Automatic Visual Inspector
Contents
1. pu pu L ET Rl ER SUP yYJO Printer P amp P for Small Components P amp P for Odd Components Reflow Oven MES CFR CS ORR SIX Functions for flexible operation F4 FYFRKOMHBICT OR 1222 ZU OI BmeVIACHGETC 74 b9 PIL 729 U DS BR ORBEC AET 4 HERDORECS 22X software provides you an easy teaching Just by surrounding a component filter setting library selection and pasting Stamps can be done speedy ASJ72TJ72L midis 7177 PoER stamp creation wizard for beginners pai FC OMDACH VIA CHmeAGFels aban T YT L RD OBR SII CT 4 ILY ae Ost To Bl ABODTIDUYS BB CHE Saban EUH L a d fast data creation Just by surrounding a component with a a mouse you can choose adequate stamp from Stamp List Stamp Template or Special stamp list eee special stamps Stamp creation wizard for beginners helps a simple and ME me c an E Ching a e ARE Special stamp for passive components Chipin PRAHI SAO F7 v Tess tE CER LC LTE C hio BTS 1 DOChipzE mSEREHC IU A m HDD AL EH 7 4 L w KE BRIT Ld Special stamp for passive components enables an adequate inspection for resister capacitor by a single le inspection frame Position shifting rotating of the compo E nent fillet inspection can be done in just one frame MOREE AOR CA CRE Needed several frame2. vB T IR jee Captured Vu N SERED EBL NIT TTRRAREA CET Foe Do not miss defects by applying the suitable inspection algorithm Full High Definition a E AUR EM 1920x1080 pixel O Aus Jb EARS Bm RETENE 5 Solder Fillet Histogram Inspection ISS f Op Camera LAL 7 a gt c S Y TTC k D ER G L L nT LTE Inspection 1920 x 1080 pixel FOV by Full High Definition camera enables high speed inspection Captured picture cm picture Sl Ics Y t Heo RAPT Inspection area Pocul XA i k A T 2223 mm SES 2OS8PinOQFP7 2 HIH Cree Wi stia T LLLA ERE titi TT gi mm Tr FHD camera with wide FOV captures 208 pin QFP image in just two cells 3 J Die SIG RMC KO REII Vb Histogram REMAS Ratio in criterion range 1 E E E d ESTE ieu es OLETE 3 TITEL EES PCT EEE Eeer ETIT ETTE PES TIRI c L E VAT G D HO M uA H a 65 RY KER II RI It leads to short tact time by less camera movement eee a LA 0 AR ses Shifted Missing Wrong text NY FEM THRE TTL FRYRE C Ahib Bante l 9 Solder Paste Inspection Solder Paste Area Inspection Extra Parts Inspection Missing Parts Inspection High Speed OH XSI amp b 8 SEC asc RDH XTC KAH EDEREK D Angular Camera BEIT DARE CSIC BREAD Z RT Inspection tact time and image quality by angular camera is dramatically improved IY SEDC TBA eM HBL UE RRO 3 78 E OE BEE SRN lC OSDORYERE z74 72483 7 5 8218 7 Gbtmz CCH BOUT BEBE IC ds DEMOS 2 am
3. L b 71112374 Automatic Visual inspector marantz electronics ltd Desk Top series M22X 350 amp U22X 650 In Line series U22X 350L amp U22X 650L FYU Ald ERI XIL T25 50 A0 RENEA E F model achieved 25 50 tact time speed up compared to previous models ESL BA 800mm Skies Bic Le l RAAE M22XFDL FML 350 4 UZTA E79 4 YEE Inspection TE Updated the driving part and applicable for max 800mm sized PCB Bench top M22XFDL FML 350 is redesigned to achieve even simpler operation pn ED Bpod NIA YVy FY IA INIST VY MBE SKI Le LAX Parts Inspection Pattern Matching Inspection Solder Fillet Inspection Histogram Inspection SCA ZSS L RAEMORe gt IF LE TORE