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Zellofant M95 insulation material processing machine Operating

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1. e Persons in the immediate vicinity of the machine must protect themselves against the harmful effects of any dust that may be produced Use an effective dust extractor or wear respiratory protection e To exclude hazards due to incorrect operation by third parties or children never leave the machine unattended in the ready state e Never reach or step into the hopper attachment or the airlock with any part of the body or with an aid or tool e Do not use the machine on a damp or wet base e Do not position the machine on an unstable base If the machine falls over it can cause injuries and damage Date printed 08 07 2013 damaged Only process insulation materials that are approved by the responsible building authority Other processing materials can involve additional hazards due to ignition electrostatic discharge or other risks To exclude hazards due to incorrect operation by third parties or children never leave the machine unattended in the ready state 1 3 Electrical hazard instructions Do not establish the electrical supply until the machine is fully assembled and the hopper attachment is firmly attached to the machine base Disconnect the supply and remove the control plug of the cabled or radio remote control before detaching the hopper attachment and before cleaning the machine Do not re establish the electrical supply until the machine is fully assembled and the hopper attachment is firmly attached
2. Table 3 1 Symbols used 3 4 Warranty and liability In principle our General Terms of Business apply These will be made available to the Operator at the latest by the time the contract is signed Warranty and liability claims relating to personal injury and damage to plant and property are excluded if they can be attributed to one or more of the following Causes Use of the machine for other than its intended purpose Improper installation commissioning operation and maintenance of the machine Operation of the machine with defective safety devices or with safety and protective devices that are not properly fitted or are not fully functional Non observance of the instructions and information in the operating instructions with regard to transport storage installation commissioning operation maintenance and preparation of the machine Unauthorised constructional modifications to the machine Unauthorised changes to the machine e g drive ratios power and speed Inadequate monitoring of machine parts that are subject to wear Incorrectly carried out repairs Effects of foreign bodies and force majeure M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 5 OF
3. 49 0 7159 80470 40 Web www x floc com ww gt X FLOC Email info x floc com 7 2 1 Adjustment options The material delivery depends on the filling level of X FLOC X Floc GmbH D mmtechnik Maschinen Rosine Starz Stra e 12 D 71272 Renningen 7 2 How it works The material which is normally extruded into balls is fed into the hopper attachment The balls are split into smaller pieces by the rotating crusher arm Fig 7 7 How the machine works Only sufficiently small pieces can pass through the interchangeable grille into the comb mechanism below The comb mechanism breaks up these pieces further until the material can be blown The material falls through the airlock opening into the airlock due to gravity The filling level in the individual chambers can be reduced by means of the airlock slide gate This is particularly beneficial with free flowing bulk materials The airlock rotor turns and so moves the filled airlock chamber into the lower position An air stream directed at right angles to the airlock blows the material out of the bottom chamber and conveys it out of the airlock through the outlet connection The airlock chambers are separated from one another by seals Any residual air remaining in the airlock chamber under pressure is returned to the hopper attachment via an airlock vent This makes the next filling of the airlock chamber
4. Machine does not shut down until the OFF button is pressed The material volume is reduced when the overpressure condition is reached The material volume is not affected by the overpressure condition being reached If none of the programmes is activated an audible alarm simply sounds at the hand held control unit Date printed 08 07 2013 and the LED green pressure signal illuminates whenever the pressure threshold is exceeded In the default state all controls are deactivated after switch on The programmes must be reactivated as required The air and material volume controls can be switched on and off individually Both control options can be used together or each one separately 8 12 4 FFB radio remote control optional The Zellofant can be operated with a radio remote control instead of the cabled remote control The controls are identical Please refer to the operating instructions for the radio remote control for special features and technical data M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 20 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 ie Dammtechnik Maschinen Fax 49 0 7159 80470 40 X F l Rosine Starz StraBe 12 Web www x floc com D 71272 Renningen Email info x floc com 9 Maintenance The machine must be disconnected from the supply network for all maintenance and cleaning work Individual steps may require the supply to be established briefly
5. Zusatzstromkreis 1 5mm orange 230V 50Hz L N PE Hauptstromkreis 1 5mm schwarz 230V 50Hz L N PE N HEG EN a eee De nenne EE ee Sy _ pe DER K1 eA u 2 14 6 NI TT N1 TI ob ob un un 3 5 II 2 a ols me F1 mie e a Ome noul Ein Io er 1 5 ob job gt Jun Jun i Zusatz en anschluss Priif Messwerte R hrwerk l 3x2 5 mm Fen Schleuse Er u Motor X1 02 93 X1 OG 0 X1 PP A X1 012013 L nge 1 2 2 1 2 l vi lv Zuleitung U1 U2 Hauptanschluss 3x2 5 mm max 25 m Lange U2 72 W2 Ruhrwerk aa Geblase 1 Geblase A X1 01 ci 7 X1 19 EEE S EN aye a F1 Motorschutzrelais ALE F2 Feinsicherung T250 mA H1 Betriebsbereit H2 Storung Ruhrwerk H3 Storung Schleuse H4 Material AN K1 Schutz Geblase K2 Schutz Ruhrwerk Schleuse K3 Freigaberelais M1 Schaltschranklufter N1 Phasenanschnittsteuerung Date printed 08 07 2013 P1 Betriebsstundenz hler Q1 Hauptschalter S1 Umschaltung Einblasbetrieb Normalbetrieb I Saugbetrieb Wartung Schleuse R hrwerk r ckw rts S2 Wartungstaster Schleuse S3 Wartungstaster R hrwerk S4 Druckschalter pneumatisch T1 Steuerspannungstransformator U1 Frequenzumrichter X1 Klemmleiste Q2 Gebl sschalter 2 stufig Stellung 1 Gebl se 1 AN drehzahlregelbar Stellung 2 Gebl se 1 2 AN drehzahlregelbar M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 39 OF 45 X Fl
6. but the machine must be disconnected from the supply again immediately after the maintenance step Always pull out the mains plug before opening the electrical control cabinet 9 1 Overview Interval Position Maintenance work see Section once after 10 Hose clips in machine tighten clips for both blowers and airlock 9 2 7 hours base vent after each use on Air filter cartridge check clean or replace several times daily if the inlet air is heavily contaminated Pressure check M95 230V 3 6kW 220 270 mbar 9 2 1 M95 400V 4 2kW 250 320 mbar M95 400V 4 7kW 280 370 mbar M95 400V 6 7kW 280 400 mbar Air lock sealing lips check 9 2 3 replace if the minimum pressure see above is not reached Agitator check for deformations remove build up 9 3 2 deposits every 50 h Felt rings in the airlock relubricate with vegetable oil Replace if 9 2 4 damaged co NO O Carbon brushes in the check for wear blowers but with heavy wear replace after 350 h at the latest brushes on new blowers last approx 250 350 h Pressure annunciator unit for cleaning see 9 2 5 pressure hose if necessary detach the pressure hose connection at the non return valve as well and blow it through every 80 h Hoses and hose clips in tighten clips for both blowers and airlock 9 2 7 annually the machine base vent Non return valves check on position vertical mounting with the 9 2 7 machine stan
7. changeover switch Pressure threshold adjustment 230V machines only Material ON indicator lamp 400V machines only Phase indicator lamp Phase change switch Fig 7 6 View of the control cabinet front 7 1 2 Electrical control cabinet The electrical control cabinet is spray water proof protection class IP54 Undervoltage protection is fitted on the main switch on all machine types In the event of a power failure or loss of mains supply voltage the main switch permanently disconnects the supply This prevents uncontrolled starting of the machine when the supply is restored Indicator lamps The green lamp indicates that the machine is ready power on and the two red lamps indicate malfunctions On all 400V machine types the yellow lamp indicates a phase fault or wrong phase rotation If the machine is fitted with a phase change switch the phase rotation can be changed using the switch On 400V machines without phase change switch the phase rotation can be changed in the main switch Date printed 08 07 2013 The hours run meter shows the time during which the air feed was switched on The second and third blowers can be switched off via the blower selector switch On M95A to M95F series equipment the hours run meter shows the time during which the material feed was switched on M TECHNIK BA M95 en BA_M95_en doc ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 PAGE 12 OF 45 Fax
8. rarnarnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnevnnnnnnnee 10 Main switch asvannnnnnnnnnnnnnnnnnnnnnnvnnnnvnnnnnnnnnvnnnnenunnr 9 25 Master slave rrrrnnrnnnnnnnnnnnnnnnnnnnvnnnnnnnvnennnnennnvnnnnenenn 31 Master slave switchbox ccceceeeceeceeceeceeceeeeeeeeenees 31 Date printed 08 07 2013 Material DIOCKAQE cccccseseeecseeeeeeeeseeeeseeeeeeaaeess 15 Material delivery rrrnnrrrrrnnnnronnnnnrornnnnonnnnnnnnne 29 30 Material setting 000200s een 17 18 27 29 Mineral fibre 2 ccc ccccecceceeceeceeeeeeeeeeeeeeeeeeeeeaeeeeeeenenes 28 Non return valve rrunarnnnnrnnnnnnnnnnnnnnnnnnnnnnvnennennnn 10 20 Non return valves rrarnrnnnnnnvnnvnvnnvnnnnnnnnnnvnnnnennnn 10 20 Open blOWiNG en nee 30 D6 AON axccamsarenconusteinedsencocapsavencutesecusneses 4 14 29 Outlet CONNECTION cecceeeeeeceeceeceeececeneeceeeneeeees 10 30 OVerpresSuUre cccccccseeceeeeeeeeeeeeeteeeees 12 13 18 19 235 Se ee E E 11 16 17 Phase change SwIitCh rrnnrnnnnnnnennnnnnrnnnnnnennnnnnennnnn 11 Phase indicator lamp rnnnrnnnnnnnvnrnnnnrvnnnnnennnnnnennnnn 11 Pneumatic wheel ccceeceececeeeeceeeeeeeceeeeeeeeeeeeeness 10 PFEOSSUIC ccceeceeceeeeseeeeeees 11 12 17 18 19 20 21 Pressure annunciator Unlt c ceceeeeeeeeees 12 20 21 Pressure check cccececceceeceeceeceeeeeeeeeeaeeeeeeeness 20 21 Pressure threShold cccceceeceececeeceeeeee
9. 1368 20 1 3749 6 1 111 21 1 1662 T 1 088 22 6 3967 8 6 100 23 1 4907 9 6 106 24 L 899 10 1 305 25 1 5211 11 8 2548 26 1 120 12 9 101 27 1 3084 Zellofant M95 230V 4 7kW Fig 13 3 3D view of M95 230V 4 7kW Date printed 08 07 2013 Art Nr 3744 MATECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 35 OF 45 X FLOC Pos Nr St Artikel Nr Pos Nr St Artikel Nr 1 1 1691 11 1 1760 2 1 816 12 30 107 3 1 013 13 1 111 4 1 1692 14 1 2829 5 2 099 15 6 1734 6 1 419 7 2 5666 8 1 128 9 1 127 10 22 120 Pos Nr St Artikel Nr 1 1 2847 2 2 2360 3 6 768 4 6 115 5 6 347 6 6 2213 7 6 120 8 6 101 9 8 5097 10 1 1499 11 1 4491 12 L 4497 14 2 1738 15 6 4641 Schleuse M95 230 2x50 Art Nr 1810 Pos Nr St Artikel Nr 12 13 101 Pos Nr St Artikel Nr 13 8 107 1 1 3237 14 L 899 2 1 099 15 1 2233 3 1 051 16 L 4495 4 1 317 17 2 3125 5 2 305 18 1 2743 6 1 111 19 5 120 7 1 1810 20 1 1662
10. 2013 Zulufteinheit 2 6kW Art Nr 2214 Pos Nr St Artikel Nr Pos Nr St Artikel Nr 1 1 2847 9 8 5097 2 2 1419 10 1 4491 3 6 768 11 1 1499 4 6 115 12 L 4497 5 6 347 14 6 4641 6 6 2213 15 2 1738 7 4 120 8 4 101 MATECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 34 OF 45 X FLOC Pos Nr St a el Pos Nr St i el 3 2 099 14 22 120 4 1 419 15 1 111 5 1 447 11 1 816 7 1 128 12 1 013 8 1 127 13 2 5666 11 1 1503 14 1 817 12 6 1751 15 1 034 13 30 107 Schleuse M95 200 2x50 Art Nr 088 Zulufteinheit 3 2kW Art Nr 2233 Pos Nr St Artikel Nr Pos Nr St Artikel Nr 1 1 2847 8 6 101 2 2 2360 9 8 5097 3 6 768 10 1 1499 4 6 115 11 1 4491 5 6 347 12 L 4497 6 6 2213 14 2 1738 7 6 120 15 6 4641 Pos Nr St Artikel Nr 13 8 107 14 1 317 Pos Nr St Artikel Nr 15 1 1861 1 1 3237 16 L 5189 2 1 099 17 1 2233 3 1 051 18 L 4495 4 1 316 19 2 3125 5 1
