取 扱 説 明 書 - Oriental Motor
Contents
1. 0 0 Ag VR 10 1000Hz CCW eheu a 10 100012 Ee tr 15 15ms kHz VS 1 00Hz fo F l gt diia 2 MM atte ey i tr 2 CCW 6 HHHHHHHHHH HdErrHHHHHH HHHHHHHHHHHHHHHHH e o0000000 cades HHHHHHHHHHHHHHHHH at Iv 00000000000000 o0000000500005000000000000000 2000000 000000000000000 HHHHHHHHHHHHHHHHHH 00000100000 HHHHHH 000000000000000 HHHHHH 1HHHHHHHH1HHHHHHHHHHH IIHHIHIHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHTESTH HH HHHHHHHHHHHHHHHHHHHHHHHHH HHHHH en HHHHHHHHHHHHHHHHHH OOOO xn uu HHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHH HHHHH HHHHHHHHHHHHHHHHHHHH Po HHnedHHHHHHHHHH NOOO O0 Q 100 119 HHHHH HHHHHHHH ONO0000 N O000 IMHQWHHHHH mg ow HHHHHHHHHHHHHHHHHH n BES F HHH IlHHHH EB MO2. HHHHH AO OO Lo HH HHHHHHH IlHHH IlHHH n HHHHHHHHH Lr Co ll E Oo Oo t 5ms 5ms Mo CW X gt pepadon reesen Sir qmm Gra are pd CCW E rata teste EEE E AEE A BEA C 0Oms Egg 10ms L ME i 5ms P CW CCW WM H 20ms i 2ms HHHHHH4HHHHHHHHHHH NINE HHHHHro4 HHHHHHHHH HHHHHHHHHHHHHHtyFddHHHHHHHHHH HHHHHHHHHHHHHHHHHHtyF HHHH HHHHHHHHHHHHH 1HH H QVGFHHHH OOOMOWOOd 1100 0 000 Monggo 110 0 0 MOOUOOOOOOdoddoOO IlHHHHHHHHH HHHHHHHHHHHHH HHHHHHHHHHHHHHHH 1 HHHHHH no dHHHHHHH HH 2HHHHHHHHHHHH i 5ms r3 a 10ms aru oe m 10ms i 5ms MA UU ES j
3. NIQWOOOO easpog HOMELS io vr CW VS VS 10ms yl T con 5 HOms yi i 5ms 1 ep aa HOMELS i 1 P cw uS WM COLE f 20ms 5ms CCW VS 0 200000 HOMLSHHHHHH HOMELS Boi VE QMHHHHHHHHHHHHHH d wena 7 HHHHH scAHHHHHHHHHH ISADE h QQMHHHHHHHHHHHHHH CeW 2 HHHHH ScATHHHHHHHHH HOMELS Ho Pia i Vs CCW 3 00000000 4 HHHHHHHHHHHIHHHHHHHHHHHHHHHH VS HHHHHHHHHCCWIHHHHH HHHHHHHHHH CW HOMELS Ho ErrHHHHHH HHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHH vs HHHHHHHHHHHHHHHHHH OOO d 40000000 CCW et HHHHHHHHHHHIHHHHHHHHHHHHHHH 1 HJMELSH 10HHHHHHHHHHHH 2 HJMELS HHHHHHHHHHHHHHH ED 0 Br 2d ge Sek 1 gt 10ms MM HEU REESE certs D 7 msES e HOMELS 1 a S qe eee 15ms PT gt S 4 ew 2 tt d 2ms CW i Pe WW Mae i iii W se IV m HHHHHHHHHHHHHHHH im 00000007 NEL ES amp oFt goocooooooccon OEStoPQO 0000000 HHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHH QOWHHHHHHHHHHH HHHHHHHHHHHHHHHH 2 HOMEL HHHHHHHHHHHHHHHHHHHHHH COW HHHHHHHHHHHHH aoi HHHVSHHHHHHHHHHHHH HHHHHHHHHHHHHHH 2 i HOOO30 0000000000 i3jpHwgsnann
4. 7 CW CW 8 CCW CCW 9 he St SC ORES ELE LEA aie SERRE 10 CW CW 11 CCWM CCW 20000000000 HH HH HH uu uu ooog 5 e Ala A 9 9 Q 4 Y 5 0 m MM P HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHH HHHHHH e S QO 3 0OO0000000000000 HHHHHHHHHHHHHH 12m 0000 000 0000 y gt Gown od 7 8 D f 0000 1209 ov HHHHHHHHHHHHHHHHHH HHHHHHH No 4 25m 4000000000000000 HHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHH HELST OOOO 24V HHHHH No My OW 0 D 0 TI 1 5 6 680Q MHCOHHHH ezk6 2 ral SG8030J GND 24V n9 BE i CW ee CW PLS l HOMELS 6 LOMA Od 5 Om
5. no 1 r P 3 2 3 2 15 Anis v ha 4 yPE P 3 yP d 2 yP S vS P 4 5 HHHHHHH 45 05 45 da 2 0000 SG8030J D U 4 EEP ROM Point to Point EB ETT 1 99 999 100 200 000Hz 100Hz 100 10 000Hz 100Hz 1 100ms kHz ta B EXT PI TEST 0G HOMELS DC
6. 1000000000 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHH3HHHHK2HHHHH HHHHHHH HHHHHHH HIHHHHHHHHHH LHHIHHHHH GDHHHHHHHHH HHHHHHHHHHH D0 HHHHHHHH al Kit 1 H 2 GND DC24V GND 3 24V DC24V 4 5 HOMELS 6 7 CW CW 8 CCW CCW 9 H L 10 MO LCW No CW 11 Mi CCW No CCW HHHH HIHHHHHHHHHHHHHHHHHHHHHH HHHMHMHHHHHHHHHHHH 6HHHH 6H HHHHHHHHHHHHHHHHHHHHHHHHH OO 2HHHHHHHHHHHH d 1 HH 2 GND IDC24V GND 3 4 24V IDC24V 4 5 HOMELS 6
7. Et Ed CO CI CO CI Cot Ea LJ L3 r3 ood oo oo r3 r3 oo oo Oo E EA C E C Lr Co LI Co Co LI E Epid TX Ed ET EE ie NE eh Oo a 1l oO oO r3 IlHHHHHHH 77e 7g 7070 7 HHHHHHHHHHHHHHHHHHH EE Copyright ORIENTAL MOTOR CO LTD 2007 http www orientalmotor co jp e PHS 9 00 18 30 9 00 17 30 TEL 0120 925 410 FAX 0120 925 601 TEL0120 925 420 FAX 0120 925 602 X TEL0120 925 430 FAX 0120 925 603 Orientalmotor HP 6136 6 Operating Manual Data Memory Type Controller G8030J D U Thank you for purchasing an Oriental Motor product To obtain the best performance from your equipment please read this manual thoroughly before use This manual is common in SG8030J D DIN rail mounting model SG8030J U
8. je 2 y 100000000 HHHHHHHHHHH HPUsSHHHHHHHHH HHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHH mE HHHHHHHHHHHHHHHHH 1HHHHHH2HHHHHHHHHH HHHHHH2P 20000 HHH e00000000000000000000000000 OOM tyPoooooooo HHHHHHHHHHHHHHHHHHHHHHHHHHHH 00000000000 20000000000 LT LT Lb El Ea CI El Ea Ea Ooo OMWMoo o0oo00 oO E LE a HHHHHHHHHHHHHHHHHHHHHH P n 0000000 eui HH OO OO IlHHHHHHHHHHHHHHHHHHHHH HHHHHHHH HHHHHH OOO HHHH HtrHHHHHHHH HHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHH HHHHHHHHHH N00 00000 HHHHHHHHH HHHHHHHHHHH HHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHH HHHHH IIHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHH A se VR 7777 VS gt gt EIL HHHHHHHHH HHHHHHHHHHHHHHH HHHHHHH OO OO ms kH HHHHHHHHHHHHHHHHHHHHHHHHH z 000000000 2800000000000000 rm kHgH 1 2 4 5 6 8 10 12 14 15 16 18 20 22 24 25 26 28 30 35 40 45 50 60 70 80 90 100 e00O000000000000000000000000 HHHHHHHHHHH
