Compact 1000 Router CNC Machine User's Manual
Contents
1. ccccssssseceesesssseseesssssssseseeeeeeseess 27 6 Fitting and Removing the Datum Plate 55 3butunik ziska dak kiaoud dama 28 6 Planning Procedure for Maintenance WOKK csscesssessssessesssesstseseeeeeeeseess 29 T Cleaning the Router Motor sciccisndssscuduectonciessexecnchedeasteaneaeetapeedensbeadarHecsaedacacarss 30 T Maintenance of the Router Motor cccscssscsssssssssssssssssssssssesssesseaseressrseeess 31 T Cleaning the MiCrOSWitCHeS xscscusisacacctsnese3iensencaedeaszsanedeieteaneiedensenaateinnwaniaeacare 31 UMA Hl OWN AER E TAT EE ET A EE EA 32 SEE EE LE o EE EE E EA 33 PA AAlalle PSI 01010 10 R P O O O O O O 35 9 Troubleshooting Cutting Problems isccccscnzsiecetsctcdasesesctensthaveacdonsbeatectiewaneldacatss 36 9 Troubleshooting VR CNC Milling Software al 9 Troubleshooting Mechanical Problems ccccssesssssesscssessessessserssseseseres 39 10 Specification of the Compact 1000 0 cceccsesscscsesseecsessscsesseeseseeesssseeees 40 10 EC Declaration of Conformity cxccscuctesceesececsaces snag cacrenigastecpiedeibeneetimeanieteeaes 41 10 Compact 1000 Series Noise Level Test Results 42 Ms SAN E E N E E ENA E E A T 43 LP a EEE eden A E AA ETEA E E ETE 46 Compact 1000 Router User manual Page 4 1 Warning Notices A Warranty Disclaimer The Warranty on your Router will be invalidated if any modifications are made to the machine or any additional ancillary equipment fitted or any adjus2. DENFORD Compact 1000 Router CNC Machine User s Manual approved Support Si k i i j P P zal e i 4 fa i F j p 7 2 5 j m k Li l k a 2 l k i yr a zi E af gt 5 F h r of i z a kil r fi r M hi i E E Po OM F m n a duCahen http www denford com 1 Contact Information Address Telephone Fax e mail Technical Support Denford Limited Birds Royd Brighouse West Yorkshire HD6 1NB UK General Enquiries 01484 728000 01484 728100 for sales enquiries contact sales denford co uk for machine servicing enquiries contact service denford co uk for customer services contact customerservices denford co uk Visit help forum at www denford com Telephone Denford Customer Services 01484 728000 e mail customerservices denford co uk Monday to Friday 8 30am 4 30pm GMT For international dialling 44 and remove first 0 in each city code 1 Notes Compact 1000 Router User manual Page 2 1 Notes Compact 1000 Router User manual Page3 1 Contents Contents Page 8200 als jl 1101110210101 cet PE AP OE P SPT P E 2 Me NOUS ostcanauz dak a add leon do n doo toa dal O Jas 2 1 bo l c nl c PPP PK ee 4 EMO NON OS pactescarcantencontencatndan O E anni acauntacteten 5 TADOU MIS Manal eeso a Eaa 6 1 Introducing
3. The CNC machine control software Jog and Auto Modes will not become available until the machine has been configured by homing all three machine axes The machine datum position is set by Denford and can never be moved since it defines the physical movement capability of the CNC machine Denford Compact 1000 User manual Immediately after establishing a communication link between the CNC control software and the Router all three axes of the CNC machine must be homed The process is commonly referred to as homing the machine or datuming each of the three machine axes When a communication link is first established between the router and the CNC machine control software or when the CNC machine loses position the software will not know the true position of the machine head in relation to the three machine axes Homing the CNC machine defines e The machine datum by physically driving the machine head to a fixed zero reference point e The constraints of three dimensional co ordinate grid system used for plotting any programmed movements effectively the working envelope of the CNC machine After homing the machine the zero position of the three dimensional co ordinate grid system is referred to as the machine datum You can find the position of the machine datum by switching the co ordinate display in your CNC control software to read Machine Co ordinates The position of the machine datum is achieved when th
4. pay special attention to the following items ensuring safe and correct working procedures A in accordance with Health and Safety Regulations in your Caution establishment Wear safety glasses and Before starting any maintenance work define the task and obtain a suitable respiratory hodn ti tt tth int A mask when cleaning the e information relevant to carry out the maintenance Also machine define the time period needed to complete the task to obtain the correct tools and order any spare parts if required During the maintenance work period display a suitable notice W ja mts stating that the machine is under maintenance and should not be A used until the notice is removed Never open the safety Safety must be a priority when carrying out any maintenance guard door and enter work Covers and safety guards that are removed during the the working area when ie da macie maintenance work must be replaced after the task is completed axes are moving All work must be carried out by suitably qualified personnel Never attempt to access the electronic hardware systems of the Warning axi machine with the mains power switched ON A e Hazardous voltages can still exist immediately after switching off Caution the power If the machine has previously been switched on wait If the cutting tool has at least 5 minutes before attempting to open the electrical panel been recently used it access plate may st
5. Page 9 2 Safety Features Emergency Stop Button The emergency stop button is located on the right front panel of the CNC machine To activate an emergency stop press the button fully in until it clicks A circular red emergency stop button is located on the right front panel of your Router as shown above When pressed it has the effect of stopping all axes and spindle movements immediately The guard interlock switch will also close When the safety guard door is in its closed position this will prevent access to the working area of the CNC machine To activate an emergency stop press the button in until it clicks The emergency stop button will continue to cut all power to the machine drives and continue to keep the interlock switch closed until the release seguence is performed To release a closed emergency stop button push in and turn the button clockwise until it springs back out After releasing an emergency stop you may need to reset any CNC control software messages and home the CNC machines axes Check the emergency stop button is released before attempting to power up the Router Compact 1000 Router User manual Page 10 A closed safety guard door cannot be opened when The machine is switched off ie not in use To release the interlock guard switch supply power to the machine The emergency stop button is fully pressed in To release the lock push in and turn the emergency stop button
6. must match the name and version of your real CNC machine this information is printed on the CE identification panel usually applied to one of the machine cabinet end panels If the correct machine name is NOT listed as the active machine right click over the required machine name title to display a pop up menu Click Make Active then click OK and restart the VR CNC Milling software Reopen the Machine Properties window to check that the changes have been applied Page 37 9 Troubleshooting VR CNC Milling Software o Check the LED display status on the NextStep Motion Control Board referring to the descriptive list to determine the condition i of the board A problem with this card can cause problems with itted to your Microrouter v i Compact can be communications The board is located in the top left corner configured using the of the electrical panel Call Denford Customer Services for options available in the assistance Machine Properties Warning Risk of electric shock Note that in order to check men the readout the CNC machine must be powered up with the electrical panel exposed Exercise extreme caution do not touch any live electrical components since damage may occur to the hardware or technician inspecting the equipment Remember to shutdown the CNC machine then replace the electrical panel cover plate on completion of this step 6 Check the COM port on your computer is functioning correctl
