SC-UB04 取扱説明書 - ツインバード工業
Contents
1. FPSC disconnected or the input power wire is cut Temperature sensor at warm side is disconnected or wire is cut The power source voltage is out of allowable range 9 6V gt 14 0V Power source voltage lt 9 6 V or Power source voltage gt 14 0 V No Output Status High E Emergency 2 Low IE 3 Normal 2 Condition for cancellation of the emergency signal output When the on off signal goes off PJ TWINBIRD CORPORATION http fpsc twinbird jp 15 17 5 1 1 0 CDE E E A g I j mi Ref No SCDD 09001 1 1 Alarm signal 1 TII 1 Situation for alarm signal 1 output 1 CN7 6 FPSC In the following situation alarm signal 1 will be output from alarm signal 1 output terminal CN7 6 Power supply to FPSC will not be stopped HHBE DI2. The following regulations shall apply to Stirling Cooler and permission for export by the Ministry of Economy Trade and Industry is required before exporting Stirling coolers from Japan for abroad Foreign Exchange and Foreign Trade Law section 1 of article 48 Foreign Exchange and Foreign Trade Law section 1 of article 67 Export Trade Control Ordinance section 2 of article 8 If you wish to export our Products from Japan for abroad please contact us prior to exporting The above regulations were applied at the time of January 2008 Laws and regulations may be revised according to the legal revisions PJ JEEZ TWINBIRD CORPORATION http fpsc twinbird jp 2 17 Ref No SCDD 09001 1 2 Warning and Caution 1 FPSC Free Piston Stirling Cooler Module DC12V DC24V AC100 240V than 12 V DC The Free Piston Stirling Cooler Module FPSC Module must be used with a 12 V DC power source Internal damage can result from operating this FPSC Module directly with any input voltage other 2 0 40C The FPSC Module is designed for use in ambient temperatures between 0 40 deg C
3. eR psw LCN7 WAGO 233 209 EBJE E A RJE EE 008 05 mm No ON 28 20 AWG 5 6 mm 1 1 DC 1 0 5 0 V CN8 AC 2 0 8 5 V 2 DC 4 20 mA 3C CN8 AC 20 8 5 V 4 High Low 5 High Low 1 DIP SW ON BEEBE 9v 6 High Low 2 7 Hgh Low NM J DC 5 0 V 10 50 mA LCN2 JST B2B PH K E E JST PHR 2 CNIG JST B2B PH K S El JST PHR 2 1 HH J 0 0 3 V 500 mA LCNB8 amp JST S02P XL HDB El JST XLP 02V FPSC AC 2 0 8 5 V RMS
4. When output current is limited 0 2V 1 2 sec 4 Process for stop 0 5V 0 15 sec 5 8 Warm side temperature limit CN2 EM Kt m ON am c FPSC SW2 m H P m zz ON 1 OFF 0 FPSC 3 4 JL 0 0 1 O 54C 0010 FPSC SC UB04 FPSC 65C FPSC 65 C The PCB detects insufficient heat rejection for FPSC using connected warm side thermistor connected to CN2 Limitation of temperature can be set at a suitable value for the cooling system by SW2 When the detected temperature of warm side thermistor reaches the set temperature the PCB stops FPSC and outputs emergency signal Default s
5. 7 A RMS IN 1 WAGO 804 102 05 25mm 20 12 AWG 08 20mm 10 11 mm 1 DC 12 V 10 6 A RMS 12V LTAB 187 6 3 mm GND LFG 1 8 mm R GND a m X S TN PFEEK 7 5 BERT ESC 00H TWINBIRD lA 9 TWINBIRD CORPORATION http fpsc twinbird jp 8 17 Ref No SCDD 09001 1 Input and Output of Drive PCB Pin Specification LCN7 Acceptable Strip Length 5 6 mm LSW 1 DIP SW Setting of Output Voltage Change No WAGO 233 209 Wire 0 08 0 5 mm 28 20 AWG Stranded conductor Solid conductor Setting of Output 1 Input 10 50VDC Output CN8 20 8 5V AC S VV 2 DIP SW Setting of Warm Side Temperature Limit ON OFF Setting of output 2 Input 4 20mA DC Output CN8 20 85V AC Drive Stop of FPSC Input High Low Function Stop Drive Emergency Signal Output Output High Low Status Emergency Normal Example of DIP SW and the Value ON D OFF 0 Alarm Signal 1 Output Output High Low Status Alarm Normal
6. CN1 Connect power source to power input terminal CN1 No Item ft f amp Specification 1 DC 12 V Rating voltage 2 DC 10 8 13 2 V DC 12 V x 10 9 Allowable voltage 3 6A RMS 12V Maximum input current at 12 V of input voltage 5 3 FPSC Output to FPSC FPSC CN8 FPSC Drive voltage to FPSO is supplied from FPSC output terminal CN8 No I8 Item Specification 1 PWM Output wave shape PWM 2 19 1Hz Frequency 3 5 0635 kHz Carrier frequency 4 AC 2 0 8 5 V RMS 079 1Hz Output voltage range 5 7A RMS Output current capacity PJ TWINBIRD CORPORATION http fpsc twinbird jp 11 17 Ref No SCDD 09001 1 5 4 Output to fan CN6 Drive voltage to fan is supplied from fan output terminal CN6 No I8 Item ft f amp Specification 1 FPSC Condition for output While FPSC is driven 2
