TE10S User manual iss 1
Contents
1. 5 0 95 non condensing Pollution degree 2 comply with IEC 664 Main isolation to earth 2 000 Vac Power to control 3 600 Vac External fuse Varistor and RC snubber IP20 529 11 4 table 5 Air natural convection Partial load failure detection Vertrical on DIN rail 480g 16A 660g 25A 930g 32A 1060g 40 A Two years see your local representative As a result of the constant improvement of its products Eurotherm may modify these specifications without warning For any further information and if in doubt please contact your Eurotherm office 105 User Manual MOUNTING SPECIFICATIONS Dimensions in mm LOAD FAIL m DEF CHARGE 45 zd Clip fixing on DIN rail EN 50022 35x7 5 and 35x15 752 5 16 70 25 Distance between two 105 105 32A 122 5 40A 10 mm up to 45 17 5 mm over 45 adaptor BD173730 Ground continuity Due to electromagnetic compatibility requirements make sure that TE10S mounting DIN rail is bolted to the metal ground panel or cabinet and going on good electrical contact 4 TE10S PLF User Manual INPUT SIGNAL Command signal Sygnal type DC logic signal Universal input accepts a voltage or current command signal Polarity insensitive and can be crossed ON state voltage higher than 5 Vdc and current higher than 5 mA Maximum voltage less than 32 V Maximum current auto limi2. PROTECTION FUSE Current range Fuse rating Fuse and fuse holder code 16A 25A 32A 40A 20A 32A 40A 50A 105 User Manual FU1038 16A 00 FU1038 25A 00 FU1451 32A 00 FU1451 40A 00 11 DERATING CURVES TE10S max RMS current allowed vs ambient temperature IRMS amps 50 IN 40A 40 30 32 25 20 N 16 lt 10 IN 16 IN current rating at 45 C 0 20 25 30 35 40 45 50 55 60 C TE10S PLF User Manual e Solid State Contactors 105 Power Controllers TE10A EUROTHERM ADDENDUM TE10S User Manual Part N HA174780ENG HA174782ENG HA174784ENG HA175436ENG TE10A User Manual Part N HA175247ENG HA175548ENG NOMINAL CURRENT UP TO 50A and SHORT WAVE INFRARED APPLICATIONS Copyright Eurotherm Automation S A 1997 All rights strictly reserved No part of this document may be stored in a retrieval system or any form or by any means without prior written permission from Eurotherm Automation SA Part N HA175600 ENG Issue 2 0 12 98 TECHNICAL SPECIFICATION MAXIMUM CURRENT In order to take into account supply voltage variations and heating element resistance dispersion all types of heating elements including short wave infrared a 0 8 safety coefficient must be used on the thyristor unit current rating to determine the maximum value of the load nominal current whic
3. ING Isolation and protection User installation Thyristor protection 1A Fuse higt speed fuse 2216 controller Thermocouple input 7 8 5 6 PLF alarm contact Safety Load Input r Example of TE10S wiring PLF option 240V nominal Controlled by EUROTHERM 2216 controller 8 TE10S PLF User Manual PLF SPECIFICATIONS The Partial Load Failure PLF alarm detects an increase in load impedance due to the breakage the destruction or the disconnexion of the heating elements The PLF detection is indicated by red indicator light light emitting diode on front fascia Partial load failure detection changes the alarm relay state The relay is de energised in the alarm state or when the TE10S is not powered Option PLF the contact is open in the alarm state option IPF the contact is closed in the alarm state Relay contact rating 0 25 250 Vac or 30 Vdc Detection sensitivity of partial load failure failure detection of 1 element for 6 identical parallel heater elements for single phase applications The PLF detection operates under the following conditions firing time gt 1 s input signal duty cycle must be over 20 the on time load current must be greater than 5 amps 16 and 25 A nominal or 8 amps 32 and 40 A nominal 105 User Manual SETTING UP PLF DETECTIONThe Partial Load Failure PLF alarm detect
4. Industrial Solid State Contactor TE10S Static switching of resistive loads and shortwave infrared heating tubes up to 20 kW Partial load failure PLF detection option User Manual Copyright Eurotherm Automation 1996 All rights strictly reserved No part of this document may be stored in a retrieval system or any form or by any means without prior written permission from Eurotherm Automation SA Part No HA174784ENG 155 1 Printed in France 07 96 C EUROPEAN DIRECTIVES SAFETY The TE10S products installed and used in accordance with this User Manual are designed to comply with the essential protection requirements of the European Low Voltage Directive 73 23 EEC dated 19 02 73 amended by Directive 93 68 EEC dated 22 07 93 C MARK The CE Mark of TE10S products implies that the essential protection requirements of the European Low Voltage Directive are observed The TE10S Technical Construction File is approved by a Notified Body LCIE Laboratoire Central des Industries lectriques For further information on CE Mark please contact your nearest Eurotherm office C DECLARATION OF CONFORMITY A CE Declaration of Conformity is available on request ELECTROMAGNETIC COMPATIBILITY EMC For industrial environments excluding residential environments The TE10S products are considered as components without any direct function as defined in the EMC Directive The system or installation in which these products are inc
