RULES FOR SAFE OPERATION
Contents
1. Bl2. 7 100V 50 60Hz DC 8
3. After replacing the filter check that you insert in the direction of the arrow marked on the cartridge Align the cartridge over the front holder and then with the rear adapter as you return the slide knob to its fully forward position Screwdriver Steel Wool a Ne Mounting direction mark 6 MAINTENANCE 6 2 NOZZLE TIP REPLACEMENT Your desoldering gun has a nozzle tip that can be replaced The oxidation of the collected solder inside the nozzle tip will cause blockage When the collected solder inside the nozzle tip can not be removed using the cleaning pin it has to be replaced 11mm Turn the nozzle tip using a wrench 11mm counterclockwise and re
4. MODEL ST 76 10 250C 450C 11 Bl WARNING Do not attempt to operate this desoldering gun until you have read thoroughly and understand completely all instructions safety rules etc contained in this manual Failure to comply may result in accidents involving fire electric shock or serious personal injury WARNING The operation of your desoldering gun can result in splattering solder being thrown into your eyes which can result in severe eye damage Before you use your desoldering gun always wear
5. To avoid serious burns never touch the protection tube surface just after storage It will become hot and stay that may for 30 minutes Do not touch the metal part of holder when placing it back in the case It is very hot and may cause burns 11 6 MAINTENANCE amp WARNING Before replacing filter unplug desoldering gun and allow nozzle tip to cool down CAUTION goot When doing maintenance use only genuine 9oo7 replacement parts The use of any other parts may create a hazard or cause damage to the desoldering gun 6 1 CARTRIDGE FILTER AND STEEL WOOL REPLACEMENT AND CLEANING
6. TP 100 TP 100AS SERVICE Now that you have purchased your desoldering gun should a need ever exist for repair or service simply contact your goof distributor Be sure to provide all important facts when you call or visit SERIAL NUMBER The serial number of your desoldering gun is located on the right housing side Please record the serial number in the space provided below MODEL NUMBER P TP 100AS Please mark either e SERIAL NUMBER 19 9 PARTS LIST TP 100 TP 1 00AS E TP 100 TP 100AS Heater Replacement E Heater replacement requires soldering and calibration A tip thermometer is required for calibration Contact your nearest distributor for repair CAUTION TP 100AS
7. R a ee n P12 C P14 A C D 4 5 16 PROCEED AS FOLLOWS WHEN TROUBLE OCCURS Check that there is voltage in the outlet and that the circuit breaker is not tripped Check that the power cord is not damaged If it is damaged do not use your desoldering gun and return it to the distributor for service If 1 and 2 above are OK follow the flow chart below to find the cause of the trouble to correct it quickly Does the heater heat up gt Does the pump operate when the trigger is pressed A Is the nozzle blocked B Is the filter blocked C Is the nozzle tip excessively corroded D If A C above are OK Heater
8. Thank you for buying a goof desoldering gun Your new desoldering gun has been engineered and manufactured to the goot high standards for dependability ease of operation and operator safety If you follow the instructions and safety precautions in this manual and use the desoldering gun properly and only for what it is intended you will enjoy years of safe reliable service Thank you again for buying a goot desoldering gun KEEP THIS MANUAL FOR FUTURE REFERENCE TAIYO ELECTRIC IND CO LTD 1 TABLE OF CONTENTS SPECIFICATIONS 1 TABLE OF CONTENTS SPECIFICATIONS pp 2 2 SAFETY MARK DEFINITIONS re 3 3 INTRODUCTION io 4 3 1 UNPACKING ga 4 3 2 PARTS LABELS ee 5 4 RULES FOR SAFE OPERATION so 6 5 OPERATION ee 8 6 MAINTENANCE 12 6 1 CARTRIDGE FILTER AND STEEL WOOL REPLACEMENT AND CLEANING
9. 1 2 3 1 2 Yes P10 BAR