11. Betriebsbereit H2 Storung Ruhrwerk H3 Storung Schleuse H4 Phasenfolge falsch K1 Schutz Geblase K2 Schutz Ruhrwerk Schleuse K3 Freigaberelais K4 Phasenfolgeuberwachungsrelais M1 Schaltschrankl fter N1 Drehzahlsteller Phasenanschnittstrg P1 Betriebsstundenzahler Q1 Hauptschalter S1 Umschaltung Einblasbetrieb Normalbetrieb Il Saugbetrieb Wartung Schleuse Ruhrwerk ruckwarts S2 Wartungstaster Schleuse S3 Wartungstaster R hrwerk S4 Druckschalter pneumatisch T1 Steuerspannungstransformator U1 Frequenzumrichter Telemecanique Mitsubishi Fig 13 8 Schematic diagram of M95H 400V 6 7kW Date printed 08 07 2013 Q2 Geblasschalter 2 stufig Stellung 1 Geblase 1 drehzahlregelbar Stellung 2 Gebl se 1 2 drehzahlregelbar Q3 Phasenwendeschalter optional X1 Klemmleiste KL O O 0 i L1 L2 L FR EE NI IA 7 based od GE J NZ 23 22 13 Q2 l0 LIM L2M 3 stufig l X1 010911 X1 eyi X1 916917 Zuleitung 5 x 2 5qmm Geblase 2 Geblase 3 FU MITSU Seriennr Q2 Gebl sschalter 3 stufig nur Stellung 1 Gebl se 1 drehzahlregelbar Stellung 2 Gebl se 1 2 drehzahlregelbar Stellung 3 Gebl se 1 2 drehzahlregelbar Gebl se 3 Volllastbetrieb uber Phase L3 M TECHNIK BA M95 en BA_M95_en doc PAGE 41 OF 45 X FLOC Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com ZELLO
12. Email info x floc com health including serious injuries can arise as a result of incorrect operation or non observance of the safety instructions To prevent serious physical injuries or considerable damage to plant and property only qualified persons may work on the machine Before any commissioning or maintenance work these persons must have successfully completed a recognised training course on insulation material processing on the construction site In addition a briefing on operation of the machine must have been held Anyone working on the machine must be familiar with the relevant sections in these operating instructions Take note of the following important safety instructions 1 1 Informal instructions e Read and follow the operating instructions e Obey all warning and hazard instructions on the machine and in the operating instructions The essential information needed for safe operation of the machine is contained in these operating instructions e The operating instructions must always be kept at the point of use of the machine e All safety and hazard instructions on the machine must be maintained in a legible condition e Do not make any constructional modifications to the machine A modification can cause new safety risks and invalidate any warranty claim 1 2 General hazard information e The machine may only be used operated and run by qualified specialist staff and for the intended purpose
13. Type B or Type C MGB or slow blow fuses The CEE connector socket red is plugged into the main switch The phase rotation may have to be changed in the main switch or with a phase change switch where fitted M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 16 OF 45 X FLOC The three phase version of the Zellofant produces an unequal loading in the phases of the supply network A portable generator set can only be used to supply the power if it is considerably oversized 8 6 Connecting the hand held control unit The cable plug of the unwound control cable is connected to the connector socket on the control cabinet of the machine The cable plug of the hand held control unit is connected to the free end of the control cable When making the plug connections the correct insertion position can be recognised by the alignment of the flattened side The plug sleeve is pulled back as the plug is inserted After insertion the plug connection is secured by moving the sleeve forwards Fig 8 2 Establishing the plug connection 8 Preparing the machine for operation After establishing the supply the handle on the main switch is set to the ON position If the supply is not present with an undervoltage cond
14. by means of a knob on the front of the control cabinet Druckmeldeeinheit Fig 7 8 Pressure threshold adjustment The pressure switch is electrically connected to the Overpressure signal on the hand held control unit The mode of action can be described like this when the set pressure threshold is reached the overpressure condition is signalled by an audible alarm at the hand held control unit and by the M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 13 OF 45 X FLOC Overpressure indication lighting up at the same time So with a specific application the user is alerted of a possible material blockage occurring The pressure threshold must be matched to the respective application by performing the following steps 1 First injection process with the threshold set at approx 200 mbar 2 If a blockage occurs during injection without prior signalling of the overpressure condition the threshold must be reduced 3 If during injection an overpressure condition is signalled well before an actual blockage occurs the value must be increased 7 2 3 Automatic shutdown If the threshold for the pressure annunciator unit is matched to the particular site situation and the automatic shutdown fu
15. data This enables us to keep owners informed of any improvements changes hazards or product recalls and so improve service and safety Please use the prepared form on page 42 for this 5 4 Commissioning If the machine has been dismantled for transport to the customer normally only the hopper attachment needs to be fitted on the machine base and the black crusher arm securely bolted on see 8 3 1 Removing the hopper attachment Special maintenance steps are necessary after 10 operating hours at the latest For more on this please read Section 9 Maintenance Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 8 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 ie Dammtechnik Maschi Fax 49 0 7159 80470 40 DC ker Ke NB Zz L D C D 71272 Renningen Email info x floc com 6 Description of the machine 6 2 Process materials field of application 6 1 Product features Standard commercially available and building authority approved insulation materials such as cellulose thermal insulation wood grass or mineral fibres for example as well as friable bulk materials such as perlite foam glass expanded polystyrene EPS granulate polyurethane PUR granulate or e Adjustment of air capacity and material delivery cork granulate for example can be processed direct at the injection point via cabled or radio remote control e Metering of the material delivery by means
16. g filling small cavities Any deviation from the chart required for on site practice can for example be attributed to greater heights of rise increased hose lengths different hose diameters and other parameters Consequently under certain circumstance the values with the particular application must be adjusted by the deviation that arises M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 28 OF 45 X FLOC 290 kg h Verdichtung Density kg cbm gt Offenes Aufblasen7 ime her gt i es ae an _ Attic blowing Loe ee te og Eee ME Te 1 2 3 4 5 6 7 8 Versuchsbedingungen Test conditions 52 QOH james o 34 L 10 Typ Type L 9 M95 400V 6 7kW L 8 M95 400V 4 7kW L 7 _ M95 400V 4 2kW L 6 1M95 230V 3 6kW L 5 L 4 L 3 L 2 9 10 Materialstellung Material setting 1 Lose Sch ttdichte je nach verwendetem Produkt Loose fill density varying with the used material 2 Wandelement 2 Gebl se Zellulosedammstoff 15 m Einblassschlauch keine Steigh he x jet 63 Einblasd se Stud wall 2 blowers cellulose fiber 15 m blowing hose no elevation x jet 63 nozzle Fig 11 1 Setting chart 11 4 Friable insulation materials When processing f
17. much easier Date printed 08 07 2013 the airlock chambers and the speed of the airlock rotor With a specific slide gate position the filling level remains the same and the delivery is determined by the speed of the airlock rotor This can be adjusted via the remote control Air pressure and air volume can be influenced by changing the air capacity and by switching the second and or third blowers on and off The blowers are connected in parallel so that the air volume increases at almost the same pressure when a blower is switched on Air capacity and material delivery can be adjusted independently of one another via the hand held control unit This enables fast and flexible adjustment of the machine settings direct from the point of use A high airlock rotor speed results in a high material delivery If the air volume remains constant this results in a lower air material ratio As a result the installation density of the insulation material decreases Reducing the airlock rotor speed reduces the material delivery If the air volume remains constant this results in a higher air material ratio As a result the installation density of the insulation material increases 7 2 2 Pressure annunciator unit The machine is fitted with a pressure switch which is pneumatically connected to the discharge pressure of the airlock chamber The pressure threshold of the pressure annunciator unit is adjustable between 80 and 325 mbar
18. sschalter 3 stufig nur Q1 Hauptschalter S3 Wartungstaster Ruhrwerk Stellung 1 Gebl se 1 drehzahlregelbar Stellung 1 Geblase 1 drehzahlregelbar S1 Umschaltung S4 Druckschalter pneumatisch Stellung 2 Gebl se 1 2 drehzahlregelbar Stellung 2 Gebl se 1 2 drehzahlregelbar Einblasbetrieb Normalbetrieb T1 Steuerspannungstransformator Q3 Phasenwendeschalter optional Stellung 3 Gebl se 1 drehzahlregelbar Gebl se 2 ll Saugbetrieb Wartung Schleuse U1 Frequenzumrichter Telemecanique X1 Klemmleiste Volllastbetrieb Uber Phase L3 Ruhrwerk ruckwarts Mitsubishi Fig 13 7 Schematic diagram of M95H 400V 4 2kW and 4 7kW Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 40 OF 45 X FLOC 24V Steuerstromkreise 0 75qmm Steuerbuchse X2 Steuerbuchse X3 f r externe Ger te f r die Fernbedienung 11 97 3 o Ir3 13 1 F1 K3 S2 4 K2V S3 A 12 14 F l4 r4 14 i 2 95 LIL fa dan sih 14 116 H2 X H3 4 H1 X O O O O O O rot rot T gr n 2 RH PC STF STR C Mitsubishi RC OV AI LI3 15V LIT LI2 RA Telemecanique OV Q3 Hauptstromkreise 1 5qmm 400V 50Hz L1 L2 L3 N PE mn L1 iz 14 18 K4 eS SS ot X1 9 O70 8 F1 Motoschutzrelais Auflockerungswerk H1
19. the aid of the circuit diagram in Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen Web www x floc com Email info x floc com ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 PAGE 26 OF 45 X FLOC on The machine does not respond The construction site supply RCD reports excessive fault current residual current and goes into fault The residual current in the corresponding circuit is too high Because of the frequency converter the residual current of a Zellofant is approx 3 5mA Blowers are not connected to the neutral conductor Airlock and agitator start up but the blowers remain at a standstill 400V machines only Material is turning round on the agitator of the machine but no material is being delivered bridges can form in the hopper attachment Table 10 1 Overview of troubleshooting measures Under certain conditions material the operating instructions and the legends on the fuse holder spare fuses in the control cabinet This is only a fraction of the permissible residual current 80 mA Other load circuits are probably causing the RCD to trip or the winding of a blower motor has an insulation fault after overheating and this is causing the residual current Check the neutral conductor in the supply Check the crusher arm for deformation
20. to the machine base Only use the mains cable supplied with a cross section of 2 5mm Fully uncoil the mains cable from the cable drum to avoid overheating and damage To reduce the risk of electric shock the machine may only be dismantled maintained and repaired by qualified specialist staff Opening the control cabinet removing covers or the like as well as faulty assembly of the machine increases the danger of hazardous electric shocks and other risks Use the control jack end caps provided to prevent any accidental contact due to exposed electrical contacts M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 3 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 ie D mmtechnik Maschinen Fax 49 07159 80470 40 IF LOC Rosine Starz StraBe 12 Web www x floc com D 71272 Renningen Email info x floc com 11 7 Wet sprayng akvuuue mnaisnsmenndien 28 2 Contents 11 8 TwinPack Zellofant M95 29 1 Important safety instructions 2 12 Technical dla 30 1 1 Informal instructions 2 2200222nnne 2 12 1 Overview rrrrrrnnrronrnnnnevrnnnnronnnnnrennnnnnennnn 30 1 2 General hazard information 2 12 2 Miscellaneous data us2224400042 Henn 30 1 3 Electrical hazard instructions 2 12 3 Optional accessories rrrrrrrnnnrnrrnrnnnnnre 31 2 COMMIS ve 3 13 DANS 32 3 Pee 4 13 1 Explo
