Home

Service Manual: Perseus-P1, Perseus-MF1, PE-P1, PE

image

Contents

1. ntering the Printer Con Je Ge me rinter Con iguration SUL F S rvi 2 irm U d i 15 B L d irm 158 Detailed Section Descriptions El i Ko m L 162 O rvi 169 Gil e I ER GI 011010 Pali EE 2011 ES gt EE EEE MUSIC Mirror Unit Skew and Interval AIO All In One Sl A p OPC Charge and Cecilie toco rmt rito iiei Waste Toner Collection from the Toner Mixing and Transport ceteris ettet toledo rk eh Development 5 beam Ub sad etes Toner Near End and End Detection sss slo MER T TNCS ONE LEN cesses eene nennen ener nrne nente nne Drive and Paper End Detection at By pass Duplex G167 G183 G184 AN Drive and Transfer Belt Roller Bias He ee gt Re eroe NETT ITB Image Transfer Belt Cleaning Transfer Roller Overview nnns Paper Iranster Disehditje vasser
2. 11 Machine MEM 11 Machine Space Requirement sss entente 11 FONN 13 Installation Procedure RENE T3 2 Preventive Maintenance Preventive 15 VETA 2 01910 ol AEE EE EE EE 15 3 Replacement and Adjustment Betore 17 o M ooi RM IRR RR RR 18 coq 10 COVEI Nc A 19 ENE T9 Operae Pane ER tees ee EE 20 Ve EN m m 21 PIOS EEE EEE E NE 21 UV 22 GT NR 24 gt see ot EUER MEME MEE 24 Laser Av 24 EE EE ET UE 29 AIO Cartridge All In One 29 Black sj EEE 29 NNN 22 heel 34 mage kranser 401 ENT 34 ITB Image Transfer Cleaning Agitator are NEN RE RR ITB Image Transfer Contact ITB Image Transfer Belt Contact TM Toner Mark Sensor Base Waste Toner Bottle Set Sensor Waste Toner Overflow S9nsOlmsuscoitotamtns
3. ADF Unit 2 Original Tray Original Tray 3 ADF feed unit ADF Feed Unit g165r663 g165r662 4 ADF front cover A x 1 ADF Rear Cover 1 ADF unit ADF Unit 2 Original Tray Original Tray 3 ADF feed unit ADF Feed Unit 8 3 Replacement and Adjustment g165r665 9165 664 4 ADF rear cover A x 2 ADF Cover 1 ADF unit ADF Unit 2 ADF front cover ADF Front Cover 3 ADF rear cover ADF Rear Cover g165r666 4 ADF top cover A two tabs ADF Motor 1 ADF unit ADF Unit 2 Original Tray Original Tray 82 ADF 3 ADF feed unit ADF Feed Unit 4 ADF front cover ADF Front Cover 5 ADF rear cover ADF Rear Cover g165r668 7 ADF motor assembly B 2 x 2 83 3 Replacement and Adjustment 8 ADF motor C 2 x 2 Original Set Sensor 1 ADF unit ADF Unit 2 ADF feed unit ADF Unit ADF motor assembly 4 ADF Motor g165r670 4 Feed roller holder A x 1 5 Upper guide B 7 x 2 84 ADF g165r671 6 Original set sensor C hooks ADF Cover Open Sensor 1 Original tray 4 Original Tray 2 ADF rear cover ADF Rear Cover 9165 679 3 ADF cover open sensor amp 1 EB x 1 ADF Feed Sensor 1 ADF unit ADF Unit 2 ADF feed unit ADF Unit 85 3 Replacement and Adjustment g165r680 4 ADF
4. Disconnected thermistor Defective harness connection Check the harness connection of the thermistor 2 Replace the fusing unit Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code and cannot be operated Print Ready Temperature Error The heating roller temperature increase during a set time is not correct The fusing temperature does not reach the print ready temperature within a set time after the fusing lamp has turned on Defective thermistor Incorrect power supply input at the main power socket Defective fusing lamp 1 Check the voltage of the wall outlet 2 Replace the fusing unit 3 Replace the fusing lamp Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code and cannot be operated High Temperature Detection Error 543 This SC is issued if one of following conditions occurs Service Call Conditions The thermistor center detects 255 C or thermistor end detects 245 C The thermistor center detects a 3 increment or more for five seconds at 220 C or more or the thermistor end detects a 4 C increment or more for five seconds at 210 C or more Defective 1 control Defective EGB
5. These selectors set the equalizer s training level to be applied if training fails due to poor line connection Automatic Default 4 Points 16 Points Resend when a communication error occurs Disabled Default Not Disabled Sets the first transmission speed choice before fallback 2400 Bps 4800 Bps 7200 Bps 9600 Bps 12000 Bps 14400 Bps 16800 Bps 19200 Bps 21600 Bps 24000 Bps 26400 Bps 28800 Bps 31200 Bps 33600 Default Service Menu MF Model This setting limits the transmission speed range in V 34 mode by masking the desired symbol rate s Symbol Rate Not Used Default 3429 Sym Sec 3200 Sym Sec 3000 Sym Sec 2800 Sym Sec 2400 Sym Sec Reseller Default Not Execute Does not reset anything Returns to the upper level Resets all the settings to the factory defaults except the following Execute Counter for Machine Life After executing the initial setup menu starts after the next power on i The Reseller Default menu can be entered directly at power on If you want to enter this mode directly try the following procedure Turn on the machine while pressing the Copy key Fax Service Test Menu Entering the Fax Service Test Menu Turn on the machine while pressing the Fax key Selecting an Item To select the item press the Up or Down key Going into the Next Level Returning to the Previous Level e To go into the next level
6. Type Type Type Plain Paper E Plain Paper Plain Paper Horizontal 90 to 148 120 Vertical 210 to 356 mm Tray 1 Paper Size standard Tray 1 Paper type standard Tray 2 Paper Size optional Tray 2 Paper type optional AA B5 A5 B6 A6 Legal Letter Half Letter Executive 8 x 13 8 5 x 13 Folio Com10 Monarch C5 Env Env DL Env 16K Custom Paper Postcard Reply paid Postcard Any size Thin 60 75 2 Plain Paper Plain Paper 90 105g m Recycled Color Preprinted Prepunched Thick Paper 105 160g m Letterhead Bond Cardstock Labels Envelope Any type A4 Letter Thin Paper 60 75g m2 Plain Plain Paper 90 1059 m Recycled Color Preprinted Paper Prepunched Paper Letterhead Default NA Letter EU A4 The selectable paper sizes depend on the model For details refer to the Supported Paper Size List Default The selectable paper types depend on the model For details refer to the Supported Paper Types in the Specifications chapter Default NA Letter EU A4 5 Service Tables IF the paper size factory default is AA then the custom size factory default unit Custom Size is mm Mm Inch unit If the paper size factory default is Letter then the custom size factory default unit is inch 3 54 8 50 inch Precision is two
7. 1 Do not incinerate toner bottles or used toner Toner dust may ignite suddenly when exposed to an open flame 2 Dispose of used toner the maintenance unit which includes developer or the organic photoconductor in accordance with local regulations These are non toxic supplies 3 Dispose of replaced parts in accordance with local regulations A WARNING To prevent a fire or explosion keep the machine away from flammable liquids gases and aerosols A fire or an explosion might occur A CAUTION The Controller board on the MF model contains a lithium battery The danger of explosion exists if a battery of this type is incorrectly replaced Replace only with the same or an equivalent type recommended by the manufacturer Discard batteries in accordance with the manufacturer s instructions and local regulations Laser Safety The Center for Devices and Radiological Health CDRH prohibits the repair of laser based optical units in the field The optical housing unit can only be repaired in a factory or at a location with the requisite equipment The laser subsystem is replaceable in the field by a qualified Customer Engineer The laser chassis is not repairable in the field Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required Use of controls or adjustment or performance of procedures other
8. 15min Energy Save Time 30min B W Page Detect Notify by E mail Off Print Error Page Off Up to 32 alphanumeric characters Machine Comment Null string The factory default is null string Restores all settings to the factory default Restore to Factory Default button settings for the market area setting English French German Italian Effective setting for all GDI and PDL models Language The factory setting is English if the market is Spanish or EU or ASIA Dutch Danish Swedish 121 5 Service Tables Simplified Chinese Traditional Chinese Access Code Access code change Changes the access code The button is grey button if the Access code is set to not used NetRicoh URL edit box http www netricoh com n indicates the factory default value 122 Network 1 Smart Organizing Monitor Printer Model Config Printer Paper Input Maintenance System Network2 Netwoik3 Printer SP Mode USE Timeout 15 seconnds Network Timeout 15 seconds Active Netware Active IP Address Sub Net Mask 255 255 255 255 255 255 255 255 Default Gateway Address DHCP BOOTP 255 255 292 292 n DNS Server IP Address 255 255 255 255 DNS Domain Name Up to 32 alphanumeric characters abcdefghiklmneparstuewsyzl 23456 91655506 hi Name Machine Comment
9. ADF EEE ADE ee Original Set S Ke cro M ADF Cover Open Sells EE ADF Feed Sensor DF Drive Board A EPen m efe I 5 Uni son ecc TN Carri Uni rr EXDDSBIS EEE Lamp Stabilizer Board damp IN eee EEE 4 Troubleshooting 69 71 72 2 3 74 78 78 29 80 80 8 8 82 82 84 85 85 86 88 88 90 71 93 94 29 COE a AA EEA N O rvi 97 VEV NN E Li 97 MOr gt EEE TED S Servi Call C diti 101 ervice NR CR u u Ee Engine SC 101 Service Tables mart rganizing onitor rinter ode HM 4 1 14 rinter Driver Installation 11 48 1
10. g165r592 g165r591 7 Transport Fusing motor E x 3 5 1 92 3 Replacement and Adjustment Paper Feed Paper Feed Clutch 1 Rear cover Rear Cover 2 Left cover Left Cover 0165 996 3 Disconnect the fusing relay harness A hook 4 Paper feed clutch B QY x 1 EB x 1 Paper Feed Roller 1 Remove all the AIO cartridges Remove the waste toner bottle Rear cover Rear Cover Left cover Left Cover Paper feed clutch Paper Feed Clutch Close the top cover and front cover Pull out the tray Paper Feed g165r597 8 Stand the machine with the rear side facing the table g165r598 9 Slide the paper feed shaft A to the left side x 2 10 Paper feed roller B hook Separation Pad 1 Pull out the tray 53 3 Replacement and Adjustment 2 Push down the bottom plate A 3 Separation pad B hooks spring x 1 g165r604 Whenreinstalling the separation pad make sure that the mylar C is not placed under the separation pad The right side image above shows incorrect installation Paper End Sensor 1 Rear cover Rear Cover 2 Right cover Right Cover 3 High voltage power supply board High Voltage Power Supply Board 54 Paper Feed 91687566 91681546 4 Paper end sensor assembly A E x 1 5 Paper end sensor B hooks 55 3 Replacement and
11. MF model Printer model 2 Rear cover B amp x 2 19 3 Replacement and Adjustment Operation Panel MF model 9165 512 g165r513 1 Open the top cover g165r522 nd s g165r520 2 Open the front cover B 3 Front harness cover C 2 x 1 20 Exterior Covers MF model Printer model 2 2 91651523 9165 521 4 Operation panel D x 1 EP x 1 Right Cover 1 Rear cover Rear Cover 2 Operation panel Operation Panel A 9165 524 1 Right cover A x 4 Top front screw M3x6 others M4x6 Left Cover 1 Rear cover Rear Cover 21 3 Replacement and Adjustment 2 Operation panel Operation Panel 9165 525 1 Left cover A 2 x 3 hook at arrow mark Top front screw M3x6 others M4x6 Front Cover Unit 1 Rear cover Rear Cover Operation panel Operation Panel Transfer unit Transfer Unit N Right cover Right Cover 4165 526 9165 527 5 Cover link gear unit A 2 22 Exterior Covers _ C g165r528 6 Release the belt B 7 Front cover unit C amp x 4 23 3 Replacement and Adjustment Laser Optics A WARNING Turn off the main power switch and unplug the printer before beginning any of the procedures in this section Laser beams can c
12. 1 Replace the EGB Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code and cannot be operated Heating Lamp Full Power Error The fusing lamp is fully powered for a certain time while the fusing unit stays in the stand by mode and is not rotating e Deformed thermistor Thermistor not in the correct position Defective fusing lamp 1 Replace the fusing unit 2 Replace the fusing lamp Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code and cannot be operated Zero Cross Error The zero cross signal is not detected for three seconds even though the fusing lamp relay is on after turning on the main power or closing the front door Defective fusing lamp relay 1 Turn the main power switch off and Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code and cannot be operated 107 4 Troubleshooting Low Temperature Error The The center thermistor detects 100 C or less for 4 seconds thermistor detects 100 C or less The center thermistor detects 10
13. 3 Replace the EGB Service Call Conditions The IPU EGB detects a problem at the LD unit e Worn out LD 240 Disconnected or broken harness of the LD 1 Replace the laser optics unit SC 3xx Charge Error High voltage power output error The measured voltage is not correct when the EGB measures each charge output charge development image transfer belt unit and transfer unit Disconnected or defective high voltage harness Defective high voltage power supply Defective EGB 1 Check or replace the harnesses 2 Replace the high voltage power supply board 3 Replace the EGB Black drum motor error The LOCK signal error is detected when the EGB monitors the black drum motor state This monitoring is done immediately after power on when the motor starts rotating and immediately after the motor stops e Disconnected or defective motor harness Motor slips due to excessive load 1 Check the harness from the black drum motor Replace it if necessary Color drum motor error The LOCK signal error is detected when the EGB monitors the color drum motor state This monitoring is done immediately after power on when the motor starts rotating and immediately after the motor stops e Disconnected or defective motor harness Motor slips due to excessive load 103 4 Troubleshooting 1 Check the harness from the color drum motor Replace it if necessary SC Axx Image Transfe
14. Do not set anything on the power cord Installation Procedure Refer to the Quick Installation Guide for details about installing the machine 1 Installation 14 2 Preventive Maintenance Preventive Maintenance User Replaceable Items Print Cartridge AIO Approx 2 k prints cartridge Approx 25 k prints bottle Waste Toner Bottle See condition 4 Condition 1 An AA 8 5 x11 5 chart is used to measure the above yield 2 The condition is standard temperature and humidity 3 These yield values may change depending on the circumstances and printing conditions 4 The Waste Toner Bottle s yield is measured when the printer is used 50 for color and 50 for black and white 15 2 Preventive Maintenance 16 3 Replacement and Adjustment Before You Start ACAUTION e If there are printer jobs in the machine print out all jobs in the printer buffer Turn off the main power switch and unplug the machine before you do the procedures in this section 3 Replacement and Adjustment Special Tools PC Windows 2000 XP Vista Windows Server 2003 2003 R2 or Mac OS X USB cable or Crossover cable 18 Exterior Covers Exterior Covers A CAUTION Turn off the main power switch and unplug the printer before you do the procedures in this section Rear Cover Printer model P g165r503 g165r507 1 Rear tray cover A
15. String length is 32 Information Hardware Type TCP IP Active TCP IP Netware Apple Talk List of 3 protocols when they are active This setting is not available if DHCP is enabled If this setting is changed the printer power must be turned off on for the new setting to take IP address effect The default setting is 192 0 0 192 when DHCP is off This setting is not available if DHCP is enabled 123 124 5 Service Tables Gateway address DHCP DNS Server IP Address DNS Domain Name XXX XXX XXX XXX XXX XXX XXX XXX If this setting is changed the printer power must be turned off on for the new setting to take effect Will show all zero if network initialization is not finished Any change will be ignored before the end of network initialization The default setting is 255 255 255 0 when DHCP is off This setting is not available if DHCP is enabled If this setting is changed the printer power must be turned off on for the new setting to take effect Will show all zero if network initialization is not finished Any change will be ignored before the end of network initialization The default setting is 192 0 0 192 when DHCP is off If this setting is changed the printer power must be turned off on for the new setting to take effect Up to 32 alphanumeric characters This setting is not available if DHCP is enabled Th
16. Timeout for response from the called station in automatic sending mode TO Timer 35 Sec 45 Sec 55 Sec Default 60 Sec 90 Sec 140 Sec Protocol Definition Timer Set the time length for the T1 timer Timer 40 Sec Default 50 Sec Set the time length for the TA timer TA Timer 3 Sec Default 4 5 Sec Silence Detection Silence No tone detection time Rx mode FAX RX Settings Time Only 145 5 Service Tables After the line is connected via the external telephone the machine can detect silence no tone for the time length specified by this setting 30 sec Default CNG tone detection time RX mode FAX TEL FAX Only CNG Tone After the line is connected via the external telephone the Detection Time machine can detect a CNG signal for the time length specified by this setting 5 Sec Default 10 Sec Number of CNG cycles to be detected CNG Cycles This setting is only effective for FAX TAD mode 1 5 Cycle Default 2 0 Cycle Determines the period when tones from the line are Tone Sound monitored Monitorin No Monitoring Up To Phase B Default All TX Phases Pressing the Stop Clear key can stop the current receiving Stop Clear key operation Received data is lost Not Functional Default Functional Sets the off hook detection threshold 10V Default 15V 20V 25V Off Hook Level Sets the redial interval when Tx fails 5
