John Deere 7700 Series ROPS Installation Manual
Contents
1. 8 Use steps and hand holds when mounting and dismounting the mower or for servicing components too high to reach from the ground 9 When seated in the ROPS fasten seat belt before starting the engine A proper seat belt must be worn at all times when using a ROPS 10 Safety devices and shields are intended to protect operators from injury or death Under no circumstances should they be modified disabled or removed Operating Safety Always operate the mower controls while sitting in the operator s seat Lock seat in position and buckle seat belt before operating the mower Avoid abrupt sharp turns at high speeds On sloped terrain do not make sharp turns as machine stability could be compromised Operate the mower smoothly avoid abrupt starts and stops Keep all shields in place when operating the mower Do not operate the mower when you are tired sick or impaired Never operate the mower in confined areas visibility next to the tractor is reduced Injury to bystanders or damage to the ROPS or equipment may result CON DU BRWN Safety Carefully review the procedures given in this manual and the reel mower operator s manual with all operators annually It is important that all operators become familiar with and follow safety precautions Operating instructions must be given to everyone using the tractor before operation and at least once yearly thereafter in compliance with OSHA Regulations 1928 57 Unit2. ROPS has 2 exits which may be used in an emergency left and right side doors Vee EO John Deere 7700 Series ROPS Operator Manual Operating Instructions Important The following section locates identifies and briefly describes the functions of all ROPS controls All operators should familiarize themselves with control location and function prior to operating the mower Failure to do so may result in unsafe operation of the mower and possible injury or death to operators and bystanders The switch plate is located beside the upper A A cross member near the ROPS roof The following switches are available and their functionality is described 1 Front Work Lights Rocker Switch optional Low position Off High position On 2 Rear Work Light s Rocker Switch optional Low position Off High position On 3 4 way Flashers Rocker Switch optional Low position Off High position On 4 Turn Signal Rocker Switch optional Left position Left Centre position Off Right position Right 5 Front Wiper Rocker Switch optional Low position Low speed Center position Off High position High speed 6 Head Lights Rocker Switch optional Low position Off High position On 7 Beacon Rocker Switch optional Low position Off High position On Vee 2800 John Deere 7700 Series ROPS Operator Manual After your ROPS has been installed Before starting a reel mower equipped with a Tektite ROPS 1 Clear the op
3. Vee 2000 John Deere 7700 Series ROPS Operator Manual John Deere 7700 Series ROPS Shown with optional Golf Ball Mesh Package John Deere 7700 Series ROPS This ROPS is designed and built to fit the John Deere 7500 7700 850 and 8700 Designed and Built by Tektite Manufacturing Inc 24157 Hwy 3 P O Box 639 Winkler MB R6W 4A8 Canada PH 204 331 3463 Fax 204 331 4159 sales tektite ca One year standard product warranty provided by Tektite Caution Please read installation instructions and follow all safety statements before attempting operating this ROPS product A copy of this operator manual should be kept with the machine operating manuals If this manual is lost please contact your local John Deere dealer for a replacement eve 200 0 John Deere 7700 Series ROPS Operator Manual Tektite Manufacturing Incorporated thanks you for purchasing a John Deere 7700 series ROPS Tektite has worked very hard to design and build this ROPS product and we hope that it provides you with many years of ROPS protection Tektite s ROPS products are designed to provide safe and dependable service during operation when they are properly maintained according to the instructions Please read this operator manual carefully before using this ROPS product The photos illustrations provided in this manual may not provide all the detail needed and are for reference only All directions pr
4. ed States Vee 200 0 John Deere 7700 Series ROPS Operator Manual Safe Operation on Rough Terrain 1 Drive the mower slowly on hillsides and curves to eliminate the danger of tipping Avoid slopes which are too steep for safe operation Avoid sharp uphill turns 2 Always drive slowly enough over rough ground or obstructions Drive at speeds slows enough to ensure your safety 3 When driving out of a ditch gully or up a steep hillside engage the clutch slowly Avoid sharp uphill turns 4 When descending steep grades select a sufficiently low gear to maintain control with minimum use of braking 5 Use caution when driving near the edge of a ditch or gully It may cave in causing the mower to roll over 6 Be alert when operating near trees slopes and around obstructions Tree branches can cause damage to ROPS components Maintenance Safety 1 Remove mud crop residue chains and tools from steps and operator s platform They may interfere with pedal operation or entry exit from mower 2 When servicing components are too high to reach from the ground use steps and handholds Do not use fenders or shields that are not designed as steps Safe Highway Operation 1 Before operating the mower on or near public roadways check with your local authorities for any local regulations that will affect you 2 Equip towed implements with slow moving vehicle SMV signs when traveling on public roads 3 Install additional li