21. 0V 3 16A PE N 400V 3 16A PE N 400V 3 16A PEIN Open blowing 0800 Compressed injection 8880 Wet spraying po 1 suitable in conjunction with airlock slide gate Table 12 1 Technical data overview 12 2 5 Tyre pressures Pneumatic tyres on transport frame max 2 5 bar 12 2 Miscellaneous data 12 2 1 Noise in operation The workplace noise level measured in accordance with EN ISO 11201 is e 76 2 dB A Depending on the local conditions e g in a confined space a higher noise level can arise 12 2 2 Cabled remote control 12 2 6 Material delivery The material delivery depends on the type length and diameter of the hose the height of rise the method of construction of the property to be insulated and the insulation material used Maximum material deliveries related to cellulose insulation material 600 kg h Control cable length standard 50m Up to 4 control cables can be connected together total control cable length 200m 12 2 3 Radio remote control optional See operating instructions for FFB 2000 radio remote control 12 2 4 Dynamic pressure control Threshold for max 80 325 mbar infinitely pressure at the outlet adjustable connection Date printed 08 07 2013 12 2 7 Electrical control cabinet The electrical control cabinet is assembled using high grade and previously proven components Individual components can be replaced by a trained electrician using the circuit diag
22. 2 1365 4 4 101 7 4 1181 8 2 107 16 124 18 115 8 282 3 092 12 116 L 094 L 094 1 132 2 4701 1 3269 1 815 1 150 1 090 1 4164 11 109 3 1300 1 3476 L 899 1 112 1 122 1 306 1 2517 1 3268 2 120 2 4636 6 4637 Y a 7 ER 3 1 Optional Zellofant M95 Stahlteile ZB Fig 13 1 3D view of M95 casing Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 33 OF 45 X FLOC Art Nr 088 Pos Nr St Artikel Nr Pos Nr St Artikel Nr 1 2 099 9 1 111 2 1 419 10 6 1751 3 1 447 11 1 816 4 1 128 12 1 013 5 1 127 13 2 5666 6 1 1503 14 1 817 7 30 107 15 1 034 8 22 120 Schleuse M95 200 2x50 St Artikel Nr 13 8 107 Pos Nr St Artikel Nr 14 1 594 1 1 3237 15 1 1861 2 1 099 16 L 899 3 1 051 17 1 2214 4 1 316 18 L 4495 5 1 1368 19 2 3125 6 1 111 20 1 2141 7 1 088 21 1 1662 8 6 100 22 6 3967 9 6 106 23 1 3552 10 1 595 24 L 5189 11 8 2548 25 1 5211 12 9 101 26 1 120 Zellofant M95 230V 3 6kW Fig 13 2 3D view of M95 230V 3 6kW Date printed 08 07
23. 2kW Step 3 and 4 M95 40V 4 7kW und M95 400V 6 7kW Fig 9 3 Changing the carbon brushes on the centrifugal fan Important When assembling the blowers make sure that the connecting cables cannot come into contact with any moving parts Run the centrifugal fans at mid speed for approx 30 to 40 minutes to bed the new carbon brushes in 9 2 7 Hose connections The hose connections in the machine base can get very hot when the machine is running and at the same time are pressurised at 300 400 mbar If a hose bursts or becomes detached this can cause consequential damages to the machine New hoses deform faster and so must be checked after just 10 operating hours After that they should be checked at least every 80 operating hours or annually and each time the machine base is opened Fig 9 4 Hose clips Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 24 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 ie Dammtechnik Maschinen Fax 49 0 7159 80470 40 IF l Rosine Starz StraBe 12 Web www x floc com D 71272 Renningen Email info x floc com To check the hose connections carry out the following steps e Tilt the machine sideways over the transport frame and rest it on the ground see above Unscrew the base plate and remove it e Check that the hoses running between blowers non return valves and airlock and the hose for the airlock v
24. 45 X FLOC 4 Safety instructions Essential safety instructions are described in this section in summarised form The information reproduced is particularly suitable for initial basic instruction of new employees 4 1 Principle The machine may only be used in a technically perfect condition and for its intended purpose It must only be used by safety conscious operators who are fully aware of the risks and hazards involved and in full observance of the operating instructions Safety related faults in particular must be rectified immediately 4 2 Resale If the machine is resold it must be borne in mind that e All accompanying documents operating instructions test certificates etc that were supplied with the machine must be passed on the purchaser Additional copies of the accompanying documents must be ordered where necessary e In order to be kept informed of safety related modifications or improvements registration using the form in Section 14 1 on page 43 is necessary 4 3 Intended use The machine is manufactured in accordance with state of the art standards and generally recognised safety rules However use of the machine may result in a danger to life or limb of the user or of third parties or may cause damage to the machine or other plant or property Intended use also includes observance of the operating instructions and compliance with the inspection and maintenance conditions and intervals T
25. 8 11 5 Wood and grass fibres and similar materials 28 11 6 Mineral fibre granulate 28 Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 4 OF 45 X FLOC 3 Preface These operating instructions are designed to help you get to know the machine and the possible ways of using the machine for its intended purpose The operating instructions contain important information which will help you operate the machine safely properly and economically Your observance will help prevent hazards reduce repair costs and downtimes increase reliability and extend the service life of the machine The operating instructions must be complemented by any relevant instructions arising from existing national regulations on safety and environmental protection As well as the operating instructions and any safety regulations mandatorily applicable in the country of use and at the place of use the generally acknowledged technical regulations for safe and competent working must also be followed The operating instructions must be available at all times at the point of use of the machine 3 1 Service If any unexpected queries or problems come up contact the dealer from whom you
26. 8 6 100 21 6 3967 9 6 106 22 1 4907 10 1 317 23 1 5211 11 8 2548 24 L 5189 Zulufteinheit 3 2kW Art Nr 2233 CT Zellofant M95 400V 4 7kW Fig 13 4 3D view of M95 400V 4 7kW Date printed 08 07 2013 Art Nr 1835 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 36 OF 45 X FLOC Pos Nr St Artikel Nr Pos Nr St Artikel Nr 1 2 099 11 1 1691 2 1 419 12 1 816 3 1 128 13 1 028 4 1 127 14 1 1692 5 22 120 15 2 5666 6 1 1760 7 30 107 8 1 2829 9 1 111 10 6 1734 Zulufteinheit 4 8kW Art Nr 3238 Art Nr 3074 Schleuse M95 230 Zellofant M95 400V 6 7kW Pos Nr St Artikel Nr Pos Nr St Artikel Nr 13 1 1662 1 1 3237 14 2 3125 2 1 3074 15 1 3238 3 1 111 16 1 099 4 1 051 17 L 4495 5 6 100 18 T 120 6 1 1369 19 1 2972 7 1 843 20 6 3967 8 8 2548 21 1 4907 9 15 101 22 6 106 10 8 107 23 L 899 11 1 305 24 L 5189 12 1 317 25 1 5211 26 1 3084 Fig 13 5 3D view of M95 400V 6 7kW Date pri
27. EEE 3x2 5 mm F1 Motorschutzrelais ALE F2 Feinsicherung T250 mA H1 Betriebsbereit H2 St rung Ruhrwerk H3 Storung Schleuse H4 Material AN K1 Schutz Gebl se K2 Sch tz R hrwerk Schleuse K3 Freigaberelais M1 Schaltschrankl fter N1 Phasenanschnittsteuerung P1 Betriebsstundenzahler Q1 Hauptschalter S1 Umschaltung Einblasbetrieb Normalbetrieb Il Saugbetrieb Wartung Schleuse R hrwerk r ckw rts S2 Wartungstaster Schleuse S3 Wartungstaster R hrwerk S4 Druckschalter pneumatisch T1 Steuerspannungstransformator Ut Frequenzumrichter Fabr Telemecanique Fig 13 6 Schematic diagram of M95H 230V 3 6kW Date printed 08 07 2013 Schleuse Gebl se 2 at X1 011 X1 6 14 X1 017 918 max 25 m Lange X1 Klemmleiste Q2 Gebl sschalter 2 stufig Stellung 1 Gebl se 1 AN drehzahlregelbar Stellung 2 Gebl se 1 2 AN drehzahlregelbar R 4kOhm 72 Ruhrwerk Elektrim Pr f Messwerte 1 2 ca 4 7 Ohm 3 W2 ca 17 3 Ohm 4 5 ca 12 7 Ohm M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen PAGE 38 OF 45 X FLOC ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com 24V Steuerstromkreise 0 75qmm Steuerbuchse X2 f r externe Ger te Steuerbuchse X3 f r die Fernbedienung R1C oak Alt LI3 24V LIT LI2 RIA Telemecanique
28. EF Rosine Starz StraBe 12 Web www x floc com D 71272 Renningen Email info x floc com 5 Delivery and commissioning 5 1 Delivery package The Zellofant is delivered with the basic accessories listed on the delivery note Basic accessories include aids tools spare parts as well as these operating instructions and test certificates 5 2 Taking delivery of the machine On receipt of the machine check the delivery for completeness on the basis of the delivery note The data on the rating plate see front of control cabinet must agree with the details on the cover of these operating instructions A final acceptance certificate is included in the delivery package The machine has been tested in accordance with VDE0113 before delivery The test must be repeated after 12 months at the latest Please check whether the delivery items show any sign of damage Any damage must be notified to us in writing within 8 days after delivery Any packaging of the delivery items is used solely to prevent damage in transit The packaging material is environmentally harmless and we are quite happy to accept it back for recycling 5 3 Registration In the case of a delivery direct from the manufacturer registration has already taken place and so no further action Is required The purchaser of a used machine or of a machine not delivered direct from the manufacturer is obliged to notify us of his address and the rating plate
29. FANT M95 INJECTION MACHINE Lotseite Kabelstecker Lotseite Kabeldose rosa Schleuse Drehzahl rosa blau Geblase Drehzahl blau Uberdrucksignal GND 7x0 35mm Schirmung Abschirmung L ca 40cm Schleuse Start Geblase Start 24V Spannungsversorgung Kabelstecker 50m Kabeldose symbolisch symbolisch STeuer kabel 7 x 0 35mm Schirmung Da 5 5mm Schirmung nach hinten umgeschlagen KEB 10 L tseite Kabelstecker _ Ansicht auf L tseite Platine rosa Schleuse Drehzahl rosa KFBZ000 Schleuse Drehzahl Lotseite Kabelstecker Ansicht auf L tseite Platine blau Geblase Drehzahl blau Geblase Drehzahl gelb berdrucksignal gelb berdrucksignal M TECHNIK BA M95 en BA_M95_en doc grau GND grau GND Abschirmung 8x0 35mm Schirmung braun Schleuse Start L ca 40cm Geblase Start Betriebsbereit 24 V Spannungsversorgung Gehause X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen X FLOC Abschirmung 7x0 35mm Schirmung braun Schleuse Start L ca 40cm Brucke Geblase Start ALLEN 24 V Spannungsversorgung Gehause Fig 13 9 Pin allocation diagram for control cable and controller Date prin
30. LOC process In this case the most uniform material flow possible is required at the spray head This can be achieved by the following measures e Use of an airlock slide gate partially screening off the airlock e Possible use of a 7 mm mesh interchangeable grille e Possible use of a direct reduction DR75 gt 63 or DR75 gt 50 e Using at least 30 m of injection hose material becomes more uniform e Material settings between M 6 10 e Only 1 blower air setting L 2 4 One possible way of making the work easier is by synchronising switch on and switch off of the required liquid pump with the operation of the injection machine itself The liquid pump is then controlled via the auxiliary appliance socket of the Zellofant and a master slave switching controller 11 8 TwinPack Zellofant M95 11 8 1 Description The TwinPack Zellofant M95 is an intelligent interconnection of two Zellofant M95 machines One machine master is operated directly via the remote control and the second machine slave is jointly controlled from this via a master slave cable Both machines discharge into a common hose via a 3 75 mm NB Y piece Two machines of any type can be interconnected whose maximum pressures aS measured with the airlock pressure check differ by as little as possible The combination offers quite a few advantages compared with using a single machine gt With two machines coupled higher throughput