7. Alarm Signal 2 Output Output High Low Status Alarm Normal CN2 Acceptable Reference Voltage Output Output Voltage DC 5 0 V 10 Output Current Capacity 50 mA JST B2B PH K E Blue Connector JST PHR 2 1 CiN6 Acceptable Warm Side Thermistor JST B2B PH K S White Connector JST PHR 2 1629 LCN8 Acceptable Output to Fan Output Voltage Power Source Voltage 0 0 3 V Output Current Capacity 500 mA JST S02P XL HDB White Connector JST XLP 02V 1 CN 11 Acceptable Stranded Solid conductor 0 8 2 0 mm Strip Length 10 11 mm Output to FPSC Output Voltage Range 2 0 8 5 V AC RMS Output Current Capacity 7 A RMS WAGO 804 102 Wire conductor 0 5 2 5 mm 20 12 AWG ESC 040H 4 TWINBIRD IA 1602 20 Power Source Input Input Voltage 12 V DC 10 9 Maximum Current 6 A RMS at 12 V Input 187 Type 6 3 mm TAB GND 1 8 mm Hole LFG GND PJ TWINBIRD CORPORATION http fpsc twinbird jp 9 17 Ref No SCDD 09001 1 5 ESC 040H Function of Drive PCB ESC 040H 5 1 Outline of Function 40W FPSC
8. Do not put excessive strain on the electrical cords It could cause damage to the wire and cause the FPSC Module stop operating 11 FPSC To avoid the danger of burns avoid touching the heat reject fin and certain parts on PCB with your bare hands during or immediately after operation 12FPSC To avoid the danger of frostbite avoid touching the cold side and its immediate surroundings with your bare hands during or immediately after operation 13 FPSC AORO DEORA disi cpi a DO T Old BibUT 7 38 ud iip ur hides Please provide thermal insulation around cold side to prevent frost and dew condensation If conditions require that you need to operate the FPSC Module
9. 0 0 3 V Output voltage Power source voltage 0 0 3 V 3 500 mA Output current capacity 5 5 FPSC Drive stop of FPSC CN7 FPSC FPSC is driven or stopped by drive stop signal at signal input terminal CN7 4 No Input Function 1 High FPSC 0pen Stop 2 t FPSC Drive High DC 5V Low GND x 47k DC 5V Signal input terminal is connected to 5V DC through 47 k ohm resistor on PCB 5 6 Setting of output CN7 Pin CN7 Pi n2 3 FPSG Output voltage is decided by input voltage CN7 Pin 1 or input current CN7 Pin 2 3 Out of input range Available input range Out of input range Step No 1 2 256 0 000 or over 1 000 1016 5 000 Over 5 000 Voltage And re e 1S reas And V Under 1 000 255 255 255 6 000 or under 0 000 or over TO Ta 20 000 Over 20 000 Current And ECS iem 6 And 255 255 casse e mA Under 4 000 255 2
10. This PCB is designed to operate in conjunction with a 40W Free Piston Stirling Cooler FPSC and has the following functions 1 DC12V 79 1 Hz PWM FPSC To drive FPSC with 79 1 Hz PWM output with power inverted from 12 V DC input power 2 FPSC DC 1 lt 5V DC4 lt 20mA To provide the desired drive voltage to the FPSC the drive voltage is decided by the input voltage 1 5 V DC or input current 4 20 mA DO to the control terminal 3 FPSC FPSC DIP SW After initial start up of the FPSC the driving voltage increases in steps at a speed determined by the DIP switch settings 4 FPSC 7A Controls output voltage in order to limit the output current to FPSC to 7A or below b FPSC While FPSC is working it provides voltage supply to the fan motor 6 FPSC The PCB outputs an eme
11. Internal damage could result from operating the FPSC Module outside this temperature range ass A 3 50 10 The cold side of the FPSC Module should be maintained between 50 and 10 deg C Operation outside of this temperature range could result in internal damage to the FPSC Module To avoid the possibility of damaging to internal parts by overheating the FPSC Module do not apply heating Heat Reject Fin Cold Side elements directly to the cold side 4 Drive PCB Use caution when handling the Heat Reject Fin assembly to prevent damage or injury Inspect the Heat Reject Fin assembly for deformity or breakage before use 5 FPSC EE HBsEL C FPSC SC UB04 40W FPSC H SC UB04
