取扱説明書 Instruction Manual
Contents
1. The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors 0 40C 80 Install the product in a place without dew condensation at room temperature ambient temperature 0 to 40 C humidity 80 or less High temperature and dew condensation may cause electrical parts to fail and may cause an electrical shock gt 100 mm Provide sufficient space around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product2. AT ON 1 OFF When the capacity level is memorized by the OFF switch of AT panel The remote operation is able to start in the same level However in the case of stopping of the main power push the ON switch of AT panel once It isS possible to operate at the memorized level by the OFF swritch 13 Copyright CHIKO AIRTEC CO LTD 2009 6 Maintenance and Inspection 6 1 Cautions on maintenance and inspection Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting inspection Using a worn or damaged filter will release sucked dust to
3. The remote cable is so designed as to be prevented from falling off Insert it securely with its dent facing downward Make sure to confirm pin positionS 2mnf 4 5m Copyright CHIKO AIRTEC CO LTD 2009 3 Name and Structure of Product 3 1 Name of main body Shaking lever Suction port AT AT Panel operation panel Exhaust port MAIN POWER switch BOX Fuse Box Remote connector 3 2 Standard accessories only single phase i ul 2 Power cable 1 Primary filter Secondary filter Exhaust filter 3 3 Structure 1
4. You can replace the secondary filter by removing only the knob without removing the tube nipple but loosening the tube nipple In this case note that the tube may be turned and pulled when the knob is turned After removing the nipple make sure to attach it verticallV If the nipple is inserted diagonally the clogging indicator lamp may malfunction and turn ON 15 Copyright CHIKO AIRTEC CO LTD 2009 6 5 Replacement of exhaust filter Release the snap locks of the exhaust filter case and Open the exhaust filter case to replace it 6 6 Replacement of fuses When the fuse is blown out by excessive current generated by a trouble in the internal equipment replace it The fuse is accommodated inside the black box provided on the MAIN POWER switch Pull the black bo
5. Short circuit the wires 4 and 8 each other when turning ON and OFF the dust collector by remote ODeration Refer to the table in Color and signal of each wire OFF The wire 1 is short circuited wire 1 i ITCUI The wire 1 is not short circuited ON OFF 5 3 Do not short circuit the wires 4 and 8 each other when transferring signals by turning ON and OFF the dust collector from the main body Transfer reduired output signals in accordance with the explanation in 5 3 Color and signal of each wire AT ON Lo Hi Change with Lo Hi switch pushing the ON switch of main body AT panel when you change the suction level during the driving with remote controller The memory of the capacity level OFF
6. Do not confuse the back and front of the filter Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting inspection 14 Copyright CHIKO AIRTEC CO LTD 2009 6 3 1 Replacement of primary filters Filterbag SnaD lock Release the snap locks of the filter case The filter paper packing of the primary filter is inserted into the cylindrical pipe of the filter case Lightly push down the filter paper packing to remove it Attach a new filter bag while aligning the arrow of the filter paper packing 6 4 2 Replacement of secondary filters
7. Instruction Manual chiko Skelton Dust Collector MODELS SKV 900AT HC V1 200V SKV 900AT HC V1 CE 200 240V SKV 900AT HC V1 3T 200V SKV 50AT HC V1 SUS 200V gt Note To Users SK SK BOX We greatly appreciate that you have purchased our SK SerieS CHIKO AIRTEC CO LTD is working to achieve clean air with compact eduipment while utilizing air technology effectively The SK Series is an energy Saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this
8. Abnormal temperature lamp red PL Turns ON when the motor temperature becomes abnormal The dust collector stops operation After removing the cause of error press the RESET switch When the lamp turns OFF restart the operation Or turn OFF the main power to turn OFF the lamp and then restart the operation Performance level indicator 7 LED Seven LED lamps indicate the suction level of the dust collector Lo 1 1 60 Lo switch Every time this switch is pressed the performance decreases by 1 level Minimum suction level Approximately 60 Hi 1 1 100 Hi switch Every time this switch is pressed the performance increases by 1 level Maximum suction level 100 ON OFF ON switch and OFF switch tactile switches and MAIN POWER indicator lamp MAIN POWER lamp Turns ON wh
