1065 Owners Manual-B-3-23-11.pmd
Contents
1. any time when cable is feeding into sewer line and torque build up occurs immediately move actuator control handle to the R reverse position to pull cable back As soon as torque is relieved move handle again to the F forward position Repeat until stoppage is cleared Note The electrical switch is to be placed in the reverse position for a few seconds only to release an entangled blade or to negotiate a difficult turn or trap Never continue operating the machine in the reverse position The cable may exit the drum prematurely causing injury How To Disassemble and Reassemble Model 75 Power Feed Unit 1 Remove top two 2 acorn nuts 3 from screws 15 that holds feed unit to mounting plate 16 On 2001 unit remove two 2 15 screws at bottom that holds feed unit to upper front casting 2 Remove feed unit from mounting screw 15 by pulling forward 3 Lay unit flat on back 4 Remove remaining acorn nuts 3 5 Remove bearing plate 5 with decal 6 Remove handle assembly 12 7 Remove stationary plate 13 8 Remove the two 2 short bearing blocks 29 as assemblies 9 Remove the long bearing block 23 as an assembly 10 Remove bottom stationary plate 13 11 Remove back bearing plate 35 without decal Page 56 Disassembly of Short Bearing Blocks See Fig 10 and Fig 11 Pull wheel carrier bodies 21 from blocks 29 Remove the two 2 thrust races 33 and one 1 thrust bearing 34 f2. the Cable Safety Guide slowly Depress the foot pedal to engage the machine and allow the end of the cable to exit the Cable Safety Guide Release the footpedal Disconnect the machine from its power source and attach the selected tool to the cable Move the machine as close to the entry point of the pipe as possible The end of the Cable Safety Guide and attachment should be within inches of the pipe Reconnect the power Warning Unexpected machine start up can cause death or severe injury Disconnect the machine from its power source before installing servicing or removing the Power Cable Feed Cable Safety Guide cable tools and cutters or other machine components DIAL A CABLE FEED Fig 1 Page 45 Setting Your Spartan Power Cable Feed for Cable Size Refer to Fig 2 for details PRESSURE ADJUSTING KNOB 5 16 CABLE Fig 2 PUSH IN TO ADJUST LOWER BOTH SIDES PIN KNOB 37 BLOCK ADJUSTING KNOB To adjust for cable size push in on the pin knob 37 located on the bottom of the bearing blocks 29 to unlock from setting Turn pin knob right clockwise and pull out As each cable setting is reached the knob can be felt locking in The body assembly 35 will move in for smaller cable diameters and out for the larger diameter As a starting point push in and turn the pin knob so the pin in the knob is horizontal in line with the cable This setting should match the dial label for 5 16 cable settin
3. the machine plugged in to a power supply Note If drum rotation is reversed feed of cable will be reversed 4 Momentarily step on foot switch and check machine rotation Drum and cable should rotate left or counter clockwise from cable end of machine Use care when performing the next operation as cable will be fed out and if WARNING AN allowed to feed too long mav whip Do not feed cable out more than 12 inches from feed unit 5 Withleft hand on actuator assembly knob and right hand on adjusting knob 18 step on footswitch and slowly tighten turn clockwise knob 18 When cable is driving steadily forward stop turning knob Move actuator assembly knob to R position on name plate and cable should now retrieve Cable movement will stop feeding in or out when actuator assembly knob is placed in the N position You will note the farther the actuator assembly knob is moved to the forward or reverse position the faster the cable will move out or in Page 55 Cleaning Operation WARNING Make sure to keep downward pressure on the cable safety guide at all times since flexible cable is subject to buckling under high torque conditions If cable slips or whenever a stoppage is encountered knob 18 may be tightened down until cable is moving steadily Caution Do not tighten knob anymore than is necessary to cause cable to move in a steady motion in or out Excessive tightening may damage cable or feed unit or overload motor If at
