INSTALLATION MANUAL
Contents
1. Note When attaching the power and ground wires it is always a good practice to do the negative first When the positive connector touches the battery some sparking is normal This is a function of the capacitors in the amplifier charging up Step 2 Turn the stereo on and at low volume test to make sure all A speakers are working Note the system will sound radically WARRANTY INFORMATION different at speed than it does in your garage We suggest Hogtunes speakers are warranted for a period of 20 years to the original purchaser leaving the system with the bass and treble in the center Hogtunes Amplifiers are warranted for 1 year from original purchase date Proof of position flat and adjusting while at speed Re install the purchase is required for all warranty claims The warranty applies to the original retail customer and is not transferable All Warranty claims must be made through the dealer this product was originally purchased from Speakers found to be defective during the warranty period will be repaired or replaced with a product deemed to be equivalent at Hogtunes ow seat making sure the amplifiers and connectors are positioned in such away so they will not bend or break when the riders weight is on the seat This is the best time to take sole discretion Amplifiers will be repaired Hogtunes complete warranty policy is available a few minutes to clean up the wiring and secure using at2. and 1 orange wire Locate this and plug it into the white socket on the amplifier marked power The input harness has a smaller black 8 pin plug with smaller gauge wire Plug this into the black socket on the amplifier marked hi level input Locate the long rear speaker harness with 8 black wires in it One end has a white 8 pin connector the other end has two 4 pin connectors If mounting in a RG ULTRA One of the 4 pin connectors on this long harness will plug into the empty 4 pin plug on the input harness It will only go on one way If mounting on any other model of RG the white plug on the rear harness that fits the empty white plug on the input harness does not get plugged in Let it hang The other 4 pin plug on the rear harness will plug into the rear out which is a white socket on the other side of the amp Locate the 4 pin black plug with black brown and black blue wires This will plug into the front out on the amp which is a 4 pin black socket Note There is a blue socket on the amp labeled bypass out This carries the radios built in power front channels and although not used in this kit is there for future system expansion BRAKE SIDE INNER FAIRING A GLOVE BOX Diagram 1 1 Amp mounts to brake side of inner fairing behind glove box The amplifier on its plate is designed to mount on the brake side of the fairing as show in Diagram 1 1 above Apply one side of the suppl
3. tune the amps sound for the motorcycle ll pl hl h h application On Radio Sound 1998 2005 model radios between 5 6 bars Hogtunes products will play much louder than the is all that is needed on the bass level screen On Harman Kardon 2006 radios Original Equipment which can be a distraction to the 1 3 bars above center is what we have found works best This is a suggestion only id d PI ti h diusti Adjust the system for wiharsolnde bestio you riaer and or passenger riease use caution wnen aaqyusring or playing your stereo at high volume especially in traffic
4. Audio Solutions For The Great American Cruiser DESIGNED AND ENGINEERED IN CANADA For THE GREAT AMERICAN CRUISER et gt E 4 eoker and amplifier kip I lt M a INSTALLATION MANUAL For Use On Road Glide Ultras or Road Glides With King Tour Paks And Rear Speaker Boxes Do not install this kit if any external amplifier to the radios built in power is present This includes CVO models with factory amplifier under the tour pak Version 1 0 Thank you for choosing the Hogtunes Big RG Kit Since positive word of mouth is the best way to grow our business we want your new system to work as well as it was designed to If you have any questions or concerns we are here to help Email info hogtunes com Tel 705 719 6361 A video version of this manual is available at www hogtunes com If you still need assistance please consider a professional installation by your motorcycle dealer IMPORTANT The NCA 40 4 amplifier cannot be used if any external amplifier is already on the bike This includes CVO Models with the factory amplifier under the tour pak This kit will work on CVO models if the factory amplifier and of its wiring have been removed Harley Davidson Electra Glide Road Glide Street Glide Ultra Classic Tri Glide CVO Screamin Eagle and Tour Pak are Trademarks and or Registered Trademarks of Harley Davidson Inc Milwaukee Wisconsin USA and if Used or Implied are for Reference On
5. ear har ness end you will see 2 pairs of black shorter wires in a sheath and 2 pairs of black lon ger wires in a second sheath Put the ends of the shorter wires into the clutch side rear speaker box and the longer wires into the brake side These wires will enter where the factory wires enter the rear speaker box WIRE HARNESS END a If Installing on a RG Ultra Plug the factory rear speaker wires into the male wires of the amp harness they will only go on one way Take a Hogtunes rear speaker model 117 2 AA and plug the female connectors of the amp harness into the speaker Again they will only go one way If Installing on any other model of Road Glide Take a Hogtunes rear speaker model 117 2 AA and plug the female connectors of the amp harness into the speaker The male connectors of the Hogtunes harness will not be used Step 1 Once you are confident the wires are correctly attached to the rear speakers sit them in place put the grills back on and secure the speakers by reinstalling the 4 screws on each grill Join the 8 pin plug that carries wires into the rear speaker boxes to the 8 pin plug on the long rear speaker harness sitting on the rear fender strut Locate the in line fuse holder and crimp to the red wire Attach the amps black wire to the negative battery terminal and the amps red wire to the positive battery terminal The factory battery wires are also re installed at this point