9. Explosive dust Aluminum magnesium titanium zinc epoxy etC Dust containing sparks Dust containing sparks generated by high speed Cutters grinders welding machines etc GND isnta Cigarette oil liquid chemicalS etc Water oll chemical liquid etc Do not use the product in places where flammable explosive Or Corrosive mist smoke or gas IS accumulated or located nearby Copyright CHIKO AIRTEC CO LTD 2009 CONTENTS 1 Cautions on Using Product 4 1 1 0 1 1 lt 5 4 1 2 The condition of carry installation transportation and safekeeping 4 1 3 ONAN 4 1 4 OOOO 5 1 5 Repair disassembly and modification 5 1 6 le
10. FDL TE LT Tu 1 20 Copyright CHIKO AIRTEC CO LTD 2009 12 Specifications of Main Body SuCtion air SuCtion static Frequency volume pressure Hz min Kpa 200V Single phase 200 240V Single phase 200V SkKV 900AT HC V1 3T 1 0 4 0 50 60 15 3 2 73 62 Triple phase 200V SKV 50AT HC V1 SUS 1 0 50 60 12 2 8 73 56 Single phase SKV 900AT HC V1 1m A dB Note The Noise column indicates a value dB on the scale A at 1 m on the main body side when hose is Connected to the suction port 3 Consumable Parts List Model 1 2 Primary filter Secondary filter Exhaust filter 3 6 6 1 Life 3 to 6 months 6 months to 1 year SKV 900AT HC V1 FB 900 33 125 CS 300 250 HEP 5040 80 FB 900 33 125 CS 300 250 HEP 5040 80 SKV 900AT HC V1 3T FB 900 33 125 CS 300 250 HEP 5040 80 SKV 750AT HC V1 SUS FB 900 33 125 CS 300 250 HEP 5040 80 Note The life above varies depending
11. Dispose Of the product properly as industrial waste 2 Confirmation and preparation at Arrival After unpacking make sure that all parts are provided Contact our company immediately if parts are damaged during transportation or not provided MainBody Confirm the product nameplate Filter set in the machine 1 Primary filter FB 900 33 125 2 Secondary filter CS 300 250 Exhaust filter HEP 5040 80 Power cable standard accessory and Remote cable option Power cable 3m x1 x The cable is different in each region MI 173 8 Remote cable option 3m Xx1
12. 1 Release the snap locks of the filter case and remove the primary filter filter bag While pressing the nipple to prevent turning of the tube turn the nipple Counterclockwise with a slotted screwdriver to remove it Turn counterclockwise the knob to remove it and then remove the washer also lt While pullng forward the cylndrical filter slowly remove It Nipple Attach the nipple vertically
13. The check indicator lights when the suction power is down due to the excessive length or not enough size diameter of the suction hose OFF After confirming the above contents press the OFF switch to stop the operation and then turn OFF the MAIN POWER switch 4 5 Copyright CHIKO AIRTEC CO LTD 2009 Operation procedure Connect the power plug to the electrical outlet Set the suction hose hood to a proper Dosition PF bb Turn ON the MAIN POWER switch and confirm that the power indicator ei lamp lights a Starts the dust collector AT ON Press the ON switch to start the operation Confirm again that abnormal sounds are not generated and confirm that the suction
14. Remote connector 3M MT 173 8 It iS possible to transfer the operation signal input for the remote control and the signal output for the filter replacement male connection cord 3 meters in option Connector ON AT AT OFF It is possible to shift from the operation of the AT panel side to remote control SuCtiOn DOwer level is Drogrammed by touch panel Press the OFF switch on AT panel to remember capacity level Confirmation before operation Confirm that the product is installed properly without any abnormality such as backlash Confirm that grounding is done correctly Confirm that the power cable and grounding plug