17. 2 2 2 22 Z 218 Supported Paper Sizes 51 2 x8 1 2 Half Letter 7 1 4 x10 1 2 101 27 Lad SEF Executive ew e JE NN TN c c Foolscap Folio 8 Kai 2 Z Z 16 Kai 4 1 8 x9 10 SEF Qu O x7 90 216mm C N C N d 1111 148 356mm N C N 5 8 x 14 24 l Automatic duplex cannot be used in MF copy mode Monarch SEF Envelope O T O DL Env Width Custom Length 219 7 Specifications Machine Configuration Printer Model G165 G166 G167 P1a P1b 1 4184 502 Duplex Optional Optional DDST Models Unit Memory E GDI 220 Machine Configuration MF Model G181 G183 G184 MF 1a MF 1b MF 1c GER LO Leo g184v501 Duplex Optional Optional DDST Models Unit G849 PEMFIG G181 0 0181 0 Manual 5 EE e Y v 221 222 MEMO MEMO 223 224 MEMO
18. Adjustment Paper Exit Paper Exit Roller 1 Operation panel amp Operation Panel g165r685 2 Remove the bushing A x 1 3 Paper exit roller B 1 g165 687 4 Remove the four exit guides C and gear D bushing x 1 56 Paper Exit When reinstalling the paper exit roller g165r688 Make sure that the ground wire A from the discharge sheet touches the ground plate B on the machine after reinstalling the paper exit roller Paper Exit Sensor 1 Rear cover Rear Cover 2 Right cover Right Cover TETE g165d593 3 Right bracket A amp x 4 3 Replacement and Adjustment g165d595 4 Paper exit sensor B hooks EP x 1 58 Electrical Components Electrical Components Controller Board GDI PCL Controller Board Printer Model 1 Rear cover Rear Cover 3 Interface bracket B amp x 2 959 3 Replacement and Adjustment Jl f ee ssl 8 Y 11 g165r5 4 GDI controller board B or PCL controller board C amp x 6 Main Controller Board MF Model 1 Rear cover Rear Cover g165r505a 2 Controller box cover A amp x 7 60 Electrical Components g165r612 4 Main controller board C flat cable x 1 all EJs amp The photo above left shows the G184 and the photo above right shows the G181 and G183 P
19. C is released by the projection D at the right side of the tray set location There is no tray lowering mechanism for these models Therefore you must press down the bottom plate when you insert the tray in the machine 185 186 6 Detailed Section Descriptions By pass Feed g165d703 This machine uses a manual by pass feed system When the registration sensor A detects a sheet of paper B but no job has come in from a PC the machine determines that the user has put a sheet of paper in the by pass tray Paper Feed Duplex G167 G183 G184 Only Drive C g165d801 The duplex motor A feeds out paper to the output tray in single sided mode and also feeds paper to the duplex path in duplex mode When a sheet B of paper passes through the paper exit sensor C in duplex mode the duplex motor stops and rotates in reverse The paper exit roller D feeds a sheet of paper to the duplex path The duplex transport roller E which is driven by the duplex motor through the timing belt transports a sheet of paper to the registration roller Duplex Operation Sequens istside 2nd side g165d802 There is no interleaving in the PE P1 MF1 models The printing is done as shown above 2nd side of 1st page gt Ist side of 1st page gt 2nd side of 2nd page gt 1st side of 2nd page gt 187 188 6 Detailed Section Descriptions Image Transfer Overview g165d301 1 Image Tran
20. Center 2 Paper Exit Roller 7 Fusing Lamp 3 Pressure Release Lever 8 Thermostat 4 Stripper Plate 9 Hot Roller 5 Pressure Roller 10 Thermistor Right 194 Fusing and Exit Drive Models without Duplex G165 G166 Printer model G181 MF model 225 E IM 222287 m g165d602 The transport fusing motor A drives the hot roller B pressure roller C this is an idle roller and paper exit roller D via gears The paper exit sensor E detects the trailing edge of the paper to determine the stop timing for the transport fusing motor It also checks whether a paper jam occurs at the fusing unit or paper exit 195 6 Detailed Section Descriptions Models with Duplex G167 Printer model G183 G184 MF model g165d801a For models with duplex the transport fusing motor drives the hot roller same as the models without duplex However the paper exit roller A is controlled by the duplex motor B This is because the duplex motor controls paper exit and feed in the duplex The paper exit sensor C detects the trailing edge ofthe paperto determine the stop timing forthe transport fusing motor reverse timing and stop timing for the duplex motor It also checks whether a paper jam occurs at the fusing unit or paper exit Pressure Release Mechanism The springs always apply the correct pressure to the nip between the pressure roller and hot roller When releasing the press
21. NA Default EU ASIA China Adjusts the transfer roller current based on the default 2nd Transfer Fuser 2nd Transfer Front value 15 to 15 0 Default 1 UA step PNP Name Temp 142 Service Menu MF Model Adjusts the transfer roller current based on the default 2nd Transfer Back value 15 to 15 0 Default 1 UA step Adjusts the temperature of the fusing unit based on the Fuser Temperature detault value 30 to O O Default 2 C step Adjusts the horizontal registration for tray 1 If the machine settings are reset to the factory defaults this value does not Horiz Tray h change 15 to 15 0 Default 4 mm step Adjusts the vertical registration for tray 1 If the machine settings are reset to the factory defaults this value does not Vert Tray I h change 15 to 15 O Default 0 24 mm step Adjusts the horizontal registration for tray 2 If the machine settings are reset to the factory defaults this value does not Horiz Tray2 h change 15 t0 15 O Default 4 mm step Adjusts the vertical registration for tray 2 If the machine settings are reset to the factory defaults this value does not Registration Vert Tray2 change 15 to 15 0 Default 0 3 mm step Adjusts the horizontal registration for the bypass tray If the machine settings are reset to the factory defaults this value does not change 15 to 15 O Default 4 mm s
22. Network2 Network Printer SP Mode Tray 1 Size A4 210 298 Plain Paper a4 210 298 Type Plain Paper Plain Paper Custom Paper Size Unit mm Horizontal 90 148 mm Horizontal 148 to 216 mm 160 120 Vertical 210 to 356 mm Vertical 210 to 356 mm 91655503 7 The Printer Configuration GUI appears Printer Configuration Menu List The SOM has the following printer configuration menus Each menu contains various setting items The details of each setting item are explained in this section below Paper Input Adjusts the paper type and size settings Maintenance Adjusts the image registration and executes the color registration adjustment System Adjusts the system settings of the machine Network 1 Adjusts network settings Information Interface TCP IP Network 2 Adjusts network settings IPX SMTP Network 3 Adjusts network settings SNMP Apple Talk Printer Adjusts the printer driver settings PCL PS SP mode 1 Adjusts and executes service program modes SP mode 2 Adjusts and executes service program modes 116 Smart Organizing Monitor Printer Model Paper Input Config Printer Paper Input Maintenance System Network Netwoik2 Network3 Printer SP Mode Size A4 210 x 298 4 210 298 A4 210 298
23. Operation panel Operation Panel 67 68 3 Replacement and Adjustment 2 Rear cover Rear Cover 3 Left cover 4 Left Cover 9165 625 91651622 4 LSU fan motor A hooks EB x 1 ACAUTION Install the LSU fan motor with its decal facing the outside of the machine ID Chip Board po Operation panel Operation Panel Rear cover Rear Cover Left cover Left Cover Controller box cover printer model amp Controller Board or controller bracket MF model amp Controller Board Disconnect the connector CN305 on the EGB Interlock switch base amp Interlock Switches Fusing fan base Fusing Fan Motor Drive unit Black AIO Motor 4 g165r626 9 Take the harnesses aside around the LSU fan base A LSU fan base A 2 x 2 EB x 1 11 ID Chip Board B 2 x 3 1 Operation panel Operation Panel 2 Rear cover Rear Cover 3 Left cover Left Cover 4 Drive unit 6 Black AIO Motor 5 LSU fan base LSU Fan Motor Electrical Components 69 3 Replacement and Adjustment g165r628 6 PSU guide A 2 x 3 7 Power cord bracket B amp x 2 8 Ground cable C x 1 9165r629 9165 630 9 Power switch assembly D 2 x 3 EB x 2 g165r631 70 Electrical Components 10 PSU assembly E 2 x 4 all EFs a 8 2 g165r632 11 PSU F x 4 Fuse T
24. after you replace EGB 3 Replace the EEPROM if the EEPROM on the old EGB is defective A CAUTION Keep the EEPROM away from any objects that can cause static electricity Static electricity can damage EEPROM data Make sure that the EEPROM is correctly installed on the EGB FCU G183 G184 only 1 Rear cover Rear Cover 2 Controller box cover Controller Board 3 Controller bracket 4 EGB 65 3 Replacement and Adjustment 4 FCU A 2 4 Interlock Switches 1 Operation panel Operation Panel 2 Rear cover Rear Cover 3 Left cover Left Cover AT IX LO 4 91651619 4 Interlock switch base x 4 all Es Removing the spring B first makes this procedure easier e Remove all the connectors after the interlock switch base has been removed g165r620 g165r621 5 Two interlock switches C at the outside of the base and one interlock switch D at the inside of the base hooks 66 Electrical Components Fusing Fan Motor 1 Operation panel amp Operation Panel Rear cover Rear Cover Left cover 4 Left Cover pe 25 28 Interlock switch base Interlock Switches 91651622 91651623 5 Fusing fan base x 2 x 1 6 Fusing fan motor B hooks EP x 1 ACAUTION Install the fusing fan motor with its decal facing the outside of the machine LSU Fan Motor 1
25. alphanumeric characters Up to 32 alphanumeric characters 12345678901 2345 fabedetghikimnoparstuvwnyet 23456 Host IP Address Host IPX Address Zone Name 255 255 255 255 255 255 255 255 dz span rede chan ciere Community M Up to 15 alphanumeric characters Null string Name The factory default is null string The factory default is 0 0 0 0 Host IP Address IF this setting is changed the printer power must be turned off on for the new setting to take effect PCL only String length is 20 The factory default is 20 F characters Valid characters are 0123456789 ABCDEFabcdef not case sensitive when setting but the capital Host IPX character will change to lower case when FFFFFFFFFFFFFFFFFFFF Address reading IF this setting is changed the printer power must be turned off on for the new setting to take effect A valid string length is O or 20 String lengths of 1 19 will cause the setting to be invalid Smart Organizing Monitor Printer Model But SOM will not create an error message when the string length is in the range of 1 19 The invalid string can be saved at the printer side PCL only String of maximum length 32 The factory default string is Public Writter IF this setting is changed the printer power must be turned off on for the new setting to take effect PCL only Default is Up to 32 in length WM The factory default string is IF this setting is chan
26. digits after the decimal point in inch or one digit after the decimal point in mm If an input value is more than the ustom DIA 90 216mm maximum value then it will be treated as orizonta the maximum value If an input value is less than the minimum value then it will be treated as the minimum value 5 83 14 02 inch Precision is two digits after the decimal point in inch or one digit after the decimal point in mm If an input value is more than the Custom ME 148 356mm maximum value then it will be treated as Vertical the maximum value If an input value is less than the minimum value then it will be treated as the minimum value nk indicates the factory default value 118 Smart Organizing Monitor Printer Model Maintenance Paper Input Mainienance System Network1 Network2 Network3 Printer SP Model SP Mode2 Color Registration ooo 91655504 Sends PCL or command to the printer to Print Test Sheet print a test sheet button It is disabled when tray 2 is not installed 0 34 mm per step Range is 5 mm to 5 mm Registration Adjustment 15 to 15 Tray 2 T step IF the machine settings are reset to the factory defaults this value does not change 0 24 mm per step Range is 3 6 mm to 3 6 mm Adjustment 15 to 15 Vertical Bieb IF the machine settings are reset to the factory defaults this value does not change Print Test Shee
27. direct sunlight Ventilation 3 times hr person de x Do not put the machine in areas that get sudden temperature changes This includes Areas directly exposed to cool air from an air conditioner Areas directly exposed to heat from a heater Do not put the machine in areas that get exposed to corrosive gas Do not install the machine at locations over 2 500 m 8 125 ft above sea level Put the machine on a strong level base Inclination on any side must be no more than 5 mm A A NE P Do not put the machine in areas with strong vibrations Machine level Front to back Within 5 mm 0 2 of level Right to left Within 5 mm 0 2 of level Machine Space Requirement Put the machine near the power source with these clearances 11 1 Installation Printer Model g165i502 Left side Over 20 cm 7 9 Rear Over 10 cm 4 Right side Over 10 cm 4 Front Over 70 cm 27 5 MF Model g165i501 Left side Over 20 cm 7 9 Rear Over 20 cm 7 9 Installation Requirements Right side Over 10 cm 4 Front Over 70 cm 27 5 Top Over 24 cm 9 5 Power Requirements ACAUTION Make sure that the plug is tightly in the outlet Avoid multi wiring Make sure that you ground the machine 120 V 60 Hz More than 11 A for North America 220 V to 240 V 50 Hz 60 Hz More than 6 A for Europe Asia Input voltage level Permitted voltage fluctuation 10
28. displayed in the operation panel Otherwise the controller board will be damaged If Done Please reboot does not appear the download failed Try again You can also switch from an Ethernet connection to a USB connection and see if that works If you still cannot download the firmware it may be necessary to change the EGB and or the controller board power failed during the download try again If you still cannot download the firmware it may be necessary to change the EGB and or the controller board Updating the Engine Firmware 1 Make a folder in your computer 2 Save the files bin fwu ini and exe in the folder 7 2 mm Fe cil ud 5 EFHeaderbin per pl 10 setting ini Update Toole Zolo Upload Tool 0 3 X F w Update USB FAW Update NET Eng Update NET MFP IP 1 14 Close load COMPLETED g165s517 3 Click the exe file to execute the updating program 4 Click Eng F W Update USB or NET to send the engine firmware from PC to MF printer 157 158 5 Service Tables The F W Update USB or NET buttons are for designer use only Do not use these buttons 5 The machine makes a beep sound when starting the firmware update 6 The image above is displayed at the PC and Firmware update and Updating are displayed on the operation panel 7 Then you can close this window at your PC A CAUT
29. mirror motor rotates the mirrors clockwise and each mirror reflects beams from LD unit The laser beam from the LD unit C M is directed to the FO lens at rear side by the polygon mirrors The laser beam from the LD unit K Y is directed to the lens at front side by the polygon mirrors Laser exposure for magenta and cyan starts from the left side of the drum but for yellow and black it starts from the right side of the drum This is because the units for magenta and cyan are on the other side of the polygon mirror from the units for yellow and black The machine has one laser synchronizing detector board LSD as shown above The board detects four colors The LSD detects the start of the main scan 173 6 Detailed Section Descriptions Optical Path A B g165d101 The laser beams for magenta B and yellow C are sent to the upper part of the polygon mirror E The laser beams for cyan A and black D are sent to the lower part of the polygon mirror 174 Laser Exposure LD Safety Switch LDB C M L G VIDEO DATA LDOFF TS VIDEO DATA P MACA1 LI LDOFF LS VIDEO DATA 5 P MACA1LP LDOFF Polygon Motor mo EE Start g165d505 A safety switch turns off when the front cover or the top cover is opened As a result the rel
30. of an item select an item then press the OK key Toreturn to the previous level of an item press the Return key Exiting the Maintenance Mode Menu To exit the maintenance mode menu press the Clear Stop or Return key until the Ready display appears 149 5 Service Tables Menu List Fax Test G181 does not support this menu On Hook Executes the on hook test Off Hook Test Off Hook Executes the off hook test CED Test Executes the CED test CNG Test 1100 Hz Executes the CNG test ANSam Executes the ANSam test Ring Tone Test Executes the ring tone test Tone 0 to 9 Executes the DTMF tone O to 9 test Tone Executes the DTMF tone test DTMF Test Tone Executes the DTMF tone test Tone Stop Executes the Stop DTMF tone test V17 9600 bps Generates the V17 9600 bps signal V17 7200 bps Generates the V17 7200 bps signal V29 9600 bps Generates the V29 9600 bps signal V29 7200 bps Generates the V29 7200 bps signal V27 4800 bps Generates the V27 4800 bps signal V27 2400 bps Generates the V27 2400 bps signal V21 300 bps Generates the V21 300 bps signal Signal Stop Generates the Stop signal V34 33600 bps Generates the V34 33600 bps signal V34 28800 bps Generates the V34 28800 bps signal V17 14400 bps Generates the V17 14400 bps signal V17 12000 bps Generates the V17 12000 bps signal Modem Test 150 Firmware Updating Fi