4. 18 clockwise right until contact is made with drive bearing Installation is complete Refer to operating instructions for safe operation Page 54 Operating Instructions For Model 75 Dial A Cable Power Feed See Fig 4 Fig 5 Fig 6 amp Fig 8 Follow all safety instructions as outlined in your operator s manual supplied WARNING A with your machine If a new operator manual is required contact Spartan Tool 800 435 3866 or download it at www spartantool com The following instructions refer to the use of the Spartan cable safetv guide 44225300 Fig 1 which we recommend for safer operation Always wear Spartan riveted gloves when operating machines Upon completion of installation instructions for your machine and before actual sewer cleaning it is recommended you become familiar with your power feed operation By moving the actuator assembly 12 by use of the knob 1 you will note the wheel carrier blocks 21 and 32 will turn When the drum and cable are rotating the movement will feed the cable in and out by the slanting of the drive bearings 26 The decal 4 on the front bearing plate 5 is marked from left to right R reverse N neutral and F forward 1 Place the actuator handle to the midway point between N and F on the name plate 2 Nocutter should be attached to the cable at this time 3 The forward reverse electrical switch should be placed in the forward F with
5. 75 which weighs just over 10 pounds will feed and retrieve a cable up to 30 feet per minute A universal mounting plate allows adaptation to current Spartan Model 1065 s 200 s 300 s and 100 s The Model 2001 does not need a mounting plate The power cable feed can be used on cable size from 5 16 through 3 4 Spartan Tool L L C strongly recommends the use of a Spartan Cable Safety Guide 44225300 with the Model 75 Power Cable Feed unit See Fig 1 The Cable Safety Guide attaches to the front of the Model 75 unit and is intended to help protect the operator from possible cable buckling and other hazards associated with handling rotating cable Contact Spartan Tool L L C 800 435 3866 or www spartantool com with questions regarding the Cable Safety Guide Page 44 Attaching the Cable Safety Guide To The Power Cable Feed Disconnect the cable machine from its power source to avoid accidental starting Pick up the Cable Safety Guide and place the spring against the hub on the Power Cable Feed and turn it counterclockwise until the spring rests against the plate behind the hub Reconnect the power by plugging in the machine Insure the electrical switch on the machine is in the forward position Insure the adjusting knob on the feed has been tightened until it makes contact with the cable Place the lever actuator assembly midway between the N Neutral and F Forward position to allow the cable to enter
6. Body Comp Short PART NUMBER DESCRIPTION 04218500 Body Wheel Carrier w Hole Long includes item 30 26 1 04217700 Pin Drive Mod 75 Feed 27 1 04219700 Bearing Drive Mod 75 Feed 28 2 04219800 Washer 75 Feed Stainless 29 1 04219900 Ring Retaining External 1 44250200 O Ring Seal Wheel Carrier Page 51 Installation Instructions for Model 1065 amp 2001 See Fig 4 and Fig 5 The following instructions are for manual machines delete step 1 through 4 when replacing older power feed units LP 2 Remove set collar on distributor arm and remove bearing assembly by removing screw in bottom Install new thrust bearing inner race facing forward on distributor arm Install new bearing assembly on distributor arm with swing bolts forward Replace bottom screw and lockwasher push bearing assembly back against thrust bearing and tighten lower screw Replace set collar and tighten ATTENTION Model 1061 users only Replace upper front casting assembly with 03414700 Set Dial A Cable adjusters for 3 4 cable size full open and turn knob 18 counter clockwise left to raise upper wheel carrier Place actuator handle 12 to N neutral position Place cable through back of power feed while sliding power feed unit over cable into proper position on new bearing assembly Bring swing bolts up into slots on universal mounting plate 16 and tighten hand tight Position cable forward to the