9. VHHHHHHH HHHHHHHH 100 10kHz A gt q 1 100Hz T T muB HHHH HHHH Hr HHHHH Dada 0 OOO OOO 100Hg T 0 0 HHHHHH 1 1000 0 0 OOOO OO D Du di m n n n n n n L HH L IIHHHHHH OOM HHHHHHH LI 1 HHHHHHH HH HHHH 2000 CW 200k e ie 2000 CCW 200 OOO000000 HHQWHHHH oO L OO HHHHHHH HHHHHH ooog OOOdd0 OOO HHHHHH H HHHH HHHH L3 r3 F3 n 1q 0000 Og HHHHHHHH Oo D X10 0 d B B O D L3 r3 dl HHHHHHHHHH HHHHHHHHHHHHHH HHHHHHHHHHHHHH HHHHH HHHHH HH 100HHHHH 0 ON 40000000000 HHHHHHH HHHHHHH HHHHHHL HHHHHHT H HHHHHHHHHHH4HHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHH tr tr VR HHHHHH Oooo E VHtrH 1HHHH HHHH HHHH1HHHHHH Piniai il HHH jJaziugaagadad HHHHH 240000000 DB HHHH roo HHHHHHHHHHHH IIHHHHHHHHHHHH HHHHHH HHHHH HHHHHH HHHHHH IlHHHH4HHHHHHHHHHHHH HHHH
10. CW HOMELS VS 2 ICP TNI 1 Motor rotation VS VR CCW When HOMELS is detected the motor begins to decelerate within 10ms 2 If HOMELS is not passed over the motor changes direction Sm Operation mode input yi Li Oms or more 1 lt gt Oms or more or until busy signal at L level Start i HOMELS Busy CW pulse CCW pulse i i20msorless 10ms or less 1 After switching operating modes input of the start signal causes the motor to begin operating in CCW direction V 2 When HOMELS is detected the motor decelerates and rotation is reversed then the motor operates at VS speed in CW direction V 3 When HOMELS is detected and passed over the motor again changes direction and operates at VS speed in CCW direction V 4 When HOMFLS is detected once more the motor stops During operation Ho flashes on the display Y 5 Upon return to the mechanical home operation is completed Upon return to mechanical home Ho End appears on the display Return to Home Operation Pattern 1 When not positioned on the HOMELS HOMELS C Ho vr When the Ho vr setting is for CW direction VS VS CCW HOMELS CW When the Ho vr setting VS is for CCW direction 1 VS VS CCW 2 When positioned on the HOMELS OMErs Howe CW When the Ho vr setting vs is for CW direction i ccw vs HOMELS o CW
11. 20ms 2ms HHHHH HHHHHHHHH 2000 HHHHHHHH 4000 HHHHHHHHHH HHHHHHHHHH y VIFIBAZ M 4 LHHBAT 1 ree V2EIHA h on vH 2 sli 3m A 3 3 4 4 5 HHHHHro HHHHHHHHH l 000000 200000000000000 HHHHHHHHHHHH 20000 U D i ne 210 B B O OD no e 2 0000 DHHHHHHHHHHH BENE gt i 0ms L 5ms vA ai j 10ms L CcW 1 1 led m i HOms ig Sms Plt ds NM INN Fam i 20ms 5ms OMOOO000000000000 HHHHHSEATHHHHHHHHHH GOWMHHHHHHHHHHHHHH HHHHH ScATHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHH MTM HHHHHHIHHHHHHHHLHHHHHHHHH HHHHHHHHHHHIMHMHHHLHHHHHHH OOM HHHHHHHHHHHHHHHHH 2HHHHHHHHHHHH HHHHHHHHHH
12. English version follows Japanese version version English version follows Japanese version Japanese version Orientalmotor WINE 20 n0 J HP 6136 6 1 HHHHHHHHHHHHHHHHHH G8030J D ONIOOOOOOG SG8030JH Ut 0 Buil HHHHHHHH 1 HHHHH 1 G8030J D U HHHHHHHHHHHHHHHHHHHHHHHHHHH OOO HHHHHHHHHHHHHHHHHHHHHHHHHHH D B S SG8030J U 00000000 SG8030J HHHHHHHH 1 HHHHH 1 HHHHHHHHHHH 1 Ca Co Ee Oo HHHHSse8030J O NO O O O 0 0 0 O O 68030J U 0 O 0000000000000000 0 00 m sese3xumooo 2 0 HHHHHH 1HHHHHHHHHHHHHH HHHHHHHHHHHHHHHHH HHHHH 0000000000000 RoHHHEUHH 2002 95 EC 27 an 20030 0 0 0000000000000000 01000000000000 00000000 10 HHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHhHH aes SUMUS mn HHHHHHHHHHHHUHHHHHHHHHHHHHHHHHH MUD 000000000000000000000000000000 K en ee a HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH I OD
13. Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR FRANCE SARL Tel 01256 347090 Fax 01256 347099 Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l TAIWAN ORIENTAL MOTOR CO LTD Tel 02 93906346 Fax 02 93906348 Te 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 o Printed on Recycled Paper 16
14. When the Ho vr setting is for CCW direction YS A VS CCW lt Error Messages gt Ho Err message The indicator shows the signal during the mechanical home operation in cases when the mechanical home limit sensor does not normally detect the home position due to chattering and or vibration Adjust the sensor to recover the normal detecting function 4 At Time of External Stop Input It is the same for data selection positioning type and sequential positioning type Motor rotation Start External stop CW pulse CCWpulse Cs WU Lee 11 2ms or less Sa a 10ms or more E 10ms or more Busy 1 15ms or less The E StoP message is displayed after input of an external stop signal when the power supply goes off When the E StoP message is displayed the unit will not accept input from the control panel switches To cancel this status short circuit the external stop signal to GND See p 10 Ch 3 Connection 15 Chapter 7 Messages Table External stop P 15 4 At time of external stop input Error when data has not been P 13 6 Error when data has not been recorded correctly P 15 3 Return to mechanical home o mechanical home P 12 2 Setting pulse speed data for the return to mechanical home Setting the operation speed of 3 Setting the data of the continuous continuous operati