31. off on after you change this setting Displays and changes a serial number Character alphanumeric input length 1 1 bytes The printer will warm up automatically after this setting is changed Serial No 11 characters Displays and changes a destination It may damage the printer if you change this setting 1 byte Turn the machine power off on after you Destination 0 DOM UPN 1 NA 2 EU Change this setting 3 China 4 Taiwan 5 AP 6 LA The printer will warm up automatically after this setting is changed SOM will show a blank space if the printer destination setting is unknown LSU Adjustment Input 160 bytes setting Color Registration button 2nd Transfer Front Back Display string only Plain paper 1 mode 1 Plain paper 2 mode 2 Plain paper 3 mode 3 Reserved not display Media type 4 Thick stock 1 mode 5 Thick stock 2 mode 6 Thick stock 3 mode Not used 7 Thick stock 4 mode 8 Envelope 1 mode Front 15 to 15 Back 15 to 15 Smart Organizing Monitor Printer Model Character alphanumeric O 9 a f A F only valid data can be input Input length 160 bytes The engine will do color registration and density tuning automatically The printer will warm up automatically after this setting is changed Please select the media type This adjusts the transfer roller current based on the default value The range of adjustment is from 15 uA to 15 u
32. picture and release all harnesses on the harness guide D 5 Harness guide D x 4 30 AIO Cartridge g168r537 7 Drive unit guide F 2 x 3 8 Black AIO gear G snap ring x 1 31 3 Replacement and Adjustment 9 Black AIO motor H 2 x 3 Color AIO Motor 1 Drive unit Black AIO Motor 2 Drive unit guide A 2 x 3 3 Color AIO gears B ring stopper x 1 each 32 AIO Cartridge g168r541 4 Color AIO motor C 2 x 3 33 3 Replacement and Adjustment Image Transfer Image Transfer Belt Unit 1 Remove all the AIO cartridges 4 AIO Cartridge Fusing unit Fusing Unit Transfer unit Transfer Unit Remove the waste toner bottle 5 Remove the two screws A gerer HEP 17 Ww EE 1 4 gt g168r530 6 Pull out the image transfer belt unit B 34 Image Transfer After replacing the image transfer belt unit Do the following step 2 with the front cover of the machine open 1 Open the front cover and turn on the machine 2 Execute Reset Transfer Unit Life Counter with the SP Mode 2 tab printer model or the Engine Maintenance menu MF model 3 Close the front cover 4 Execute Trans Belt Adjust with the SP Mode 2 tab printer model or the Engine Maintenance menu MF model 5 Adjust the registration settings for each tr
33. setting is changed 1 32mm per step Range is 5mm to 5mm Tray Tray2 Horizontal 15 to 15 step Ifthe machine settings are reset to the factory defaults this value does not change Bypass Tray Duplex Tray Fuser SC Reset Vertical 15 to 15 step Horizontal 15 to 15 step Vertical 15 to 15 step Smart Organizing Monitor Printer Model The printer will exit the energy saver state after this setting is changed 0 24mm per step Range is 3 mm to 3 6mm Ifthe machine settings are reset to the factory defaults this value does not change The printer will exit the energy saver state after this setting is changed 1 32mm per step Range is 5mm to 5mm Ifthe machine settings are reset to the factory defaults this value does not change The printer will exit the energy saver state after this setting is changed 0 24mm per step Range is 3 6mm to 3 6mm Ifthe machine settings are reset to the factory defaults this value does not change The printer will exit the energy saver state after this setting is changed 1 32mm per step Range is 5mm to 5mm Ifthe machine settings are reset to the factory defaults this value does not change The printer will exit the energy saver state after this setting is changed 0 24mm per step Range is 3 6mm to 3 6mm Ifthe machine settings are reset to the factory defaults this value does not change The printer will exit the energ
34. than those specified in this manual may result in hazardous radiation exposure AWARNING WARNING Turn off the main switch before attempting any of the procedures in the Laser Optics Housing Unit section Laser beams can seriously damage your eyes CAUTION MARKING CAUTION 3b decals VORSICHT i PS Symbols Abbreviations and Trademarks This manual uses several symbols and abbreviations The meaning of those symbols and abbreviations are as follows o fem 25 Short Edge Feed Long Edge Feed Short Edge Feed SEF Long Edge Feed LEF Trademarks Microsoft Windows and MS DOS are registered trademarks of Microsoft Corporation in the United States and or other countries PostScript is a registered trademark of Adobe Systems Incorporated PCLO is a registered trademark of Hewlett Packard Company Ethernet is a registered trademark of Xerox Corporation PowerPC is a registered trademark of International Business Machines Corporation Other product names used herein are for identification purposes only and may be trademarks of their respective companies We disclaim any and all rights involved with those marks TABLE OF CONTENTS TANN 1 ponani EEE 1 Les EEE NER 2 Symbols Abbreviations and Trademarks sss tete 3 Trademark EEE EN 3 1 Installation 81 re OE EE 1 Se TR M EE EE
35. the 2nd Transfer Front Back boxes The default settings for normal operation are all O 19 Exit the SP Mode MF Model Do the following steps 1 to 9 with the front cover of the machine open After completing these steps turn off the machine Open the front cover and turn on the machine The machine may issue an error code because the cover is open but continue this procedure Enter the following keys consecutively in order to enter Engine Maintenance in the Maintenance Mode Menu If you cannot access the menu input the sequence of keys more quickly e Clear Stop gt 1 gt gt 7 3 Color Start 3 Select Init Engine EEPROM item and execute it to initialize the EEPROM Press the Clear Stop key to exit the Engine Maintenance menu 5 Select the Serial No item and then input a serial number p Ask your supervisor about how to access the serial number input display 6 the serial number input display and then enter Engine Maintenance again Select Destination and then select a destination Electrical Components Select Model and then select a model Select PnP Name and then select a plug and play name Select LSU Adjustment and then input the LSU laser optics housing unit setting values Turn off the machine Turn on the machine with the front cover open Enter Engine Maintenance in the Maintenance Mode Menu again Close the front cove
36. the locks A 3 Transfer unit B Transfer Roller 1 Transfer Unit Transfer Unit g168r552 g168r551 g168r550 2 Release the two hooks A at both sides of the transfer unit 43 3 Replacement and Adjustment g168r553 3 Open the transfer roller unit B and remove it g168r554 4 Transfer roller assembly C 2 x 2 g168r555 g168r556 5 Release the holder D at the left side of the transfer roller unit hook 6 Transfer roller E AA Paper Transfer Registration Roller 1 Transfer unit Transfer Unit 2 Transfer roller unit Transfer Roller 9168 557 3 Tension springs A both sides 4 Registration idle roller B x 2 gear x 1 bushing x 2 5 Registration roller C x 2 gear x 2 bushing x 2 Reassembling the registration roller unit g168r559 When installing the tension spring make sure that the tension spring correctly hooks onto the bushing of the registration idle roller as shown above A 45 3 Replacement and Adjustment Registration Sensor 1 Right Cover Right Cover g168r561 2 Registration sensor assembly A amp x 1 EB x 1 9168 562 3 Registration sensor B hooks Registration Clutch 1 Rear cover Rear Cover 2 Left cover Left Cover 3 Transport Fusing motor Transport Fusing Motor A6 Paper Transfer 41654592 4 Registrati
37. the machine comes back from energy saver mode if one of following conditions occurs 1 New AIO detection 2 New ITB Image Transfer Belt unit detection after transfer unit life counter is reset with SP mode 3 Environment temperature and humidity change detection MUSIC starts automatically there is toner amount control when the machine comes back from energy saver mode if the following condition occurs 1 The previous MUSIC was done if there was a high temperature inside the machine 3 Immediately after the front or top cover is closed am e Noadijustmentis done when the front or top cover is closed if one of following conditions occurs 1 After paper jam detection and New AIO detection 2 New ITB unit detection after transfer unit life counter is reset with SP mode 3 No environment change Toner amount control and MUSIC start automatically when the front or top cover is closed if conditions other than described above occur 4 Ready status Toner amount control and MUSIC start automatically when the machine stays in the ready condition and the environment has changed 5 Before a job MUSIC starts automatically before a job if the previous MUSIC was done when there was a high temperature inside the machine and a specified time has elapsed MUSIC starts automatically before a job if the machine is turned on in a low temperature condition and a specified time has elapsed 6 Page end Toner amou
38. 0 C or less for 4 seconds 4 seconds e Defective fusing lamp e Defective thermistor 1 Replace the fusing unit 2 Replace the fusing lamp e Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code and cannot be operated Zero Cross Frequency Error The detection error occurs ten times consecutively in ten zero cross signal detections This error is defined when the detected zero cross signal is 17 or less 27 or more for 0 2 seconds e Defective fusing lamp relay e Unstable input power source 1 Check the power supply source 2 Replace the fusing unit Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code and cannot be operated Consecutive Fusing Jam The paper jam counter for the fusing unit reaches 3 The paper jam counter is cleared if the paper is fed correctly This SC is activated only when this function is enabled with Fuser SC Detect in the SP Mode 2 tab printer model or Engine Maintenance MF model default OFF Defective fusing unit Defective fusing control 1 Clear this SC to send a command after a jam removal 2 Turn off this function after a jam removal 108 Service Call Conditions e
39. 0 x 600 dpi 600 x 600 dpi 1200 x 600 dpi 2400 x 600 dpi 600 x 600 dpi 1200 x 600 dpi 2400 x 600 dpi 600 x 600 dpi 1200 x 600 dpi 2400 x 600 dpi English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch 7 Swedish 8 Norwegian 9 Danish 10 Czech 1 1 Hungarian 12 Finnish 13 Polish 14 Portuguese 15 Russian 16 Simplified Chinese 17 Traditional Chinese 1 English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch 7 Swedish 8 Norwegian 9 Danish 10 Czech 1 1 Hungarian 12 Finnish 13 Polish 14 Portuguese 15 Russian 16 Simplified Chinese 17 Traditional Chinese English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch 7 Swedish 8 Norwegian 9 Danish 10 Czech 1 1 Hungarian 12 Finnish 13 Polish 14 Portuguese 201 202 6 Detailed Section Descriptions Controller MF model G181 G183 G184 PE MFla b 128MB 256MB 128 for 512MB Only 384MB for printer function i DDST GDI 1c PCL5c 6 PostScript 3 emulation printer function PCL 41 Symbolset 35 Intellifonts 10 TrueType fonts 1 bitmap font Pou 80 fonts Only PE MF 1c Host Standard MIB support SMNP Printer MIB Operating Systems Windows 98SE Me 2000 XP Server 2003 1 Network Mas OS T0298 oder Print Resolution Enai 600 x 600 dpi 1200 x 600 dpi equivalent 2400 x 600 dpi ngine equivalent 600 x 600 dpi 1200 x 600 dpi equivale
40. 03 6 Detailed Section Descriptions ADF Overview NS See a Sree Se Sheree a See Sh g184d101 1 Feed Sensor 2 Feed Roller 5 Exit Roller 6 Original Set Sensor 3 Separation Roller 4 Pick up Roller 7 DF Exposure Glass Paper Path S SS ow g184d102 204 ADF After the original set sensor has detected an original and the machine has got a copying or scanning job the ADF motor rotates to pick up and feed a sheet of the original to the feed sensor IF the feed sensor does not detect paper after this sequence the machine determines an original jam has occurred The ADF motor stops when the feed sensor detects paper and then starts to rotate again After scanning the ADF motor stops again and then starts to rotate to feed out the paper Timing Chart Single page Original Set Sensor ADF Motor D Feed Sensor Tea m Scanning am A 51844501 Upper line ON Lower line OFF A Checks for a Feed in Jam 40000 pulses B Number of pulses for motor start to Start Scanning C Number of pulses for Paper Sensor Off to Stop Scanning D Number of pulses for Paper feed out Multiple pages A IB C E IB C D Original ADF me YT Scanning Upper line ON Lower line OFF g184d502 205 6 Detailed Section Descriptions A Checks for a Feed in Jam 40000 pulses B Number of pulses for motor start t
41. A in units of 1 The printer will warm up automatically after this setting is changed This adjusts the transfer roller current based on the default value The range of adjustment is from 15 uA to 15 uA in units of 1 Printer will warm up automatically after this setting is changed 135 136 5 Service Tables This adjusts the temperature of the fusing unit based on the default value The range of adjustment is from 30 C to O C the unit is 2 30 to 0 Fuser Temperature The printer will warm up automatically after this setting is changed 2 Display string only Displays the current model in a dropdown 1 PE Pla list Model 2 Do not change this setting Designed for BET Factory Use Displays the current brand ID number Do not change this setting Designed for Factory Use Brand ID O00 7F Displays the current maintenance ID number Mainte ID 00 7F Do not change this setting Designed for Factory Use Registration 1 32mm per step Range is 1 5mm to 15mm Ifthe machine settings are resetto the factory Horizontal defaults this value does not change The printer will exit the energy saver state after this setting is changed 0 24mm per step Range is 3 6mm to 3 6mm Ifthe machine settings are resetto the factory Vertical defaults this value does not change The printer will exit the energy saver state after this
42. DL Board G184 only 1 Rear cover Rear Cover 2 Controller box cover see Main Controller Board above 3 Interface bracket see Main Controller Board above 61 3 Replacement and Adjustment g165r612a 4 PDL board A 2 x 4 EGB Engine Board Printer Model 1 Rear cover Rear Cover 2 GDI controller or PCL controller board Controller Board 3 EGB A x 6 all EPs 62 Electrical Components g165r615 4 EEPROM B When installing the new EGB 1 Remove the EEPROM from the old EGB 91651615 01651616 2 Install it on the new EGB with the mark A pointing to the left side of the board after you replace the ECB 3 Replace the EEPROM if the EEPROM on the old EGB is defective A CAUTION Keep the EEPROM away from objects that can cause static electricity Static electricity can damage EEPROM data Make sure that the EEPROM is correctly installed on the EGB MF Model 1 Rear cover Rear Cover 2 Controller box cover Controller Board 63 64 3 Replacement and Adjustment g165r612 3 Controller bracket A amp x 3 ground cable x 1 all Es flat cable x 1 8 LI 9165 615 5 EEPROM C When installing the new EGB Electrical Components 1 Remove the EEPROM from the old EGB g165r616 91651615 2 Install it on the new EGB with the mark A pointing to the left side of the board
43. Error History Text Total Error code 3 Operator Call Full Color 8842 Error code 3 Operator Call Black amp White Error code 3 Operator 5 2 Sided Print 0 Error code 3 Operator Call Graphics Paper Jam Error code 3 Operator Call p Paper Misfeed Error code 23 PS1 Error SC 300 Inner Paper Jam 7 Paper Jam with Duplex Photoeraph Coverage 4 4 Accumulate 00 PnP Name RICOH Aficio SP C220N Y Engine Firmware Update Clear Counter except total Cancel g165s510 Text ex This means toner limit Should by text Toner Limit Selection Graphic graphic image 200 to 400 250 default 10 step Image Duplex Misfeed jam counter O to 128 Print Side Volume Paper Jam Misfeed Paper Jam Inner Counter for jams inside the machine O to 128 Duplex jam counter O to 128 Paper Jam Duplex Always if the printer does not have a duplex unit 132 Recent K M C Y coverage Accumulate K M C Y coverage Engine Firmware update button indicates the factory default value Smart Organizing Monitor Printer Model Recent K coverage 7 K data got from the engine the unit is 1024 dots AA full coverage dot number the unit is 1024 dots full coverage dot number in units of 1024 dots is 4961 7016 1024 Recent M C Y coverage uses the same equation as K using the M C Y data fr
44. Execute Fuser SC Reset with SOM printer models or Engine Maintenance Menu MF model to recover the machine after completing the recovery procedure Otherwise the machine continues to issue this SC code cannot be operated SC 6xx Communication and Other Error EEPROM Error An An unexpected value exists in the initialization flag ofthe EEPROM An unexpected value exists in the initialization flag ofthe EEPROM exists in the initialization flag of the EEPROM e EEPROM not initialized Defective EEPROM Initialize the EEPROM 2 Replace the EEPROM 3 Replace the EGB GAVD Communication Error The ID of the GAVD is not identified during initialization The chip ID of the GAVD cannot be detected by the machine at power on Defective EGB 1 Replace the EGB Controller SC SC8xx Service Cycle Power Incorrect combination of EGB and controller board An unexpected error occurs in the EEPROM on the controller board Controller board defective 1 Install the correct EGB and controller boards for this machine 2 Replace the controller board 109 110 4 Troubleshooting USB Network Device Error Sos An interface error in the USB connection or NIB connection occurs Controller board detective 1 Replace the controller board EEPROM Error An EEPROM check error at power on occurs Controller board detective 1 Replace the controller board An on board memory chec