7. obstructions 4 Check the flexible hose from your separate dust collection vacuum system is securely fitted to the connection hole located at the top of the left side viewing window 5 Plug the router mains supply cable into an available power socket Switch the power socket on 6 The on off power switch is located on the right hand panel of the Router cabinet immediately above the power inlet socket To switch machine on depress the left hand side of switch The switch will illuminate when power is being supplied to the machine lf the Router does not begin its power up routine switch off the mains power and check all connections and fuses 7 Switch on the machine controller PC and start the CNC machine control software Establish a communication link between your machine controller and PC When the found new hardware box appears install the driver for the USB connection VR CNC milling cd must be in the CD Drive for help please contact technical support 01484 728000 Page 16 4 Switching the Router Off Warning le Never attempt to access the electronic hardware systems of the machine with the mains power switched ON Note that hazardous voltages can still exist immediately after switching off the power If the machine has previously been switched on wait at least 5 minutes before attempting to open the electrical panel cover plate Many electronic components are sensitive to el
8. of MDF medium density fibreboard with its front and left hand edges aligned with the front and left hand edges of the MDF this front left upper corner will be configured as the workpiece datum for the machine offsets The MDF is used as a sub table a safety measure to prevent damage occurring to the machine table itself should a problem occur when milling Tape Tip eal x id workpiece billet Use plastic type double sided tape which can be removed from your billet without tearing If your billet material comes supplied with a protective film affix the tape to this film then simply tear off the film once machining has been completed Avoid The polystyrene MDF block can then be added or removed from the using tissue type double i A tape pla p machine table without having to reconfigure the machine offsets strip of tissue with a thin coating of glue each side this type is very difficult to remove from your billet once it has been machined double sided tape Towards front of Machine table Sub table eg sheet d MDF o Work clamp p A j M j lt am k u F i a j i P t M F E F i J ji i A d F i a n F a F s j x Ais F j y J U Zt continued Denford Compact 1000 User manual Page 26 6 Fitting and Removing the Work Clamp Removing the Work Clamp Using a 4mm allen hex key loosen the two hex bolts clamping the work clamp to the m
9. program Close the safety guard door and clear the software message window to resume your machining Page 22 o Setting Tools in the Router Motor Warning ea X JN Your Router must only be used with standard Tools required 1 4 or 1 8 shank e 2xC Spanners supplied routing bits capable of running safely at speeds of 23 000RPM Removing a Tool Position the first C spanner around the locking nut on the end of Warning Oxf the router motor shaft Position the second C spanner around the i locating fixture on the router motor spindle To loosen the locking nut when directly viewing the end of the router P motor shaft turn the C spanner around the locking nut in an counter clockwise direction Turn the C spanner around the router motor If the cutting tool has been recently used it l may still be HOT shaft in a clockwise direction as shown in the photograph below C spanner Right ba around Removing the m 1 locking nut ut and Collet Assembly C spanner around router motor shaft P T continued Remove the nut and collet assembly then remove the cutting tool Denford Compact 1000 User manual Page 23 5 Setting Tools in the Router Motor Note max Refitting a Tool Metric convertor collets Select the correct nut and collet assembly according to the shank to allow fitment of size of your new cutting tool as shown in the photograph below metric sh
10. reserves the right to alter any specifications and documentation without prior notice No part of this manual or its accompanying documents may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Denford Limited All brands and products are trademarks or registered trademarks of their respective companies Copyright Denford Limited Version 1 04 03 All rights reserved Language This manual is written using European English Questions and Comments Any questions and comments regarding this guide should be referred to the following e mail address customerservices denford co uk Alternatively telephone Denford Customer Services on 01484 728000 and ask to speak to a member of our Technical Authoring Team http www denford com eclimice Sapper Video Comfef icins n a LINA tuakezk k k gt ye pp ja ducawen Su
11. your Compact 1000 Router eee eeeeeeeerenenennn 7 1 Before Beginning to Setup ccssesesssssssssssssssssssssecsssssssssssssessssseseseeseseseaseren 8 2 Safety Features Overview and Precautions ccccecesesssseesssssessieeeeeeeesees 9 2 Safety Features Emergency Stop Buttn cccsssscsssssssssssssssssessereseess 10 2 Safety Features Interlock Guard SWItch csseessssssscsssesssessssssssssereseesseess 11 3 Unpacking and Lifting your CNC Machine eee eee ener 12 3 Choosing a Site for your CNC Machine cccsseessssssssssssesssssssssssessereseeseeess 13 3 Removing Protective Coatings and Packaging ee ererre 14 3 Dust Extraction amp General Wood PrecautionS 2 errrerre 15 A Switching the Router Ofic nscdcsccassatecsieiawasdesatenantsnstecpentdcnnshaaaneeincaeanedetaeieanteomenss 16 4 Switching the Router OM csscscscsccnstatcathenzwaneustetebancndacseosanenshadedswancaemneteiaeeeantunasies 17 4 Homing the Machine Axes Home Mode ccccsssssssserssssessseserssesieneen 18 4 Manual Control Axis Definitions Jog Mode eeeeerere 19 4 Front Machine Operators Panel ccccccssscscscsssscsesscscsssesssseessssssssesessssesessees 20 o Perorming a TOO CHANGE scent a a 21 o Setting Tools in the Router Motor cccesssscssssssssssssssecssssessssesesesseeessseeseeess 23 6 Using the Work lamp P RSS PAS eo 25 6 Fitting and Removing the Work Clamp
12. PROGRAM A list of coded instructions which describes how the designed part or component will be manufactured The part program is also referred to as the CNC file program or G and M code program Oe ee eee Personal computer POST PROCESSOR A file or setting that contains instructions for a CAM system detailing how to create CNC code that can be understood by a particular CNC system e g VR CNC Milling PROGRAM oonan A systematic arrangements of instructions or information to suit a piece of equipment RAPID TRAVERSE ie movement of the cutting tool through the 3 machine axes between cutting settings REFERENCE POINTS The machine has 3 reference points used in setting the limits of movement for its slides axes REMOVEABLE MEDIA Acomputerised storage medium that is not permanently attached to the system e g Floppy Disk Flash Memory Card USB Memory Key CD DVD disc ROUTER MOTOR The removable cutting head motor Also referred to as the machine head PRP IV cctsteceeacecsiateracheacieemtesias Revolutions per minute rev min a measure of spindle speed ID S oia The 3 machine axes see axis SPINDLE SPEED ssri The rate of rotation velocity of the machine head cutting tool measured in RPM SOFTWARE sssisussnstacsianchnas Programs tool lists sequence of instructions etc Denford Compact 1000 User manual Page 44 11 Glossary TOOL OFFSET sec
13. achine table Do not completely remove the bolts at this stage since this will make removal of the individual tee nuts more difficult Slide the entire work clamp assembly to a free end of the machine table release the tee nuts from their respective channels and withdraw the work clamp assembly Fitting the Work Clamp Fit align and clamp the datum plate Loosely assemble the two hex bolts and tee nuts through the two holes in the work clamp base plate Move the work clamp assembly to a free end of the machine table then carefully align each tee nut with the respective channels in the machine table and slide the clamp onto the table Before fully tightening the hex bolts adjust the position of the clamp against your chosen billet as described on the next two pages a ow OS turn CCW sj Close E counter Hoeenics viewed from above gt To tighten bolts turn End view of machine table Mm clockwise viewed showing tee shaped channels A from nes Denford Compact 1000 User manual Page 27 6 Fitting and Removing the Datum Plate Removing the Datum Plate Using a 4mm allen hex key loosen the two hex bolts clamping the datum plate to the machine table Do not completely remove the bolts at this stage since this will make removal of the individual tee nuts more difficult Slide the entire datum plate assembly to a free end of the machine table release the tee nuts from their respective channels and withdraw th