15. 0 takes the setting to 99999 Akey key 0 Pressing the SET key sets the number of pulses displayed Following this the setting for the operating pulse speed is displayed at which point the operating pulse speed can be set 3 Setting the Operating Pulse Speed VR and the Direction of Rotation Pressing and holding the UP or DOWN key causes the number to increase or decrease consecutively Factory setting is 10 i e 1000Hz in CW direction The operating pulse speed can be set in 2000 CW 200kHz A key C key 2000 CCW 200kHz 100Hz increments The settings are input at 1 100 of actual speed Thus the setting for 100Hz is 1 lt Setting the Direction of Rotation gt Setting Rotation in CW Direction When nothing is displayed in the furthest left position this indicates CW direction Setting Rotation in CCW Direction When a minus sign is displayed in the furthest left position this indicates CCW direction Pressing the SET key sets the value displayed and advances the setting operation to the second step setting of the positioning data P no 2 is displayed 12 4 Data Settings for the Second and Subsequent Steps Setting procedures for the second and subsequent steps are the same as those for the first step Procedures 1 to 3 are repeated for the second step and beyond as required Ex When no setting is to be made for the positioning data For
16. 48 1 89 5 5 0 22 77 5 8 05 0 7 0 028 A ESE l oe bac i i m 3 i dio 83 7 3 30 max SG8030J D 11xM3 5 Screw 7 8 0 31 Flush connection socket x alalle Eoi di DIN rail iH gt m e wi HH hj an a a Bele E 1 Lu T RY 118 4 65 max Hn _ 50 1 97 max SG8030J U Panel thickness range 1 to 4 0 04 to 0 16 Recessed mounting adapter Connection socket EE 1 n ci a ti 58 2 28 5 5 0 22 106 4 17 max Mounting Hole Dimensions 48 1 89 45 05 1 78 45 05 1 78 2 Specifications SG8030J D U Positioning data 4 steps Memory EEP ROM Positioning control Incremental Point to Point Data is selected by the data select signal and operation is executed by the START signal No of pulses per step 1 to 99 999 Operating pulse speed 100 to 200 000Hz 100Hz increments Starting pulse speed 100 to 10 000Hz 100Hz increments Acceleration deceleration rate 1 to 100ms kHz 10ms kHz increments Control modes External EXT mode Program PROG mode Test TEST mode Positioning index Return to mechanical home home Continuous operation scan Signal pulse jog Used only in test mode Operating modes Return to mechanical HOMELS detection of home through designation of home capability mechanical home detection direct
17. home Continuous operation Motor rotation i Sms or more a i Operation mode input i i i Oms or more 1 5ims or more MO CW scan MI CCW scan a Oms or more 10ms or more or until busy signal at L level Start H i m 10ms or less i 5ms or more Busy CW pulse i i CCW pulse o JUUL d i 20ms or less i 2ms or less ag 2108 OI TESS Ex In the case of under positioning operation of Step 4 During operation the step number no 4 flashes on the display Be sure that the data selection positioning type tyP d is selected In case that the sequential positioning type tyP S is selected it starts to operate continuously when MO CW scan 10pin or M1 CCW scan 11pin is ON whether or not the operation mode switch 1pin is ON OFF Ex When data has not been set for Step 1 when data has not been set for the step selected If Step 1 is selected without data having been set no d1 flashes on the display 14 fifth start During operation no 1 flashes on the display V Ex In case that the step 2 data are input At the completion of operation the next step 2 is displayed no 2 is displayed 2 Continuous Operation 1 Data Selection Positioning Type Motor rotation Operation mode input m