10. P23 The TP 100AS housing uses conductive material An insulated film covers the motor and PCB Electric shock may occur if the insulated film is damaged during disassembly Contact your nearest distributor for repair 20 P18 For the optional nozzle see P18 contact your goof distributor for your requirements 5 No ITEM 1 TP 100 TP 100 Housing set TP 100AS TP 100AS Housing set TP 100 Motor assy 110V 2 TP 100 100V TP 100 Motor assy 120 240V Heater TP 100H 110V 130V 3 TP 100H No 3 Heater TP 100H 220V 240V 4 TP 100N 1 0 No 4 Nozzle TP 100N 10 standard 5 TP 100HP Heater pipe assy TP 100HP 6 TP 100
11. Be sure to hold the coil part of the cleaning pin when you clean inside the nozzle tip Do not leave the cleaning pin in the nozzle for a long period of time or it will become very hot and may cause burns WARNING Nevertouchthenozzletip heater pipe and spacerthat generate very high temperatures Be sure that the nozzle has sufficiently cooled down before placing it in the carrying case for storage Failure to do so will result in possible serious personal injury 10 Remove the stand and insert the nozzle part of desoldering gun in the protection tube Put the power cord in the case and close the cover protection tube amp WARNING
12. 2 CARTRIDGE If the cartridge cracks or deforms it should be replaced A PRE Ey FELT A When the filter turns dark brown it should be replaced _ Your desoldering gun has filters to protect the collected solder from When removing collected solder from inside the cartridge inspect the inside of the r STEEL WOOL cartridge If the steel wool has become smaller and or the filter is visible through the going into the pump unit They steel wool the steel wool should be replaced Operation with only a small amount of should be periodically checked for steel wool may clog the filter deterioration and discoloration
13. PORTABLE DESOLDERING GUN OWNER S OPERATION MANUAL woo TP 100 TP 100AS TATP zarrss 9 3 This operation manual includes Japanese and English The Japanese is for the domestic model sold in Japan The English is for the export model sold overseas TP 100AS The TP 100AS is an anti static model amp WARNING Before using the desoldering gun read the Owner s Operation Manual included in the carrying case Failure to follow the safety precautions and instructions in this manual could result in serious injury and property damage goot goot
14. It is used to remove the solder from narrow space TIN LIN SJN A S S S Unit mm hole TotalLength oS bal TP 100N S8 TP 100N S1 NOZZLE OLIN TP 100N S5 PartNo Hole Diameter Remarks TP 100N 08 g0 8mm Standard type TP 100N 10 g1 0mm Included with desoldering gun TP 100N 15 g1 5mm Standard type TP 100N 25 g2 5mm Standard type TP 100N S8 g0 8mm Slim type TP 100N S1 g1 0mm Slim type TP 100N S5 g1 5mm Slim type FILTER AND CARTRIDGE FILTER AND CARTRIDGE A Felt A oO Steel Wool tf Cartridge B Part No Remarks Fete Q TP 100F A B 3 Felt A B and steel wool each 3pcs TP 100K A B F
15. B FELT B If the rear filter is discolored it should be replaced Check it frequently for discoloration Proceed as follows when replacement is required l 2 Slide knob Cartridge Cartridge collected solder Rear adapter Front holder B Remove the filter and or steel wool inside the cartridge by pushing it out from either end using a screwdriver Or similar tool and replace them To remove the felt B inside the rear adapter use a pair of tweezers or similar tool and replace it NOTE A B Do not use your desoldering gun without the felt A and felt B Failure to do so will result in reducing the pump life
16. RULES FOR SAFE OPERATIONS Read all instructions TP 100AS TP 100AS
17. 12 6 2 NOZZLE TIP REPLACEMENT 14 6 3 HOUSING CLEANING lt 14 7 TROUBLESHOOTING GUIDE ee 16 8 REPLACEMENT PARTS 18 9 PARTS LIST hi 20 t SPECIFICATIONS 100V AC 50 60Hz 65W E 250 C 450 C E ON OFF 100Mo 500V DC E 0 08MPa 600mmHg E 3 1 5m E 225 x 170mm 470g E Input Voltage 110 130V 220 240V AC 50 60Hz The Input Voltage is listed on the Name label of your desoldering gun E Current Power Consumption 80W 110 130V 70 75W 220 240V E Temperature Control Limits 250 C 482 F 450 C 842 F E Heater Element Ceramic Heater E Temperature Con