31. Phase 2 l Warning never reach into or step into the hopper attachment and agitator of the machine 8 9 Warming up the machine The first sack of extruded material must be l precrushed before it is poured into the hopper To prevent stoppages in the agitator ME Machine attachment Afterwards the material can be poured must be warmed up empty During the warm up the into the hopper attachment without being ee E ne re electronics are precrushed provided that there is still some loose material in the vicinity of the agitator Off 1 dependent on the machine version During the warm up the machine reaches the required operating temperature after 5 to 20 minutes z All motors must be running airlock agitator and 8 11 Control of the machine blowers The machine is controlled from the injection point via the hand held control unit Item Description la ON push button a OFF push button 3 ArON indeaton 5 Ar setting indication 6 Air pushbutton 8 Material setting indication 9 Material push button Material push button Pressure signal indication Fig 8 3 View of the hand held control unit When the ON button is pressed once the air feed starts followed approx 1 second later by the material feed Repeated pressing of the ON button switches the material feed on and off alternately toggle The air feed is not interrupted here If you
32. X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 1 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 D s D mmtechnik Maschinen Fax 49 0 7159 80470 40 gt SF l O Rosine Starz StraBe 12 Web www x floc com D 71272 Renningen Email info x floc com Zellofant M95 insulation material processing machine Operating instructions SE Before using the machine please read the operating instructions thoroughly and take note of the safety instructions to exclude possible hazards Keep the operating instructions in a safe place for future reference Extra copies of these operating instructions can be ordered from the manufacturer These instructions apply for the following machines e M95 230V 3 6kW e M95 2x230V 4 7kW e M95 400V 4 7kKW e M95 400V 6 7kW Version See name plate Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen 1 Important safety instructions This insulation material processing machine is like stones nails contaminated insulation equipped with moving parts and electrical material or packaging material for example components Considerable hazards for humans and Otherwise parts of the machine could be X FLOC Make sure that the machine and particularly the hopper attachment is free from foreign objects ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com
33. ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 22 OF 45 X FLOC 2 The pressure switch is located on the back of the control cabinet door Detach the pressure tube from the pressure switch and blow it through Fig 9 2 Maintenance of the pressure annunciator unit 3 If necessary detach the pressure tube at the connection to the non return valve behind the blower as well and blow it througn Take this opportunity of checking that the bore of the tube connector is clear and cleaning it if necessary 9 2 6 Centrifugal fans carbon brushes The supply air unit consists of two centrifugal fans three on 400V 6 7kW type machines with high speed universal motors The carbon brushes of the motors are wearing parts and must be replaced every 350 operating hours at the latest With premature wear recognisable by excessive arcing occasional intermittent or scraping noises or by a reduction in the number of revolutions the brushes must definitely be replaced earlier If the brushes are not replaced promptly there is a risk of damage to the motor The carbon brushes can only be replaced twice after this the entire centrifugal fan must be replaced To replace the carbon brushes proceed as follows Date printed 08 07 2013 1 Tilt the machine back over the pneumatic wheels see Section 8 3 3 Using the transport frame and
34. al gt Reduces the material setting push button minimum level 1 Material gt Increases the material setting maximum level 10 push button Overpressure gt Indicates when the set indication pressure threshold has been reached Pressure signal indication gt Flashing signal when automatic shutdown Is activated gt Audible alarm when overpressure is reached Table 8 1 Overview of the hand held control unit 8 12 Control programmes As well as purely manual control the Zellofant can make injection easier via three different programmes With each of these programmes the machine reacts differently to an infringement of the set pressure threshold The pressure threshold can be adjusted at the machine using the knob In the default state all Date printed 08 07 2013 programmes are not activated after a supply interruption 8 12 1 Automatic shutdown When this function is activated the machine switches off automatically after the pressure signal has been present for longer than two seconds Automatic shutdown on off Fig 8 4 Activation of the automatic shutdown function 8 12 2 Dynamic pressure control The pressure is limited to the set threshold The adjusted value is displayed on the air volume indication Dynamic pressure control on Dynamic pressure control off Fig 8 5 Activation of the dynamic pressure control function 8 12 3 Dynamic material control The mater
35. also be shortened by sawing off the bent up section of the crusher arm The extruded balls must not be fed into the hopper either as whole blocks nor should they be precrushed into too small lumps Ideally a ball should be split into 4 6 slices In this way the delay time above the interchangeable grille approaches an optimum If the delay time is too short the interchangeable grille fitted 100 mm mesh can be replaced with an interchangeable grille with a 75 mm mesh 11 6 Mineral fibre granulate Mineral fibre granules are heavier than fibres of organic materials So you always have to set a much higher air volume in relation to the material volume As a result the processing speeds that can be achieved are not as high as with organic fibres lt is advisable to use an airlock slide gate This reduces the size of the batches of material flowing out of the airlock into the hose The risk of blockages in the hose nozzle or reducing pieces is lessened Otherwise the information given in the previous section also holds true here 11 7 Wet spraying Because of the outstanding agitation the Zellofant is well suited for processing using the wet spraying M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 29 OF 45 X F
36. ate Voltage and frequency fluctuations up to 5 are permissible Do not operate the 400V machines on a 3 phase supply network with no neutral The machine is not protected against longer duration overvoltage conditions The frequency converter and other components can suffer considerable damage So avoid running the machine on unstabilised supplies or connect a voltage limiter before the machine When the machine is operating the mains cable must be fully unwound from the drum to prevent any damage due to overheating Too low a supply voltage or an undersized mains cable can significantly reduce the performance of the machine 8 5 2 Supply 8 5 2 1 M95 230V 3 6kW The light current version is connected to a separately fused circuit normally the construction site distribution board The circuit is fused at 16A Type B or Type C MCB or slow blow fuse supply cable 2 5 mm The connection is made in accordance with VDE 0100 When using cable drums make sure that the full length of cable is laid out induction The CEE connector blue is connected to the main switch of the machine 8 5 2 2 M95 400V x xkW In accordance with VDE 0100 equipment designed for operation on a 3 phase supply must be connected to a special supply point normally the construction site distribution board fitted with RCD The construction site cable must be HO7 RNF type cable rubber insulated rubber outer jacket 5 x 2 5 mm fused at 16 A
37. d a sack barrow M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 15 OF 45 X FLOC 8 4 Setting up the machine 8 4 1 Hose connection A 75 mm NB hose can be directly connected to the outlet connection with a hose clip The hose is extended using hose connectors and hose clips as required Smaller diameter hoses are connected using reducing connectors which reduce the cross section gradually and evenly Material blockages can only be avoided by using this type of reducer For perfect material flow the hose must be laid without kinks Vertically rising sections must be provided with hose loops every 3 4 m to prevent plugs due to material dropping back down 8 4 2 Location The machine operator must take note of the following information when selecting the location e Sufficient soace must be available for subsequent filling e The subsurface and the surroundings must be dry and well consolidated The machine needs a firm base e The temperature must be within the permissible range Avoid direct sunlight e The machine must not come into contact with water or moisture Only use the machine outdoors in good weather or under cover e The inlet cross section must be clear It must be possible to lay t
38. d fields of application Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 9 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 gt D mmtechnik Maschinen Fax 49 0 7159 80470 40 DF O Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com 7 Machine construction case clips The transport frame is plugged onto the machine base and secured by a spring cotter pin The machine consists of the machine base transport frame and hopper attachment The hopper attachment is fastened to the machine base by three Operating instructions Fig 7 1 Machine with accessories item Description 4 Description 2 Hopper attachment 3 I Electrical control cabinet 4 Main switch E Stop 5 Caryinghandes 6 Casecip Einstellungen Settings Zellofant M95 er You Fig 7 2 View of the operating side Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 10 OF 45 X FLOC Item Description 2 Interchangeable grille 3 Fixing bolt Fig 7 3 Top view internal view from above The electrical control cabinet filter unit and outlet connecti
39. ded drawings cccccsesceeesseeeeeees 32 SA 4 13 2 Schematic diagrams rrrrnrnrrrnnnnnnnvvnnnnn 37 32 TN 4 14 EC Declaration of Conformity 42 3 3 Signs and SYMbols rrrrrrrnnnnrrrvvvrrnnnnnnnnne 4 14 1 Registration form rrrrrnnnnnnvnnnnnnnvrnnnnnnnre 43 3 4 Warranty and liability 0 4 19 ANGER arn 44 4 Safety instructions rrnnnnnnnnnnnnnnnennnnnnnnnnnr 5 AT EICHE wesen 5 4 2 Resale ns 5 4 3 Intended USC ccccccccsseeeeeeceeeeseeeeeeeeeees 5 4 4 Use for other than the intended purpose 5 4 5 Liability disclaimer rrrnnnnnnnnnnonnnnnnnvvnnnnnn 5 4 6 Constructional modifications 5 4 7 Hazard sources ccccccseeeeeeeeeaeeeeeesaeeees 5 4 8 Personal protective equipment D 4 9 Training of staff rrrrrnnnnnrrorrnnnrevnnnnnnen 6 4 10 Electrical hazards rrrrrrrnnnrrrornnnnrrvvnnnnnn 6 4 11 Maintenance and troubleshooting 6 5 Delivery and commissioning 7 5 1 Delivery package ccccssscecsseseesseseeeees 7 5 2 Taking delivery of the machine 7 59 RENO 7 5 4 Gommissonng uiseraesessmsdasenr 7 6 Description of the machine 8 6 1 Product features rrrrnnrrrrrrrnnnnrrrvrnnnnnrenn 8 6 2 Process materials field of application 8 7 Machine construction asssvvrvnnnnnnnnvnnnn
40. ding upright and free movement of the valves remove the hose for this check Interior space of the check for material residues If larger residues 9 2 8 machine base can be found locate the spot where the seal may be damaged and repair it or establish where the residue is entering 250 350 h Carbon brushes replace Waiting too long before replacing 9 2 6 the brushes can result in damage to the blowers Table 9 1 Overview of maintenance work Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 21 OF 45 X FLOC 9 2 Maintenance work in detail 9 2 1 Defects on blowers hose connections and airlock can be detected by regular pressure checks before they result in breakdown of the machine or impaired machine performance Pressure check Switch on all blowers Set the air to level 10 and press the pressure gauge firmly against the outlet connection Fig 9 1 Pressure check A pressure in accordance with Table 9 1 Overview of maintenance work must be reached 9 2 2 Air filter cartridge Inadequate air supply can result in reduced output and damage to the blowers Depending on the dust burden at the point of use the air filter cartridge should be clea
