or Valve Stems Rubber Floor Seals or Gaskets Vacuum motors with evidence of moisture or debris intrusion or 400 hours Batteries see below NOT COVERE
26. 4 4060 Tel Int 011 262 681 3583 RPS Corporation 2014
27. 7280 Dy n EXPLOSION RISK FLAMMABLE MATERIALS CAN CAUSE AN EXPLOSION OR FIRE DO NOT USE FLAM MABLE MATERIALS IN TANK OR PICK UP TO AVOID DAMAGE TO THIS MACHINE e USE APPROVED DETERGENTS ONLY e WATER TEMPERATURE MUST NOT EXCEED 130 F 54 C e DO NOT USE HIGH PERCENTAGE BLEACH MIXTURE LT NN OG REFER TO MANUAL OR CALL 011 262 681 3583 TANK LABEL PART 5 728 II OT
28. C IE Aa S RE RE SE _ AUDE
29. CING DEALER MicRoMiNI OP JP MACHINE SPECS BODY CONSTRUCTION DIMENSIONS TANK MATERIAL CHASSIS CONSTRUCTION REAR CASTERS FRONT WHEELS SIZE L x W x H SQUEEGEE SIZE WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES SCRUBDECK SYSTEM EDGE PAD SIZE EDGE SCRUBDECK MOTOR OPTIONAL SCRUBDECK MOTOR SCRUBDECK DOWN PRESSURE SOLUTION SYSTEM SOL TANK CAPACITY SOLUTION FLOW RATE SOLUTION FILTER RECOVERY SYSTEM HEC TANK CAPACITY VACUUM POWER DRAIN HOSE VACUUM SPECS LIFT AIRFLOW DEMISTING CHAMBER DRAIN SAVER BATTERY SYSTEM SYSTEM VOLTAGE STANDARD BATTERY AH RATING OPTIONAL BATTERY AH RATING BATTERY RUN TIME STANDARD CHARGER AUTOMATIC CHARGER OPTIONAL DRIVE SYSTEM STANDARD DRIVE FORWARD SPEED REVERSE SPEED PRODUCTIVITY SCRUBBING WIDTH SCRUBBING RATE HOUR NORMAL SCRUBBING RATE HOUR MAXIMUM MicRoMiNi OP JP POLY 463 79375 cm e STEEL 47625 cm 2x 2 5 x1 38 2x 6 35x3 5cm 2x 8 x2 2x 20 32x5 08cm 42 x21 x39 106x53x99 cm 94 265 LB 430 LB 20 EDGE 1x 20 x14 24 EDGE 1x 24 x14 1x 1 0 hp 746 watts 2500 RPM 1x 1 2 hp 895 watts 2900 RPM 0 125 LB 0 68 kg 10 GAL 38 liters 0 0 5 GPM 0 2 Ipm STAINLESS INLINE 10 GAL 0 75 HP 1 5 DIAMETER 4 cm 70 70 cfm 178 cm 21cmm 1 25 GAL 5 liters 30 in 70 cm 24 Volts 2x 130 Ah 2x 150 Ah UP TO 3 HRS 12 AMP 25 AMP 0 4
30. D Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets BATTERIES Warranted through the battery manufacturer for One Year pro rated from the date of delivery The battery manufacturer approves or denies the warranty coverage after their analysis Labor and Travel credit through RPS is applicable once a warranty defect has been confirmed NOT COVERED Damage from lack of maintenance lack of water use of a non OEM charger or use of non distilled water BATTERY TERMINALS Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals and cables should be inspected cleaned and secured upon installation of the machine and then every 30 days thereafter d MicRoMiNI OP JP MACHINE INSTALL WARRANTY REGISTRATION Installing Dealer Installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Model Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES SCRUBBERS Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls operation Double scrubbing Squeegee lift delay High Recovery RED Light
31. ERVICING DEALER SWITCH RESET amp CHECK HOSE DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER REFILL SOLUTION TANK TURN LEVER MORE OPEN REMOVE COVER AND CLEAN REMOVE AND BLOW OUT WITH COM PRESSED AIR REMOVE COVER AND CLEAN FILL SOLUTION TANK TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TIGHTEN PLUG CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVERNIGHT 25 PROBLEM POOR WATER RECOVER ON TURNS CAUSE WIPERS WORN WIPERS CHATTER SQUEEGEE SWING IS BINDING INCORRECT SQUEEGEE SIZE TIRES NOISY BEARING DRY FAULTY HUBS POOR TRACTION EXCESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCENTRATION SHORT RUN TIME BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED 26 SOLUTION REPLACE WIPER MATERIAL TIGHTEN PIVOT POINTS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER GREASE BEARINGS CONTACT LOCAL SERVICING DEALER REDUCE PRESSURE WITH SWITCH HEPLACE TIRES CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER ABOVE THE LEAD PLATES CONTACT LOCAL SERVI