18. recessed mounting model The operation of the main body SG8030J is common Hazardous substances RoHS Directive 2002 95 EC 27Jan 2003 compliant Chapter 1 Safety Precautions This product is designed to be incorporated into general industrial machinery and must not be used for other purposes It should be noted that we are not responsible for any damages caused by ignoring this warning Only qualified personnel should handle the product The cautions described below are intended to ensure correct use of the product and to prevent the customer and other people from being injured Z Warning If this Warning is ignored death or serious injury may be caused by fire or electric shock Do not use the product in an explosive or flammable atmosphere Otherwise fire and injury may occur Qualified installers should be assigned to the work of installation connection running operation and inspection This is intended to prevent fire and injury The controller power supply to be used should be a DC power supply where the primary and secondary sides are provided with reinforced insulation Otherwise electric shock may occur Electrical connections must be made in strict accordance with the connection diagram Otherwise fire may occur Turn off controller power in the event of power interruption When the power is restored the motor may start up suddenly and cause injuries or damage to the equipment Do not d
19. steps where data settings are not going to be made set the number of operating pulses to 0 5 Resetting Turning on power while pressing the SET key erases data settings and resets the factory settings except the pulse output system and positioning operation type Factory Setting Data setting item Data display Value Number of operating pulses 0 0 pulse Operating pulse speed VR 10 1000Hz Starting direction for return to CCW direction mechanical home Operating speed for return to 10 1000Hz mechanical home Acceleration deceleration rate 15 15mskHz tr Starting pulse speed VS 1 100Hz Continuous operating speed Same as speed for return to mechanical home Pulse output system Does not effect Factory setting is 2 pulse system Does not effect Factory setting is data selection positioning type Positioning operation type jerk controlled acceleration deceleration pattern Acceleration deceleration pattern tr 2 6 Error when data has not been recorded correctly d Err message The d Err message is displayed when data has not been recorded correctly After resetting record the program data again See p 13 5 Resetting for resetting Chapter 5 Confirmation of Operation Manually TEST TEST MODE Operation can be confirmed manually by using the control panel keys UP DOWN and SET keys in test mode In the test mode the motor
20. 24V 4 7kQ H DC24V 25mA PN 0 1A rr DC24V 5 en HHHHHHHH 1 D LO B D D mmn 97 6 48 5 5 77 5 0 7 TB re o 83 7 max SG8030J D 11xM3 5 7 8 AIEE DIN 8 i E i HEIME e Li 50 max 118 max SG8030J U 1 4mm EX 106 max 0 1kg et oH 0 40 C n IH Se 20 85 WELO E I Lr Oo Co Co E Oo Oo L3 r3 r3 C3 r3
21. C D CCW E 8 VIA MO CW MI CCW HHHHHHHHHHHHHHHHHHHHHHHHHHHH 0000 Im ios c i scaosal E NEST js CW Odh GND oH if Q PLS 24V CCW IY CCW DIR i cc HOMELS 5 OTR 1 QO00000000000000000000 NI D HHHHHHHHH 2 HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHGNHHHHHHHHHHHH 00000 4v 59 HHHHO01AHHH HHHHHHHHHHHHHHHHHHHHHHH 4 HHHHHHHH HHHHH PROG IH HH HHHHHHHHHHHHHHHHHHHHHHHHHHHHI HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHH 0 HHH 0 0 0 0 HHHHHHHH HHHHHHHHHHHHHHHHHHHH HHHH 0000 HH HHHHHHHHHH HHHHH DB HHHHHHH HHHHHHL MODE 1 AH P 4 5 1 P 3 Pina P ULISIE m a 2 mo P 3 rt lia EY PIE Nn B A Elas aa Dant MS Sus a 4
22. HHHHHHHHHH P no 100 000 HH IlHHHHHHHHH g 20000000000000000 U 0000000000000000 HHH 99999 0000000000000000 A HHHHHHHHHHHHHH 2 o 9999000000000000 a moaooooooooon 0 H 9999900 000000 e000000000000000000000000000 HHHHHHHHHHHHHHHHHHHHHHHHHHH 00000 hhHHHHHHH 000000010 pA 0000000000000000 0000000000000000 2000 CW 200kHz nese Sandan a HH100EHHHHHUHHHHHH 000000000 11000 00 0 2000 cow 200z OOO 1000 0 100000 00 ID 000000000 QWHHHH pA 000000000000000 Mit HHHHHHHH HHHHH PG uonnooon onnon0cw WS qgnonnnunun e00000000000000000000000000 20 000 P no200 000000 040000200000000 HHHHhHHPno HHHHHH SH _ HUHUHUHHHUH HHHH 2000000000000 TEST H HH 0000000000000000 E HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ad HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH a errant NOO000000000000000000000000000 2 ruin nnnuununnuumgmunngg D nmnnanunnanadngnann nnnn nnun HHHHHHHHOHHHHHnnn E880 Dr 1 00000 5000000 HHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHH eae el _ HHHHH
23. IT HHHHHHHHHHHHHHHHHHHHHUHHHHHH etre Cnn aa eee ama Le eh OD OO OO OT My OOO OO OC TAO ELE HHHHHHHHHHHHHHHHHHHHHHHH 3 00000 Aun HHHHHHHHHHHHHHHHHH HHHHHHHHHH ZEY penal o HHHHHHHHHHHHHHHHHHHHHHHH e00000000000000000000000001010 00000000000000 e0000000000000000000000000001010 FERM HHHHHHHHHHHHUHHHHHHHHHHHH e0000000000000000000000000001010 HHHHHHHHHHUHHHHUHHHHI Wr e0000000000000000000000000001010 e00000000000000000000000000000 HHHHHHHHHHHHHHHHHHHHHHHHHHHHI lulultlnll TTT ET ORG HAT DINE E A Tentti nnn HHHHUHHHL 0000000000 BE mnn nnexmung A QOUU00000000000000M0000000000 HHHHHHHHHHHHHHHHHHHHHHHHHHHH DHHHUBHHHUHUHHHUHBUHHUHOUHBUH HHHHHHHHHHHHHHHHHHHHHHHHHHHHH MN NN f HHHHHHHHHHHHHHHHHHHHHHHHH eHHHHHHHHHHHHHHHHHHHHHHHHHHHHH pppgppengppen 0000000000000000 HHUHHHHHH HHHHHHHHHHI en0000000000000000000m000000000 A E __ 0 000000 PRocoo oo eet MOOV tot aan n uu cru cas CRM O40 HHHHHHHHHHHHHHHHH e0000000000000000000000000001010 NOOOOO0000000000 0000000000000 nnnmresmnn See oes de 0000000000000000000000000000 ee eee EDITED naana HOODIEDSONBORUE HHHHHHHHHHHUUHHHHHHHHHHHHH eHHHHHHHUHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHH 30 000000