14. ank tools and various tooling packages are available as options Right From left to right collets to convert from 1 2 to a 1 8 shank tools b 3mm shank tools and c 6mm shank tools The convertor collets fit inside the 1 2 nut and collet assembly Right 1 2 Left shank nut 1 4 shank and collet nut and collet assembly assembly Hand thread the locking nut back onto the router motor shaft then insert the cutting tool into the nut and collet assembly Position the first C spanner around the locking nut on the end of the router motor shaft Position the second C spanner around the locating fixture on the router motor spindle To tighten the locking nut when directly viewing the end of the router motor shaft turn the C spanner around the locking nut in a clockwise direction Turn the C spanner around the router motor shaft in an counter clockwise direction as shown in the photograph below C spanner around locking nut around router motor shaft Right Refitting the Nut Check that the cutting tool is secure before putting the machine back in to operation Denford Compact 1000 User manual Page 24 6 Using the Work Clamp setting the Position of the Work Clamp Place the billet onto the machine table so it is located correctly against the inside edges of the datum plate Set the work clamp in the open unlocked position If you have fitted the work clamp to the right end of
15. ccscsssesecsnees When machining allowances must be made for the size of tools being used since they all differ in length The tool offset is the amount the Z value must be moved or offset so that all the different cutting tool tips used line up with each other so they can all be used by one CNC file See OFFSET TRAVERSE sucastou Movement of the cutting tool through the 3 machine axes between cutting settings TA m Standard Windows text only file extension txt WORK WORKPIECE The actual material being machined The work is sometimes referred to as the billet or stock WORKPIECE DATUM Used as a zero reference point on the real billet All machining co ordinates originate from this point when offset files are used WORKPIECE OFFSET A file containing X Y and Z values that can shift the entire three dimensional co ordinate based grid system used by the CNC machine See OFFSET WORD crecicnscestescsanscectarnces A combination of a letter address and digits used in a CNC program ie G42 M04 etc VIRTUAL REALITY A fully interactive three dimensional computer based simulation of a real world object or event Z TOOL OFFSET sereias See Tool Offset Denford Compact 1000 User manual Page 45 12 Notes Use this page to make a note of any parts of the software you have changed or configured for example common tooling set ups machine parameters changes to installation paths or passwo
16. counter clockwise until it springs back out to its ready position Machining is taking place The interlock guard switch will release when the machining operations have been completed and the machine controlling software is operating in Jog Mode Warning A Danger of serious injury Do not let unauthorised personnel use the miluj machine when the guard lock feature is disabled Ensure the guard lock feature is switched back on as soon as possible Compact 1000 Router User manual 2 Safety Features Interlock Guard Switch An interlock guard switch is fitted to the front machine door The switch unit itself is attached behind the lower machine panel accessible from beneath the front of the machine The lock must be manually released to enter the working area when the 24 volt circuit has failed and the door is clamped electrically Left The interlock guard switch unit circled is located behind the lower front machine panel An override facility is provided on the interlock guard switch allowing temporary removal of the guard lock feature For manual interlock release the power supply must be switched off 1 Working beneath the front edge of the machine locate the interlock guard switch unit 2 Using a small flat or crosshead screwdriver loosen the manual override locking screw until the circular black plastic lock screw can be turned refer to photograph below 3 Using a 3mm allen key t
17. ded for effective maintenance to be carried out around the machine itself In particular leave enough space for removal of the large plate covering the electronics at the right hand side of the cabinet Positioning the PC on a movable workstation may allow easier access to the various vents connectors and switches on the machine cabinet when required Position any vacuum pumps used with the dust extraction at the rear or under the machine table Do not place the machine in a position which allows any of the cabinet vents to be covered Ensure all cables pipes and flexes are routed to avoid the possibility of users tripping over them ana Allow space to remove the electrical Dimensional Data as panel cover plate at the side of the cabinet Machine Length left to vents are not right 845mm 33 covered or Router on suitable table Machine height top to blocked bottom 675mm 26 5 Machine depth front to back 750mm 29 5 m extraction ere Plan View showing Ideal Machine a Computer desk monitor Layout and Operating Positions keyboard and mouse angled towards Operator Machine Operator Compact 1000 Router User manual Page 13 Once your Router has been sited and connected electrically the protective coatings and transit packaging must be removed to prepare the machine for running 1 The protective plastic sheeting on the guard windows must be removed and the glass and perspex cleaned with an antista
18. e X Y and Z panels of the co ordinate display all read zero In addition to homing the CNC machine after it has first been switched on we also recommend homing the CNC machine after loading or configuring any offsets Page 18 4 Manual Control Axis Definitions Jog Jog mode is used for manually controlling the CNC machine moving the three machine axes changing tools operating optional equipment and configuring any offsets Goo iMm MAG srool Movement ne a POMOTI AEN ne Axis Definitions X Axis The X axis slides run at 90 degrees to the Y and Z axes horizontally left and right when viewed from the front of the machine Minus X movements run towards the left end of the machine and positive X movements run towards the right end of the machine Jog Keys to move axis arrow keys left and right Y Axis The Y axis slides run at 90 degrees to the X and Z axes horizontally forwards and backwards when viewed from the front of the machine Minus Y movements run towards the back of the machine and positive Y movements run towards the front of the machine Note the Y movements refer to table movement The Axis notations in the above diagram refer to Tool movement relative to the table Jog Keys to move axis arrow keys up and down Z Axis The Z axis slides runs at 90 degrees to the X and Y axes vertically up and down when viewed from the front of the machine Minus Z movements run down t
19. e datum plate assembly Fitting the Datum Plate Loosely assemble the two hex bolts and tee nuts on the datum plate Four holes are provided on the plate for the tee nut assemblies we recommend using the two outermost holes as shown in the photograph below Move the datum plate assembly to a free end of the machine table then carefully align each tee nut with the respective channels in the machine table Slide the assembly to the approximate position required Using a 4mm allen hex key tighten each of the hex bolts by turning each bolt in a clockwise direction until they just begin to grip the datum plate to the table surface It must still be possible to move the datum plate since final adjustments will be required to align the plate exactly square with respect to the edges of the machine table exactly parallel to the direction of the X and Y machine axes After adjusting the position of the datum plate fully tighten the two hex bolts wihi i H N a T 0 Datum plate Machine k L shaped work table locating bracket am ET ac L 4 mR k Hh p pa lg na ene eae A M EA h 3 counter clockwise viewed from above To tighten bolts turn k End view of machine table clockwise viewed k i i showing tee shaped channels from above JJ i n a 4 P 5 nal Denford Compact 1000 User manual Page 28 6 Planning Procedure for Maintenance Work Warning TT When carrying out any maintenance