5. ching of resistive loads and shortwave infrared heating tubes up to 20 kW Partial load failure PLF detection option CONTENTS page Installation and use safety Technical specifications Mounting and dimensions Control Signal Front view Terminals and connectors Wiring a lu a 5 PLF Alarm specifications Setting up PLF detection Ordering code Thyristor protection fuse Derating CUIVES 105 User Manual INSTALLATION AND USE SAFETY Failure to take note of the information may have serious consequences for the safety of personnel and DANGER may even result in the risk of electrocution Installation and use in a correctly cooled electrical cabinet with guarantees of protection from condensation and pollution The cabinet must be closed and connected to safety earth conforming to IEC 364 or applicable National Standards It is the user s responsibility to ensure that the installation wiring and protection of the installation is in accordance with relevant standards and wiring regulations e g VDE 0160 Before making any connections or disconnections make sure that the cables and wires are insulated from the supply voltage The earth connection must be connected first and disconnected last Control signal wiring must be ke
6. gnetic interference depending on the installation of the product Eurotherm can supply you with the EMC Installation Guide Part No HA 025464 105 User Manual Ill MANUALS IN USE This TE10S PLF User Manual Part No HA174784ENG applies to TE10S series with PLF from January 1996 The TE10S PLF User Manual Part No HA174401 are valid for products manufactured before this date PRECAUTIONS Read completely this Manual before installation EUROTHERM cannot be held responsible for any damage to persons or property or for any resulting financial loss or cost caused by the inappropriate product use or the failure to observe this manual PERSONNEL The installation configuration commissioning and maintenance of the power unit must only be performed by a person qualified and authorised to perform work in an industrial low voltage electrical environment INDEPENDENT SAFETY It is the responsibility of the user and it is highly recommended given the value of the equipment controlled using TE10S to install independent safety devices This alarm must be tested regularly Eurotherm can supply suitable equipment FURTHER INFORMATION For any further information and if in doubt please contact your EUROTHERM office where technicians are at your disposal should you require advice or assistance with the commissioning of your installation IV TE10S PLF User Manual TE10S Industrial Solid State Contactor for static swit
7. h the unit can safely control SHORT WAVE INFRARED SWIR APPLICATIONS Applications using short wave infrared heaters in Single Cycle Fast Cycle or Advanced Single Cycle are reserved to 16 A 25 A and 40 A current rating With a safety coefficient of 0 8 the maximum current for SWIR which can be controlled is 10 rating SWIR maximum controlled current 16A 13A 25A 20A 40 A and 50A 32A Addendum TE10 50A SWIR RANGE DIMENSIONS AND WEIGHT Height 115 mm Depth 92 5 mm Models TE10S DC 105 TETOS PDSIO Nominal current 16A 25A 40A 50A 10S PLF 10A Burst 10A PA 16A 25A 40A 50A THYRISTOR PROTECTION FUSE Fuse rating Fuse amp fuse holder Code FU1038 16A 00 FU1038 25A 00 FU1451 40A 00 FU2258 50A 00 Dimensions mm 81 x17 5x 68 81 x17 5x 68 95 x26 x86 140x35 x90 Attention For SWIR applications the high speed fuse must not be used Addendum 10 50A SWIR InMs A Operation tempereature C 0 20 25 30 35 40 45 50 55 60 65 70 Current derating as a fonction of ambient temperature l nominal current at 45 Dotted line limit due to recommended fuse Addendum TE10 50A SWIR