32. ITY Clear Cloudy Particulate Dark BATTERY 1 WATER LEVEL Overtilled Full Low Dry BATTERY 2 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 2 WATER LEVEL Overfilled Full Low Dry CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM KEY SWITCH OPTIONAL BATTERYGAUGE PP BRUSH SWITCHON OFR i oo o REVERSE SWITCH DRIVE ONY pf pp SOLUTIONLEVR o SOLUTION SOLENOID pp SCRUBDECK ACTUATOR Eoo o BRUSHMOTOR PP vacuum swiTeh o o VACUUM MOTOR PREFORMANCE pf pp SQUEEGEE LIFT SYSTEM PP SQUEEGEE ADJUSTMENT CABLE HEIGHT o SQUEEGEE BLADES DRAINHOSEANDPLUG PP SPRAYJETPUMP HOSE amp NOZZLE OPTIONAD ooo ooo BATTERY CHARGER CONNECTORS amp FUNCTION pf PITCHOFSCRUBDECK MUSTBELEVEL pp PITCH OF EDGE DECK MUST BE LEVE MicRoMiNI OP JP 23 CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS amp KNOBS pp SOLUTION FILTER CLEANING _ _ _ 2 SCRUBDECKLINKAGE VISUALLY INSPECT IN SPEC REPAIR PROBLEM DRAIN SAVER O S VACUUM FLOATS amp SCREENS NE ME VACUUMHOSES ooo o 2 SOLUTION HOSES pp BLADE RETAINERS amp HARDWARE PP SQUEEGEE WHEELS pp BRUSHSKRTS o
33. LOW 1 Pull the clear Sight Tube Drain Hose B off barbed fitting Get Supervisor APPROVAL first and drain at APPROVED locations only 2 Rinse out Tank and solution flow system with clean water MicRoMiNi OP JP DRAINING RECOVERY TANK Always empty Recovery Tank when refilling the Solution Tank You can refill the Solution Tank while the Recovery Tank is draining To drain the Recovery Tank remove Drain Hose C from hook at rear of Tank and pop off cap SEE BELOW Rinse with fresh water Leave Recovery Lid open while draining Tanks Rinse thoroughly Get Supervisor APPROVAL first and drain at APPROVED locations only OPEN RECOVERY LID 1 Rotate Tank Lid C forward and full open to rest in a tipped open position SEE ABOVE 15 FLUSH RECOVERY TANK CLEAN DRAIN SAVER 1 Rinse the Recovery Tank after every use With Recovery Lid open and Tank fully drained A This will prevent heavy build up on the bottom of the Tank foul odors as well as 1 Remove 2 Squeegee Intake Hose A from clogging of the Drain Hose SEE BELOW Drain Saver strainer B SEE BELOW 2 Remove stainless screen and dispose of debris 2 Remove Drain Hose B and open to allow for drainage of the Recovery Tank SEE BELOW 3 Rinse screen with fresh water from the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5
34. ONAL DRUMS TOTES DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING 1 aA s PPA II Availability FORMULAS 707 Citrus Green environmentally cleaner that works It is a solvent free c degreaser that works on oil carbon even rubber marks Se E Incorporates the latest technology in Green Cleaning eu 733 Low pH Safe on most surfaces not harmed by water alone Low scale formula to prevent alkali buildup in cleaning equipment while offer detergent to emulsify oil 755 High Power Ideal solvent fortified degreaser This butyl based detergent is penetrating fast acting and deep cleaning with built in corrosion inhibitors It is our most effective degreaser 757 Gloss A high gloss detergent designed to dry to a bright shine It is ideal for use on finished surfaces tile epoxy or MESE enamel The special formula removes salt residue scuff E C marks dirt while leaving no residue behind The result is a clean non slip surface ready for immediate use oe a i The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils e Below Sold in bulk concentrate only Not available as a SuperCon PowerDose or SUDS product 727 Pretreat Designed to quickly remov
35. Tank back Ss c 3 Checkthe water in each battery 1 Do not charge S 0 the machine unless the water is slightly higher than Sy the plates If needed add enough distilled water to 2 just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging 4 First plug the red 50 Charger plug into the machine s MicRoMiNi OP JP 19 ON BOARD CHARGER Charger Specifications e Output voltage of 24 Volts e Output current of 12 amps max e Input voltage of 110 Volts 60 Hz 220V 50 Hz available e Automatic shut off circuit e Made for Deep Cycle Batteries Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area A S Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries NE The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention Always use the automatic battery charger provided by the manufacture