45. ION Do not turn off the machine until Done Please reboot is displayed in the operation panel Otherwise the controller board will be damaged If Done Please reboot does not appear the download failed Try again You can also switch from an Ethernet connection to a USB connection and see if that works If you still cannot download the firmware it may be necessary to change the EGB and or the controller board power failed during the download try again If you still cannot download the firmware it may be necessary to change the EGB and or the controller board Boot Loader Firmware This is also listed on the configuration page but this firmware is not updated in the field 6 Detailed Section Descriptions Machine Overview Component Layout Engine Laser Optics Housing Unit Print Cartridge AIO Development Roller AIO Paper Exit Fusing Unit Fusing Lamp Duplex Path Transfer Roller g165v101 9 Registration Roller 10 By pass 1 1 Paper Feed Roller 12 Image Transfer Belt Unit 13 OPC AIO 14 Tray 1 15 EGB Controller 159 6 Detailed Section Descriptions Paper Path g165v107 160 Machine Overview Drive Layout 8 7 6 9 g165v102 1 Color AIO Motor 5 Registration Clutch 2 Black AIO Motor 6 Paper Feed Clutch 3 Duplex Motor Duplex model only 7 Agitator Motor 4 Transport Fusing Motor 8 ITB Image Transfer Bel
46. Jam Error Registration Paper Exit A sheet of paper stays at the registration sensor or paper exit sensor Paper slipped Paper double feed Remove the paper jam at the registration sensor or paper exit sensor Paper Exit Jam Error Paper Exit Fusing Unit A sheet of paper stays at the paper exit sensor or winds around the rollers in the fusing unit 98 Error Codes Paper slipped A sheet of paper is wound around the rollers in the fusing unit i Remove the paper jam at the paper exit sensor or in the fusing unit Printing Error No Paper 070 No paper in the tray Put paper in the tray 080 Toner Near End Black AIO Toner End Black AIO Black toner near end end Replace the black AIO 082 Toner Near End Magenta AIO 083 Toner End Magenta AIO Magenta toner near end or end Replace the magenta AIO O84 Toner Near End Cyan AIO O85 Toner End Cyan AIO Cyan toner near end or end Replace the Cyan AIO O86 Toner Near End Yellow AIO Toner End Yellow AIO a e Yellow toner near end or end Replace the yellow AIO Waste Toner Bottle Near Full 99 4 Troubleshooting Waste Toner Bottle Full Waste toner bottle near full or full Replace the waste toner bottle Color Registration MUSIC Error Color registration MUSIC failure This error is not displayed even if this error occurs It is just logged This error is automatically recov
47. Machine Overview This sensor detects a paper jam in the fusing unit paper exit path and duplex path This sensor detects a paper jam at the paper feed by pass feed and registration roller and also determines the paper size based on the sensor on off time This board controls all of the machine input output drivers and input output connections and the handshake with the Controller This board controls the memory all applications and all peripheral devices This sensor detects the relative temperature and humidity around the machine This board supplies the charge to the image transfer roller and high voltage for the charge roller transfer roller and the development roller 163 6 Detailed Section Descriptions This board controls the operation of the operation panel keys and LEDs ID Chip Board This board relays the ID chip data of each AIO from to the EGB This supplies DC power for the EGB fusing unit and interlock Operation Panel Board PSU P Supply Unit rower switches nm This switch provides power to the machine Fusing Fan Motor This motor exhausts air around the fusing unit These switches turn off DC power when the front cover or top Interlock Switches cover is open LSU Fan Motor This motor exhausts air around the laser optics housing unit 164 Machine Overview Board Structure Printer Model Controller g165d502 Descriptio
48. Method to install printer driver dialog box clear the Search for network printers check box select the Connect a printer using a USB cable check box and then click Next gt 8 Select this printer and then click Next gt A message appears asking you to check that the USB cable is not connected and that the printer s main power switch is turned to off 9 Check the USB cable and the printer status and then click Next gt 10 When the lt Auto detect USB Port gt dialog box appears connect this printer to the computer using a USB cable and then turn the printer s main power switch on USB auto detection begins 11 When the dialog box asking you to use this printer as the default printer appears click either key 12 Whena message appears informing you thatthe installation was successfully completed click Finish Entering the Printer Configuration To enter the service system setting Smart Organizing Monitor Printer Model 1 Start the SOM utility Aficio SP C222DN RICOH Aficio SP 2220 POL Energy Saver Mode 2 continue User Guide Confiraton Pere __ meeosenin ooo Pedres EE NI 91685501 2 Click the User Tools tab 3 Click Printer Configuration 4 The Access Code entry dialog appears Access Code 5 Input Admin074 6 Click the OK button 115 5 Service Tables EE Paper Input Maintenance System Network
49. Min 6 Min Redial Interval TX Settings Sets the number of redials when Tx fails Redialings 2 times 3 Times 4 Times 5 Times This sets the machine to ignore a DIS signal sent from the Overseas Comm Mode called station once in a sending operation Off Default Ignore DIS Once Overseas Comm If this setting is set to On the machine detects the CNG Mode Settings signal after the line is connected If it is set to Off the Minimum Time machine detects the signal as long as the line is Length connected 100 Ms 200 Ms 300 Ms 400 Ms Default 1 46 Dial Pulse Setting Tone Signal Settings 1 Dial Tone Detection Dial Pulse Type Tone Signal Transmission Time Length Minimum Pause In Tone Dialing Attenuator For Pseudo Ring Backtone To the Line DTMF Level DTMF Delta Wait Time Timeout Length Service Menu MF Model This sets the number of pulses that are generated during dialing e N Dialing 0 generates 10 pulses Dialing 9 generates 9 pulses e N 1 Dialing 0 generates 1 pulses Dialing 9 generates 10 pulses e 10 N Dialing 0 generates 10 pulses Dialing 9 generates 1 pulse Sets the tone signal transmission time length 100 ms Default Sets the minimum pause during tone dialing 100 ms Default 150 ms 200 ms Sets the attenuator for pseudo ringback tone to the line O to 15 10 Default 1 dB step Se
50. Model PE P1 MF1 Machine Code G165 G166 G167 Printers and G181 G183 G184 Copiers SERVICE MANUAL Nov 2007 oubject to change Safety Notices Important Safety Notices Prevention of Physical Injury 1 Before disassembling or assembling parts of the printer and peripherals make sure that the printer power cord is unplugged 2 The wall outlet should be near the printer and easily accessible If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on keep hands away from electrified or mechanically driven components 4 The printer drives some of its components when it completes the warm up period Be careful to keep hands away from the mechanical and electrical components as the printer starts operation 5 The inside and the metal parts of the fusing unit become extremely hot while the printer is operating Be careful to avoid touching those components with your bare hands Health Safety Conditions Toner is non toxic but if you get either of them in your eyes by accident it may cause temporary eye discomfort Try to remove with eye drops or flush with water as first aid If unsuccessful get medical attention Observance of Electrical Safety Standards The printer and its peripherals must be serviced by a customer service representative who has completed the training course on those models Safety and Ecological Notes for Disposal
51. Printer SP Mode SMTP Login Made SMTP Authentication Mumber to 65535 f uta Select inaly ves fi File Server Name SMTP Server Up ta 47 Sn met characters Up to 32 alphanumeric characters bedelghikimnoporstuvweyzabedelghgkimnoparstu fabedetghikimnoparstuvunyet 23456 NDS Tree User Name Up to 54 32 alphanumeric characters Up to 32 alphanumeric characters abcdetahilkImnoparstuvwyzl 23456 abedetahiikimnoparstuvwyzt 23456 NDS Context Name Password Up ta 127 alphanumerc characters Up to 32 alphanumeric characters abcdefahijkImnoparstuvwsyeabcdefghiikImnopqrstuvweyzab fabedetghiklmnoparstuvunyet 23456 E mail Address Up to 90 alphanumeric characters abedetahikImnoparstuewyzabcdefahilkImnopqrstuvwayzab Auto Auto Select Frame Type Ethernet Bindery 00 IND File Server Name Null string NDS Tree Null string NDS Context Null string Name 9 41658507 PCL only fes this setting is changed the printer power must be turned off on for the new setting to take effect PCL only IF this setting is changed the printer power must be turned off on for the new setting to take effect PCL only Up to 47 alphanumeric characters The factory default is null string IF this setting is changed the printer power must be turned off on for the new setting to take effect PCL only Up to 48 alphanumeric characters The
52. Select a model from the Model box 7 Click the SP Mode 1 tab Printer Configuration Paper Input Maintenance System Network 1 Network 2 Network 3 SP Mode 1 SP Mode 2 Toner Limit Selection Total _ Error code 3 Operator Call Full Color Black amp White 2 Sided Print 0 Error code 3 Operator Call Error code 3 Operator Call Error code 23 PS1 Error SC 300 Paper Jam with Duplex Coverage Arccumiulate 0 PnP Name RICOH Aficio SP C220N Engine Firmware Update Clear Counter except total g165s510 8 Select a plug and play name from the PnP Name box 23 76 3 Replacement and Adjustment 9 Click the SP Mode 2 tab 10 Input the LSU laser optics housing unit setting values in the LSU Adjustment box 11 Turn off the machine 12 Turn on the machine with the front cover open 13 Enter SP Mode 2 14 Close the front cover 15 Click Trans Belt Adjust to adjust the ITB Image Transfer Belt unit 16 Select ON or OFF for the consecutive fusing jam detection with the Fuser SC Detect box The default setting is OFF Select ON only if the customer wants to use this feature 17 Adjust the registration for each direction vertical and horizontal and trays with the Registration boxes if necessary 18 Adjustthe transfer roller bias and the temperature reduction of the fusing unitfor each paper type and for the front and back sides with
53. anner Engine Counter which are printed in the Configuration Page After initializing with this menu when the user powers on the machine the Initial Setup Menu appears The user must select Language in Country in this menu Fax Service Test Menu This is a menu for checking the fax mode Maintenance Mode Menu Entering the Maintenance Mode Menu 1 Turn on the machine 2 Press these keys in the following order Clear Stop 1 7 and Color Start 3 Maintenance Mode is displayed on the LCD 139 140 5 Service Tables Selecting an Item To select an item press the Up or Down key Going into the Next Level Returning to the Previous Level To go into the next level of an item select an item then press the OK key Toreturn to the previous level of an item press the Return key Exiting the Maintenance Mode Menu To exit the maintenance mode menu press the Clear Stop or Return key until the Ready display appears Menu List Display Info Displays the Model Name Depends on Engine Firmware Model Name Settings CTL FW Ver Displays the Firmware Version Displays the PDL Firmware Version FAX FW Ver G181 doesn t support this MCTL FW Ver Displays the Engine Firmware Version Displays the PDL Firmware Version PDL FW Ver G183 184 Displays the following counters of the printer engine Printer Counter Total Page Color Image Black Image D
54. ard replacement procedure Refer to EGB Engine Board for details When replacing an old EEPROM with a new EEPROM EEPROM setting is required Follow the EEPROM setting procedure described below Printer Model Do the following steps 1 to 11 with the front cover of the machine open After completing these steps turn off the machine 1 Open the front cover and turn on the machine The machine may issue an error code because the cover is open but continue this procedure Electrical Components Printer Configuration Paper Input Maintenance System Network 1 Network 2 Network 3 SP Mode 1 SP Mode 2 Registration Tray 1 1 Serial Horizontal 5 Destination NA Vertical NEN LSU Adjustment Bypass Tray Color Reeistration Horizontal x 2nd Transfer Front Back Vertical B E Media Type Plain paper 1 mode Front Back Fuser SC Reset er Toke Fuser SC Detect OFF 7 Modet 4 1 Brand ID 0 Reset Transfer Unit Lift Counter Mainte ID 0 Trans Belt Adjust OK Cancel Apply Help 91655511 2 Access SP Mode 2 tab Click the Init Engine EEPROM button to initialize the EEPROM 4 Input the serial number in the Serial No box Ask your supervisor about how to input the serial number in its box 5 Select a destination from the Destination box
55. ause serious eye injury Caution Decal Locations Caution decals are attached as shown below Y NO 3 Erw x ui FERD es g165r502 9 CAUTION VORSICHT gt 8 lt 9165 501 A WARNING Be sure to turn off the main power switch and disconnect the power plug from the power outlet before beginning any disassembly or adjustment of the laser unit This printer uses a class laser beam with a wavelength of 655 nm and an output of 7 mW The laser can cause serious eye injury Laser Optics Housing Unit 1 Rear cover Rear Cover 24 Laser Optics 2 Controller box cover Controller Board 3 MF model only Remove the controller bracket EGB MF model g165r510 4 Disconnect the three harnesses from CN301 302 and 303 on the EGB EB x 3 MF model Printer model g165r512 g165r513 5 Open top cover A 25 3 Replacement and Adjustment g165r514 6 Lift up the hook B of the harness guide at the rear left frame and slide the harness guide to the right g165r515 7 Stoppers C amp x 2 each left side and right side 8 Remove the springs D left side and right side 26 Laser Optics 91651516 91651517 9 Remove the laser optics housing unit E from the top cover and place it on the main body Always use two hands when carrying the laser optics housing unit Be
56. ay and for the front and rear sides of the paper with the SP Mode 2 tab printer model or the Engine Maintenance menu MF model if necessary ITB Image Transfer Belt Cleaning Unit The ITB cleaning unit contains waste toner When removing the ITB cleaning unit put it on a sheet of paper 1 Image transfer belt unit 4 Image Transfer Belt Unit 2 Left handle A hook bushing x 1 3 Right handle B hook bushing x 1 35 3 Replacement and Adjustment g168r572 4 ITB cleaning unit C x 2 Agitator Motor 1 Right cover Right Cover 9168 541 2 Motor bracket A amp x 2 36 Image Transfer g168r542 3 Agitator motor assembly B amp x 1 EB x 1 4 Agitator motor C amp x 2 ITB Image Transfer Belt Contact Motor 1 Agitator motor 4 Agitator Motor 27 3 Replacement and Adjustment g168r544 2 Release the wire A 3 ITB contact motor assembly B 2 x 1 EB x 1 4 ITB contact motor C amp x 2 ITB Image Transfer Belt Contact Sensor 1 Right cover Right Cover 2 High voltage power supply board High Voltage Power Supply Board 38 Image Transfer g168r546 9168 547 3 ITB contact sensor assembly A 7 x 1 EB x 1 4 ITB contact sensor B hooks TM Toner Mark Sensor Base 1 Open the top cover Remove all AIO cartridges AIO Cartridge Slide the ITB unit to the fr
57. ay on the PSU cuts off the power supply 5V to the two LD boards The circuits go through the EGB This system prevents unexpected laser emission and ensures user safety and technician safety 175 176 6 Detailed Section Descriptions MUSIC Mirror Unit Skew and Interval Correction TE Nc E AA Lug A 20xX JORK During MUSIC the line patterns above are made 16 times for fine adjustment or 8 times for the rough adjustment on the transfer belt The spaces between the lines YY KK CC MM KY KC KM are measured by the front center and rear TM sensors The controller reads the average of the spaces and adjusts these items g165d103 Sub scan line position for YCM Main scan line position for KYCM Magnification ratio for KYCM Phase control The transfer belt cleaning unit cleans the transfer belt after the patterns are measured The execution timing for MUSIC follows the sequence of the process control amp Process Control AIO All In One Cartridge AIO All In One Cartridge Overview 2 IN 19 16 1 18 5 14 6 13 7 12 8 11 41654202 1 Waste Toner Container 9 Development Roller 2 Transport Belt Shaft 10 OPC 3 Waste Toner Collection Coil 1 1 Waste Toner Collection Coil 4 Toner Agitator 12 OPC Cleaning Blade 5 Upper Mixing Roller 13 Charge Roller Cleaner 2 6 Development Blade 14 Charge Roller 7 Lower Mixing Ro