7. ING PLATE WASHER FLAT 5 16 USS 2001 ACTURATOR ASSY PLATE STATIONARY 75 FEED INTERNAL TOOTH LOCKWASHER SCREW HEX HD CAP 5 16 18x3 1 2 MOUNTING PLATE MODEL 300 1065 SCREW HEX HD CAP 5 16 18x3 1 4 DIAL A CABLE LABEL BEARING BLOCK ASSY LONG BEARING BLOCK ASSY SHORT Page 48 04224000 Bearing Block Assy Long Reference FIG 6 PART TEM QTY NUMBER DESCRIPTION 03312001 Nut Kep 8 32 Zinc Plated 44221900 2001 Cover Spring 01921801 Screw Mach Rd Hd SI 8 32 x 1 2 44230100 2001 Spring Feed Ext 03415800 Knob and Screw Assy 04219000 Cap End Weld Assy 75 00113700 Screw Hex Hd 1 4 20 X 3 4 04220100 Spring Hvy Duty Mod 75 Feed 04217900 Block Bearing Long Mod 75 Feed 03415700 Bushing amp Ball Assembly 44119600 Wheel Carrier Body Comp Page 49 44219900 Bearing Block Assy Short Fig 7 PART TEM QTY NUMBER DESCRIPTION 04217800 Block Bearing Short Mod 75 Feed 00113901 Screw Hex Hd 1 4 20 x 1 04219600 Thrust Race 04219500 Thrust Bearing 44222100 2001 Knob 44213800 Dial A Cable Block 44222200 Roll Pin 2001 44119700 Wheel Carrier Body Comp Short Page 50 44119600 Wheel Carrier Body Comp Long PART NUMBER DESCRIPTION 04217700 Pin Drive Mod 75 Feed 04219700 Bearing Drive Mod 75 Feed 04219800 Washer 75 Feed Stainless 04219900 Ring Retaining External 44250200 O Ring Seal Wheel Carrier 04218400 Body Wheel Carrier w Hole Long Includes item 30 44119700 Wheel Carrier
8. R MODEL 75 Power Cable Feed Section Operating amp Maintenance Instructions Page 42 Power Cable Feed Section Table of Contents Introduction 44 Attaching the Cable Safety Guide 45 Setting Your Cable Size 46 04221000 Universal Power Feed 47 04217500 Power Feed Assembly 48 04224000 Bearing Block Assy Long 49 44219900 Bearing Block Assy Short 50 44119600 Wheel Carrier Body Long 44 44119700 Wheel Carrier Body Short 44 Model 1065 amp 2001 Installation 45 Model 200 and 300 Installation 46 Model 100 Installation 47 Operating Instructions 48 Cleaning Operation 49 Disassemble amp Reassemble Power Feed 49 Disassembly of Short Bearing Blocks 50 Disassembly of Long Bearing Blocks 51 Cleaning amp Lubricating Instructions 52 Re Assembly of Short Bearing Blocks 52 Re Assembly of Long Bearing Blocks 53 Cable Safety Guide Instructions 54 55 Page 43 Introduction The Spartan Tool Model 75 Power Cable Feed with dial a cable reflects the latest improvements in the marketplace The operation repair and maintenance of the Model 75 are simple to accomplish These features allow a quick change for cable size and provide easy maintenance The Model
9. e correct distance the machine should be located from the pipe opening If the machine cannot be located as prescribed precautions must be taken A pipe section must be placed in the area between the cleanout entry and the end of the Cable Safety Guide to avoid injury WARNING AN A distance exceeding of 3 between the machine and the pipe opening mav cause personal AN injurv from a rotating swinging cable if precautions are not taken If a cleanout is positioned on a wall then the machine should have support legs found in the tool box positioned as in Figure 2 Ensure the appropriate pipe section is placed between the Cable Safetv Guide and the Cleanout Entrv to avoid injurv WARNING AN Make sure to keep downward pressure on the Cable Safetv Guide to keep slack from A developing on the cable to prevent looping CLEANOUT ENTRV PIPE SECTION CABLE Figure 2 Page 62
10. etween ribs Pull cover 7 up and place over end cap 19 attach with remaining two 2 short screws Tighten all screws securely Replace knob 18 in end cap 19 Page 60 Cable Safety Guide Instructions The Spartan Tool Cable Safety Guide has been designed to improve the operational safety It s purpose is to prevent direct contact with the rotating cable To install place the spring end of the Cable Safety Guide against the hub of the power feed and rotate it counterclockwise under pressure until the spring rests against the wall of the Actuator Assembly Figure 1 illustrates the proper positioning and appropriate safety gear when using the machine and Cable Safety Guide N N ir g di ZI KKK DIAL A CABLE SAFETY POWER FEED GUIDE Figure 1 AN WARNING AN Read the appropriate Operating amp Safety Instructions before operating any Spartan Tool machine Sewer cleaning can be dangerous if precautions are not taken and rules are not followed Before using the machine make sure the operator s switch is in the forward position The drum will rotate clockwise when standing behind the machine A WARNING A If the operator s switch is in the Reverse position the power feed will operate counter to the labeling on the power feed Reverse will move the cable forward and Forward will retrieve the cable Page 61 Cable Safety Guide Instructions cont The length of the Cable Safety Guide is th