XE GIB CT eT B8ISDE A RIS LD we L T Sea OD TUS OK cU YY FILET TESTS CORD SELBE Na GIA OK CLS FROST DAX REIT SD En CIS b Uie POSSIOSUCUsS kk YY TIVISANIEOC ORE BIGO ADD KarS RAL CORE sU M ED TRE RAZE KIE Subtract the target picture from the master picture If the difference is less than simple inspection if the histogram of brightness is within the target range it is judged the criterion target picture is regarded as matched Highly accurate as Good Suitable for inspecting solder area where no typicalpattern exists inspection can be performed because not only the difference of brightness but Fast inspection speed because of simple inspection U22XHDL HML 350 M22XFDL FML 350 also saturation and hue are the factors of criterion
4. B le e S t Side Red light e RGB 772 RBH E m a DU 2 0 0 AER dE E White light e alae at RR Y ET 2 Mega Pixel EN E m La Prior to Speed Full High Definition Oe e RGB lights L High resolution Mo e e Diffuse On Axis light J Y JEDER ABI Pre Mounting E HZ B eret E BI Pre Mounting IJ ALI HiJ Pre Reflow I A LI z Post Reflow ARREADA CRARO Ud PIN AD ARRIRA Fast 2D inspection for solder excess insufficient misalignment Fy Z8 ON DL ADARRA Check presence wrong reversing or misalignment of components JS W FYVACKONFRE Cibo eRe Check text of odd component if it is correct or wrong RGB7Jz RRBH EAKFZDSLANC HHI 4 ly FEE Solder fillet inspection by RGB lightings and histogram method SHH c S88 88883 C ld u TC BRT ec ndis L IR EM R 7 w J Accurate inspection by flat reflection of Diffuse On Axis light 3e VS S TIC Z D CAD Beet Find any foreign object on PCB by missing component detection COME EERE CONS BENE v3 ULET Option is added to make polarity check more simple with clearer image Only applicable with models which have DOAL lighting RGB7jz RHEH CARI B CIBUS S Clearly defects are captures by RGB lightings
5. ect data and store it E LANZA B TUCESPT Catch System B UV LYTWCNGR EFR H PCB z FONGBIPICNG B 5s SHE LA O PIT D As ee RN GIFT LI d e DEER ETS X xU R Yem FO0I7J aT RJ PCBS Lot B RRAK O c FRERE Hid 77 NE on SQL database DG TER OX Ad H Display a PCB map with wih Jv RES via LAN H Live performance defect points and TS SIE BE H Remotely judge multiple indication of production enlarged picture of each H Scatter pareto and time AOls inspection results process defect graph for analyzing H Indicates Process H Display the repair data H Output report Capabilitylndex graphically H Search by line PCB H Real time monitoring in Lot production span or your office via LAN barcode Specifications Bench Top Machine M22XFML FDL FDA 350 U22XFML FDL FDA 650 44 H v k Dimensions W736 D874 H450 W1047 D1071 H556 aA lt lt Weight 65kg 110kg Es il Power supply AC100V 240V iH S JJ Power consumption 350W WC XT Including PC fS H Ii 48 Operating environment Temperature 15 30degrees C Humidity 1 5 BO96RH no condensation E 7j Motor Servo Motor x 3 4 jM L i 6 Precision of repeated positioning lt 0 0Smm 12 B Eg X Max speed 720mm sec R F Board size 300 x 250 650 x 540 x 3 fll R Clearance Bir LISE D 25 mnm BRAD 7O mm Top less than 25 mm Bottom less than 70 mm FMLY4 JTlt30mmlYU TF FDLA T 7 Clt40mmlY RE costis LAI 30mm top clearance for FML type and 40mm for FDL type E In