24. al Starting puise e 12 ep4 Number of operating pulses Operating pulse EI P 12 13 a Return to mechanical home Continuous operating Operating pulse speed P 12 js The data which has marking is common for all operating y 1 Common Data Setting 1 Setting Pulse Output System PULSE is displayed Pressing the SET key causes the current setting for the pulse output system to be displayed v Press the UP or DOWN key to change the 1 pulse system or the 2 pulse system Factory setting is 2 PLS 2 pulse system Pressing the SET key sets the value displayed The unit then proceeds to display tyPE Note The pulse output system will hold its set condition even after clearing the data settings 2 Setting the Positioning Operation Type tyPE is displayed Pressing the SET key causes the setting of the positioning operation type V Press the UP or DOWN key to change the data selection positioning type tyP d or sequential positioning type tyP s Factory setting is data selection positioning type tyP d Pressing the SET key then the positioning operation type is saved and P no 1 is displayed Note The positioning operation type will hold its set condition even after clearing the data settings 3 Setting the acceleration deceleration pattern tr is displayed Pressing th
25. d for manual checks of operation and the like See p 13 Ch 5 Confirmation of Operation Manually Chapter 3 Connection 1 Connection Socket Signal Table Select the data selection positioning type or sequential positioning type by the program mode function For switching the mode see p 11 2 Setting the Positioning Operation Type The below tables are mentioned assuming as follows Hlevel When terminal is open L level When terminal is short circuited to the GND terminal 1 Data Selection Positioning Type Pin Signal name Direction Function 1 Operation mode Input Hlevel Positioning input L level Return to mechanical home Continuous operation 2 GND Input 24VDC ground 3 24V Input 24VDC input terminal 4 Busy Output Output during pulse generation 5 HOMELS Input Mechanical home sensor input 6 Start Input Start signal 7 CW pulse Pulse Output CW pulse Pulse output terminal 8 CCW pulse Output CCW pulse Rotation direction output Rotation direction terminal 9 External stop Input H level Stops all operation L level Restores ready for operation status 10 MO CW scan Input Step No select CW continuous operation 11 MI CCW scan Input Step No select CCW continuous operation Note The operating modes given in the parentheses are activated 2 Sequential Positioning Type when the operation mode select inp
26. e SET key will display the current acceleration deceleration pattern linear acceleration deceleration pattern jerk controlled acceleration deceleration pattern Press the SET key then acceleration deceleration pattern is saved then the acceleration deceleration rate is set The linear controlled acceleration deceleration pattern and the jerk controlled acceleration deceleration pattern are as shown below Speed VRI 777 VS gt the jerk controlled Time acceleration deceleration pattern Speedl vR vs the linear controlled Time acceleration deceleration pattern 4 Setting the acceleration deceleration rate e f 5 Press the UP or DOWN key to change the number acceleration deceleration pattern acceleration deceleration rate ms kHz Note Screen the acceleration deceleration pattern can not be changed from this The acceleration deceleration rate can be selected from the following 28 rates below unit ms kHz 1 2 4 5 6 8 10 12 14 15 16 18 20 22 24 25 26 28 30 35 40 45 50 60 70 80 90 100 9 Pressing the SET key sets the value displayed The unit then proceeds to the setting of starting pulse speed VS is displayed 11 5 Display of Starting Pulse Speed Data VS is displayed Pressing the SET key causes the current setting for the starting l SET pulse speed to be displayed At this p
