ZD10 Installation Manual
Contents
1. PP EP EE ET ET I 3 ZD10 Needle Bar position Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 pem ET ELI LL EET EL ELT A 4 ZD10 Motor synchronization Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 pes ET EP E PLE 6 Embroidery TEST X Run embroidery test using the fabric and thread provided by a client and test design Check the machine status X Run a test using the design provided by a client Write productivity result report Attach original design and the work sample to the report When running an embroidery test train the staff and administrator from a client company on machine control and maintenance Page 15 Of 15 F SUNSTAR SWF CS Center2. barese dad 111 In ZD10 Control B D 7010850401 Control B D SUNSTAR Co Ltd Page 3 Of 15 SWF CS Center 2 SMPS Specification for quantity DC 800 2009 00000282 1 SMPS quantity depends on option type 1 Control Box Ll 24Y SWPS PBABUDF 24 Multi E i Multi B Series Multi DM Ser i res a mi qp mt oy be Option Device on Without Option Single Type 030 or S0300 Both Type 3050 or 50500 Single Type 010 single or Both Type 50401 5030 or 50300 DIO 0401 ZDIU 3 Check Board Installation 1 Control B D and Sub Control Board for 27010 Modification 2008 1 22 Sequin Lifting B D needs only for ZD10 installation Modification 2008 2 28 Control B D includes function of Sequing Lifting B D so don t need Sequin Lifting B D only for ZD installation Jumper Control B D 1EA M Matter ZD10 Lifting Up when Sudden Power Cut modified Sub Control B D THSB REVO5A SB ZZ 1EA H Head on off Function X Input Jumper Pin in Last head normal Head doesn t need SUNSTAR Co Ltd Page 4 Of 15 SWF CS Center 4 Check Cable Connection X Modification 2008 1 22 Sequin Lifting B D needs only for ZD10 installation Modification 2008 2 28 Control B D includes function of Sequing Lifting B D so don t need Sequin Lifting B D only for ZD installation Cable Connection depends on option type and need careness 1 Calbe Connection Diagram ZIGZAGO SQ O am a S
3. a client Write productivity result report Attach original design and the work sample to the report When running an embroidery test train the staff and administrator from a client company on machine control and maintenance XRefer to and follow directions in installation manual and installation check list SUNSTAR Co Ltd Page 13 Of 15 SWF CS Center I ZD10 Check List TTT aem TT Technician ZD10 Device 2 Boards Cable 4 Air Parts ZD10 Needle amp Needle bar 6 Jig 1 SMPS Quantity Check proper quantity of SMPS 1 Check Control Board Check whether it 1s avaible for option type 2 Check Jumper in last sub control board 1 Check Power Cable Condition 2 Check Encoder Junction cable and Joint board connection 3 Check CANI amp CAN2 and CAN Junction connection 4 Check ZD10 Device Motor Cable 5 Check Sol Power Cable Connection 6 Check Air Error Check Cable Connection 7 Check Hose connection 8mm 6mm Transparent Black 4mm Transparent Black 8 Check the Pulg in first amp last Head Page 14 Of 15 F SUNSTAR SWF CS Center Eeer de GEES 1 Check Needle Bar Upper Lower dead point D Needle bar Upper Lower dead point Head 1 2 3 4 5 6 7 8 9 opina pa 14 ns 1617 1 19 20 ese ELT ET EET ETE TT 2 ZD10 Nipple Height Setting 3mm Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 es
4. dat EHE Enner amy DA EDS D CG mEN EMA D E BE Emma 030 DM Enner F fo MI BERI A A CHE D Eu A OEGES E d Emu de rs NE ESONERO 2 aE CAIB D SOL A AH CAES TI EMPH u Ca DIE BE D BM da CON SCH CA mat ZIGZAG x SQ O CNT HA Zl li NI HUE ESCHE amy SIN S 2 Cable Connection 1 Check Power Cable Connection Control B D Sub Control B D 1 Sub Control B D Last ny i ap A Win Power Junction Sub Control B D Power Sub Cotrol B D Power SUNSTAR Co Ltd Page 5 Of 15 oWF CS Center 2 Check Encoder Joint Cable and Joint Connection Encoder Junction SS Encoder Joint to Encoder Junction connecting Cable Joint B D Joint to Encoder Junction connecting Cable 3 CAN1 amp CAN2 Communication Cable Connection CANI Cable CANI Junction it STS am leb ww DB dC MAIN a i LL 7 E A 2 Gatti c ke M i elt nt M CAR 7 Y a T y A P a 7 T e Sub Control B D 1 4 La Joint Connection CAN1 Junction E CAN2 Cable SUNSTAR Co Ltd Page 6 Of 15 oWF CS Center 4 Check ZD10 Device Cable Connection Sub Control B D o 2l ZD Motor Cable xXx Matter ZD10 Lifting Up when Sudden Power Cut modified P a a be l 4 C QER y CONTROL REWOG CIOZAG L BD 699636 04 dii Control B SUNSTAR Co Ltd Page 7 Of 15 SWF CS Center CONTR
