CM-105 - ヒロセ電機
Contents
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3. pus MBER KATH Mh ih Bm A N 1 5 1
4. REDERNE EUTRE RDE 1 H A ro fa fa E
5. A 2 Ni Ei LE 1 1 1 4 5 18518 ISO VG32 68 1 ISO 32 68 32 32 2 1 2 1 estar 1 UCP Jo 2 O 3cc 1 ik NLGI 25 1 2 AP2 No 2 2
6. 3 V 9 eU 4 M5 4 V o O 2 2 Replacing the V belt Detaching the V belt 1 Hold V belt with a screwdriver to allow V belt to come off the slit on flywheel 2 Now carefully turn flywheel in the direction of arrow until the V belt comes off Attaching the V belt 1 Pass V belt inside flywheel 2 Fit the V belt in the slit on motor pulley 3 Then pressing V belt against the slit on flywheel carefully turn flywheel in the direction of arrow 3 until the V belt fits in the slot 2 3 How to adjust the slack of the V belt Adjust the slack of V belt by changing the installing position of motor up or down 1 Remove two mounting screws M4 from motor cover 2 Loosen four bolts M5 used to mount motor to such an extent th
7. Hix 2 2 3 bd 1 2 CIO B 1
8. DERUYC amp T c ic 4 O 5 e 5 Ak 6 O tei 2 1 9 We 7 ATTACHING DETACHING THE APPLICATOR CAUTION To protect against possible accidents due to abrupt start of the machine power down the machine before starting this procedure 1 Attaching the applicator 1 Turn the power off 2 To a
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10. Amateur 5 6 mm 1 15 2 Ce TERA oY eeu 1 8 2 2 V 1 Cy DO ee pou DC jicc OC cc Uis DC COO ZWIJAbyIe B DC Trouble Cause Corrective measure WARNING Extreme caution has to be taken not to allow hands fingers head and clothing to be caught in the moving parts of the machine 2 Fuse frequently
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12. 2010 CAUTION 1 No part of this manual may be reproduced without the permission of Hirose Electric Co Ltd 2 Description in this manual is subject to change without notice 3 This Instruction Manual has been prepared for clarify Should you find any unclear portion error or omission please for the safety of other contact our Marketing Department 4 It should be understood that notwithstanding the aforementioned item 3 we assume no liability to any claim for loss or failure to earn profit resulting from the use of the machine 5 We assume no responsibility for any damage resulting from your improper use of the machine including your failure to follow the instructions given in this Instruction Manual This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd HIROSE ELECTRIC CO LTD 2010 1 2 3 4 5 4 3
13. 1 1 2 3 1 2 3 X 1 2 2
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15. 100 lt 1 2 CRH CH E Z zt WM o D gt he Vut Trouble Cause Corrective measure DANGER To protect against shock hazards open the cover if necessary after turning the power off and waiting a minimum of five minutes 4 Double placement or successive 1 Malfunction of the foot switch 1 1 Remove the applicator Then placement is sometimes depress the foot switch securely performed during crimping approximately 100 times to operations determine whether the foot switch has failed or not 1 2 Conduct proper training of the operator 2 Contact of the relay CR2 has 2 Replace the relay CR2 with a welded new one Contact our Production Engineering Department for consultation for use or any unclear points
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20. D 100V 2 3 4 Ky 5 1 1 ON ON 2 CR1 2 CR1 1 On 9 3 1 V
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22. 5 4 2 1 1 1 TH P DUE it BRIAR ITE 100 WEB A 1 2 2 CR2 2 CR2 10 1 cN1 2 F T 7 CR2 er ilem Pe E Ci GREEN 8 RED 2 C1 MQ nM CN2 3 AC100V eR CN2 1 FOOT Gs he Cen sn CN2 2 1 SWA R3 759 R1 10KQ 3 CH1 CR2 CR2 D1 5 C2 0 8u CR1 swt 6 4 CN11T SW2 mox CN1 e5 CN2 3 qoa w 2 kdow sw HIEBERLWD 011 IM 20OW iwreg ES DBF 100v 200 sw so pers Weplew amp deoor Foorsw cow AzweeeiopPls 10 APPENDIX 10 1 Electric wiring diagram 1 p CN1 2 7 CR1 PL2 ie PLCS 6 GREEN 8 RED R2 C1 LN un CN2 3 AC100V a i CN2 1 FOOT p WD IM SW3 D2 o No CN2 2 Q 3 CR2 CR2 D1 5 C2 0 8u CR1 SW
23. REE 1 RERI BHATRERE EMMA ABR AX S EIBSER xii 2 PEU T 36S EUR AAR 3 1 2 1 2 10 3 5C 35 C 35 85 4 5
24. 1 2 20N AY Fo f IRI SK TAP RC RA EE READ 10mm 2 2 V V 1 V 2 E Fale V 1 9 V CS Ice 2 9 3 9 V 9 O 2 3 V V 1 0 MA 2 2 M5 4