27. executes continuous operation return to mechanical home and positioning according to the data set in the program mode The test mode can also be used to check driver and sensor connections 1 Selecting Operation The operating mode is selected using the UP and DOWN keys Test mode selection Mope r Return to mechanical home kHo ei i Positioning Step 4 E n m e 1G Positioning Step 3 n m e Positioning Step 2 n 8 a Positioning Step 1 A e iq CCW continuous oepration E 5 at e CW continuous operation 5 A at v 2 Starting Operation Positioning operation Return to Mechanical Home gt Press the SET key operation is started Continuous operation pulse operation Press the SET key for at least one second operation is started Briefly in less than one second press and release the SET key One pulse will be output During operation message flashes on the display Note Even when the sequential positioning type is selected at the TEST mode of the positioning operation the positioning step is displayed at the completion of operation 13 Chapter 6 Operation by Programmable Controller External input EXT mode Selecting External Input Type Select external input mode by pressing the MODE key 1 Positioning Ex When data has not been set for any s
28. for signals output to an external controller controller or sensor 12mA or less constant current circuit Fre 1200 0V ov Signal names CW pulse Pulse CCW pulse Rotation direction Pin No 4 Signal name Busy 0V 25mA or less 10kQ 12V This circuit is used for signals input from an external Pin Nos Signal names Operation mode 1 5 6 input HOMELS start external 9 10 11 stop MO CW scan MI CCW 2 scan 5 Sample Connection Diagram 4 Internal Input Circuit Current sourcing input 680Q 47kQ 24V 24 V SG8030J Terminal No Operation mode O input 1 External controller GND i 424V Driver y Bus cw CW ib y pulse PLS puls HOMELS PME cw 5 PLS Start PLS Lo cow m DIR CCW L__ DR CCW pulse External stop Rotation direction MO CW scan 9 10 MI CCW scan O 11 Note External resistance does not need to be installed on the pulse outputs because they contain constant current circuits 2 5 15VDC H GND i power supply i 124VDC i power supply Operation mode input GND 24V SG8030J Terminal No Busy HOMELS home sensor Driver CW CW pulse PLS p
29. ion of rotation Input signal 24VDC Photocoupler input resistance 4 7kQ Current sourcing input Output signal NPN Transistor output linked to photocoupler 24VDC 25mA or less Current sinking output Power supply input 2AVDC 5 consumption current 0 1A Mass 0 1kg 3 530z Ambient temperature 0 to 40 C 32 to 104 F Ambient humidity 20 to 85 non condensing Unauthorized reproduction or copying of all or part of this manual is prohibited Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual Characteristics specifications and dimensions are subject to change without notice While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor is a trademark of Oriental Motor Co Ltd Copyright ORIENTAL MOTOR CO LTD 2007 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Line Tel 800 468 3982 Available from 7 30 AM to 5 00 PM P S T E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 5206700 Fax 0211 52067099 Munich Office Tel 08131 59880 Fax 08131 598888
30. isassemble or modify the controller Otherwise fire may occur When internal inspection or repair must be made contact your local sales office A Caution If this Caution is ignored injury or physical damage may be caused by electric shock or other accidents Do not use the controller in excess of its ratings Otherwise the equipment may be damaged Install the controller inside a cabinet Otherwise fire may occur or the equipment may be damaged Do not place combustibles around the controller Otherwise fire may occur Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury Immediately when trouble has occurred stop running and turn off the controller power Failure to do so may result in fire or injury To dispose of the controler disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste Chapter 2 Preparation 1 Before Use Check to make sure that all parts are included before use SG8030J D DIN Rail Mounting Model SG8030J Unit Flush Connection Socket 1 Operating Manual 1 SG8030J U Recessed Mounting Model SG8030J Unit Connection Socket 1 Operating Manual 1 Recessed Mounting Adapter 1 2 Overview 1 This product can be operated as follows Positioning index C
31. oint a new data setting can be made Pressing and holding the UP or DOWN key causes the number to increase or decrease consecutively 100 10kHz key key Factory setting is 100Hz The starting pulse speed can be set in increments of 100Hz Settings are input at 1 100 of actual speed Thus the setting for 100Hz is 1 1 100Hz 9 Pressing the SET key sets the value displayed The following data setting is then displayed Ho vr If VS starting pulse speed is set higher than VR operating pulse speed the motor operates uniformly at the VS speed without accelerating or decelerating 2 Setting Pulse Speed Data for Return to Mechanical Home 1 Display of Pulse Speed Data for Return to Mechanical Home EE Ho vr will be displayed Once the SET key is pressed the pulse speed data for return to mechanical home can be set Pressing and holding the UP or DOWN key causes the number to increase or decrease consecutively 2000 CW 200kHz Factory setting is 10 i e 1000Hz in CCW direction The operation speed can be set in 100Hz 1 AN key A key increments The setting is input at 1 100 2000 CCW 200kHz of actual speed Thus the setting for 100Hz is 1 lt Setting the Starting Direction gt Starting in CW Direction When nothing is displayed in the furthest left position this indicates CW direction When a minus sign is displayed in the furthest left p