15. lt 2 Air and fine dusts sucked from the suction port are collected by the primary filter filter bag The filter bag is provided so that dusts are not dispersed while the filter is removed After that fine dusts are removed collected by the secondary main filter air filtered by the exhaust filter will be exhausted For the details of filters refer to the items for filter replacement Copyright CHIKO AIRTEC CO LTD 2009 4 Operation Power supply Operating the product with different power supply may cause failure 4 1 Never adoDpt star Dburst connection that may cause voltage droDp lf voltage drop occurs longer time is required for startuDp The power supply is single phase
16. 5 2 Confirmation and preparation at Arrival kk 5 3 Name and Structure of Product ik 6 3 1 Name of main body ee 6 3 2 Slahndaid dCC6SSON6S 5 ii 6 3 3 S IUCN SC 6 ODN Ai EA Ai i Ai 7 4 1 TTPOoOWSFSUDDNG OddAddoe NN 7 4 2 A EA RO 7 4 3 Remote connector 9 4 4 Confirmation before operation 9 4 5 Oberationi roeedUre 10 5 Remote Cable Sold Separately kkk 11 5 1 Electrical circuit diagram kk 11 5 2 REMOS Ce RR Ri 11 5 3 Color and signal of each wire ki 12 5 4 Remote operation and operation from main body kk 13 6 Maintenance and Inspection uuu 14 6 1 Cautions on maintenance and inspection ki 14 6 2 Filter replacement timind 14 6 3 1 Replacement of primary filters Filterbag 15 6 4 2 Replacement of secondary filte
17. 109 6 3m The allowable supply voltage range is 10 The power cable of 3 m with a grounding plug is included 4 2 AT AT panel 1 1 FLTER ST ko WARNING ET WARNNG FILTER FPLEI LIFE AHKTHMUIL TE 1 DILUIIWE Q VOLUME OFF mss ON MA POWER Reset Switch ON OFF ON OFF switch MAIN POWER SUPPLY Copyright CHIKO AIRTEC CO LTD 2009 Filter indicator lamps Refer to Filter replacement timing These lamps indicate the filter clogging status Alamp may keep ON when the hose is pressed or when the hose end is compressed LED Normal lamp green EPRNGINGUOS ON while the dust collector is operating norm
18. AT Do not short circuit the wire 7 yellow with other wires Such short circuit may damage the AT panel and cause failure 11 Copyright CHIKO AIRTEC CO LTD 2009 5 3 Color and signal of each wire i 0 Signal name Wire color NO Black Operation input signal Red white Yellow white Black White Green White Yellow ES Operation Switchind signal Operation pressure signal Filter clogging Output signal Operation output signal Overload signal Service power supply Remote signals Output signals Short circuits the wires 1 4 and 8 to start operation Short circuits the wires 4 and 8 to start remote operation The AT panel is disabled while the wires 4 and 8 are Short circuited Transfers the current operation output
19. Copyright CHIKO AIRTEC CO LTD 2009 1 4 Operation gt Do not move it during the operation gt Turn OFF the power when an instantaneous DOwer interruDtiOn occurs Otherwise injury Or Droduct damage may be caused when the product recovers Operation without filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the machine 1 5 Repair disassembly and modification gt Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealer for internal inspection and repair 1 6 Disposal
20. Analog signal 1 5V Impedance 4 7kQ Transfers the clogging signal Open collector output ON Transfers the operation signal ON indicator lamp Open collector output Transfers the overload signal Open collector output Transfers the service DOwer SUDDIy Do not short circuit this wire with other wireSs DC 12V Impedance 1k 0 INPUT Contact input gt 1Impedance 1 0kQ OUTPUT Open collector Voltage resistance 50V 100 mA 12 Copyright CHIKO AIRTEC CO LTD 2009 5 4 Remote operation and operation from main body ON OFF The wire 1 is short circuited ON The wire 1 is not short circuited OFF
21. 350 mm Install the product in a place where filter replacement and maintenance can be performed easily To replace filters a space of 350 mm or more is reduired from the main body front face gt 0 2 2m Install the product in a place 0 2 to 2 0 m from the walking surface gt 1 000m The installation height of the product is 1 000 m or less The installation classification is Contamination level 1 manufacturing plant Connection gt Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock gt Use the correct Dower supply and connect the ground wire The category of over voltage of the power supply is division industrial device