25. 1 WAER KRAE a 2 IE OFF 3 GP 4 QP 2 1 AIF KEPE Q 2 FHA AH 3 9 OE 4 5 MATES Tr KHANA 6 OH TF 7 KEPE 3 Agy TED KS Fie Tae 1 2 OZ ON
26. IK 4 eR MS V O IRA SEE 5 Bde iic ye 9 1 100V N GIA 5 60 I Baule nO KW 1 1 ON CRI ON
27. eese 2 2 V 2 3 V kk OT DT WR M 1 2 E E XV wm Fl ee 1 2 IN PR a S A A T 1 2 RM 1 N m HRS No CM 105 CL 901 0005 4 Kt me 900 mm x4 amp 640 mm xA TE 410 mm 550 E 75 kg AP105 N N eme i _ il f 1 MODEL 1 Product No HRS No HRS No CM 105 CL901 0005 4 CM 105 CL901 0005 4 2 SPECIFICATIONS 2 Outside dimensions 900 mm height x 640 mm width
28. 5 2010 uxS tO Wo H v lt tt T141 5 TID ES OS T 222 3 13 TEL 045 402 7725 FAX 045 402 7861 gt M HIROSE ELECTRIC CO LTD JRL LARS ATE UAR 141 5 TH 5 6 23 5 23 OSAKI 5 CHOME SHINAGAWA KU TOKYO 141 JAPAN Usi LAG d iene ICI Zl TELEX J2468237 HRSELE TELE FAX 03 3493 2033 HA oe iss VAS MM m ree CABLE BESELECONHIROSE TOKYO PHONE 03 3491 9741 EI BNE 222 WR JIT BOR THF ACER A7 TH 339 13 9 TEL 045 402 7725 FAX 045 402 7861 Hirose Electric U S A Inc 2688 Westhills Court Simi Valley Calif 93065 6235 Phone 805 5227958 Tele Fax 805 5223217 Hirose Electric GmbH Zeppelinstraze 42 73760 Ostfildern Kemnat Phone 0711 4560021 Tele Fax 0711 4560729 Hirose Electric UK Ltd Crownhill Business Centre 22 Vincent Avenue Phone 0908 260616 Crownhill Milton Keynes MK8 0AB
29. x 1 C Oel BROMESB dO SB ERBH SS CARE c NCEA ALM CIS EFI Uf UYC amp Tcv FHREIAODSRBICOS U CI SHRANK Ive e 1 2 109 3 5C 35C 359 85 4 desig nies 5 H 1
30. 4 5 ISO VG32 68 1 ISO 32 68 32 32 2 1 2 1 1 c uis 2 1 3 CC NLGI 1 2 AP No 2 2 ex dT 8 MAINTENANCE ASTON No To prevent possible accidents repair and adjustment of the machine shall be conducted only by trained maintenance personnel Any repair and adjustment beyond the specifications covered in this Instruction Manual is prohibited We assume no responsibility for accidents caused by improper repair or adjustment including the use of non genuine part s 2 To p
31. 900mm x 640mm x With the reel terminal x 410 mm depth 410mm attached Outside diameter of acceptable i E a max 550 550 Weight 75 kg Applicable applicator Model AP105 Series Xt EB ae AP105 3 CONFIGURATION 3 Oil cup Eye bolt Work light Flange Flywheel cover KHA E Reel support Electrical box Ram Ek Power cord Motor cover B Bolster plate Clamp lever i 3 q Foot switch Back stop lever Flywheel Counter iP Main shaft Motor pilot lamp Wi Solenoid link Power pilot lamp Solenoid Fig Fuse Main power switch F JB 7T X Safety switch Motor start switch 4 LER Gouden oum SHEED 2 1 Dimen
32. 5 3 4 RISE 3 27 IR DICE XS TT OO O 5 Bc SIE O 6 Mk OTRO Ant x BE TESA HRA O Zr IS EX O TTA HL BUR ar DPD Po FN BtLSRARA BAKA Fhe 1 y 1 1 1 1
33. ON OFF Q 4 1 B O OFF qp Q 3 O S 1 1 0 imi O 0 O 2 1 3 Checking the operation WARNING Extreme caution has to be taken not to allow hands fi
34. 2 1 V e 2 1 V 1 abi 2 CON OFF CH Omm 2 Inspection WARNING 1 Extreme caution has to be taken not to allow hands fingers head hair or clothing to be caught in the moving parts of the machine and V belt 2 To protect against possible accidents due to abrupt start of the machine power down the machine before starting this procedure 2 1 Checking the V belt for damage and slack 1 Check to be sure that the V belt has no abnormal scratches and stains 2 With respect to the degree of slack make sure that the V belt sags approximately 10 mm in the direction of the arrow when a 20 N load is applied 1 V RRE 2 2 1 V
35. O e UL CRI 9 TROUBLESHOOTING Before troubleshooting the following has to be checked 1 Is the power plug connected to a 100 V power supply receptacle 2 Has the fuse blown 3 Are connectors fitted properly Power cord foot switch cord inside the electrical box 4 Is the flywheel cover correctly closed Trouble Cause Corrective measure DANGER To protect against shock hazards open the cover if necessary after turning the power off and waiting a minimum of five minutes The motor fails to move even 1 Installing position of safety switch 1 Properly close the flywheel cover when the motor start switch is mounted inside the flywheel Move safety switch to sucha pressed cover is wrong This would position that the switch turns on prevent the switch from turning on and fix the switch there 2 Relay CR1 is not correctly set 2 Properly set the relay CR1 or it is raised or it fails to operate replace it with a new one normally Contact our Production Engineering Department for consultation for use or any unclear points 9