20. ectrostatic damage ensure components and or personnel are suitably earthed to minimise this risk Denford Compact 1000 User manual Follow these instructions to switch off your Denford Router off 1 Wait for the Router to fully complete any machining or processing of any operational instructions 2 Open the safety guard door and remove any finished parts from the working area 3 Close down the communication link between the CNC control software and the Router then exit the CNC control software as described in your separate CNC Control Software User s Manual 4 Shut down and switch off the machine controller personal computer 5 Power down the Router by depressing the right hand side of the red on off mains power switch The on off switch is mounted on the right hand cabinet panel immediately above the power inlet socket Note that cutting the machine power will trigger the closing of the interlock guard switch This will lock a closed safety guard door in position preventing access to the machine working area The interlock guard switch will automatically reopen when power is next supplied to your Router 6 Switch off the mains power socket Page 17 4 Homing the Machine Axes Home Mode The seguence of events reguired to home the router will depend on the type of CNC machine control software being used please refer to your separate CNC Machine Control Software User s Manual for specific details
21. enford Compact 1000 User manual Page 21 Never open the safety guard door and enter the working area when the spindle or machine axes are moving When two or more tools are used in the same CNC file Your new tool MUST be refitted to router motor and machine head in exactly the same position used when originally configuring its Z tool offset value Denford Compact 1000 User manual 5 Performing a Tool Change Performing a Manually Reguested Tool Change Before beginning a manual tool change operation we recommend you home the Y and Z machine axes and drive the X axis to roughly the mid point on its axis When the axes are in this position the maximum amount of free space will be available in the working area allowing easier access to the tooling Performing an Automatically Reguested Tool Change during the running of a CNC program On reading a tool change operation line in your CNC program all three machine axes will move to their home positions via an intermediate point if programmed At this point the software will pause the CNC program and a message window will be displayed prompting you to manually change tools Always wait for the spindle and machine axes to stop moving before attempting to open the safety guard door Replace the current tool number with the tool number specified in the software message window the tool profiles allocated to each tool number may be listed at the beginning of your CNC
22. gineers may be chargeable Please refer to the information held in your separate Warranty pack for specific details Before contacting Denford for support please read your hardware and software manuals and check the Denford websites for support Internet access technical support and FAQ sections Denford UK http www denford co uk Denford USA http www denford com When you reguest support please be at your CNC machine with your hardware and software documentation to hand To minimise delay please be prepared to provide the following information e CNC Machine Serial Number from the machine ID panel e Registered user s name company name The CNC machine control software name and version number from the Help About menu option e The wording of any error messages that appear on your computer screen if applicable Alist of the steps that were taken to lead up to the problem A list of any maintenance work that has been carried out on the CNC machine Contact Details Denford Limited Birds Royd Brighouse West Yorkshire HD6 1NB UK Telephone 01484 728000 Fax 01484 728100 ISDN 01484401157 01484401161 E mail customerservices denford co uk Technical Support Monday to Friday 8 30am 4 30pm GMT For international dialling 44 and remove first 0 in each city code Denford Compact 1000 User manual Page 35 9 Troubleshooting Cutting Problems The part is being cut at an incorrect dep
23. hen power is next supplied to your Router Emergency Stop Button The emergency stop button is a circular red push button Pressing the emergency stop button has the effect of stopping all axes and spindle movements immediately To active an emergency stop press the button in fully until it clicks The emergency stop button will remain closed continuing to cut all power to the machine drives until the release sequence is performed To release a closed emergency stop button push and turn the button counter clockwise until it springs back out then wait 6 seconds for the machine systems to reset unlocking the safety guard door Denford Compact 1000 User manual Page 20 5 Performing a Tool Change Standard Tool Change System The tool change system supplied as standard with your Router comprises four elements i The router motor with attached threaded shaft bored to allow fitment of the cutting tool and collet assembly ii The collet and nut assembly a tapered tubular split metal collet held inside the locking nut which threads directly onto the router motor threaded shaft Different sized collets and collet adaptors are available to allow use of cutting tools with varying shank sizes Use a 4mm allen key to release the bracket used to secure the router motor on the machine head plate Use the two C spanners to tighten the locking nut onto the threaded shaft one around the nut the other around the shaft D
24. hine Serial NUMDEM ccc please refer to warranty card and or machine casing conforms to the following directives The Machinery directive 98 37 EC The LVD Directive 73 23 EEC The EMC directive 89 336 EEC and the following Standards zzssiamuuiii aauaouiioeninilaetiikiisadaa n ea where applicable cscecessssssssssssscesssesesscsesesscsesecsesacseseeseseesesacsesacsesesseeesanesaseesasenss and complies with the relevant cccccccscssssssssssssssssssssssessessesseseseessesseseesersersesaneess health and safety requirements c cscessssssssssesssssssessssesssssessesessesseeessssesessesasersasenss IGM ANG E A A Position within COMPANY senior Design Engineer DIME E E Denford Limited Birds Royd Brighouse West Yorkshire Document DC RC 1 01 HD6 1NB Denford Compact 1000 User manual Page 41 10 Compact 1000 Series Noise Level Test Results Test Report No NL FR1 01 Machinery Manufacturer Denford Limited Machinery Type Model Compact 1000 Router The Compact 1000 can be supplied with a dust extraction system The test was carried out with and without this option using a Yorkleen Woodvac WY 1 for this purpose Equipment Meter ref Realistic 42 3019 Compact 1000 Router Yorkleen Woodvac WY1 CO ES X FRONT A A B C 8 D are measurement positions 1 metre from the machine Ex Vacuum for dust extraction Test Conditions Spindle speed 23 000rpm A
25. ices Denford Limited reserves the right to change the specification and or operating features regarding this CNC machine without notice or documentation Compact 1000 Router User manual Page 5 1 About this Manual Using this manual Disclaimer Screenshots Language Contact This manual provides information describing how to transport site setup and operate the basic functions of your Denford Router CNC machine including any operational features of hardware specific to the Denford Router series This manual does not provide any information regarding the software packages used please refer to the help section within the appropiate software Please note that the Electrical Diagrams for your Router are not included in this manual they are delivered separately in the standard eguipment box supplied with your CNC machine If you have any doubts and or questions regarding the specification servicing or features of your Router please contact Denford Customer Services Denford Limited reserves the right to change the specification and or operating features regarding this CNC machine without notice or documentation Please note that due to the nature of hardware and software developments the specifications and features of this product can change without notice The information contained in this manual is correct at the date of printing only November 2006 No liability can be accepted by Denford Limited for loss damage or