12. 10 Condition Ambient Temperature 25C 60 40 20 0 20 Cold Side Temperature C PJ TWINBIRD CORPORATION http fpsc twinbird jp 6 17 3 4 Main Size Ref No SCDD 090011 Reject Fin R24 v Aluminum Thermistor 9 344 189 178 7 74 115 103 p 02 7 140 Cold Side gt 37 8 0 1 SUS304 PP x f CC cg el e 6 E 9 a gm 7 L 1 ly TOM 7 YE a M fo e m PCB D LJAS V zi 8 60 T 4 Halls to fix module 118 92 4 by screw SERATA ri 40 qs ED mm 9 TWINBIRD CORPORATION http fpsc twinbird jp 7 17 Ref No SCDD 09001 1 4
13. 40W FPSC Module H Reduce the output setting of the FPSC Module if unusual noises are observed coming from inside the pressure vessel Please contact Twinbird if the reduced output setting does not eliminate the unusual noises 6 FPSC Avoid subjecting the FPSC Module to excessive shock It could cause internal damage 7 FPSC Direct exposure of the FPSC Module and PCB to water could cause electrical failure 8 FPSC Direct exposure of the FPSC Module and PCB to fire or excessive heat could cause internal damage PJ TWINBIRD CORPORATION http fpsc twinbird jp 3 17 Ref No SCDD 090011 9 FPSC Warning Placing the FPSC Module into fire or excessive heat could cause expansion of the contained gas and explosion 10
14. 1 000 or under 2 000 2 025 8500 6 5 6 5 i Output voltage 2 000 OO ri aaa rase ts 8 500 V 255 Input voltage has priority over input current 9 TWINBIRD CORPORATION http fpsc twinbird jp 12 17 Ref No SCDD 09001 1 5 7 FPSC Changing speed of output voltage ramp up 1 4 1step 6 5 255 V 0 1 V 4step Changing speed of output voltage depends on the driving condition following 1 4 1step 6 5 255 V 0 1 V 4step 1 After initial start and before that output voltage reaches the set voltage SW1 Ramp speed of output voltage depends on SWI setting SW1 SW1 value 0000 0001 0010 0011 0100 0101 0110 0111 Ramp speed of 0 1V 0 1V 01V O 1V 0O01V 0O0 1V 0 1V 0 1V output voltage 1 2 sec 2 sec 5 sec 10 sec 15 sec 20 sec 25 sec 30 sec SM1 1000 1001 1010 1011 1100 1101 1110 1111 SW1 value Ramp speed of 0 1V 0 1V 01V O 1V 01V 0O0 1V 0 1V 0 1V output voltag
15. P SW 5 C The temperature of the sensor on the warm side reaches 5 deg C lower than the temperature set by DIP switch No Output Status 1 High S amp Alarm 2 Low Normal 2 1 Condition for cancellation of the alarm signal 1 output When the temperature of the sensor on the warm side goes down 5 deg C lower than the temperature set by DIP switch 5 1 g m 2 Alarm signal 2 1 2 Situation for alarm signal 2 output 2 CN7 7 FPSC In the following situation alarm signal 2 will be output from alarm signal 2 output terminal CN7 7 Power supply to FPSC will not be stopped FPSC The level of output set signal is out of the allowed range lt 1V gt 5V Signallevel 1V or signal level gt 5 V No Output Status 1 High S amp Alarm 2 Low Normal 2 Condition for cancellation o
16. Ref No SCDD 09001 1 Operation Manual Model SC UB04 FPSC UBO4 Name FPSC Module UB04 SC TWINBIRD CORPORATION SC Business Operation 9 TWINBIRD CORPORATION http fpsc twinbird jp 1 17 Ref No SCDD 090011 Field of Application and Restriction of Export gt 1 10 2 9 1 USA REEXPORT CONTROL CCL ECCN 6A002 d 2 a Cryocoolers for Optical sensors SC 2008 1
17. arm Side Thermistor Heat Reject Fin ESC 040H Drive PCB ESC 040H FPSC FPSC Module 3 2 Main Specification No IB H Item ft fk Specification 1 Size Approximately W 180 x D 190 x H 280 mm 2 Weight Approximately 3 kg 3 Refrigerant He Helium 4 Amount of Refrigerant 2 5g 5 2 6 Mpa Inside Pressure of Stirling Cooler 6 Power Source DC 12 V for Drive PCB 7 40W Cooling Capacity 23 3 C 25 5V 40 W or Over Condition Cold Side Temperature 23 3 deg C Ambient Temperature 25 deg C Input Voltage to Set Output Voltage 5V Acceptable Temperature Range at Cold Side 8 Power Consumption 50 2 10W 9 0 40 C Ambient Temperature Range to Use 10 50 10 C 11 Accessories attached on FPSC Module Drive PCB ESC 040H 9 TWINBIRD CORPORATION http fpsc twinbird jp 5 17 Ref No SCDD 090011 3 3 Graph of Cooling Capacity 70 60 50 40 30 Cooling Capacity W 20