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37. 40 CM 105 Main unit of crimping machine Model CM 105 CM105 Instruction Manual Number ATAD P0067 July 2006 2006 7 010 11 November 2010 KIEN 2 Edition number Second edition 2 c zERA 1 2 3 4 3 b
38. A 2 ON ZT E TFT O WHITEI AX D ON OFF Sek KAT 3 O O UJ 4 1 6 s 5 O HERENT O XJ C Efidm HUE REA 1 D FPP O IFLA FEA O 2 2 SH ime 1 13 Pe OFF icy Cc ical 2 5 2 IC 3
39. 2 1 O 2 T AUG Ec bs Q O 9 Q Q 3 SS 4 boe YY 6 J d 5 OPERATION 1 Preparation 1 2 3 CAUTION To protect against shock hazar
40. 2 The operator should secure their hair with a hat or ponytail to protect his her hair from being caught in the machine 3 The operator should wear safe rubber bottom close toe shoes or work boots Event that requires turn off of the power 1 In the event of abnormal conditions machine failure or power failure the power should be turned off immediately 2 To protect against possible accidents caused by abrupt start of the machine the power must be turned off before conducting inspection repair or cleaning Be sure to turn the power off when the operator leaves the machine 3 To pull out the power plug hold the plug rather than the cord Turn off the power means turning off the power switch and pulling the power plug out of the receptacle This applies to any case where the turn off the power is hereinafter referred to Vi Safety instructions in each category of work following the delivery of the machine 1 To protect against possible accident or damage the machine should be lifted by two or more persons Use an eye bolt attached on the machine and an apparatus such as chain block specifically designed to lift heavy cargo To move the machine a dolly is recommended 2 The machine shall be lifted or moved in such a way that secures safety to avoid falling and dropping 3 To protect against accidents or damage to the machine re package if necessary to achieve the originally delivered state Prior to re packagi
41. 2 SIDS CICA ONS aE 2 x ME SOMITE NTON ee eo 2 InstallaoT 4 S OPEO ers cancers oo 6 CR 6 2 Checking the performance before putting the machine into service 6 3 Checking the operation Lua 8 6 Attaching detaching the reel terminal ee 8 TAttaching the reel terminal 8 2 DETACHING the reel terminal ERR 8 7 Attaching detaching the applicator ee 10 1 Atiaching theapplicalor me M tomcat 10 2 DETACIINIG th AD DIC AION ss 10 Sanmenanee oii EE 12 OL RUD RIC AMON EE IT 12 1 1 Sliding section of the ram pp 12 1 2 Sliding section of the clutch unit pp 12 2 INS Lee g rcs ee E A AAA RE E E E 14 2 1 Checking the V belt for damage and slack Nt 14 2 2 Replacing the V belt i 16 2 3 How to adjust the slack of the V belt pp 16 9 TROUDICS NOON mtt M 18 TO POS etait oo EA EE NE ERa 24 1 Electric winmg ONSGTS se SS 24 2 Major component II 26 XIV dH m Rw MN 7 Mt omm xS H TER lr LA att 2 3 E i Ni 3 cT Yr 6 Et 1 li A E A saannennannanuenenenanneaonens US 1 2 EIRT Q 1 V
42. 276243 1 eo 26 276249 7 ee 276289 1 28 276251 1 Jes 29 276252 olegl az6aea 2 33 276261 e 78 276301 1 276263 eo 2 Major component names 1 F1 Oil cup Front cover Ram Product name Product number Frame 276224 Eye bolt 27 6226 276227 276228 276229 Product name 1 41 Retaining pin aa Release lever sprino 1 Solenoid link 1 DC solenoid DC solenoid 1 45 DC solenoid bracket 276268 1 1 Solenoid stopper Ram oo 6 Slide block 276229 1 46 T Needle bearing Crank shaft Crank shaft ke Retaining ring A Ball bearing Retaining ring B Helical gear 114 Bearing washer Nut Cover 27 Retaining ring D Ball bearing Main shaft Main shaft ke Back stop cam Spring post Clutch wheel Clutch spring Clutch roller Clutch cage Outer race Spring pin Flywheel V belt Motor pulle Flywheel collar Release lever Clutch stopper lselPag Spring hanger Stop rina Link pin 27 6230 276231 276232 276233 276234 276235 27 6236 276237 276238 276239 27 6240 2 6