41. e Bear in mind that different versions of the machine from stainless steel have different technical features and suitabilities The e High reliability due to robust construction table on page 19 offers useful guidance e Drive motors are lubricated for life In principle processing of other materials is possible e Shaft bearings are protected against salt and dust However process related requirements including all deposits and moisture ingress by means of safety aspects must be checked in advance sealing elements Examples EM400 400V Verdichtetes 7 5kW XL BERE Feuchtsprihen M99 230V 3 2kW M95 230V sl M95 400V Offenes Aufblasen Einblasen M03 400V 8 0kW M95 400V ac M95 400V gt lt x BE Cellulose Isofloc climacell dammstatt finefloc Woodfibre Steicocell Thermocell Perlite Hyperd mm SLS20 Thermofill S Bachl Perlit X as x X X X X x x Grass AgriCell Eg X X EPS RigiBead HK35 x x x Granulate PE BE Cork Div Recycling Produkte xX X Granulate X Glass wool soverBlaswole XT IX x Mineral wool RochwoolR KD Kematherm Jx I X x om m needs suitably tes 1 Only in conjunction with amplifier station or amplifier station compact 2 Only certain products 3 Manufacturers names the list makes no claim to be complete gt X lt X lt MD X MD X D Table 6 1 Process materials an
42. eeeeeeeeees 11 12 Processing Speed rrrrrnnnnrrvrnnnrvvnnnnvnvnnnnsvnvnnnnennnnn 27 Radio remote control ccceeeeeeceeceeceeeeeceeeeeeeeenees 30 Rating plate uuuu02220suennneennnnnnnnennnnnnn nennen nennen 11 EG ERE 11 Registration Lunner 7 43 MOBE reset en 28 Rotary airlock rorrnnronrnnnerrannonannennnnrennnnnnnnnnennnnee 5 10 Sealing lip serpen E ae 25 SNHULTOWN ESN 14 SUPPI Y ee 15 25 26 30 Technical GA A ie se cossensinnasautscndoodaasieinsmaesamncdoesuduusuco 30 TE 15 25 Threshold en een nennen 30 TONN dessen taten innere 27 Transport frame rrnrnnnnonnnnnnrnnnnnnennnnnnvnnnnnnsnnvnnnsennnn 10 Transportgestell cccccccccssseecessseeeeeseeesseeseessees 10 TwinPack 000 cecceceeceeceececeeceeeeeeeceueeeeeeeeseeeeeeeeennes 29 31 Warming sie cnsiarenseiscarnder teva aancmeasadedaisveneccsinsdmordedanneciud 17 Wet spraying cccccsccccssseeeceesseeccesseeeceeeeeesaaeees 28 30 Ve 28 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 45 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 gt Dammtechnik Maschinen Fax 49 0 7159 80470 40 gt Sr l Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com Revision tracking Date Where What Revised by 02 06 2008 Sect 11 3 Table extended by 2 entries 05 06 2008 Sect 10 3 New setting chart section added 12 6 2008 Various corrections to text photog
43. ent too if necessary are not kinked e Retighten all hose clips e f you suspect a malfunction of a non return valve detach the hose and check the function of the non return valve Valves must be free moving and must close automatically e Replace any porous or very old hoses with new reinforced hoses 9 2 8 Cleaning the interior space Dirt or contamination in the machine base can affect the thermal characteristics of the motors and the contacts commutator So remove as much dust and dirt as possible 9 2 9 Gearbox No maintenance required If the gearbox is losing oil it must be overhauled by the manufacturer or replaced 9 3 Miscellaneous routine maintenance 9 3 1 Cables Regularly check the plugs and sockets of all mains and control cables and their insulation Cable breaks and control cables pulled out of their plugs can result in safety risks and possibly to downtimes 9 3 2 Agitator The crusher arm should be checked for deformations after each use A badly bent crusher arm cannot agitate the insulation material in the hopper attachment very well so that the material no longer slides down bridge formation or forms lumps which can block the agitator In some cases a deformed crusher arm can be bent back into shape If it is very badly deformed the arm should be replaced 9 3 3 Cleaning Regular cleaning of the machine increases its service life and enables a logical sequence of maintena
44. g can be damaged by excessive injection pressure In addition places with high compression often develop during injection mainly due to the maximum pressure of the injection machine being reached when a material blockage occurs and the insulation material being highly compressed accordingly injection hose trace of the injection hose area with normal density location with high density Fig 7 10 Injection with dynamic pressure control With dynamic pressure control the forces acting on the boarding are reduced A more uniform distribution of the insulation material is produced in the element Places with high compression are avoided Dynamic pressure control effectively limits the pressure during injection Even so a high injection Capacity can be achieved with a low back pressure M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 14 OF 45 X FLOC 8 Operation 8 1 Shutdown in an emergency gt Switch the main switch on the control cabinet to o gt Find the cause of the fault and fully rectify it gt Restart the system in accordance with commissioning instructions 8 2 General notes The description of the construction and mode of operation of the Zellofant can be found
45. gnetic compatibility To assess the product with regard to electromagnetic compatibility the following standards have been used gt EN 55014 1 Limits and methods of measurement for radio disturbance of equipment with electric motor drives and electric heaters for domestic use and similar purposes electric tools and similar electric appliances gt DIN EN 61000 6 4 Electromagnetic compatibility EMC Generic emissions standard Part 1 Full technical documentation is available The operating instructions for the machine are available in the original version inthe national language of the user Place data Renningen Monday 8 July 2013 Signature of the manager X Floc GmbH husa Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 43 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 gt Dammtechnik Maschinen Fax 49 0 7159 80470 40 I O l Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com 14 1 Registration form X Floc GmbH e Rosine Starz StraBe 12 e 71272 Renningen X Floc GmbH Dammtechnik Maschinen Customer Service Dept Rosine Starz StraBe 12 71272 Renningen Date Service registration form Dear Machine Owner We X Floc GmbH constantly strive to provide optimal support for our products To enable us to keep you informed of all important processing and material specific knowledge and also about technical impr
46. he comb mechanism To do this unscrew the fixing bolt on the crusher arm with the SW 24 width across flats hexagonal spanner provided Then remove the crusher arm 3 Open the three case clips Date printed 08 07 2013 4 Take the hopper attachment off the machine base The hopper attachment is refitted in the reverse order When doing so make sure that the crusher arm is fitted with the warning sign facing upwards and is securely bolted to the agitator The quick release fasteners must be firmly closed 8 3 2 Fitting the transport frame The transport frame can be plugged into the two sections of pipe on the casing of the machine base It is essential that the transport frame is secured with the spring cotter pin to prevent the transport frame coming loose from the machine during transportation Check the pneumatic wheels regularly for adequate air pressure see Section 12 2 5 8 3 3 Using the transport frame To move the machine on the transport frame it must be tilted backwards 1 Check that the locking pin is properly engaged 2 Position yourself behind the machine between the two pneumatic wheels of the transport frame 3 Grasp the top edge of the hopper with both hands 4 Stand with one foot on the transport frame axle Fig 8 1 Tilting the machine back 5 Pull the edge of the hopper firmly towards you The machine tilts back and you can move it about on the pneumatic wheels as you woul
47. he dynamic pressure control Set the air lower select a higher material setting so that the required compression is achieved Check the switch position switch off second blower M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 27 OF 45 X FLOC 11 Tips on processing practice 11 1 General The dynamic pressure control function can be a major advantage in achieving uniform filling of cavities without nests or points with increased compression Using this function the behaviour can be improved in the following cases gt Insulation of cavities with boarding materials that are prone to deformation and damage The pressure is effectively limited during injection Influence parameter Change Air volume setting Material volume setting Electronic control pressure Head Increase Hose length Extension Hose diameter Increase Hose property Air tightness of the cavity Smooth rough surface Sealed ventilated open Table 11 1 Effect of air and material volume 11 2 Cellulose insulation material In the standard version the Zellofant M95 is optimised for injection with cellulose insulation material No accessories are required 11 3 Setting chart The settings for a specific applica
48. he hoses out without kinking 8 4 3 Fresh air supply The air drawn in by the blowers is cleaned by an air filter cartridge A heavily contaminated filter results in an inadequate fresh air supply As a result the material delivery of the machine can be reduced and the blowers can overheat The machine must be set up in a dust free environment Take care not to produce too much dust when filling the machine If this condition cannot be met clean air must be fed to the inlet connection via a hose 75 mm NB In addition a coarse filter fitted on the inlet hose can pre clean the air 8 4 4 Foreign objects When the machine is running the agitator and airlock rotor are moving So foreign objects can cause damage to the agitator airlock seals and other components The process material must not be contaminated with foreign objects such as nails screws or stones for example Date printed 08 07 2013 In extreme cases larger foreign bodies e g wooden laths can jam in the agitator and then suddenly be ejected totally out of control from the machine 8 5 Electrical connection 8 5 1 General Depending on the version the machine is connected either to the 230V 50Hz AC single phase mains supply or to the 400V 3 phase supply network via a socket equipped with a protective earth contact The protective contact must be correctly earthed The supply voltage and frequency must agree with the data on the rating pl
49. he machine is intended for processing building authority approved thermal insulation material through hoses of various diameters 4 4 Use for other than the intended purpose Any other use or any use going beyond that intended is only regarded as use for the intended purpose with the written approval of the manufacturer The equipment must not be used in hazardous areas 4 5 Liability disclaimer The manufacturer of the machine accepts no liability for damage arising from incorrect or negligent operation maintenance or repair This also applies for modifications attachments and conversions on Date printed 08 07 2013 the machine that adversely affect safety In this case the factory warranty service is invalidated 4 6 Constructional modifications No modifications attachments or conversions may be made on or to the machine without the approval of the manufacturer This also applies to welding on load bearing parts All conversion measures require written confirmation from X Floc GmbH Machine parts that are not in perfect condition must be replaced immediately Only use original spare parts and replacement wearing parts With parts sourced from other suppliers there is no guarantee that they have been designed and manufactured to cope with the stresses and safety requirements demanded of them 4 7 Hazard sources N The machine is remotely controlled and so can start running without prior warning The
50. hine performance When operating with a portable generator set the improved supply system utilisation can enable operation that is not possible on blower position 2 Switch position 1 Adjustable Adjustable Adjustable Phase 1 Phase 1 Phase 1 Adjustable Full load z 8 8 3 M95 M95 400V 6 7kW The machine is fitted with three blowers In the standard version on blower position 3 blower 3 runs on full load booster and is operated on a different phase to blowers 1 and 2 With the optional Distribution on three phases equipment on blower position 3 fan 3 is still adjustable and is operated from a different phase to blowers 1 and 2 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 17 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 NE Dammtechnik Maschinen Fax 49 0 7159 80470 40 IF O Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com The airlock drive reaches its maximum breakaway BOWEN AT TO torque or torque on material setting M 7 This setting Adjustable Adjustable Adjustable can be advantageous after replacing the airlock ME a a seals in cold weather or when starting up a full Adjustable Adjustable machine The starting characteristics of the airlock EERME Ik a can be further improved by spraying the running Full load surfaces with a silicone spray do not use any oil Phase 2 Off eo SF Adjustable 8 10 Filling the machine