11. g The figure in the center of the dial label indicates pin knob setting if viewed from the block end The body Cable Diameter Set Power assembly should be in to it s farthest point Now by pushing in and turning the pin knob right clockwise Inches Cable Feed pulling out at the next step should lock into the 13 32 setting the next 1 2 etc The body assembly will become longer with each rotational movement until 3 8 or 13 32 13 32 returned to the 5 16 setting horizontal Rotating your Dial A Cable through the various settings and matching 1 2 or 55 1 2 the dial label will make it easy to adjust cable size by 5 8 or 66 5 3 feel Follow the chart Fig 3 to set your Dial A Cable for the J4 34 cable size you have selected Make sure both right and Fig 3 left block settings are the same Page 46 04221000 Model 75 Universal Power Feed Universal Unit Fits 100 200 300 1065 Machines Reference FIG 4 ema EN For use with model 300 only ITEM QTY NUMBER DESCRIPTION 03409000 Bushing Lock 00113600 Screw Hex Hd 1 4 20 x 3 4 00162400 Washer Flat 3 16 USS 00167000 Lockwasher Internal Tooth 04217500 Power Feed Model 75 Page 47 PART NUMBER 02856900 04134900 04220000 44224100 00162600 44223900 04218300 00167100 00169500 04218700 00480300 44220100 04224000 44219900 04217500 Power Feed Assembly DESCRIPTION KNOB NUT ACORN CAP 5 16 18 DECAL BRG PLATE MOD 75 FEED BEAR
12. n When cleaning of parts is complete dispose of all cleaning rags and waste cleaner in proper manner NEVER USE GASOLINE ORANY OTHER HIGHLY COMBUSTIBLE SUBSTANCE FOR CLEANING PARTS After unit disassembly all parts with the exception of the drive rollers 26 and O rings 20 should be soaked and cleaned in kerosene to remove grease and grime Wipe parts and allow to dry completely before lubricating in assembly Drive rollers 26 and O rings 30 should be wiped clean only and not placed in cleaner Rollers are prelubricated and sealed if drive bearings are rough turning or frozen and don t turn replace with new parts We recommend the purchase of three 3 extra drive bearings 26 and three 3 extra O rings for replacement when necessary Lubrication of drive parts should be done as parts are reassembled We recommend using a multipurpose lithium grease NLGI 2 which is water resistant and is available in tubes and aerosol cans Re Assembly of Short Bearing Blocks 1 Replace O rings 30 into groove in short wheel carrier block 21 Spring bottom on block 2 Place drive wheels 26 in short blocks BE SURE SPACERS 27 ARE ON EACH SIDE OF WHEEL Slip drive pin 24 through hole and replace retaining ring 28 3 Lubricate inside cylindrical section of short bearing blocks 29 covering inside wall with thin film of grease 4 Lubricate O rings and lower section of wheel carrier blocks 21 and slide wheel carrier as
13. ng up clamps on upper front casting into slots provided on mounting plate lock down tight Now tighten bushing lock screws Position cable forward to the point where the smallest diameter of cable will come in contact with the drive bearings adjust your Dial A Cable for your cable size Turn knob 18 clockwise right until contact is made with drive bearing Installation is complete Refer to operating instructions for safe operation Page 53 Installation Instructions For Model 100 See Fig 4 and Fig 5 The following instructions are for manual machines delete step 1 through 3 when replacing older power feed units ie Remove mounting plate 16 from Dial A Cable power feed and reposition bolts in upper holes in 16 plate Remove thumb screws and latch assembly from trunnion on machine Position drum into place on power drive unit Set Dial A Cable adjusters for 3 4 cable size full open and turn knob 18 counter clockwise left to raise upper wheel carrier Place actuator handle 12 to N neutral position Slide Dial A Cable power feed unit over cable end Position mounting plate on trunnion using the two 2 round holes and locking in place with the two 2 thumb screws removed in step 2 Tighten securely Position the cable forward to the point where the smallest diameter of cable will come in contact with the drive bearings adjust your Dial A Cable for your cable size Turn knob