22. are Connected correctly insulation is Drovided properly and the rated voltage is realized Confirm items 1 to 3 NE and then proceed to the item 4 AT Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp of AT panel lights AT ON Press the ON switch AT Panel to start operation The operation indicator lamp lights Confirm that abnormal sounds such as metallic sounds are not generated Confirm that the suction hose is connected securely Confirm that the suction hose hood end offers suction force suitable to dust collection Confirm that the check lamp is turned off
23. hose offers proper SuCtion force 7 Choose operation ability in seven levels Push Lo switch or Hi switch in AT panel Note The air volume is adjustable in the nonstop method from the low speed to the high speed 7 VOLUME 5 Clogging the suction hose or discharge hose hinders air flow and may stops operation Use the hose length shorter than 5 meters 10 Copyright CHIKO AIRTEC CO LTD 2009 5 Remote Cable Sold Separately 5 1 Electrical circuit diagram Remote operation switch ON Shifting to remote mode 9 3 Remote control is possible in the ON and the panel is Impossible to control at this time _ D
24. C 1 5V 47kQ Pressure analog output Output impedance 4 7kO 3 Temperature correction is not provided LOAD o 7 DC 50V 100 mA a i 33010 1 F GND o LOAD LM DC 12V o LOAD o Reference example 3 5 6 33Q 0 1 F Attach a noise limiter Approximately 33Q 0 1 4 F to the output terminals Nos 1 2 and 3 When adding inductors such as relays 5 2 Remote Cable The wire 7 yellow is put inside a shrinkable tube so that it cannot be short circuited with FL Ex TP Other wireS i 1 i Eenhite i FE rir Tl
25. SK Series machine correctly so that you can use it safely for a long time and enjoy its full performance Symbols used in this manual This symbol indicates the contents that should not be performed in any case or the WARNING contents leading to a serious accident caused by incorrect handling This symbol indicates cautions to assure safe use and the contents leading to failure AUTION MM caused by incorrect handling Original instructions Copyright CHIKO AIRKTEC CO LTD 2009 CAUTION Use the product for sucking up dry non explosive dust Do not suck up the following substances Flammable substances Gasoline thinner benzene kerosene Daint etc
26. ally LED SM lump yellow LED Suction power is lowering Check filter and duct hose LED Replacement lamp red LED Turns ON when replacement of the filter is necessary Replace the filter 0 2kPa lt 0 2kPa The pressure representation when operation stops changes within the range from 0 2 to 0 2 Because there is a change in the atmospheric pressure and the temperature And the pressure representation might temporarily change because it is influenced by the extrinsic noise The pressure representation Filter indicator lamps Error indicator lamps e LED LED Overload lamp red LED Turns ON when an error occurs in the motor The dust collector stops ODeration PL
27. ar burst connection of several plug in one Outlet is not adopted Confirm that the motor is not overheated by clogged filters 1 3 30 After checking 1 to 3 above remove the cause of error and press the RESET switch Or turn OFF and ON the MAIN POWER switch to reset the error status Start the operation 30 minutes later 6 6 Replace fuses Refer to 6 6 Fuse Shaking or Replace filters Clogged filters lead to the failures and 4 Install filters correctly correctly Particles are not blown 2 COmpletely Filters are damaged Or
28. coocoooooooooees OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOQI OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO DDOOOOOOOOOOOOOOOOOOOODOOOOOOOOOOOOOOOOOQI OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOQI nhQnnQnQnQQnQQnQOQnQnQOQnQOQQOQQOQOQOQOQOQOQOOnQOnQOOQOOQnOnQOO It Diagram ICUI Electrical C 10 ml Eh ets rr Fi ee bt 1 19 Copyright CHIKO AIRTEC CO LTD 2009 uy 11 SKV 900AT HC V1 3T cS c08 9 ES pi 69 450 LO O CN Q oO IE ee se OO OO OO OOOO OO OO OO OO OOOOoOoOoooooooooooooooo 3 Co S IOO OO OO OOOOO OO OOOOOOOOOOOOOOOO Ooooooooooooo IO OOOOOODOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO L_
29. en the MAIN POWER switch provided on the side of the main body is turned ON ON LED ON switch with green LED Starts up the dust collector and enables setting of the performance level OFF OFF switch Stops operation of the dust collector OFF OFF As the suction level is memorized by the OFF button the operation starts in the same level at the time of restart However if the main power Switch shut down by the blackout when suctionlevel is changed during the operation machine starts in suction level before the change RESET switch 2 Press and hold this switch with a thin rod having a round tip for 2 seconds to restore the dust collector after removing the cause of error indicated by a lamp 2 4 3 4 4 Copyright CHIKO AIRTEC CO LTD 2009