51. ial volume is reduced when the pressure threshold is exceeded The adjusted value is displayed on the material volume indication As soon as the pressure falls below the threshold again the original set value for the air and flow volume is automatically set once again M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com PAGE 19 OF 45 X FLOC Email info x floc com Dynamic material control on Dynamic material control off Fig 8 6 Activation of the dynamic material control function Programme Button combination Dynamic pressure control Activating Deactivating Press the Air button with the OFF button pressed Press the Air button with the OFF button pressed Automatic shutdown Activating Deactivating Press the ON button with the OFF button pressed Press the ON button with the OFF button pressed Dynamic material control Activating Deactivating Press the Material button with the OFF button pressed Press the Material button with the OFF button pressed Table 8 2 Control programmes Function Pressure is limited to the set threshold Overpressure Is signalled visually and audibly Machine shuts down when overpressure condition is present for more than 2 seconds
52. il the jam is cleared Operating temperature not Empty machine and allow it to warm up empty reached yet The red Airlock fault fault lamp on Sealing lips are too stiff Let the machine warm up empty the control cabinet comes on Fault does not reset until machine is A foreign object or some Empty machine Remove the offending object by switched off and switched on again insulation material is jamming the forward and backward movement of the airlock airlock Switch off the main switch wait for 2 minutes switch it on again If the fault occurs again empty the machine check the airlock for foreign objects and clean it Heavy salt deposits in the airlock Clean the airlock with water additive The red Airlock fault indicator lamp A component in the electrical If no other cause can be established you can contact comes on switchgear has been damaged the manufacturer or dealer for further fault analysis Even switching the machine off and Switching it on again does not reset the fault The machine is not ready The pressure at the outlet The airlock sealing lips are worn Visual inspection of the airlock seals Replace airlock connection has been checked with seals if necessary the pressure gauge and is less than Felt ring seals at the shaft ends Replacement of the felt ring seals by the 200 mbar of the airlock rotor are worn manufacturer dealer or maintenance partner Internal hose connections or non Check the machine s inter
53. in Sections 6 and 8 e Professional work requires your full attention and competence Don t limit them due to avoidable dust and noise production Protect yourself and your workmates with respiratory protection extraction and hearing protection e Switch the machine off during longer duration material blockages e Transport the machine either in separate parts using the carrying handles provided or complete on the transport frame provided The transport frame must be secured with the spring cotter pin provided e Check the transport frame pneumatic wheels regularly for adequate air pressure The transport frame must be secured with the spring cotter pin e The delivery or injection hose and the metal parts connected by it can become electrostatically charged Adequately earth metal parts to reduce the possible risks of electrostatic discharges 8 3 Transporting the machine Both the hopper attachment and the machine base are fitted with four carrying handles The carrying handles are not suitable for transporting the fully assembled machine Only handle the hopper attachment or the machine base separately by the carrying handles The fully assembled machine must only be transported with the transport frame 8 3 1 Removing the hopper attachment The hopper attachment is removed from the machine base by the following actions AN 1 Disconnect the control plug from the control cabinet 2 Remove the crusher arm from t
54. ition or after a power failure the handle does not stay in the ON position and drops back to OFF If the yellow Phase indicator lamp comes on after switching on the main switch only on 400V versions the phase rotation must be changed see 8 5 2 2 page 15 After operation of the main switch the green indicator lamp comes on after a short self test and brief illumination of the Airlock fault indicator lamp After the machine is switched on some lamps on the hand held control unit will start to flash Press the OFF button to set the hand held control unit to standby mode the flashing will stop The hand held control unit is now ready and displays the most recent set values The machine is now in the ready state Date printed 08 07 2013 8 8 Blower selector switch 8 8 1 M95 230V 3 6kW The machine is fitted with two blowers At blower position 1 only one blower is operated at position 2 both blowers are operated in parallel The air capacity of both blowers can be adjusted via the hand held control unit Both blowers are operated from the single phase available Switch position Adjustable Adjustable Adjustable 8 8 2 M95 400V 4 2kW and M95 400V 4 7kW In blower position 3 blower 1 is still adjustable but is operated from a different phase to blower 2 Blower 2 runs on full load On weak supplies this position can result in improved supply system utilisation and hence to increased mac
55. machine contains moving parts and particular hazard sources e Rotating crusher arm and comb mechanism in the hopper attachment Danger of fingers and arms being crushed or cut off e Rotary airlock e When intervening in the moving parts the drives must be made safe against inadvertent switch on by either disconnecting the supply or by removing the control plug e Never reach into the area of the crusher arm and comb mechanism when the agitator unit is running The danger is heightened with the hopper attachment removed In the event of malfunctions shut down the machine and make it safe Arrange for faults to be rectified immediately 4 8 Personal protective equipment When the machine is operating dust can be produced as a result of the process material and operating noise produced So where required the following protective equipment must be provided to protect workers dust masks hearing protection M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 6 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 ie Dammtechnik Maschinen Fax 49 0 7159 80470 40 DEF Rosine Starz StraBe 12 Web www x floc com D 71272 Renningen Email info x floc com Depending on the local conditions e g in a confined Space the noise level produced can exceed that specified in 12 2 1 In this case operators must be protected by appropriate protective equipment or protective measures An i
56. nal hoses clips and non return valves damaged or faulty return valves Select a suitable supply voltage Use a shorter mains cable with 2 5 mm cross section A blower has failedFehler Textmarke nicht definiert The blower capacity cannot be Electrical connection between A pin of the control plug may not be making good changed The illuminated display for controller and machine is faulty contact Check the pins and sockets for damage the air setting is not working Other Rectification by electrician or manufacturer or dealer controller functions are faulty The control cable may be damaged Check and repair only by specialist staff The construction site supply The MCB or fuse used is too Use a different power source protection trips repeatedly and small or too fast With a light current machine one phase of a 3 disconnects the supply phase supply can be used with an adaptor Normally the 3 phase supply is protected by slower fuses or MCBs Shut down the second and third fans to reduce the power consumption Airlock rotor only turns slowly and The frequency converter in the Disconnect the machine from the supply Further stutteringly Airlock shuts down after electrical switchgear is damaged error analysis through error report at the inverter is a short time Frequency converter possible in conjunction with a service point indicates overload After an electrical defect both the Fuse F6 is damaged Replace fuse F6 with
57. nce work Do not wet the machine during cleaning Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 25 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 ie Dammtechnik Maschinen Fax 49 0 7159 80470 40 DF l Rosine Starz StraBe 12 Web www x floc com ma G D 71272Renningen Fmailinfo xfoosem S 10 Troubleshooting If faults occur please refer to the following table for the possible causes and recommended troubleshooting measures 10 1 Frequent faults Fault Problem Possible causes of fault Rectification Main switch cannot be switched on Supply voltage inadequate Check supply On 3 phase systems check all phases neutral and earthing The yellow indicator lamp comes on Wrong phase rotation Correct phase rotation with the reverser in the main the machine shows no function switch or using the phase rotation selector switch whatsoever 400V versions only One or more phases missing Check supply Agitator fault the red Agitator fault Agitator motor is overloaded With some insulation materials e g wood fibres a fault lamp on the control cabinet half crusher arm must be used COMES ON An object or some insulation Using the maintenance push button run the agitator The fault is reset after approx 30 90 material is jamming the agitator backwards and forwards alternately whilst the seconds the ready lamp comes on material feed is switched on unt
58. ncreased noise level can Cause permanent hearing loss 4 9 Training of staff Only properly trained and instructed staff may work on the machine or carry out maintenance cleaning or repair work Staff requiring training may only work on the machine under the supervision of an experienced person 4 10 Electrical hazards Only authorised qualified electricians may carry out work on the electrical supply The electrical equipment of the machine must be checked regularly Defects such as loose connections scorched cables or exposed contacts must be rectified immediately The control cabinet must be kept closed at all times Access is only permitted for authorised staff using either a key or a tool 4 11 Maintenance and troubleshooting Carry out the specified adjustment maintenance and inspection work on the due dates Inform operators before starting any maintenance and repair work All plant components and operating media such as compressed air and hydraulics connected upstream and downstream of the machine must be safeguarded against inadvertent start up The machine must be switched off and made dead for all maintenance inspection and repair work and the main switch locked off to prevent unexpected reclosure Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 7 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 ie Dammtechnik Maschinen Fax 49 0 7159 80470 40 D
59. nction is activated the machine shuts down automatically after the pressure signal occurs 7 2 3 1 Benefit for the installer Using the automatic shutdown function the installer can arrange that the machine shuts down without any manual operation This makes it easier to operate the machine in suitable applications 7 24 Dynamic pressure control A pressure threshold is set at the machine With the dynamic pressure control function activated the air Capacity is reduced to the extent that the set pressure threshold is not exceeded The preset air setting is displayed flashing on the hand held control unit whilst the controlled value is also displayed So both the setpoint or target value preset and the actual value are displayed Setting DME pressure control setting Air L 10 DME 125 mbar Setting Air L 10 DME 225 mbar Characteristic without dynamic pressure control 150 200 250 300 volume flow rate cbm h 50 100 0 50 100 150 200 250 300 0 350 pressure mbar Fig 7 9 Dynamic pressure control characteristic If the dynamic pressure control function is not activated the overpressure condition is signalled at the hand held control unit but no limiting of the air Capacity occurs Date printed 08 07 2013 7 2 4 1 Benefit for the installer When injecting into elements with low load bearing capacity boarding e g plaster fibre board or plasterboard the boardin
