Swagelok Welding System User Manual: Regulatory Module
Contents
1. REGULATORY This module contains the following information Warranty Information Form Declaration of Conformity Registration Information Swagelok Welding System Warranty Safety Summary The Warranty Information Form must be completed and returned to your Swagelok Representative to activate the warranty The Registration Information page provides a convenient place to record pertinent Power Supply and Weld Head information 1999 Swagelok Company all rights reserved August 2001 Regulatory Module 2 1999 Swagelok Company all rights reserved August 2001 Sod Welding System Warranty Information Form IMPORTANT Please complete and return this form to your Swagelok Representative for warranty activation Date of Delivery Power Supply Model Number Serial Number Weld Head Model Number Serial Number Company Name Local Swagelok Distributorship Market Area check all that apply LI Semiconductor LI Analytical Instrumentation UO Oil amp Gas LI Process Instrumentation LI Power LI Steam Utilities LI Bioprocess Pharmaceutical LI Other Please describe User Type check all that apply QO O E M U Maintenance Department LI Fabricator LI University or Research and Development Lab QO Contractor LI Operator Training Program LI Other Please describe Intended Use check all that apply LI Maintenance Q Distributor Use Rental Demonstration Service UI New Construction QO Cle2. anroom Class Q Research and Development QO Training LI Other Please describe 1999 Swagelok Company all rights reserved August 2001 1999 Swagelok Company all rights reserved August 2001 Ce DECLARATION OF CONFORMITY CE DECLARATION DE CONPORMITE EG UBEREINSTIMMUNGSERKLARUNG DICHIARAZIONE Di CONPOMITA CE EC DECLARACION DE CONFORMIDAD Manufacturer Authorized Representative Swagelok Company Swagelok AG 29500 Solon Road St Gallersirasse 4 Solon Ohio 44139 3492 CH 8853 Lachen USA Switzerland Product Orbital Gas Tungsten Arc Produit Produkt Prodotio Producta Welding GTAW System Model SWS M 100 Mote Modell Modello Moielo This Product Complies With The Following European Community Directives Ce produi celteme sax directives sufxante de D Communautd Europ enne Dieses Produkt entspricht den nachstehend azigeftketen Richtlinien der Euree rschen Liston Queso prodorno conforme ai seguesai diretivi della Comunitd Europea Este producto cumple oon las directivas siguientes de la Comenided Ecoabmica Europea EMC DIRECTIVE 89 336 EEC LOW VOLTAGE DIRECTIVE 73 2 EEC AS AMENDED BY THEIR COUNCIL DIRECTIVES The Following Standards Were Used To Verify Compliance With The Directives Les mormes suivantes onc di appliques pour v ier que ce produi walonna wan directives Die folgenden Norman wurden angewendet cur berpr fung der bereinstimmung mit dex oben penama Rickilinaen Sond sal w
3. ate ie seguenti Dome per veridicare la comforrmith ai direttivi Les semas gigule han sido utilizadas para verificar que dd producto cample con Da directives comespondianies i EMC STANDARDS EN 50199 EN 55011 IEC 1000 4 2 IEC 1000 4 3 EC M44 LOW VOLTAGE STANDARDS EN 60974 1 EN 60974 12 Approved By Approuv s Par Crenehmigt Durch Approvate da Aprobado por Position Poste Position Posto Pueso Date Date Damm Data Fecha 1999 Swagelok Company all rights reserved August 2001 1999 Swagelok Company all rights reserved August 2001 Registration Information Your Swagelok representative provides support and service for your Swagelok Welding System SWS and maintains a local stock of precision fittings and valves Please take a moment to fill out the information listed below Keep this information available in case you need to contact your Swagelok representative Power Supply Model Number Serial Number Delivery Date See rating label on the rear of the unit shown in Figure 1 Weld Head s Weld Head Model Number Serial Number Delivery Date Model Number Serial Number Delivery Date Model Number Serial Number Delivery Date 1999 Swagelok Company all rights reserved August 2001 Figure 1 Rating Label Regulatory Module 8 1999 Swagelok Company all rights reserved August 2001 Swagelok Welding Sy