30. ion manual Incorrect work may cause fire electrical shock and injury The condition of carry installation transportation and safekeepind gt 10 60C 80 For transport and storage keep in a safe place with a temperature range of 10 to 60 and humidity below 80 gt During Carrying Iin and installation enlist the help of others when carrying heavy objects to prevent an accident There is danger of injury due to falling gt Rotary equipment is built into the product Install the product in a horizontal place without vibrations gt Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes Or near combustible substanceSs
31. le Replace filters their life is exDired Filters are clogged Replace filters F 9 Ask for repair The blower is generating entered the blower abnormal sounds or E i The motor bearing is abnormal vibrations Replace the motor Ask for repair damadged 18 Copyright CHIKO AIRTEC CO LTD 2009 uy Indication of DANGER Labels Prohibition of disassembly Le 0 os dS lle ll le al i a bn es PP Ia 8 ae 2 i a 2 0 60 Q es on gE a le CO 9 9 uoooooeoocphocpocponocoeooocoooocoo
32. on the use frequency and suction density Note The contents of this manual are subject to change without prior notice Memo about Durchase Manufacturer Ss serial number Date of Durchase Start of Operation YOur name Address Phone Person in charge Copyright CHIKO AIRTEC CO LTD 2009 CHIKO AIRTIEC CO LID 562 0012 2 27 24 24 Hakushima Minoh City Osaka Japan 562 0012 TEL 81 072 720 5151 FAX 81 072 720 5133 22
33. rs 15 6 5 Replacement of exhaust filter kk 16 6 6 Replacement of fuses 2 16 III EE 17 8 Countermeasures against Abnormal Operation kk 18 9 Indication of DANGER Labels 19 10 Electrical Circuit Diagram 19 SKVODODAEAGC V3 TT oA Ni i SA i 20 12 Specifications of Main Body 21 130 Censumable INS 21 Copyright CHIKO AIRTEC CO LTD 2009 1 Cautions on Using Product 1 1 1 2 1 3 General gt Perform installation connection operation manipulation inspection and failure diagnosis work properly In accordance with the instruct
34. suction hose end offer proper suction force ls the clogging indicator lamp extinguished 8 CountermeasureSs against Abnormal Operation Failure Dhenomenon Cause Countermeasures The motor is not started The motor stops suddenly during Operation The suction force is deteriorated The power is not turned ON Copyright CHIKO AIRTEC CO LTD 2009 Turn ON the power Motor seizinc a The motor stops due to overload or abnormal temperature Fuses are blown out Filters are clogged Filters are not installed Replace the motor Ask for repair Make sure that the exhaust port and suction port are not clogged When they are fully clogged the overload lamp is turned on Confirm the rated voltage Confirm that st
35. the atmosphere and damage electrical parts Make sure to inspect and maintain to prevent failures and accidents in the product and to use the product for a long time 6 2 Filter replacement timing AT 4 5 1 1 2 2 AT When the filter cleaning indicator lamp red on the AT panel turns ON shake it 4 to 5times If the cleaning indicator lamp does not turn OFF or the filter replacement indicator lamp red turns ON even after shaking replace the primary filter filter bag If the filter replacement indicator lamp does not turn OFF even after replacement of the primary filter filter bag replace the secondary main filter Refer to AT panel
36. x provided on the MAIN POWER switch and replace the fuse Stick it out with the thin thing of tiD It iS impossible to pulled out the fuse box FUSE gt SKV 900AT HC V1 200V SKV 900AT HC V1 CE 220 240V 16 Dally Inspection Inspection item Frequenc Filter case Before operation 1 Exhaust status Once da 1 Once day 1 Filter installation status Once month Filter clogged status Suction force check Vibrations of main body During operation 17 Copyright CHIKO AIRTEC CO LTD 2009 Description ls the case closed completely ls the exhaust port unclogged Are no abnormal vibrations or sounds generated ls the installation level correct Are the filters installed securely Does the
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