43. caused by malfunction the machine shall be operated under an environment that is not affected by high noise sources electromagnetic waves such as high frequency welders 2 To avoid accidents caused by malfunction the machine shall not be used in such an environment that would subject it to any voltage rating outside of rated voltage 10 3 The machine shall be used under the following environment for safety Atmospheric temperature under operating conditions 5 C to 35 C Relative humidity under operating conditions 3596 to 85 96 4 Condensation can be observed when the environment of the machine is changed abruptly from cold to warm To avoid accidents or damage do not operate this machine in condition where the humidity is greater than the upper limit of the relative humidity specified above 5 To avoid accidents caused by a damaged electrical part function in the event of thunder and lightning stop your work and pull out the power plug 1 To prevent possible accidents caused by unfamiliarity with the operation of the machine the machine should only be operated by fully trained personnel It is recommended that a training procedure be established by the employer and that the operator be provided with this Instruction Manual for reference 1 To protect against possible accidents resulting in personal injury or damage to personal property i e clothing be sure wear a work uniform or fit clothing with sleeve cuffs fastened
44. 1 The clutch is not properly 1 Adjust to engage the clutch properly according to 5 2 blows when the engaged Back stop lever Checking the performance before putting the machine motor starts fails to engage with into service back stop cam Q WARNING A Extreme caution has to be taken not to allow hands fingers head and clothing to be involved caught in the moving parts of the machine The crimping 1 The V belt is not installed 4 Install the belt according to 8 2 2 Attaching the V belt machine fails to 2 The stop position of the 2 1 The solenoid may be improperly positioned Check operate even when clutch stopper is not the installing position of the DC solenoid bracket and the foot switch is normal adjust it if necessary depressed Dust or other particles may gather in the gap existing between the amateur of the DC solenoid and the pipe This can cause suction force to be inconsistent Remove the DC solenoid and wipe it clean with a piece of cloth or the like The same difficulty can also arises in the event that the DC solenoid has deteriorated with time If the clutch stopper stop position cannot be corrected by removing the foreign matter replace the DC solenoid valve with a new one Contact our Production Engineering Department for consultation for use or any unclear points N 2
45. 1 674 Quo CN1 1 SW2 Name of product Model Symbol Name of product Model Connector 2P HIROSE Electric Co Power pilotlamp MARUYASU 103 GS CN2 Connector 3P HIROSE Electric Co Motor pilot lamp MARUYASU 103 RS Fuse 10A L Work light 40 W Main power switch Matsushita Electric Industrial Co Ltd Motor 200 W Matsushita Electric Industrial Co Ltd WD 1011 ES DBF 100 V 200 W PL2 mm SW2 Motor start switch MIYAMA Ds 133 CR1 Rely OMRONMY2 SW3 Sefetyswich OMRON z 1sew22 CR2 Relay OMRONLY2 SW4 ligtswih SOL DCsolenoid Act Giken SD12 AA 48 00T FoorSW Footswih count couner TAMURAE610 PP15 TR v eemoz rwan ET herem r ezaon o o KEERN AEAN w XH SOL pct AcHitibM SpAA 4800T roorsw megrk count Dries mA sors bu lenet Ma UYASUASMENGS O OOOO S 2 2 6301 2 630 2 630 2 6261 Ero 27020 d dg we pau Wy fat Tn T Hu A m 2 6224 141 2 6264 2 6 8 276231 1 4g Ub B 276271 1 9 B 2277 B 20
46. 241 276242 276243 276244 276245 276246 276247 276248 276249 27 6250 276251 276252 276253 276254 276255 2 6256 27 6257 2 6258 276259 27 6260 276261 1 47 Spring hanger 1 48 otud bolt B 1 Back stop lever Back stop spring Spring pin 2 2 2 52 Safety switch 2 53 Safety switch bracket 2 2 Collar 55 Bolster plate 1 Stopper block Clamp A 3 ss Clamp B 3 Clamp spring 1 60 Clamp bolt 1 et Clamp lever 1 62 Reel support 2 63 Reel shaft 1 Flange A 1 Flange B Flange 7 66 Terminal guide bracket 276209 1_ 1 67 Terminal guide 1 Flywheel cover 2 Hinge Hine ooo o 1 70 Reel cover hook 276293 1 1 71 Grease nipple 1 72 Noise absorbino 73 Power cord 1 74 Foot switch 75 Work light Counter Counter 0000 276263 1 eolHande 2 6264 2 6266 2 6267 2 6268 2 6269 2 6270 2 6271 2 6272 2 6273 2 6274 2 6275 27 6276 2 6277 2 6278 27 6279 2 6280 2 6281 27 6282 2 6283 2 6284 2 6285 2 6286 2 6287 2 6288 2 6289 27 6290 27 6291 27 6292 27 6293 27 6294 27 6295 2 6296 27 6297 2 6298 2 6299 2 6300 2 6301 2 6302 2 6303 2 2 2 1 1 1 2 pes 41 DC 276267 DC 276268 276229 276269 276230 276270 276231 B 276271 276232 5 276272 276233 276