26. ill be HOT e When replacing electrical components ensure the new parts are of suitable replacement specification All work completed on the machine whether progressive or preventative should be logged to ensure a complete service record is available for future referral We recommend the following two pages are used to log any maintenance tasks undertaken e When maintenance work has been completed check that the replaced or serviced parts work correctly before allowing general operation of the machine Denford Compact 1000 User manual Page 29 7 Cleaning the Router Motor Using a vacuum or a soft brush clean and dust and debris away from the top and bottom of the machine head plate Carefully remove any dust and debris from all air passages and vents using a vacuum cleaner or soft brush DO NOT use compressed air for this purpose Pay particular attention to any dust or debris that may have been drawn into the motor Remove any buildup of grime resulting from working with green or sappy timber This practice with extend the life of your motor and its brushes Maintenance procedures for the router motor are outlined on the next page 7 Cleaning the Microswitches The X Y Z axis all have microswitches Using a soft bristled brush carefully clean dust and debris away from the microswitch to an area where it can be removed using a vacuum cleaner Z axis P microswitch 1 i Denford Compact 1000 User manua
27. in To release push and turn the button clockwise until it springs back out to its ready position 3 No CNC program is running Wait for all machining operations to finish then switch the software to operate in jog mode Denford Compact 1000 User manual Page 39 10 Specification of the Compact 1000 Safety Features e Manual operation totally enclosed interlocked safety guard door e Emergency stop button Toolpath graphics to verify part programs prior to machining Mechanical Details e Travel X axis 400mm 15 7 e Travel Y axis 240mm 9 05 e Travel Z axis 110mm 4 3 Dimensions e Machine Length 845mm 33 e Machine height 675mm 26 5 e Machine depth door closed 750mm 29 5 Weights e Machine weight 90 KG 198 Ib Electrical Details e Mains supply required 220 240Volts 50Hz 8 Amps Spindle motor 1 3 kW Spindle Speeds 0 23 000RPM e Axis stepper motors Performance e Rapid traverse rate up to 5000 mm min 197 in min e Max Feed traverse rate up to 5000 mm min 197 in min Denford Compact 1000 User manual Page 40 10 EC Declaration of Conformity The responsible person Mr PT Harkness Business Name ee Denford Limited Address eee Birds Royd Brighouse West Yorkshire HD6 1NB United Kingdom Declares that the machinery described Manufacturer 2 Denford Limited Model NAME Compact 1000 Series CNC Mac
28. injury caused by any errors in or omissions from the information supplied in this manual Please note that any screenshots are used for explanation purposes only Any numbers wording window or button positions may be different for the configuration of the CNC machine control software being used to control your Router This manual is written using European English Any comments regarding this manual should be marked for the attention of our technical authoring team and referred to the following e mail address customerservices denford co uk Compact 1000 Router User manual Page 6 1 Introducing your Compact 1000 Router Congratulations on your purchase of a Compact 1000 series CNC machine In this manual you will learn how to setup and use your Machine correctly and safely Your Router is a full three axes CNC router with a large work area allowing machining of materials approaching 400 x 240mm in size Suitable for all levels of education and training it is manufactured to meet industrial standards Together with rapid traverse rates of up to 5000 mm min your Router is the ideal partner for intensive 3D applications such as the F1 in Schools Formula One Technology Challenge www f1inschools co uk and the 4x4 in schools Technology Challenge www 4x4inschools co uk Your Compact 1000 Router is designed with you in mind making the processes involved both safe and easy to use Main Features e Designed specifically for Educat
29. ion and Training e Manufactured to industrial standards Programming via International Standards Organisation format incorporating controls such as FANUC CE approved for safety Capable of cutting common resistant and prototyping materials including Wood MDF Wax Plastics and Acrylics Links to various CAD CAM software packages e Totally enclosed high visibility interlocked guard e Feedrate override control e Dust extraction ready Compact 1000 Router User manual Page 7 1 Before Beginning to Setup Before beginning to set up your Compact 1000 please check your separate order documentation making sure that all items have been delivered to your establishment Any missing or damaged items should be reported to Denford Customer Services as soon as possible The following eguipment is supplied as standard with your Router CNC machine Compact 1000 CNC machine Note that the precise specification of your CNC machine will depend on any options selected at the time of ordering see below 1 x Set of Workholding Clamps 1 4 Collet and 1 2 Collet 1 x Allen hex keys pack 2 x Router head spanners External USB Cable 1 4 Dia Ball Nose Cutter 1 x Compact 1000 warranty pack UK Machines only 1 x CD ROM containing Denford VR CNC Machine Control Software and manuals and Machine user s manual 1 x VR CNC Machine Control Software Security Key dongle or Flash screen software supplied on removeab
30. l Page 30 Maintenance of the Router Motor Warning alx A Caution Wear safety glasses and a suitable respiratory mask when cleaning the machine Warning oH X Never open the safety guard door and enter the working area when the spindle or machine axes are moving Warning Jox A Caution If the cutting tool has been recently used it may still be HOT Failure to Start Should the motor fail to start check that the prongs on the mains power cord plug are making good contact inside the machine back panel socket Check the on off switch on the router motor is set to the on position Check for any blown fuses referring to the electrical diagrams delivered separately with your machine replace them and rectify the cause Lubrication The router motor has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary Brush Inspection At approximately 100 hours of use Denford recommends you take or send your motor to your nearest authorised router motor service station or Denford agent to be thoroughly cleaned and inspected worn parts replaced where necessary recharged with fresh lubricant if required reassembled with new brushes and performance tested Any loss of power before the above maintenance check may indicate the need for immediate servicing of your router motor Do not c
31. l pre defined movements called jog steps One stepped movement is applied per movementusing the machine offset facility key button press MOODE sisien A miscellaneous code function in a CNC program used to indicate an auxiliary function ie coolant on tool change etc MACHINE DATUM A fixed zero reference point set by the machine manufacturer The machine datum is used to define the co ordinate based grid system of the CNC machine All machining co ordinates originate from this point However this point can be temporarily moved MACHINE OFFSET The workpiece offset file used with VR and real CNC machines IVIL eskeini aioin Ean Manual Data Input A method used for manually inserting data into the control system ie Desktop Tutor qwerty keyboard etc MODAL scctestcewmasoennnssaxseanante Modal codes entered into the controller by a CNC program are retained until changed by a code from the same modal group or cancelled one Numerical control OP ET eenn Combination of two types of file the workpiece offset and the tool offset Used to describe the workpiece datum a zero reference used on the CNC machine to ensure machining occurs in the correct place on the billet Offsets are used to shift parts of the three dimensional co ordinate based grid system used by the CNC machine PART DATUM osioissa Used as a zero reference point in a CNC file All machining co ordinates originate from this point PART