18. M3 x 6 TP 100 Screw M3X6 38 TP 100 M2 6 x 6 TP 100 Screw for flange M2 6X6 39 TP 100 M26 TP 100 Nut for flange M2 6 40 M3 x 8 TP 100 Screw M3X8 41 TP 100 M3x8X0 5 TP 100 Washer M3X8X0 5 42 TP 100PH ASSY TP 100PH Pumphead assy TP amp amp TP 100 Diaph head valve amp holder assy 21 5 K D pE Ho amp 0 O ASSY Pumphead assy 22 TP 100AS Dissipative spacer Dissipative housing E F EKERI Insulated film for motor Insulated film for P C B 23 goot W e SMT www goo co p E mail info goot co jp wat ee ma 03 3832 1774 ifs 0256 35 5379 O AGF BR 06 6644 3508 084 951 9010 For service requirements of heater repleacement temperature calibration iron stand and etc Contact your nearest distributor or to the follwing SOLDERING IRONS EQUIPMENT amp ACCESSORIES TEL 81 84 951 1512 FAX 81 84 951 9531 TAIYO ELECTRIC IND CO LTD www goot co jp E ma
19. 5 Remove any solder scraps on the nozzle tip with a sponge moistened with water the same way as you would clean a soldering iron tip 5 a When the nozzle becomes blocked during operation use the cleaning pin to remove the collected solder and or flux 5 b 3 4 After finishing the operation insert and pull out the cleaning pin 3 or 4 times Then push the trigger once This will extend the nozzle life After that unplug your desoldering gun Cleaning pin Trigger WARNING
20. C 806 F 330 C 350 C 370 C General guide 250 C 482 F 390 C 27occ 518 F 290 C 554 F 310 C 590 F 330 C 626 F 350 C 662 F 370 C 698 F 390 C 734 F o 410 C 770 F 250 C 450 Cie 430 C 806 F TEMPERATURE CONTROL SCREW 450 C 842 F 410 C 430 C 3 5 Allow your desoldering gun to warm up for five minutes after plugging in HZ NOTE 2 The first time the gun is used smoke may escape from the nozzle tip This should not occur in subsequent use WARNING 9oo7 Unplug desoldering gun immediately if there is a burning smell the heater overheats or the plastic parts deform Do not use desoldering gun agai
21. and or temperature control unit is damaged Pump unit motor temperature control unit or micro switch is damaged or open lead wire Return to the distributor for service Return to the distributor for service Remove the collected Remove the collected Replace the nozzle tip Return to the distributor solder inside nozzle tip with the cleaning pin See page 10 solder inside cartridge See page 12 See page 14 for service If any plastic part is deformed or a burnt smell is noticed unplug your desoldering gun immediately and return it to the distributor for service If your desoldering gun was dropped check the above carefully If there is a problem do not use it and contact your nearest distributor for service 17 8 REPLACEMENT PARTS NOZZLE TIP RERIT STANDARD TYPE It is used to remove the solder from wide space ojoj co eje S Unit mm GE 77 5 hole Total Length Sonn co S TP 100N 08 TP 100N 10 TP 100N 15 TP 100N 25 Included with desoldering gun SLIM TYPE
22. safety goggles or safety glasses with side shields or a full face shield when needed We recommend using w a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields WEAR YOUR NN ls BE THAN NO SIGHT Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses WARNING move TP 100AS The TP 100AS is an anti static model Be sure to properly ground the service station using a grounded receptacle to prevent electric shocks and anti static If it is not properly grounded electric shock will occur As the service station uses conductive materials please be careful not to touch any electrical power source or a serious injury will result KNOW YOUR DESOLDERING GUN Read the owner s operation manual carefully Learn its Your desoldering gun has a precision built electric motor Do not operate this desoldering gun on direct current DC applications and limitations as well as the specific potential 8 DON T ABUSE THE POWER CORD AND hazards related to this desoldering gun INSPECT IT PERIODICALLY DON T USE IN DANGEROUS ENVIRONMENTS Never carry your desoldering gun by its power cord or yank Don t use desoldering gun in damp or wet locations or expose the power cord to disconnect it from the receptacle Keep the it to rain including outside Never use it in an explosive power cord away from heat oil and sharp edges atmosphere Normal sparking of the motor and heat from Nev