36. al il on RAN hz rA L peli TT fi L Le FI tm k h EJ aci si 4 Er 1 fi uy ug Aeth e ate ao far i D Lt bt fi Hm 4 dx 7 MicRoMiNI OP JP BATTERY MAINTENANCE GUIDE SAFETY e Recharge Batteries before putting them back into service Explosive hydrogen gas forms when batteries are charging An open flame or spark can cause this gas Add water NEVER ACID to cells distilled water to explode Serious personal injury or property damage recommended could occur Only charge the Batteries in this machine Do not over water in a well ventilated area e Before charging the Batteries only add water if the AZE plates are exposed Add just enough water to cover the plates then charge the Batteries Once fully The Batteries in this machine produce hazardous charged add water to the proper level as indicated voltage which can cause electrical shock burns and below or electrocution Always disconnect Batteries before servicing this machine e For full charge plus series Batteries add water to the maximum water level indicator 1 VES e Water watering secure vent caps back on Batteries Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery R WATER LEVEL SHOULD BE acid or battery explosion can cause seri
37. e tire marks oil stains and buildup that has accumulated This pretreat uses the powerful cleaning of natural citrus extract and is intended to be used directly on the floor at 10096 concentrate 744 Tough Stuff Ideal for applications with Hard Water problems It is safe to use in pressure washers and automatic scrubbers The formulation enhances soil suspension digests oil and grease while supporting extra water conditioner Distributed by PowerCat P O Box 503 Racine WI 53404 0503 Phone 414 745 9337 Fax 262 632 1630 www powercatsolutions com PowerCat LLC 2008 31 STANDARD WARRANTY POLICY RPS Corporation warrants its Machines and Original Equipment Accessories to be free of manufacturer s defects in materials or workmanship for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by RPS Corporation and its vendors This policy is effective January 1 2014 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS BATTERY POWERED MACHINES PARTS 36 months or 1 500 hours Power On meter LABOR 12 months TRAVEL 3 months 150 mile maximum POLY TANKS 7 Years or 3 000 hours Water must not exceed 135 F 57 C Freight coverage for 3 Years under the parts section of warranty AC POWERED MACHINES FLOOR MACHINES All EDGE and ORBITZ Models PARTS
38. f foam or water gets past the Recovery Tank s Vac Screen Ball system adjust the bracket B in the Tank upwards SEE BELOW COS 3 The Vacuum Motor has an standard Foam Muffler C sound reduction walls D and vibration dampeners E that are available to quiet machine operation 18 SOLUTION FILTER The solution system has an Inline Filter A to filter out cleaning solution prior to scrubbing SEE BELOW CLEANING SOLUTION FILTER 1 To clean the Solution Filter first close Solution Flow Valve by moving lever B down Then unscrew the clear cap C from house A and remove the stainless steel screen E SEE BELOW 2 Rinse any debris from the screen with clean water 3 Heinstall screen and screw cap back on tightly 4 Re open valve MicRoMiNI OP JP CHARGING Charger Specifications Charger Port 2 While the Charger plug is connected plug the Charger Power Cord into a grounded 110 Volt Output voltage of 24 Volts standard wall outlet 3 Output current of 12 amps max 5 The Charger will automatically begin charging and Input voltage of 110 Volts 60 Hz 2 shut off when fully charged check attery gauge 220V 50 Hz available 6 After the Charger has turned off First unplug the Charger from the wall outlet Second unplug the red Made for Deep Cycle Batteries 50 Charger plug from the machine 7 Recheck