5. er Mount them in a readable location at or near their original location before operating the mower 3 New ROPS decals and mower decals are available from your mower dealer ROPS Safety 1 Install the ROPS in accordance with Tektite mounting instructions Failure to do so may affect the ROPS ability to withstand a roll over 2 If the ROPS is subjected to alteration structural damage or involved in an over turn accident the entire structure must be replaced Failure to do so may result in injury or death in the event of a roll over 3 If the mower in not equipped with seat belts purchase approved seat belts from the mower manufacturer or Tektite prior to operating the mower 4 Always fasten seat belts prior to operating the mower 5 Always operate the mower from the operator s seat 6 Remove mud crop residue chains and tools from steps and operator s platform They may interfere with pedal operation or entry exit from the mower 7 Remove all loose chains tools and equipment from the operator s platform Failure to do so may cause injury or death in the event of a roll over 8 Do not install the ROPS on a mower model that the ROPS is not designated for compatible mower designations are printed on the ROPS serial number plate The ROPS is designed specifically for individual models to ensure ROPS requirements will be met Installing the ROPS on anon designated mower may result in injury or death Emergency Exits This
6. erator platform of all tools Tools left in or around the ROPS and mower can cause operator interference which could lead to bodily injury and or damage the machine 2 Inspect the ROPS and mower to ensure all bolts are tight and re tighten if required 3 Ensure that all pedals levers and controls have adequate clearance for normal operation 4 Ensure that all electrical components of both the ROPS and mower operate normally 5 Ensure your door latches properly onto the striker pin Immediately after installation the ROPS frame may flex slightly from installation and the door latch will need to be re aligned for proper operation Loosen the striker pin striker mounting plate and door latch as necessary to get a proper alignment of the door striker Service Parts Breakdowns Following are parts breakdowns for components that may require service parts replacement during the life of the ROPS If you require replacement parts please contact the dealer that you purchased the ROPS from and indicate which parts you require Index Service Part File Name Description Qty 1 A00 0001 DLP HANDLE Outside Push Button Handle 1 2 A00 0002 LEFT LATCH Suicide Door Left Latch 1 3 A00 0021 FLANGE NUT 1 4 Flange Nut 1 4 YD 2 4 A00 0022 FLANGE_BOLT_M6X25 Flange Bolt M6x25 YD 1 5 A00 0023 FLANGE_BOLT_1 4X3 4 Flange Bolt 1 4 x 3 4 YD 2 6 J02 0001 JD7700 ASM 006 Door Frame Weldment 1 SCALE 0 200 Tektite Ma
7. ghts on implement rear to safeguard against rear end collisions 4 Use hazard warning flashers as required by law when transporting or driving on public roads If the mower had warning flashers removed when mounting the ROPS they must be replaced prior to operation on public roads 5 Keep to the right yielding right of way traffic especially if pulling implements Pull off the road and stop to allow motorists to pass Drive on the road shoulder if permitted by law 6 Use extreme caution when pulling heavy loads at road speeds Avoid hard application of the mower brakes at high speed 7 Always drive slowly near curbs approaches or ditches 8 If equipped ensure headlights are aligned so they will not blind the operator s of oncoming vehicles If the mower is not equipped with turn signals and law requires them install them prior to operating on or near public roads Vee 200 0 John Deere 7700 Series ROPS Operator Manual 9 Use your turn signals checking for traffic well in advance of turning If the mower is not equipped with turn signals and law requires them install them prior to operating on or near public roads Safety Decals 1 Keep decals clean Remove dirt with a wet clean cloth when necessary 2 Replace safety decals if destroyed missing painted over or unreadable If any safety decals are covered or obscured when the ROPS is mounted it is recommended that you purchase replacement decals from the mower manufactur
8. liar with this cab and all safety precautions Failure to do so could result in serious personal injury or cab damage If you have any questions consult your dealer Read and understand this manual before operation NOTE A safe operator is the best assurance against accidents All operators no matter how experienced they may be should read this operator manual and all other related manuals before attempting to operate features in this cab ROPS and operate the base tractor Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labelled on the cab and on the tractor Vee 280 0 John Deere 7700 Series ROPS Operator Manual General Safety 1 Never let an unqualified or untrained driver operate the reel mower 2 Keep a fire extinguisher with ABC rating securely fastened in the ROPS Maintain it and be familiar with its use 3 Do not carry passengers 4 Never operate the mower in a closed building for a prolonged period Ensure adequate ventilation is present as engine exhaust fumes are poisonous and can kill 5 Always keep sleeves jackets or other loose clothing relatively tight and belted Loose clothing may catch on moving parts and result in severe personal injury or death 6 Provide a first aid kit securely attached inside of the ROPS for use in case of accident 7 Never jump from the mower There is a danger of tripping or falling on protruding parts