23. until they cool down and never leave the cleaning pin inside the nozzle Failure to follow this will result in possible serious personal injury 2 380C Set the stand in the carrying case The stand will fit in the direction shown in the picture only Rotate the temperature control screw to set the nozzle tip temperature using a Phillips screw driver The nozzle tip temperature is preset at approximately 380 C 716 F at the factory Temperature control screw RECOMMENDED NOZZLE TIP TEMPERATURE 250 C 482 F 380 C 716 F 350 C 662 F 420 C 788 F 380 C 716 F 430 C 806 F M Recommended nozzle tip temperature Put the desoldering gun in the case on the stand 250 C 482 F 380 C 716 F Be sure that it rests on the spacer Through hole PCB 350 C 662 F 420 C 788 F RSSN c Multilayer PCB 380 C 716 F 430
24. No 6 TP 100 Spacer 7 TP 100 No 7 TP 100 Front holder 11 TP amp No 11 TP 100 Slide knob and holder assy 13 TP 100 No 13 TP 100 Inner support coil spring 14 TP 100 No 14 TP 100 Silicone tube 15 TP 100 No 15 TP 100 Diaphragm valve 16 TP 100 No 16 TP 100 Diaphragm valve holder 17 TP 100 ASSY No 17 TP 100 Diaphragm 18 TP ASSY No 18 TP 100 Diaphragm head assy 2 TP 100 PCB assy 100V 130V 23 TP 100 No 23 TP 100 PCB assy 220V 240V 25 TP 100 No 25 TP 100 AC power cord 26 No 26 TP 100 Trigger switch 27 TP 100 CE No 27 TP 100 Trigger 28 6 X5 TP 100 Trigger switch spring 29 TP 100 TP 100 Temperature indication plate 30 TP 100K Cartridge set TP 100K 31 TP 100UL TP 100 Steel wool TP 100UL 33 TP 100FT A B 3 TP 100 Felt set TP 100FT 34 TP 100 M3 x 35 TP 100 Screw for housing M3X35 35 TP 100 M3 x 25 TP 100 Screw for housing M3X25 36 ISO M3 3 NI TP 100 Nut M3 37
25. elt A B steel wool and Cartridge TP 100FT A B amp 310 Felt A B each 3pcs TP 100UL 3 Steel Wool 3pcs CLEANING PIN Part No Diameter CLEANING PIN TP 100CP 07 g0 7mm pu TP 100CP 13 g1 3mm oe ee eo ee eo ee ee oe oe eo ee eo ee eo oe oe oe eo ee oe eo eo ee ee ee eo eo oe oe ee ee eo ee ee ee se Cleaning with the pin vice and drill extends nozzle life Option Pin vice Part No TP 100PV The drill is not included 18 Drill Part No Diameter TP 100DB 07 0 7mm TP 100DB 09 0 9mm TP 100DB 14 1 4mm TP 100DB 24 2 4mm i 0 8mm for 0 8mm nozzle 1 0mm for 1 0mm nozzle 1 5mm for 1 5mm nozzle 2 5mm for 2 5mm nozzle
26. er use the desoldering gun if the power cord is damaged heater could ignite fumes Keep the work area well lit as this may result in fire or electric shock KEEP CHILDREN AND BYSTANDERS AWAY FROM THE 9 USE A SUITABLE STAND DESOLDERING GUN Your desoldering gun is designed so that the nozzle tip does Do not let bystanders contact the desoldering gun All not contact the surface if you lay it on a flat workbench If a bystanders should be kept a safe distance from the work area stand is necessary be sure to use a general soldering iron PROPERLY STORE THE DESOLDERING GUN WHEN NOT IN USE stand that provides goot ventilation Using a poorly ventilated When not in use the desoldering gun should be stored in a stand will melt the plastic parts of your desoldering gun We dry and high or locked up place in the carrying case provided recommend goot MODEL ST 76 Keep out of reach of children 10 TURN THE TEMPERATURE CONTROL SCREW WITH CARE USE FOR THE RIGHT JOB Do not turn the temperature control screw past the 250 C Your desoldering gun is an electrical tool used to remove 482 F and 450 C 842 F temperature settings when setting solder in order to free components from printed circuit boards the nozzle tip temperature This could result in the temperature Do not use the desoldering gun for any purpose not intended control screw breaking For example the desoldering gun should never be used to 11 CONCERNING THE NOZZLE TIP vacuum up water or
27. erformance E MAINTENANCE 1 After operation be sure to clean the nozzle using a cleaning pin 2 If the cleaning pin can no longer be inserted into the nozzle please purchase a pin vise 3 Replace the steel wool and filter regularly Replace the nozzle if solder cannot be removed 3 INTRODUCTION 3 1 fa BL UNPACKING E E Do not discard the packing material until you have carefully inspected and satisfactorily operated the desoldering gun E If any parts are damaged or missing contact your goot distributor to obtain replacement parts before attempting to operate the desoldering gun PACKING LIST Desoldering Gun Cleaning Pin Filter Set Manual Carrying Case Owner s Operation Manual Stand 3 2 Plug Adaptor Domestic version only we SS Q P