18. e 35 sec 40 sec 50 sec 60 sec 70 sec 80 sec 90 sec 100 sec SW1 Example of SW1 and the Value MM boli 1 2 3 4 OFF 0 lt 9 950 30 2 0V 4 0V Ramp speed of output voltage from 2 0Vto4 0Vis fixed 0 1 V 1 2 sec Ramp speed of output voltage from 4 0 V to 8 5 V is set by SW1 0 1 V 1 2 sec 0 1 V 100 sec 4 0V 8 5V M 8 5V o e e o E E i A 5 423 8 H 4 0V E 80steps H 2 0V 1 ov 0 00 0 27 1 17 Minimum 73 40 Maximum gt min sec s Lu 8 5V Time from start to when output voltage reaches 8 5 V PJ JEEZ TWINBIRD CORPORATION http fpsc twinbird jp 13 17 Ref No SCDD 09001 1 2 After changing set voltage a 0 1 V 0 1 V 1 2 5 When the difference between current output voltage and set output voltage is 0 1 V or over the ramp speed of output voltage is 0 1V 1 2 sec b 0 1 V gt V 1 2 When the difference between current output voltage and set output voltage is 0 1 V or under the output voltage reaches in 1 2 sec after changing set voltage 3
19. etting value is 54 deg C 0010 With this setting warm side temperature will not go up to over 65 deg C in the cooling condition of this FPSC Module SC UB04 Don t change the setting to prevent internal damage of the FPSC Module The limit value must be decided by DIP switch settings shown below to control the warm 9 JEEZ TWINBIRD CORPORATION http fpsc twinbird jp 14 17 Ref No SCDD 09001 1 side temperature to below 65 deg SW2 IE 0000 0001 0010 0011 0100 0101 0110 0111 zn c BHrE 50C 52 C 54 C 56 C 58C 60C 62 C 64 C Temperature Limit SES AM 1000 1001 1010 1011 1100 1101 1110 111i SW2 Value EI e Eo jE WOES 66C 68C 70C 72 C 74C 76C 78C 807C Temperature Limit 5 9 Emergency signal output 1 Emergency situations FPSC CN7 In the following situations power supply to the FPSC will be stopped and an emergency signal will be output from the signal output terminal CN7 5 SW2 Temperature sensor at warm side has reached the limit temperature set by SW2 FPSC
20. f the alarm signal 2 output When the level of output set signal is within the allowable range PJ TWINBIRD CORPORATION http fpsc twinbird jp 16 17 Ref No SCDD 090011 e SC E mail sc twinbird cojp Tel 0256 92 6173 Fax 0256 93 6168 959 0292 2084 2 Contact TWINBIRD CORPORATION SC Business Operation E mail sc twinbird coJp Phone 81 256 92 6173 Facsimile 81 256 93 6168 Address 2084 2 Yoshida nishiota Tsubame shi Niigata ken 959 0292 Japan PJ UJE EIERE TWINBIRD CORPORATION http fpsc twinbird jp 07 17
21. rgency signal and stops power output to the FPSC when following conditions are detected DIP SW When the temperature of the sensor on the warm side reaches the temperature set by the DIP switch FPSC When the FPSC is disconnected or the input power wire is cut When the temperature sensor is disconnected or wire is cut The power source voltage is out of allowable range N PJ JEEZ TWINBIRD CORPORATION http fpsc twinbird jp 10 17 Ref No SCDD 09001 1 D Generating an alarm signal from prescribed terminal when the following conditions are detected DIP SW 5 When the temperature of the sensor on the warm side reaches 5 deg C lower than the temperature setting of the DIP switch FPSC When the level of output set signal is out of the allowed range 5 2 Power source
22. without thermal insulation the cold side may develop a coating frost or water If this occurs please clean the cold side with a soft cloth Having frost or condensation on the cold side surface can cause an apparent reduction of cooling capacity Also if water drips down on a power cord or inner mechanical parts as it defrosts it could cause a short circuit or corrosion 14 FPSC Failure of the FPSC Module could result from subjecting the cold side to a strong force It is made of thin stainless steel sheet surrounding a precision structure 15 FPSC The Stirling cooler uses a high pressure gas inside please contact Twinbird if you intend to scrap the Stirling cooler PJ JEEZ TWINBIRD CORPORATION http fpsc twinbird jp 4 17 3 ftf Specification 3 1 MEL Exterior Cold Side Warm Side The part which heat reject fin is attached Ref No SCDD 090011 W
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