60. ned once or several times daily To do this unscrew the star grip nuts and remove the filter cover Light contaminations can be knocked out or sucked out If this does not loosen the contamination or if the filter is damaged it must be replaced Replace the filter cartridge after 150 hours operation at the latest 9 2 3 Airlock and sealing lips The airlock must be checked after each use of the machine A salt coating can build up on the internal surfaces of the airlock and this can increase wear on the sealing lips Coatings like this should be removed promptly using a wet sponge for example The airlock seals must be replaced from time to time especially when Date printed 08 07 2013 there is visible damage such as cracks or excessive wear when the pressure measured at the outlet connection falls below 200 mbar after a few seconds with maximum blower power and with the pressure limit set to maximum when the material above the airlock ready to be processed is visibly blown up by escaping air To replace the sealing lips carry out the following steps 1 Remove the hopper attachment 2 Bring the airlock rotor to a convenient position using the Airlock maintenance button 3 Unscrew the nuts on the clamping plate take off the clamping plate remove seal 4 Insert and adjust new seal fit clamping plate screw nuts on by hand and then tighten to a torque of approx 4 Nm 5 Repeat
61. nnr 9 7 2 How It works rrrrnnrrnnnnnornnnrrnnnnennnnnennnnnene 12 8 OD Cl AION monn ai 14 8 1 Shutdown in an emergency c0 14 8 2 General notes rrrrrrnnrnerrrnnnrnvvnrrnnnnnvenn 14 8 3 Transporting the machine 14 8 4 Setting up the machine rrrrrnrnnnnnnnnnr 15 8 5 Electrical CONNECTION rrrnnnrrrrnnnnrvnnnnnre 15 8 6 Connecting the hand held control unit 16 8 7 Preparing the machine for operation 16 8 8 Blower selector switch 16 8 9 Warming up the machine 17 8 10 Filling the machine u nn 17 8 11 Control of the machine 17 8 12 Control programMmMes ccccccsseeeeeeeeees 18 9 Maintenance rrnnnnvnnnnnuvennnnuvennnnnvennnnnner 20 ST OE vs une 20 9 2 Maintenance work in detail 21 9 3 Miscellaneous routine maintenance 24 10 Troubleshooting rrnnnnnvevnnnnnnnvennnnnnnnvennnn 25 10 1 Frequent faults rrnnrnrnnnnrrernnnnrrvrnnnnnen 25 10 2 Frequently asked questions 26 11 Tips on processing practice 27 11 1 1 0 gt 17 seo irenspuasriaetionsngientmantonedanauionimaateeecsennts 27 11 2 Cellulose insulation material 27 11 3 Setting chart rrrnnnnrrnnnnnnvrnvvrnnnnnnnnrvnnnn 27 11 4 Friable insulation materials 2
62. nted 08 07 2013 Pos Nr St Artikel Nr 1 1 2847 2 3 2360 3 6 768 4 6 115 5 6 347 6 6 2213 T 6 120 8 13 101 9 6 5097 10 2 2822 11 2 1738 12 1 3760 13 1 2943 14 6 107 15 3 3809 16 1 3147 21 6 4641 18 L 4497 19 L 4497 20 L 4497 Art Nr 2923 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 37 OF 45 X FLOC 13 2 Schematic diagrams 24V Steuerstromkreise 0 75qmm Steuerbuchse X2 f r externe Ger te H3 amp HE Steuerbuchse X3 f r die Fernbedienung RC OVA LI3 15V LI LI2 RA rot T gr n Telemecanique ne ee nn T1 3 Te EE 4 Hauptstromkreise 1 5qmm230V 50Hz L N PE N PE gt L E EEE N 1 3 Is GE K2 Ae Po pa KA af a pie rm JE H pls 11 2146 Eau rere tt Ay FILE STATE z H FST Says Pe ee PE 0 Pr Le Too ILL 1 bh I f EEE eee X1 92 43 Papas ian Elektrim Flender Frerk Kuenle V1 V2 U4 1 U2 pg Me ZN u 1 M WiWD Zuleitung
63. oc GmbH Tel 49 0 7159 80470 30 gt Dammtechnik Maschinen Fax 49 0 7159 80470 40 gt l Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com 24V Steuerstromkreise 0 75qmm Steuerbuchse X2 Steuerbuchse X3 f r externe Ger te f r die Fernbedienung 11 97 3 r3 113 1 F1 K K2 S3t 12 ha r4 14 95 I II fa Be S1 HALE 14 116 H2 BR HE J 5 57 rot tan T gr n T PC STF STR C Mitsubishi LI LI2 RA ov Q3 Hauptstromkreise 1 5qmm 400V 50Hz L1 L2 L3 N PE EN L1 a ae L2 o al 1 N es Sa a ee GE H 6 PE Er Fe ee EE EE ees EE EEE EE la al ees gelb u i w IV Ju Q1 14 18 er Sh ia L3 L2 L1 LPhasenwender ______ J r en 1 Se rer nl 00 If mn qa an Ah IA a l ol 173 haha 5223 emo Q2 Lt we ee nn Dee J 4 3 stufig oxnde 3da xebere ti Ef I FEE S SEN sen ee nn zi F1 Motoschutzrelais Auflockerungswerk H1 Betriebsbereit H2 St rung R hrwerk H3 Storung Schleuse Zuleitun H4 Phasenfolge falsch 5x ann K1 Schitz Gebl se K2 Schutz R hrwerk Schleuse SA ye i K3 Freigaberelais K4 Phasenfolge berwachungsrelais X1 05 ls 15 916 M1 Schaltschranklufter MT TT NTT NTT TT NTT TT NTT AT NTT NTT NTT NTT TT TENT NTT NTT TE N1 Drehzahlsteller Phasenanschnittstrg FU MITSU Seriennr 1628 P1 Betriebsstundenzahler S2 Wartungstaster Schleuse Q2 Geblasschalter 2 stufig Q2 Gebl
64. of Bu variable speed of the airlock rotor and adjustable gt Building authority approval with approval number airlock slide gate of the Institut fur Bautechnik Institute for Building e Machine dimensions matched to practical Technology in Berlin public institution situations gt The fire performance of the insulation material must be classified as at least normal flammability in accordance with DIN 4102 B2 gt Maximum fibre length or largest grain diameter with granulate approx 15 mm gt The date of filling is clearly evident on every delivery container gt The packing density in the delivery container complies with the details in Table 12 1 on page The design complies with the European Directives and Standards CE marking applicable at the time the machine was placed on the market The Zellofant offers the following features and advantages The process material must satisfy the following minimum requirements e Good handling thanks to easily removable hopper attachment and pluggable transport frame e High material delivery due to optimised filling level of the airlock chamber and airlock venting e Optimal preparation of the supplied flakes through two stage agitator e Low dust production due to slow rotating assemblies 30 e Increased occupational safety due to electronic gt The moisture content by weight is less than 15 and design related safety precautions e Airlock parts subject to abrasive wear are mad
65. on are arranged on the machine base Operating and control elements and a rating plate with the power ratings and serial number are fitted on the front of the electrical control cabinet The filter unit consists of an air inlet hood with inlet connection and an air filter cartridge The agitator consisting of the crusher arm interchangeable grille and comb mechanism is located in the hopper Below the agitator is the airlock opening with an airlock slide gate optional tem Description Rotary air lock Rotary airlock drive motor motor 5 Non return valves Manifold with integral non return valves Fig 7 4 Internal view from below Spring cotter pin 7 Pneumatic wheel Fig 7 5 Rear view Date printed 08 07 2013 7 1 1 Machine base Inside the machine base are the rotary airlock two or three centrifugal fans and the individual drive motors to drive the agitator and the rotary air lock The airlock and centrifugal fans are connected to one another by extremely pressure tight hoses with non return valves M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 11 OF 45 X FLOC Agitator maintenance push button Airlock maintenance push button Direction of rotation
66. ovements we kindly request that you complete the following form and return it to us Please also take note of Section 5 3 of our operating instructions Up to date information can also be called up via our website on http www x floc com Machine details Machine type Insulation material processing machine Type Zellofant M95 230V 3 6kW Zellofant M95 230V 4 7kW Zellofant M95 400V 4 2kW Zellofant M95 400V 4 7kW Zellofant M95 400V 6 7kW Senalnumber Date purchase OOO Owner details Postcode Company headquarters Company stamp Contact Previous owner Insulation material details We mainly process the Brand following types of insulation manufacturer material e g cellulose sales cotton wood fibre etc We also use your machine Brand technology for the following manufacturer materials e g perlite cork sales granules etc Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 44 OF 45 X FLOC AMU 11 20 24 25 30 Air filter aeg 20 21 26 Air setting ee 17 18 27 Airlock oaii 8 11 16 21 25 26 28 30 Airlock drive oo cccecceceeceececeeceeceeceeeeeeeeeeeeeeeeeeeeeeeeenness 30 Airlock rotor en 25 Airlock slide gate rrrrrrrrnnnnr
67. press the ON button twice briefly in quick succession when starting the machine only the air feed starts Air and material feed are stopped at the same time by pressing the OFF button Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com PAGE 18 OF 45 X FLOC The Air ON and Material ON indicate the current switching status ON push gt Starting the air and material button feeds gt Switching the material feed on and off with the air feed switched on OFF push gt Setting to standby mode after button switch on gt Switching off the material and air feeds Air ON gt Indicates when the air feed is Indication switched on Material ON gt Indicates when the material Indication feed is switched on Air setting gt Indicates the set air capacity indication gt Flashing signalling when the dynamic pressure control is switched on Air push gt Reduces the air capacity button Air push gt Increases the air setting button maximum level 10 Material gt Indicates the set material setting indication gt output In standby and operating mode material setting gt Flashing signal when the dynamic material control is switched on Materi
68. purchased the machine where you will be given more information either from the dealer or direct from the manufacturer 3 2 Copyright Copyright on these operating instructions remains with X Floc GmbH These operating instructions are only intended for the Operator and his staff The content of these operating instructions may not be reproduced distributed or communicated in any other way in whole or in part without the prior written approval of X Floc GmbH All technical data drawings etc are protected by copyright law Copyright infringements can have legal consequences 3 3 Signs and symbols The following pictograms are used for improved clarity and to emphasise safety related details Electric shock hazard Non observance of this warning can result in seriously harmful effects and even serious or fatal injuries Crushing hazard Non observance of this warning can result in seriously harmful effects and even serious or fatal injuries Date printed 08 07 2013 Information rules and prohibitions to prevent damage and personal injury Non observance of this warning can result in seriously harmful effects and even serious or fatal injuries Hazard due to automatic or remotely controlled starting of the machine Non observance of this warning can result in seriously harmful effects and even serious or fatal injuries Information relating to maintenance Information on economical use of the machine
69. ram The machine is equipped with an auxiliary appliance socket 24V DC with which for example a booster extractor station master slave can be controlled 650 kg h 830 kg h 1050 kg h M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 31 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 D s D mmtechnik Maschinen Fax 49 0 7159 80470 40 DD O l Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com 12 3 Optional accessories Description Item Now FB2000 radio remote control Deflector plate to prevent bridges 306 forming Booster extractor station 3 0kW Booster extractor station 3 0kW 1374 complete set Booster extractor station 2 8 kW 2 11 Booster extractor station 2 8kW 2886 complete set Interchangeable grille 75 mm mesh Table 12 2 Optional accessories Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 32 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 a Dammtechnik Maschinen Fax 49 0 7159 80470 40 IF 0O Rosine Starz StraBe 12 Web www x floc com D 71272 Renningen Email info x floc com 13 Drawings 13 1 Exploded drawings Art Nr 3237 27 Pos Menge Artikel Nr 2 a 1 1 1809 AN 2 l 089 3 1 102 po 4 2 3987 gt 5
70. raphs revised 5 BL 13 06 2008 Photograph for 3 6kW replaced 17 06 2008 Exploded Latest eps inserted un M95 230V 3 6kW statt M95 400V 3 6kW Date printed 08 07 2013 M TECHNIK BA M95 en BA_M95_en doc