28. il info goot co jp goot is a registered trade mark of TAIYO ELECTRIC IND CO LTD Printed in Japan SEPTEMBER 2014 A4500AM00 DNP
29. move it 2 11mm Counterclockwise Screw in the new nozzle tip clockwise by hand Use a wrench 11mm to tighten it Do not over tighten or it may break 11mm Wrench 11mm WARNING Before replacing nozzle unplug desoldering gun and allow nozzle tip to cool down 6 3 HOUSING CLEANING Do not at any time allow gasoline petroleum based products penetrating oils etc to come in contact with the plastic parts They contain chemicals that can damage weaken or destroy plastics Use a clean cloth to remove dirt carbon dust etc 14 15 7 TROUBLESHOOTING GUIDE
30. n but return it to your goot distributor Using such a desoldering gun could result in a fire and possible serious injury or damage 4 Fit the nozzle tip over the leads of components to be removed Wait until the solder melts then push the trigger for desoldering iE CAUTION The desoldering should be performed quickly and atthe lowest tip temperature to remove a part This is because heating at a high temperature for a long time will tear away the trace printed pattern from the PCB and or cause damage to the parts HY CAUTION 1 9 Do not push the trigger for more than 1 second Wait at least 9 seconds before pushing the trigger again Failure to do so could result in the motor over heating 5 OPERATION
31. oldering gun Fo 1 NOTES ON USING THE LEAD FREE SOLDER E NOTES FOR USERS It is well known that lead free solder has a higher melting point and erodes metal s faster than conventional eutectic solder Due to this lead free solder can block the nozzle of this gun and effect vacuum performance Regular cleaning should be carried out to ensure peak p
32. rotection Tube Carrying Case 3 2 PARTS LABELS LABELS Serial number label Housing Right fas 2068001 peel z y D gt Desoldering gun label DESOLDERING GUN Desoldering gun label Name label XXXVAC 50760H z TP 100 E Trigger label Domestic version only ad e AS AS label 4 AS AS label H Housing Left Name label AS ANTI STATIC SERIES Domestic version only Heater Barrel Cartridge Slide Knob Rear Adapter Nozzle Tip Spacer Temperature Control Screw Trigger BOTTOM SIDE Housing Power Cord 8g LEFT SIDE Plug 4 AJL
33. similar liquids WEAR PROPER APPAREL AND SAFETY GLASSES Do not wear loose clothing such as a necktie Tie up long hair Clothing or hair can burn by contacting the nozzle tip and other heated parts of the desoldering gun CONNECT TO A CORRECT AC POWER SUPPLY The Input Voltage is listed on the Name label of your desoldering gun Do not use your desoldering gun without the nozzle tip or the heating element and temperature sensor will be damaged After unplugging cool the nozzle in natural air Never use any other method to cool it down For example water should never be poured or sprinkled on the nozzle to cool it down 5 WARNING To prevent fire keep desoldering gun away from flammable substances and materials in the work area Failure to do so could result in a serious accident WARNING To prevent serious burns never touch the nozzle tip heater pipe and spacer
34. trol System Sensor Feedback System ON OFF control E Insulation Resistance 100MQ 500V DC E Vacuum Pump System Diaphragm System E Maximum Vacuum Pressure 0 08MPa 600mmHg E Power Cord Size 1 5m 59inches 3 cores AWG18 E Dimensions Weight 225 x 170mm 8 9 x 6 7 x 1 6 inches 470g w o AC power cord 2 SAFETY MARK DEFINITIONS WARNING Failure to obey a safety warning could result in death or serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury CAUTION Failure to obey a caution may result in minor or moderate injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury NOTE Advises you of information or instructions vital to the operation or maintenance of the des
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