I r Operating Instructions
Contents
1. A ERE E ti AA ane mn MEER en nn on aan a nm un nm m nn A O ee gS A a eR Estrena A In ELBE BEE ee ame mee mem mann DREHEN ETE Sg EL SIRE ann KETC URL http www kito co jp2. Operating Instructions for Geared Trolley Capacity 75t 10t 15t and 20t IMPO RTANT When using a hoist with this Geared trolley follow the installation procedure on this Geared Trolley Operating Instructions NS 1 Connection with KITO cB series hoists Connect a trolley of this type with KITO Mighty hoist by directly hooking the suspension shaft Trolley wheels for tapered flange are standard on 7 5t 10t 15t and 20t trolleys If Flat flange rail is used specify trolley wheels for flat flange In advance flat flange wheel Tapered flange wheel CBSG 74t 100 t 1CBSG 15t 20t 2 Assembling of trolley Assemble the trolley as follows referring to Fig 1 and Table 1 Side PlateG Thin Spacer Suspension Shaft lau S Bolt with Nut and Split Pin Top Hook or Suspension Plate Thick Spacer Adjusting Spacer Fixing spacers are used only for 7 5ton and 10ton Note Although the above figure is sho wing TF type trolley TS type trolley has the same structure as TF except bumpers which are assembled on only TS Fig 1 1 Insert the suspension shaft into side plate G and fix it with bolt for suspension shaft 2 Insert the suspension shaft into adjusting spacers and the top hook or suspension plate referring to Fig 1 and Table 1 A difference of one adjusting spacer between the number of spacers on the right and those on the left
3. djusted in the same way as explained above After adjustment securely insert the split pin into the shaft stop per pin to avoid the latter coming off the suspension shaft Caution Never use the hole for the width adjustment 3 2 Installation of trolley on the beam Fig 2 7 9 1 In case the trolley is to be installed from one end of the beam as it is connected with a hoist 1 Remove the stopper from one end of the beam and install the trolley from the end of the beam 2 Fix the stopper to the beam surely 2 In case trolley can not be installed from beam end Installation of the trolley as assembled with a manual chain hoist to the beam by separating the side plates S and G is extremely dangerous and should not be employed under any cir cumstances Always install the trolley to the beam and connect the chain hoist to the trolley 1 Disconnect the chain hoist from the trolley if they are as sembled Leave the top hook and the suspension plate on l the suspension shaft 2 Install the trolley to the beam 1 Remove from the suspension shaft the shaft stopper pin side plate S spacers and top hook or suspension plate 2 Mount the trolley wheels of the side plate G on the beam flange Assemble the spacers top hook or suspen sion plate spacers and side plate S onto the suspension shaft Pushing the side plate S mount the trolley wheels of the side plate S onto the beam flange 3 Insert the shaft
4. does not cause any problem 3 Insert the suspension shaft into side plate S and the remaining adjusting spacers and insert stopper pin into hole A in the shaft and also insert a split pin into shaft stopper pin Bend securely both branches of the split pin Number of Adjusting Spacers Suspension Shaft l Fixing Spacer o Inner Outer 7 4 gt Side Plate G Side Plate S Thick Spacer Thin Spacer Left Side a oo Right Side Inner Outer for 15 20t Suspension Plate _ Parts i j o Thick spacer Fixing spacer 1 for each side CAUTION When the trolley is mounted on other sized rail than above table adjust trojley width according to the Appendix on the final page of this manual Table 1 3 Installation of trolley on the beam 3 1 Adjustment of trolley width before installation Before installation never fail to make the following adjustments for a proper clearance Adjustment of A dimension Refer to Fig 2 When the left and the right frame are fully spread outside the proper distance between them is beam width B about 4 mm Make adjustments by adding or taking out outer spacers and spare spacers two spare spacers are provided irrespective of the numbers of outer spacers specified in Table 1 Two trolleys are connected with 15 t and 20 t trolleys The width of each of these trolleys should be a
5. rolley for 7 5 ton capacity is provided optionally with a trolley for a chain container Avoid letting the trolley to bump against this latter trolley too 5 3 Avoid permitting the hand chain to catch an object If load is lowered with an object caught by the hand chain the hand chain is pulled and damage may be caused to the trolley such as a bend in the side plate 5 4 Disassembling In case the hoist is to be disassembled for the purpose of inepection never fail to make sure that there is no load APPENDIX Number of Adjusting spacers E l l l Lol elal al ES SS N r l poo ea I l l 16 i I o MA ee ee l i ot i 112 1243135913143 228328028 29529830030430 1 fo todd It tot i tod Mo et 1 211 212 313 314 411 1 1 212 212 311 1 1 213 314 4 1 111 214 4 1 115 115 212 313 3 1 111 212 212 313 014 014 014 1 5 1 i I 1 laos 3 o st2jo s 5 elo jz Bialeisin sisieieiala EEBBRZZEZITZZEESEIDDESZZEZZESENDEEEEE helle ja lala fa al2fajoJolojo s sis alajajala ilrprirjofoJojo I latalafatalalata atatalalalaralaja 81110 moitetns2ir2igegi 0 1 011 111 214 0 4 116 217 3 1 111 214 4 541 Pt ttt tto 9 8171614 10 918171 6 5 2 0 6 510615141312 615141311101013 NESARDO OOOO OTE III a Pott tt talgtatgtatatylaty ly tg ststsiaisisisislrtatalaiatttoto an Dd A A A A A A e e ee E en A
6. stopper pin into the suspension shaft and secure it with a split pin Bend securely both branches of the split pin after insertion Connect the chain hoist to the trolley by making sure of its relative position to the trolley Install the two trolley combination types for 15 and 20 ton capacity hoists on the running beam in the same way 4 After installation work After all the installation work is over make sure 4 1 That the relative positions of the trolley and the electric chain hoist are correct Refer to Figure 4 2 That the stoppers to prevent the trolley from running off are surely fixed 4 3 That all the bolts and nuts and split pins are properly used and surely tightened Note Adjustment for the beam width shall be made within the speci fied number of spacers as given in Table 1 Consult your nearest dealer or KITO offices for any deviation The hole is for cord chain support for 10 ton hoist Never use this hole for other puropse to prevent accident from strength reason 5 Precautions to be made in handling trolley 5 1 Avoid pulling trolley aslant If the trolley is pulled excessively aslant as it is connected to a hoist the trolley is tilted applying strong force to the beam 5 2 Prevent collisions The trolley may be damaged if it is bumped against the stopper at beam end or against a trolley on the same beam Take care to prevent such collisions Further the small t
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