47. 273 276234 E 276274 276235 276275 276236 276276 276237 BR 276277 276238 iE 276278 276239 5 276219 276240 X A 276280 276241 3e B 276281 276242 Jc EU 276282 276243 aile Jc RATE 276283 276244 276284 276245 276285 276246 DEAE 276286 276247 ZEE 25 A 276287 276248 B 276288 276249 lale F 276289 276250 S 276290 276251 ale dE TE 276291 FI m y CO 1 1H JOO ID oo JOO JO JO TN THO JH PH PNW FH PW TDD DD PH fe Re mA mA D oo ID JO JR PO TH TR O OO JO TNA ID TH JH HO JH JR O JO oO IN O Jr HR JW lt Jr Xf A RHK Xf B HUKSR T zou zk A ER X pe BP E I ES EROR a N A C D TUR EE ze Y ay GAN fh x x e e be fam um ee oe E BE ldo x n ee m fa me E LE mcm HH Gk AE WE m K AK H Jm mr En nb n Hu E AE PEN s Kt wW n a Oo Eh HE 276252 276292 276253 ts fh Pt a ap 276293 276254 276294 276255 276295 276256 276296 276257 ALES FER 276297 276258 TEST 276298 276259 E 276299 276260 276300 276261 DESDE 276301 276262 HA 276302 276263 ils 276303 fan JE Baty yey 33 B p en S je BE OE GE ES C X Hh dg ME E E H zi ER zs
48. ATAD POOG 2 Second edition FESSES Main unit of crimping machine CM 105 Applicable applicator AP 105 INSTRUCTION MANUAL CAUTION Be sure to read this Instruction Manual carefully before using it to secure safety in operation In addition save this Instruction Manual so that it is available whenever necessary for review 4 F a m X t pe sA T L S HIROSE ELECTRIC CO LTD T canis a
49. Tele Fax 0908 563309 HIROSE KOREA Co Ltd 472 5 Mok Nae Dong Ansen City Seoul Phone 02 864 5075 Tele Fax 0345 491 9886 Hirose Electric Co Ltd Phone 2803 5338 2102 Emperor Group Center 288 Hennessy Road Wanchai Tele Fax 2591 6560 Hong Kong Branch 10 11 Printed in Japan
50. afe operation Because of the machine s design there is always a possibility of contact with moving parts The operators of the machine and the maintenance personnel who are in charge of maintenance and repair work are required to read the following SAFETY INSTRUCTIONS so as to avoid injury To fully understand the descriptions given in this Instruction Manual and the warning labels attached on the machine the warning messages are used in accordance with the below stated classification Please be sure to thoroughly understand the messages and follow the instructions D Description of warning messages Used in the case where it is assumed that misuse of the machine will expose the operator to immediate danger of major injury or death Used in the case where it is assumed that misuse of the machine can expose the operator to danger of major injury or death Used in the case where it is assumed that misuse of the machine can expose the operator to danger of injury and can cause damage to property Determine the degree of impairment referring to the below stated classification Major injury Indicates the loss of eyesight wounds burns hyperthermal and hypothermal burns electric shocks fracture of a bone poisoning etc requiring emergency of extended medical care Injury Minor injury Indicates wounds burns electric shocks etc requiring medical treatment Damage to property Indicates damage to the machinery and or
51. at allows the motor to move If these bolts are excessively loosened in this step motor will drop by gravity Make a cushion with a shop cloth and place it in the space provided by lifting motor to avoid hands and fingers being caught in the space 3 While in this position move the mounting position of motor up or down while checking the extent of slack of V belt 4 Tighten four bolts M5 to fit the motor to a position that allows the V belt to slack appropriately Re check the slack of V belt Tightening the bolts can change the slack of the V belt 5 Finally attach motor cover in position 2 2 V VAR RED 1 WEEE V 2 a Heese ak O DHR KEO HI P Bie V 1 WIE V RT e 2 RIIAT 3 V FNM O 2 3 V JE BETS ETT E IE IEAA WEE VERTE e 1 WHT 2 SBR O OM 2 WEM 4 CE O MS eT ete Sik AIA Bias dt POR O 3 V REE Y1b PE WNN S 4