32. le media The following optional equipment may also be supplied with or ordered for your machine Additional Software CAD CAM Offline CNC Machine Control CNC Machine Control software security keys dongles or licence disks Machine work bench and or PC amp PC workstation Vacuum for dust collection Additional work holding systems Various tooling packages On screen representation of industrial control systems FANUC 21i and optional link to industrial keypad Courseware project books and project material packages Video conferencing system Compact 1000 Router User manual Page 8 2 Safety Features Overview and Precautions A Safety Features Overview The following safety features are standard on your Router Emergency stop button Manually operated totally enclosed guard door with interlock switch Option on control software to check CNC programs using toolpath graphics prior to machining Automatic tool retraction and spindle stop for tool changing A Safety Precautions Safety is very important when working with all forms of machinery but particularly when working with CNC equipment due to the hazardous voltages speeds and forces that exist in the hardware Follow the rules below at all times when using your Router General Safety Precautions Wear clothing suitable for machine operation and follow the safe working procedures in place at your establishment When cleaning down machine or handling t
33. ms are among the effects associated with exposure to wood dust particles Skin disorders e Obstruction to the nose e Rhinitis e Asthma e Nasal cancer Denford Compact 1000 User manual Page 15 4 Switching the Router On Follow these instructions to switch on your Router 1 Check the Denford machine link cable is fitted securely between The safety guard cannot be opened until the Router is powered up to release the interlock guard switch Warning oX h Do not connect cables between any electrical hardware with the mains power switched on since this could seriously damage components inside your CNC machine Warning oH X h Never attempt to access the electronic hardware systems of the machine with the mains power switched ON Note that hazardous voltages can still exist immediately after switching off the power If the machine has previously been switched on wait at least 5 minutes before attempting to open the electrical panel cover plate Many electronic components are sensitive to electrostatic damage ensure components and or personnel are suitably earthed to minimise this risk Denford Compact 1000 User manual the USB port socket on the machine controller PC and the USB socket located on the right hand panel of the router cabinet 2 Check that all access panels are in position and securely fastened 3 Check that all inlet exhaust vents are clear from
34. n The back of the i JI machine is heavier than the front When lifting the Router manually use one person at each corner of the machine Caution Do not trap your fingers under the machine ioi dn cabinet edges Points to Note The majority of the weight is situated at the back of the machine Due to the small clearance at the base of the machine take precautions to ensure you do not trap your fingers under the edges of the machine cabinet when lowering your Router onto a table top If necessary use two 100kg 220 Ib rated lifting bars to help raise the machine Ideally lifting bars should be fed through or placed between the hollow support runners To transport your Router over longer distances we recommend the use of a suitably sized wheeled trolley Compact 1000 Router User manual Page 12 3 Choosing a Site for your CNC Machine Site your machine in a well ventilated room The Router is a bench mounted machine so it should be sited on a bench of sturdy construction to take the weight of the machine and of a height which enables comfortable operating and programming to take place Ideally the user will operate the machine when standing at its front with a clear view of both the machine working area through the transparent guard window and the personal computer being used as the controller unit which should be angled towards the user as shown in the diagram below Sufficient room should also be provi
35. ng 5 The tool profile is held securely in the tool holder or collet which in turn is held securely in the machine spindle When using double sided tape the billet keeps lifting from the sub table sheet of MDF Check the surface of the sub table is clean and smooth before attempting to add the billet Routinely clean tape adhesive residue from the sub table Check tape adequately covers all parts of the billet Check the sequence in which the various parts of your design are machined For example machine any small or etched surfaces before cutting pieces completely out from the billet If you keep the largest solid area of the billet attached to the sub table for as long as possible you reduce the likelihood of the billet moving during machining Denford Compact 1000 User manual Page 36 The password used to access the Machine Properties window can be changed by the user Remember that the default password listed here will not be recognised if you have changed it If you change any passwords we recommend you make a note of them in the Notes section in either this or your CNC Control Software manual Denford Compact 1000 User manual 9 Troubleshooting VR CNC Milling Software 1 Your computer communicates with your Router using the Denford Machine Link cable Check the Denford Machine Link cable RS232 or USB is securely plugged into a valid COM USB port on the computer Note that COM ports are sometime
36. ontinue to operate the motor under these conditions Denford Compact 1000 User manual Page 31 7 Lubrication Notes on use of Swansil Lubricant on Denford Routing Machines h Clean down machine with brush and vacuum do not use compressed air Position the Machine in mid travel Open the guard Isolate machine from power supply Spray each lead screw and guide rail with a 2 3 second burst Leave 2 3 minutes for silicone to dry before operating the machine Oo OA NW Item 1 to carried out daily or between components Items 2 6 to be carried out weekly Always adhere to general instructions and warnings on Swansil can For full Health and Safety information visit http www swantek com html msds 136 htm Do not spray into confined areas Any excessive over spray to be dried off with a dry clean lint free cloth before operating the machine Denford Compact 1000 User manual Page 32 o Maintenance Log Date of Name of personnel Details of maintenance carrying out the maintenance work Work maintenance completed Denford Compact 1000 User manual Page 33 o Maintenance Log Date of Name of personnel Details of maintenance carrying out the maintenance work Work maintenance completed Denford Compact 1000 User manual Page 34 9 Technical Support Denford Limited provides unlimited telephone and e mail Technical Support on this CNC machine to registered users On site visits by our en
37. ontroller PEEDRATE sriiirasorinisenosis The rate in mm min or in min at which the cutting tool is advanced into the workpiece For milling and drilling the feedrate applies to the reference point on the end of the axis of the tool ee An arrangement of instructions or information usually referring to work or control settings FORMAT sccsssticasestecssnsanasaenes The pattern or way that data is organised PNG PROP AN FANUC Miller file extension fnc Contains G and M codes describing the machine and cutting operations EO 6 P ROPU A preparatory code function in a CNC program that determines the control mode HARDWARE scio Eguipment such as the machine tool the controller or the computer HOME o sosooeaa tosnud st Operation to send the axes of the CNC machine to their extreme limits of movement Defines the co ordinate based grid system of the CNC machine Commonly referred to as homing the machine or sending the machine to its home position INCREMENTAL 00 Incremental programming uses co ordinate movements that are related from the previous programmed position Signs are used to indicate the direction of movement INPUT PPP The transfer of external information data into a control system INTERFACE oisein The medium through which the control computer directs the machine tool Denford Compact 1000 User manual Page 43 11 Glossary JOG CONTROL Manual movement mode for the machine axes using very smal