6. http www hogtunes com warranty html supplied zip ties What Is Not Covered 1 Any expense related to the removal or re installation of Hogtunes products A A Aer 2 Repairs to these products performed by anyone other than Hogtunes Before re installing outer fairing turn front wheel 3 Subsaqueniidamagatorany olher components to each extreme side making sure any wiring is not A Any product purchased from a non authorized Hogtunes dealer impeding the steering of the motorcycle Failure to do 5 Damage to Hogtunes products due to an accident or collision so can result in serious injury or death 6 Hogtunes Amplifiers with broken or removed warranty void stickers TECHNICAL SPECIFICATIONS Re install the fairing and your system is now ready to enjoy Hogtunes NCA 40 4 Amplifier RMS Power at 2 Ohms AO watts x 4 Max Current Draw lt 8 Amps Freq Response AOhz 1 8khz Efficiency gt 60 Fuse at Amp 15 amp Amp only Weight 1 KG 2 2 Lbs Hogtunes 572 2 AA Front Speakers Power Handling 50W RMS 100W Peak Frequency Response A5hz 25Khz Sensitivity 92 dB 1watt 1 meter Nominal Impedance 2 0 Ohms Hogtunes 117 2 AA Rear Speakers Power Handling 50W RMS 100W Peak Frequency Response 55hz 25Khz Adjusting the Bass levels Sensitivity 91 dB 1watt 1 meter pee eee Nominal Impedance 2 0 Ohms The MAXXBASS feature built into this amp has almost as much power as a 386 computer This feature allows us to
7. ied hook and loop adhesive to the back of the amp plate The other side will attach direct to the fairing inner Line the plate up as shown in Diagram 1 1 and set the amp amp plate in place by joining both halves of the hook and loop adhesive together When re assembling the fairing to the bike the bolts that hold the front turn signal in place will secure the plate in place even though the adhesive does most of the work Note Most adhesives work best on clean surfaces and at room temperature 4 WIRING THE AMPLIFIER On all input output and speaker connectors it s a good idea to take the female spade connector and gently squeeze the connector together Doing so insures a solid connection when the male spade connector goes in DO NOT have the male and female connectors together and then squeeze as this will make for a loose connection Step 1 With the amplifier in place take the yellow black wires on the input connector of the amplifier and plug them into the front factory speaker wires on the clutch side of the bike They will only go in one way Take the brown black wires on the front out connector and plug them into the front clutch side speaker They will only go in one way Step 2 Take the green black wires on the input connector and plug them into the front factory speaker wires on the brake side of the bike Take the blue black on the front out plug and plug them into the brake side front speaker Again
8. ly There is No Affiliation Between Harley Davidson Inc and Hogtunes Inc Radio Sound is a Registered Trademark of Radio Sound Inc Louisville Kentucky USA and is Used for Refer ence Only There is No Affiliation Between Radio Sound Inc and Hogtunes Inc Harman Kardon is a Registered Trademark of Harman International Industries Inc and is Used for Reference Only There is No Affiliation Between Harman International Industries Inc and Hogtunes Inc MaxxBass is a Registered Trademark of Waves Audio Ltd Tel Aviv Israel There is No Affiliation Between Waves Audio Ltd and Hogtunes Inc UltrasoundTM is a Trademark of Hogtunes Inc Ontario Canada GETTING STARTED Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Remove the seat and both wires and from the battery Remove the outer fairing headlamp assembly Refer to a service manual if you need help with this Note A towel on the front fender can help prevent scratches or dings from dropped tools or fasteners etc Expletives will also be kept to a minimum Unplug the factory wires at each front speaker Locate and remove the 3 torx head screws and single speed nut that holds each speaker grill to the bike The speakers and grills will come off as one unit Put these aside Remove 4 small Phillips screws to separate 5 x7 speakers from new grills Locate the bag of screws in the kit Using these longer Philips screws ins
9. tall each Hogtunes grill to the bike and re install the stock speed nut on each side DO NOT use the stock screws for this or you will damage your inner fairing Re install the 5 x7 speakers to the grills using the shorter screws just removed noting that the speakers must be oriented so the wire connectors are closest to the radio If installing on a RG Ultra remove the rear grills and speakers On any other model of FLTR without factory wires already in the rear speaker boxes go to the next step Locate the 2ch 4ch switch on the side of the amplifier If installing on a RG Ultra make sure this switch is in the Ach position In this position the amplifiers front and rear channels are controlled independently by the Road Glide Ultra radios built in fader For all other models without factory wires already in the rear speaker boxes Put the switch in the 2ch position Locate the 3 position switch on the side of the amplifier marked GAIN and start with this switch is in the 3 position With the amp in 2ch mode the gain switch becomes active and is used to adjust the volume of what ever is plugged into the rear channels This is ideal for Non RG Ultras where there is no fader The gain switch allows the rear speakers to be adjusted versus the fronts and acts as a quasi set it and forget it fader Step 7 The power harness has an 8 pin white plug with 3 red wires 3 black wires
10. these will only go on one way The amps orange wire is the remote turn on lead and tells the amp to turn on whenever it sees 12v 5 amp min Unplug the center wire from the back of the cigarette lighter Plug the orange lead from the amplifier directly onto the lighter using the female connector Plug the factory lighter wire to the male take off connector which is part of the amps orange turn on lead ROUTING THE MAIN WIRE HARNESS Step 1 Just in front of the tank on the brake side of the bike on the back bone of the frame is a rectangular opening where factory wires pass from the inner fairing to the rest of the bike The power and ground wires and rear speaker wires will pass through this opening Note install time will be cut down if another wire is fished through from the opening side into the fairing taped to the Hogtunes wires and pulled through Step 2 Loosen the tanks chrome console and run wires up and over the gas tank but under the tanks chrome console There is a provision on the front of the tank console for wires to pass When correctly installed the power and ground wires are the right length to run down the brake side and connect to the battery The remaining 8 pin harness is the right length to run down the clutch side and be zip tied to the clutch side fender strut Be sure to run the 8 pin harness UNDER the air line for the clutch side rear shock Step 3 On the 8 pin r
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