58. ay the Firmware version Controller and Engine FW version Updating the Controller Firmware 1 Make a folder in your computer 2 Save the files dwn ini and exe in the folder 3 Click the exe file to execute the updating program 5 155 5 Service Tables L1 Fw Vi23dwn setting ini UsbToolexe ont e ZOLO FW Tool Ver 01 91655515 4 Click Burn to send the controller firmware from the PC to the machine Fre ZOLO Tool Ver 0 1 06160584 sent 06225920 sent 06221456 sent 06356992 sent 06422520 sent 06488064 sent O6553600 sent 06619136 sent 06684672 sent 6750208 sent 6815744 sent 06881280 sent 08848818 sent 07012352 sent 07077008 sent 07143424 sent 07208960 sent 07274496 sent 07340032 sent 074055668 sent 07471104 sent 07536640 sent 07602176 sent 0766772 sent 07733248 sent 07798784 sent 07064320 sent 07929856 sent 07996392 Sent 08060928 sent 08126464 sent 09192000 sent 08257536 sent 08323072 18388608 08388636 41658516 5 The machine makes a beep sound when starting the firmware update 156 Firmware Updating 6 The image above is displayed on the PC and Firmware update and Updating are displayed on the operation panel 7 Then you can close this window at your PC A CAUTION Do not turn off the machine until Done Please reboot is
59. chine also does not have automatic paper size detection The machine determines the paper size from the on off timing of the registration sensor IF the paper type which is selected at the PC does not match the paper size measured by the registration sensor the machine issues a paper jam alert and stops the motors 183 184 6 Detailed Section Descriptions Drive and Paper End Detection C g165d702 Paper Feed The transport fusing motor A controls the paper feed roller B and registration roller C with the paper feed clutch D registration clutch E and gears The transport fusing motor also controls the fusing unit and paper exit roller The paper feed roller feeds a sheet of paper to the registration roller C When the registration sensor F detects a sheet of paper the machine makes a paper buckle at the registration roller to correct paper skew After that the registration clutch turns on and then the registration roller transports a sheet of paper to the transfer roller unit Paper End Detection There is a paper end sensor G in the tray The feeler drops into the cutout in the bottom plate and the actuator interrupts the paper end sensor This sensor also detects whether the tray is set Paper Feed Tray Lift 41654705 41654707 41654706 The bottom plate A is lifted by the springs B in the tray when the tray is inserted in the machine and the bottom tray lock lever
60. d the transfer belt the transfer roller turns with the paper Paper Transfer Bias The high voltage power supply 5 supplies electricity to the transfer roller The transfer roller is positively charged The right end of the transfer unit is attached to the terminal from the HVPS when you close the front cover Discharge Plate The transfer unit has a discharge plate D above the transfer roller The discharge plate removes charge that was applied to the paper during paper transfer This helps paper move away from the transfer roller Image Transfer Waste Toner Collection g165d451 The waste toner collection coil A moves collected waste toner from the ITB image transfer belt unit to am the entrance B of the waste toner bottle The agitator plate C levels the collected waste toner in the waste toner bottle It is driven by the agitator motor D The waste toner bottle set sensor E detects whether the waste toner bottle is set If it is not set Waste Toner Bottle appears on the SOM printer model or LCD on the machine MF model The waste toner overflow sensor F detects whether the waste toner bottle is full If is full Replace the Waste Toner Bottle appears on the SOM printer model or LCD on the machine MF model 400 more pages can be printed then the machine stops 193 6 Detailed Section Descriptions Fusing and Exit Overview g165d601 1 Paper Exit Sensor 6 Thermistor
61. e Waste Toner CollectiOn e EP ck be Heb ete suse Tq and EEE Gl M BI e OO Pressure Release Mechanism sees Temperature Control c ccccccccssssssescsssseseseecesesesesscseecseseeesesesececseeeseseeeesenees IEEE one eee eens rvi 173 174 175 176 d A77 178 179 180 180 181 181 163 183 184 185 186 187 188 188 189 189 190 191 192 129 194 194 195 1276 197 200 200 SEES 204 Melo e EE EE 204 m m 205 lare GJE 207 SS MNA 207 pus 207 7 Specifications General 85 01 151 NINE IRR 209 eV 209 mo EEE 211 e a HT P Q 217 ENN 218 Kacina Con EE 220 Printer Model G 1T657 GTO60 G 167 ERE aeo 220 MF Model GUS L7G Oo 7G TEA 221 10 l Installation Installation Requirements Environment 1 Temperature Range 10 C to 32 C 50 F to 89 6 F Humidity Range 15 to 80 RH Ambient Illumination Less than 2 000 lux do not expose to
62. e default setting is 0 0 0 0 when DHCP is off The setting when DHCP is changed from on to off is the previous setting when DHCP was on If this setting is changed the printer power must be turned off on for the new setting to take effect Up to 32 alphanumeric characters This setting is not available if DHCP is enabled The default setting when DHCP is off is null string The setting when DHCP is changed from on to off is the previous setting when DHCP was on Smart Organizing Monitor Printer Model If this setting is changed the printer power must be turned off on for the new setting to take effect USB I O Timeout Network I O Timeout Aive If this setting is changed the printer power must TCP IP be turned off on for the new setting to take Not Active effect VENE Active If this setting is changed the printer power must Not Active be turned off on for the new setting to take Interface effect PCL only Apple Talk If this setting is changed the printer power must Not Active be turned off on for the new setting to take effect Auto TOM half TOM full 100M half 100M full Full Speed If this setting is changed the printer power must USB Setting be turned off on for the new setting to take mute effect indicates the factory default value Ethernet speed n 125 126 5 Service Tables Network 2 Printer Paper Input TET Seri Network Network Network3
63. ec 210 x 297mm Letter 215 9 x 279 4mm Maximum original size ADF 4 210 x 297mm Letter 215 9 x 279 4mm Legal 215 9 x 355 6mm l a Power B W 16 cpm 4 16 5 cpm LT FC 16 cpm A4 16 5 cpm LT Single PE MF1b c Document B W 20 cpm A4 21 cpm LT Platen Multiple FC 20 cpm 4 21 cpm LT PE MF1b c ADF B W 20 cpm FC 20 cpm B W 21 cpm FC 21 cpm LT 213 7 Specifications Multiple PE MF1b c Document ADF B W 20 cpm FC 10 com Single Copy Multiple copy Up to 99 600 x 600 dpi Flatbed 600 x 300 dpi ADF Resolution H x V 50 65 78 93 129 155 200 400 EU Fix Reduction Enlargement 50 71 82 93 122 14 1 209 400 25 400 in 1 steps 214 General Specifications Series Copy Scanner Scanning Device CCD array image sensor Scanner 1200 x 1200 dpi Resolution Driver Max 19200 x 19200 dpi interpolated Gray scale 256 levels e ADF B W less than 5 sec Gray Scale less than 5 sec Color less than Scan modes speed A4 10 sec 300dpi USB2 0 Platen B W less than 5 sec Gray Scale less than 5 sec Color less than 10 sec S tiliti d eid Siem TWAIN Driver Scanner utility PageManager Drivers Fax Compatibility ITU T Group 3 Coding system MH MR MMR Modem speed Automatic Fallback 33600 bps Platen A4 LT LG Document size Wid
64. eed 151 Resolution dpi 600 x 600 dpi Standard 2bits p 600 x 600 dpi Fine Abits G FC PE P1a 16ppm LT 16 5ppm Printing Speed AA LT PP PP Paper FC PE P1b c 20ppm LT 2 1 ppm First Print Speed 14 0 sec or less AA LT SEF Duplex Printing A4 LT B5 LG Exe PE Pla b Manual PE P1c Auto Dimensions W x D x H 400 450 320 mm 16 0 x 18 0 x 12 8 inch Weight Weight 22 O kg 48 4lb Includes consumables Std Tray 250 sheets Standard Bypass tray 1 sheet Op Paper Input capacity PE P1b c 500 sheets 1 Tray PE Pla up to 251 sheets PE P1b c up to 751 sheets 209 7 Specifications tout Standard dE Up to 150 sheets A4 LT or 80g m 20lb capacity Tray A4 B5 A5 B6 A6 Legal Letter HLT Exective Foolscap Folio Custom size Min 0mm x 1 48mm 3 6 x 5 92 Max 216mm x 356mm 8 64 14 24 Standard Tray Input P raper A4 B5 A5 B6 A6 Legal Letter HLT Exective Foolscap Folio Custom size Min 0mm x 1 48mm 3 6 x 5 92 Max 216mm x 356mm 8 64 x 14 24 Plain Paper Recycled Paper Application Paper Std Tray Envelope Glossy Thick Paper Label Media T 4 T Plain Paper Recycled Paper Application Paper ypass tay Envelope Glossy Thick Paper Label Op P d Plain Paper Recycled Paper Standard Tray 60 160g m 16 40Ib B t 60 160 2 16 A0lb Paper Weight pese g m Size Bypass Tray Op Pap
65. er Paper Feed 60 105g m 16 28Ib Unit Tray version 1 20V 60Hz Rating Power apes EU version 230V 50 60Hz NA Max 1300W or less Powar versioi Energy Saver 15 W or less 1300W or less EU version Energy Saver 15 W or less Warm up Time 51 sec or less from power Sleep Mode 51 sec Uses approx 15W Energy Save Mode Low Power Mode 10 sec Uses approx 100W 210 General Specifications MF Model Engine PE MFla G181 PE G183 PE MFlc G184 Flatbed with CCD array image sensor Laser beam scanning and electro photographic Technology 4 drum tandem method 600 600 dpi Speed 151 Resolution dpi bit pixel 600 x 600 dpi Standard 2bits 600 x 600 dpi Fine Abits e BW FC 1 LT 16 5ppm Printing Speed 4 1 id Paper BW PE MF1b c 20ppm LT 21 ppm First Print Speed Mono 1 4 0 sec or less A4 LT SEF Std Tray F C 14 0 sec or less PE MF la Manual Duplex Printing A4 LT B5 LG Exe PE MF1b c Auto Dimensions w PE MFla 420 x 493 x 439 mm x D x H PE MF1b c 420 x 493 x 476 mm la 28 0 kg Weight PE MF1b c 30 kg Includes consumables Std Tray 250 sheets 80 g m Standard Bypass tray 1 sheet Input capacity 211 7 Specifications Op Paper Paper Feed PE MF 1b c 500 sheets 80 g m x 1 Tray Unit up to 251 sheets Ma
66. er belt adjustment is done This calibrates the motor speed to match the length of the new transfer belt 14 5 Service Tables IF On the engine detects SC559 If Off the engine does Fuser SC Detect not detect Fusing SC Reset The engine will do color registration and density tuning automatically Color Registration The printer will warm up automatically after this setting is changed Reset Transfer Unit Resets the transfer unit life counter Life Counter Fuser SC Reset This button is for resetting an SC related with the fusing errors Determines the maximum amount of ink toner you can use in any area of your text This is where you are controlling exactly how much ink will be used during printing 200 to 400 250 Default 10 step Setting O Off Determines the maximum amount of ink toner you can use in any area of your graphic This is where you are controlling exactly how much ink will be used during Toner Limit Graphic printing 200 to 400 250 Default 10 step Setting Off Determines the maximum amount of ink toner you can use in any area of your image This is where you are controlling Image exactly how much ink will be used during printing 200 to 400 250 Default 10 step Setting O Off NA Model RICOH nul EU Model RICOH NRG LANIER ASIA Model RICOH LANIER China Model RICOH Sets the destination and updates the engine setting Destination JPN
67. ered after the color registration MUSIC has been done successfully 100 Service Call Conditions Service Call Conditions Summary This machine issues an SC Service Call code if an error occurs on the machine The error code can be seen with the SOM Smart Organizing Monitor printer models or on the operation panel models Make sure that you understand the following points 1 All SCs are logged 2 Atfirst always turn the main switch off and on if an SC code is issued 3 First disconnect then reconnect the connectors before you replace the PCBs if the problem concerns electrical circuit boards 4 First check the mechanical load before you replace motors or sensors if the problem concerns a motor lock 5 Fusing related SCs To prevent damage to the machine the main machine cannot be operated until the fusing related SC has been reset by a service representative Enter SP mode printer models or engine maintenance mode MF models Printer models Click Fuser SC Reset in SOM and then turn the main power switch off and on MF models Press O K in Fuser SC Reset with engine maintenance mode and then turn the main power switch off and on Engine SC SC 1xx Other Error Serial Number Error 195 The serial number stored in the memory EGB is not correct EEPROM defective EGB replaced without original EEPROM 1 Check the serial number 2 If the stored ser
68. essary for the transfer belt to touch the color OPC drums when the machine makes a black and white print However if the customer selects Off with the ACS setting the four OPC drums always touch the image transfer belt The ITB image transfer belt contact sensor E detects if the image transfer rollers for each OPC drum CMY touch the transfer belt If they do not touch the transfer belt during color printing the machine stops and shows SC 445 446 or 447 ITB Image Transfer Belt Cleaning Unit g165d304 The ITB cleaning blade A in the cleaning unit removes remaining toner on the image transfer belt after image transfer to the paper The toner collection coil B moves the collected waste toner to the outlet for the waste toner bottle The ITB cleaning unit has a shutter mechanism at the outlet for the waste toner bottle When the ITB unit is removed the shutter closes the outlet to prevent waste toner from falling Image Transfer Transfer Roller Overview g165d401 1 Transfer Roller 2 Image Transfer Belt 3 Discharge Plate 191 192 6 Detailed Section Descriptions Paper Transfer and Discharge C D A et 91650402 Transfer Roller The transfer roller A is always pressed against the image transfer belt by pressure from a spring The transfer roller moves toner images B from the transfer belt to the paper When a sheet of paper C goes between the transfer roller an
69. factory default is null string IF this setting is changed the printer power must be turned off on for the new setting to take effect PCL only Always disabled in GDI Up to 127 alphanumeric characters Smart Organizing Monitor Printer Model The factory default is null string IF this setting is changed the printer power must be turned off on for the new setting to take effect Authentication SMTP Server Up to 64 alpha numeric characters Name Null string The factory default is null string 1 to 65535 Port Number The factory default is 25 Up to 32 alphanumeric characters User Name Null string The factory default is null string 25 Up to 32 alphanumeric characters SMTP 1 The factory default is null string Password Null string User input characters and characters read back from the printer will show in order to protect the user password Up to 64 alphanumeric characters address for E mail Address Null string receiving e mail The factory default is null string Administrator e Up to 64 alphanumeric characters Null string mail address The factory default is null string indicates the factory default value n 127 128 5 Service Tables Network 3 Config Printer Paper Input Maintenance System Network1 Network2 Network3 Printer SP Mode SNMP Apple Talk Community Name Printer Name Up to 15
70. feed sensor B hooks ADF Drive Board 1 Original tray 4 Original Tray 2 ADF rear cover ADF Rear Cover 86 ADF g165r679a 3 ADF drive board A all Es hooks 87 88 3 Replacement and Adjustment Scanner Scanner Unit 1 Controller box cover 4 Controller Box Cover B 9165 633 2 Disconnect the flat cable A 3 Stand left cover B and right cover C 1 hook each 4 Disconnect the scanner harness power cord and ground cable and the ADF harness and power cord if the ADF is installed in the scanner unit 2 x 1 5 Open the top cover of the machine Scanner 6 Remove the stepped screw D 7 Push the lock button E and slide the scanner unit to the rear side 8 ADF unit ADF Unit g165r637 9 Scanner unit 89 3 Replacement and Adjustment Scanner Top Cover 1 Scanner unit Scanner Unit 9165 638 2 Turn over the scanner unit 3 Scanner front cover A tabs x 3 g165r640 4 Remove the six screws at the bottom of the scanner base B 90 g165r639 Scanner g165r641 5 Scanner top cover C Scanner Carriage Unit Scanner unit 2 Scanner top cover 3 Slide the scanner carriage unit A to the right side 91 3 Replacement and Adjustment g165r643 4 Remove the timing belt tension spring B g165r644 5 Remove the flat cable C from
71. ged the printer power must be turned off on for the new setting to take effect indicates the factory default value Printer PCL only Contig Printer Paper Input Maintenance System Network Network2 Network3 Printer SP Mode g165s509 129 130 5 Service Tables PCL Orientation LONE flondscope If the machine settings are reset to the factory defaults this value does not change 4 to 999 75 by 0 25 12 0 44 to 99 99 by 0 01 10 Font Size Font Pitch Roman 8 Roman 9 ISO 11 IS E2 15015 PC 8 PC 8 D N PC 850 PC 852 PC 858 PC 8 TK Win L1 Win L2 Win L5 Desktop PS Text VN Intl VN US MS Publ Math 8 PS Math VN Math Pi Font Legal ISO A 156 150 11 ISO 15 ISO 17 ISO 21 ISO 60 ISO 69 Win 3 0 MC Text ISO L6 ISO L9 PC 775 PC 1004 Symbol Set The factory default value is 12 The factory default value is 10 f 0 Smart Organizing Monitor Printer Model fm Ext A4 Width 600 x 600 Resolution 600 x 600 dpi 2bits 600 x 600 dpi Abits Solid color Color Profile Photographic indicates the factory default value 600x600dpi Ibit Resolution 600x600dpi 2bits 600x600dpi Abits n 131 5 Service Tables SP Mode 1 Printer Configuration Paper Input Maintenance System Network 1 Network 2 Network SP Mode 1 SP Mode 2 Toner Limit Selection Counter