71. rest it down on the top edge of the hopper attachment Remove the base plate Unscrew the 4 Allen screws securing the blower bracket to the casing Remove the bracket with the two blowers from the housing and rest it on a chair for example in front of the Zellofant The connecting cables of the blowers are long enough so these do not need to be unclipped Now you can work comfortably on the two blowers M95 230V 3 6kW and M95 400V 4 2kW Unscrew the screw on the plate enclosing the blower motor and remove the plate Unscrew the screws on the metal strap around the carbon brushes and remove the strap Detach the tail from the plug by light pressure in the middle of the brush holder Detach the plug from the old brushes and plug it onto the new M95 400V 4 7kW and M95 400V 6 7kW Extract the retaining plate on the carbon brushes with a screwdriver Extract the carbon brushes Insert new carbon brushes Press the retaining plate back in with a screwdriver brushes Test run the motors after fitting the new brushes Reassemble the blower unit and refit it in the casing M TECHNIK BA M95 en BA_M95_en doc X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 23 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 gt D mmtechnik Maschinen Fax 49 0 7159 80470 40 IF Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com Step 3 and 4 M95 230V 3 6kW und M95 400V 4
72. riable bulk materials for example RigiBead Thermofill S SLS20 HK35 hyperd mm KD expanded cork granules and similar materials it is advisable to screen off the airlock at approx 50 60 using an airlock slide gate As a temporary measure the screening can be achieved by fixing a metal plate or piece of card on with adhesive tape This prevents excessive loading of the airlock chamber and the resulting material plugs in the hose Airlock slide gates can be retrofitted to machines not already equipped with them As an additional facility a hold back grille can be used in the hopper attachment The hold back grille allows the bag to be set down on the grille so that the bulk material trickles out automatically Typically bulk material treated to make it water repellent is injected into a cavity via injection nozzles 11 5 Wood and grass fibres and similar materials When processing fibrous materials with a unidimensional characteristic grass fibre wood fibre etc a larger conveying air volume is required because of the unidimensional characteristic of the fibre constituents This can be achieved by using a booster station In some individual cases the Zellofant M95 400V 6 7KW with three fans fitted is adequate Date printed 08 07 2013 For cases where repeated blockages occur in the agitator the resistive torque in the agitator can be reduced by using a shortened crusher arm The standard crusher arm can
73. s Fit a deflector plate in accordance with the manufacturer s specification 10 2 Frequently asked questions Possible causes Air capacity of the machine is inadequate Problem The compression density achieved when injecting loose insulation material falls below the required value Example Achieved 40 kg m Required 55 kg m Hose runs too long and or height of rise too great Is the dynamic pressure control function activated Air and overpressure indicator lamps flashing alternately Is the second blower switched off Is the dynamic pressure control function activated Air and overpressure indicator lamps flashing alternately The compression density achieved when injecting loose insulation material exceeds the required value Example Achieved 60 kg m Required 45 kg m Is the second blower switched on Table 10 2 Frequently asked questions Date printed 08 07 2013 Rectification Consider using a booster station Reduction to the next smaller size hose after approx 40 60 m of 3 NB 75 mm NB hose possibly increase the air capacity with a booster station Set air to maximum reduce material until the required compression is achieved If it is increase the setting for the pressure threshold or switch off the dynamic pressure control Check the switch position switch on second blower If it is reduce the set pressure threshold at the machine If not switch on t
74. s can be handled On suitable construction sites this reduces the injection time without increased manpower requirements gt If a large number of small elements have to be filled split working each of the two machines can be controlled separately by an_ installer injector whilst only one person fills both machines gt Two different sites can be tackled on the same day with one machine at each site Date printed 08 07 2013 gt If one machine is being maintained operation can still continue with the remaining machine gt The investment can be spread out over a period purchasing the second machine when the appropriate volume of orders is reached reselling if the volume of orders declines 11 8 2 Set up The following parts are needed to set up a TwinPack Two Zellofant M95 230V or 400V machines any combination A control adaptor to connect one controller to two machines A 3 75 mm NB Y piece to route the two material flows together Additional non return valves directly after the blowers in the machine if these are not already provided Vv Vv V Y 11 8 3 Operation The following rules and regulations must be observed gt The remote control must be connected to the machine that delivers the higher pressure with the pressure check This machine also supplies both machines with the necessary control voltage gt The second machine is connected via the master slave cable gt Important the pre
75. ssure threshold set on the master machine must be set to a value that the weaker slave machine can still deliver For setting the pressure level of each machine must be checked individually with the same pressure gauge With air tight compartments one or more blowers must be switched off on the respective machines gt The hose sections running from the machines to the Y pieces must be of a similar length maximum 15 m each gt The dynamic pressure control can be used in conjunction with the master machine s pressure annunciator unit 11 8 4 Material delivery The material delivery results from the throughputs of the two individual machines ne kg h of the first machine kg h of the second machine x o9 S kg h TwinPack _ M TECHNIK BA M95 en BA_M95_en doc PAGE 30 OF 45 X FLOC ZELLOFANT M95 INJECTION MACHINE Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 Web www x floc com Email info x floc com X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen 12 Technical data 12 1 Overview Zellofant M95 approx 0 44 m 76 mm 3 hose connection 880 x 1420 mm D x H standard Machine type Outlet connection diameter Dimensions approx size Airlock vent Machine control cabled remote control optional radio remote control Dynamic pressure control available p95 230V 3 6KW M95 400V 4 2kW M95 400V 4 7kW M95 400V 6 7W Supply required 230V 16 A 40
76. steps 2 to 4 for all 6 sealing lips 6 After fitting the sealing lips lubricate the airlock running surfaces with silicone spray and run the machine empty for 1 4 hours 9 2 4 Felt ring seals The felt ring seals must be lubricated regularly lubricate with vegetable oil cooking oil every 50 operating hours This prevents premature embrittlement of the felt rings Worn felt rings can be by recognised by a visual inspection or increased air leakage when the machine is running Damaged or worn felt rings must be replaced When changing the felt ring seals the airlock is taken off dismantled and the radial shaft sealing rings and bearings are renewed too We recommend having this work carried out by the manufacturer or dealer or by a trained mechanical fitter The airlock construction is shown on the exploded drawings in Section 13 1 on page 32 Replacement of the shaft sealing rings follows the same principle 9 2 5 Pressure annunciator unit For precise signalling of an overpressure condition the tube running between the non return valve and the pressure switch must be free from dirt or contamination The connecting tube should be checked and cleaned every 50 operating hours at the latest or if the response of the pressure annunciator unit is sluggish 1 Open the control cabinet M TECHNIK BA M95 en BA_M95_en doc X FLOC X Floc GmbH Dammtechnik Maschinen Rosine Starz StraBe 12 D 71272 Renningen
77. ted 08 07 2013 X FLOC ZELLOFANT M95 INJECTION MACHINE PAGE 42 OF 45 X Floc GmbH Tel 49 0 7159 80470 30 gt Dammtechnik Maschinen Fax 49 0 7159 80470 40 gt Sr O l Rosine Starz Stra e 12 Web www x floc com D 71272 Renningen Email info x floc com 14 EC Declaration of Conformity EC Declaration of Conformity in accordance with the EC Machinery Directive 2006 42 EEC Annex II A The manufacturer X Floc GmbH declares under its own responsibility that the version of the insulation material processing machine type Zellofant M95 is developed designed and manufactured in accordance with EC Directives 2006 42 EC The following harmonised standards are applied gt EN 12100 1 and EN 12100 2 Safety of machinery Basic concepts general design principles gt EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements gt EN ISO 13857 Safety distances to prevent danger zones being reached by the upper limbs gt EN 349 Safety of machinery minimum safety distances to avoid crushing of parts of the human body The following national standards directives and specifications have been applied standards in common use in machine building in Germany In addition for the product described above we confirm that it complies with the essential protection requirements as laid down in Council Directive 2004 108 EEC on the approximation of the laws of the Member States relating to electroma
78. tion can be approximated on the basis of a setting chart see figure The chart can be used for compressed injection and injection with rotating nozzles The density resulting from open blowing is a material property and can vary depending on the insulation material used To use the chart start from the required installation density on the left vertical axis and move to the right Date printed 08 07 2013 Increase with the same material volume setting Increase with the same air volume setting control Increase in the pressure threshold gt Insulation of sloping roof elements Avoidance of points with increased compression density Reduction of the effect of the hose routing chosen by the installer Practical settings are given by values at which the resulting pressure at the end of the hose is approx 125 175 mbar with short hoses and approx 175 275 mbar with heights of rise and hose lengths over 50 m Please refer to Table 11 1 for the effect of the various parameters Processing Processing density speed 1 to the point where the horizontal density line intersects the last of the air lines drawn on the chart Now you can read off the air capacity setting vertically below this point horizontal axis Example Required installation density 55 kg cbm gt Air setting L 7 gt Material setting M 10 The chart shows that the same installation density is achieved for example with the setting L 5 and M 4 e
79. vrrnnnrrrrnnnnrenvnnnnennnnnnnen 28 Airlock vent ee 30 Audible alarm rearvnrnnnnnnnnnnnnnrnnrnnvnnvnnnnnnnnnnnnnennennennr 18 gt 015 gt NE 10 11 16 17 22 Blower selector switch rarvannnnnnnnnnnnnavnnvnnnunnne 11 16 Booster station ccceceeceeceeceeeeeeeeeeeeceeeeeneeeeseeeeeness 26 Carbon brushes ccc ceeeeeceecceeececceeeceeeeeeeeeeeeeeeneees 20 Eee gt een nen A 27 Cellulose insulation material ccccsseceseseeeeeeeees 27 Centrifugal fan rrrorrrrnnnrnorrnnnnrr 10 11 16 17 22 Comb mechaniSm axrnunnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnne 10 Compressed injection rrrrrrnnnnnrnrrrrrrnnnnnnnvrnnnnnnnnnn 30 COMMON errs 9 11 17 18 19 30 Control cable OE 9 30 Crusher ali aesae 10 Deflector plate ccccccseccccssseecesseesceeseeeeeeseeesseaes 31 Direct rECUCTION cccceececceceeeceeceeceeceeeeeeneeneenenaees 31 Eee 14 FEL NGS se 20 21 25 FFE 2000 RE EE 30 FG een 28 Hold back grille rrrrnnnrnrrrrnnnnrronrrnnnnvrnrnnnnnrennnnnnsnne 31 Hopper attachment ccccsescccssseeeeeeeeeeeeeeseeseaeeeees 9 Indicator lamp rrnrnnnnnvnnnnnnornnnnenvnnnnrnnnnnenennnnsnennnnn 11 INES LO ee rende 13 Inlet CONNECTION cccccceceeceeceeceeeeceeeeeneeeeeeeeenneeeeness 10 Insulation material rrarrarvnnnnnnnnnnvnnnnvnnnnnnnnnnnnenunnne 43 Interchangeable grille cccccsseeseeeeeseeeeeeeees 10 31 Machine base

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