39. forward speed 7 stop the machine let go of the Drive Buttons G 14 6 SCRUB ONLY Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E Move the Solution Control Lever F to regulate the amount of solution flow Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the Speed Control Knob B to the desired setting To operate the machine in reverse simply pull the Reverse Switch H back towards the Handlebar The reverse speed is set to approximately 5096 of the forward speed To stop the machine let go of the Drive Buttons G VACUUM ONLY 1 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Turn on Vacuum Motor with Vacuum Switch on Control Panel D Begin vacuuming by pressing one of the green Drive Buttons G on the Handlebars WERA BHL SOOW MicRoMiNI OP JP ADJUST SOLUTION FLOW 1 Push down on the Solution Flow Lever A to decrease the solution flow and push up on the lever to increase solution flow SEE BELOW DRAINING SOLUTION TANK To drain unwanted cleaning solution from the Solution Tank perform the following steps SEE BE
40. gee Lift Lever A in a clockwise motion SEE BELOW at TE Lt 2 IR ne EUR a P Er Ter E VIG ae m IP z f TON 2 iss i JL un p b E 13 Mi 2 M N i CREER T A SEEN W tests d EN Eng nu r p LIP w a M gt 24 NOUS 2 Loosen the two knobs B on the squeegee and slide 10 MicRoMiNi OP JP ADJUSTING SQUEEGEE 1 Turning adjustment knob A clockwise tightening will lower tips and raise the center of the Squeegee SEE BELOW 2 Adjustable Wheel B SEE ABOVE has 3 holes The closer to the machine the wheel is the further from the ground the wheel becomes The farther from the ma chine the wheel is the closer to the ground the wheel becomes 3 This Squeegee is adjusted too far back and will not pick up on the corners SEE BELOW NOTE Tips off of the floor 4 This Squeegee is adjusted too far forward and will not pick up in the center SEE BELOW NOTE Center spaced off the floor 5 This squeegee is adjusted just right with good deflec tion across the entire rear blade SEE BELOW MicROMiNI OP JP REMOVING SQUEEGEE 1 With the Squeegee in the up position turn machine power off 2 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 3 Pull Squeegee assembly backward from the
41. ill damage the Pads and Squeegee Blades Always keep an eye on your gauges They let you know the status of a particular system at a glance If your battery gauge is reading low you much stop immediately and recharge Running the Batteries dead will result in damage to the Batteries When you run out of solution raise the Scrubdeck and continue to Vacuum the remaining water until it is all consumed The Solution Sight Tube is used to indicate the level of detergent remaining in the Tank When you are ready to stop raise the Scrubdeck turn OFF the solution switch raise the Squeegee and drive the machine back to the charging area Be sure to drain both Tanks before storing the machine 13 PASS SCRUBBING 1 Turn on machine Power Switch A make sure the Speed Control Knob B is at a lower setting 2 Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Turn on Vacuum Motor with Vacuum Switch on Control Panel D 3 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E 4 Move the Solution Flow Lever F to regulate the amount of solution flow 5 Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the Speed Control Knob B to the desired setting 6 Tooperate the machine in reverse simply pull the Reverse switch H back towards the Handlebar The reverse speed is set to approximately 5096 of the
42. ous injuries p 1 8 ABOVE PLATES ASS The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention NE Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING e Keep Batteries clean and dry from residue e Check that all vent caps are tight e Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals e Protective spray of petroleum jelly should be applied to terminals to reduce corrosion STORAGE e Batteries should be fully charged prior to and during storage e Never store discharged Batteries e Store batteries in a cool dry place but never below freezing Recharge in storage a minimum of every 30 days 21 MAINTENANCE DAILY MAINTENANCE 1 Remove the clean Pads Brushes Never use soiled Pads Brushes when cleaning Replace Pads Brushes when they become packed with residue 2 Remove and clean debris from the float shut off screen and Drain Saver located inside the Recovery Tank 3 Drain and rinse Tanks thoroughly and flush out solution feed to Scrubdeck 4 In