52. ds and possible accidents due to abrupt start of the machine do not power on the machine until you have completed the preparation Check to be sure that the applicator has been detached Make sure that main power switch mounted on the right hand side is in the OFF position Connect foot switch cord to metal receptacle 3P ua Of 4 Connect power cord to metal receptacle 2P 2 Checking the performance before putting the machine into service WARNING Extreme caution has to be taken not to allow hands fingers head and clothing to be involved caught in the moving parts of the machine Open flywheel cover Q Press solenoid link in the direction of arrow to engage the clutch Attach hand turning handle to main shaft Turn hand turning handle in the direction of rotation Simultaneously with the turning of the handle ram unit D vertically moves 5 After the vertical motion of ram unit is checked further turn hand turning handle in the direction of rotation until it stops with a click This disengages the clutch 6 Remove hand turning handle from main shaft 7 After the vertical motion of ram unit is checked close flywheel cover If flywheel cover Q is opened the safety switch functions to prevent the motor from starting even if the power switch is set to the ON 5
53. gging it before beginning cleaning 5 In the event that your machine fails to perform normally after repair adjusting works immediately stop operation Contact Hirose for service to protect against personal injury Vii Safety instructions to be followed when using the main unit of crimping machine Model CM 105 1 To protect against shock hazards open the cover if necessary after turning the power off and waiting for a minimum of five minutes DANGER To avoid possible accidents resulting in personal injury caused by being caught in the moving head or hair away from the moving parts and surrounding area Also do not place any matter that is not necessary in the use of the machine near any of the moving parts To protect against possible personal injury when turning the power on take care to keep your hands fingers clothing head or hair away from the moving parts and the surrounding area Also do not place any matter that is not necessary in the use of the machine near any of the moving parts TO protect against electric shock and accidents caused by any damaged electrical component 0 parts of the machine extreme caution has to be taken to keep your hands fingers clothing CAUTION be sure to turn off the power switch before connecting or detaching the power plug To protect against possible accidents caused by any damaged electrical component be sure to stop your work and disconnect the power plug for safe
54. ng wipe off an oil gathered on the machine 1 To protect against personal injury carefully check the box for wood nails Draw out nails from the boards 2 The center of gravity of the machine is at the center of the eye bold mounting section Remove the machine out of the container carefully Installation Work bench 1 Use a table or a work bench that will sufficiently withstand the machine weight and the reaction force developed while the machine is in operation 2 If casters are to be mounted on the main unit of the work bench use durable casters provided with a locking mechanism Il Cable and wiring 1 To prevent electric shocks electrical leak or fire be careful not to strain the cables at any time 2 To protect against hazards from electric shocks electrical leak and fire multiple connection must be avoided Plug the machine direct into a socket 3 Connectors should be secured together Pull out a connector hold at the connector portion II Grounding 1 An Electrical Expert should be consulted to properly install an appropriate plug 2 The connect the power plug to a properly grounded receptacle 3 This will protect against hazards from electrical leak and isolation withstanding pressure Before operation 1 To protect against possible accidents resulting in injury or death check to be sure that connectors and cables are in good condition and fastened securely 2 To protect against possible accidents re