32. on operating pulse speed data Positioning operating no d Data has not been set for all pe positioning operating no dl Data has not been set for the Pe step selected Setting positioning data P 12 4 Setting positioning data PULSE Setting pulse output system P 11 1 Setting pulse output PLS system Continuous operation P 14 15 2 Continuous operation CW direction Continuous operation CCW direction Test mode Continuous operation CW direction Test mode Continuous operation CCW direction P 14 1 Positioning P 13 1 Selecting operation P 11 3 Setting the acceleration deceleration pattern 4 Setting the acceleration deceleration rate Setting the acceleration deceleration rate he positioning operation P 11 2 Setting the positioning operation type Selecting the positioning operation type he starting pulse speed P 12 5 Display of starting pulse speed data The message on the Chapter 8 Dimensions Specifications 1 Dimensions unit mm in able is the only one of examples The part of number is changed 97 6 3 84
33. ontinuous operation scan Return to mechanical home home Signal pulse jog Used only in test mode 2 The positioning type can be either data selection positioning type or sequential positioning type 3 The acceleration deceleration pattern can be selected from two patterns which are linear and jerk control The controller comes in a compact DIN size In this product the input circuit with an external controller is current source type input and the output circuit is current sink type output Use the external controller of current source type input current sink type output 3 Explanation of Control Panel External input mode indicator Program mode indicator Front panel EXT PROG TES Test mode indicator SG8030J s VEXTA Data display SET key MODE key UP key DOWN key 4 Explanation of the Controller s Modes The SG8030J has three control modes Pressing the MODE key causes the mode to change from external to program to test mode as indicated by the mode indicators lt The three Control Modes gt External EXT Mode This mode is automatically selected when the SG8030J is turned on When the required operating data has already been recorded motor operation is controlled by a programmable controller See p 14 Ch 6 Operation by Programmable Controller Program PROG Mode This mode is used to set operating parameters See p 11 Ch 4 Setting Operating Data Test TEST Mode This mode is use
34. osition this indicates CCW direction Pressing the SET key sets the value displayed P no 1 is displayed 3 Setting the Data of the Continuous Operating Pulse Speed The continuous operating pulse speed is the value set for the pulse speed for return to mechanical home Continuous operating pulse speed Pulse Speed for return to mechanical home 4 Setting Positioning Data The SG8030J can be set for up to 4 operating patterns Set the positioning feed distance operation pulses speed and the direction of the rotation Stepping motor operating pattern Pulse speed Number of operating pulses VR tr VS Time VS Starting pulse speed tr acceleration deceleration rate VR Operating pulse speed Number of operating pulses Positioning feed distance The settings for VS and tr are the same for all four operating patterns See p 11 and p 12 for the setting instructions 1 Data Display during Step 1 After program mode has been selected P no 1 will be displayed and the 1 will flash on and off Press the SET key to set the positioning data for Step 1 2 Setting the Number of Operating Pulses Pressing and holding the UP or DOWN key causes the number to increase or decrease consecutively Factory setting is 0 pulses The number of pulses can be set in increments of one Pressing the UP key at 99999 brings the setting back to 0 pressing the DOWN key at