6. ethod Group Pack method Stamp Database Exporting stamp information switching illuminations Camera special illuminations Zooming Block for panellized PCB Block duplication 24 master pics Auto flipped master pics Switch visible Invisible of frames Color PCB side recognition Masking Off Line debugging Off Line Teaching Tact Simulator Programming RER FEYRRBE RF LIRERE F FZ LISE BRZE UAHMZGR Z7UL4 t7 CatchSystemF JHH IXY Fzem OREN R R ARRESE WIG Z Al d AIR DDR E Good Not Good confirmation mode Cell mode Map View normal high density mode List mode Printing Output to CatcySystem Show Verification comments Alert accumulative false calls NG calls Prevent escaping by human error E 0 BS U LAS aJ F UI EOBE gt Je d FSEGAEXDO VILE V V 481 BRS fuii JUuz2kt H 77 x 3 shsgai amp tu J V 3 HBlc amp z 5UJff D REC IT DHELP X Utility 1 H FAREBE VO YI PERERA ARRA T N x JY HR IKBE Auto calibration Warp calibration Read barcode Position offset per FoV Auto side swapping Output coordinates Authorisation Hour counter Auto rail width correction Program change by barcode Mouse action with Help key Verification step mode Bad mark skip EG HE EV OUS J 0 KO TT OE 1 D SMT Quality Management Software Option CS Center CS Watch CS Repair CS Analyzer E zonJ EDERREKO TRT INS Ld Zi ue A Le tho B cnd Gr S E CPK T1E8E7JI824 gt Et JE KRE L 2 s Wag H Coll
7. l components QFP IC etc BB m t r IH E Component Inspection Ems AL ft SS 6 bg 7 J v Z7 Missing Shifting components polarity incorrect components Solder fillet E Fil IR H Solder Paste Inspection RV ICLHDTN DU v Z Shifted insufficient excess shortage t 8 AH Field of view Top Camera Approx 36x 20 25 mm 19 2 x 10 8 mm THER E Option to select at point of purchase Side Camera Approx 9 6 x 6 mm iR BH be R Speed V J BED 0 00 1 GREHfSIPCIC d 0 001 sec point depends on the PC A ESCBSCEHE Z E FHOOERI ERR SAAS E lt ASAT Ed X gae Ze Lf HU CTR LDL BN IRL VL OL CL AR RS fe LE RFO RE 12 G 7 SHAD E JEU IR T v BIRD ERR SERERE e 7 ERR U7 E CI ERER SE e Eo BU EU Ed C 07312 07 cgo SU C 5 CERES IC VN C XE OD Tc M TF IK PeERETSCEMBGOIRI DOG DLM T EREE o The specifications in this catalog are subject to change without notice due to improvement dAt AGENCY 8 3S VXUUIULZHUI ZAJXGV EMG AUS ARU ANBD 7240 0005 25 BRSRARLTAKAAH 134810 YBP 4 774 4F TEL 045 340 5566 FAX 045 340 5567 COASOIOMHMAR lS FR 2441 2AREDSOTT http www model22x com
8. line Machine U22XFML FDL FDA 350L U22XFML FDL FDA 650L A d wT Z Dimensions W740 D818 H1268 YKS F amp 98 Including PATLITE H1800 W1070 D1147 H1286 La F6 Including PATLITE H1800 A dh E E Weigh 180kg 240kg E i Power supply 100 240VAC XH amp WH Power consumption 7JOOW PC SG Including PC E FH IM jJ Operating environment Temperature 15 3Odegrees C Humidity 15 8096RH no condensation E 7j Motor Servo Motor x 3 4 jM L i 4 Precision of repeated positioning lt 0 03mm 2 H E m x Max speed 720mm sec AYnNPYAE FK Conveyer speed 10 500 mm sec E dx EH TA X PCB fixing method Ed AS By clamping R f xj H H dx PCB size Min 50x50 Max 350x250 Min 50x50 Max 650x540 T Xj E ME PCB thickness 0 4 2mm E X fill BR Clearance SIN LSI D 25 mmi Zi PEA530mmbiRUVv Z7 v INEA SMM Top less than 25 mm Bottom less than 30 mm 85mm Bottom Clearance without backup FML24 Zcl amp 30mmEI FR