38. ooling consider additional protective clothing such as respitory masks eye protection gloves and overalls Do not place any objects so that they interfere with the guards or the operation of the machine Never try to clean the machine if any part of it is rotating or in motion Always secure the work on the table or in a fixture or vice Ensure that the correct cable for the power source is used Ensure the mains power is switched off and preferably unplugged before starting any maintenance work on the machine Post a notice informing others not to use the machine since it is undergoing maintenance Hazardous voltages can still exist immediately after switching the machine off Always wait at least 5 minutes before accessing the CNC machine electronics lf power fails turn off the mains power switch immediately and unplug the machine from the mains power socket Service the required areas at the intervals specified in this manual see the Maintenance section for further details Observe caution when handling machine tooling or cleaning down machine particularly with regard to hot and or sharp cutters Consider wearing protective gloves When an emergency stop is required press the circular red emergency stop button located on the right side of the CNC machine front panel If laser scanner fitted do not stare into laser beam Refer to Scanner instruction manual for all aspects of safe use of laser Compact 1000 Router User manual
39. owards the floor of the machine and positive Z movements run up away from the floor of the machine Denford Compact 1000 User manual Page 19 4 Machine Operators Panel Feedrate override changes will only be registered when an actual spindle speed or feedrate is being applied by the CNC control software Activating an emergency stop will also trigger the interlock guard switch This will prevent a closed safety guard door from being opened Feedrate Override Control The feedrate of the Router can be manually overridden during a machining operation using the potentiometer control dial fitted to the right end of the machine The feedrate can be overridden between 0 and 150 To increase rotate the control dial clockwise To decrease rotate the control dial counter clockwise The degree of adjustment applied is displayed in the CNC machine control software Mains Power Switch To supply power to the CNC machine depress left hand side of red switch immediately above the power inlet socket To cut power to the CNC machine depress right hand side of switch Do not cut the mains power when machining or processing of any operational instructions is taking place Note that cutting the machine power will trigger the closing of the interlock guard switch This will lock a closed safety guard door in position preventing access to the machine working area The interlock guard switch will automatically reopen w
40. rds etc Denford Compact 1000 User manual Page 46 Contact Details UK Denford Limited Birds Royd Brighouse West Yorkshire HD6 1NB UK For General Enguiries UK Telephone 01484 728000 Fax 01484 728100 E mail info denford co uk For Sales Enquiries UK Telephone 01484 728000 Fax 01484 728100 E mail sales denford co uk For Customer Services and Technical Support UK Telephone 01484 728000 Fax 01484 728100 ISDN 01484401157 01484401161 E mail customerservices denford co uk Technical Support Monday to Friday 8 30am 4 30pm GMT For international dialling from outside the UK Add 44 to the number and remove the first 0 from each city code Contact Details USA Denford Inc 815 West Liberty Street Medina Ohio 44256 USA For Customer Services and Technical Support USA Telephone 330 7253497 Fax 330 7253297 E mail service denford com Technical Support Monday to Friday 8 30am 4 30pm Eastern Disclaimer Please note that due to nature of hardware and software developments the specifications and features of this product can change without notice The information contained in this guide is correct at the date of printing only March 2006 If in doubt please refer to your order and delivery invoices No liability can be accepted by Denford Limited for loss damage or injury caused by any errors in or omissions from the information supplied in this manual Denford Limited
41. s labelled as serial ports Identify whether the COM port being used is labelled as COM1 or COM2 The opposite end of this cable is securely plugged into the RS232 USB port located on the right end panel of the machine cabinet 2 Check all mains power connections are correctly fitted and secure Power up the Router using the red on off switch If no power is present switch off the mains supply then wait at least 5 minutes before attempting to access the Router electronics The Router electrical panel is mounted on the left side of the machine cabinet Check the condition of the on off switch and any fuses For more information 3 Start the VR CNC Milling software from the default installation click Start Programs Denford VR Milling The name of CNC machine that can be directly controlled by the VR CNC Milling software is displayed on the main program titlebar From the main menubar at the top of the VR CNC Milling software screen click Setup Setup Machine Parameters You may be required to enter a password The default password is denny Type the password and click OK The Machine Properties window will open You can configure the type name of CNC machine attached to your pc and any COM port settings from this window 4 The Machine Properties window will open with the name of the current active machine highlighted and its listing expanded The name of the active machine in the software
42. th Check the validity of the following 1 The Z value entered in the tool length offset 2 The Z value entered in the workpiece offset file 3 The number size used for defining the depth of cut used in your CNC program 4 The sign or used for defining the depth of cut used in your CNC program If your workpiece datum is aligned with the upper surface of your billet any Z values cutting into this billet will have a minus sign The machine begins cutting the part at the wrong location Check the following 1 The workpiece and tool offset files have been configured and applied successfully If no offsets have been configured the CNC machine will use the machine datum as the starting point for any machining co ordinates read 2 The X and Y values entered in the workpiece offset file are correct Poor surface finishes are obtained Check the following 1 The correct feedrates and spindle speeds are being used appropriate for the cutting tool profile and type of material being machined Recommended feed and speed values should be available from your tool and material supplier Note that running incorrect feeds and speeds can severely shorten the life expectancy of your tools 2 The billet being machined is securely clamped 3 The correct tool profile appropriate to the finish required is being used Check that the cutting edges are sharp and undamaged 4 Any machine drive belts are correctly tensioned and not slippi
43. the machine table you must push the handle back Slide the work clamp assembly along the machine table until the two flats on the clamp plate are just touching the billet Fully tighten the two hex bolts to firmly fix the work clamp base plate in position on the machine table At this stage it should still be possible to remove the billet To close lock the work clamp pull the handle forwards Press the end of the billet down against the machine table whilst locking the work clamp this will prevent the end of the billet from lifting The handle should only need to be turned about one quarter of a revolution before locking the billet firmly in position If the billet can still be moved you must loosen the two hex bolts and reposition the work clamp base plate so it is closer to the billet E Open clamp i turn CCW k Close clamp turn CW Now that the work clamp position has been set the billet can be continually withdrawn from the machine table then replaced always to the same position This is an advantage for jobs involving the repeat milling of pieces of work such as a small production run or a college class group project Denford Compact 1000 User manual Page 25 6 Using the Work Clamp The work clamp when used in combination with the datum plate is a quick and versatile method of securing most pieces of work to the machine table In the example shown below a polystyrene billet is taped onto a sheet