72. he TM sensor does not detect the reflection from the ITB No ITB unit in the machine Dirty TM sensor 1 Check the installation of the ITB unit 2 Clean the TM sensor SC 5xx Motor and Fusing Error Main Motor Error The LOCK signal error is detected when the EGB monitors the main motor state This monitoring is done immediately after power on when the motor starts rotating and immediately after the motor stops e Disconnected or defective motor harness Motor slips due to excessive load 1 Check the harness from the main motor Replace it if necessary LSU Fan Motor Error A LOCK signal is not detected for more than ten seconds while the motor START signal is on and if this error occurs twice consecutively this SC is issued Disconnected or defective motor harness Defective LSU fan motor 1 Check or replace the motor harness 2 Replace the LSU fan motor Fusing Fan Motor Error 531 A LOCK signal is not detected for more than ten seconds while the motor START signal is on and if this error occurs twice consecutively this SC is issued 105 106 4 Troubleshooting Disconnected or defective motor harness e Defective LSU fan motor 1 Check or replace the motor harness 2 Replace the fusing fan motor Thermistor Error The thermistor The thermistor output is less than O C for 7 seconds 000 is less than 0 C The thermistor output is less than 0 C for 7 seconds 000 7 seconds
73. here is the removable fuse on the PSU Fuse No Rating FUTOT 15 A 125V FUTOT EU ASIA 6 3A 250V ACAUTION Use correct rating fuse for the fuse replacement Never use a wrong rating fuse If do so the machine may be damaged Never try direct connection of PSU circuit without a fuse High Voltage Power Supply Board 1 Remove all AIO cartridges 1 Operation panel Operation Panel 2 Rear cover Rear Cover 3 Right cover Right Cover 71 3 Replacement and Adjustment g165r682a 4 High Voltage Power Supply Board x 7 ground cable x 1 EB x 1 Temperature Humidity Sensor 1 Operation panel Operation Panel 2 Rear cover Rear Cover Right cover Right Cover 9165 682 4 Temperature Humidity sensor 2 1 EP x 1 Duplex Motor Duplex Model 1 Operation panel Operation Panel 2 Rear cover Rear Cover 3 Left cover Left Cover 72 Electrical Components g168r587a 4 Disconnect the fusing connector A 5 Duplex timing belt B 6 Left bracket C 2 x 4 g168r633 7 Duplex motor D x 2 EB x 1 Speaker G183 G184 only 1 Rear cover Rear Cover 2 Controller box cover 4 Controller Board 25 74 3 Replacement and Adjustment 3 Speaker A 2 x 2 EB x 1 EEPROM e Replacement and Reinstallation procedures for the EEPROM are included in the EGB Engine Bo
74. ial number is incorrect contact your supervisor 101 102 4 Troubleshooting SC 2xx Laser Optics Error Polygon motor error 1 ON timeout 2 The polygon mirror motor does not reach the targeted operating speed within 5 sec after turning on or changing speed Polygon motor error 2 OFF timeout The polygon mirror motor does not leave the READY status within sec after the polygon motor 203 switched off Polygon motor error 3 XSCRDY signal error The SCRDY N signal remains HIGH for 200 ms while the LD unit is firing Polygon motor driver board harness loose or disconnected Polygon motor driver board defective Laser optics unit defective IPU EGB defective 1 Replace the interface harness of the laser optics unit 2 Replace the laser optics unit 3 Replace the EGB Engine Board Laser Synchronizing Detection Error K Y 220 The laser synchronizing detection signal for LDB K Y is not output after the LDB unit has turned on while the polygon motor is rotating normally Laser Synchronizing Detection Error M C The laser synchronizing detection signal for LDB M C is not output after the LDB unit has turned on while the polygon motor is rotating normally e Disconnected cable from the laser synchronizing detection unit or defective connection Defective laser synchronizing detector Defective LDB Defective EGB 1 Check the connectors 2 Replace the laser optics unit
75. ile the machine waits for the next print job Sleep mode Energy Saver Mode 2 This turns off power to the engine unit after the time specified with Power Saver has passed 199 200 6 Detailed Section Descriptions Controller Overview The printer model has two types of controllers and PCL The MF model has the main controller and the extension PDL controller Controller Printer model G165 G166 G167 195MHz CPU 300MHz 64MB 1 128MB 1 64MB 1 384MB PE P1b c 1 PE Pla DDST GDI PE P1b c PCL5c 6 PostScript 3 emulation PEL 41 Symbolset 35 Intellifonts 10 TrueType fonts 1 bitmap font Pag 80 fonts PE P1b c Std USB2 0 TOOBASE TX 1 OBASE T Ethernet Pict Bridge Host PE P1c Interface TCP IP PE P1a Connectivity Network Protocol TCP IP AppleTalk PE P1b c Private MIB MIB support Standard MIB II RFC1213 HostResource RFC1514 MIB PrinterMib RFC1759 Controller SMNP Printer MIB Operating Systems Windows 98se NT4 0 2000 Me XP Server 2003 Network Print Resolution Controller Drivers Language Operation Panel Drivers Test Page Print 3 15 16 Config Map Mac OS 9 x 10 1 10 4 600 x 600 dpi 1200 x 600 dpi 2400 x 600 dpi 600 x 600 dpi 1200 x 600 dpi 2400 x 600 dpi 600 x 600 dpi 1200 x 600 dpi 2400 x 600 dpi 600 x 600 dpi 1200 x 600 dpi 240
76. ism g165d206 This machine does not use developer so a TD sensor is not necessary In each AIO unit the toner supply roller A supplies toner to the development roller B Electrostatic attraction generated by the friction between the toner supply roller and development roller moves toner to the surface of the development roller and the development blade C makes sure that the layer of toner on the development roller has an even thickness The discharge sheet D removes development roller bias Toner Near End and End Detection Toner Near End To detect the toner near end the machine uses Pixel count memory chip on the AIO AIO rotation distance memory chip on the AIO 181 6 Detailed Section Descriptions Toner End To detect toner end the machine uses Output from the TM sensor center After near end it is estimated that 200 pages A4 5 coverage can be printed until toner end occurs 182 Paper Feed Paper Feed Overview g165d701 1 Paper Feed Roller 4 Paper Height Lever 2 Registration Sensor 5 Separation Pad 3 Registration Roller 6 Paper End Sensor This machine has a paper tray 250 sheets and a by pass paper feed single sheet The paper feed mechanism uses a friction pad system The paper end sensor detects whether paper is installed in the tray and whether the tray is set in the machine because this machine does not have a tray set sensor This ma
77. isplays the sum total of scanner counters for each mode Scanner Counter Total Page Black Page Color Page ADF Used Counter Displays the number of paper jams at each location Jam Counter Total ADF Printer Output Bin Internal Tray 1 Tray2 Service Menu MF Model Displays the number of paper misfeeds with tray 1 or tray Coverage 2 Print Reports G3 Protocol dump list Engine Maintenance Init Engine EEPROM Brand ID Maintenance ID LSU Adjustment Trans Belt Adjust Coverage Tray Coverage2 Tray2 G3 protocol dump of the latest communication is printed G181 doesn t support this Off Default Error On This clears all counters except Full Color and Black and White in the total p counter When you execute Init Engine EEPROM the engine EEPROM is initialized Turn the machine power off on after you change this setting Displays only 1 PE Pla 2 3 Displays the current model in a dropdown list Do not change this setting Designed for Factory Use 7F Displays the current brand ID number Do not change this setting Designed for Factory Use 00 7F Displays the current maintenance ID number Do not change this setting Designed for Factory Use Character alphanumeric 0 9 a f A F only valid Input 160 bytes data can be input setting Input length 160 bytes When you execute Trans Belt Adjust the transf
78. itch off then an Remaining Level 3 Remaining Level 4 Remaining Level 4 Remaining Level 4 Magenta Yellow g165s514 8 When the update has finished SDC shows Controller FW download completed and the Ready LED green on the printer starts blinking The Alert LED is still blinking 153 5 Service Tables f Controller FW download completed does not appear the download failed Try again You can also switch from an Ethernet connection to a USB connection and see if that works If you still cannot download the firmware it may be necessary to change the EGB and or the controller board If power failed during the download try again If you still cannot download the firmware it may be necessary to change the EGB and or the controller board 9 Turn the printer off and on Engine Firmware 1 Stat SOM 2 Click the Printer Configuration button on the User Tools tab 3 Input Admin074 and click the OK button Printer Configuration Paper Input Maintenance System Network 1 Network 2 Network SP Mode 1 SP Mode 2 Toner Limit Selection Text p 23 Graphics Photograph PnP Name RICOH Aficio SP C220N Y Error History Error code 3 Operator Call Error code 3 Operator Call Error code 3 Operator Call Error code 3 Operator Call Error code 3 Operator Call Paper Misfeed Error code 23 PS1 Error SC 300 Inner Paper Jam 7 Paper Jam
79. k error at power on occurs e Controller board detective 1 Replace the controller board On Board Memory Check Error 927 ROM Checksum Error 828 AROM checksum error at power on occurs 1 Replace the controller board Image Problems Image Problems Overview Image problems may appear at regular intervals that depend on the circumference of certain components The following diagram shows the possible symptoms black or white dots at regular intervals Problems at regular intervals g165t502 Abnormal image at 24 mm intervals Image transfer belt unit Colored spots at 38 mm intervals AIO cartridge Development roller Abnormal image at 60 mm intervals Transfer roller Colored spots at 75 mm intervals AIO cartridge OPC drum Abnormal image at 1 10 intervals Fusing unit Pressure roller Abnormal image at 1 1 4 mm intervals Fusing unit Heat roller Image Problem Print out a mono color pattern all C M or which will clarify if the cause is a problem with one of the AlOs Image transfer belt image transfer roller or the fusing unit e Occurs with 1 3 colors AIO unit s failure Occurs with all four colors Image transfer belt transfer roller or fusing unit failure 111 4 Troubleshooting 112 5 Service Tables 55 Service Program Overview The Model PE series contains printer models and MF models Each model type printer model and MF mode
80. l MUSIC is also called Automatic Line Position Adjustment Controller This controls the interface between the OPU and EGB ADF Scanner unit and applications The controller connects to the EGB through the PCI Bus Peripheral Component Interconnect Bus LD Drive Board This is the laser diode drive circuit board e Memory DIMM Standard 128 MFla b 256MB MF1c Option 256 This is for more printer processing memory and is also used for collation and for soft fonts e OPU Operation Panel Unit This controls the display panel the LED and the keypad 166 Machine Overview Printing Process g165d503a This machine uses four AlOs and four laser beams for color printing Each AIO contains a drum charge roller cleaning brush blade development roller and mixing auger The toner image on each drum is moved to the image transfer belt The four colors are put on the belt All four toners are put on the belt at the same time Then the completed four color image is moved to the paper 1 OPC charge AIO The charge roller gives the OPC a negative charge 2 Laser exposure The laser beam from the laser diode LD goes through the lens and mirrors and to the drum To make a latent image on the drum the machine turns the laser beam on and off 3 Development AIO The development roller moves negatively charged toner to the latent image on the drum surface This machine uses four development u
81. l has a different service program menu Here is a summary Printer Model There is no LCD on the printer models To execute the service program execute the SOM Smart Organizing Monitor which is provided with the printer driver from your computer For details refer to the Smart Organizing Monitor Printer Model section MF Model There is an LCD on the MF models To execute the service program access the Maintenance Mode Menu or Fax Service Menu with special key assignments For details refer to the Service Menu MF Model section For the printer models technicians must have access to a PC in order to use the service mode 113 114 5 Service Tables Smart Organizing Monitor Printer Model Overview SOM Smart Organizing Monitor is a utility which can check the status of a printer and set up a printer from a PC This utility is executed from a printer driver Printer Driver Installation USB Connection Close all applications currently running 2 Check the following The printer s USB cable is disconnected The printer s main power switch is turned off 3 Insert the CD ROM into the CD ROM drive The installer starts 4 Select the interface language and then click OK 5 Click DDST Printer Driver or PCL 6 Printer Driver The software license agreement appears 6 After reading the agreement click I accept the agreement and then click Next gt 7 Inthe
82. ller 15 Charge Roller Cleaner 1 8 Toner Supply Roller 16 Waste Toner Transport Belt This machine uses the AIO system Each AIO consists of the waste toner tank print cartridge part development unit part and PCU part This gives the user easy replacement procedures and helps to make 177 178 6 Detailed Section Descriptions the engine module more compact The waste toner bottle is smaller than other full color printers because the waste toner from the OPC is collected in the waste toner tank of each AIO The diameter of the OPC is 24 mm and the diameter of the development roller is 12 mm Drive D g165d204a 21654203 g165d208 The black AIO motor drives the gear A for the black AIO The color AIO motor drives the gears B and color gears C for the cyan magenta and yellow AlOs through gears Each of these gears engages with a gear D in the OPC and this gear drives the rollers in the AIO through other gears AIO All In One Cartridge OPC Charge and Cleaning g165d207 This machine uses a charge roller A The charge roller gives the drum surface a negative charge The high voltage supply board which is at the left side of the machine applies a dc and ac voltage at a constant current to the roller The ac voltage helps to make sure that the charge given to the drum is as constant as possible The machine automatically controls the charge roller voltage when process c
83. machine uses the TM sensors to measure sample lines deposited on the ITB and corrects color image registration adjustment based on the sensor readings Sample lines are made on the left center and right of the ITB This control takes about 22 seconds to be completed Process Control Self check This machine does potential control with a procedure that is known as the process control self check This procedure is done at these 7 times 1 Initial Power ON 2 Recovery form Sleep Mode Development Bias Control and MUSIC approx 55 seconds 3 Front or Top C O CI MUSIC lapprox 22 second 4 Ready Status No Executon 5 Job One of the control modes is executed at each timing What control mode is done depend s on some Page End conditions as described in the text that follows this table 7 Job End 1 Initial Toner amount control and MUSIC start automatically immediately after the power is turned on if one of the following conditions occurs 1 New AIO detection 170 Process Control 2 New ITB Image Transfer Belt unit detection after transfer unit life counter is reset with SP mode 3 Environment temperature and humidity change detection MUSIC starts automatically immediately after the power is turned on there is toner amount control if conditions other than described above occur 2 Recovery from Sleep Mode Toneramountcontrol and MUSIC start automatically when
84. nits one for each color 4 Image transfer The charge that is applied to the image transfer roller pulls the toner from the drum to the transfer belt Four toner images are put on the paper at the same time 5 Cleaning for the OPC The cleaning blade removes remaining toner on the drum surface after image transfer to the paper 6 Quenching for the Development Roller 167 6 Detailed Section Descriptions Charge is removed from the development roller with a quenching sheet in the AIO There is no quenching for the OPC drum 7 Paper Transfer and Separation Toner transfers from the image transfer belt to the paper when the paper is fed between the image transfer belt and transfer roller After transfer the paper separates from the image transfer belt because of a discharge plate immediately after the transfer roller 8 TM Toner Mark sensor The TM sensor board contains three TM sensors one at the left one at the center and one at the right The center TM sensor detects the density of the sensor patterns on the transfer belt The TM sensor output is used for process control and for automatic line position adjustment skew and color registration adjustments for the latent image 168 Process Control Process Control Overview g165d305 This machine has these two forms of process control Potential control Toner supply control Process control uses these components Three TM Toner Mark se
85. ns EGB Engine Board This controls the Engine the controller interface image processing MUSIC Mirror Unit for Skew and Interval Correction input output interfaces with the optional units and the operation panel MUSIC is also called Automatic Line Position Adjustment Controller This controls the interface between the OPU and EGB and applications The controller connects to the EGB through the PCI Bus Peripheral Component Interconnect Bus LD Drive Board This is the laser diode drive circuit board e Memory DIMM Standard 64MB P1a 128MB P1b c Option 256MB 165 6 Detailed Section Descriptions This is for more printer processing memory and is also used for collation and for soft fonts e OPU Operation Panel Unit This controls the display panel the LED and the keypad MF Model ADF USB d ADF Motor Scanner RJ4 5 Rus HT Scanner Motor A Carriage T7 Pocono e je 366 MHz 1 Lamp OH Exposure Control Inverter Lamp USB 1 1 Video IF CPLD SE some System Bus 183MHz 1 Control Jo AAA TI 1 Flash 91659503 e EGB Engine Board This controls the Engine the controller interface image processing MUSIC Mirror Unit for Skew and Interval Correction input output interfaces with the optional units and the operation pane