5. OL REV05 ZIGZAG RIGHT 2 LIFT_UP _r_ lt SOL n LEFT LEFT RIGHT LIFT ODD UP LIFTIEVEN UP LIFT ODD UP LIFTIEVEN UP LEFT LEFT RIGHT RIGHT LIFT ODD DN LIFTIEVEN DM LIFT ODD DN LIFT EVEN DN A urrsoun s uer soue 8 AIR PRESSER SOL x Sol type 1P 2P 3P 4P and quantity depend on option type and alternative fucntion when installing care about it 3 Sol type and Cable Quantity mmeme 5 2 ane gt a 7773 mme 2 a pomme e jene RIGHT LIFT SOL 1 LIFT ODD DN RIGHT LIFT ODD UP LIFT SOL 2 RIGHT LIFTIEVEN UP Air Error Check Cable SUNSTAR Co Ltd Page 8 Of 15 oWF CS Center 5 Check Air Connection 1 Check 8mm Hose 2 Check Nipple KQ2T06 04 2EA in each head 1 Quantity of Nipple is two for each device 2 Quantity of Nipple depends on Option type Nipple KQ2T06 04 2ea Head 3 Check Nipple KQ2T06 00 2EA in the middle of Beam KQ2T06 00 1 Nipple KQ2T06 00 2EA functions to supply air to Nipple KQ2T06 04 from Air Sol Nipple KQ2T06 00 2EA Option x Quantity of Nipple KQ2T06 00 depends on option type and alternative function 4 Check whether Nipple KQ2T06 04 blocks with Plug in First and Last Head 2 the both end a Pa NIPPLE at T e gt y P SUNSTAR Co Ltd Page 9 Of 15 SWF CS Center 5 Chck Hose Connection 1 Check Hose 6mm Transparent 8 Black in Nip
6. Old Type Needle Bar 3 Check Upper Dead Point in O degree Needle BO 14 f Check ZDIO Device 1 Check the Gap between Nipple and needle Plate as 3mm X If it is wrong set it again Jimg Position Fix Bolts by 4mm wrench with Zum height between Nipple and 7D Device Needle Plate _ A Nipple Height 3mm Check 2 Check Needle Bar Position and if it is wrong set it again x Refer to ZD Manual for details SUNSTAR Co Ltd Page 11 Of 15 SWF CS Center Needle Positon Front Rear control i 4 Loosen Bolts and Left amp Right control adjust Loosen Bolts and adjust 3 Check Nipple direction whether it matches to cord thread supply hole If it is wrong set it again Nipple Hole 1 Select Zigzag Motor Set in Machine gt Machine Service 2 if push start Zigzag Motor Set Motor become off 3 In the condition of Motor Off Loosen the Pulley screws so that Pulley can not be effected by Motor Use 2 5mm wrench for screws Pulley Screws 4 After loosening screws Push Stop button to power Motor on and then make nipple hole to the direction of cord thread and fix the screws L type 30 clock direction R type 9 O clock direction Nipple Hole SUNSTAR Co Ltd Page 12 Of 15 SWF CS Center 8 Embroidery Test Run embroidery test using the fabric and thread provided by a client and test design Check the machine status Run a test using the design provided by
7. SUNSTAR Co Ltd ZD10 Installation Manual Contents 1 Check ZDIO Parts 2 Check Installation environment 3 Check Board Installation 4 Check Cable Connection 5 Check Air Hose D Check ZD10 Needle Bar 1 Check Needle Upper Drop Point 7 Check ZD10 DEVICE Installation 1 Check Needle Position 2 Check ZD Motor Synchronization 8 Embroidery TEST Page 1 Of 15 SWF CS Center 1 Check ZD10 Parts 1 ZD10 Device ZD Device Control B D ZD Sub Control B D 3 Cables Control B D CAN Junction ui Power Junction TO Sub Control B D Cable Encoder Junction ZD10 B D Air Error check Cable TO Air SOL Power 4 Air Hose 08 Hose Filter Reg TO 1 6 Hose 1 6 Hose LL addii Air SOL 2 04 Hose 2 04 Hose SUNSTAR Co Ltd Page 2 Of 15 SWF CS Center f d d E 1 D ad 416 Nipple KQ2T06 00 RESA 5 Z010 Needle amp Needle Bar ZD10 Needle Length D SB DM CE K E Ser ies 200 1mm GP 034102 33 2 D TA CA SA Ser es 195 1mm GP 034407 03 LE ZU Needle Bar TQx7 14 Needle TQx7 14 ZD Needle Bar 6 Jig 17 mm Jig 3mm 5mm 7mm Heigh Setting Jig omm 11 8mm Jig Check Installation environment 1 Option Specification 1 The type of Control B D depends on whether SQ40 is intalled or not SQ401 is not installed Used Control B D only for ZD10 S0401 amp ZD10 installed Used control B D for both SQ40 amp ZDIO eg A 9 Se
8. ple KQ2T06 00 from Sol 2 Check Hose between Nipple KQ2T06 04 all heads Check Hose 6mm Transparent 8 Black between Nipple KQ2T06 00 and Nipple KQ2T06 04 in the middle of beam Hose from Sol Hose in the middle of Beam Hose Connection depends on option type and alternatvie function 3 Check the hose 4mm Transparent amp Black to Nipple KQ2T06 04 from Device a ra Transparent Hose r i e i Air Lock kar Nipple KQ2T06 04 K D I e d Hose 4mm i 5 A Ly 7 Transparnet Hose Black Hose Check ZD Needle Bar 1 ZD use exclusive ZD needle Bar 1 The procedure to exchage needle bar is the same as normal needle bar x But ZD doesn t use Presser Foot so don t need related parts Presser Foot Holder etc i Ji DI I E A 4 T i a toc Bu ku a ZD Needle Bar ZD doesn t use Presser Foot SUNSTAR Co Ltd Page 10 Of 15 SWF CS Center 2 Check the Needle drop Point in Main Angle 201 degree x Use Normal Jig 17 7mm and ZD Jig 11 8mm together like picture x ZD Jig 5mm is for old type of ZD which is not avaiable for ZD Height Old type of ZD use different needle bar 4 needle from current one KS x e E b el 2 s e e E a m ED Qu i LIE F L T J II IK 11 8mm ZD Jig 1 mm Normal Jig Current Height can be Height Control movable 1 Old Type 2008 02 01 2
Download Pdf Manuals
Related Search