4. f ozone generated in the GTAW process does not constitute a hazard under conditions of good ventilation and welding practice WELDING HANDBOOK VOLUME 2 8 EDITION AMERICAN WELDING SOCIETY 1999 Swagelok Company all rights reserved 11 August 2001 OABITAL WELDING SYSTEM Electrical Shock Follow local electrical codes and the guidelines in this manual when installing the SWS Failure to do so may create an electrical shock hazard Shock hazards can exist even when equipment is properly installed so it is important that the operator be trained in the proper use of the equipment and follow established safety practices User Precautions Power Supply Grounding The power supply is grounded through the ground connector of the power cord Avoid electrical shock by making sure the power cord is plugged into a properly wired and grounded receptacle before turning the unit on Water and Moisture System components are not waterproof Do not expose the SWS equipment to water Care in Handling Take care not to drop the SWS components Proper Use and Storage Do not store or use near hazardous materials Store indoors and cover the system when in dusty or dirty areas Cover when not in use Properly Unplug the Power Cord Do not unplug by pulling on the cord Grasp the plug to remove it from the receptacle Weld Heads Disconnect the weld head completely from the power supply prior to servicing User
5. ol identifies the location of warning information where high voltage greater than 30 V ac or 42 V dc is present during the condition or practice This symbol identifies the location of all other types of warning or caution information Regulatory Module 1999 Swagelok Company all rights reserved August 2001 Safe Practices and Safety Precautions e Read Operating Instructions Read all of the instructions in this manual prior to operating the SWS e ANSI Z49 1 Safety and safe practices in welding cutting and allied processes are covered in ANSI 249 1 SAFETY IN WELDING AND CUTTING When using the SWS follow all basic safety practices e Inert Shielding Gas Provide adequate ventilation when inert gas is used for shielding and purging In confined areas these gases can accumulate displacing oxygen and creating a suffocation hazard for the operator and inspection personnel e Metal Fumes The welding fumes generated by the GTAW process can be dispersed by natural ventilation general ventilation or local exhaust ventilation e Radiant Energy Radiant energy is a hazard and may cause injury to the operator and others exposed to the welding arc Eyes and skin are particularly vulnerable e Ozone The ultraviolet light emitted by the welding arc acts on the oxygen in the surrounding atmosphere to produce ozone Test results based upon present sampling methods indicate the average concentration o
6. service including cleaning or component replacement is limited to those operation identified in this manual Regulatory Module WARNING VERIFY THAT THE SYSTEM IS PROPERLY GROUNDED BEFORE USE 1999 Swagelok Company all rights reserved August 2001 ORBITAL WELDING SYSTEM e Fixture Blocks WARNING Disconnect the fixture block from the weld head USERS SHOULD NOT prior to servicing the fixture block User service SERIVICE THE including cleaning or component replacement POWER SUPPLY is limited to those operations identified in this manual e Power Supply Service There are no user serviceable parts in the power supply other than a fuse Refer all other servicing to your Swagelok representative 1999 Swagelok Company all rights reserved 13 August 2001 Regulatory Module 14 1999 Swagelok Company all rights reserved August 2001
7. stem Warranty Swagelok Company hereby warrants to the end user that the SWS will be delivered free from any defect in materials or workmanship for a period of 12 months from the date of delivery to the end user Swagelok will repair or replace the defective product during the warranty period at no charge for parts or labor Notify your Swagelok representative of any warranty claims If it is determined that the repairs fall under this warranty all normal freight costs will be paid by Swagelok Swagelok Company and its representatives will not be held liable for the time lost or damages caused by a defect in materials or workmanship Modifications alterations or repairs made by anyone other than Swagelok or its representatives will void the warranty There are no expressed warranties other than those described herein 1999 Swagelok Company all rights reserved August 2001 DPI TA L WELDING SYSTEM Safety Summary The safety information presented here pertains to both the SWS and the process of Gas Tungsten Arc Welding GTAW Statements Caution Statements identify conditions or practices that could result in damage to the equipment or other property WARNING Statements identify conditions or practices that could result in personal injuries or loss of life Symbols The following symbols are used in this manual and on the equipment to visually identify where warning or caution information is found This symb
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