86. nsors left A center B and right C Only the center TM sensor direct reflection and diffusion type is used for process control The left and right TM sensors direct reflection type are used for line positioning and other adjustments Temperature humidity sensor at the rear right of the machine Process Control Flow 1 TM sensor correction Vsg adjustment The center TM sensor checks the bare transfer belt s reflectivity and the machine calibrates the TM Sensors 2 Development bias control 169 6 Detailed Section Descriptions The machine makes a 7 gradation pattern on the transfer belt for each toner color The pattern has 9 squares the sequence is as follows 7 yellow squares 7 cyan squares 7 magenta squares and 7 black squares Each of the squares is 10 mm x 17 mm and is a solid color square To make the squares the machine changes the development bias and charge roller voltage The difference between development bias and charge roller voltage is always the same The center TM sensor detects the densities of the 7 solid color squares for each color The machine calculates an appropriate development bias from this data This control takes about 33 seconds to be completed 3 LD power control For LD power control the machine does the same sequence described in 2 Development bias control Finally the machine calculates an appropriate LD power 4 MUSIC Mirror Unit Skew and Interval Control The
87. nt 2400 x 600 dpi PCL5 Connectivity MIB MIB II RFC1213 HostResource RFC151 4 PrinterMib RFC1759 Controller 16 600 600 dpi 1200 600 dpi equivalent 2400 x 600 dpi equivalent PS3 600 x 600 dpi 1200 x 600 dpi equivalent 2400 x 600 dpi equivalent PCL5 600 x 600 dpi 1200 x 600 dpi equivalent 2400 x 600 dpi C equivalent 600 x 600 dpi 1200 x 600 dpi equivalent 2400 x 600 dpi Drivers PCL6 equivalent 600 600 1200 600 dpi equivalent 2400 600 dpi equivalent Language Operati p English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch Panel LCD 7 Swedish 8 Norwegian 9 Danish 10 Finnish 11 Portuguese 12 Finnish 13 Polish 14 Portuguese 15 Russian 16 Simplified Chinese 1 English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch Divet 7 Swedish 8 Norwegian 9 Danish 10 Czech 1 1 12 Finnish 13 Polish 14 Portuguese 15 Russian 16 Simplified Chinese English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch 7 Swedish 8 Norwegian 9 Danish 10 Czech 1 1 12 Finnish 13 Polish 14 Portuguese 15 Russian 16 Simplified Chinese 1 English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch 7 Swedish 8 Norwegian 9 Danish 10 Finnish 1 1 Portuguese 1 English 2 German 3 French 4 ltalian 5 Spanish 6 Dutch PCL5c PCL6 7 Swedish 8 Norwegian 9 Danish 10 Czech 1 1 99 S3 Config Page 2
88. nt control and MUSIC start automatically between pages when the machine detects an environment change Toner amount control and MUSIC start automatically between pages when the machine has copied printed 200 pages since the previous process control 171 6 Detailed Section Descriptions Toner amount control and MUSIC interrupt a job and start automatically between pages when the machine has copied printed 250 pages since the previous process control MUSIC starts automatically between pages when the machine has copied printed 100 pages in the same job since the previous process control MUSIC starts automatically between pages when the polygon motor has been rotating for 180 seconds MUSIC interrupts a job and starts automatically between pages when the polygon motor has been rotating for 300 seconds 7 Job end Toner amount control and MUSIC start automatically after a job when the machine gets a request to execute the toner amount control and MUSIC MUSIC starts automatically after a job when the machine gets a request to execute MUSIC Laser Exposure Laser Exposure Overview o g165d102a 1 LD unit C M 4 Synchronizing Detector Board 2 FO Lens 5 LD unit K Y 3 Polygon Mirror Motor This machine uses two LDB units and one polygon mirror motor to produce latent images on four OPC drums one drum for each color toner There are two hexagonal mirrors The polygon
89. o Start Scanning C Number of pulses for Paper Sensor Off to Stop Scanning D Number of pulses for Paper feed out E Paper feed Feed out jam detection A B C D Original Set Sensor Wy fp ADF Motor un Feed Sensor Scanning NE 91844503 Upper line Lower line OFF A Checks for a Feed in Jam 40000 pulses B Number of pulses for motor start to Start Scanning C Checks for a Feed out Jam 40000 pulses D Number of pulses for Paper feed out 206 Scanner Scanner Overview g184d201 1 Scanner Carriage Unit 4 Carriage Drive Bar 2 DF Exposure Glass 5 White Plate 3 Exposure Glass Drive g184d202 The scanner motor A drives the scanner carriage unit B through gears and a timing belt C The scanner carriage unit moves along the carriage drive bar D 207 6 Detailed Section Descriptions The carriage home position sensor E in the scanner carriage unit detects the home position wheninitializing the scanner or before after scanning The scanner carriage unit moves to read the white plate every scan to adjust white level ADS 208 7 Specifications _ _ General Specifications Printer Model PE Pla G165 PE P1b G166 PE P1c G167 Laser beam scanning and electro photographic printing Technolo di Mono component toner development 4 drum tandem method 600 600 dpi Sp
90. om the engine Added from recent coverage Stored in the EEPROM Maximum 16 error codes There is nothing displayed if there is no error code If there is only one error code then only one error code string is displayed Select a Plug in Play name from the dropdown list The modified setting will only take effect after the printer power is turned off on The printer will warm up automatically after this setting is changed Engine firmware update button 133 134 5 Service Tables SP Mode 2 Printer Configuration Paper Input Maintenance System Network 1 Network 2 Network 3 SP Mode 1 SP Mode 2 EEPROM d Horizontal 5 Horizontal 6 H Destination NA y Vertical f vertical 0 zl LSU Adjustment Bypass Tray Duplex Tray Color Registration Horizontal Horizontal 2 Transfer Front Back Vertical B zl Media Type Plain paper 1 mode Front Back 50 Feet Fuser Temperature p 4 Fuser SC Detect OFF Modet 4 1 Brand ID Reset Transfer Unit Lift Counter Mainte ID 0 Trans Belt Adjust OK Cancel Apply Help 91655511 This clears all counters except Full Color and Black and White in the total counter When you click the Init Engine EEPROM button the engine EEPROM is initialized Init Engine EEPROM Turn the machine power
91. on clutch A x 1 A7 3 Replacement and Adjustment Image Fusing A CAUTION Make sure that the fusing unit is cool before you touch it The fusing unit can be very hot Make sure to restore the insulators shields etc after you service the fusing unit Fusing Unit 1 Open the front cover Rear cover Rear Cover Right cover Right Cover pr om Left cover Left Cover 91681563 5 Disconnect the connectors A hook B The sponge C clamps the harness Install this sponge in the same position after reinstalling the fusing unit 48 Image Fusing g168r565 6 Fusing unit D x 2 Fusing Lamp 1 Fusing unit Fusing Unit g168r5 9 9168 580 9168 578 2 Fusing front cover A 2 x 4 g168r582 g168r584 g168r581 3 Fusing lamp B 7 x 2 ground cable x 1 49 3 Replacement and Adjustment When Reinstalling the Fusing Lamp g168r585 The terminal A which shows the voltage and power ratings must be placed at the left side of the fusing unit fusing cable side Transport Fusing Motor 1 Rear cover Rear Cover 2 Left cover Left Cover g165r587 3 Disconnect the fusing connector A hook 4 Fusing harness guide B 2 x 2 5 For only the duplex model Duplex timing belt C 50 Image Fusing g165r590 6 Transport Fusing motor assembly D 2 x 3 EB x 3 ground plate x 1
92. ont side or remove it Rear cover Right Cover Controller box cover Controller Board pe de c n MF models only Controller bracket EGB 39 3 Replacement and Adjustment t Th Fet 23 B 277 IN eta mx eR NT p 9165 689 7 Disconnect CN306 on 2 x 1 8 Harness cover A hook 9 TM sensor base B Waste Toner Bottle Set Sensor 1 Remove all AIO cartridges AIO Cartridge 2 Image transfer belt unit Image Transfer Belt Unit 3 EGB EGB 40 g165r607 4 Remove two screws A for the waste toner sensor base g165r608 5 Waste toner sensor base B C g165r609 6 Waste toner bottle set sensor C hooks EB x 1 Image Transfer g165r610 4 42 3 Replacement and Adjustment When reinstalling the waste toner bottle set sensor connect it to the white connector of the harness Waste Toner Overflow Sensor 1 Remove all AlOs AIO Cartridge Image transfer belt unit Image Transfer Belt Unit EGB 4 EGB p Waste toner sensor base Waste Toner Bottle Set Sensor g g165r610 5 Waste toner overflow sensor A hooks EB x 1 When reinstalling the waste toner overflow sensor connect it to the black connector of the harness Paper Transfer Paper Transfer Transfer Unit 1 Open the front cover g168r549 2 Release
93. ontrol is done The charge roller cleaner 1 B and charge roller cleaner 2 C which always touch the charge roller clean the charge roller The OPC cleaning blade D removes the waste toner on the OPC The toner collection coil E moves the toner to the waste toner transport belt 179 180 6 Detailed Section Descriptions Waste Toner Collection from the OPC B g165d202a g165d204 The waste toner collection coil A transports waste toner from the OPC to the right side of the AIO After that the waste toner transport belt B which is driven by the transport belt shaft C lifts waste toner up to the waste toner tank E The collected waste toner is moved to the left side of the AIO by the waste toner collection coil D and transport belt shaft C A flexible sheet F separates the unused toner area from the waste toner area The waste toner area becomes larger when toner is consumed Toner Mixing and Transport g165d205 AIO All In One Cartridge The toner moves as shown in the above drawing The toner agitator A mixes the toner so that it is transported evenly to the mixing rollers The upper mixing roller B moves toner to the center then the lower mixing roller C moves toner to the right and left sides Finally the toner supply roller D supplies toner to the development roller This mixing mechanism prevents toner hardening and uneven image density in the outputs Development Mechan
94. r Select Trans Belt Adjust and then execute Trans Belt Adjust to adjust the ITB Image Transfer Belt unit Select Fuser SC Detect and then select ON or OFF for the consecutive fusing jam detection The default setting is OFF Select ON only if the customer wants to use this feature Select Registration and then adjust the registration for each direction vertical and horizontal direction and tray if necessary Select 2nd Transfer Fuser Temp and then adjust the transfer roller bias and the temperature reduction of the fusing unit for each paper type and for the front and back sides The default settings for normal operation are all O Exit Engine Maintenance 22 3 Replacement and Adjustment ADF ADF Unit 1 Stand left cover A g165r673 2 Disconnect the ADF harness B and power cord C 78 ADF g165r676 9165 675 4 Release the three hooks of the right hinge E 5 Lift the ADF unit Original Tray 1 Open the ADF cover 29 3 Replacement and Adjustment g165r658 2 Release the front tab A 3 Original tray B ADF Feed Unit 1 Open the ADF cover g165r658a g165r660 2 Release the lock lever A 3 ADF feed unit B ADF Separation Pad 1 Open the ADF cover 2 ADF feed unit ADF Feed Unit 80 ADF 3 ADF separation pad A hook x 2 spring x 1 ADF Front Cover 1 ADF unit
95. r and Transfer Error Process Control Error This SC is issued if the process control adjustment fails 5 times consecutively after AIO replacement e Defective contact at the terminal between the machine and AIO Dirty TM sensor 1 Check the contact of the terminal and re install the AIO 2 Clean the TM sensor ITB Image Transfer Belt Unit Home Position Error The ITB contact sensor does not detect the home position of the ITB for 5 seconds after the ITB unit initialization has been done ITB Image Transfer Belt Unit Contact Position Error The ITB contact sensor does not detect the contact position of the ITB for 5 seconds after the ITB unit has moved to the contact position ITB Image Transfer Belt Unit No contact Position Error The ITB contact sensor does not detect the home position of the ITB for 5 seconds after the ITB unit has moved to no contact position Defective ITB contact motor Defective ITB contact sensor Defective ITB unit 1 Replace the ITB contact motor 2 Replace the ITB contact sensor 3 Replace the ITB unit Agitator Motor Error The agitator motor error is detected twice for 10 msec during the initialization at power on or after the cover is closed Disconnected or defective harness 104 Service Call Conditions Defective agitator motor 1 Check or replace the harness 2 Replace the agitator motor ITB Image Transfer Belt Unit Set Error T
96. rlock switches or actuator mechanism Black AIO not set Defective connection of the ID chip terminal on the black AIO 1 Install the AIO black magenta cyan or yellow 2 Reinstall or replace the AIO black magenta cyan or yellow Waste Toner Bottle Set Error Waste toner bottle not set Disconnected or defective harness of the waste toner bottle set sensor Defective waste toner bottle set sensor Install the waste toner bottle Check or replace the harness of the waste toner bottle set sensor 9 4 Troubleshooting EN 3 Replace the waste toner bottle set sensor Tray Paper Selection Error No paper in the tray or tray not set in the machine Paper size requested by the job does not match the paper in the tray Install the tray or put the correct size paper in the tray Check the paper setting in the SOM Smart Organizing Monitor for printer models or user menu mode for MF models Paper Selection Error Feed and Exit Paper size requested by the job does not match the paper in the tray Selection error for the paper feed and paper exit location in duplex mode Check the paper feed and exit location in the SOM Smart Organizing Monitor for printer models or user menu mode for MF models Jam Error No Feed from Tray 1 Paper slipped Remove the paper jam at tray 1 Jam Error No Feed from Optional Tray Paper slipped Remove the paper jam at the optional tray Tray 2 Inner
97. rmware Updating Do not turn off the main power of the machine during the firmware updating If doing so the engine A CAUTION board or controller board may be damaged Printer Model Controller Firmware Energv Saver Made 2 1 SOM SP C222DM RICOH Aficio SP C222DM POL 6 Gancel E Aficio 5 User Guide Status Job Log User Tools List Test Print List Test Print Configuration Page Print Printer Configuration IP Address 01685501 2 Click the Printer Configuration button on the User Tools tab Access Code Enter Access Code ccess Code 01685502 151 Input Admin074 and click the OK button 3 5 Service Tables 91655504 FW V1 08 dwn FrmwaeFileskde 7 7 91655512 5 Seek the location of the update file and select it and then click the Open button 152 Firmware Updating E Aficio SP C222DN RICOH Aficio SP C222DN PCL Controller FW updating Gaontinue User Guide Black Remaining Level 3 Cyan Remaining Level 4 Magenta Remaining Level 4 Yellow Remaining Level 4 91655513 6 SDC shows Controller FW updating and the Alert LED red on the printer starts blinking The Ready LED remains lit 7 Wait for a few minutes E Aficio SP C222DM RICOH Aficio SP C222DN Controller FW download completed Turn power sw
98. sfer Belt 3 ITB Drive Roller 2 ITB Image Transfer Belt Roller 4 ITB Cleaning Unit The toner is moved from the four OPC drums to the image transfer belt For a full color print all four colors are moved from the PCUs to the transfer belt at the same time The transfer roller then moves the four color toner image from the transfer belt to the paper The ITB cleaning unit removes remaining toner from the surface of the ITB after image transfer Image Transfer Drive and Transfer Belt Roller Bias B g165d302 The black AIO motor A controls the transfer belt drive roller B The belt tension roller C adds tension to the transfer belt to help to turn this belt The image transfer belt rollers D are charged from terminal plates to move the toner from the PCUs to the image transfer belt Transfer Belt Contact 23 fi pef 7777 91650303 The transfer belt does not touch the color OPC drums magenta and yellow when the machine makes a black and white print 189 190 6 Detailed Section Descriptions The transfer belt contact motor B turns the CMY contact cam shaft C when the machine starts to make a color print The CMY contact cams slide the right and left sliders D and these sliders lift the belt transfer rollers for each OPC drum CMY to the transfer belt Because of this mechanism the life of the transfer belt is longer it is not nec