9. me Description Qty 1 A00 0001 DLP HANDLE Outside Push Button Handle 1 2 A00 0003 RIGHT LATCH Suicide Door Right Latch 1 3 A00 0013 TEKT 0009 5MM Bushing 10 4 A00 0019 STEP BOLT1 4X1 Step Bolt 1 4 x 1 MB 5 5 A00 0021 FLANGE NUT 1 4 Flange Nut 1 4 YD 7 6 A00 0022 FLANGE_BOLT_M6X25 Flange Bolt M6x25 YD 1 7 A00 0023 FLANGE_BOLT_1 4X3 4 Flange Bolt 1 4 x 3 4 YD 2 8 J02 0009 JD7700 062 Opening Front Door Lexan 1 9 J02 0010 JD7700 ASM 010 Front Door Frame Weldment 1 o Tektite Manufacturing Inc SCALE 0 180 24157 Hwy 3 Box 639 Winkler MB R6W 4A8 Canada r z Req d CNC Description MIAS patee Bf i onndantaliiy Front Opening Door Assembly is material is property of Tektite Manufacturin Inc and is not fo pe ised by the recipient Toray ranns 7 Drawn By Date Units File Name ther than th for which it nless otherwise Tanetiied The material remains the property of eafodd Daryl Furkalo 2010 03 24 Imp JD7700 ASM O21 Tektite and shall be returned upon request The material may not be reproduced or disclosed to third S Checked By Date Size parties without the written consent of Tektite X X 1 16 B Angular 1 0
10. nufacturing Inc 24157 Hwy 3 Box 639 Winkler MB R6W 4A8 Canada N ti f C fid ti lit Req d CNC Description a a a a a Left Door Assembly V2010 is material is property of Tektite Manufacturing Inc and is not to be used by the recipient for any Tolerances E Drawn By Date Units File Name purpose other than the purpose for which it was Unless otherwise transmitted The material remains the property of specified Daryl Furkalo 2010 03 23 l mMm p z J D 71 O O AS M O O 7 Tektite and shall be returned upon request The material may not be reproduced or disclosed to third S Checked By Date Size parties without the written consent of Tektite X X 1 16 B Angular 1 0 Index Service Part File Name Description Qty 1 A00 0001 DLP HANDLE Outside Push Button Handle 1 2 A00 0003 RIGHT LATCH Suicide Door Right Latch 1 3 A00 0021 FLANGE NUT 1 4 Flange Nut 1 4 YD 2 4 A00 0022 FLANGE_BOLT_M6X25 Flange Bolt M6x25 YD 1 5 A00 0023 FLANGE_BOLT_1 4X3 4 Flange Bolt 1 4 x 3 4 YD 2 6 J02 0002 JD7700 ASM 014 Door Frame Weldment V1 1 SCALE 0 200 Tektite Manufacturing Inc 24157 Hwy 3 Box 639 Winkler MB R6W 4A8 Canada N ti f C fid ti it Req d CNC Description epee 2 Oe ena Right Door Assembly V2010 This material is property of Tektite Manufacturing Tolerances Inc and is not to be used by the recipient for any 7 Drawn By Date Units File Name purp
11. ose other than the purpose for which it was Unless otherwise transmitted The material remains the property of specified Daryl Furkalo 2010 03 23 l mMm p z J D77 OO AS M 01 8 Tektite and shall be returned upon request The material may not be reproduced or disclosed to third S Checked By Date Size parties without the written consent of Tektite X X 1 16 B Angular 1 0 Index Service Part File Name Description Qty 1 A00 0013 TEKT 0009 5MM Bushing 12 2 00 0020 STEP BOLT1 4X1 1 4 Step Bolt 1 4 x 1 1 4 MB 6 3 A00 0021 FLANGE NUT 1 4 Flange Nut 1 4 YD 6 4 T03 0021 JD7700 078 Fixed Front Window 1 SCALE 0 180 Notice of Confidentiality This material is property of Tektite Manufacturing Inc and is not to be used by the recipient for any purpose other than the purpose for which it was transmitted The material remains the property of Tektite and shall be returned upon request The material may not be reproduced or disclosed to third parties without the written consent of Tektite Tolerances Unless otherwise specified X X 1 16 Angular 1 0 Tektite Manufacturing Inc 24157 Hwy 3 Box 639 Winkler MB R6W 4A8 Canada Req d CNC Description Front Fixed Lexan Assembly Drawn By Date Units File Name Daryl Furkalo 2010 03 24 Imp JD7700 ASM O20 Checked By Date Size B Index Service Part File Na
12. ovided are from the reference point of the tractor seat facing the steering wheel All left and right references are from this view point For reference please fill in the information below This will assist your dealer in providing service for this ROPS It is advisable that this information be provided to your insurance company as well in the event that the tractor is lost or damaged Vehicle Model ROPS Serial Number Date of Purchase Dealer Name eve EO John Deere 7700 Series ROPS Operator Manual Safety Precautions Safety First Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to assemble or use the features that are on this cab ROPS Danger Indicates an immediate hazardous situation which if not avoided will result in death or serious injury Warning Indicates a potentially hazardous situation which if not avoided may result in death or serious injury Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Important Indicates that cab or property damage may result if instructions are not carefully followed NOTE All products are designed to give safe dependable service if they are operated and maintained according to instructions It is the owner s responsibility to be certain anyone operating this product reads this manual and all other applicable manuals to become fami
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