FDLY 1 Z cl aomma amp co amp tis EBRilfls 30mm top clearance for FML type and 40mm for FDL type BE amp Inspection Unit A x gt Camera 2 Mega pixel top camera 8 side cameras FDA type AR Bj Illumination White LED Side LED Diffuse on Axis LED or RGB LEDs Diffuse on Axis LED R 75 ZX Inspection algorithm NI YVyFYI Pattern Matching EA KIS L Histogram iR X XX Inspection stages ZU Alas Tc EDI S U TO 70RA SPl post CIP pre and post re flow Xi R a Inspection targets Tv Fim QFP 7 FY 1 JVU amp BEA Passive active and axia
9. p 1 C SHIRIN L 25 D TERM FENE O 3 AD 5X7 NGPA ARI C5 D 5 zen Detect the status of solder printed surface by examining area position and Any foreign object can be found without designating the inspection area H 2 388 i form Inspection program can be created manually auto sampling or Slight variations of PBC is absorbed by self learning function and false Camera Configuration T TD RHI 45 ARADO imported Garber data by using free converter software calls can be controlled Easy to find Not Good parts with an arrow BAM 72 7 158 amp 8 Angular cameras in each 45 degree HADI 2 TOP Camera Surrounding Top camera EY S x A A T TD N Angular Cameras Ye m TS T X IE 14 RA XSE EMBE RD ET 4733 gt AL Don lC Ud x AEN N 5 3 lt s x 7 vem A This imd is only EE for Tum equipped with ids cameras Option A P 4 S h ifti n E ns uffi CIen t an d S h O rt Exe pos TRITT DXF BH LYAOHPEDEl E TLS 6 DR TER Combination of Camera Lens Lighting is selectable up to environment 71 XI camera LYAZ lens HABA lightings 20 0 DER WERE 2 Mega Pixel Ef Full High Definition MEN A ABE 18 75 4 DAE 100 Prior to Speed BERENGUER eo YX E Resolution Resolution DL TYPE High resolution J E P 96x20 25mm B Pj 19 2X 10 8mm e ERZ 45 fille 874 P732 PZ FoV FoV UR 8 Angular Cameras in 360 degree Y e 0 7 NAGER rr L e BPA TCHRHA r he F irm ML TYPE d e Diffuse On Axis light
10. s to inspect a capacitor resister By using special stamp all inspection is done in a single frame Rett H SBC FERE Automatic stamp paste function RALUPAOBRETI BCA I e modb MELJ CADPYIYY F VeEHSCT WEE coo a 15 lt C EBO Hra TDD D Z TR Lu E Even if you do not have CAD data or Gerber data automatic stamp pasting function enables a faster data creation by pasting stamps on the whole picture in a short time ig EOS Bas Brie Shiels CRM When used automatic stamp paste function pasted frames will be shown in red Functions RA JS W TA CA RIT Id r eA SRA FATED LW RII TH ICU KRY IH kag IH NGNNY YVv FUT RDA SIEI 7 DIRE E BSTSEXIBEOEMUO TR X BU D Te PROREBALAH Boa Oat FA nN BMT eR ZDI EAMSOZU v ZH Inspection Pattern Matching Histogram Solder Paste Extra Parts Wave fillet IC Lead bridge Grey Level Analysis NG Matching Re inspection for NG Various Filtering Master picture search order optimization Sampling inspection Angle Measurement Position Measurement Scratch Stain Crack detection and wave soldering inspection TIER MET 4 Id o ESI FR DIFIR R REENIESDE AIVISHI FIFe Ny 2165 AVY Jz 2 A4b AS77iBs8E HUU AISBSHR DH X lix ALR O w Ib gt FO w 7185 Bike KISS iE HEREIN REET HERM BLAND 451 mE SAIRE lt FIIIT YI TITS IYT 1 F YI A H b 7 Auto programming by CAD data Importing Gerber data Auto positioning Stamp m
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