55. ngers head and clothing to be involved caught in the moving parts of the machine Connect the plug of power cord to the power supply receptacle Set main power switch B to the ON position Power pilot lamp D lights up At this time work light B lights up and goes out corresponding to ON OFF of work light switch D Press motor start switch D This will cause the motor to start At the same time motor pilot lamp lights up Depress the switch mounted in foot switch 9 This will cause ram unit to make a vertical travel once At the same time counter D actuates 5 Set main power switch to the OFF position and both power pilot lamp and motor pilot lamp will go out I9 eS 6 ATTACHING DETACHING THE REEL TERMINAL CAUTION To protect against possible accidents due to abrupt start of the machine power down the machine before you begin this procedure 1 Attaching the reel terminal 1 Loosen thumb screw remove flange and pass reel terminal over reel shaft 2 Re place flange lightly press it and re tighten thumb screw to the correct position Caution Refer to the instruction manual for your applicable applicator for details 2 Detaching the reel terminal 1 Detach the reel terminal following the same procedure as that taken to attach it 3 iux A
56. rotect against possible accidents and electric shock hazards repair and maintenance work including wiring of electrical parts should be conducted by electrical technicians or HIROSE engineers In the event that electrical parts need repair or maintenance please consult any of the aforementioned persons 1 Lubrication CAUTION To protect against possible accidents due to abrupt start of the machine power down the machine before 1 1 Sliding section of the ram 1 Once a week apply four or five drops of oil in oil cup on the top of the machine Designated oil ISO VG32 to 68 Caution 1 The value given above represents viscosity 32 68 designated by ISO standard Oil that is equivalent to the above is for example Turbine Oil 32 Nisseki or Teras Oil 32 Showa Shell 2 Avoid excessive oiling 1 2 Sliding section of the clutch unit 1 Once a month apply grease lightly on clutch claw back stop claw and surrounding area 2 Once every six month apply 2 to 3 cc of grease to helical gear Designated grease Grease for centralized lubrication NLGI 2 Caution 1 The value given above represents hardness 2 specified by the U S National Grease Association Grease that is equivalent to the above is for example Epinoc Grease AP2 Nisseki or Albania Grease No 2 Showa Shell 2 Avoid excessive oiling 8 1 FE Ts RASH Be HI EET RA BTE
57. sions of rubber mat recommended TEE BEER GST 2 4 INSTALLATION CAUTION This machine is heavy in weight Moving or installation should be carried out by two or more persons Take precautions not to allow the machine to fall or drop 1 Place a rubber mat on the work bench that is stable and leveled Place the machine on the rubber mat 2 Fit the bolts in two mounting holes and tighten them n Y Ait 2 1 2 2 Ab AY eRe FL 1 1 Suc la OD OFF 3 SP 9 2P 2 YY 4
58. sulting in injury or death never place hands in or near moving parts of the machine 1 Use oil of the type designated by Hirose 2 In the event that oil should gets in your eye or contact your skin immediately wash skin or flush eyes to remove the oil This will protect against irritations and rashes 3 In the event that you should ingest oil by mistake immediately consult a medical doctor to prevent illness Maintenance 1 To prevent possible accidents repair and adjustment of the machine shall be conducted only by maintenance personnel who have been trained on the machine Any repair and adjustment not specified in this Instruction Manual are prohibited We assume no responsibility for accidents caused by improper repair or adjustment including the use of non genuine part s 2 To protect against possible accidents and electric shock hazards repair and maintenance work including wiring of electrical parts should be conducted by electrical technicians or Hirose engineers In the event that electrical parts need repair and maintenance please consult any of the aforementioned persons 3 To protect against personal injury check to be sure that screws and nuts are tightened after the completion of repair adjusting and or replacement of parts 4 Periodically clean the machine as long as it is commissioned To prevent possible accidents caused by an abrupt start of the machine during cleaning be sure to turn the power off including unplu