8. orporated must complies with the essential protection requirements of the EMC Directive However Eurotherm certifies that the TE10S products when installed and used in accordance with their User Manual meets the following EMC test standards and enables the system or installation in which there are installed to comply with the EMC Directive in regards to the TE10S products I TE10S PLF User Manual EMC TEST STANDARDS EMC test standards Immunity Electrostatic discharge IEC 1000 4 2 EN 61000 4 2 06 1995 Fast transients IEC 1000 4 4 EN 61000 4 4 01 1995 Radioelectric frequency IEC 801 3 prEN 61000 4 3 1984 electromagnetic fields Emission Radiated and Conducted EN 55011 1991 The choice of the Conducted Emission applicable standard depends on the application EN 50081 2 1991 EC 1800 3 prEN 61800 3 1996 Applies for the second environment FILTER EMC To reduce the conducted emissions that occur when using thyristor units the EMC internal filter is added from April 1996 VALIDATION BY A COMPETENT BODY In order to guarantee the best service Eurotherm has validated the compliance of the TE10S products with these test standards through design and laboratory tests that have been validated with a Technical Construction File by a competent body LCIE Laboratoire Central des Industries lectriques EMC INSTALLATION GUIDE In order to help you reduce risks related to the effects of electroma
9. pt separate from power cables Disconnect the TE10S completely before dismounting The recommended high speed fuse is only designed to protect the thyristors It is not a substitute for fuse designed to protect the installation and wiring Thyristors are not isolating devices Itis necessary to provide an additional protection and isolation to comply with wiring regulations to allow safe intervention Access to internal parts not allowed to non qualified personnel The temperature of the heatsink may exceed 100 C Take care when touching the heatsink and protect it from accidental contact during ON state and during 15 min after unit disconnection 2 105 User Manual TECHNICAL SPECIFICATIONS Power Nominal current Nominal line to line voltage Nominal mains frequency Firing mode OFF state leakage current Input Command signal Environmental Operating temperature Atmosphere Humidity Pollution Isolation 1min factory test Thyristors protection Unit protection degree Cooling Alarm option Mounting Weight Guarantee 16 25 32 or 40 amps at 45 C 120 240 480 or 500 Vac 10 15 50 or 60 Hz 2 Hz Logic firing ON OFF Zero crossing Typical less than 30 mA Universal DC input voltage or current DC signal 5 V and 5 mA nominal Polarity insensitive and can be crossed to 60 C altitude 2 000 m maximum Storage 10 to 70 C Non conductive non explosive non corrosive RH
10. s an increase in load impedance In order to carry out PLF adjustment the current when fully conducting must be greater than 2046 of the nominal unit current As a general rule since the load current is less than the nominal thyristor current the following setting must be carried out Check that the thyristors are conducting load current on and input green indicator light is illuminated If the PLF detection red indicator light identified on front as Load fail D f Charge is illuminated turn the 25 turn PLF potentiometer identified on front as Adjust R gl anticlockwise until the PLF indicator light switches off Turn the potentiometer clockwise until the indicator lights comes on Slowly turn back the potentiometer anticlockwise until the red indicator light is just extinguished The PLF detection control is now set to give maximum sensitivity If an erratic alarm appears reduce the sensitivity by turning the potentiometer anticlockwise e g 1 4 turn or more until the fault disap pears Resetting the alarm is achieved either by removing power from the unit or by a returning to the previous load current 10 105 User Manual ORDERING CODE Current Voltage Input Option code code code code 16A 25A 32A 40A 120V 240V 480V 500V LGC Partial load failure detection Alarm relay contact in alarm state Open PLF Closed IPF THYRISTOR
11. t 10 mA at 32 Vdc OFF state voltage less than 2 Vdc or current less than 0 5 mA Signal indication Command signal indication by green indicator light light emitting diode on front fascia 105 User Manual FRONT VIEW Power terminals Terminals 1104 1 amp 3 QD Controlled Phase PLF Alarm 1 2 Red Terminals 2 amp 4 indicator light Direct Phase JROTHERM e CORPER ADJUST REGL e 1 2 1 PLF setting t potentiometer Ju wn 56 3 4 Input signal 3 4 Green indicator light Input pluggable C sd Safety earth 105 User Manual TERMINALS AND CONNECTORS Power terminals screw for cable 1 5 to 16 mm cable stripping length 16 mm tightening torque 1 2 N m Safety earth wiring same cable section as power tightening torque 2 N m Input connection between terminals 5 amp 6 Pluggable connector for cable sizes 0 5 to 1 5 mm wire stripping length 7 mm tightening torque 0 4 N m Bottom view PLF alarm 7 contact connector g Power cable stripping guide Power terminals DC control 5 input signal connector Fixing clip Safety earth Screw 105 User Manual WIR
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