43. r of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Check the water in each battery 1 Do not charge the machine unless the water is slightly higher than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging 4 Plug the Charger Power Cord into a grounded 20 standard wall outlet 2 The green Indicator Light 3 will come on and the Charger will automatically begin charging When finished the Charger will automatically shut off as well as the green indicator light check Battery gauge After the Charger has turned off unplug the Charger from the wall outlet Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth WATER LEVEL SHOULD BE 1 8 ABOVE PLATES KT LI k EAS T Lit I eSI J Br T7 JE Y
44. se LEVELING EDGE ORBITZ DECKS All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surface and raise the Machine Deck by depressing on the Scrubdeck Switch on the control panel 2 Turn Machine OFF NOTE Deck should be equipped with a Red Buff Pad or a Blue Cleaner Pad if not already 3 With the correct Pad attached to the machine press the Scrubdeck Switch and lower the machine deck just until it touches the floor then turn off the machine 4 Using Deck Levels A located on the sides of the Deck make sure that the Deck is level If not loosen the Adjustable Arms attached to the EDGE deck by loosen the locking Nuts B and turning the hexagonal arm C on each side of the Scrubdeck to level it SEE BELOW
45. spect Vacuum Hose for any objects obstructing the air flow 5 Raise Squeegee and wipe Blades with a clean cloth Store Squeegee in the raise position to prevent damage or setting of the Blades 6 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 7 Recharge the Batteries if needed WEEKLY MAINTENANCE 1 Check Battery water level in each cell of the Batteries and fill as needed Always use distilled water to refill Batteries Batteries should be filled approximately 3 4 to 1 above the plates Overfilling will cause the Batteries to leak during charging The charging process creates gas bubbles inside the Battery which effectively increases the volume of the electrolyte S C WATER LEVEL SHOULD BE 9 18 ABOVE PLATES Clean Battery tops to prevent corrosion Flip EDGE pads Drain and rinse tanks thoroughly To thoroughly flush out any solution chemicals in solution line valves refill oolution Tank with a few gallons of warm clean water and run the machine until Tank is empty MONTHLY MAINTENANCE 1 Check Scrubhead and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts Check to see if Battery cables are tightened Tighten 22 if needed 8 10 ft lb 4 Grease caster swivel and Squeegee pivot point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1
46. the cell level after charging If needed add distilled water up to the correct level Be certain to Explosive hydrogen gas forms when Batteries are e Automatic shut off circuit replace the caps securely and to wipe off the top of the charging An open flame or spark can cause this gas Batteries with a clean cloth to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine ina well ventilated area EL WATER LEVEL SHOULD BE 1 8 ABOVE PLATES Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention RE SE Always use the automatic battery charger provided by the manufacturer of this machine to charge the batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller 1 Transport machine to a well ventilated area for EXTERNAL BATTERY CHARGING charging 3 2 Turn the machine off Tip
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