35. s or more or until busy signal at L level gt Sms or more i Sms or more yi ig MO CW scan y j MI CCW scan 10ms or less gt i i ims or more 10ms or less Busy qi CW pulse CCW pulse HU E 14 20ms or less 5ms or less 7 lt Pulse for CW rotation is output During operation ScAn flashes on the display Pulse for CCW rotation is output During operation ScAn flashes on the display Note When executing continuous operation after positioning input the MO and MI signals at H level momentarily and then return to L level If the MO and M1 signals has been input at L level before operation mode input Ho appears on the display and continuous operation cannot be executed 2 Sequential Positioning Type Motor rotation i i 10ms or less CW scan CCW scan 1 ee i 14 10ms or less i 5ms or more Busy i CW pulse CCW pulse AUuUUUBE lllo 5ms or less Pulse for CW rotation is output During operation ScAn flashes on the display Pulse for CCW rotation is output During operation ScAn flashes on the display 3 Return to Mechanical Home It is the same for data selection positioning type and sequential positioning type When starting direction is CCW
36. tep no d flashes on the display 1 Data Selection Positioning Type lt Step No Select Signal gt Functions of the Step No select signals MO CW scan and M1 CCW scan pins 10 and 11 depend on the operation mode input as shown 2 Sequential Positioning Type Motor rotation Sms or more Operation mode input EM 1 4 10ms or more or until busy signal at L leve Start Ni J 10msorless 1 Sms or more Busy i CW pulse CCW pulse CI M E B 20ms or less 2ms or less lt Operation Example gt In case that the positioning data In case that the positioning data are input by 2 steps are input by 4 steps below Y v first start first start Y i itioning data 1 itioni Burr mo M1 Operation positioning data positioning data 1 p 4 second start Y second start H H H Selects Step 1 H L H Selects Step 2 positioning data 2 positioning data 2 H H L Selects Step 3 third start H L L Selects Step 4 third start positioning data 3 L H H Executes Return to Mechanical Home L L H Executes CW Countinuous Operation y forth start L H L Executes CCW Countinuous Operation positioning data 4 Operation mode select input selects the following operations H level current off Positioning L level current on Return to mechanical
37. ugugugggaggpnpapucewind veut 0000 HHHHHHHHHH l 0400 HOMLSHHHHHHHHHHHHHHHHH iH o mE ODDO HHHHHHHHHH HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHH Fo EndHHH HHHHH 70 HHHHHHLH E StoP 7 4 d Err 5 6 Ho 7 3 Ho Err Ho End Ho vr 4 2 3 no 1 6 1 no d no dl P no 1 P 4 5 4 PULSE P 3 1 PLS 1 SCAn CW P 6 7 2 SCAn CCW SCn P 5 1 CW SCn CCW Ho
38. ulse cw PLS CCW CCW pulse DIR Rotation CCW DIR direction M Use normal open NO limit for control of the mechanical Power for the external stop input signal must always be on during normal operation When not using the external stop input signal always connect to the ground terminal Use power input of 24VDC 5 consumption current of 0 1A Use of a power supply with more than sufficient capacity is recommended Chapter 4 Setting Operating Data Program PROG Mode Operating data is set in program mode using the control panel keys UP DOWN and SET keys Note After displaying the numerical value by using the UP DOWN keys be sure to press the SET key Otherwise no numerical data will be saved Selecting Program Mode Select program mode by pressing the MODE key lt Selecting Operating Parameters gt Select the data setting by operating keys Selecting Program Mode Positioning data Step 1 Number of operating pulses D Sv a pulse speed P 12 13 atleast Pulse output system P 11 7 B one second r gt Step 2 mu operation type P 11 Number of operating Uui EDD pulses Operating pulse speed P 12 13 Press SET Git ae Acceleration deceleration pattern Gu Acceleration deceleration rate atleast p 1 one second Number of operating pulses Operating pulse Hee P 12 13 Step 3
39. ut is on For information on switching between the MO and M1 terminals see p 14 Ch 6 Operation by Programmable Controller is Signal name Direction Function 1 Operation mode Input Hlevel Positioning input L level Return to mechanical home 2 GND Input 24VDC ground 3 24V Input 24VDC input terminal 4 Busy Output Output during pulse generation 5 HOMELS Input Mechanical home sensor input 6 Start Input Start signal 7 CW pulse Pulse Output CW pulse Pulse output terminal 8 CCW pulse Output CCW pulse Rotation direction output Rotation direction terminal 9 External stop Input H level Stops all operation L level Restores ready for operation status 10 CW scan Input Continuous CW operation when input 11 CCW scan Input Continuous CCW operation when input 2 Connection Socket Terminal Layout The terminal layout on the supplied connection socket is shown below Terminal numbers are marked on the socket Connect each terminal correctly by checking the terminal number Surface connection socket 3 2So OWS ONO 49 AT 1 2 Backside connection socket aa dao a Em B 10 3 Internal Output Circuit Current pinNos7 8 sinking output This circuit is used for signals output to a driver This circuit is used
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