44. tic cleaner 2 Tie wraps may be used in the working area of the machine to prevent movement of components during transit Additional items from your order may also be supplied packaged inside the working area 3 To gain entry to the working area of the machine power must be supplied to the machine in order to release the switch unit that locks the safety guard door Note that the switch unit will also remain locked when the emergency stop button is fully pressed in 3 Removing Protective Coatings and Packaging Warning A Potential risk of ignition explosion Do not use any aerosol based or flammable products to clean your CNC machine Carefully read and follow any instructions or notices included with cleaning products oX Warning Aerosol based or flammable products must not be used to clean your CNC machine To avoid the potential risk of ignition explosion ensure that any trapped solvent vapours can exit fully from any enclosed areas on the CNC machine Wait at least 1 hour before attempting to operate the CNC machine Denford Compact 1000 User manual Page 14 3 Dust Extraction amp General Wood Precautions Your Router is designed to run with a dust extraction system used to remove any potentially harmful airborne wood dust particles from within the working area of the machine The dust extraction system used should be independently tested to ensure that dust is kept well below the maximum e
45. tments are made to the controlling devices without prior notification from Denford Limited Please refer to the information held in your separate Warranty pack for specific details Do not carry out any portable appliance testing PAT on any of the supplied equipment A Maintenance Disclaimer Always obtain permission from the person responsible for machinery in your establishment before accessing the electrical control panel or Router machine casings to carry out any maintenance work All work must be carried out by personnel suitably qualified for each maintenance task to avoid damage to both the machine systems and the maintenance personnel Denford Limited cannot accept responsibility for any damage and or loss that may occur through incorrect maintenance of your router A Foreseen Use of Machine Your Router is designed for routing hard and soft woods certain ceramics and plastics In each case the appropriate tooling speeds and feeds should be used as recommended by the material supplier Your Router is not intended for use with any ferrous or metallic materials Facility is provided for dust extraction Always use the machine coupled to a vacuum system Do not attempt to use your Router for manual operations Do not remove the router head and attempt to use it independently of the machine If you have any doubts and or questions regarding the specification servicing or features of your machine please contact Denford Customer Serv
46. urn the circular black plastic lock screw one quarter turn to switch off the guard lock feature If in doubt refer to the lock unlock symbols embossed on the casing surface 4 If necessary tighten the manual override locking screw slightly If you need to leave the machine post a warning note informing Left Looking directly at the face of the interlock guard switch unit 7 x unlocked a Jj M marker fa locked K P marker Yy triangular lock screw position marker p unlocked l marker X of Page 11 3 Unpacking and Lifting your CNC Machine Warning cH X A Caution Always use sensible lifting precautions in accordance with Health and Safety Regulations in your establishment lf your Router has been supplied inside a delivery box cut the top of the box open and remove any packaging carefully To obtain better access to the machine remove all the sides from the delivery box Your Router weighs 90 KG Take suitable precautions when manually lifting the machine from the packaging see text below Denford recommends that four or more persons should be used to lift the Router one at each corner of the machine as illustrated in the diagram below Always use sensible lifting precautions in accordance with Health and Safety Regulations in your establishment Ensure that your Router is both secure and balanced before lifting Do not tip the CNC machine whilst lifting 0 at Cautio
47. xis speed 900mm min Ambient background noise lt 60 dB A ars O O SY A Condition ABCD Spinde Dives Bwador 7e 76 78 76 Spinde Drives NO Extractor 76 75 m 75 Earr e o s Denford Compact 1000 User manual Page 42 11 Glossary gt IM PPP O E A small usually rectangular bar of wood or metal in an intermediate stage of manufacture E amos alena duet nade Computer Aided Design the use of a wide range of computer based tools that assist engineesrs architects and other design professionals in their design of real world objects 6 P Computer Aided Manufacture software that is capable of creating tool cutter paths in a number of different axes for different CNC systems Usually taking the design input from CAD system ON a MG oak Computer Numerical Control a computerised system of hardware and software which controls the movement of a machine tool Blade The controller unit for a disk system DRY MPS An operation used to test how a CNC program will function without driving the machine itself DWELE beden A programmed time delay EDT e The mode used for altering the content of a CNC program via the Desktop Tutor or qwerty keyboard END OF BLOCK SIGNAL The symbol or indicator that defines the end of a block of data The equivalent of the pc return key ERROR n The deviation of an attained value from a desired value OCODE sarian The programming language understood by the machine c
48. xposure limits set by law Denford can supply dust extraction systems for your machine or you may wish to connect your own system The machine should only be used with the dust extraction system enabled Connect the pipe from your dust extraction system through hole in the left hand cabinet wall to the hole on the left hand side of the spindle motor adaptor plate Ad General Wood Dust Safety Precautions Obtain material safety data sheets from your material suppliers and enforce the recommended precautions Be aware that certain hardwood and man made material dust particles such as oak and MDF could contain known carcinogens Please consult your materials supplier for further details Wood dust particles that remain inside the working area of the Vertical Router after a part has been machined should be removed using a vacuum NEVER USE A PRESSURISED AIRLINE for this purpose When emptying the dust extraction system base unit or cleaning down the machine wear suitable respiratory protective equipment that is CE marked Other personal protective equipment such as eye protection overalls and gloves should also be considered Wood dust particles on the floor can cause slipping This should be monitored by the operator and removed before it becomes a hazard Launder overalls regularly provide good washing facilities with hot and cold water soap and towels and encourage a high standard of personal hygiene The following health proble
49. y Consult your IT person or Computer Support Centre for help with these issues Check the COM port settings in Windows by accessing the Device Manager Check the com ports enabled and labelled properly in the computer BIOS Check the physical COM port itself functional For example Windows and the BIOS may show that the COM ports are fine but the port is not seen by any external devices 7 When all else fails Thoroughly check the condition of the Denford Machine Link cable If the cable is bad communication will not occur Try using a different computer to connect to the machine Check for help on the technical support FAQ and download sections of the Denford websites and or contact Denford Customer Services for further assistance Any optional equipment Denford Compact 1000 User manual Page 38 9 Troubleshooting Mechanical Problems The safety guard door cannot be opened In most cases this is because the interlock guard switch has locked the door in the closed position The interlock guard switch is mounted behind the front lower machine panel accessible from beneath the front of the machine Check the following 1 Mains power is reaching the CNC machine Check the mains plug is fitted to an available power socket and the socket is switched on Check the Router on off keyswitch mounted on the right end panel of the machine cabinet has been turned to the on position 2 The emergency stop button is not pressed
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