59. the surrounding area Safety instructions DANGER 1 To protect against shock hazards when opening the cover first turn the power off Then wait for a minimum of five minutes before opening the cover For the purpose of this manual an accident is an event that causes personal injury or damage to property AUTION Basic safety instructions NC UTIO 1 Be sure to read this Instruction Manual and any other instructions or materials supplied with the unit as accessories Keep this Instruction Manual and make it available for reference Safety device and warning labels 1 To avoid possible accidents due to lack of the safety device be sure to operate the machine after ascertaining that the safety device is properly installed at the predetermined position Refer to page viii for detailed description of the safety device 2 If the safety device is detached from the machine for any reason replace it to its original position and check to be sure that it normally functions 3 Be sure to maintain the warning labels on the machine They should be clear and visible at all times If any of the warning labels should come off or become soiled damaged replace it with a new one Application 1 This machine shall only be used as specified in this Instruction Manual 2 Modifications to this machine is prohibited We assume no responsibility for accidents resulting from modifications Operating environment 1 To avoid accidents
60. ttach the applicator be sure to check the performance before putting the machine into service refer to 5 2 Checking the performance before putting the machine into service to ascertain that the ram is in its top dead center 3 Thoroughly remove dust and stains from bottom face of the applicator base and top face contact plane of the bolster plate 4 Keeping terminal feed lever held tilted in the direction of the arrow lift shank do not draw it out to fit it in slit on the main unit 5 Place the applicator on the top face of bolster plate and slide it forward until it is pressed against stopper block 6 Press clamp lever in the direction of arrow until it is secured At this time make sure that shank G is attaching on ram Caution This completes the installation of the applicator Never carry out a crimp in this state with no material loaded 2 Detaching the applicator 1 Loosen clamp lever Q by turning it in the direction of arrow and pull the applicator until it comes off Caution When detaching be careful not to allow your hand s or finger s to be caught in the applicator 7 1 1 OFF 2
61. ty purposes in the case of thunder and lightning In the case where the machine is suddenly moved from a cold to warm weather conditions condensation can result To protect against possible accidents due to any damaged electrical component turn the power on only after making sure that no condensation is present Safety device For the machine and the safety device of which configurations are given below the machine is made to specifications intended for Japanese home market and the safety device is mounted on and supplied with the machine The configurations may differ with destinations and specifications Main unit Warning label Flywheel cover A rotating component The cover prevents Applicator Is installed inside contact of hands head the cover Danger of etc by the flywheel etc contact injury is present Warning label Safety cover If touching you could The cover prevents get burns contact between Warning label fingers and the press Electrical components are installed inside Danger of electric shocks is present Safety instruction in use The minimum safety instructions to be followed when operating the crimping machine are indicated Warning label Foot switch cover The cover protects feet Danger of cuts on against hazards fingers is present Never place fingers inside the safety cover viii
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