99. stration G181 Flatbed Sub Reg doesn t support this 2 0 to 2 0 O Default 0 1 mm step Adjusts the ADF Scan main scan magnification G18 1 ADF Main Reg doesn t support this 0 9 to 0 9 O Default 0 1 step Adjusts the ADF ification Size Adjust Muss Ad sub scan magnification G 18 ADF Sub Reg doesn t support this 0 9 to 0 9 0 Default 0 1 step Adjusts the Flatbed Scan main scan magnification 1 81 Flatbed Main Reg doesn t support this 144 Service Menu MF Model 0 9 to 0 9 Default 0 1 step Adjusts the Flatbed Scan sub scan magnification G 18 Flatbed Sub Reg doesn t support this 0 9 to 0 9 Default 0 1 step Fax Maintenance G181 doesn t support this Sets the reception level RX Level 43 dBm Default 33 dBm 26 dBm 16 dBm Sets the transmission level O dBm 1 dBm 2 dBm 3 dBm 4 dBm Modem Settings TX Level 5 dBm 6 dBm 7 dBm 8 dBm 9 dBm 10 dBm 11 dBm 12 dBm 13 dBm 14 dBm 15 dBm These selectors are used to improve the pass band Cable Equalizer characteristics of analogue signals on the telephone line OKm Default 1 8Km 3 6Km 7 2Km This sets the number of training retries to be repeated before Training Retries automatic fallback 1 Time 2 Times Default 3 Times 4 Times Protocol Definition Sets the compression method for Tx Rx Encoding MMR MR MH Default MR MH MH
100. sure not to drop the laser optics housing unit g165r517 10 Take out the harnesses F pa x 1 27 3 Replacement and Adjustment Ww g165r519 11 Remove the laser optics housing unit After replacing the laser optics housing unit Dothe following step 2 with the front cover of the machine open 1 Open the front cover and turn on the machine 2 Inputthe setting values for the laser optics housing unit Printer model LSU Adjustment in the SP Mode 2 tab MF model LSU Adjustment in the Engine Maintenance menu MF model The settings are on a sheet of paper that comes with the laser optics housing unit 3 Close the front cover 4 Execute Color Registration in the SP Mode 2 tab printer model or the Engine Maintenance menu MF model 5 Adjust the registration settings for each tray and for the front and rear sides of the paper with the SP Mode 2 tab printer model or the Engine Maintenance menu MF model if necessary BEI 28 AIO Cartridge AIO Cartridge AIO Cartridge All In One Cartridge 1 Open top cover g168r568 2 AIO cartridge A Black AIO Motor 1 Left cover 4 Left Cover g168r531 9168 532 2 Disconnect the fusing connector A and remove the fusing relay harness B hooks 29 3 Replacement and Adjustment g168r533 T g168r534 g168r535 4 Disconnect the connectors shown by arrows in the above
101. t Contact Motor Color AIO Motor This drives the color AIOs Cyan Magenta and Yellow Black AIO Motor This drives the black AIO and the ITB Image Transfer Belt Duplex Motor Duplex model only This drives the paper exit roller and the duplex roller Transport Fusing Motor This drives the fusing unit paper feed roller registration roller and paper exit roller via the paper feed clutch registration clutch and gears This motor only drives the paper exit roller in non duplex models 161 6 Detailed Section Descriptions Registration Clutch This transfers drive from the transport fusing motor to the registration roller Paper Feed Clutch This transfers drive from the transport fusing motor to the paper feed roller e Agitator Motor This moves the agitators in the waste toner bottle Contact Motor This moves the ITB into contact with and away from the color OPCs Electrical Component Layout Engine g165v105 Waste Toner Overflow Sensor This sensor detects whether the waste toner bottle is full Waste Toner Bottle Set Sensor This sensor detects whether the waste toner bottle is set 3 ITB Contact S This sensor detects whether the image transfer belt is in contact ontact Sensor with the color OPCs C M Y 162 Registration Sensor EGB Engine Board Controller Board printer model Temperature Humidity Sensor High Voltage Power Supply Board
102. t Sends a PCL or GDI command to printer to print Registration button a test sheet Bypass Adjustment 15 to 15 0 24 mm per step Range is 3 6 mm to 3 6 mm Vertical step The engine will do color registration and density Color tuning automatically 2 Adjust button Registration The printer will warm up automatically after this setting is changed 119 5 Service Tables This button is for updating the controller firmware FW Update FW update button button The button for updating the engine firmware is located in the SP Mode 1 tab indicates the factory default value System Config Printer Paper Input Maintenance System Network Network2 Netwark3 Printer SP Modet SP Mode Standby Energy Saver Dif Energy Saver Timer mindtes 3 Machine Comment Up to 32 alphanumeric characters abcdefghikKmnoparstuvwnyz123456 Reset to Factory Default Access Language UAL http www neticoh com Copies 1 999 PCL only Defaultis 1 Always disabled in the GDI model Sub Paper Size Off Auto PCL AA Letter override Seded Pini Off onori Edge Bind Long PCL only Edge Bind Manual Duplex Cover has higher priority Blank Page Print Print Not Print ank rage Frin rint Not Prin than the Blank Pages setting 120 Smart Organizing Monitor Printer Model ee On Energy Save Off 5min
103. t et Streets TN 46 rans or RONO a peer e E E E ERA E E R S Registration do eee mage FUSING iege REINS OOM FUSING MOROIS UU 0 aper End Sells ENN Paper Exit Roll amp g A E A AN Paper Exif Sells Duos ak DEORUM EDEN lectrical Controller EGB Engine Board user torte ttt tr oa e det 085 Interlock vha Fusing Fan Motor nennen 1 100 CND DOO er Feed 35 36 22 38 39 40 42 43 43 43 45 46 46 48 48 49 50 52 52 52 53 54 56 56 57 5v 59 62 65 66 67 67 68 High Voltage Power Supply Temperature Humidity Sensor sese Duplex Motor Duplex Model sssssseeees Speaker 6183 6184 ADF Uni Original 1 reir elm EE ADF Feed Uni ADF 5 ion Pad MENTOR NR ER ET EEE ADF Froni OV CF Me ADERE CO VET abusu
104. temperature is lower than the target temperature C and saves power This mode is adjustable default 15 minutes with the Power Saver setting in the user mode F Sleep mode The machine turns off power to the engine unit for sleep mode after the machine has not got a print job for 15 minutes Target Temperature for Each Paper Type Fusing unit related SC codes IF one of the fusing unit components such as thermistors thermostat fusing lamp etc is defective the following SC codes may be issued For details refer to the SC code list in the chapter Troubleshooting SC541 542 543 544 and 545 IF one of these SC codes is issued click or press Fuser SC Reset with SOM printer model or Engine Maintenance MF model 198 Fusing and Exit Anti Humidity Mode To reduce paper curl in high temperature and humidity environments the fusing unit does idle rotation before a job if the customer enables this function in the user mode Mode 1 No fusing idling transfer roller voltage is increased Mode 2 Fusing unit rotates for 30 seconds before a job transfer roller voltage is increased Mode 3 Fusing unit rotates for 60 seconds before a job transfer roller voltage is increased Energy Saver There are two modes for energy saving low power mode Energy Saver Mode 1 This keeps the fusing temperature at 155 C for a specified time adjustable with Power Saver in the user mode wh
105. tep Adjusts the vertical registration for the bypass tray the machine settings are reset to the factory defaults this value does not change 15 to 15 0 Default 0 3 mm step Adjusts the horizontal registration for the back side in duplex mode If the machine settings are reset to the factory Horiz Dup Back defaults this value does not change 15 to 15 0 Default 4 mm step 143 5 Service Tables Adjusts the vertical registration for the back side in duplex mode If the machine settings are reset to the factory Vert Dup Back defaults this value does not change 15 to 15 0 Default 0 3 mm step Reset Count Resets counters to factory defaults Clear Count Clears the Scanner and Jam Counters Resets the maintenance counter for the fusing unit Replace Fuser This item appears only when the fusing unit life is almost expired or has expired Scan Maintenance Mono Compression Sets the monochrome compression type for scanning Setting MH Default MR MMR Adjusts the ADF Scan main scan registration G181 ADF Main Reg doesn t support this 2 0 to 2 0 0 Default 0 1 mm step Adjusts the ADF Scan sub scan registration G181 doesn t support this 2 0 to 2 0 0 Default 0 1 mm step Regist Adjust Adjusts the Flatbed Scan main scan registration 18 Flatbed Main Reg doesn t support this 2 0 to 2 0 Default 0 1 mm step Adjusts the Flatbed Scan sub scan regi
106. th max 216 mm 8 5 Length max 297 mm 11 7 2135 7 Specifications ADF A4 LT DLT Width 139 7 215 9mm 5 5 8 5 Length 139 7 355 6 mm 5 5 14 Scanning width Max 210 mm 8 3 Printing width Max 208 mm 8 2 Polling type Standard Sequential Normal Light Dark manual setting 8 x 3 85 8 x 7 7 lines mm Resolution 200 x 100 200 x 200 dpi Scanning Speed Less than 5 sec A4 SEF 200 dpi Automatic Fallback 33600 31200 28800 26400 24000 21600 Modem Speed 19200 16800 14400 12000 9600 7200 4800 2400bps Approx 3 sec Transmission Speed ITU No 1 chart Compression MMR Resolution Standard Speed 33 6kbps 216 General Specifications Option Paper Feed Unit Paper Size AA Letter Paper Weight 60 105g m 16 2815 Paper Tray Paper capacit 500 sheets x 1 tra 500x1 Dimensions W x D x H 400 x 450 x 127mm 16 x 18 x 5 08 inch Weight 6 kg 13 2 Ib 217 7 Specifications Supported Paper Sizes Supported and the size is molded in the tray Need to select paper size by operation panel driver Supported but size is not molded in the tray Need to select paper size by operation panel driver Need to input paper size by operation panel and driver Not supported 210x297 pate te Z gt Z Plain Paper um x Letter awe xw gt 2 2 2 ZIZI 24 24
107. the scanner carriage unit 1 g165r645 6 Bar holder D x 1 92 Scanner 7 Carriage bar E and scanner carriage unit F Exposure Lamp 1 Scanner carriage unit Scanner Carriage Unit g165r647 2 Carriage top cover amp x 2 EB x 1 23 3 Replacement and Adjustment g165r648 3 Exposure lamp B hooks When reinstalling the exposure lamp Wire the lamp cords as shown above Otherwise the top cover pinches the lamp cords and damages them when reinstalling the top cover on the scanner carriage unit Lamp Stabilizer Board 1 Scanner carriage unit Scanner Carriage Unit 94 g165r650 2 Carriage bottom cover A amp x 2 g165r651 3 Lamp stabilizer B EE x 1 Scanner Scanner Motor 1 Scanner carriage unit Scanner Carriage Unit 95 3 Replacement and Adjustment g165r652 2 Scanner motor 2 x 3 9165 653 g 001004 3 Carriage rail B 2 x 2 4 Ground plate C double sided tape 5 Scanner motor 96 4 Troubleshooting Error Codes Overview The error codes will be displayed in the GUI of SOM Printer model or on the LCD MF model if the machine has a problem These can be recovered by a customer Error Codes List The The front ortop cover is open or The front ortop cover is open cover is open 1 Close the front or top cover 2 Replace the inte
108. ts the transmission level of DTMF tones 12 dBu 11 dBu 10 dBu 8 dBu 6 dBu Sets the level difference between high band frequency signals and low band frequency signals when sending DTMF tones 2 dBu 3 dBu The machine starts dialing after the specified interval without detection of a dial tone when Dial tone detection is set to No detection 3 5 Sec Default 7 0 Sec 10 5 Sec 14 0 Sec This setting sets the time out length for the 1st dial tone detection The machine waits for a dial tone for the specified time and disconnects itself from the line when no dial tone is input 10 Sec Default 15 Sec 20 Sec 30 Sec 147 148 5 Service Tables BT Busy Tone Detection Comm Settings V34 Settings BT Setting BT Frequency BT Level BT Cadence RTN Rate V34 Modem V17 Modem Redialing First TX Speed DFU Off On BT Busy tone DFU 300 550 Hz 300 650 Hz 325 525 Hz 340 550 Hz 350 500 Hz 350 550 Hz 375 475 Hz 380 520 Hz DFU 35 dB 36 dB 37 dB 38 dB 39 dB DFU 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 0 50 0 75 The machine checks the actual data reconstruction errors and then transmits an RTN depending on the decoding error rate that is set by this setting Number of lines containing an error per page Total number of lines per page 10 15 DFU Permitted Default Prohibited DFU Permitted Default Prohibited
109. ure release levers the pressure roller moves away from the hot roller If a paper jam occurs in the fusing unit releasing these levers make it easy to remove jammed paper 196 Fusing and Exit Temperature Control g165d603 The fusing unit has these components for temperature control The fusing thermistors A B send a signal when the fusing temperature goes past the threshold The central thermistor A is the one that is used for fusing temperature control Thefusingthermostat C breaksthe electric circuit when the fusing temperature goes pastthe threshold The thermostat is on the same electrical circuit as the fusing lamp so the fusing lamp goes off if the fusing thermostat breaks the electrical circuit g165d948 A Idling ready temperature 100 C The fusing unit starts to rotate idling for 54 seconds a B Print ready temperature 170 C 197 6 Detailed Section Descriptions This is the temperature to wait for a print job b C Target temperature after 1st print This depends on the target temperature of each paper type see the table below The machine keeps this temperature for printing c after the 1st print time d 14 seconds D First print temperature target temperature 10 C The machine keeps this temperature for the first printing time d 14 seconds seconds recovery temperature 155 C This is the low power mode for printing This
110. with Duplex Coverage Accumulate Engine Firmware Update Clear Counter except total Cancel Apply Help 01655510 4 Click the Engine Firmware Update button in the SP Mode 1 tab 5 Seek the location of the update file and select it and then click the Open button 6 SDC shows Engine FW updating and the Alert LED red on the printer starts blinking The Ready LED remains lit 7 Wait for a few minutes 8 When the update has finished SDC shows Engine FW download completed and the Ready LED green on the printer starts blinking The Alert LED is still blinking 154 Firmware Updating f Engine FW download completed does not appear the download failed Try again You can also switch from an Ethernet connection to a USB connection and see if that works If you still cannot download the firmware it may be necessary to change the EGB and or the controller board power failed during the download try again If you still cannot download the firmware it may be necessary to change the EGB and or the controller board 9 Turn the printer off and on MF Model Checking the Machine Firmware Version 1 Turn the machine on If the printer driver is not installed on your PC install the printer driver now Press Menu and select Report Print with the Up or Down key Press OK and select Maintenance Page with the Up or Down key RR Press OK to displ
111. x PE MF 1b c up to 751 sheets Output Standard up to 150 sheets A4 LT or 80g m2 2015 capacity Tray AA B5 A5 A6 Legal Letter HLT Executive Foolscap Folio Standard Tray Custom size Min 90mm x 148mm 3 6 x 5 92 Max 216mm x 356mm 8 64 x 14 24 Input P nput Paper A4 B5 A5 Legal Letter HLT Executive Foolscap Folio Size Bypass Tray Custom size Min 90mm x 148mm 3 6 x 5 92 Max 216mm x 356mm 8 64 x 14 24 Plain Paper Recycle Paper Application Paper Std Tray Envelope Glossy Thick Paper Label Plain Paper Recycle Paper Application Paper Media T B T Envelope Glossy Thick Paper Label Op P pud Plain Paper Recycle Paper Standard Tray 60 160g m 16 A0lb Paper Weight Bypass tray 60 160g m 16 40Ib Op P Paper Feed P aper PETTEE 60 105g m 16 28 Tray Unit Letter A4 Width 139 7 215 9 mm 5 5 8 5 Length 139 7 355 6 5 5 14 Original weight 52 105 g m 14 28lbs ADF 212 General Specifications 1300W or less PE MFla b 20 W or less Energy Saver 25 W or less Consumption 1300W or less EU version PE MFla b 20 W or less Energy Saver 25 W or less Heiene Sleep Mode 51 sec Uses approx 15W Mode Low Power Mode 10 sec Uses approx 100W Copier B amp W Less than 30 sec 15 copy speed Platen ADF FC Less than 30 s
112. y saver state after this setting is changed This button is for resetting an SC related with the fusing errors 137 138 5 Service Tables Fuser SC Detect Reset Transfer Unit Life Counter Trans Belt Adjust indicates the factory default value IF On the engine detects SC559 IF Off the engine does not detect Fusing SC Reset Resets the transfer unit life counter When you click the Trans Belt Adjust button the transfer belt adjustment is done This calibrates the motor speed to match the length of the new transfer belt Service Menu MF Model Service Menu MF Model Overview The MF model has several service menus Each service menu has several adjustment items This section explains how to enter each service menu and what you can do in each service menu Each menu is classified into two Modes depending on how you enter the service menus Menu Mode can be executed by pushing a sequence of keys Special Mode can be executed if you press certain keys at the same time as you turn the power on Each menu is classified as follows Menu Mode Maintenance Mode Menu This is a menu for maintenance and service Special Mode This is a menu for initializing all information stored in the controller except for some counters These counters are initialized Print Scan Copy Fax functional Counter Jam Counter These counters are not initialized Printer Sc

Download Pdf Manuals

image

Related Search

Related Contents

  Service Manual  【Partners FX】Manual de instrucciones noticias  AlphaEclipse 2500/2600/3500 Sign Installation Manual  SPOCC net Briefing for Providers (V2)    Tecumseh AGA4560EXNXC Drawing Data  MANUAL DE INSTALACION SONIDO AMBIENTAL  Samsung RW33EBSS Uživatelská přiručka  OE7303 Electric Salamander Grill USER  

Copyright © All rights reserved.
Failed to retrieve file