14. point where the smallest diameter of cable will come in contact with the drive bearings adjust your Dial A Cable for your cable size Turn knob 18 clockwise right until contact is made with drive bearing Apply grease through grease fitting on bearing assembly Installation is complete Refer to operating instructions for safe operation Special Note 2001 Dial A Cable Power Feed Replacement When Replacing Dial A Cable power feed unit on 2001 machines the two 2 long screws 15 must be used for old unit Page 52 Installation Instructions For Model 300 See Fig 4 Fig 5 amp Fig 14 04202700 F ig 9 CASTING ASS Y The following instructions are for manual machines delete step 1 through 3 when replacing older power feed units 1 2 Remove upper front casting assembly Install new upper front casting assembly 04202700 Install busing lock 11 to mounting plate 16 on drive unit Use items 39 40 and 41 Position as per Fig 5 Place screws in bushing lock finger tight only Set Dial A Cable adjusters for 3 4 cable size full open and turn knob 18 counter clockwise left to raise upper wheel carrier Place actuator handle 12 to N neutral position Place cable through back of power feed while sliding power feed unit over cable into proper position on upper front casting assembly Make certain lip of bushing lock engages slot in distributor arm bushing Fig 9 Swi
15. rom each unit Remove four screws 31 holding Dial A Cable assembly 35 36 and 37 to bearing block 29 Do not disassemble unit Remove retaining rings 28 from drive pins 24 and pull pins from carrier bodies 32 This will release the drive roller 26 and two 2 spacers 27 Remove O ring 30 from carrier body grooves use care not to damage same Fig 10 Fig 11 Page 57 Disassembly of Long Bearing Blocks See Fig 12 and Fig 13 Remove the two 2 screws 20 holding spring cover 7 to top of long bearing block 23 Leave remaining two 2 screws Pull wheel carrier body 32 from block 23 with cove 7 and spring 9 attached Remove spring 22 and ball and bushing assembly 25 from long wheel carrier body Remove retaining ring 28 from drive pin 24 and pull pin from carrier body with feed spring and cover attached This will release the drive roller 26 and two 2 spacers 27 Remove O ring 30 from carrier body groove use care not to damage same Unscrew knob 18 and remove two 2 remaining screws 20 from end cap 19 Page 58 Cleaning and Lubricating Instructions WARNING A The cleaning of parts in this instruction section recommends the use of kerosene for parts cleaning which is combustible and care should be used Always work in a well ventilated area away from fire or open flame When parts cleaning always wear eye protection rubber gloves and plastic or rubber apro
16. sembly into blank untreaded end of short bearing blocks until drive wheel cut out is flush with top of bearing block allowing room for thrust bearing 5 Turn assembly over and place one 1 race 33 on bottom Lubricate thrust bearing 34 and place on top of race Place second race on top of thrust bearing 6 Place Dial A Cable block assembly 36 on bottom of short bearing block Insert four 4 long hex screws 31 through holes and screw into block tighten hex screws securely Assembly is complete Page 59 Re Assembly Long Bearing Blocks Replace O rings 30 into groove in long wheel carrier block 32 Spring hole in bottom Lubricate inside cylindrical section of long bearing block 23 Install end cap 19 on end of long bearing block with two 2 short screws 20 Place these screws in the short rib side of the bearing block Lubricate O ring 30 and lower section of wheel carrier block 32 Install spring 22 into spring hole and install bushing and ball assembly 25 into spring Slide wheel carrier unit into bottom of long bearing block Lay bearing block on bench with short rib side down Place drive wheel 26 into end of wheel carrier block BE SURE SPACERS 27 ARE ON EACH SIDE OF WHEEL Place drive Pin 24 which has spring and cover attached through hole and replace retaining ring 28 Drive pin 24 should now be centered between the two 2 long ribs on the bearing block to allow spring 9 to lay b
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